1065 Owners Manual-D-4-03-13.pmd
Contents
1. 02822300 02750200 Required to secure drum a a Page 27 1065 Frame Assembly 44118500 ON VA l OJ 0 JE HE i62 jo D ud P i Bee i P Ur i z tae Le Resto TT U ae 1 n Jl Ne 4 m J Il RE L Page 28 1065 Frame Assembly 44118500 ITEM QTY PART DESCRIPTION 04204700 Lower Casting Assy 1065 04205400 Back Casting Assy 1065 03414700 Upper Front Casting Assy 04204400 Thumb Screw Assy M 02897800 Rubber Tired Wheel 8 X 2 50 44302400 Screw Hex Hd Cap 5 8 18x3 1 2 44291100 Ass y Pm Motor Support 1065 02820800 Nut Hex Jam 5 8 18 00167600 5 8 Lockwasher 02853800 Thumb Screw 3 8 16 X 1 1 2 04205500 Crawler Tread Assy Universal 00116000 Screw Hex Hd Cap 3 8 16 X 1 2 00140000 Square Nut 3 8 16 Zinc Pltd 02818200 Handle 1 Od X 16 Ga Welded 02769100 Thrust Bearing 621 04205300 Tangent Lock Assy 03426500 Ass y Handle amp Screw 0282. E Ds TOGGLE SWITCH TERMINAL SIDE BLACK BLACK RED a E i se NO POLARITY O NEEDED a pe cf BLACK TERMINAL DISCONNECT FEMALE BRIDGE RECTIFIER Page 33 Motor Support Assembly continued TA RE aba ee UJ BLACK WIRE ON NEAR SIDE TERMINAL 7 s IN THIS VIEW GUARD STAMPED F ABOVE amp R BELOW TOGGLE SWITCH fos 19 2 6 AT NOTE PLACE INTERNAL TOOTHWASHER ON INSIDE OF SWITCH BOX 3 COVER SHOWN REMOVED o amp WARNING A Item 220V 110V Qty PartNo Description No Qty sa 1 BRYO ow A ccc e 1 1 NO A c x Item 220V 110V No 44291100 Motor Support complete as shown 44290000 PM Motor Assy 44293400 PM Motor 220V 1065 44041700 Strain Relief Bushing 44109500 Outlet Box Cover 44109200 Motor Mount w Support 71103300 Interupter Ground Fault 44221500 Toggle Switch Assy 00167400 Internal Tooth Washer 1 2 44225800 Air Bulb amp Hose Assembly 04652700 Crimp Type Hose Clamp 44292200 Jumper Wire Assy Black 4 02827200 Hex Head Cap Screw 1 4 20 x 7 8 00125100 SI Rd Hd Machine Screw 8 32 x 3 8 44216100 Terminal Quick Connect Female 00165400 Lockwasher Kantlink 1 4 4
3. SPARTAN MODEL 1065 Owner s Manual Record the Serial Number of your Model 1065 and give the number to the factory when ordering parts Serial Number Spartan Tool L L C 800 435 3866 44292000 Rev E 4 03 13 www spartantool com 2013 Spartan Tool LLC Read the safety and operating instructions before using any Spartan Tool products Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized Before starting unit be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves coveralls or raincoat rubber boots with metatarsal guards and hearing protection Drains and sewer can carry bacteria and other infectious micro organisms or materials which can cause death or severe illness Avoid exposing eyes nose mouth ears hands and cuts and abrasions to waste water or other potentially infectious materials during drain and sewer cleaning operations To further help protect against exposure to infectious materials wash hands arms and other areas of the body as needed with hot soapy water and if necessary flush mucous membranes with water Also disinfect potentially contaminated equipment by washing such surfaces with a hot soapy wash using a strong detergent Forany questions contact the company at the address shown below California Prop 65 This product may contain an
4. 44119700 Wheel Carrier Body Comp Short PART NUMBER DESCRIPTION 04218500 Body Wheel Carrier w Hole Long includes item 30 26 1 04217700 Pin Drive Mod 75 Feed 27 1 04219700 Bearing Drive Mod 75 Feed 28 2 04219800 Washer 75 Feed Stainless 29 1 04219900 Ring Retaining External 1 44250200 O Ring Seal Wheel Carrier Page 51 Installation Instructions for Model 1065 amp 2001 See Fig 4 and Fig 5 The following instructions are for manual machines delete step 1 through 4 when replacing older power feed units 1 2 Remove set collar on distributor arm and remove bearing assembly by removing screw in bottom Install new thrust bearing inner race facing forward on distributor arm Install new bearing assembly on distributor arm with swing bolts forward Replace bottom screw and lockwasher push bearing assembly back against thrust bearing and tighten lower screw Replace set collar and tighten ATTENTION Model 1061 users only Replace upper front casting assembly with 03414700 Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Place cable through back of power feed while sliding power feed unit over cable into proper position on new bearing assembly Bring swing bolts up into slots on universal mounting plate 16 and tighten hand tight Positi
5. and facial areas as serious burns can result from some drain cleaning compounds Page 9 Machine Features 1065 With Dial A Cable Power Cable Feed INNER ORUM DIAL A CABLE POWER FEED TOOLt such as Cutter Blades AIR FOOT CABLE ACTUATOR Figure 2 Assembly Instructions STUDY THESE INSTRUCTIONS CAREFULLY BEFORE YOU OPERATE YOUR EQUIPMENT JOINING CABLES All cables and leaders are coupled together by male and female couplings and held securely by means of expansion pins as illustrated The cable and coupling stand is furnished with the optional tool box to provide a support on which to rest your cable when assembling or disassembling the couplings Assembly Place coupling in groove on top of stand with portion of expansion pin in upright position Using hammer drive expansion pin down flush with coupling Assembly is complete cable and machine are ready for use Page 10 Assembly Instructions cont Disassembling Position coupling stand at convenient distance from machine 2 3 feet Place coupling in groove expansion pin up on top of stand Place tip of punch provided with machine in expansion pin Drive expansion pin down with hammer Note the shoulder on tip of punch acts as a stop Drive the punch until shoulder is flush with the coupling This is sufficient to permit the male and female portions of the coupling to be separated but leaves the expansion pin held securely in one half of the
6. 110 04209906 3 4 x 25 03442501 3 4 x 50 03442502 3 4 x 75 03442503 3 4 x 100 03442505 3 4 x 110 03442506 3 4 x 2 04214010 3 4 x 2 Trap Leader o mio on SIDE TA a as Part Number Listing For 3 4 Cable 1 Long Male Coupling 44120500 4 Male Coupling 02795000 2 Female Coupling 44053400 5 Anchor Adapter 44291500 s 3 plicer 44120600 10 FT 50 FT 66 MAGNUM 3 4 STANDARD ANCHOR CABLE CABLE SECTION QI um ad MALE END WELDED TU CABLE MALE END WELDED TO CABLE ANCHOR ADAPTER FEMALE END CWELDED TO CABLE 3 4 CABLE ONLY Page 36 66 Universal Anchor Assembly 44292400 ITEM QTY PART NUMBER DESCRIPTION 1 1 02821800 Expansion Pin 3 4 Cable 2 1 44120500 66 Female Coupling 3 1 44117400 Roll Pin Carbon Steel 4 1 44291501 Assy Adapter Anchor 66 3 4 Air Foot Switch 44225800 Item No PartNo Req d Description 44055500 1 Air Foot Switch Complete As Shown 1 04576900 1 Pressure Transmitter 2 04577100 1 Air Hose 3 04652700 2 Crimp Type Hose Clamp Page 37 66 Magnum Cable Dia Lth Part No 66 x 50 44065502 WE ao QUE X00 UE 66x2 44074500 iy Number Listing For 66 Magnum Cable 66 Female Coupling 44120500 P 66 Splicer 44053400 3 66 Male Coupling 44120600 OUTER CABLE CUTAWAY TO SHOW INNER CORE FEMALE END SHOWN THREADED R NA INTU INNER CORE LES am O CX X X X X X 0000000 li Note Couplings and splicer for the new
7. extremely small amount of lead in the coating Lead is a material known to the State of California to cause cancer or reproductive toxicity SPARTAN TOOL L L C 1506 W Division Street Mendota IL 61342 800 435 3866 4 Fax 888 876 2371 www spartantool com Page 2 Table of Contents OPERATING SECTION Introduction 4 Service Information 4 Specifications and Features 5 Safety Instructions 6 9 Machine Features 10 Assembly Instructions 10 13 Operating 14 16 Operating the Power Cable Feed 16 Special Applications Procedure 17 Maintenance Instructions 18 21 PARTS SECTION Final Assembly 22 24 Drum Assembly 25 PM Motor Cover Assembly 26 Frame Assembly 27 29 Distributor Arm Assembly 30 Cable Guide Assembly 31 1065 PM Motor Assy 32 Motor Support Assy 33 34 Forward Reverse Switch 30 E Z Lift Dolly 35 3 4 Cable 36 66 Universal Anchor Assy 37 Air Fo
8. female coupling in ready position for reassembly EXPANSION PIN MALE i FEMALE LOADING CABLE INTO MACHINE Figure 3 Warning Due to the amount of initial tension wound into your Spartan cable care must be taken when uncoiling the bundle of cable The cable will spring apart after the wire ties which secure the cable are cut After uncoiling the cable and laying out flat attach the male end of the cable to the female end of the 10 anchor in the drum With the machine plugged in depress the foot actuator and check the rotation of the drum The drum should rotate in a counter clockwise direction as you face the front of the machine If the drum rotates in the wrong direction reverse the toggle switch located Ref to Figure 2 on the motor support and check rotation again With the drum rotating in the proper direction start feeding the cable into the drum Caution Always wear your riveted Spartan gloves when handling a rotating cable Read the section How to Operate the Power Cable Feed before you begin to feed cable into the drum Feed the cable into the drum with the drum rotating This insures proper distribution of cable inside the drum Leave about 2 3 feet of cable out of the machine to allow for attaching the next section of cable After loading your desired length of cable attach either a two foot leader cable or a double male coupling You are now ready to attach your Spartan cutter blade assembly See Figures
9. or overload motor If at any time when cable is feeding into sewer line and torque build up occurs immediately move actuator control handle to the R reverse position to pull cable back As soon as torque is relieved move handle again to the F forward position Repeat until stoppage is cleared Note The electrical switch is to be placed in the reverse position for a few seconds only to release an entangled blade or to negotiate a difficult turn or trap Never continue operating the machine in the reverse position The cable may exit the drum prematurely causing injury How To Disassemble and Reassemble Model 75 Power Feed Unit 1 Remove top two 2 acorn nuts 3 from screws 15 that holds feed unit to mounting plate 16 On 2001 unit remove two 2 15 screws at bottom that holds feed unit to upper front casting 2 Remove feed unit from mounting screw 15 by pulling forward 3 Lay unit flat on back 4 Remove remaining acorn nuts 3 5 Remove bearing plate 5 with decal 6 Remove handle assembly 12 7 Remove stationary plate 13 8 Remove the two 2 short bearing blocks 29 as assemblies 9 Remove the long bearing block 23 as an assembly 10 Remove bottom stationary plate 13 11 Remove back bearing plate 35 without decal Page 56 Disassembly of Short Bearing Blocks See Fig 10 and Fig 11 Pull wheel carrier bodies 21 from blocks 29 Remove the two 2 thrust races 33 and
10. the drum properly KEEP MACHINE RUNNING in the forward direction WARNING Never retract tool from sewer inlet while cable is rotating NOTE It is recommended that a continuous flush of water be used to clean cable and tool as they are retrieved 11 When tool is close to the clean out opening release foot actuator and allow machine to come to a complete stop 12 Move toggle switch to the OFF position and disconnect machine from power source 13 Pull remaining cable and tool from the line and hand feed cable back into the drum Operating the Power Cable Feed 1 The adjusting knob on the top controls the tension on the cable It should be set so that the cable feeds freely in and out of the drum Tension can be increased by turning handle to the right Don t apply too much tension just enough to keep the cable moving is sufficient 2 Cable is fed into the line by putting the handle in forward position This speed will vary from 0 30 feet per minute depending on size of the cable and how far forward you push the handle 3 Cable is brought out of the line by putting the handle in reverse position You can also vary the speed in reverse 4 When the handle is straight up the drive is in neutral position There is no lateral movement of cable at this point This enables the operator to position the blade against the stoppage and chew it away if necessary 5 Another feature of the Dial A Cable Power Cable Feed is it
11. 00 2 EN ISO 13857 EN349 EN 61029 1 and EN 60204 1 Authorized representative Mr Rolfe Brooke 58 Broad Oak Linthwaite Huddersfield England Mendota Illinois USA Friday 1 July 2011 Tom Pranka President Spartan Tool L L C 1506 West Division Street Mendota Illinois 61342 800 435 3866 NWw Spartantool corr Page 63 Warranty Information ONE YEAR WARRANTY Spartan Tool warrants its equipment to free from defects in material and workmanship for one year from the date of purchase To obtain warranty service a purchaser should notify Spartan Tool in writing at the address provided below within the warranty period and Spartan Tool will direct where to take or send the equipment fo service Ifthe defect is covered by the warranty Spartan Tool will repair or replace at its option the defectiva equipment without charge for labor or materials Freight and insurance are the purchaser s responsibility his warranty is limited to the original retail purchaser and is not transferable Spartan Tool assumes no responsibili for damage due to accident neglect abuse tampering or misuse nor damage from repairs or alterations by others his warranty does not cover damage to the equipment resulting from the use of replacement parts other than Sparta ool parts Spartan Tool s sole obligation and the original retail purchaser s exclusive remedy under this warranty shall be fo epair or replacement as described above A
12. 00 3 4 Female Coupling 44054800 66 Double Male Coupling 04204100 3 4 Double Male Coupling 44074500 66 x 2 Trap Leader 04214010 3 4 x 2 Trap Leader Page 39 Pneumatic Tire Upgrade Kit 44250700 Item Qty Part No Description 44218000 Axle 44250900 Casting Wheel Adapter LH 44251000 Casting Wheel Adapter RH 50HW12F0 Washer Flat 50H61600 Screw Hex Hd 71100700 Tire 10 1 2 13 x 1 1 2 77747600 Cotter Pin 1 8 x 1 77759900 Screw Hex Head 3 8 16 x 1 1 4 Hoist Bracket Upgrade Kit 44295110 Item Qty Part No 00113901 01950800 44295100 44296000 Page 40 Description Screw Hex Hd Nut Kep Hex 1 4 20 Bracket Hoist 1065 Instruction Sheet 1065 Hoist Spartan Accessory Blades E 02799000 2 U Blade 02799100 3 P Blade 44261000 2 Double Cutter 03416600 3 Grease Blade 02786601 3 Half Blade 03400600 2 1 2 Blade 02799200 3 1 2 P Trap Blade 02786600 3 U Blade 03416700 4 Grease Blade 02790901 4 Half Blade 02799300 02799500 P Trap Blade Holder 2 2 1 2 Blade Holder i 44165200 4 Knife Blade 44006700 2 1 2 Round Cutter 02798800 Spear Blade V i j 02813501 6 Half Blade 44161300 3 Knife Blade 02813500 6 U Blade 44052600 Boring Tool 02807700 Retriever 02799600 2 Single Blade 02798700 3 1 2 Saw Blade ri 02797500 Tri jd nie dar 02791700 3 Single Blade 02406800 T Wrench 02791800 4 Single Blade lo 02818400 8 U Blade 02799400 3 4 Blade Holder 02870300 6 Sin
13. 24000 Phillips Fillister Hd Mach 44281400 Decal 1065 300 2001 Safety PM 2 VN V NVNN NN PARTS REQUIRED TO SECURE DRUM ITEM QTY PART NUMBER DESCRIPTION 1 1 02750200 Washers Zn Plated 2 1 02822300 Thumb Screw 3 8 16 Page 29 1065 Distributor Arm 03444500 ITEM QTY PART NUMBER DESCRIPTION 1 1 02757300 Distributor Arm Assembly 1065 2 1 02751600 Collar Assy Set 3 1 03409800 Thrust Bearing Nice 619 V 4 1 03411400 Distributor Arm Bearing Assy Feed Page 30 Cable Guide Assembly 44225300 Page 31 PM Motor Assembly 44290000 110 Volt 44293400 220 Volt BRAKE Replace worn brake by using 3mm hex driver to remove 3 screws BRUSH PART NUMBER DESCRIPTION 44304010 BRUSH KIT 100 300 1065 2001 44304200 115 V BRAKE 44304250 220 V BRAKE Page 32 Motor Support Assembly 44291100 110 Volt 44293900 220 Volt NOTE PLACE HEAT SINK PAD TO BACK SIDE OF BRIDGE RECTIFIER PRIOR TO MOUNTING NOTE TERMINALS TO THIS SIDE m 9 YELLOW WITH GREEN STRIPE PRESSURE SWITCH Bu 13 RECTIFIER le LEADS
14. 4 amp 5 for Cable Connection Diagram na LEADER CABLE 3 4 Cable 50 FT STANDARD CABLE SECTION MALE END WELDED TO CABLED X MALE END WELDED TO CABLE U TYPE DR THREE BLADE CUTTER ASSEMBLY CABLE GUIDE ANCHOR ADAPTER FEMALE END WELDED TO CABLE Figure 4 Page 11 Assembly Instructions cont 66 Magnum Cable CABLE GUIDE NO ANCHOR ADAPTER REQUIRED NN MALE END WELDED TO CABLE MALE END WELDED TO CABLE U TYPE OR THREE BLADE CUTTER ASSEMBLY FEMALE END CWELDED TO CABLE Figure 5 ASSEMBLY OF BLADES TO CABLE WARNING Always disconnect power cord before attaching or changing blades Each U Type Cutting Assembly consists of ft LEADER gue on DOUBLE MALE COUPLING WASHER BLADE BLADE HOLOER BLADE RETAINER ASSEMBLY Figure 6 Each Three Blade Cutting Assembly consists of DOUBLE MALE COUPLING BLADE BLADE RETAINER LOER BLADES HO ASSEMBLY Figure 7 BLADES The optional tool box is furnished with a number of different sizes and shapes of blades for various size sewers and types of cleaning work Additional tools are listed on page 13 Your Spartan blades can be attached to either a 2 leader cable or a double male coupling To attach a cutter assembly the base of the blade holder assembly needs to be seated onto the hex part of the leader or double male coupling Next the proper blade size is placed into the blade holder base After inserting the bla
15. 4290800 Jumper Wire Assy Yellow 5 Page 34 Qty a PN aea aa NN N Qty PartNo Description 44002600 Pressure Switch Barb Conn 02822800 Butt Connector 44294200 Jumper Wire 7 Black 44120000 Switch Guard 44221600 Grommet 44290700 Jumper Wire Assy Brown 5 44290500 Bridge Rectifier 44283200 Decal Warning Accidental Start 02824000 Philips Hd Mach Screw 10 32 x 1 03850100 Hex Nut 10 32 44290400 Label Stop Motor 02755400 Sheave 2 Groove 02751300 Key 44290501 Pad Thermo Conductive 44294100 Jumper Wire Piggyback 44170700 Cord Assy Europe 16A 250V NN a AQ A a Forward Reverse Switch 44221500 ITEM QTY PART NUMBER DESCRIPTION 1 1 03433200 Switch Toggle 2 1 44110500 Rubber Boot 3 2 44038900 Assy Jumper Wire 2 1 2 Item PartNumber Qty Description 03436000 03435900 02821300 02811900 00760400 02826200 02856900 03428400 02897900 00162600 02825900 E Z Lift Dolly Rail Assembly Stop Nut Wheel Washer Hex Head Cap Swew Knob Locking Rod Spring Washer Cotter Pin OANDOBRW N AQ A o Page 35 3 4 Cable 3 4 No Tension Inner Core 3 4 Inner Core 3 4 No Core Loose wound for P Traps Dia Lth PartNo 3 4 x 25 03442101 3 4 x 50 03442102 3 4 x 75 03442103 3 4 x 100 03442105 3 4 x 110 03442106 Dia Lth Part No 3 4 x 25 04209901 3 4 x 50 04209902 3 4 x 75 04209903 3 4 x 100 04209905 3 4 x
16. 66 magnum cable i FEMALE END SHOWN FULLY are not interchangeable with 3 4 or 5 8 Spartan SEATED READY FOR WELDING cable connectors Tool Box and Accessory Kit 44060700 66 Cable 04647000 3 4 Cable Tool Box and Accessory Kit cont Item Req d No Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part No Description 44060700 Tool Box amp Assy Kit 66 04647000 Tool Box amp Assy Kit 3 4 02752500 Tool Box 02883200 Cable Uncoupling Stand 02807700 Retriever 02893900 Glove Pair 02799400 3 4 and 6 Blade Holder Assy 02799500 P Trap Blade Holder Assy 03406800 T Wrench 44225300 Cable Guide Not Included In Tool Box 02813500 6 Blade 02790900 4 Blade 02786600 3 Blade 02799000 2 Blade 03400600 2 1 2 Blade 02799100 3 P Trap Blade 02799200 3 1 2 P Trap Blade 02798700 4 Saw Blade 02799600 2 3 Blade Cutter 02791700 3 3 Blade Cutter 02791800 4 3 Blade Cutter 02870300 6 3 Blade Cutter 02797500 3 Blade Holder Assy 44053300 Expansion Pin 66 02821800 Expansion Pin 3 4 44054900 Pin Punch 55 amp 66 02819100 Pin Punch 5 8 amp 3 4 02798800 Spear Blade 02799300 2 and 2 1 2 Blade Holder Assy 44120600 66 Male Coupling 02795000 3 4 Male Coupling 44120400 66 Long Male Coupling 02797100 3 4 Long Male Coupling 44053400 66 Splicer 02790600 3 4 Splicer 44120500 66 Female Coupling 027883
17. BRG PLATE MOD 75 FEED BEARING PLATE WASHER FLAT 5 16 USS 2001 ACTURATOR ASSY PLATE STATIONARY 75 FEED INTERNAL TOOTH LOCKWASHER SCREW HEX HD CAP 5 16 18x3 1 2 MOUNTING PLATE MODEL 300 1065 SCREW HEX HD CAP 5 16 18x3 1 4 DIAL CABLE LABEL BEARING BLOCK ASSY LONG BEARING BLOCK ASSY SHORT Page 48 04224000 Bearing Block Assy Long Reference FIG 6 PART TEM QTY NUMBER DESCRIPTION 03312001 Nut Kep 8 32 Zinc Plated 44221900 2001 Cover Spring 01921801 Screw Mach Rd Hd SI 8 32 x 1 2 44230100 2001 Spring Feed Ext 03415800 Knob and Screw Assy 04219000 Cap End Weld Assy 75 00113700 Screw Hex Hd 1 4 20 X 3 4 04220100 Spring Hvy Duty Mod 75 Feed 04217900 Block Bearing Long Mod 75 Feed 03415700 Bushing amp Ball Assembly 44119600 Wheel Carrier Body Comp Page 49 44219900 Bearing Block Assy Short Fig 7 PART TEM QTY NUMBER DESCRIPTION 04217800 Block Bearing Short Mod 75 Feed 00113901 Screw Hex Hd 1 4 20 x 1 04219600 Thrust Race 04219500 Thrust Bearing 44222100 2001 Knob 44213800 Dial A Cable Block 44222200 Roll Pin 2001 44119700 Wheel Carrier Body Comp Short Page 50 44119600 Wheel Carrier Body Comp Long PART NUMBER DESCRIPTION 04217700 Pin Drive Mod 75 Feed 04219700 Bearing Drive Mod 75 Feed 04219800 Washer 75 Feed Stainless 04219900 Ring Retaining External 44250200 O Ring Seal Wheel Carrier 04218400 Body Wheel Carrier w Hole Long Includes item 30
18. LLOTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED INNO EVENT SHALL SPARTAN TOOL BE LIABLH FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SPARTAN TOOL L L C MENDOTA ILLINOIS 61342 Spartan Tool L L C reserves the right to make changes at any time without notice to specifications and models and also discontinue models The right is also reserved to change specifications or parts at any time without incurring any obligation to equip same on models manufactured prior to the date of change SPARTAN TOOL L L C 1506 W Division Street Mendota IL 61342 800 435 3866 Fax 888 876 2371 www spartantool com Page 64 Page 64
19. are to be taken on cleaning connector threads Also it may be necessary to deburr inside of cable Step Four Insert connector into innercore in the manner of tightening a right hand threaded screw Tighten connector enough so that contact is made between outer cable and the connector face If required step two through four should be repeated for the other cable end 1 8 Wide x 1 2 Long Weld 2 Places 1 8 Wide x 1 2 Long Weld 2 Places 180 Apart Figure 9 Figure 10 Step Five Since the coupling and the wire in the cable are of high carbon steel a special welding process is reguired Before welding use a propane torch to preheat the area where the weld will be Hold the torch 4 5 away from the metal surface and heat for 2 minutes Immediately weld with an arc welder using 3 32 diameter unit rod 70 or equivalent chromium stainless steel rod Use a heat range of 90 100 amps Be sure weld bead is 1 8 wide and 1 2 long where each wire end contacts the coupling After welding it will be necessary to stress relieve the welded area Again using a propane torch holding 4 5 away from metal surface heat up to approximately 5 minutes Allow to cool and cable will be ready for use NOTE Never heat the cable to a cherry red color This indicates too high a temperature and will weaken the cable Page 19 Maintenance Instructions cont LUBRICATING MACHINE Allthe lubrication required to keep your machine in working
20. ble size Turn knob 18 clockwise right until contact is made with drive bearing Installation is complete Refer to operating instructions for safe operation Page 54 Operating Instructions For Model 75 Dial A Cable Power Feed See Fig 4 Fig 5 Fig 6 amp Fig 8 Follow all safety instructions as outlined in your operators manual supplied WARNING A with your machine If a new operator manual is required contact Spartan Tool 800 435 3866 or download it at www spartantool com The following instructions refer to the use of the Spartan cable safety guide 44225300 Fig 1 which we recommend for safer operation Always wear Spartan riveted gloves when operating machines Upon completion of installation instructions for your machine and before actual sewer cleaning it is recommended you become familiar with your power feed operation By moving the actuator assembly 12 by use of the knob 1 you will note the wheel carrier blocks 21 and 32 will turn When the drum and cable are rotating the movement will feed the cable in and out by the slanting of the drive bearings 26 The decal 4 on the front bearing plate 5 is marked from left to right R reverse N neutral and F forward 1 Place the actuator handle to the midway point between N and F on the name plate 2 Nocutter should be attached to the cable at this time 3 The forward reverse electrical switch should be pla
21. ced in the forward F with the machine plugged in to a power supply Note If drum rotation is reversed feed of cable will be reversed 4 Momentarily step on foot switch and check machine rotation Drum and cable should rotate left or counter clockwise from cable end of machine Use care when performing the next operation as cable will be fed out and if WARNING A allowed to feed too long may whip Do not feed cable out more than 12 inches from feed unit 5 With left hand on actuator assembly knob and right hand on adjusting knob 18 step on footswitch and slowly tighten turn clockwise knob 18 When cable is driving steadily forward stop turning knob Move actuator assembly knob to R position on name plate and cable should now retrieve Cable movement will stop feeding in or out when actuator assembly knob is placed in the N position You will note the farther the actuator assembly knob is moved to the forward or reverse position the faster the cable will move out or in Page 55 Cleaning Operation WARNING Make sure to keep downward pressure on the cable safety guide at all i times since flexible cable is subject to buckling under high torgue conditions If cable slips or whenever a stoppage is encountered knob 18 may be tightened down until cable is moving steadily Caution Do nottighten knob anymore than is necessary to cause cable to move in a steady motion in or out Excessive tightening may damage cable or feed unit
22. ckly so as to utilize the built up power which enables you to clean the line more quickly and efficiently WARNING Do not allow a tool to get hung up in an obstruction If a tool gets hung up in an obstruction a reverse feature is provided on this machine for just this purpose In the event your blade gets hung up on an obstruction and you are unable to release it in the normal manner move the toggle switch to the OFF position and permit your machine to come to a dead stop Then move the toggle switch in the R reverse position Now start your machine slowly See if you can remove the blade from the root or other obstruction by this reverse action When the blade is released let your machine come to a dead stop again Then place the toggle switch in the F forward position Make sure that the cable blade rotates counter clockwise when standing in front of the machine except when reversing it to free cutting tool from obstruction WARNING Do not reverse machine until motor and drum come to a dead stop Avoid operating this machine in reverse for any other purpose 9 When you cut through one group of roots it is always good to pull back your cable and take another cut This final cut is what gives you a thorough cleaning job Page 15 Operating cont 10 When the job is complete feed the cable back into drum making sure that your machine is running so that the distributor arm can feed and distribute cable in
23. comes limber A light weight rust inhibiting oil is recommended for use on cables when not in use This serves to delay the effects of acid but only for a limited time NOTE Worn or corroded cable reduce the machine efficiency in removing obstructions New cable reduces chances of downtime and the time it takes to get the job done Page 20 Maintenance Instructions cont REMOVING 10 Anchor CABLE 1 Loosen nut on cable clamp assembly 2 Remove cable clamp 3 Pull cable out of machine from front REPLACING 10 Anchor CABLE 1 Position distributor arm to left side of cable clamp access hole in the outer drum looking at machine from the front 10 ANCHOR DIAGRAM CABLE CLAMP ACCESS HOLE REAR OF DRUM 2 Push cable through distributor until about 3 of cable is in the drum Distributor arm will move to the right of the access hole as shown in diagram 3 Secure cable clamp assembly and push remainder of cable inside of the drum NOTE If any maintenance is required other than listed above or any other problem call your nearest Spartan Tool Territory Manager or contact Spartan Tool NOTE Anchor cable end should be at least 6 8 from clamp Figure 13 MACHINE STORAGE Electric motor driven equipment must be kept indoors or well covered in rainy weather NOTE After every job rotate drum so that the drain hole in the drum is on the bottom to allow for drainage before storage A light weight rust
24. de secure with blade retainer lock washer and nut Draw up all blades assemblies tightly with your T wrench otherwise vibrating may cause unnecessary loss of blades A T wrench is furnished so you can quickly and conveniently assemble blades With the blade assembly attached your now ready to operate your Spartan machine Page 12 Assembly Instructions cont OPTIONAL TOOLS Description Use Extra Heavy Razor Sharp 2 1 2 Used to cut roots and clear Round Cutter Blade Boring Tool 03416600 3 Grease Blade 03416700 4 Grease Blade 3 4 Tandem Cutter Assembly 66 Tandem Cutter Assembly OPTIONAL ACCESSORIES Tool box contains the following accessories 3 blade cutters in sizes 2 2 1 2 3 4 6 3 blade holder assembly cable uncoupling stand punch for expansion pin T wrench 4 saw blade spear blade 3 and 3 1 2 P trap blades with blade holder assembly Page 13 blockages in 3 4 and 6 lines High wear resistance Used in 3 4 and 6 lines for penetrating major blockages For cleaning grease or muck lines Integral paddles act as a scoop and cause a churning action within the line for quicker more efficient cleaning For cleaning grease or muck lines Integral paddles act as a scoop and cause a churning action within the line for quicker more efficient cleaning Combination tool used to penetrate blockages and clean lines in one operation Penetrating blad
25. de easy maintenance The Model 75 which weighs just over 10 pounds will feed and retrieve a cable up to 30 feet per minute A universal mounting plate allows adaptation to current Spartan Model 1065 s 200 s 300 s and 100 s The Model 2001 does not need a mounting plate The power cable feed can be used on cable size from 5 16 through 3 4 Spartan Tool L L C strongly recommends the use of a Spartan Cable Safety Guide 44225300 with the Model 75 Power Cable Feed unit See Fig 1 The Cable Safety Guide attaches to the front of the Model 75 unit and is intended to help protect the operator from possible cable buckling and other hazards associated with handling rotating cable Contact Spartan Tool L L C 800 435 3866 or www spartantool com with questions regarding the Cable Safety Guide Page 44 Attaching the Cable Safety Guide To The Power Cable Feed Disconnect the cable machine from its power source to avoid accidental starting Pick up the Cable Safety Guide and place the spring against the hub on the Power Cable Feed and turn it counterclockwise until the spring rests against the plate behind the hub Reconnect the power by plugging in the machine Insure the electrical switch on the machine is in the forward position Insure the adjusting knob on the feed has been tightened until it makes contact with the cable Place the lever actuator assembly midway between the N Neutral and F Forward position
26. del Number Serial Number Page 4 Specifications and Features Drum Capacity 110 of 3 4 innercore of sewer cable or 160 of 66 Magnum cable Cleaning Up to 250 recommended line size 3 10 diameter Capacity Motor Permanent magnet 120 volt AC rectified 0 65 amps DC 3050 rpm no load 4 2 amps DC 200 oz in torque 1800 rpm Weight 147 lbs for a 1065 Power Feed machine w 10 anchor cable Height 40 to top of handle Width 24 Length 33 with Dial A Cable Power Feed Drum Speed 220 RPM with no load Cable Feed Spartan Dial A Cable Power Cable Feed Frame Extra strength aluminum magnesium alloy Heavy duty permanent magnet motor with reverse capability Inner drum rotates independently of outer drum virtually eliminates cable kinking buckling and controls torque buildup Outer drum keeps dirt inside off operator and work area Air foot switch with cord assembly keeps both hands free for safe easy operation Compact portable design Extra strength aluminum magnesium alloy construction e Integral continuous belt stair skids Retractable Sure Grip handle Permanently attached power cord connection to assure electrical safety at the machine IMPORTANT For your own safety Before assembling and operating this unit read this operator s manual carefully and completely Learn the operation applications and potential hazards peculiar to this u
27. e length of the Cable Safety Guide is the correct distance the machine should be located from the pipe opening If the machine cannot be located as prescribed precautions must be taken A pipe section must be placed in the area between the cleanout entry and the end of the Cable Safety Guide to avoid injury WARNING A A distance exceeding of 3 between the machine and the pipe opening may cause personal A injury from a rotating swinging cable if precautions are not taken If a cleanout is positioned on a wall then the machine should have support legs found in the tool box positioned as in Figure 2 Ensure the appropriate pipe section is placed between the Cable Safety Guide and the Cleanout Entry to avoid injury WARNING A Make sure to keep downward pressure on the Cable Safety Guide to keep slack from A developing on the cable to prevent looping CLEANOUT ENTRY PIPE SECTION CABLE Figure 2 Page 62 EC Declaration of Conformity SINCE 1943 EC Declaration of Conformity Directive 2006 42 EC Annex Il sub A Spartan Tool LLC 1506 West Division Street Mendota Illinois USA 61342 Hereby declares that Spartan Model 1065 Electric Drain Cleaning Machine Machine number n Is in conformance with the Machinery Directive 2006 42 EC 2006 95 EG T Is in conformance with the provisions of EEC directive 2004 108 EG The following harmonized standards have been applied EN ISO 12100 1 EN ISO 121
28. earing block to allow spring 9 to lay between ribs Pull cover 7 up and place over end cap 19 attach with remaining two 2 short screws Tighten all screws securely Replace knob 18 in end cap 19 Page 60 Cable Safety Guide Instructions The Spartan Tool Cable Safety Guide has been designed to improve the operational safety It s purpose is to prevent direct contact with the rotating cable To install place the spring end of the Cable Safety Guide against the hub of the power feed and rotate it counterclockwise under pressure until the spring rests against the wall of the Actuator Assembly Figure 1 illustrates the proper positioning and appropriate safety gear when using the machine and Cable Safety Guide N N dg g Aui Arm DIAL A CABLE SAFETY POWER FEED GUIDE Figure 1 A WARNING A Read the appropriate Operating amp Safety Instructions before operating any Spartan Tool machine Sewer cleaning can be dangerous if precautions are not taken and rules are not followed Before using the machine make sure the operator s switch is in the forward position The drum will rotate clockwise when standing behind the machine A WARNING A If the operator s switch is in the Reverse position the power feed will operate counter to the labeling on the power feed Reverse will move the cable forward and Forward will retrieve the cable Page 61 Cable Safety Guide Instructions cont Th
29. el 1065 Electric Drain Sewer Cleaning Machine has been designed and manufactured with high quality materials and care in workmanship The instructions in this manual have been prepared to ensure that when followed the Spartan Model 1065 will provide long and efficient service WARNING It is the responsibility of the operator to read and understand the Operator s Manual and other information provided and use the correct operating procedure Machines should be operated only by qualified operators Failure to do so can result in personal injury death or machine damage Read the entire manual before the initial start up of the machine It is important to know the correct operating procedures of the machine and all safety precautions to prevent the possibility of property damage and or personal injury NOTE Information in this manual is current at the time of printing Spartan Tool reserves the right to make changes and improvements to its products at any time without notice or obligation Service Information All requests for information service or parts should include machine serial number Additional copies of this Owner s Manual can be downloaded free of charge from the Spartan Tool website www spartantool com For more information contact Customer Service Spartan Tool L L C 1506 W Division Street Mendota IL 61342 2234 Phone 800 435 3866 Fax 888 876 2371 Record below and retain product model and serial number Mo
30. es Items 25 26 27 31 32 33 41 53 66 Anchor Cable Includes Item 44 Tangent Lock Assy Thumb Screw 3 8 16 x 1 1 2 Motor Cover Assy Includes Mounting Screws and Washers 66 3 4 Anchor Adapter Screw Hx Hd 5 16 18 x 5 8 Int Ext Tooth Lockwasher Grease Zerk 1 8 IPT 45 deg Drum Washer Thumb Screw 3 8 16 x 3 4 Adjustable Knob Grease Fitting Distributor Arm Bearing Assy For Use With Power Cable Feed Includes Swing Bolts Adj Knobs Grease Fitting Thrust Bearing Model 75 Power Feed Cord Wrap Screw Slotted Rd Head Hex Nut 10 32 Motor Support Complete Decal Package Complete 1065 Distributor Arm Assembly Cable Guide Assembly Page 24 1065 Drum Assembly 44063100 T O ER mare E 5 J Q Section A A PART NUMBER DESCRIPTION 04205200 Outer Drum Hub Assy 1065 04205100 External Drum Assy 1065 02825000 Int Ext Tooth Lockwasher 00114800 Screw Hex Hd Cap 5 16 18 X 5 8 04717700 Decal Model 1065 00165800 Washer Lock Split Medium 3 8 02934100 3 8 16 Hex Nut Zinc Pltd 02756900 Internal Drum Assembly 1065 44110600 1065 Cable Clamp Assy 02761200 Decal Spartan Warning Page 25 1065 PM Motor Cover Assembly 44292300 Page 26 1065 Frame Assembly 44118500
31. es and cleaning blades are interchangeable in a wide variety of sizes and types 2 and 2 1 2 blades with blade holder assembly 3 4 and 6 blades with blade holder assembly retriever riveted gloves expansion pins double male male and female couplings splicer 2 flexible leader Operating WARNING Never wear loose fitting clothing or jewelry when operating this machine Always wear your Spartan riveted gloves when handling cable Couple the leader or double male coupling complete with the proper tool onto working end of the cable See assembly instructions Useasmall blade or spear blade on the end of your cable first Most lateral lines are 4 to 6 in diameter It is advisable to use a 3 blade or spear blade first That enables you to cut the core out of the obstruction to get the water running Then remove the 3 blade or spear blade Put ona blade the size of the sewer line to be cleaned so you can actually scrape the line thereby giving a thorough efficient cleaning job A good rule of thumb is to use a tool at least 1 smaller than the line to be cleaned The style of tool is determined by the nature of job and is left to the discretion of the operator Flexible trap leaders should be used to negotiate p traps and severe bends in line Double male couplings should be used when operating in heavy root build up or severe obstructions Place your machine as close to the cleanout as possible Do no
32. from cable at point of repair pull the inner core out of the cable just far enough to allow for the insertion of the connector Then cut the inner core off and push back into cable Step Two Put cable in vice and open ends slightly with drive punch so that opening is just large enough to allow connector to be inserted Step Three Clean splicer or coupling of rust or grease Weld 1 8 wide x 1 2 long EL TT TH S Figure 8 Step Four Connect cables to splicer or coupling and draw uptightly to shoulder of connector as illustrated above Step Five Put cable in vice and open ends slightly with drive punch so that opening is just large enough to allow connector to be inserted Splicing The 66 Magnum Cable and Installing New 66 Couplings NOTE Couplings and splicer for 66 Long Male Coupling the 66 Magnum Cable are not 66 Female Coupling interchangeable with 3 4 or 5 8 66 Splicer Spartan cable connectors 66 Male Coupling Page 18 Maintenance Instructions cont Step One Grind cable square by placing the cable end against a grinding wheel Care is to be taken to assure the innercore is flush with outer cable Grind outer cable and innercore down enough to produce a flat contact surface between the cable and connector splicer or coupling Step Two Secure the cable into a vise making sure innercore remains flush with outer cable Step Three Clean connector and inside of cable from rust or dirt C
33. gle Blade Page 41 R MODEL 75 Power Cable Feed Section Operating amp Maintenance Instructions Page 42 Power Cable Feed Section Table of Contents Introduction 44 Attaching the Cable Safety Guide 45 Setting Your Cable Size 46 04221000 Universal Power Feed 47 04217500 Power Feed Assembly 48 04224000 Bearing Block Assy Long 49 44219900 Bearing Block Assy Short 50 44119600 Wheel Carrier Body Long 44 44119700 Wheel Carrier Body Short 44 Model 1065 amp 2001 Installation 45 Model 200 and 300 Installation 46 Model 100 Installation 47 Operating Instructions 48 Cleaning Operation 49 Disassemble amp Reassemble Power Feed 49 Disassembly of Short Bearing Blocks 50 Disassembly of Long Bearing Blocks 51 Cleaning amp Lubricating Instructions 52 Re Assembly of Short Bearing Blocks 52 Re Assembly of Long Bearing Blocks 53 Cable Safety Guide Instructions 54 55 Page 43 Introduction The Spartan Tool Model 75 Power Cable Feed with dial a cable reflects the latest improvements in the marketplace The operation repair and maintenance of the Model 75 are simple to accomplish These features allow a quick change for cable size and provi
34. inhibiting oil is recommended for use on cables when not in use Page 21 wr e co LO LO S O S gt zc 95 O 0 Uv q E LL TA I Add p wan 1l E Page 22 Item No Part No 04206100 02882400 44289200 02751600 02847700 04204400 03414700 02826500 00167200 02821100 44118500 Req d 1 1 NN N NN Model 1065 Final Assembly 44115804 AAT Description Handle Assy Includes Items 35 36 V Belt 1 2 hp 82 4L 820 Spacer Nylon 1 OD Set Collar Assy Includes Set Screws Retaining Ring Screw Assy Includes Item 6 Upper Front Casting Assy Includes Items 7 9 10 11 Screw Hx Hd 3 8 16 x 1 1 4 Lockwashe
35. ks 21 and slide wheel carrier assembly into blank untreaded end of short bearing blocks until drive wheel cut out is flush with top of bearing block allowing room for thrust bearing 5 Turn assembly over and place one 1 race 33 on bottom Lubricate thrust bearing 34 and place on top of race Place second race on top of thrust bearing 6 Place Dial A Cable block assembly 36 on bottom of short bearing block Insert four 4 long hex screws 31 through holes and screw into block tighten hex screws securely Assembly is complete Page 59 Re Assembly Long Bearing Blocks Replace O rings 30 into groove in long wheel carrier block 32 Spring hole in bottom Lubricate inside cylindrical section of long bearing block 23 Install end cap 19 on end of long bearing block with two 2 short screws 20 Place these screws in the short rib side of the bearing block Lubricate O ring 30 and lower section of wheel carrier block 32 Install spring 22 into spring hole and install bushing and ball assembly 25 into spring Slide wheel carrier unit into bottom of long bearing block Lay bearing block on bench with short rib side down Place drive wheel 26 into end of wheel carrier block BE SURE SPACERS 27 ARE ON EACH SIDE OF WHEEL Place drive Pin 24 which has spring and cover attached through hole and replace retaining ring 28 Drive pin 24 should now be centered between the two 2 long ribs on the b
36. l for 5 16 cable setting The figure in the center of the dial label indicates pin knob setting if viewed from the block end The body Cable Diameter Set Power assembly should be in to it s farthest point Now by pushing in and turning the pin knob right clockwise Inches Cable Feed pulling out at the next step should lock into the 13 32 setting the next 1 2 etc The body assembly will become longer with each rotational movement until 3 8 or 13 32 13 32 returned to the 5 16 setting horizontal Rotating your Dial A Cable through the various settings and matching 1 2 or 55 1 2 the dial label will make it easy to adjust cable size by 5 8 or 66 5 8 feel Follow the chart Fig 3 to set your Dial A Cable for the 34 34 cable size you have selected Make sure both right and Fig 3 left block settings are the same Page 46 04221000 Model 75 Universal Power Feed Universal Unit Fits 100 200 300 1065 Machines Reference FIG 4 ema EN For use with model 300 only ITEM QTY NUMBER DESCRIPTION 03409000 Bushing Lock 00113600 Screw Hex Hd 1 4 20 x 3 4 00162400 Washer Flat 3 16 USS 00167000 Lockwasher Internal Tooth 04217500 Power Feed Model 75 Page 47 PART NUMBER 02856900 04134900 04220000 44224100 00162600 44223900 04218300 00167100 00169500 44249900 00480300 44220100 04224000 44219900 04217500 Power Feed Assembly DESCRIPTION KNOB NUT ACORN CAP 5 16 18 DECAL
37. n extension cord to be exposed to water Don t assume that all three hole outlets are properly installed Check the outlet and also the adapter if used with an outlet testing device which quickly indicates if a ground is connected Correct a faulty test indication before proceeding 4 9 Don tAbuse Cord Never move or lift tool by cord or yank itto disconnect from receptacle Keep cord from heat oil and sharp edges Disconnect Power Cord When not in use before servicing and when changing accessories such as blades and cutters Guard Against Electric Shock Prevent body contact with grounded surfaces such as pipes radiators ranges refrigerator enclosures Avoid Accidental Starting Don t move plugged in tools Make sure switch is in OFF position before plugging in power cord Stay Alert Watch what you are doing Use common sense Do not operate tool when you are tired Keep Work Area Clean Cluttered areas invite injuries 10 Consider Work Area Environment Don t expose power tools to rain Keep work area well lit Do not use tool in presence of flammable liquids or gases Avoid operating the machine in areas of standing water Page 7 Safety Instructions cont 11 Dress properly Do not wear loose clothing or jewelry They can be caught in moving parts Wear protective hair covering to contain long hair Wear standard equipment Spartan riveted gloves Never grasp a rotating cable wi
38. nd of the 10 piece will show up at the end of the distributor arm on your machine You will then know that you have 100 of cable in the line Now let s suppose that the line you are cleaning requires more than 100 of cable This is the procedure to follow 1 Disconnect the 100 of cable and leave it in the line Insure that it cannot fall into the pipe beyond the opening 2 Now take the male end of your extension and add it to the 10 piece in the drum feeding the whole extension piece into the drum NOTE The machine should be operating in the forward direction 3 Hook up to the 100 piece in the sewer and resume rodding NOTE 150 of 66 magnum cable can fit in the drum at one time MAIN SEWER OR SEPTIC TANK OVERRUN It is very important to know the approximate distance from inlet to main sewer or septic tank Overrunning cable too far into main sewer or septic tank can allow cables to knot up and prevent their retrieval Page 17 Maintenance Instructions WARNING Make sure machine is unplugged from the electrical system before making any adjustment INSTRUCTIONS FOR SPLICING OR REPAIRING CABLE Splicing Cable Standard Single Wound Cable Step One Square ends of cable to be spliced or repaired by placing each end against a grinding wheel grinding down so that the shoulder of splicer or coupling will butt squarely against the cable ends If splicing INNER CORE CABLE and inner core protrudes
39. nit Page 5 Safety Instructions Use of any electrical equipment in a wet or damp environment can cause fatal shock if not properly guarded against by the operator 1 Know Your Drain Cleaning Machine Read this Operator s Manual carefully Learn the operation applications and limitations of this machine 2 Grounding Instructions Before using your Spartan equipment make sure that a properly grounded three hole electrical outlet is available If not as in older homes use a three prong adapter and connect the green pigtail or grounding lug to a known ground such as a metallic cold water pipe This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with a three conductor cored and proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect this wire to a live terminal Units designed for use on less than 150 volts have a plug that looks like that shown in Fig 1A An adapter Fig 1B and 1C is available for connecting three prong plugs to two prong receptacles except in Canada If such an adapter is used the green colored rigid ear lug or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box GROUNDING METHODS For use in 110 VAC USA circuits only 9 COVER OF GROUNDED I OUTLET BOX PR n GROUNDING BLADE MEANS A B C Fig
40. obstruction for more than 2 to 3 seconds Your job as an operator ofthis machine is to keep the cable rotating Remember do not operate the machine to the point where the cable begins to buckle This practice is dangerous and could damage the cable NOTE Kinkage and breakage of cable is caused solely by one thing you permit the working end of the cable to get hung up in an obstruction and you keep on twisting the other end of same with your motor until something must give Remember the only way you can clean an obstruction from a line or negotiate a bend in a line is when your blades are rotating Let us repeat your job is to keep the blades rotating The design of your motor is such that as soon as the blade end of your cable gets hung up in an obstruction your motor RPM reduces That reduction in speed is notice to the operator to pull the blade away from the obstruction thereby releasing the tension that has been built up in the coil spring cable That release of tension prevents buckling kinking or breakage of the cable 8 Agood rule to follow for releasing tension on a cable is this when your blade gets hung up in the obstruction and fails to rotate an RPM reduction will be noticeable which indicates it is time to pull the blade away from the obstruction As you pull it away all tension in the cable will be released immediately and your blades will turn at a high speed As soon as the blade is free push it back into the obstruction qui
41. on cable forward to the point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your cable size Turn knob 18 clockwise right until contact is made with drive bearing Apply grease through grease fitting on bearing assembly Installation is complete Refer to operating instructions for safe operation Special Note 2001 Dial A Cable Power Feed Replacement When Replacing Dial A Cable power feed unit on 2001 machines the two 2 long screws 15 must be used for old unit Page 52 Installation Instructions For Model 300 See Fig 4 Fig 5 amp Fig 14 04202700 F ig 9 CASTING ASS Y The following instructions are for manual machines delete step 1 through 3 when replacing older power feed units 1 2 Remove upper front casting assembly Install new upper front casting assembly 04202700 Install busing lock 11 to mounting plate 16 on drive unit Use items 39 40 and 41 Position as per Fig 5 Place screws in bushing lock finger tight only Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Place cable through back of power feed while sliding power feed unit over cable into proper position on upper front casting assembly Make certain lip of bushing lock engages slot in distribut
42. one 1 thrust bearing 34 from each unit Remove four screws 31 holding Dial A Cable assembly 35 36 and 37 to bearing block 29 Do not disassemble unit Remove retaining rings 28 from drive pins 24 and pull pins from carrier bodies 32 This will release the drive roller 26 and two 2 spacers 27 Remove O ring 30 from carrier body grooves use care not to damage same Fig 10 Fig 11 Page 57 Disassembly of Long Bearing Blocks See Fig 12 and Fig 13 Remove the two 2 screws 20 holding spring cover 7 to top of long bearing block 23 Leave remaining two 2 screws Pull wheel carrier body 32 from block 23 with cove 7 and spring 9 attached Remove spring 22 and ball and bushing assembly 25 from long wheel carrier body Remove retaining ring 28 from drive pin 24 and pull pin from carrier body with feed spring and cover attached This will release the drive roller 26 and two 2 spacers 27 Remove O ring 30 from carrier body groove use care not to damage same Unscrew knob 18 and remove two 2 remaining screws 20 from end cap 19 Page 58 Cleaning and Lubricating Instructions WARNING AN The cleaning of parts in this instruction section recommends the use of kerosene for parts cleaning which is combustible and care should be used Always work in a well ventilated area away from fire or open flame When parts cleaning always wear eye protection rubber glove
43. or arm bushing Fig 9 Swing up clamps on upper front casting into slots provided on mounting plate lock down tight Now tighten bushing lock screws Position cable forward to the point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your cable size Turn knob 18 clockwise right until contact is made with drive bearing Installation is complete Refer to operating instructions for safe operation Page 53 Installation Instructions For Model 100 See Fig 4 and Fig 5 The following instructions are for manual machines delete step 1 through 3 when replacing older power feed units 1 Remove mounting plate 16 from Dial A Cable power feed and reposition bolts in upper holes in 16 plate Remove thumb screws and latch assembly from trunnion on machine Position drum into place on power drive unit Set Dial A Cable adjusters for 3 4 cable size full open and turn knob 18 counter clockwise left to raise upper wheel carrier Place actuator handle 12 to N neutral position Slide Dial A Cable power feed unit over cable end Position mounting plate on trunnion using the two 2 round holes and locking in place with the two 2 thumb screws removed in step 2 Tighten securely Position the cable forward to the point where the smallest diameter of cable will come in contact with the drive bearings adjust your Dial A Cable for your ca
44. order is to keep it greased the two zerk fittings that are provided require greasing Grease Zerk Locations CHANGING MOTOR BRUSHES WARNING Make sure machine is unplugged from electrical system 1 Remove motor cover 2 With the motor uncovered unscrew brush cap See gt Figure 11 figure 12 3 Remove brush mark the top of the brush Note the BRUSH Car condition of brush end and brush length If brush end is chipped or damaged in any way replace brush Brush length of 1 4 or less indicates time for replacement 4 fbrush is still good replace into holder or if not good replace with new brush Repeat procedure on other side then assemble cover and your machine is ready to run NOTE If new brushes are used run the machine for about 5 minutes before operating Check brushes every 300 hours of operation and change motor brushes every 5 years CARING FOR CABLES Figure 12 NOTE A new 10 anchor cable should be replaced each time new cable is installed Spartan cables are of such design that no special care is required At the end of each day of use cables and the inside of drum should be rinsed throughly with water to prevent damaging effects of drain cleaning compounds acids and other organic compounds that eat away the cable s strength Cables should be replaced when they become severely corroded or worn A worn cable can be identified when outside coils of cable become flattened and or the cable be
45. ot Switch 37 66 Magnum Cable 38 Tool Box and Accessory Kit 38 39 Pneumatic Tire Upgrade Kit 40 Hoist Bracket Upgrade Kit 40 Spartan Accessory Blades 41 POWER CABLE FEED SECTION Introduction 44 Attaching the Cable Safety Guide 45 Setting Your Cable Size 46 04221000 Universal Power Feed 47 04217500 Power Feed Assembly 48 04224000 Bearing Block Assy Long 49 44219900 Bearing Block Assy Short 50 44119600 Wheel Carrier Body Long 51 44119700 Wheel Carrier Body Short 51 Model 1065 amp 2001 Installation 52 Model 200 and 300 Installation 53 Model 100 Installation 54 Operating Instructions 99 Cleaning Operation 56 Disassemble amp Reassemble Power Feed 56 Disassembly of Short Bearing Blocks 57 Disassembly of Long Bearing Blocks 58 Cleaning amp Lubricating Instructions 59 Re Assembly of Short Bearing Blocks 59 Re Assembly of Long Bearing Blocks 60 Cable Safety Guide 61 62 GENERAL INFORMATION SECTION Warranty Information 63 Page 3 Introduction The Spartan Mod
46. r 3 8 Internal Tooth Nut Hex 3 8 24 Frame Assy Includes Items 8 13 14 15 16 17 30 37 43 Page 23 Item No Part No 04204700 02994400 02820800 00167600 02897800 00114800 00165600 04205100 44063100 02756900 44110600 02821100 00167200 02826500 04205200 02769100 04205500 00118900 00167400 00778000 00116000 00140000 04205400 44292400 04205300 02853800 44292300 44291501 00114800 02825000 02796300 02750200 02822300 03410500 02796200 03411400 03409800 04221000 44280700 02824000 03850100 44291100 44282500 03444500 44225300 Req d NN DN HY a SANA 13 HANNA RANA HAHAH Model 1065 Final Assembly 44115804 Description Lower Casting Assy Includes Items 9 10 11 25 26 27 Screw HX Hd 5 8 18 x 4 Nut Hex Jam 5 8 18 Lockwasher 5 8 Rubber Tired Wheel 8 x 2 50 Screw Hx Hd 5 16 18 x 5 8 Lockwasher Kantlink Outer Drum and Cover Spinning Assy Includes ltem 24 External Drum Assy Includes Items 21 28 29 45 46 Internal Drum Assy Includes Flanged Bearing Rivited to Drum and Items 18 19 47 1065 Cable Clamp Assy Nut Hex 3 8 24 Washer 3 8 Internal Tooth Lock Screw Hex Hd 3 8 16 x 1 1 4 Outer Drum Hub and Bearing Assy Thrust Bearing Crawler Tread Assy Includes Items 31 32 33 and belt Hex Head Cap Screw 1 2 13 x 2 1 2 Washer Lock Internal Tooth Nut Hex 1 2 13 Zn Plt Screw Hx Hd Cap 3 8 16 x 1 2 Square Nut 3 8 16 Zn Pltd Back Casting Assy Includ
47. s ability to change from FORWARD to REVERSE by simply moving the handle The feed reacts immediately 6 New drive design permits repair right in the field Entire unit can be taken apart and put back in working order in just ten minutes WARNING 1 Never try to force the cable in to the line Choose a proper feeding speed that gives a smooth cutting action 2 Refer to operating and maintenance instructions for proper maintenance Page 16 Special Applications Procedure CLEANING LINES THROUGH A MANHOLE 1 Position your machine at top and about 1 away from manhole 2 Use a length of 1 1 2 pipe with 45 elbow screwed there to the depth of the manhole determines the proper length of pipe to be used 3 Hand feed your cable less leader and blade through proper length of 1 1 2 pipe 4 Fasten leader or double male coupling with proper size blade to end of cable 5 Place blade into line by the use of extension pipe The length of pipe referred to povides a guide for your flexible shaft from the top of the manhole to the entrance of the line thereby preventing your cable from buckling or kinking It likewise enables the operator to operate the machine in a connivent comfortable position at the top of the manhole Never enter the manhole RODDING FARTHER THAN 100 3 4 CABLE The reason the 10 anchor cable is in the drum is this When you have fed 100 of cable into the line the female coupling on the e
48. s and plastic or rubber apron When cleaning of parts is complete dispose of all cleaning rags and waste cleaner in proper manner NEVER USE GASOLINE ORANY OTHER HIGHLY COMBUSTIBLE SUBSTANCE FOR CLEANING PARTS After unit disassembly all parts with the exception of the drive rollers 26 and O rings 20 should be soaked and cleaned in kerosene to remove grease and grime Wipe parts and allow to dry completely before lubricating in assembly Drive rollers 26 and O rings 30 should be wiped clean only and not placed in cleaner Rollers are prelubricated and sealed if drive bearings are rough turning or frozen and don t turn replace with new parts We recommend the purchase of three 3 extra drive bearings 26 and three 3 extra O rings for replacement when necessary Lubrication of drive parts should be done as parts are reassembled We recommend using a multipurpose lithium grease NLGI 2 which is water resistant and is available in tubes and aerosol cans Re Assembly of Short Bearing Blocks 1 Replace O rings 30 into groove in short wheel carrier block 21 Spring bottom on block 2 Place drive wheels 26 in short blocks BE SURE SPACERS 27 ARE ON EACH SIDE OF WHEEL Slip drive pin 24 through hole and replace retaining ring 28 3 Lubricate inside cylindrical section of short bearing blocks 29 covering inside wall with thin film of grease 4 Lubricate O rings and lower section of wheel carrier bloc
49. sult A worn cable can be identified as being very limber kinked or as having flattened coils on the outside of cable Worn cable should be replaced as soon as possible Page 8 21 22 23 24 Safety Instructions cont Maintain Tools with Care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Never use damaged power cords Inspect tool cords periodically and if damaged repair with proper Spartan replacement parts Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Check Damaged Parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Replace defective switches with proper Spartan replacement parts Do not use tool if switch does not turn on and off Store Idle Tools When not in use tools should be stored in a dry and locked up place away from children Handling Cables Be very careful when cleaning drains exposed to cleaning compounds Wear protective gloves when handling cable and avoid direct contact of skin and especially the eyes
50. t allow more than 4 feet of cable between the machine and the cleanout Always use the Cable Safety Guide WARNING Operator should be thoroughly familiar with the Safety Instructions Section before attempting to operate this equipment 4 Place foot switch in a comfortable and accessible position in order to have power at all times 5 Place the switch in the F forward position Check by pressing down on footswitch making sure that drum rotates in counter clockwise direction as you face the drum 5a Hand feed the tool into the opening of the line and feed about 6 of cable in before turning machine on Refer to the section How to Operate the Power Cable Feed before proceeding Exert sufficient downward pressure on the Cable Safety Guide to keep cable in line while depressing foot actuator to start cable rotating 6a When using a Dial A Cable Power Cable Feed keep one hand on the Cable Safety Guide halfway between the cleanout and the power feed outlet Keep your other hand on the power feed control handle When your blade meets an obstruction it will no doubt fail to rotate Areduction in RPM will be noticed If RPM of the motor and drum decrease quickly pull back on the cable to disengage blade from the root or other obstructions Thereby releasing torque or tension on your cable preventing buckling or kinking of cable Page 14 Operating cont WARNING Do not permit blade end to get hung up in an
51. th a cloth or loose fitting glove which would get wrapped around cable Replace gloves if rivets or staples start to pull out Wear rubber boots and wear rubber gloves inside your Spartan cable handling gloves to further insulate yourself 12 Use Safety Glasses Guard against foreign material that might fly off cable 13 Dont Overreach Keep proper footing and balance at all times 14 Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area 15 Use Recommended Equipment and Accessories Use of improper equipment may be hazardous Don t force small cable with attachment to do the job of heavy duty cable 16 Don t Force Tool It will do the job better and safer at the rate for which it was intended 17 Remove Punches and Wrenches Form a habit of checking to see that punches and adjusting wrenches are removed from tool before turning it on 18 Keep Guards in Place Never operate machine with guard removed 19 Avoid Operating Machine in Reverse Operating machine in reverse can result in cable damage and is used only to back tool away from an obstruction Warning Continued drum rotation in reverse position will cause cable to jump out of drum Possible operator injury could result 20 Do Not Over Torque Cables Excessive and or continued rotation of the drum once an obstruction has been encountered will over torque the cable Kinking or breakage of cable may re
52. to allow the cable to enter the Cable Safety Guide slowly Depress the foot pedal to engage the machine and allow the end of the cable to exit the Cable Safety Guide Release the footpedal Disconnect the machine from its power source and attach the selected tool to the cable Move the machine as close to the entry point of the pipe as possible The end of the Cable Safety Guide and attachment should be within inches of the pipe Reconnect the power Warning Unexpected machine start up can cause death or severe injury Disconnect the machine from its power source before installing servicing or removing the Power Cable Feed Cable Safety Guide cable tools and cutters or other machine components DIAL A CABLE FEED Fig 1 Page 45 Setting Your Spartan Power Cable Feed for Cable Size Refer to Fig 2 for details PRESSURE ADJUSTING KNOB 5 16 CABLE Fig 2 PUSH IN TO ADJUST LOWER BOTH SIDES PIN KNOB 37 BLOCK ADJUSTING KNOB To adjust for cable size push in on the pin knob 37 located on the bottom of the bearing blocks 29 to unlock from setting Turn pin knob right clockwise and pull out As each cable setting is reached the knob can be felt locking in The body assembly 35 will move in for smaller cable diameters and out for the larger diameter As a starting point push in and turn the pin knob so the pin in the knob is horizontal in line with the cable This setting should match the dial labe
53. ure 1 This machine is equipped with a Ground Fault Circuit Interrupter GFCI which should always be plugged directly into an inspected grounded receptacle Plug the three pronged plug on the machine power cored with GFCI directly into an inspected grounded outlet and then test and reset the GFCI Never cut off the grounding prong on the power cord for use in a two hole outlet Doing so cuts off your protection from shock Replace or repair all damaged power cords and components Page 6 3 Safety Instructions cont Extension Cords DANGER Improper use of an extension cord will cause death or severe injury The GFCI on the machine s power cord does not protect the operator from electrical shock along the extension cord If an extension cord must be used it must be of an approved three wire construction equipped with a three pronged plug and in good condition Replace or repair damaged cords Do not use an undersized extension cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Use the following minimum gages depending upon the length of the extension cord 16 Ga for cords of less than 100 feet in length 14 Ga for cords of 100 feet to 150 feet in length If in doubt use the next heavier gage The smaller the gage number the heavier the cord When the machine is used outdoors use only extension cords intended for use outdoors and so marked Do not allow a
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