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ShopBot User Guide

1. M3 5 6 5 would send it to an X value of 5 a Y value of 6 and a Z depth of 5 We call this an ABSOLUTE Distance instruction since you specify the exact location to which the tool moves Such a move might be a cutting move with the router running through the material or it could be a positioning move with the cutter above the material during the motion Your ShopBot can also make RELATIVE Distance moves To move Relative you place the tool in RELATIVE Distance Mode with the SR Command In Relative Mode all moves are incremental moves for example the instruction M2 3 1 would tell your tool to move an additional 3 inches in the X axis from its current location and back or negative 1 inch from its current location in the Y axis The way the software interprets move instructions can be changed at any time with the instruction SA to set up ABSOLUTE Distance and SR to switch to RELATIVE Distance The distance system can be switched back and forth inside a file or when you are working your ShopBot from the keyboard Generally speaking we find it best to use ABSOLUTE Distance in Part Files This avoids any accumulated errors that might arise from mistakes or rounding It also makes it possible to look at a line in a Part File and know where the tool should physically be at that point in the file note that if you have a File with a list of RELATIVE Distance Commands the current location of the tool is not obvious from reading a single li
2. None of the above effects the cutting of your file The line below is left blank for legibility JZ 5 this line pulls the bit up J2 10 10 you can add a comment to line CR 10 Dy f 7 F 20y 7 F 1 You can indent lines or comments and add blank lines The End The PAUSE Instruction The PAUSE Programming Instruction is one function that you will find useful even if you don t get deeply involved with the programming features of ShopBot Using this Programming Instruction that is putting it in a line of your Part File allows you to put a brief pause or a stop in the action of executing the Part File If you put a PAUSE on a line it will cause execution of the file to stop until you hit a key on the keyboard If you put a PAUSE followed by a number say PAUSE 3 there will be a 3 second pause in the action and then the file execution will continue If you put a comment line with an apostrophe just before the pause that line will be displayed during the time the PAUSE is in effect For example you might use the PAUSE as follows Time to Change Bits Hit Any Key when Ready to Continue PAUSE When your program gets to this place in the file the message to Change Bits will be displayed at the bottom of the screen and your ShopBot would stop until a key is hit Adding Setup Lines to the Start of a File After you have created a Part File that does some type of cutting or machining for you you will want to consid
3. _ShopBot_ ShopBot User Guide Page 33 Getting from your representation to the realization is getting easier as software developers continue to improve their products and make them more user friendly Here we ll point you to some of the many approaches you can take some are easier than others Generally using a CAD CAM software is the easiest way to go but there may be reasons that you prefer to use one of the methods described below so we ll include them here We will outline here the possible approaches to product realization in terms of the different ways of representing your design or concept and then consider what is involved in producing the Part File realization using that form of representation The fundamental point is that there are many different ways to represent your idea from pencil and graph paper and a little geometry to a sophisticated and expensive 3D Cad CAM surfacing program and given a particular form of representation there are usually multiple ways to get to the product This diversity means that there are choices that have to be made but it is means that you can select an approach that you are comfortable with and that is suited to your style using this approach as your way of working into robotic production and creativity Representation considerations a non exhaustive list from pencil to programming Here s how you can do it You Can Draw it on graph paper with a pencil and then typ
4. A Personal Robotic Tool can be a very safe power tool as long as basic common sense safety procedures are followed PANIC PANIC PANIC When the tool is executing any movement the SPACEBAR becomes a STOP BUTTON gt gt gt gt HIT the SPACEBAR or the REMOTE STOP BUTTON and ALL MOTION OF THE TOOL WILL STOP You will be prompted for what to do next For a smooth stop where the movement speed is ramped down and the cutter pulls up use the S key for STOP On a PRSalpha the yellow and red button provided with your ShopBot is a full E Stop and works by being hooked up to terminals ES1 through ES4 labeled E Stop on the control board It shuts down power to the motors and spindle when activated Output Switches Your ShopBot Control System provides eight Output Switches PRS has 4 that can be activated from the ShopBot Software and used to signal other electronics or activate relays to turn on or off accessories The Output Switch circuits provide a 5 volt TTL level output about 5 mA max The Outputs are accessible on the control board at the blue terminal blocks at the front of the board marked Output back of board for PRS This terminal block also contains a ground and 12 volt dc line see diagram in the Technical Information section Because the Outputs circuits provide relatively low current they can be used to directly drive only a low power device such as an LED or another piece of electronics that is compatible
5. RAMping ceesseeeeeeeeeeeeeneeeeeeeeeeseeeeeesnneeeeesaeeeesenaeeeenenetereeaaes 42 Direction of Cut and Tool Pathn cecceecceseeeeseeeeeeeeeeeeeeeeaeeeeeeeseaeeseaeeseaeeseaeesseeeeeeseeeseeeeeieeeeneeteaes 44 POOUING Pee E E a cesieetieossierpeauedagynnnbsemeessenaaes 44 Clamping Your Material mirino ea e E AS E EAR a Oa A ENERE 45 Dust Collectio Merere eao et a E e sities EEE A EEE N S a NEEE NRE 46 Working with ACCESSONES 2 ceceiecececevecseceteecoteieseeecduesneneseecccedaiiteaensvadh aidian na aia pan aaar E A AEE 47 Input Switches Limit Switches and STOP Inputs ceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeseeeeneeesiaeeeaees 47 ShopBot s Remote Stop Button ec eeceeeeeeeceeeeeeeeeeeeeeeeeeeeeeeaeeeeaeeeeaeeeeaeeeseeeseeseseeeeeeeeeeeeeeeeeeaes 48 OUTPUT SWITCHES eirean a a aaa ee E a e EEE aaee ea Paaa dee EEE EANES 48 Additional Axes Rotary Indexers Lathes cccceeeeeeeneeeeeeeeeeeeeeeeeeeeeeeeenaeeeeeeeeeseneneeeeeeeeeeeeaes 49 3 D Digitizing Probing Surfaces eceeceeeseeceeeeeeeeeeeeeeseaeeseaeesaeeeeaeeseaeeseaeeseaeeseaeeseaeeseaeeseneeseaeetes 49 Workmg With G CO0G c ai ioare a a cay coactcess E OEE r a a E a test EEEREN GASER 50 Working with the ShopBot Converters for dxf hpg plt omp and jOG eeeeeeeeeeeeeeeeeeeeeeteneeeeeeteeeeeeeteas 58 Starting a Conversio Aetnae easa Aes etd i satin eden 59 Specific Info for Each Type of COnverSion cescceeecee
6. The ShopBot software has many functions and features and we will try and familiarize you with some of these here You can even do some basic cutting and machining right from this Control Panel But in making your ShopBot work for you the ShopBot Control Software is normally just the final step in cutting your Part Files Most of your planning or design time will be spent with other software such as PartWorks that you will use to create your design set up your toolpaths set the order of cut and compensate for cutter waste and generate your Part Files You will primarily use the ShopBot Software only to move your tool into location adjust a few settings and then start the cutting or machining process of running a Part File The need to choose a software approach or method for creating your Part Files is an important issue for CNC or robotics machining If you are not familiar with designing for CNC or how Part Files are generated you should read the section of this Users Guide called From Your Idea to a ShopBot Part File The ShopBot Control Software We ve tried to keep the basic software interface to ShopBot simple It will work on a PC running Windows XP Pro or Vista Business or Ultimate with Vista you will need to turn User Account Control OFF You will be happiest with at least an 800 MHz processor and 512M of RAM You can run the software with or without a ShopBot attached If you re just trying out the software or testing one
7. be very careful with spring clamps and pistol grip clamps to make sure they are actually rigidly holding the material in place they have a tendency to move Vacuum hold down One popular solution to holding material in position is using vacuum clamping A manifold of air channels is cut into the work table of your tool appropriate seals are positioned or an intermediate sacrificial vacuum penetrating board used anda vacuum pump is attached to this system ShopBotters have been successful with a variety of such system Pumps can vary from a Shop Vac that you carefully control so as not to overheat it to expensive high pressure vacuum pumps There are two basic issues here The first issue is that if you have a general purpose manifold system you cannot cut SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 46 through it to cut your parts out without breaking the vacuum and potentially damaging the seals The alternative is designing a vacuum system for a specific part or set of parts ina project so that the cutting path does not interfere with any of the vacuum sectors this solution works well for a production run The second basic issue is that the effectiveness of vacuum clamping depends on the surface area of the part Small parts usually cannot be successfully held with vacuum Webs tabs tool path planning For some projects it is often possible to hold parts in material by engin
8. problem or has the tool been running normally and something has happened One of the most helpful things you can do to speed the resolution of your problem is to send us by e mail or FAX a copy of the file PROBLEM LOG which you will find in your ShopBot 3 folder along with any Part File that you are having a problem with It helps us if you put your last name and date time in the Subject field of email messages After hours we are likely to get your request sooner if you e mail the following information to us or fill out the Tech Support Form on our web site We try to check e mail every evening and periodically on weekends During the day even if your problem is best resolved with a phone call it is more efficient for you to e mail or FAX us the basic info here so that we can have the most appropriate support person contact you already prepared for your specific issue SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 75 Technical Information Specifications Capacity and Rates e Standard tool accommodates sheet material up to 4 x 8 with cutting machining depth Z axis of 6 inches Table size approximately 6 by 10 Versions with work areas as small as 24 x 32 and as large as 5 by 12 are also standard Step resolution is 0005 or better depending on gear ratio Positioning accuracy is 005 or better no load Positioning repeatability 003 or bet
9. you may need to relocate the 0 0 0 location on the Bot so that it matches or is registered to the 0 0 0 in the design file Or you can bring the dxf file into PartWorks and position it correctly on your material The Limitations of CAD without CAM The fundamental issue with CAD programs alone and with drawing programs such as Corel Draw is that they are not intrinsically oriented to producing tool paths This creates two specific problems First when CAD programs create the DXF file that ShopBot will use to build a Part File using the DXF converter the entities in it are usually exported in the order that they are drawn or edited and this may not be the order that you want to cut them in Thus you may need to create an initial draft or underlying drawing of your part and then trace the final cutting path around it saving the latter as your ShopBot ready DXF file in order to get the cutting ordered as you want it to occur The second problem with CAD and drawing programs is that they are not aware that you will be using a cutting tool that has a diameter Thus CAD and drawing programs cannot automatically compensate for the diameter of your cutter and shift the path to the outside or inside of the part This is where PartWorks CAM function comes in PartWorks uses the tool database to calculate the correct offset automatically Raster to Vector in PartWorks Digitizing in 2 D We are frequently asked if there is an easy way to get from th
10. 2 material There are dozens of Z plunges in the file and you know you don t want to have to rewrite all these plunge values for different depths of material One way to deal with this problem is to use a variable for the Z depth for the cut Variables in ShopBot all use the amp ampersand as the first character and are created like amp Zdepth 0 52 Creating a variable like this at the start of a file means that we have assigned the value of 0 52 to every instance of the amp Zdepth variable that follows in the file So we would just write our Z plunges like MZ amp Zdepth Then if we want to change the plunge depth in a file even though there may be numerous plunges we only need to change the one variable at the top of the file Setup lines for this grating file amp Zdepth 0 52 change this variable to change cut depth JZ 5 pull up J2 10 10 goto position MZ amp Zdepth plunge M2 30 10 cut slot in grate JLy lt 9 JZ LO 15 continue cutting slots MZ amp Zdepth M2 30 15 UL wo J2 10 20 MZ amp Zdepth M2 30 20 JLy s5 and so on This example only scratches the surface of what can be done with variables in a Part File but it should give you an idea of how variables may be used Note that there are at least a couple of other ways to deal with the problem of needing to change Z plunge depth throughout a file One method is to stick with fixed numbers and use the search and re
11. However if you just use M2 3 1 you would make an X axis move to 3 1 inches with the Y axis staying where it is Moreover if you first enter a comma and then a distance you ll cause movement to the designated location in the Y axis In this case M2 _ 3 1 would make a 3 1 inch move in the Y axis without moving in the X axis The axis that does not get a parameter stays where it is This approach to entering parameters holds for all ShopBot Commands As long as any required parameter is entered the Command will execute with the software using the current settings or appropriate defaults for the other values To skip over parameters when entering a Command just enter one or more commas For example to set the current Z axis position to a new current value use the Command VA V alues set A xis location which accepts four values To set only the Z axis use VA 1 5 which leaves the X and Y axes and the Accessory axis set at their current values but sets the current Z axis location to 1 5 inches NOTE VA defines the current position to the new value it does not move the tool Parameters are entered in the same manner in a ShopBot Part File with the addition of a separator comma or space after the two letters of the Command itself Parameter Line Calculator You ll notice that the ShopBot PARAMETER line is an automatic calculator When entering parameters you may enter simple values like 1 5 or you may enter a comple
12. RATE on G00 is nonstandard ShopBot allows changing of rapid feed rates and this allows that feature to be supported Example N1 G90 set absolute coordinate mode N2 GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 X2 Y2 rapidly move to absolute 2 2 at 8333 IPS N4 G91 change to relative coordinate mode G00 no longer modal N5 GOO Y1 Z1 rapidly move to 2 3 1 at 8333 IPS G01 X_ Y_ Z_ F_ MODAL The GO1 instruction is used to move the tool router in three dimensions This instruction is used to cut material This instruction is modal Once GO1 is issued subsequent instructions only require coordinates see example Feed rate issued after GO1 instruction effects ALL cutting instruction including ARC DRILL and PECK DRILL GO1 is effected by G90 absolute and G91 relative mode instructions SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 54 Example N1 G90 set absolute coordinate mode N2 GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 G01 Z 25 F30 move cutter into material 25 inches deep at 5 IPS N4 X2 Y2 move cutter diagonal to 2 2 25 N5 GOO ZO rapidly move cutter to 2 2 0 at 8333 IPS retract cutter GO2 X_ Y_I _ J_ F_ MODAL The G02 instruction is used to move the tool router in a clockwise motion This instruction is used to cut material This instruction is modal Once G02 is i
13. These files are all text files that you can read or modify with a text editor Because they are written in Parts File format they can also be executed with the FP Command The special file type that you are most likely to encounter is the SHOPBOT INI file All of the current Settings and Values of your tool are being continuously saved to the hard disk on your computer This means that whenever you make changes to the settings these changes will be preserved when you restart your ShopBot the next time Settings are saved in a file called SHOPBOT INI This file is read whenever your software is started It is automatically saved after every Command you enter If you would like to save current Settings and Values for re use in a particular situation or with a particular Part File you can use the US Utility to save the current Settings and Values to a File that you specify Then run this file with FP to re establish the saved Settings and Values any time that you need them This is easiest if you name the file with a SBP extension When the SHOPBOT INI file is first created its parameters are derived from the default Settings amp Values file for your tool This file is the sbd file that you are prompted to select the first time you run the software You can modify this file but the idea is that this file will always contain the most basic starting settings for your ShopBot you may only want to make sure it has the right Unit Values If
14. With some ShopBot functions using a negative proportion in the parameter settings will also produce movement in the reverse direction for an axis SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 22 Software Axis Designation You have the ability to assign any axis to any channel in the Control Software The default configuration assigns channel 1 as X channel 2 as Y channel 3 as Z channel 4 as A and the fifth channel as B There are a number of reasons that you may wish to change these default settings For example you may have set your table up in a way that requires you to switch the X and Y axis This change can be accomplished in the Control Software Type VI and in the fill in sheet switch the channel 1 and channel 2 assignments and hit Enter twice to save your changes Optional 4 or 5 Axis or Channel The ShopBot Software supports an optional 4 or 5 axis or channel which can be configured as a second Z axis or as some other type of movement system e g an indexer The 4th axis is called the Accessory axis in the software and its default settings are the same as those for Z axis If this axis is used as a second Z axis then it moves in the vertical axis just like the Z axis Typically an optional Z axis will be aligned in the Y axis with the first Z axis but at a fixed distance from it in the X axis The offset can be measured and used to compensate in Part Files so that
15. aii eevee haces ov Beets tap hie acca need cables ShopBot FAX FORM Technical Information ccccccceeeeeecceeeeeeeeeeeeaeeeeeeeeeceaaaeeeeeeeessecaaaeeeeeeeseeeaaeeeseeeseecqeaeeeeeseeseqeueeeeeeeeenaees SPECIAL oin e T A russe casaaseasctesavaeaceerutgedsccersstenstdeestatee T E ShopBot Computer Requirements ShOpBot PHIIOSOPNY eseina a eseop dead edit eE e iad ee RTE ETE ON E ES SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 4 Welcome to ShopBot Your ShopBot router is a low cost computer numerically controlled router CNC Router It is a workhorse of a workshop robot a Personal Robotic Tool A ShopBot can perform precision large format cutting drilling machining and shaping in many materials and is controlled by a standard personal computer A ShopBot offers you new ways to be productive and new paths to creativity With your ShopBot you can mass produce a single item or explore variations of plans patterns shapes and forms and their reproduction in ways that would be difficult to attempt manually A ShopBot is a tool you can work with in amazing ways And just as important you can understand it afford it and maintain it it is the kind of technology you can live with SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 5 You Need to Know This Warnings ALERT HOW TO STOP During tool operation
16. and locked in position it indicates we are not getting power to that axis In this case take another look at the connection of the wire to that axis and make sure the connectors are fully seated in both the Control Box and at the motor Odds are though the driver has gone bad If you give us a call we will help you test this out and quickly get you a new driver if necessary Dealing with Tool Operation Problems Qualitative Issues The second kind of problem you may experience is more subtle Your ShopBot is basically working but something is not working quite right This problem can reveal itself in the tool having slight positioning problems or with cuts that are not of the quality you would like Generally speaking electronics and software usually work or they don t work Thus positioning and quality problems are usually related to the mechanical function or tuning of the tool Listed below are areas of mechanical operation you should check you might also check the maintenance section above Bits bits bits You ll probably get tired of hearing this but bit quality and sharpness is incredibly important to successful cutting with your ShopBot Your tool is capable of generating about 60 pounds of force as it moves the cutter This is usually enough to plow through most material or break a bit trying However you typically do not want to be cutting with this much force The more force you put on the cutter the more the cutter flexes
17. and your ShopBot flexes Such flex creates inaccuracies and increases the likelihood of uneven cutting and chatter The best way to reduce this force is to use sharp cutters and to determine optimal cutting speeds and number of passes for the cutter Plan to renew cutters frequently for quality cutting and remember that with a CNC tool it is easy to accumulate mileage on a bit Ride The way in which the carriages of your tool ride the track are critical for good cuts Pull the X and Y motors away form the rack and evaluate the motion of the carriages The carriages should move freely on the track Look at the bearings are they all exactly in their grooves Is the pressure of the hold down bearings on the Y axis appropriately tight to resist racking all bearings should be engaged you should be only just able to rotate them with your fingers For the Z axis is the carriage tight and resistant to flex and wobble in each direction Motor Engagement Move the motors back into position with the pinion gear fully engaging the rack Grease the rack Now start the software and activate the motors With the motors on but stopped try to wiggle the carriage Are all elements of the drive train tight and locked in position Be particularly attentive to a set screw being potentially loose on a shaft and allowing the pinion to move on the shaft If you have a PRS with gearbox motors there is a small amount of backlash in the gearbox but this should be a fracti
18. attempt to automatically connect to your ShopBot If it does not find the ShopBot Control Box you will get a yellow pop up box that gives you several options one of which will step you through identifying the correct connection port The software will then remember the correct setting There may be an occasional situation when the software is having trouble identifying the right port where it is necessary to explicitly tell the software that you are using a specific port To do this start the software Answer the connection failure prompt with C to Continue without a connection Then use the VI Command to set the Port number to the one you believe is correct The software will check again to see if a connection can be established at that port number See the Troubleshooting section for further suggestions on problems getting connected to your tool Organizing Your Computer for ShopBot Projects As you begin to generate Part Files you will want to create separate directories folders for the Part Files related to various projects or tasks We recommend creating a SbParts folder in your C folder this is actually done automatically when you install the software Once you have a SbParts folder you can make sub folders for more specific projects Special Purpose ShopBot Files There are several special purpose ShopBot Files These files are all basically regular Part Files though they have different file extensions that identify their function
19. be cool but we know how hard that is to do when the gol darned thing just won t work Practically speaking to fix things efficiently what we really need to figure out is whether we need to send you a part or whether something just needs to be changed or tweaked on your tool or with your software That s it So kick the tool or kick us then let s get down to effectively figuring things out What we want to avoid is going off in the wrong diagnostic direction because we re not thinking clearly or understanding clearly what kind of a problem it really is Remember that when you e mail FAX or call us that we are coming at the problem cold We need to quickly know as much about the situation as possible to be most useful We have found that first sending us an e mail is the best way to handle problem It can be especially efficient since you can lay out the problem and attach any relevant files as well as the PROBLEM LOG file from your ShopBot folder and we can look up the details of your tool We continuously monitor e mail during the workday and regularly check it in the evenings and on the weekends Go to the support section of our web site or address the e mail to support ShopBotTools com Getting Help If you are having an assembly mechanical or electronic problem with your ShopBot you may also want to check the ShopBot Forum on our web site for ideas on handling problems http www shopbottools com If you haven t
20. bottom left Values increase in the X axis as you move to the right Values increase in the Y axis as you move to the far side of the table Any location on the table is specified with an X and Y location value and these are the values we use as instructions to move the tool around Whether you are making a move at cutting speed for example an M2 move or a move at jog rapid positioning speed for example J 2 the two parameters that follow the Command are the X and Y locations that the tool will move to The Z dimension is the third axis the perpendicular or up down movement of your tool Increasing values with an MZ Command will move the Z axis up decreasing values will move the Z axis down For convenience the top surface of your material is often set to a Z value of O that is the tip of the cutter would be just touching the top of the material Negative values then take you into the material positive values pull the cutter above it Giving Directions ABSOLUTE vs RELATIVE distance We just described the location system in terms of absolute locations Your tool is always considered to be at some specific location in X Y and Z and this is the location that is displayed on the screen Most frequently you or a Part File will instruct your tool to move by just giving it an instruction to go to a specific X Y Z location For example the instruction M2 3 4 5 tells your tool to go to the location 3 in the X axis 4 5 in the Y axis
21. by connecting that input to ground either to one of the GND terminals on the terminal board or if your tool is properly grounded see the Assembly Guide for grounding instructions to any metal surface on your ShopBot Thus to activate an input attach it to a switch that when closed connects it to ground The input switches can also be controlled by TTL level voltage inputs from solid state devices Sensing Input Switch Activation with your ShopBot Software You will immediately see the effects of activating closing an Input Switch on the input section of the ShopBot position window where the number of the input that is activated will turn green indicating that it is ON In general you will use the sensing of an Input Switch to change or alter an ongoing activity during the execution of a Part File You will use the ON INPUT Programming Instruction to act on the switch event and change the ongoing activity in the running Part File The first part of the Programming Instruction specifies which Input and event type you are dealing with for example ON INPUT 2 1 means that you will take action when Input Switch 2 becomes Activated ON ON INPUT 2 0 means that you will take action when Input Switch 2 goes OFF is opened The action that is to be taken is specified in the second part of the instruction Usually you will use the GOTO or GOSUB instruction to redirect the action in the file Alternatively you might have a
22. create a Part File for the part itself SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 20 Then create a second master Part File that moves the tool to each starting location and then executes the FP instruction to cut the part in offset mode An example of nesting in a Part File follows if you aren t yet familiar or comfortable with Part Files look at this again after you ve read the Part File section further on Start of master Part File ALLPARTS SBP M2 10 4 move to location to start first part FP MYPART SBP 2 execute with 2D offset used commas here M2 20 4 move to location for start of second part FP MYPART SBP 2 cut 2nd with 2D offset M2 30 4 and so on FP MYPART SBP 2 M2 40 4 FP MYPART SBP 2 M2 50 4 FP MYPART SBP y pyy 2 M2 10 8 FP YPART SBP y p p 7 2 Now that you have mastered the art of using the 2 D offset to nest files or especially if you cannot seem to get the hang of it the Control Software has a file that does all the programming for you The file is S_Nest sbp and is located in the SBParts folder with the other sample files Call up this file with the FP command and follow the prompts to create your nesting file Table Base Coordinates vs Current Working Coordinates Sometimes it is useful to be able to temporarily redefine a location on the ta
23. cutter at and is thus your Feed SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 40 Rate All ShopBot moves are fully speed vectored which means that the cutter moves at the same continuous speed whether it is moving in the X axis the Y axis on a diagonal or in a circle or curve unless speed is being ramped up or down at the beginning or end of a movement see below The cutter velocity is constant Jog Speed is the speed designation for the rate at which the tool is moved when it is not cutting or machining material Jog speed is normally set faster than Move Speed and J ogs are thus the method for the rapid positioning of your tool Choosing the correct Move Speed for your project is one of the most important choices in getting a good quality and efficient cut from your tool There are a number of issues and considerations here While we can offer some guidelines there is nothing more important than your own experience with the cutter and material in making the decisions about cutting speeds ShopBots working at 2 sec or less have ample power to break bits and stall routers thus at Move Speeds the power of your ShopBot is not likely to be nearly as important an issue as your cutter type and size the material you are using the cutting direction and speed and power of your router or spindle At the two extremes in setting feed rates you could be moving slow enough to burn or
24. have a tool that will cut material in exactly the manner that you want you will find that your next major challenge is determining how to hold your part in place while it is being cut or machined Unfortunately every project or production situation is different and there is no single best answer to the hold down question Here we describe some of the techniques you will want to consider In the same way that how you jig up for any project can make a big difference in your efficiency and the quality of your work your creativity in clamping your CNC work will have a similar importance On our web site there is a ShopBotter Forum that has an ongoing discussion of techniques for holding work pieces in place You may find this ongoing discussion of interest or be able to get specific suggestions for your own project Clamping Concerns e One of the biggest problems is holding small parts that have been cut loose from their substrate e One of the biggest dangers is hitting a clamp or screw with the router bit e Thoughtful planning is required here More importantly keep in mind that your highest priority is that the part be held absolutely rigidly It is not possible to get a smooth accurate cut if your part moves when the router is machining it Temporary attachments Screws nails and tape can all be effectively used in the right situation for attaching material to your table for cutting or machining These are probably best where you are only d
25. hopBgt ShopBot User Guide Page 1 Sho piso ShopBot User Guide This manual is part of a suite of documents for your ShopBot that includes the Users Guide on using your ShopBot and the ShopBot Control Software the Command Reference documenting the specific format and usage for every ShopBot Command and the Part Programming Handbook detailing the functions available in the ShopBot Part File Language and shows how these functions can be used in your own projects This manual is specifically intended for PRS ShopBots and Buddies or PRSalpha or PRSstandards with Version 4g Control Boards Manuals for some earlier ShopBots may be included with the software downloads for those tools from the ShopBot Tools website ShopBot Tools Inc 3333 B Industrial Drive Durham NC 27704 919 680 4800 phone 919 680 4900 fax info ShopBotTools com http www ShopBotTools com ShopBot is a Registered Trademark of ShopBot Tools Inc Other brand and product names are trademarks or registered trademarks of their respective holders U S Patent 6 070 106 for the ShopBot PRS Tool Manual Illustrations by Don Elliott Copyright c 1996 2008 by ShopBot Tools Inc All Rights Reserved Related software Copyright c 1996 2008 by W G Hall and ShopBot Tools Inc All Rights Reserved SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 2 Table of Contents Welcome to ShopBotl
26. melt your material or fast enough to give you poor edge quality cause chatter bog down your router and break bits Somewhere between the two will be a move speed that has plenty of power to cut at a fast rate without sacrificing edge quality For 34 hardwoods that might be between 75 and 1 25 per second and for 3 4 plywood you might be traveling between 1 and 1 75 per second For thicker or harder materials a second pass may be in order Here is where some trial cutting and close inspection will really help Whatever your optimum speed turns out to be we recommend that you program that speed into the top of any file that you will be using repeatedly so that you always have a reliable feed rate Using Chip Load Calculations to Improve Cutting One of the challenges in getting good CNC cuts is in selecting the best cutting speed feed rate and router spindle RPM Selection can be facilitated using the guidance provided by manufacturers regarding the best chip load for a particular cutter Since chip load the size of the chunk of material taken by a tooth of the cutter reflects the combination of how fast the cutter is moving forward into the material and how fast it is turning Chipload Feedrate RPM x number of flutes it gives you starting point speed values for testing to determine the most suitable parameters for any cutting situation The ShopBot Chip Load Calculator simply provides a quick way to explore these
27. more tools or appliances to the ShopBot circuit than necessary There are 2 things to avoid to protect your electronics 1 Never unplug a motor or motor cable with the power on This can cause a surge of power to the motor driver circuitry which will destroy it a loose motor wire will do the same thing 2 Don t push the tool manually physically with the motors plugged in to the Control Box whether it is off or on The motors can generate a current that will zap the motor drivers It is ok to push the tool a very short distance very slowly as you might do to push it up against the end stops from Y2 away J ust unplug the motor wires before you do any pushing around Note Stepper motors and their electronic drivers in the Control Box will tend to run warm However if either should get extremely hot to touch it is an indication of a malfunction or poor wiring connection Note The motors may hum when they are at stand still because the power being applied to them is PWM pulse width modulation chopper electronics This sound is normal There will also be a slight thunk when the motors are initially powered on SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 66 Control Software ShopBot provides free Control Software upgrades via our website The current version of the software is always available for download from our Web Site http www ShopBotTools com or
28. real cutting using Commands from the keyboard such as circles CC or rectangles CR If the problem happens only during the execution of a file consider that it may be a software issue related to Part File programming or conversion rather than a tool operation problem General suggestion In the following sections we ll work to deal fully with Tool Operation Problems If we don t work it out here communicate to us what you ve figured out so far along with any relevant files and your PROBLEM LOG file from your ShopBot folder directory and we ll work to get you running quickly There are two other considerations for Tool Operation Problems 1 First it s important for us to know whether this is a problem that is occurring at your first use of the tool or whether your tool has been running for a period before the problem occurred If the latter what are the conditions under which the problem occurred Have you changed anything with your tool or in your Shop Does the tool work for a while and then fail SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 68 2 The second major question regarding Tool Operation Problems is whether this is a primary failure such as the motors not moving or a qualitative problem such as cutting being rough uneven or inaccurate We appreciate that both are important but in the former case the focus will be on an overall system failure while in the latt
29. should Setup place the program s shortcuts Setup will create the program s shortcuts in the following Start Menu folder To continue click Next If you would like to select a different folder click Browse Shop Bot Browse Select whether you want icons created on the desktop or quick launch toolbar The associate files box is checked by default Leaving this box checked will automatically open Sbp files in the ShopBot editor Click Next to continue SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc ShopBot User Guide Page 10 Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing ShopBot 3 PRT_Alpha then click Next Additional icons Create a desktop icon C Create a Quick Launch icon Other tasks Associate files If you are satisfied with all of your settings click Install to begin the installation Ready to Install Setup is now ready to begin installing ShopBot 3 PRT_Alpha on your computer Click Install to continue with the installation or click Back if you want to review or change any settings Setup Destination location C Program Files ShopBot Start Menu folder Shop Bot Additional tasks Additional icons Create a desktop icon Other tasks Associate files When the installation is finished you are presented with options for viewing the README file and St
30. specify with FP how deep each pass will be made If your file already has Z movement in it you can use file embedding to create multi pass cutting Start of master Part File MULTPASS SBP assume that your file was initially set up to cut a part in one pass so we want to plunge about 25 or 1 3 of the depth each of 3 passes J2 6 12 move to location for part FP MYPART SBP 0 33 2 1 first 1 3 2D offset from zero J2 6 12 back at start FP MYPART SBP 0 67 2 1 second 1 3 2D offset from zero J2 9 12 back at start FP MYPART SBP 1 2 1 1 last 1 3 add TABBING to hold Creating Part Files from other Software Most of the time the cutting you will want to do will be too complex to write the toolpath movement yourself Fancy curves or lettering although being exactly the same in principle as the files described above may require tens of thousands of movement instructions It s not practical to do it by hand this is what computers and design software are for Thus for most of your work you will use other software to create the ShopBot Part File for your project This creation of complex Part Files can be a 1 step or 2 step process It is 1 step if you have software that directly generates ShopBot Part File instructions It is 2 step if your SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 31 software generates an outpu
31. the X and Y axis and J coordinate are ALWAYS relative to X and Y NOTE The examples below make reference to 0 90 180 and 270 degrees 0 degrees is 3 o clock on a watch face 90 degrees is 12 o clock 180 is 9 o clock and 270 degrees is 6 o clock Example N1 G90 set absolute coordinate mode N2 GOO X3 Y1 Z2 rapid move to 3 1 2 N3 G01 ZO F50 move in the Z axis to 0 at a feed rate of 8333 IPS N4 G03 X2 Y2 1 JO move cutter in an CCW arc from 0 degrees to 90 degrees N5 GOO Z2 rapidly move cutter in the Z axis to 2 N6 GOO X1 Y1 rapidly move cutter to 1 1 N7 G01 ZO move in the Z axis to 0 N8 G03 X2 Y0 11 JO move cutter in a CCW arc from 180 degrees to 270 degrees N9 GOO Z2 rapidly move cutter in the Z axis to 2 G04 P_ NON MODAL The G04 instruction is used to make tool dwell in one location for P seconds This instruction is sometimes used to give a better finish at the beginning or end of a cut such as drilling SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 55 It is also used for tools that require start up time shut down time i e a spindle torch plasma cutter that is controlled by the ShopBot G04 is non modal and must be entered each time a pause is required Example N1 G90 set absolute coordinate mode N2 MO3 turn on switch 1 N3 G04 P2 Wait 2 seconds for tool to come up to speed N4 GOO X1 Y1 Z2
32. the material when we make our move to the starting point typically you set up your Z axis with the convention that the top of your material is the Z location 0 so we re pulling it half an inch above the material Next the tool will Jog at positioning speed to the XY location 10 10 we will assume that the ShopBot is configured for Absolute Distance moves This is our starting point Then the bit is moved down to 25 MZ 25 at Move speed now because we are cutting into material it will drill into the material and be ready for our cut Then in this file there are 4 cutting speed moves M2 s that will define a 10 x 5 rectangle with the starting point being in the upper left corner of the rectangle and going around the rectangle in a clockwise direction if you were using a 1 4in bit this would create a cut out rectangle that is actually 9 75 x 4 75 because the center of the bit would be following the specified dimensions and thus the part is smaller Once the part is cut we pull up out of the material with a JZ 5 jog up This Part File illustrates the cutting of a simple part You could also have cut this same rectangle using the built in Cut Rectangle feature in the software CR You could do it from the keyboard or create a Part File that uses the CR feature The file for doing it this way would look like JZ 59 J2 10y 10 CR 10 5 r r r 525 r 1 Here after moving to the starting point the CR function ma
33. this run out will get worse When the run out gets bad replace worn bearings with new ones 5 Make sure your part is held down properly 100 000 CNC s that hold very high tolerances still have a 1 4 error when their part slips 1 4 Constantly evaluate how you are holding your parts Consider a special jig or vacuum box A vacuum table will not only hold the part horizontally but will prevent it from vibrating up and down 6 Check the Z axis Grab the Z axis at the base of the router please unplug and apply pressure along the X and Y axis separately with the stepper motors powered up The Y axis car has eccentric adjustment nuts on the two lower bearings and may need occasional adjustment Rotate each nut slightly counter clockwise to tighten the Y car up 7 Now check for up and down play that can come from backlash on the rack and pinions The motor bracket can be tightened to better engage the pinion 8 Next we can check for any play in the X and Y axis carriages that might indicate a loose set screw and pinion that is rotating slightly on the motor shaft With the motor on and the tool not moving try to push the carriages back and forth They should be locked in position As Per Above Electrical Electronic There should be no maintenance of electrical or electronic parts required Make sure all the connectors stay firmly in place Do not risk electrical interference with the operation of your tool by adding any
34. time you will be asked if the file is 2D or 3D because the software wants to know how to handle the Z axis For a 3D file the Z axis motion is obtained from the DXF file If you designate 2D then the Z Axis plunges are determined by line color So for a 2D file your ShopBot needs to know how deep the cut is to be When the DXF file is being read in you will be prompted for a depth for every color of line or layer that you used in your drawing These depths are translated into Z axis motions and put into the ShopBot SBP file as it is being generated If you are doing frequent DXF conversions from the same drawing program you can speed up the conversion process by creating a set of predefined responses to the color depth question You do this by editing the UX_DXF INI file The path to this file is C Program SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 61 Files ShopBot ShopBot 3 Bin UX_DXF INI You can change the values to the existing colors or you can add additional colors and depths TIP Each CAD program uses different numbers for colors You can figure out the color numbering for your CAD program by drawing some entities in different colors then running the converter to see what color numbers are found and which is associated with which entity The basic color numbering for AutoCAD is 0 Black 5 Blue 1 Red 6 Magenta 2 Yellow 7 White 3 Green 8 Grey 4 Cyan 9 Light Grey T
35. to use 2D or 3D and whether to save it as a Move Command or a Jog Command Don t Let this Scare You Part Files offer virtually unlimited control of your tool and the execution of cutting instructions There are some additional instructions that also can be included in a Part File to help control or program how the Part File runs We ll mostly save discussion of these for the Part File Programming Handbook because you don t need to know anything about them to understand the main principles here These additional instructions make our Part File system into what computer types call a programming language We don t want to worry you about this you may never want to think about programming and you probably won t need to unless you are interested in getting into it But there are just a few things that you may want to know that will help you out with day to day tasks in Part File work without SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 28 getting you deep into programming Of course realize that if you ve written a single line of a Part File you are already a programmer Remark Lines and Documenting Your File t is very helpful when creating Part Files to make notes for yourself in the file so that when you look at it at some later time what you ve done will make sense to you This is a process that programmers call documenting There is at least one school of programming whi
36. values and is most useful if you know the approximate desired chip load for a particular cutter and material The following are some very rough chip load ranges for cutting various materials Keep in mind that the most effective chip load depends on the specific geometry of the cutter so you will want to check with the maker of your specific bit and then keep your own records on what values work best for you SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 41 The following chip load values were abstracted from the Onsrud Cutter Catalog which is an excellent source of information relating to cutting and machining http www onsrud com CHIPLOAD Mainchdiameter 12inch diameter Softwood 002 020 003 030 Hardwood 005 020 005 030 MDF 005 020 005 030 Plywood 005 020 005 030 Laminated Chipboard 008 020 010 030 Soft Plastic 004 012 006 014 Hard Plastic 006 012 008 016 Aluminum 003 010 004 012 If depth of cut 2x diameter then reduce chip load by 25 If depth of cut 3x diameter then reduce chip load by 50 Note that there is considerable overlap in the range of parameters and this indicates that you will need to test for the best speed selection for a particular cutting or machining operation Here s the strategy that Onsrud suggests 1 Start off using an RPM derived for the chip load for the material you are cutting 2 Increase the cuttin
37. will also have the same automatic effect on Output Switch 4 as hitting the Spacebar Your tool will not function until the Input Switch 4 is released Note that Switch 4 always functions as a Stop Switch It cannot be re assigned for other use By hooking the switches up in series you can set up as many Stop Switches on your tool as you would like ShopBot s Remote Stop Button A bright yellow and red Stop Button is provided with your tool Once it is properly attached hitting this Remote Stop Button will instantly stop the movement of your tool Depressing this switch is not the same as hitting the Spacebar on your computer when your tool is in action The Stop Button will turn stop the stepper motors as well as turning off the router The Spacebar simply serves as your panic button to interrupt the movement of your tool but will not interrupt power to the router or spindle When hitting the space bar you are able to resume operation without resetting the drivers in the control box The Stop Button comes with a long cable so that the switch can be mounted in a location that is convenient for your set up Please recognize that the presence of a Remote Stop Button does not alter the requirement for operating your ShopBot safely You should always stand clear of the tool when it is in movement and away from the path of any flying debris preferably positioning yourself near the computer controlling the operation and to the side of the tool
38. with TTL power levels To operate a relay for controlling an accessory you will need to SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 49 create a simple transistor driver circuit for the relay This requires only a few parts that can be purchased at Radio Shack or another electronics store Turning them ON and OFF Output switches are activated by the ShopBot Software either from the keyboard or from within a Part File using the SO Command You would use SO switch number 1 for ON or 0 for OFF Switch number is the number from 1 to 4 of the switch you want to turn on or off You can also hold down the Alt key and use the number keys on the top of the keyboard to toggle an output between OFF and ON Output Switch 4 is a special case By default it is automatically activated when your tool is active coming ON at the time the Warning Signal see SW begins to flash and beep It could be used to activate a relay that controls other processes such as external warning signals or accessories such as dust collectors This function for Switch 4 can be adjusted or disabled see Command Reference section on SO Additional Axes Rotary Indexers Lathes ShopBots are available with an optional 4th and 5 axis These additional axes represent the electronic hardware for controlling additional stepper motors The necessary software for the additional channels is made available in the Cont
39. you can request a CD When new software becomes available you will generally install it over your existing version Troubleshooting The individual components of a ShopBot are pretty simple That makes them relatively easy to deal with should you have some sort of problem with your tool Additionally one of the advantages of having assembled your own tool is that you already are very knowledgeable about its construction and will have a good understanding of where any problem might originate The difficulty in fixing the occasional problem with your tool arises because even though the components are simple they work together in relatively complex ways making the diagnosis of a problem sometimes tricky There is the mechanical cutter and tool the electrical the electronic and the software which all work together dynamically the site of the problem is not always obvious but figuring it out should be your first concern in troubleshooting TIP The Doctor ShopBot website has diagnostic help for common problems http drshopbot com and is a good place to get quick help with a problem you may be encountering There is also a Technical Posts section on the main ShopBot website which contains current Tech Support Bulletins To quickly get your tool back in operation whether you re solving the problem yourself or getting help from ShopBot Technical Support the important thing is to identify the nature of the problem you are having an
40. you can use the various ShopBot Help functions Start it up by hitting FE and selecting a file name of the file that you want to edit type FN to open a blank editor page for creating a new file You can type in a series of Commands like those in the paragraphs above then save them with Alt F S to a file name that you designate You close the Editor with Alt X Now you re ready to execute the file or cut the part using FP TIP So that you will have easy access to the Editor and to ShopBot preview functions it may be convenient to install the ShopBot software not only on the computer that runs your tool but also on the design computer at your work desk in the office Then you will be able to write edit and preview your work from the comfort of your office chair Automatic Recording of Things You Do at the Keyboard Now you have the basic idea of a Part File and how to create one with the Editor The list that the file provides can be short and sweet as in the above examples In this case you could just write the instruction list yourself For some simple projects this will be the way to go You also have the option of recording a series of Commands as you enter them right from the keyboard and then further editing your list of instructions using the Record Category functions Here s how Record works As you are entering Commands at the keyboard your ShopBot software is usually recording them This allows you to go back a
41. you enter the two letter Commands Changing Settings and Values Commands A second type of Command sets up the way your tool works and allows you to configure it best for the task at hand We ve organized the things you do to define tool operation in a logical way One of the things you will do frequently is to Zero an axis Thus there is a Menu category just for zeroing that lets you choose exactly what you want to zero Note that there are no parameters with the Zero Commands They execute instantly as soon as you hit the two letters so you should be careful using them There are a number of ShopBot settings that are either ON or OFF or are toggled between two states or conditions RELATIVE vs ABSOLUTE Distances is a good example We call features of this type Settings Settings are activated or switched with just a single Command So for example the Distance setting is done with either the Command SA or SR Most other Setting Commands are similar and require no parameters because a simple change in operational mode or condition is being carried out On the other hand many ShopBot functions require that a number of details of operation be specified We call these various details of function Values Commands in the Values menu allow you to provide parameters to specify how your ShopBot will behave Here for example you define speeds or feed rates VS V alues S peeds acceleration profiles for how quickly your tool ramps
42. 3 G00 Z1 Parameter order does not matter but G code and or M codes SHOULD always be first to avoid confusion NOTE If the line does not begin with an N G M X Y Z F or gt the line will be commented out Example N1 GOO X1 Y1 Z1 F50 standard order of commands GOO ZO N2 YO F50 X0 Will work but should be avoided as it is bad form Programming comments are preserved The default comment header is an open parentheses A percentage sign will also be commented out as this is the standard G code file header Example standard G code header will be commented out PROGRAM NAME TestG TAP program info commented out DATE Day Month Year 09 01 98 TIME Hr Min 09 14 Use a 2 router bit useful information for later SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 53 M codes are supported on their own line and after G code commands but only ONE M code is allowed per line M code instructions will be processed AFTER G code instructions If the M code instruction must be issued first put it on a separate line BEFORE the G code instruction When running G code directly in the ShopBot software some M codes may be redundant if not preceded by a line number Example N1 M8 N2 GOO X1 Y1 MO3 M code processed AFTER G code instruction N3 M9 GOO X0 YO M code still processed AFTER G code instruction N4 M4 M30 only M4 will be processed M30 wil
43. Draw and SignLab Also includes HPGL and bitmap converters e A Template file mode is available that allows easy cutting of 2D outlines that require multiple passes and provides an additional capability of automatically putting tabs in the cutout to hold parts in position e ShopBot Control Software has a Preview Mode for viewing Part Files before they are cut or when the computer is not attached to a tool e Keyboard commands are all easily learned 2 keystroke actions with prompts and HELP available including the full Command Reference Manual e Full positioning control of the tool from the keyboard using the arrow keys e The same 2 keystroke commands are used in Part File The Part File Programming language OpenSBP includes additional programming and customization capabilities e Editor and Calculator accessible through icons These specifications are subject to change ShopBot Computer Requirements ShopBot Control Software Version 3 requires a PC running Windows XP XP Pro recommended or Vista Business or Ultimate 64bit not supported For designing and responsive preview graphics you will be happiest with an 800 MHz or faster computer and 512M RAM Graphic displays of 800 x 600 1024 x 768 or 1400 x 1050 resolution all work To reduce eye strain we recommend the 1400 x 1050 for work in the office and 1024 X 768 for work in the shop The Computer must have a USB USB2 capable preferred port that can be dedicated
44. GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 X2 Y2 rapidly move to absolute 2 2 at 8333 IPS N4 GOO Z2 rapidly move Z axis to 2 N5 M02 end of program MO3 Spindle On CW Switch 1 ON The MO3 instruction is used to turn SWITCH 1 ON MO5 Spindle Off Switch 1 OFF The MO5 instruction is used to turn SWITCH 1 OFF Example N1 G90 set absolute coordinate mode N2 M03 turn on SWITCH 1 N3 G04 P2 pause for 2 seconds for machine to start up N4 GOO X10 Y10 Z 25 rapidly move to X 10 Y 10 Z 25 N5 M05 turn off SWITCH 1 N6 M02 end of program MO8 Coolant On Switch 3 ON The MO8 instruction is used to turn SWITCH 3 ON This can be used to control anything such as dust collector or spray mist for cooling cutter work MO9 Coolant Off Switch 3 OFF The MO9 instruction is used to turn SWITCH 3 OFF This can be used to turn off a dust collector or spray misting unit SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 58 WARNING Use these instructions carefully as accidental startup of devices can occur without warning Use of relays to control tools is STRONGLY discouraged Example N1 G90 set absolute coordinate mode N2 M03 turn on SWITCH 1 turn on tool N3 M08 turn on SWITCH 3 turn on dust collector N4 G04 P2 pause for 2 seconds for machine to start up N5 G00 X10 Y10 Z 25 rap
45. OpenSBP sbp files with ShopBots your ShopBot software will also run standard G code natively While OpenSBP files have many advantages in terms of ease of use and customizability there are times when it can be useful to be able to run legacy code i e from older CAM programs To do so just follow the same steps you would use to run an sbp file Type FP then in the file selection window change the file extension type to the G code extensions or all Next select your file and hit Start The file will run and preview just as if it were an sbp file Note that you may even intermix OpenSBP code and G code in the same file This means you can easily edit a G code file using the friendlier sbp syntax or cut and paste a G code function that you like into an OpenSBP file Running G code Straight or Converting It The ShopBot software actually provides you two options for working with G code files You can run them directly as described above or you can convert the file FP to create a permanent version in the sbp format Conversion only takes a few seconds and provides you with a version of the file that is easier to read and manipulate should you need to make any changes to it If you are in the situation where you have a number of old G code files that you frequently use you may find it helpful to convert and work with them in the OpenSBP format and not have to worry with the awkward conventions of the older format On the other hand if you are
46. Y and Z axes You can move the zero locations around as frequently as you would like in order to make your work on the tool more convenient There is an additional method to redefine the location of the axes the VA Command This Command is used to set any or all current axes locations to a specific value For example let s say the tool is currently at the XY location of 20 10 and that want to change the location of the X and Y axes so that this current location becomes 10 15 i e shifting of the X axis zero location 10 inches to the right and the Y axis zero down by 5 would use VA 10 15 to redefine the current location value to these new values which at the same time shifts the X and Y axes and their zero points to reflect this new current location Using VA 0 O has the same effect as issuing the Z2 Command Temporary Zero Points When Cutting Files ShopBot provides an additional method of manipulating the home or zero location when you are running a Part File When cutting a Part File you can establish a temporary zero point just for cutting the file You will probably use this method frequently when working with Part Files It is called the File Offset function and is one of the parameters available when running a file If a Part File is run in Offset mode the current location of the tool at the point where the file is started will be taken as a temporary zero point for executing the file the file will thus be off
47. ach Color represents a depth setting that the converter will use when Color O is the default location as many programs do not specify a color Set Pen SP command so Color 0 is the default depth for HPGL files that do not include color information Here s an example of the HPG2SBP INI file Default Configuration File for HPGL2Sbp Color 0 is default depth if NO color is specified All depths are absolute should be negative numbers SafeHeight must always be 0 or greater o ConversionFactor 1016 o DefaultScale 1 o SafeHeight 1 o Color0 125 o Color1 01 o Color2 02 o Color3 03 o Color4 04 o Color5 05 o Color6 06 o Color7 07 o Color8 08 o Color9 09 o Color10 1 We are grateful to ShopBotter Bruce Clark author of much of the conversion software for ShopBot SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 64 Maintenance Other than the types of adjustments you did as you set up your ShopBot to align the axes and adjust the motors there should be little specific maintenance required for your ShopBot Here are a few things to periodically check to make sure your ShopBot is working at its best A couple of general points first LUBRICATION The rack and pinion system works best if greased We do not find that this is problematic in terms of collecting debris Use any regular bearing grease and periodicall
48. aes 24 Utility Commands secesie inisin taninao e ena Eaa EAEE EN EE NEA AEAEE EEE ENa SENEE 25 ShopBot Part Files Sbp nornerne aa ea aa E Aa a a TE AOA EEE REOR E 25 Whats ta Pant File 2 cciceccers cone faesstcecs epaod paaa e e Eii i a aE AER iiaii iak 25 Using the ECMO miesenie erener cies si cacgeatyensteadiesasssaisenensteceessnceeeusvaen cderaeeetediubasafiaacecaniesdiaagaeatee 26 Automatic Recording of Things You Do at the Keyboard o00 ee eeseeeeeneeeeeeeneeeeesaeeeeeenaeeeeeeeeeeeaes 27 Don t Let this Scare YOU ei cccis ccecteseceecc cep cnctvnesnigadieecletsis eosbldevecdgbeteraataeweceecislaaataeediesseemigenaaed cones 27 Creating Part Files from other Software cccceeecceeseeceeeeeeeeeeeneeeeeeeeeeeeeaeeseaeeseaeeseeeeeeeeeeneeeneeeeenes 30 From Your Ideas to a ShopBot Part File ecceeceeseeeeeeeeeeeeeeeeeeeeaeeseaeeseaeeseaeesaeeseaeeseaeeseaeeseeeseeeseneeeeeeeeeaes 32 Representation to Realization cccecccceseeceeeneeceeeeseeeeeeneeeeeeeeeeeenseneeeseseeeeseseaeeeesenseeseseeeeeseeeeenes 32 A First Project Surfacing Your Tablesec niseni nds ncieion eine el n A ER 36 Working with Your Computer Working witht Yo r TOO sezceccsevccesseeezeesdeneesocciecenvicesenedsa ces asgenaaeah2ecshgued cack sdey cnes ice enev inte facetiecanvactapeigenesaatgiartentens Speeds Feed Rates and Rapid Positioning ccccceeseeesceeeeeeeeeeeeeeeeeeeeeeaeeeeaeeseeeseeeeeneeeeeeeeeaes 39 Acceleration and Deceleration
49. already tried it as an initial step try restarting your ShopBot Control Box your computer and the ShopBot software If you cannot get the software to start try deleting the configuration file SHOPBOT INI a new configuration file will be generated Whenever you communicate with us about a problem it is useful to 1 Provide all the detail that you can about the exact steps that led up to a particular problem SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 73 2 E mail us a sample of any file that may be related to the problem or illustrate the problem and 3 Send along the file named PROBLEM LOG that you will find in your ShopBot Folder Directory this file allows us to re create your exact set up ShopBot Support is available BY email support shopbottools com BY fax 919 680 4900 BY phone 919 680 4800 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 74 ShopBot FAX FORM FAX Tech Support Request to us at 919 680 4900 Your Name eee Date ___ Time _____ Company or other name that we may have your tool listed by __________ E mail Your FAX How would you prefer us to contact you Best time if phone Brief description or category of problem software mechanical electrical problem with specific file or operation 222222222 Details of the problem how did the problem come up is this an initial start up
50. arameters must always be followed by a separator either a comma or at least one space e g M2 3 1 2 43 or M2 3 1 2 43 Giving Action Commands You ve probably heard the old adage that a robot can t do anything that it is not instructed to do it s true But instructions can be very powerful tools and instructions are what making the most productive use of your ShopBot is all about So let s get started working on how to tell your ShopBot to do things By now you have probably realized that Commands entered in the ShopBot Software let you do at least two basic kinds of things First you can instruct your tool to carry out some action for example make a move or cut a file And second you can change something about the way the tool works for example change the value of its current location the speed the tool moves at and so forth Let s consider these Command types in a bit more detail In terms of actions you can tell your tool to do something like make a basic Move or Jog speed move Or you can tell your tool to carry out one of the built in Cutting routines for circles arcs and rectangles Or you can tell your tool to cut a File These Action Commands typically have required parameters and the parameters for the File and Cut Commands have much in common Many include the option to alter the proportion or scaling of each axis as well as specify the number of times a Command is repeated You always provide parameters after
51. are available These Fill In Sheets will automatically appear for many Commands The Fill in Sheet lays out the various parameters with a more complete explanation of their use than is shown in the parameter line descriptor You can move between fields in a Fill lIn Sheet by tabbing go backwards with Shift Tab When you are finished with a Fill In Sheet just hit ENTER and your parameters will be pasted into the Parameter Line and the Command Executed NOTE that you can turn the Fill in system off if you prefer to enter or edit the parameters manually SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 14 As a quick example enter CC to activate the Circle Cutting function You ll see the Fill In Sheet listing all the circle cutting parameters These parameters might also just be entered on the parameter line but note how the Fill In Sheet simplifies the process Also be aware that despite the intimidating number of options for the circle cutting Command the only required value for CC is the circle diameter so you can just type in a diameter hit ENTER to set the Parameters then ENTER again to cut the circle So hit CC 6 ENTER and your ShopBot will make a 6 diameter circle So Let s Run a Part File Now that you have an idea of how to make the software work let s do the primary thing you will do to be productive and creative with your tool run a Part File that carri
52. arting the ShopBot software The View README file is checked by default and it is recommended that you read this file before running the software It contains important information about the latest release SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc hopBot_ ShopBot User Guide Page 11 Completing the ShopBot 3 PRT_Alpha Setup Wizard Setup has finished installing ShopBot 3 PRT_Alpha on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup Start Shop Bot software Finish N ALERT Make sure that you turn off any sleep mode function or screen savers when you are using ShopBot Software at your tool Since these functions monitor keyboard action when you are cutting a large file and no keyboard input occurs the computer may go to sleep or activate the screen saver and the file will stop executing Starting Up Click on the ShopBot 3 icon to launch the Control Software The first time the program runs a warning box pops up that says Missing SHOPBOT INI Settings File Click on OK to continue You will have the option of browsing to the appropriate settings file for your tool After selecting the default settings file the software opens and tries to connect to your ShopBot If your computer is attached to a tool make sure that the control box is turned on When the Control Software opens in Move Cut mode there will be two wind
53. as issued WARNI NG If you issue G29 without first issuing a G28 instruction the tool will most likely go to 0 0 since the return coordinates are not set NOTE No parameters are accepted with this instruction Only the return coordinates are used Example N1 G90 Set absolute coordinate mode N2 M05 turn switch 1 off N3 G28 go to HOME location N4 MO1 program stop wait for key to be pressed N5 G29 return to previous coordinates N6 MO3 turn on switch 1 G90 MODAL The G90 instruction is used to set the coordinate system to absolute coordinates This instruction affect GOO G01 G02 G03 G81 and G83 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 56 Example NO G28 go to HOME 0 0 N1 G90 set absolute coordinate mode N2 GOO X1 Y1 rapidly move to coordinates 1 1 N3 GOO X2 Y2 Z1 rapidly move to coordinates 2 2 1 N4 GOO X1 Y1 Z2 rapidly move to coordinates 1 1 2 G91 MODAL The G91 instruction is used to set the coordinate system to relative coordinates This instruction affects G00 G01 G02 G03 G81 and G83 Example NO G28 go to HOME 0 0 N1 G91 set relative coordinate mode N2 GOO X1 Y1 rapidly move to coordinates 1 1 N3 GOO X2 Y2 Z1 rapidly move to coordinates 3 3 1 4 G00 X 1 Y 1 Z2 rapidly move to coordinates 2 2 3 G92 X_ Y_ Z_ F_ MODAL The G92 instruction is used to relocate the origi
54. at we can check the tool motion without actually cutting the file Use the keyboard movement controls K is the shortcut to start them to move the location of your cutter to somewhere towards the bottom left of the table The arrow pad display that comes up on the screen should be self explanatory The left arrow key for example when you push it on the keyboard will move your tool down the X axis towards the 0 location After you get the tool over to the bottom left pull the Z axis up several inches above the table For the moment let s set this as our home location 0 0 0 with the Z3 Command Pick the file out again with FP When you are ready to run hit ENTER twice and your tool will begin executing the logo file Your ShopBot should move through cutting the logo This file uses a variety of moves so it is a good initial test of your setup the file is also an instructive one to study as a Part File example If you have a bit in your router you can also go ahead and cut this file It was designed to be cut with a 90 degree V bit as indicated by the instructions in the file look inside the file with the ShopBot Editor bring it up with the FE Command Position a piece of material on your table and make Sure it is securely held in place with either clamps or vacuum If using clamps make sure that clamps are out of the path of movement of the tool Move the cutter to the position on your material where you want the cut to start L
55. ated to giving you access to these new tools for productivity and creativity By accessible we mean affordable but we also intend our tools to be simple and robust easily maintained and non obsolescent Most ShopBots come as 4 pre assembled components While completing the assembly of your ShopBot you will become familiar with its parts how it works and what will be involved in keeping it adjusted The control system is designed to be quickly learned though it has advanced functions available when you are ready for them We do continue to improve and develop ShopBots yet we work to make all improvements available for existing tools although this is not always possible with all upgrades Where an upgrade is significant it will be available for purchase from us at a reasonable price We are committed to supporting ShopBot with help and information to our customers We will encourage designers to develop plans and projects for the tool and encourage developers to create special purpose software for fully utilizing ShopBot s capabilities in small business and production settings If you have questions about your tool suggestions for software or projects you would like to see converted to cutting files call us at 919 680 4800 or visit our web site at www ShopBotTools com SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc
56. ault settings after you select the appropriate sbd file for your tool TIP If you would like to save current Settings and Values for re use in a particular situation or with a particular Part File you can use the US Utility to save the current Settings and Values to a File that you specify Then run this file with FP to re establish the saved Settings and Values any time that you need them This is easiest if you name the file with an SBP extension ALERT When the SHOPBOT INI file is first created its parameters are derived from the default Settings amp Values file for your tool These files have a sbd extension and there are separate files for different sized tools They are located in the C Program Files ShopBot ShopBot 3 Settings folder Utility Commands The ShopBot Control Software provides a number of additional functions and Utilities These functions are also accessible from the category menu and provide the capability of Recording Commands that are entered from the keyboard as well as functions for viewing the current settings of the tool and software UV U tilities V iew values and providing diagnostic information UD U tilities D iagnostics The calculator can be accessed through the Utilities Menu category UU Remember that there are also Help Files available from the Help Menu H ShopBot Part Files sbp You could control your ShopBot tool entirely through keyboard input using the Command
57. ble calling it zero or giving it a new value and yet after some task has been carried out to revert to the original coordinates In operations where you do not want to lose the exact home 0 0 0 0 in X Y Z and Acc position of your tool because of operations like part registration or other jigging procedures it is particularly important to be able maintain a set of Base Table Coordinates that represent real physical locations on your table TIP The following section on the Base Coordinate System may sound a bit esoteric and or needlessly complex You can run your tool just fine without ever worrying about the Base Table Coordinate system Feel free to ignore this system until you have you have a real need for it However if you want to do Software Limit Checking next section you will need to set up your Base Coordinate System ShopBot provides two Commands to set up and utilize a Base Coordinates system The Command ZT Z ero T able base coordinates is used to set the Table Base coordinate system to 0 0 0 0 Typically you would move your tool to the physical 0 0 0 0 location that you want to establish you would only worry about the 4th axis if you use an accessory axis You would probably want to initially Zero this location in terms of your working coordinates with the command Z3 or Z4 Then you would use ZT to set the Table Base Coordinate system to 0 0 0 0 The point where your tool is physically sitting when you type ZT wil
58. blem to us It will help if you e mail a copy of any problem file both the converted and original version as well as the PROBLEM LOG file from your ShopBot directory folder 2 Software Function Problem s this a problem with getting the tool to carry out some function that is is it the software that does not seem to be working right or the way that you think it should General suggestion Make sure you ve looked at the details of the Command that you re having problems with in the Command Reference Manual also available in Help within the ShopBot Software Check the sample files those that areS SBP in your ShopBot directory for one that may do something like what you re trying to do If the function is in a file make certain that you ve got the parameters laid out correctly When none of this helps communicate a description of the problem to us E mailing a copy of the file that does not work or the way you are entering a Command is the most efficient way for us to get you feedback on what is happening Also send the PROBLEM LOG file from your ShopBot directory folder so that we can duplicate your configuration 3 Tool Operation Problem Does your tool not run right when you give it an instruction or start executing a file that you believe should work We would like to be able to know for sure if the problem is an electrical mechanical problem with tool operation and rule out software problems Test the tool with air cutting or
59. both axes location can be known and controlled The 5 axis is designated as the B axis In order for these additional axes to be available to you in the software type VD and change the Number of Axes to 4 or 5 Inches or Millimeters You can use your ShopBot in inch units or in millimeter units and you can switch back and forth between the two The unit system in use is set with the third parameter of the VD V alues D isplay Command Entering the Command VD 0 sets your ShopBot to run with a display of inches the default setting Entering the Command VD 1 sets your ShopBot to run with a display of mm The type of measurement unit that is in use can be found by clicking on the Other Common tab on the Control Console You can also easily switch between units on this tab When you shift between the two types of display say inches to mm you will change the way that all units are displayed on the screen and how the numbers entered are interpreted in movement commands All current settings and values that are stored as distance measurement units are also converted All Move Jog and Ramp Speeds are changed to their metric equivalent as well as other Values For example the Cutter Diameter value normally set with VC would be converted from its inch value to its metric equivalent Because all stored values which are based on distance are converted when you switch from inches to mm or vice versa you need to make certain that wh
60. ch insists that you can not over document a file so at least consider making enough notes to yourself that you ll understand what you ve done at a later time To make a note to yourself in a file all you need to do is type in an apostrophe and everything that follows it on that line will be ignored by the ShopBot software when the file is executed These non executing lines or phrases are usually referred to as remarks or comments You can put in the apostrophe and make a note to yourself about what a particular line or portion of the file is supposed to be doing You can put the apostrophe at the beginning of the line and use the whole line for comments or you can put it after a Command and make a short note to yourself If you want to make several lines of comments put an apostrophe at the beginning of each line The three letters REM for Remark can be used instead of an apostrophe to begin a full line comment A full line comment is displayed at the bottom of the screen when a file is executing so this is an easy way to remind yourself of things while the file is being processed see the PAUSE instruction below to learn how to make this display remain visible for as long as you would like This is an example of documenting a file You can use an apostrophe or a REM at start of a line REM You can use a REM or an apostrophe at start of line This file creates a rectangle written by me 1 1 2000
61. cutter compensation into the drawing that you do the drawing represents the center of the path of the cutter You will also find that some CAD objects or entities need to be exploded or vectorized before they can be converted to a Part File True Type fonts are one example These fonts need to be exploded to their line segment components so that they can be used to generate a tool path Curves splines are another type of entity that will need to be exploded Each CAD system has a different technique for doing these explosions but in most cases it is just a matter of selecting the entity and clicking on one function Because of the limitations in most cases it is preferable to bring the DXF file into ShopBots PartWorks design software where CAM functions can be used to get the tool paths just the way you want them But for some situations and with these above limitations in mind the DXF conversion process can be productive and straightforward method to get cutting You can deal with its limitations by carefully planning the drawing and by keeping in mind that you are creating the cutter path not just the shape of the part Typically you will want to offset the cutting path to the outside of the part you want cut by one half the diameter of the cutter For a simple drawing this is not too difficult and can usually be accomplished with the function for creating a parallel line that is available in most CAD programs For example yo
62. d axis label is OK SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 52 Block numbering is recommended but not required Mixing numbers with non numbered blocks is allowed Example G90 set absolute mode no block number N1 GOO X1 Y1 block number included on line G01 X1 Y2 Z 25 no block number X2 Y2 no block number with modal command supported also N2 GOO X0 YO Z1 block number no block number mixing ok Modal G code functionality is supported Example N1 G90 set absolute mode N2 GOO X1 Y1 rapid move jog the machine to coordinate X1 Y1 N3 X2 rapid move jog to X2 Y1 N4 YO fapid move jog the machine to X2 Y0 G code files are limited to on G instruction and one M instruction per line In the event that there are two instructions the first G code on the line will be the one processed Example N1 G80 GOO G90 X1 Y1 only do the G80 instruction GOO and G90 are ignored N2 GOO G91 X2 Y2 only do the GOO instruction G91 is ignored A pass through character is also implemented for use is converted files If you need to issue a ShopBot specific command begin the line with a gt greater than sign This will pass the line through the converter less the gt sign When directly running a file OpenSBP code and G code can be intermixed Example N1 G90 gt SC 1 Pass SC 1 through unchanged set smooth cut N2 G00 X1 Y1 N
63. d figure out at what level in the system it is occurring It s also important to give some thought to when the problem is occurring and whether it is likely to be a single issue or multiple little issues that are getting you bogged down In the following section we ll give you some structure to help characterize your problem with the idea that this will help focus your thinking on the problem and make it easier for you or us to get you going again SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 67 First get your thinking right This is particularly important if you are e mailing faxing or calling ShopBot Technical Support we all need to be pointed the right direction to efficiently get to the solution and we will You basically need to figure out whether you are having a file creation or software problem 1 and 2 below or are dealing with an operational problem by which the tool not working right such as when you move it with the arrow keys or give it a simple move command from the keyboard 3 below Here s a little help in determining where the problem in 1 File Creation Problem Is this a problem with the design software you are using or with getting the design into ShopBot Part File format General suggestions Make sure you ve had a look at the section on Getting from your idea to a ShopBot Product and the section on Converters above Then communicate the pro
64. dicate that you want to attempt an HPGL conversion Next the program will display all the current settings To change a value press the letter in front of the label When you are done making changes or you do not wish to change any of the values press Q SPACEBAR or ESC key If any values have changed the program will ask if you would like to save the new values Press Y to save the new settings or any other key to start the conversion You will see Enter name of HPGL file to convert extension test plt C ConversionFactor 1016 D DefaultScale 1 S SafeHeight 1 0 ColorO 125 1 Colorl 01 2 Color2 02 3 Color3 03 4 Color4 04 5 Color5 05 6 Color6 06 7 Color7 07 8 Color8 08 9 Color9 09 A Color10 1 Starting Conversion Finished In the HPGL coordinate system there are 1016 units to an inch or 40 units to a millimeter This allows a resolution of about 001 inch Some programs convert the units system to a different measurement The converter allows you to adjust the units setting in the conversion if your drawing program uses a different setting You should not need to change the ConversionFactor setting unless your images do not come out the size that you expected The program also allows you to adjust the scale size For example 1 will output it at 100 2 will create output twice the size 200 The conversion makes use of ShopBot s
65. driver into the slot just above the hole that the wire goes in when its all the way back lever the tip down a bit and the wire will release Now to change the direction of a motor reverse the green and black wire positions in the connector This would be the wires in pin 3 and 4 on the connector Plug the connector back in and off you go if you did both the X motors better test them one at a time to make sure they are both going the right direction and of course turn the power off each time you plug or unplug a motor Determining whether you have a software electrical or mechanical problem when an axis moves but does not go the correct distance Let s try the move a couple of times and over different distances so you re sure of what s going on Make certain you are in absolute distance mode SA and correctly understand how absolute distance is working That is if you issue a MX 2 Command your tool will go to where it thinks the 2 000 location is If you issue the Command again the tool will not move because it is already at 2 00 You need to give it the Command MX 4 to go another 2 inches up the X axis At this point also check to make sure the speed has not been inadvertently set too high The XY Move Speed should probably be in the range of 5 4 5 in sec and the XY Jog Speed at 4 6 in sec Try the Z Move Speed at 1 5 and the Jog Speed at 3 in sec Stalling and lost position will occur if the speed is set too high Another
66. e familiar with basic aspects of woodworking techniques for safe operation of the power tools and the basic operation of your computer Information in this manual is subject to change without notice We ve done our best to make ShopBot a safe and capable tool We will work to make you happy with your ShopBot but we need to make each of our responsibilities clear ShopBot assumes no responsibility for any damage to property or person resulting from use of power tools with our products Safe operation of our tools and appropriate workshop precautions will place personnel in locations where they should not be subject to injury ShopBot Tools has provided protection and isolation circuitry in the controller driver board that links your computer to the tool We assume no responsibility for damage that may occur to your computer as a result of power surges static discharges or unexpected electrical events occurring in the system We further assume no responsibility for damage to your computer that may occur because it is being operated in a workshop environment Your ShopBot CNC Router is both a physical tool and computer software We strongly recommend that you keep separate permanent records of all important computer data files and programs Data may be lost or altered with virtually any software product under certain circumstances Therefore ShopBot assumes no responsibility for data lost or otherwise rendered unusable whether as a result of improp
67. e it in As we have discussed above in the context of describing Part Files for a simple machining project it is possible to sketch out what you want to do on a piece of graph paper and then type in the Commands needed to carry out the moves You d use the graph paper so that you could figure out the coordinates for the moves or locations for circles or rectangles Then you would translate to ShopBot geometry using the preview screen to check how well you ve done along with a little bit of trial and error The CP Command which is used to place a circle at a known center point can be quite useful with this approach for example in laying out a drilling or machining pattern that uses circles or arcs This straightforward approach of writing a Part File by hand is also useful for projects that involve multiple repetitive drilling of arrays of holes or placement of small part see the S_ARRAY SBP sample file Hand written files can be somewhat complex too Have a look at the S_SBLOGO SBP file which creates the ShopBot logo Gordon Bergfors created this one on a piece of graph paper but you probably would not want to try anything much more complex than this by hand Who for Creating a Part File by hand is a technique that will probably be of use to all ShopBotters for some types of projects It s also a good way to learn about how a Part File works and to add features to a file that is generated by other software ISSUES Not too hard for
68. e known outline of a part or pattern to cutting it in ShopBot This might be a piece of bit map clip art or a scanned image of the outline of a part There is no perfect method for this but you can make it work with a little fussing 1 A first approach is to do a raster to vector conversion of your clip art or scanned image in PartWorks These images are initially bitmaps or rasters being made up of thousands of little computer screen pixels The PartWorks program will do it s best to help you turn this image into lines that can be cut A conversion process generates a vector or line version of the file In a perfect world the conversion would give you a smooth and precise cutting path However you will usually need to do a little editing of these paths 2 You might also consider probing your part with a digitizing routine in order to get the data for producing an outline file There is a virtual tool in the ShopBot Control Software called Copy Machine that you can use in conjunction with a digitizing probe to produce either a cutting file or a file that you can import into a CAD CAM program for further processing This process can be made to work with a ShopBot Probe an electrical contact stylus or an edge sensing optical scanner Who for At this point any of these approaches is going to involve some puttering on your part They can be made to work but can each be a little challenging until you work out the specifics for your ow
69. e problem happened while you were cutting material and not when you air cut then you do not have enough power at the speed you are cutting to support that machining operation The cutting may be too aggressive We are assuming that you previously eliminated the possibility of binding by confirming that your carriages are moving smoothly and the pinion position and pressure correct If you are cutting at a 1 per second or slower your tool should have considerable force say 60 75lb if not give us a call to help figure out what s going on If you missed steps at Jog Speed try giving your tool more margin by reducing the J og Speed Position can also be lost as a result of electrical noise voltage spikes inadvertently triggering stepper driver electronics The effects of electrical noise can usually be observed as occasional erratic stepping during air cutting of a part Electrical noise is typically only seen in shops with considerable heavy electrical equipment and is usually eliminated by putting the computer and ShopBot Control Box on a separate circuit and running them through a UPS Un interruptible Power Supply or line conditioner TIP The Psychology of Troubleshooting Problems with your tool never occur when you have lots of time to enjoy solving them When they happen you will usually be stressed out by other things going wrong at the same time and you will no doubt be in the middle of a production crisis It s easy to say
70. eed for the axis as the threshold Adjusting the percentage up increases the speed change that must occur for a ramp to be set adjusting down decreases the threshold speed and thus makes ramping more likely The final parameter of this command which you are unlikely to need sets the minimum size of segment in steps that is required for a ramp test to be made Now for a few last details you may or may not want to know about Imagine a cutting file for some detailed lettering in a small sign Frequently in such files e g generated by a sign making or lettering program there will be portions of letters that are created by hundreds of small back and forth movements of the cutter point These segments may all be at angles that require ramping but the distances may be too short for the ramp to be completed and the tool to get back up to speed If we didn t apply an alternate strategy you would get a saw tooth speed profile that would produce a lot of vibration in the cut In such cases the tool movement speed will default to the ramp starting speed and the tool will continue moving at this constant reduced speed until it gets to a segment that is long enough to actually ramp up to full speed Built in circles and arcs i e CC CG CA handle the small ramped segment similarly In a large circle or arc there will only be a ramp at the beginning or end In a small circle where the angle is changing quickly rather than having a lot of ramps between lit
71. eeeeeeeeeeneeeeeeeeeaeeeeaeeseaeeseaeeseaeeseeeeeeeeeseeeeeaes 59 Conversion from HPGL Plotter File Format cccccsceeeseeeeeeeeneeeeeeeeeeeeeeaeeseaeeseaeeseaeeseaeeesieeeeneeeeaes 61 MINTS TANG ico coset cess scstessgeaeecs sccctie suse EO a a Eo aa EECa EES 64 Mechanical Adjustment X amp Y AX S eccececceeeceeceeeeeeeeeseaeeeeeeeseaeeseaeesaeeseaeeseaeeseaeeseaeeeeeeseneeeeneeeenes 64 ElectriGal El Ctromic ss sicsccssseevavseccefeuicteevege tobi ee a a aah eee ened 65 Control Softwares icccc fesities shes bi daa cecebhlesdlauhedseebietead oivessnnsdendalesavdanscebliist ne daces chins A E Ea 66 TROUDICSMOOUING sieis eiee nea aaan roi aap suas apa dda aai A EAOa EEES 66 First get YOUr thinking TOM ccc c scccetecsceceessreaeastece teases erences deedacessasscseeevinsde Aa eae ERETO EEEE aE EEEE 67 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 3 Dealing with Tool Operation Problems Primary Failures Intermittent Connection Problem ccccesceceeseeeeeessneeeeesneeeeseneeess Problems with Movement 000 Changing the direction of a motor Determining whether you have a software electrical or mechanical problem when an axis moves but does not go the correct CISTANCE cscceeeseeeeeeneeeeeeneeeeeeaeeeeteeeeeeenaeeeeeeaeeesenanesereneeeeeeeneeensnaaes Dealing with Tool Operation Problems Qualitative Issues Getting El Desicsieties Sieh
72. eering attachments in the pattern or method of cutting the material For example leaving a very thin layer of material to hold a part in position can be very effective After the almost cut out pass is made the part can be removed by trimming it from the sheet or running it through a planer to remove the thin attachment This method can also be used with a general purpose vacuum system to hold the overall sheet in position without disrupting the vacuum It may also be possible to plan a web of attachment points into the machining of a part Very small attachment points can be left that are removed manually later or are removed in a last pass of the tool If done carefully the part will not move on this last pass because the cutting forces are relatively small since most of the material has been removed Attachment points can also be removed with drilling plunges which further reduces the likelihood of movement In addition to programming attachment points into the Part File ShopBot also offers an automatic tabbing system that will place small tabs or attachments at a predefined interval around the perimeter of the cut out pass for a part see Tabbing under the FP Command Tabbing can be activated at the time you run the Part File This system is particularly useful in prototyping or producing single parts because no planning is required at the time the part is being designed and the Part File created Dust Collection As you begin to use your S
73. elect a standard FANUC format and you should be fine if given options in the setup use line numbers Note that some G code instructions such as G17 18 19 plane assignment and G41 42 tool compensation do not have ShopBot equivalent commands and are not converted Many complex functions once generated in G code routines are now handled better by the CAM program itself or are more flexibly managed in OpenSBP files There are some differences in how certain functions are handled between OpenSBP and G code and these are noted below SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 51 Speeds n the G code files feed rates are expressed in inches per minute IPM OpenSBP uses either inches per second IPS or mm per second mmPS The translations is handled automatically but you should be aware of the different standard Modern tools move considerably faster than when the G code system was developed and it is much easier to think about motion in terms of displacement over a second rather than over a minute Redundant Expressions There are a few expressions that have different meanings in OpenSBP vs G code e g M3 Z2 If you use the option of either using line numbers with G code or beginning all lines with a G code all redundancies are reliably dealt with since the G code entries are obvious If you have a file without line numbers that may contain redundancies you should use the convert f
74. enever you enter a value that you enter it in the correct measurement system This means that if you are working in metric units you must enter values such as Move Speed and Cutter Diameter in appropriate metric units ALERT ShopBot s Unit Values which are set with VU also depend on the measurement system in use The table provided at the end of this User Guide giving the Unit Values for different gear ratios is correct for working in inches If you switch your tool from inches to mm your current values will automatically converted However if you change these values when in the mm display system you need to enter the values in their metric form It s probably best to always enter the correct Unit Values for your tool while in the inch system and then switch to metric display SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 23 What Your Tool Can Do In this section of the User s Guide we describe the general types of ShopBot Commands The Quick Reference sheet included with your documentation provides short descriptions of each of the ShopBot Commands The full details of all Commands and their parameters are provided in the Command Reference manual The Command Reference is provided here in hard copy and is instantly available in the ShopBot Software by hitting the Command letters HC H elp C ommand Reference In all our documentation Commands are organized accord
75. er it will be on the operation or adjustment of components or assemblies configurations and procedures If your problem is a primary failure let s distinguish a bit further 1 Connection Your computer is not getting connected to the ShopBot Control Box or is disconnecting during operation 2 Movement Direction One or another axis not moving in right direction 3 Movement Location Axis not going to where it is supposed to go Does it return to 0 or does it also lose its 0 location 4 Movement Stalling Axis moves but stalls and misses steps 5 No Movement One or more axis not running or nothing moving Dealing with Tool Operation Problems Primary Failures Problem with ShopBot not connecting If when your ShopBot software starts up it is not able to connect to your ShopBot let the software lead you through checking for another port When you instruct it to try the software will look for your ShopBot on all the available Ports on your computer one at a time Once having found your ShopBot the software will go to the correct port next time you start up If your ShopBot connection is not found on any of the available ports we d better check a few obvious things first Is your Control Box plugged into one of the USB or Serial Port connectors on the back of the computer Check to make sure the ShopBot USB drivers were installed with the software It may be easiest to just re install the software and make sure that you check t
76. er putting a few setup lines at the beginning of the file particularly if this is a file you will use regularly Because all ShopBot Commands can be used in a Part File you can put all the instructions that you SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 29 might want to give to configure your tool at the start of the file For example to make sure that your tool is optimally configured for cutting the project you may want to place Commands that set the speeds cutter size or other features of ShopBot operation that you will always use with this file Setup lines for this file VS 1 255 45 o p 2275 80 to set speeds VG 25 always using a 25 in cutter for this file SA distances will be absolute TIP Blank lines and spaces at the start of a line are ignored by the ShopBot software when reading a Part File This means that you can freely use blank lines and indentation to organize the appearance of your Part Files and make them easier to read and understand Using Variables When creating a Part File it is sometimes useful to indicate a value as a variable rather than as a fixed number Using a variable just means that we will use a word to temporarily stand in for a number For example let s say you are making a Part File to cut out a fancy grating for the front of a series of cabinets Sometimes you will be cutting this grating in 3 8 material and sometimes in 1
77. er use repairs or modification defect or any other cause In no event will ShopBot assume responsibility for damages arising out of the use or inability to use this product including without limitation damages for loss of business profits business interruption loss of business information and the like even if ShopBot has been informed of the possibility of such damages Use of this product for any period of time constitutes your assumed acceptance of this agreement and subjects you to its contents SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 7 Getting Started with Your ShopBot Control Software We know you are anxious to try out your tool If you just want to learn the minimum and figure it out yourself read this first section then go give your tool a test drive You can come back for the juicy details later With your ShopBot we provide two kinds of software The ShopBot Control Software that runs your tool and the ShopBot PartWorks Design CAD CAM Software This first section of the Users Guide describes the ShopBot Control Software This is the software that you will use for setting up and positioning your tool Most importantly you will use it to run the Part Files containing the cutting path instructions for your tool Think of this software as a Control Panel for your ShopBot This software is also what takes care of all the low level production of movement by the tool
78. ere that an efficient tool path can be just as important as a fast tool The danger of going too fast with stepper motors is that there is an inverse relationship between speed and power If you set your speed too high your power will drop and you can risk stalling the motors and losing position SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 42 Acceleration and Deceleration Ramping Acceleration ramps and deceleration ramps are the gradual increases or decreases in movement speed inserted at the beginning and end of a move segment or series of segments We usually just refer to this action as ramping Ramping helps your tool move smoothly when executing moves particularly at faster movement speeds Without ramping your tool would bang around and generate excess vibration as it changed direction between moves or at stops and starts Excess vibration might show up as roughness in the quality of your cut or the strong vibration or jolts between rapid moves might be violent enough to cause your tool to loose track of its location If you are just starting off with your ShopBot have it make a couple of Moves and Jogs Listen carefully and you will here the ramps at the beginning and ending of the movements The capability to ramp is built into the software In most cases the default settings will automatically produce ramping for you that is appropriate for what you are doing But you do ha
79. es out a series of your instructions and produces your project The real potential of CNC and robotics tools is achieved by supplying your tool with a list of instructions to carry out complex cutting and machining movements That s what s in a Part File and we ll go over it in detail later for now we ll just try it out First let s do it in PREVIEW Set your software to Preview Mode with the Command SP Then let s run the ShopBot Logo Part File Start with the Command FP After you enter it you should get a pop up window with a list of files in the ShopBot Part Folder if you are not in the correct folder you may need to browse to the correct one Select the logo sample file S SBLOGO SBP by clicking on This is our logo file you ll note that there are a number of other sample files in the directory all sample files begin with S_ After the fill in sheet comes up hit ENTER again to accept the default parameters displayed in the Fill In Sheet and transfer them to the Parameter Line Then hit ENTER again this starts the file running and you will see the file cut in PREVIEW MODE In the Preview Window you will see a small ShopBot Logo being drawn down in the bottom left corner You can zoom in or rotate the view to have a closer look Having seen that the Part File looks ok in Preview Mode switch to move cut mode SM and try an air cutting the same file During an air cut the router is off and moving above the material so th
80. file to be cut from the location that the master file moves the tool to The parts don t have to be the same You can just as easily use nesting to place different parts of a project in their correct location Start of master Part File ALLPARTS SBP M2 10 4 move to location to start first part FP MYPART SBP r 2 execute with 2D offset used commas here M2 20 4 move to location for start of second part FP MYPART SBP 2 execute with 2D offset M2 30 4 and so on FP MYPART SBP 2 M2 40 4 FP MYPART SBP 2 The process of nesting is an example of what in programming would be called a sub routine or sub program Sub routines are useful for organization and efficiency and more generally provide a way to structure your Part File work As an example from our shop we have a drilling countersinking routine that we use for many different purposes including making the table tops for ShopBots We save the counter sinking routine for just one hole as a Part File Then we call it as a sub routine within any file that we need to drill and countersink Here s another example of embedding files Let s say that you have a file that you would like to cut with multiple passes The FP has a repeat parameter for multi pass cutting but this function is only appropriate if the file is a template file with no Z moves inside the file itself in this case you
81. file type by clicking on the arrow by the file type box If the file type is recognized the appropriate converter will be started You may then be asked a few additional questions usually questions that help define the plunge depths for the Z Axis After all the questions have been answered the converter will run and a ShopBot Part File will be generated The conversion usually takes only a few seconds The new Part File will have the same name as the file you converted but with a SBP file extension except when you are converting a sbp file to a dxf The generated Part File will be a standard file OpenSBP Part File You can open it with the editor FE and inspect document or modify it And of course it s ready to run in Preview Mode or Cut Mode We do suggest that you always preview or air cut a new Part File to make sure it is functioning properly before cutting material TIP You will usually find it helpful to put a little documentation in the top of your converted Part File that indicates what the file is for and any specific information that may be needed for setting up the part for cutting See the Working with Part Files section above for details Each converter can be run as a standalone processor if desired The path to each of the converters is C Program Files ShopBot ShopBot 3 Bin Specific Info for Each Type of Conversion The details for each type of conversion are a little different because the initial file types con
82. frequently generating G code files say from and older CAM or design program then just running the G code directly is probably the most efficient option Note that most current CAD CAM software will output to OpenSBP format files which allows you to work directly with our more straightforward file format Using G code at the Keyboard For those who have previous CNC experience with G code formats and syntax and prefer to communicate with a CNC tool in G code The ShopBot SI Settings Line Input allows direct control of the tools with G code With SI you can enter one or more G code commands edit them if desired and then run them by hitting Start The code can also be saved for re use This allows you to work live with G code The same running editing saving features of SI can also be used with ShopBot Commands G code Syntax and Formatting Considerations One of the difficulties of G code is that it comes in many variations and many tools use their own unique version This means that design software has many different Postprocessors for G code formatted output files and it is sometime difficult to select the correct one With the ShopBot Control Software most G code instructions that are appropriate for use with a ShopBot have been implemented ShopBot use of G code is modeled to the NIST CNC standards NISTIR 6556 published 8 17 2000 Generally speaking when you choose a G code output postprocessor format in your design software s
83. g speed feed rate until the quality of the part s finish starts to decrease or the part is starting to move Then decrease speed by 10 3 Next decrease RPM until finish deteriorates again and then bring it back up until acceptable 4 This optimizes RPM and speed so that you are taking the largest possible chips A Suggested Feed Rate Starting Point For working in most woods we suggest you start testing at 1 7 per second for your XY Move Speed Evaluate your bit and material to see if you can work at faster speeds and still get smooth cuts For some tasks it may be necessary to move more slowly Set the Ramp Speed to 4 Ramp Speeds are not of real importance with the relatively slow movement speed at this cutting rate But as you start moving faster ramping can assure that you have a smooth start and stop A good starting Move Speed for your Z plunge will be about 5 sec This should give you plenty of drilling power Set the Z Ramp Speed at 4 TIP It is hard to over emphasize the importance of a sharp bit for smooth clean cuts Bits will seem to wear quickly because it is very easy to accumulate mileage with CNC cutting Do not be tempted to use an old dull bit for reasons of economy The cut will be rough and the cutter will exert extreme forces on your tool Suggested Starting Jog Speeds Jog Speeds should be set to speed up your program run time by moving you to the next cut as quickly and efficiently as possible Please note h
84. g with the ShopBot Converters for dxf hpg plit bmp and JPI If your design software does not directly generate files in the ShopBot Part File format you can quickly convert them to Part File format using one of the built in converters The conversions take place quickly and you will hardly notice the additional step in getting to the Part File representation of your project SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 59 NOTE Many vector format files dxf eps ai pdf can be imported into ShopBot s PartWorks design software where further work can be done on them Bitmap files bmp jpg gif tif can be imported for automatic or manual tracing Three dimensional models stl v3m 3ds dxf wrl can be imported into PartWorks 3D for generation of Part Files Bringing files into one of the PartWorks design programs has become the preferred method of converting files from other software because it provides full control of the tool pathing process as well as visualization of the finished part or project The following conversion techniques are most useful when you need a quick conversion or have a process for file generation in other software and are comfortable with producing a direct toolpath from it Starting a Conversion You use the FC Command to start the conversion of a file Select the file from the display and hit ENTER If you want you can filter by
85. he box to install the USB Drivers that appears in the final dialog window Intermittent Connection Problem If you receive a Connection error or a Too many characters received error what has happened is that there has been a temporary communication problem between your computer and the Control Box Typically your ShopBot will Re connect to the computer and you can continue operations A brief power failure in your shop will produce this effect However if this problem occurs with any regularity it is important to figure out what is causing it and deal with that This symptom is sometimes the result of screen saver or power management software turning on when a long Part File is running and no keyboard input occurs on your computer When using a computer to run your ShopBot it is best to turn all screen savers and power reduction software off This is usually accomplished in the Windows screen properties settings but you may need to disable sleep functions in your computers BIOS If you are using a laptop computer it must be plugged into power Otherwise power will be automatically reduced to the USB port Electrical noise generated by other shop equipment such as compressors can sometimes generate voltage surges that interfere with the communication between your ShopBot and the computer Make sure your tool and control box are both grounded to a system ground such as a piece of conduit or electrical box An uninterruptible power
86. he numbering for Corel Draw default Version 8 is 0 Black 22 Blue 15 Red 16 Magenta 14 Yellow 10 White 13 Green 12 Cyan Conversion from HPGL Plotter File Format The HPGL converter is designed to convert HPGL 7075A plotter commands to ShopBot Commands HPGL is a machine control language used mainly to control plotters vinyl cutters and some engraving machines HPGL stands for Hewitt Packard Graphics Language The HPGL is a 2 dimensional vector data language with Pen Up PU and Pen Down PD commands Pen commands normally control when the pen goes down to draw a line or up to skip over sections Later Hewitt Packard implemented a pen carousel This allowed plots to be in color Colors are implemented with a Set Pen SP plus the color number in the pen carousel As with the DXF Converter different colors can be used to define different depths for cutting with your ShopBot The conversion that is done here is pretty generic and should work with most HPGL files But if your software allows you to choose the plotter format that you are exporting to then select the HP 7075A General To convert HPGL language files to ShopBot format we have to specify a depth that represents a pen location or color in the carousel This program implements 11 predefined depths All depths will be specified in absolute coordinates When no Set Pen SP command is included within the HPGL file the program automatically defaults to Color 0 So Color 0 wi
87. hopBot one of the first things you will learn is that it is very easy to generate a lot of sawdust While there will no doubt be times when you will cut a quick part without worrying about the dust for your health for tool maintenance and for shop housekeeping you should try and arrange dust collection for each project you undertake The difficulty with prescribing dust collection is that different methods are required for different types of projects techniques that are appropriate for sheet material may not work well in applications that are primarily 3 D carving techniques that work well with routing operations in which no parts being cut out may not work when there are loose parts or cut outs being generated ShopBots come with a vacuum formed dust skirt that provides both dust collection and also helps to contain larger pieces material waste that could become projectiles Our design is a good general purpose collection system for working with plywood and similar sheet materials You may need to engineer other creative solutions for different types of cutting Consider using either a smaller vacuum head that relies on high pressure immediately around the cutting tool and that moves with the cutting head or the opposite strategy of removing a large volume of air from a larger shrouded area in which the cutter moves SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 47 Working with Accessorie
88. ide Page 12 If you are in Preview Mode a third window appears that depicts your tool s work surface When a Part File is loaded in this mode the Preview Window will display the toolpath for that file and can be manipulated in several ways for a better view or a simulation of actual cutting of the part Display options are available in the panels on the sides of the Preview Window You can also type VP to change general settings for the Preview Window See Command Reference The Basic ShopBot Command Principle Whether you are issuing instructions to your ShopBot from the Control Console or from a Part File there is a standard Command Language for controlling your tool Each ShopBot Command is made up of two letters that are entered sequentially e g M2 for makea M ove in 2 D in X and Y axes The Commands can be selected using the Menu at the top or you can just type the letters directly once you ve learned them In the following discussion any two letters appearing in brackets are a ShopBot Command for example SP means that you should use the two keystrokes the letters in the brackets to activate the function For example SP is short for S et to P review Mode and you carry out the instruction by pressing S and then P SP sets the software to PREVIEW Mode Or you can click the Settings Menu item and then select Preview from the dropdown choices Typically once you ve activated the command with the two
89. identify the source of the binding If binding of the carriage does not account for the problem you are having but the carriage was hard to move or moved unevenly before you removed the motor evaluate whether the motors and pinions may have been pressed too tightly against the rack may be too loose on the bracket or may be misaligned Grease the rack with bearing grease or other heavy lubricant Lastly have a look to make sure the motors are aligned square to the rack if there is a horizontal angle between the pinion and the rack the pinion will try and walk back and forth in the rack and this will cause binding if there is a vertical angle the pinion will bite too deeply and bind These adjustments should insure the free movement of your tool If you are still experiencing problems that seem like binding or stalling there may be a difficulty in getting full electrical power to the motors Evaluating the electrical power output to the motors is sometimes a bit tricky in the situation where the axis partially functional This is because a stepper motor can still partially function even if the electronic driver is damaged or one or two of its power leads are not making a good connection However in the case of a bad connection or driver the motor will have low power and will often stutter if a little resistance is applied So set the Move Speed to lLin sec and put the problem axis in motion say with an MX or MY 30 Then grab the car On a PRS
90. idly move to X 10 Y 10 Z 25 sn perform machining operations N97 MO5 turn off SWITCH 1 turn off tool N98 M09 turn off SWITCH 3 turn off dust collector N99 M02 end of program M10 Clamp On Switch 5 ON The M10 instruction is used to turn SWITCH 5 ON This can be used to control such things as vacuum hold downs etc M11 Clamp Off Switch 5 OFF The M11 instruction is used to turn SWITCH 4 OFF This can be used to turn off such things as vacuum hold downs etc Example N1 G90 set absolute coordinate mode N2 M03 turn on SWITCH 1 turn on tool N3 M010 turn on SWITCH 5 turn on vacuum hold downs N4 G04 P2 pause for 2 seconds for machine to start up N5 GOO X10 Y10 Z 25 rapidly move to X 10 Y 10 Z 25 perform machining operations N97 MO5 turn off SWITCH 1 turn off tool N98 M11 turn off SWITCH 5 turn off vacuum hold downs N99 M02 end of program M30 Program End End The M30 instruction is used to end a program This instruction is generally used at the end of a program to indicate that the machine will not receive any more instructions Interchangeable with M02 An END instruction is optional Example N1 G90 set absolute coordinate mode N2 GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 X2 Y2 rapidly move to absolute 2 2 at 8333 IPS N4 GOO Z2 rapidly move Z axis to 2 N5 M30 end of program Workin
91. ies section of the manual 3 D Digitizing Probing Surfaces One very useful accessory is what is called a probe or digitizer Your ShopBot can use such a device to sample the 3 D surface of an existing part to create a cutting file The basic idea is to systematically sample a surface by making a series of Z Axis plunges A plunge is made until contact with the surface occurs The location data is recorded for the contact point and the probe is pulled up moved to the next location and the next plunge is made The contact is sensed by a switch closure or electrical contact The probe can be as simple as a Stylus attached to a micro switch or in the case of a metal part just the electrical contact of a stylus with the part if the part is electrically connected to an Input and the stylus grounded to the tool A full description of the ShopBot 3 D digitizing probe is available in the accessories section of the manual SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 50 The easiest way to use the probe is with the ShopBot Virtual Tool called Copy Machine accessed with the TC Command The Copy Machine helps set up a probing session for either 3D probing or a 2D perimeter digitization It allows saving the results to an sbp Part File for immediate cutting or as a dxf file that can be brought into a design program for further processing Working with G code Though we focus on using the
92. if your surface has distinct tooling marks You can t really get the Z axis perpendicular until you ve got the table flat once After you ve finished this surfacing you will actually be able to adjust the Z axis with even more precision because you will have a tool defined flat plane to measure against But to keep the tooling marks and striations to a minimum during the initial surfacing get the Z as straight as you can to begin with The larger the diameter of the cutter is that you use for surfacing the less time it will take But a wider cutter makes it more likely that you will have tooling ridges from the process and increases the load on your router A 75 1 25 diameter bit will probably work well Always enter the cutter diameter for a new bit in your software using the VC Command For the instructions below make sure you are in Absolute Move Mode SA This little project is going to generate a lot of sawdust We d recommend you get your dust collector hooked up and running before starting the actual cutting The ShopBot Control Software has a Virtual Tool called Tabletop Surfacer that simplifies the process of flattening your table When you launch the Tabletop Surfacer input your table dimensions bit diameter percent of bit overlap the corner that you will be starting at and the direction that you want the tool to move Click on the Make my surfacing file button and you will be prompted to type in a name for your cut
93. important information before continuing Please read the following License Agreement You must accept the tems of this agreement before continuing with the installation SHOPBOT TOOLS INC SOFTWARE LICENSE AGREEMENT DE Important Please Read Carefully Before Accepting THIS IS A LEGAL AGREEMENT between you the end user and ShopBot Tools Inc ShopBot which governs your use of the enclosed software program the Software and related written materials the Documentation By Accepting or by failing to return the Software and Documentation within the mennnrihad kima ranm aen aamnetion tha Cadbresen aed Denner antotinn sed ameanika ta lt accept the agreement I do not accept the agreement Select the location where the program will be installed It is recommended that you accept the default location Click Next to continue SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 9 Setup Select Destination Location Where should ShopBot 3 PRT_Alpha be installed i Setup will install ShopBot 3 PRT_Alpha into the following folder To continue click Next If you would like to select a different folder click Browse C Program Files Shop Bot At least 24 0 MB of free disk space is required Cea e Select the Start Menu Folder we recommend you accept the default location and click Next Setup f x Select Start Menu Folder Where
94. in an abrupt change in the action of the tool one that might create unwanted vibration which could show up in the cut In this case every segment should be ramped If you air cut a rectangle using the built in rectangle function CR you will hear the ramping at the beginning and end of each leg move segment of the rectangle SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 43 On the other hand consider cutting a smooth curve Such a shape might be composed of hundreds or thousands of small movement segments that flow naturally into each other Here we would want to ramp up at the start of the curve cut smoothly at full speed through all the segments of the curve then ramp down at the end We would not want to punctuate each movement segment with ramps This would be inefficient because it would slow the tool below the speed it could cut at and because the speed of the tool would be constantly changing the quality or smoothness of the cut might suffer Listen to the movement of the tool through a circle using the built in circle function CC to make say a 6 circle That is assuming you are not at the edge of the table just type CC then a 6 for the diameter in the Fill in Sheet then hit ENTER twice and your tool should execute a circle in the air Even though the circle is made up of hundreds of small segments there will only be a ramp at the start and end of the circle TIP N
95. ing to the format established earlier The Command is indicated by the two bold capital letters with the command name following the dash Parameters are shown in italics on the following line If there are no italicized terms after a Command then it takes no parameters and the Command will be executed immediately after the second Command key is entered Note that in using ShopBot Commands distance parameters can be either Absolute or Relative depending on the current Distance setting of the software Some Commands have parameters that are required for the Command to function in our documentation these parameters are shown outside the braces As few or as many optional parameter as desired may be used optional parameters are inside the braces In most cases optional parameters have default values which will be applied when the Command is executed When entering parameters on the command line or in a file they must be separated by commas If a parameter is skipped a comma must still be entered as SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 24 a place holder if a subsequent parameter is to be provided For example to set the location of the Z axis to 1 5 the VA V alues A xis location Command would be followed by 1 5 because we are just providing place holders for the X and Y locations VA 1 5 Note that in Part Files the two letter ShopBot Commands which take p
96. kes the rectangle and takes care of plunging note the plunge from Z location 0 option is set with the last 1 in the instruction line which means that the Z axis moves to 0 before executing the 25 plunge and pulling back up at the end of the cut Additionally if we had wanted a rectangle cut out that was the actual specified size we could have set the third parameter to O and we would have gotten a cut out with the actual outside dimensions of 10 x 5 based on the known cutter size which is set with the VC Command Using the Editor The files that ShopBot reads are in what is called text format That means you can look at them and edit them with any text editor or word processor however we recommend using the text editor inside the ShopBot software which is activated with FE If you do use your own word processor or an editor like the Windows NotePad make certain that after you have created or modified a Part File that it is re saved in generic text format and not a special format of your word processor The file name extension for a ShopBot Part File is sbp Other ShopBot related files have file extensions that start with sb_ and end with another letter for descriptive convenience SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 27 The FE Editor has all the functions you will ever need and it will allow you to conveniently access your Part Files in a context in which
97. keystrokes you ll be prompted for parameters that fully specify the move or action In the case of M2 you would be prompted for the new X and Y coordinates for the move We ll explain the organization of the 2 letters in a moment but they re designed to be easy to remember and quick to execute and they make it efficient to operate your tool from the keyboard if you choose Don t worry you don t need to remember what each letter means because you ll always have prompts from the screen for whatever letter you need to enter next In fact you can just use the arrow keys or your mouse to select Commands if that suits your style better The two keystroke system is used so that the moves are executed quickly when you re working at the tool without your having to do a lot of typing or awkward work with a mouse Moreover exactly the same commands can be used in Part Files to define complex cuts patterns plans or actions for your ShopBot LEAVING WHAT YOU RE DOING From any point in your ShopBot activities the Escape key Esc will take you back one step thereby getting you out of any situation you re in From the Main Menu hitting Escape twice will cause you to exit the ShopBot software GETTING HELP The HELP Menu Selection H also provides access to an online Command Reference manual with details of the operation of every ShopBot Command use the Command HC to access this Command Reference Manual In addition to these HELP functions the mo
98. l be ignored Programming Feed Rate The feed rate is specified in G code in INCHES PER MINUTE The program will convert this to ShopBot s format of inches per second IPS The feed rate is processed BEFORE other commands G code or M code If it appears on a line containing a rapid Jog command then the rapid feed rate is modified but the cut Move rate is not changed If a feed rate appears on the same line as a cut command CUT ARC DRILL then the cut Move feed rate is changed but the rapid Jog rate remains the same NOTE Feed rate command issued after a RAPID command only sets the feed rate of RAPID commands A feed rate command after any other command will ONLY affect CUT ARC DRILL feed rates Example N1 G90 N2 GOO X1 Y1 F50 set JOG to 50 inches min 8333 IPS then rapid Jog N3 G01 XO YO F30 set MOVE to 30 inches min 5 IPS then cut Move N4 G02 XO Y1 10J 1 F50 set MOVE to 50 inches min 8333 IPS then cut arc N5 F60 set MOVE to 60 inches min 1 IPS G code Format Reference GOO X_ Y_ Z_ F_ MODAL The GOO instruction is used to rapidly move the tool router from position A to B This instruction should NEVER be used to cut material This instruction is modal Once GOO is issued subsequent instructions only require coordinates see example Feed rate issued after GOO instruction only affects GOO instruction GOO is also affected by G90 absolute and G91 relative mode instructions NOTE The use of FEED
99. l now be considered its Base Home or Base Zero location From this point you can change the working location of your tool with the Axis Zeroing Commands such as Z2 or with the VA Command and the Base Zero will not be lost Even though the display changes to reflect the new working locations that you have entered the Table Base Coordinate system location will be maintained At any point you can use the Command ST to leave the working coordinates and reset the location of your tool to its location in terms of Base Coordinates Viewing the current Values using UV will also tell you at anytime where your tool is in relation to the Base Coordinate system i e in the Base Coordinate Location line part way down the page For those into very technical manipulations you can SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 21 change the Base Coordinate locations by using the 5th 8th parameters of VA see the Command Reference manual Software Limit Checking Your software is set by default to check each location you send it to in order to determine if that location is within the limits of your table The Command to turn on and off this verification testing is SF S et F ile and Move Limit Checking Limit checking is done in terms of the Base Coordinate system Thus if you want to use the limit checking you will need to make sure that you keep your Base Coordinate system current and
100. ll be used most The HPGL language allows two modes of movement absolute and relative coordinates This converter will deal with either type movement and will appropriately set ShopBot to relative or absolute mode NOTE even though the tool may be in relative movement mode the depths will ALWAYS be absolute depths The Pen Relative PR command moves the XY carriage relative to its present position The Pen Absolute PA mode moves the XY carriage to absolute coordinates During the Conversion The converter stores settings so you do not have to re enter them every time If there is not a setting file HPGL2SBP INI the program will create one but ALL depths will be 0 Once you have defined a list of settings you will not need to edit them again unless you want to make a change to them The settings can be edited in the program or with a text editor such as ShopBot s FE Command There is a sample INI file at the end of this section SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 62 The program firsts asked for the name of the HPGL file There is no standardized extension for these files Programs may use PLT HPG PRN TXT or some other extension The PLT and HPG extensions are recognized by ShopBot and the HPGL converter will automatically be started if you choose a file with these extensions If you use another extension you will need to answer the type prompt to in
101. n equate instruction that changes the value of a variable The use of ON INPUT is more fully described in the Part File Programming Handbook A good example of the use of Input Switches is the S_ZZERO SBP Part File that gives an example of how to zero you Z axis at the table surface Also have a look at the S_PROBE SBP file for an example of using switch input for 3 D digitizing and the S_HOME SBP file for the use of switches in re zeroing the XY home position of your tool The status of Inputs can also be read as a system variable For example if 52 is 1 then switch 2 is on if 53 is 0 then switch 3 is off see the Programming Handbook for more information on system variables Input Switch 2 and 3 nput 2 and 3 are set up to function as a Limit Switches By default anytime that Switch 2 or 3 is activated ON the action of your tool will stop and SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 48 you will receive a message that you have reached a table limit You will need to indicate whether you want to proceed or not Use the VN Command to set up the action that you want on these switch inputs Input Switch 4 nput 4 is set up to function as a Panic Switch Stop Button Anytime that Switch 4 is Activated ON the action of your tool will stop just as if you had hit the Spacebar and you will receive the same Stopped message When this switch is activated it
102. n needs ISSUES As personal robotics tools become more popular there will be an increasing amount of affordable software available to automate the input of existing drawings and parts We expect a lot of improvement in these specific areas SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 35 ShopBot Can Help with 3 D Representation Digitizing in 3 D The reason that working in 3 D is difficult is because it is hard to generate the locations of 3 D points and entities in a visual 2 D space One method to work around this difficult is to use a physical model of the object that you want to realize in your Part File collect the 3 D information that defines it and then use this information for the generation and modification of the Part File One very straightforward approach described in the Accessories section is a 3 D digitizer Your ShopBot can use such a device to sample the 3 D surface of an existing part to generate location data for use in other software to directly create a cutting file The basic idea is to systematically sample a surface by making a series of Z Axis plunges A plunge is made until contact with the surface occurs The location data is recorded for the contact point and the probe is pulled up moved to the next location and the next plunge is made The contact is sensed by a switch closure or other electrical event The probe can be as simple as a stylus attached to a micro
103. n of each axis G92 does not require coordinates see example but issuing it without coordinates causes both the X axis and then Y axis to be assigned 0 zero The coordinates are always ABSOLUTE values Once an axis has been assigned a value there is no instruction to restore the axis to its previous value Use this instruction with caution Feed rate issued after G92 instruction affects ALL cutting instruction including ARC DRILL and PECK DRILL WARNING Be VERY careful with this instruction This can easily cause the machine to exceed its cutting area NOTE While traditionally not a modal instruction in this implementation it is modal NOTE The best way to return the reassigned origin to the HOME position is to issue a G28 issue a G92 then issue a G28 again The second G28 resets the return coordinates to 0 0 See G28 instruction for more information Example N1 G90 set absolute coordinate mode N2 GOO X10 Y10 F50 rapidly move to absolute 10 10 at a feed rate of 8333 IPS N3 G92 set X axis coordinate and Y axis coordinate to 0 0 not Z N4 G92 X1 Y1 Z1 Set X coordinate to 1 Y coordinate to 1 and Z coordinate to 1 N5 G28 rapid return to HOME N6 G92 set X axis coordinate and Y axis coordinate to 0 0 not Z N7 G28 reset return axis to 0 0 precaution if a G29 instruction is issued M Code Format Reference MOO Program Stop Pause The MOO instruction is used to pause the machine This could be t
104. n unknowledgeable SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 6 about tool operation might approach and start the tool Or some other unexpected event might occur 8 GUARD Always position the dust skirt correctly to guard against flying particles 9 TO STOP During a cutting or motion process the SPACEBAR on the computer keyboard is a Panic Stop Halt button Hitting the bar will stop the tool s movement Your ShopBot PRSalpha also has a remote STOP Button that interrupts power to the stepper motors and the spindle or router after it is pushed You should locate the STOP Button convenient to your tool and workstation Note For PRS systems the power tool is operated independently of your ShopBot it must be turned off separately 10 POSITION The safest location for you during the operation of the tool is within easy reach of the computer keyboard or STOP Button and well away from the path of the tool Because bits can break and fly loose during cutting stand behind a protective screen 11 BE SMART Most importantly never place yourself at risk during a cutting or machining process by placing any part of you near the cutting path or by attempting to move or adjust the workpiece or active tool SHOPBOT IS A ROBOT BUT YOU ACTIVATE ITS MOVEMENT AND YOU TURN ON AND OFF ITS POWERED CUTTING TOOL This Manual Assumes This manual has been written with the assumption that you ar
105. nd replay a series of things that you did or allows you to specifically create a cutting routine by entering commands at the tool either in Move Cut or Preview Mode The recording system is quite flexible You can play back a part of what you ve done RR or you can save it to a file and edit it RS You can erase what you ve done and start over RZ And you can temporarily suspend recording while you have the tool do something unrelated RI By default and as indicated by the little squiggles in front of the R on the Menu Recording is normally On To create a file using the Record functions you would typically start by erasing everything in the record memory with the RZ Command Then you would enter the Commands you wanted watching as the tool or Preview Display went through the actions you were developing You could temporarily suspend recording and restart it using RI to inactivate and then RA to activate it Then when you were finished you would use the RS Command to save edit a file Your series of Commands will be displayed to you in the Editor as part of a new Part File created by the Record function and you can do any additional editing or fine tuning that is needed before leaving the Editor In addition to making a record of commands you can also record positions that you move to in the keyboard Arrow Key mode and then save these positions as a move from the previous location You can choose what type of move
106. ne because the move series would have to be added up to know where you are or should be For working at the keyboard either type of Distance Command works fine but for many users always working in ABSOLUTE MODE keeps life simpler SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 19 You Can Reorganize Your Graph Paper In the next few sections we re going to add a bit more power and flexibility to this system of locations and distances This is going to seem a bit confusing at first but it s going to make things a lot easier in the long run At anytime it is easy to reorganize where the center point 0 0 0 or home of the conceptual graph of your tool s work area is located Most of the time you will probably want to keep the 0 0 0 location at the bottom left of the table to avoid using negative numbers But if you happen to be using a smaller work area than the full table you may want to move your 0 0 0 to some other position in space For example you might want to work with 3 x 3 sheets on the right side of the tool Moving your working coordinates is easy J ust move the tool to the place you want the new zero location e g drive it over with the arrow key control activated by SK or the shortcut K then use the Zeroing Command for the axes you want to zero For example Z2 would define the current location as the new working 0 0 for the X and Y axes Z3 would zero the X
107. not save money if you have to rework all your edges after cutting So you can see there is a little bit of experimentation to be done to find the ideal bit Here are just a few suggestions to get you started in your search e 4 is a good diameter for cutting sheet stock like 34 plywood or MDF and thinner stock in acrylic or aluminum Any smaller than this and your chances of breaking a bit increases e Solid carbide lasts much longer than high speed steel but is also more expensive e Although carbide tipped straight bits are an excellent value and easy to re sharpen a spiral end mill will produce a much smoother edge and maintain it at a faster cutting speed e A down spiral will help keep thin stock on your table while an up spiral is better for thicker materials because it removes the shavings fast which will keep the bit cooler and make your dust collection more efficient e There is also an up and down spiral bit for when you need a clean edge on both the top and bottom of materials prone to splintering e Whenever you can buy shank bits because they are less likely to break or deflect in a cut e There are now special CNC bits designed to hog out parts fast the cut can then be followed by a different bit making a clean out pass SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 45 ALERT Sharp Cutters Make All the Difference Clamping Your Material Now that you
108. o clear chips sawdust from the material or to check the machine cutter tool Resumption of the program will continue once a key is pressed on the keyboard WARNING Avoid accidental contact with keyboard as machine can start up abruptly without warning Example N1 G90 set absolute coordinate mode SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 57 N2 GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 X2 Y2 rapidly move to absolute 2 2 at 8333 IPS N4 GOO Z2 rapidly move Z axis to 2 N5 MOO stop program until a key is pressed MO1 Optional Program Stop Pause The MO1 implemented as MOO see above Both MO1 and MOO can be used interchangeably WARNING Avoid accidental contact with keyboard as machine can start up abruptly without warning Example N1 G90 set absolute coordinate mode N2 GOO X1 Y1 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 X2 Y2 rapidly move to absolute 2 2 at 8333 IPS N4 GOO Z2 rapidly move Z axis to 2 N5 MO1 Stop program until a key is pressed MO2 Program End End The M02 instruction is used to end a program This instruction is generally used at the end of a program to indicate that the machine will receive no more instructions WARNI NG Avoid contact with keyboard as accidental resumption of program can occur Example N1 G90 set absolute coordinate mode N2
109. oaches described above but a special purpose software may get you going in a hurry and be cost effective some of it is extremely capable ISSUES The only significant issue with a specialty program is whether it will generate a SBP or G code file that your ShopBot software can easily run If in doubt test a sample output file from the program with the ShopBot Software always available for download from out web site A First Project Surfacing Your Table One of the first things you ll want to do after getting your ShopBot together and running is smooth your work surface Surfacing is actually your first project In case you didn t follow these instructions in the assembly manual here are a set of general procedures for surfacing your table By this point you should have the table surface material mounted on your ShopBot You should have attached the support board to the table with the carriage bolts recessed included in the table hardware Now attach a sacrificial board to the underlying support board by countersinking 1 1 4 sheetrock screws in it and screwing them into the support board If there are warps in the sacrificial board check to be sure that all the sheetrock screws are tight You will want to make sure that you followed the instructions to square up your Z axis before you start The smoothness of the surfacing you do will depend on the Z axis being perpendicular to the table However don t be too disappointed
110. odel is then processed through the PartWorks 3D CAM program to create the Part File This approach gives a relatively easy to use modeling environment and the quick and easy generation of a cutting file Who for If you are doing detailed 3 D machining you may have no other practical option than a CAD CAM program But keep in mind that there will be a substantial learning period getting used to working in the 3 D software and that any particular part will require significant design time Don t start here if you are a computer novice I SSUES Once the price time and difficulty issues are behind you there are few limitations with 3 D CAD CAM surfacing software This approach is the way that industrial CNC is usually driven You Can Use Special Purpose Software Several industries already have specialized well developed robotics software available that is oriented to creating cutting paths for specific kinds of products or objects Sign making SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 36 software cabinet software boat design software are good examples While somewhat expensive some of this software offers an easy and efficient way to create a Part File often virtually automatically It can thus be well worth the cost Who for If appropriate specialty software is available for your business you will want to consider it With effort just about anything can be done with the appr
111. of your Part Files you can use the software in PREVIEW Mode In PREVIEW Mode you can use almost all features of the software without sending any signals to the tool You can view the way cuts will be made verify they will fit on the material and generally test your Part Files so that you have everything figured out before you get to the shop Installing the Software To install the ShopBot Control Software double click run the program Setup_sb3_x_x exe from the CD The most recent version of the install file for the software can downloaded from the ShopBot website www ShopBotTools com at anytime After starting the install the Setup Wizard will launch and you will be greeted with the following Welcome screen Close any other applications that you have open and click next SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 8 Welcome to the ShopBot 3 PRT_Alpha Setup Wizard This will install ShopBot 3 PRT_Alpha Version 3_4_19 on your computer it is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup Next gt Cancel The next screen is the software License Agreement Use the scroll bar at the right to read the agreement and click on either accept the agreement and Next to continue or click on do not accept the agreement and Next to abort the installation License Agreement Please read the following
112. oing a few runs of the cutting The greatest danger is hitting a screw with the bit Making sure the clamping screws are well out of the cutting path is the best way to avoid this A trick is to have your ShopBot use a special Part File to put some starter holes for screws in appropriate locations before you start the cutting operation This way you can make sure they are in all the needed areas but also clear of the cutting path If you think you might be doing a lot of this type of clamping consider using an air gun with plastic nails Where the cutting is not too aggressive double stick carpet tape can provide an effective hold down It can be particularly helpful with small parts Clamps Some types of projects can be adequately held with clamps C clamps pistol grip clamps or spring clamps or with clamping fixtures mounted on your table The latter can be general purpose making use of tracks or slots that you have bolted or machined into your table or can be specifically attached for the project at hand With any use of clamps avoiding hitting them becomes the issue The cutter path must avoid the clamps and any positioning moves must have high enough clearance not to hit the clamps or move around them There will be times when a few strategically placed holes in your table can be useful for getting C clamps into clamping position Plastic spring clamps have an appeal because they will not break your bit if you accidentally hit them However
113. on of a degree Positioning PRSalpha motors are closed loop so positioning problems should be minimal The information in this section is primarily for PRSstandards If your tool seems to lose its location by a small amount try to determine when and where this is happening If happens only when you are cutting material then it is probably a problem related to the forces of cutting at Move Speed If it also happens when you are just air cutting it probably has to do with positioning and tool action at Jog Speed In either case it is important to determine whether you are experiencing some sort of mechanical flex during the cutting or whether the stepper motor is losing steps and thus losing track of its location Go to the 0 point for each axis and mark or measure the carriage location on the track Then run through the procedure that generates the location problem Send the tool back to the 0 point and look at your marks Assuming that you reproduced your cutting error has the tool returned to its exact 0 location or is it now off position If you are back in the right zero location then the cutting errors must be a result of some sort of flex in the tool assuming that the tool SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 72 moves the right distance when air cutting see above If you are not back at the 0 location then you tool has lost steps and lost position If you lost steps and th
114. oriented to the true layout of your tool If you have not updated the Base Coordinate system you may get an incorrect Limit Check report In this case you will have the option of disabling the limit checking and continuing Note that using the C2 and C3 Zeroing Commands will automatically set your Table Base Coordinates correctly You can use software limit checking in conjunction with PREVIEW MODE viewing of a Part File as a verification test that all the moves of a particular cutting file will be within a specified region You can use VL to set up the values for limits in each axis that will be tested Note that the default settings are for 96 X 48 ShopBots For BenchTop Tools or custom sized tools you will need to set your table limits with the VL Command Maintaining Accurate XYZ Locations You should be aware that both the Table Base Coordinates and Working Coordinates remain accurate only as long as your tool is not manually moved Your tool can be manually moved either by pushing it with the motors off or by having it accidentally pushed when the computer and software are not operational When the software is running normally the motors are on and the tool will be securely locked in position However when the motors are off it is vulnerable to being inadvertently moved and there is no way for the software to know that this has happened Thus you should be careful that your tool is not pushed or jarred when it is out of use if y
115. ory this file allows us to re create your exact set up ShopBot Support is available BY email support shopbottools com BY fax 919 680 4900 BY phone 919 680 4800 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc ShopBot User Guide Page 17 _ShopBot_ YOU GUYS WILL LOVE THIS AN ORDER FOR TWO HUNDRED OF THE SAME PARTS A tt mn N 3 I Li The Layout of Your ShopBot Table Directions Distances and Base Coordinates Here we take up how you should think about the layout of your work area and the different ways of moving around in it Copyright 2008 ShopBot Tools Inc SBG00142080923UserGuide doc _ShopBot_ ShopBot User Guide Page 18 The Logic of XYZ It sometimes takes a little while to get comfortable with the direction system that we use to move your ShopBot around One of the easiest ways to think about it is to just imagine that the table is a big piece of graph paper Have a look at the orientation drawing above this is similar to the one in the Assembly Manual If you have a Buddy tool the same direction scheme applies when facing the tool from the right side of the gantry From your position at the front of the tool the graph paper is spread out in front of you X and Y are on the flat table X is the long axis from the left to right of the table the short table axis on a Buddy Y is the short axis that goes across the gantry Low values are at the
116. otice that in addition to the ramps at the start and end of the circle the speed of the motors change as the tool moves through the circle This is as it should be The changing motor speed occurs in order to maintain a constant vectored speed of the cutter as the movement makes transitions between being predominantly one axis and then the other Finally consider the situation of a typical Part File Real files will normally be interspersed with straight segments having abrupt changes in direction which need ramping and other segments that are small parts of gradual curves and which should not be ramped for example in letters like a B Your ShopBot software looks ahead at a block of move segments computing for each segment whether a ramp is needed If the change in speed is too abrupt between move segments sharp corner rather than a smooth curve your tool will ramp down before the angled corner and then ramp back up to speed after it If an angle transition between segments is slight then your ShopBot maintains constant speed and moves smoothly through it The way the software figures this out is as follows For each axis the change of speed for each move segment is determined If the change in speed is greater than the ramp speed then the tool is set to ramp into and out of that corner The sensitivity of this threshold can be further adjusted with the 7th parameter of the VR Command At 100 the default the software uses the ramp sp
117. ou are trying to maintain your location from session to session Your can use the C3 Command to Zero the X and Y axes anytime the power has been off or after any operation where you have moved your Zero point You can use the C2 Command and the Z Zero plate supplied with your tool to Zero the Z axis to either the top of the table or the top of your material Changing the Direction of Movement of an Axis It is possible to change the direction that an axis moves This change can be made in two ways If the direction that an axis is going is not what you want and you would like to permanently change it then the best thing to do is to follow the directions in the Troubleshooting section at the end of this Guide or at the end of the Assembly Manual on changing motor wires to change the direction of an axis WARNING This only applies to PRS standard tools Do not attempt to change the wires on PRSalpha ShopBots or you will void your warranty Only two wires need to be switched and it s an easy change to make Alternatively for a short term change in direction for example to change the direction of plunging or to create a mirror image of a part direction can be reversed with the software by changing the sign of the Unit Value for the axis using the VU Command So for example to make your Z axis go down with increasing positive values instead of the default negative plunge you would change the unit setting from 2000 to 2000 VU 2000
118. our tool Many of the same rules that apply to using a router by hand also work well when using a CNC machine However the advantage of programming the perfect cutting speed and maintaining that speed throughout a series of complex cuts puts you at a whole new level of accuracy and repeatability For those of you experienced with routing by hand or mounting one under a table many of these techniques will be second nature but for those of you just starting out you will need to consider the following variables very carefully Speeds Feed Rates and Rapid Positioning Before we even begin to consider what speed you want to be cutting at recognize that there are limits to how fast your ShopBot will go If you are not familiar with stepper motors this will probably seem counter intuitive but as stepper motors go faster they lose power the slower they go the more power they have Spindle equipped alpha tools can cut at 6 to 10 in sec and jog at about 30 in sec ShopBot has two Speed modes One that is called Move Speed and one that is called J og Speed All movement is done either as M Commands Move Speed or J og Commands Jog Speed The movement in each case is equivalent similar resolution and vectoring but each Speed mode has a pre assigned speed Speeds are set with MS JS or VS Move Speed is the speed that you ve assigned for making movements that involve cutting or machining Move Speed is the rate your material sees the
119. ower the Z axis until the SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 15 bit just touches the work surface Let s set this as our new home with the Z3 Command Alternatively you can type C2 and C3 to home the tool if you have a zero plate and proximity switches Ready to Cut Make sure everything is clear Start the router Now run the Part File using FP You should see a neat little ShopBot logo carved into your material The size of the logo can be scaled up or down with the Proportion factor in the FP parameters an X proportion of 2 and a Y proportion of 2 will double the size of the logo Congratulations on cutting your first ShopBot Part and an additional reminder PANIC PANIC PANIC When the tool is executing any movement the SPACEBAR becomes a STOP BUTTON gt gt gt gt HIT the SPACEBAR and ALL MOTION OF THE TOOL WILL STOP You will be prompted for what to do next At very slow speeds the tool will stop immediately At higher speeds it will make a smooth stop where the movement speed is ramped down and the cutter pulls up Even at slow speeds a smooth stop can be forced using the S key for STOP The threshold for fast or slow stops is set in VR Your tool is also equipped with an Emergency Stop button This button will cut power to the motors and router on PRSalphas but will only stop movement of the carriage on PRSs SBG00142080923U
120. ows presented on the computer monitor If you are not connected to a tool select the box to Continue in Preview Mode A third window is displayed in Preview mode Position Window The red window to the right shows the current position of each axis the status of the inputs and outputs current operation mode and whether movement is in absolute or relative distance You can run a Part File from this window by clicking the Load Part File button For safety purposes when you are in Move Cut mode this window cannot be repositioned and will remain on top of any other applications Control Console The second window that opens is the Control Console This window contains all the menu commands for running the tool You can either click on the item in the menu bar at the top of the window and select the choice in the drop down box or just type the two letter commands that are indicated by underlined letters Your command selection will appear in the yellow box An explanation of these commands can be found in the Command Reference by clicking on Help Move and Jog speeds are displayed on the left side of the Control Console You can change these speeds by typing a new value directly in the box or you can use the menu system to select the Fill In sheet for speeds VS Command Several other common settings can be directly entered in the panel Preview Window SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Gu
121. place function of the Editor to quickly make a change to all the Z values Another method is to change the depth of plunging by altering the Z scale proportion one of the FP parameters at the time the Part File is executed There are usually many ways to skin the cat in working with Part Files Have a look at some of the ShopBot sample files for other examples of what can be done in Part Files Sample files are found in the SBPARTS folder and all start with the name S_ SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc ShopBot_ ShopBot User Guide Page 30 Nesting or Embedding Part Files One Part File can call up and execute another Part File You use the FP Command in the first file in order to start the second file When the second file finishes running action returns to the next line of the first file This process of starting one file with another is referred to as nesting or embedding files Typically you might have a master Part File that calls up and places various components that will be cut from the piece of material currently on your table This master Part File can position the tool for cutting the components and thus manage the layout of the project An example of placing a single part in multiple locations is described above in Temporary Zero discussion of the Table Layout Section above and the sample code partially reproduced here You use the offset function in the FP Command to cause the
122. rapidly move to 1 1 2 G28 NON MODAL The G28 instruction is used to make the tool go to the HOME position The home position is 0 0 ABSOLUTE G90 G91 do NOT affect this command When this instruction is issued it saves the current location in three variables in ShopBot format This allows for G29 return to the exact same position it left when the G28 instruction was issued This instruction is used to return the machine home when a program is finished for changing a tool or for moving the Z axis mechanism out of the way while material is being changed or cleanup is being performed WARNI NG If you issue G28 back to back the return coordinates will be lost Upon a G29 instruction the program will return to the last spot the G28 instruction was issued which being HOME 0 0 the machine will start up from 0 0 not the true return coordinates NOTE No parameters are accepted with this instruction Only HOME 0 0 is used Example N1 G90 Set absolute coordinate mode N2 M05 turn switch 2 off N3 G28 go to HOME location N4 MO1 program stop wait for key to be pressed G29 NON MODAL The G29 instruction is used to make the tool return to from the HOME position The home position is 0 0 ABSOLUTE G90 G91 do NOT affect this command When this instruction is issued it returns to the previous position set by the G28 instruction This allows the tool to return to the exact same position it left when the G28 instruction w
123. rce these run outs can result in a tooling mark Careful setup of your tool will minimize this flex and these types of problems but lead ins may still be required in some situations These can be programmed into the cutting file and arranged to occur in waste portions of your material Direction of Cut and Tool Path Optimizing your tool path and direction can also improve the quality of your cut When using a router by hand it is prudent for safety reasons to go against the direction of rotation conventional cutting however that is not always the best direction to travel for a smooth edge Going in the same direction as the rotation climb cutting can produce a cleaner cut especially when doing a finish pass using straight bits Keeping this in mind if was cutting an oval picture frame and the bit was rotating counter clockwise would want to travel clockwise on the inside of the frame and counter clockwise on the outside Tooling The type and quality of your bit is another important decision you will make in efficiently producing high quality products Although cost is always an issue in production the least expensive bits are usually not the most cost effective To fully evaluate the worth of a bit you must be able to calculate how long the bit will last in linear footage or number of parts made before re sharpening and if it s worth it to re sharpen the bit at all The other important issue here is the quality of the cut It does
124. re complicated ShopBot Commands provide Fill ln Sheets to help you specify actions you want your ShopBot to take The use of Fill ln Sheets is described later when we discuss entering parameters for Commands Fill In Sheets also show the current value or the default value of required parameters Entering Values Parameters Most ShopBot Commands once activated by entering the two letter Command or selecting from the menus require some form of further information that gives additional details for the action i e a value or parameter For commands like MX or J2 you can enter these values Separated by commas if there is more than one right on the PARAMETER LINE For SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 13 many ShopBot Commands one or more of the indicated values or parameters may be optional The Command will be executed without your having to provide them In the case where there is a list of possible parameters you can leave out any parameter that is not required but you do need to include commas as place holders up to the last value that you do want to enter For example in Commands involving movements in the both X and Y axes M2 and J 2 entering two parameters will produce simultaneous X and Y movement but you can produce movement in only one axis with a single parameter M2 3 1 2 will move the X axis to the location 3 1 and the Y axis to the location 2 0
125. rol Panel We refer to these extra axes as the A Accessory and B axes They are fully controllable from the software with Commands similar to those of the other three axes e g MA to Move the Accessory Axis or M4 to move the A axis simultaneously with the other 3 axes Similarly MB would move the B axis and M5 would move five axes simultaneously One use of the Accessory Axis is to control a second Z Axis with router or other tool The second Z axis can be used to position a different cutting tool up or down this has the effect of giving your ShopBot a tool changer with two cutters You can also use a second Z Axis to provide tandem cutting of duplicate parts with the spacing between parts being based on the physical separation of the two Z Axes A second use of the Accessory Axis is as a more general stepper motor controller for use in other types positioning tasks One example of this use is having the Accessory Axis to drive a rotary axis that is used for indexing a cylindrical piece or a piece for turning work The B axis can also be used for this purpose With an appropriate Part File this kind of set up will allow you to do decorative turnings An Indexer is available from ShopBot as an optional accessory There are numerous additional potential uses of this additional axis from controlling the angle of the plunge axis to feeding material to controlling coolant delivery etc For more information see the ShopBot Indexer in the accessor
126. router bits or other cutters without first unplugging the power tool or having a positive system to make sure the power tool is not accidentally activated It is your responsibility to use it safely 4 HOLD DOWN Never attempt to cut wood or other material without first ensuring that the work is firmly secured to the work surface Power cutting tools always carry the risk that work material or broken cutters will be sent flying towards the operator or others in the area A tool like ShopBot allows you to work with the workpiece secured and thus greatly reduces this risk It also allows the operator to be away from the cutting and protected However YOU must take the steps to secure the workpiece and protect the operator Note that not only must the full starting piece be secured but you need to attend to the attachment and security of any pieces that will become cutouts or cutoffs during the cutting or machining process Stand clear of the tool when it is in operation and protected from debris parts or broken cutters that might fly out during operation Never attempt to push material by hand through a moving bit or to interact with the tool while it is running 5 AWAKE Never operate the tool when you are fatigued 6 EYES amp EARS Always protect your eyes and ears when operating your ShopBot 7 ATTEND NEVER leave the tool unattended while it is running A cutting error or workpiece slippage that the tool cannot detect might occur Some perso
127. rts are cut and pre drilled and all necessary hardware is provided User supplies purchases router and computer and provides materials for work bed Control Computer Interface and Software e Controlled via the USB port of a PC type computer The computer is supplied by the user an 800 MHz processor or higher is required with 512M RAM Will work with Windows XP XP Pro recommended or Vista Business or Ultimate 64bit not supported e Limit Stop detectors are provided for X and Y axes and permit automatic calibration or re calibration or specialized positioning operations e Eight output switches 5 volt TTL level that can be activated from software to switch relays and external devices the first switch is dedicated to controlling router SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 76 or spindle on a PRSalpha tool a second switch is automatically activated when tool is in motion e Eight inputs for sensing switch closure from software Tow of these are optionally designated for limit inputs and one for a Stop switch input e Optional 4 or 5 Axis control channels for additional stepper motor devices e g a second Z axis or a rotary axis for turning parts etc e ShopBot Control Software reads sbp OpenSBP Part Files as well as standard G code and includes a dxf converter which allows conversion of files from CAD programs such as TurboCAD DesignCAD AutoCAD Corel
128. s Everyone s projects or production needs are different Our main goal in creating ShopBot was to produce a tool that could be configured adjusted or modified in a wide variety of ways in order to effectively and efficiently serve user needs In this section we discuss some of the primary methods for adding features to your ShopBot Over the years we have been continuously impressed with the inventive and creative ways ShopBotters have worked with these methods to enhance the capabilities of their tools Don t be afraid to experiment We also encourage you to explore the ShopBot Forum on our web site for extensive reports on features and capabilities that ShopBotters have added to their tools Input Switches Limit Switches and STOP Inputs Your ShopBot has eight Inputs PRS has 4 that can be used to sense switch closures or other electrical events Inputs 3 and 4 are specialized see below These eight inputs are accessed on the front backside for PRSs of the control board in your Control Box There are two blue screw terminal connectors one for Inputs one for Outputs The diagram in Technical Information Section shows the location for each input The blue connectors can be removed to make them easier to wire or to disconnect your Control Box Technically the inputs are 5 volt TTL level circuits which when pulled low are recognized as ON by the ShopBot software More practically speaking this means that an Input switch is ON Activated
129. s like those we have been discussing For some small projects this may be all that you need to do However the real potential of CNC and robotics tools is achieved by supplying your tool with a list of instructions to carry out complex cutting and machining movements Such intricate cutting capability is why a robotics tool can do things you can t do on your own and it can do them hundreds or thousands of times without a glitch What s in a Part File The list of instructions is provided through Part Files that you write or generate in other software and bring to ShopBot The list of instructions looks just like the list of Commands you would enter from the keyboard On each line of the list there is a two letter Command followed in most cases by parameters The lists are saved in a file and we call these Part Files These files are what are referred to as text files They can be created viewed and edited with a text editor simple word processor SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 26 Much of the time your Part File instructions will just be a list of the moves needed to cut your part A Part File can be a short and simple list that looks like the following Z 9 2 10 10 Ly 25 2 20 10 2 20 5 2 2 Z G G LOG 10 10 29 ZARA Q Here we have instructed your tool to cut a rectangle First JZ 5 we pull the bit up to make sure it is not in
130. sc ic cccitiess i scecnsieheidesesdea vancs saue caguesascegaspededdepevagesnecehectedeuapeandeshetdn duegeasnaduagneesulssanerdteatecse 4 You Ne d to Know This Warnings s c ieci ciitasteec Hawi epi tietiei ceived a ededeenaeiteeeee eeerceiphiteie E EEPE i Eai 5 Getting Started with Your ShopBot Control Software 0 eeccceceseeeeseeeeeeeeeseaeeeeeeeseaeeseeeeseaeessaeeseaeeseeeeeeesenees 7 The ShopBot Control Software cecccececeeeneeeeeeeeeeeeeeeeeeneeeseeeeeeeeseeeeeeeeseaeeseaeeseaeeseeeseaeeseaeeseaeeeea 7 Installing the Software ooo eee eeeeeeeeeeeeeeeeeeeeseaeeeeeeteaeeesaeesaeesaaeeseaeeseaeeeeaeeecaeeseaeeseaeeseeeeenaeeseaeeeeatess 7 STACI i cases soak N asia cv scta setae acencherasae enatae ubesdadevesetcaseaessdtuatananaters 11 The Basic ShopBot Command Principle ecceecceeeeeeseneeeeeeeseeeeeeeeseaeeseeeeseaeeseeeeteaeeseaeeseeeeeaeenes 12 Entering Values Parameters cccccecceceseeneeeeeeeeeneneneeeeseeeenesseeeenseeneeseeseeeeseseeseenseneeeseseenerseeeenss 12 So Let s Run a Part File CE T 111l 610 Ale epee eeeena ae reremecn Ee terete a A ere cerere reteset terre erect The Layout of Your ShopBot Table Directions Distances and Base Coordinates ccccsccesssseeeeeeees 17 TG LOG IG ot AN Zeca 52205 oot decaicisaegs ete eteau tae a ede A ae ele eee cess 18 Giving Directions ABSOLUTE vs RELATIVE distance ccccssccceeseeeeeeeseeeeeneeeeeseeeeeesneeessenees 18 You Can Reorgani
131. serGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 16 Getting Help With every manual there is a laminated Quick Reference Guide that has a summary of the ShopBot Commands and the reverse has a list of the parameters for each commana It is a very useful document for simple questions If you are having mechanical or electronic problems with your ShopBot and have exhausted the suggestions here in the troubleshooting section of this User Guide We suggest you send Tech Support an email or call we are always available during business hours After hours and on holidays we check for messages every few hours and will do our best to get back to you Our diagnostic website http drshopbot com may also help you get your problem solved If your questions are related to making things with your ShopBot you will want to visit the ShopBot Forum on our web site for ideas http www shopbottools com Whenever you communicate with us about a problem it is useful to us if you under Help in the ShopBot software is a function to Send a Tech Support Request that will do this automatically if you have an internet connection on the computer e Provide all the detail that you can about the exact steps that led up to a particular problem e E mail us a sample of any file that may be related to the problem or illustrate the problem e Send along the file named PROBLEM LOG that you will find in your ShopBot Folder Direct
132. set from this starting location This means that even though you created the Part File using absolute coordinates you can position it anywhere in your table coordinate system to cut it When you run the Part File and set up the offset you can specify that the offset will occur in 2 D or 3 D 2 D means the X and Y will be offset from the current location but the absolute values in the file will be used for the Z distances 3 D offset means movements in all the axes will be offset from the starting point You will typically use 2 D offset because you will want to position a part in X and Y but keep the Z relationship constant with respect to the table An example of cutting a file using the offset instruction would be as follows note that you ve probably moved the tool out to some appropriate starting point on the table Then to cut the file you create the Command FP MYPART SBP 1 1 1 1 2 Here the last 2 is the offset in 2D instruction The 4 1 s are for X Y and Z proportion and number of repetitions they could have been left out in the Command as long as we included the commas The Command can be set up like this by just selecting the 2 D Offset in the fill in sheet and hitting lt ENTER gt twice One of the most useful features of the ability to offset parts is for placing multiple parts on a single sheet The offset feature makes nesting a number of copies of the same part ona sheet convenient The simplest way to do this is to first
133. simple projects once you get the basic idea of how your tool works but this grows increasingly tough with a large project or where any type of curves are involved You Can Use ShopBot s PartWorks a 2 D CAD CAM Design program Included in the purchase of your ShopBot is PartWorks a design program that allows you to draw and design import dxf and other files set toolpaths and generate Part Files With PartWorks you can V carve create raised or recessed objects and letters area clear or pocket machine along vector lines or set toolpaths to compensate for cutter waste The PartWorks interface is very user friendly allowing for a shorter learning curve when compared to many other CAD CAM programs This is the recommended approach for most ShopBotters SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 34 Who for If you already think in plans and dimensioning of objects this is where you should start Even if you don t the PartWorks CAD CAM software is pretty straightforward to use ISSUES The PartWorks CAD CAM software may be all that you need for your type of work But if you are interested in 3D modeling you will need additional design software PartWorks 3D can toolpath it for you but does not provide a true 3D design environment NOTE Know where your software package places its point of origin When you bring the design into ShopBot Control software directly as a dxf file
134. speeds up and slows down VR V alues R amps the size of the cutter you are using which will be used to compute cutter compensation in built in circle and rectangle routines VC V alues C utter distances that will be used with the SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 25 tabbing function VB V alues ta B bing how the TableTop Preview screen is configured VP V alues P review and many other aspects of how your ShopBot functions All of the current Settings and Values of your tool are continuously saved to the hard disk on your computer This means that whenever you make changes to these settings the changes will be preserved when you restart your ShopBot the next time Settings are saved in a file called SHOPBOT INI This file is a text file that you can read or modify with a text editor such as the text editor called up by ShopBot This file is read whenever your software is started It is automatically saved after every Command you enter TIP If your ShopBot is behaving erratically and you feel that the data in the SHOPBOT INI file may have become corrupted simply type the UR command and follow the prompts to select your default file In some cases it may be necessary to manually delete the ShopBot ini file from your ShopBot 3 folder The next time the ShopBot software is started a new SHOPBOT INI file will be created with def
135. ssued subsequent instructions only require coordinates X or Y and and J Feed rate issued after G02 instruction affects ALL cutting instruction including MOVE DRILL and PECK DRILL G02 is affected by G90 absolute and G91 relative mode instructions ONLY in the X and Y axis and J coordinate are ALWAYS relative to X and Y NOTE The examples below make reference to 0 90 180 and 270 degrees 0 degrees is 3 o clock on a watch face 90 degrees is 12 o clock 180 is 9 o clock and 270 degrees is 6 o clock Example N1 G90 set absolute coordinate mode N2 GOO X2 Y2 F50 rapidly move to absolute 1 1 at a feed rate of 8333 IPS N3 G01 Z 25 F50 move cutter in Z axis to 25 at feed rate of 8333 IPS N4 G02 X3 Y1 10 J 1 F30 move cutter in an arc clockwise 90 degrees at 5 IPS N5 G00 Z1 rapidly retract the tool N5 G00 X2 YO rapid the tool to 2 0 N6 G01 Z 25 move cutter in Z axis to 25 N7 G02 X1 Y1 10 J1 move cutter in arc from 270 degrees ending at 180 degrees G03 X_ Y_I_J_ F_ MODAL The GO3 instruction is used to move the tool router in a counterclockwise motion This instruction is used to cut material This instruction is modal Once GO3 is issued subsequent instructions only require coordinates X or Y and and J Feed rate issued after G03 instruction effects ALL cutting instruction including MOVE DRILL PECK DRILL G03 is affected by G90 absolute and G91 relative mode instructions ONLY in
136. standard tool there should be 60 pounds of force at lin sec before the cars stalls or slips A PRSalpha will have about 200 pounds of force at low speeds The most likely cause of a power problem is in the connectors or wiring to the motor The second most likely is a problem with the electrical driver It is virtually unheard of to have a motor fail See if you can isolate the problem by swapping motor wires Reverse the connections of the two X motors in the Control Box and see whether the problem moves to the other motor Or plug the Y motor into one of the X motor outputs at the Control Box Remember don t unplug or plug in any wires without turning the power off first Using this strategy you should be able to determine if the problem is with the driver for the axis in the Control Box or with the specific motor wiring or motor If it s related to the motor wire or motor have a close look at the connectors or swap wires with another axis to further isolate If the problem seems to be with the driver give us a call and we will help you confirm this test and quickly get a new driver to you if necessary Motor not functioning at all If all axes seem completely dead it is probably because the high voltage power supply is not functioning right If a single axis seems dead with the SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 71 motor not moving or making any noise and not powered up
137. supply UPS for the computer will usually eliminate such problems Also try to separate the power wires for the router and dust collector as much as possible from the ShopBot wiring and especially fromthe USB cable between the Control Box and computer Problems with Movement SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 69 Changing the direction of a motor PRSstandard ONLY Do Not Alter Connections on a PRSalpha ALTERING THE It is straightforward to change the direction of a PRSstandard motor and essentially involves just reversing two wires in the motor cable connector To change the direction that a motor is running turn all the power off and unplug the motor cable for the motor from the Control Box remember that if you are changing the direction of both motors on the X axis you will need to make the following change to both motor wire connectors they have one and two red tape bands We just need to change the position of two wires in the connector only change the one connector on the motor wire that goes into the Control Box You should have a little nylon tool that came with your Control Box or documentation It can be used to open the spring clips in the gray connectors and release the wires then re insert them these are Wago Connectors so we call it a WAGO Tool If you cannot find this tool you can use a very small screwdriver to release the wires slide the blade of the screw
138. switch or in the case of a metal part just the electrical contact of a stylus with the part You can use the Copy Machine under the tools menu of the ShopBot Control Software to set up the probing process Using this virtual tool in conjunction with a probe allows to you generate a toolpath by simply probing an existing part or object Who for If you are interested in 3 D modeling and or you already have sample shapes you would like to duplicate this is an approach you should explore You Can Use 3 D CAD CAM The ultimate software tool for getting from your idea to creation of 3 D machining instructions are 3 D CAD CAM Surfacing Modeling programs CAM Computer Aided Machining or Manufacturing These tend to be high end programs gt 2000 and require a substantial amount of training and experience to become proficient In theory they are capable of producing CNC oriented Part Files for practically any type of project The work can be challenging but this is how CNC parts are programmed in engineering and industrial settings Other 3D CAD CAM programs are oriented to artistic type of relief carving For example ArtCAM Pro is a user friendly package that will allow you to import a bitmap create 3D cutting paths and generate sbp Part Files An additional 3D alternative that many ShopBotters have found helpful is to use an intermediate priced modeling surfacing program such as Rhino3D to create the representation of their part This m
139. t Value difficulty is pretty easy to deal with and does not reflect any kind of problem with the assembly or set up of your tool However if you are experiencing a movement problem in which your tool seems to stall moves erratically with little power or moves variable distances and less than the full distance that it has been sent we need to determine whether you are experiencing mechanical binding or have an electrical problem Our approach to isolating the problem will be to first rule out or in physical binding Turn everything off and start by disconnecting all the motor wire s at the Control Box Do not manually move the tool unless the motor wires are disconnected from the control box Now for a problem with the X or Y axis pull the carriage gently but firmly up and down the axis You will remember that the motors create some resistance however you should be able to produce a smooth and even movement up and down the track For the Z axis you should be able with some force to push the carriage up and down If you get smooth action on the axis that is malfunctioning we probably do not have a binding problem However if there is any question of smooth action we should look a little further For the X and Y axes you will need to release the motor pinions from the rack You should be able to drop them in their slots With the motor s thus removed re evaluate the free movement of the axis If it is binding in a particular location try to
140. t file that is then converted by the ShopBot software to the Part File format One Step to a Part File With the ShopBot PartWorks design software you can set the size of your material and the 0 0 0 location design a project create the toolpaths to allow for cutter waste and order of cut and generate the ShopBot Part File sbp A number of software packages for signmaking computer aided machining CAM and cabinet making also generate direct ShopBot Part File output ArtCAM ProfileLab CabinetWare VectorCAD CAM MasterCAM and others In this case you will just use your software package to design your project save the Part File and run it on your ShopBot tool from the ShopBot Control Panel Your ShopBot will also work with the G code format CNC files that are output by some older CAD CAM software programs See later section for details Two Sieps to a Part File Other CAD or drawing software packages will generate output in a format that can be converted to a Part File before it is run The most common of these is the DXF format output that can be produced by virtually all CAD programs as well as by drawing programs like Corel Draw In this case you save the work in DXF format in your drawing program start your ShopBot software and then use the FC Command to create a Part File After this you are ready to run the file You can also bring your file into PartWorks to set the toolpaths and generate the ShopBot file In addition
141. tain different types of information In the following sections we provide details on the specific issues related to each type of conversion process Conversion from DXF Format Most typically you will find yourself using the conversion from DXF format because this is the standard vector drawing format The universal nature of the DXF file format makes it possible for ShopBot to work with virtually every type of CAD and vector drawing format 2D or 3D In a 2D drawing you will be able to use different line colors to define the plunge depth for the Z Axis There are a couple limitations to using DXF files from a CAD program that we have already noted in the CAD section above Briefly the DXF format is not intrinsically oriented to cutting or machining a part While it will faithfully translate the exact location of all lines your CAD software is unlikely to worry about putting the cuts in the order that you want to cut them when it generates the DXF file Typically the lines are saved in the order that you draw them Thus you will need to plan the drawing or do a retracing of it so that the segments are entered in the order that you want to cut them SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 60 A second limitation of DXF is that it knows nothing about your cutter and does not take the diameter of the bit into consideration in generating the file You will need to plan the
142. ter no load Cutting accuracy is approximately 015 for heavy cutting applications Reproduction accuracy depends on precision of setup and alignment but in the same range or better e Simultaneous linear interpolation in 3 dimensions 3D movement e X Y cutting movement speed is variable with good cutting power up to approximately 240 standard 600 alpha per minute e X Y rapid positioning speeds jogging up to 600 standard 1800 alpha per minute e Z axis move speed up to 360 per minute e Linear force 60 75 standard 150 200 alpha Ib at 60 per minute depending on gearing Tool Carrying Features e Tool Carrier is a universal aluminum extrusion that can be fitted with a standard router e g Porter Cable 3 25 HP industrial spindle Shp or less trim router drill or other power tool Mounting plate is provided for spindle equipped machines e A second Z axis or pneumatic drill can also be added to the tool bay e Easy screw down clamp down or tape down of materials to be cut when using a typical plywood or particle board tabletop User can also add vacuum hold down Construction ShopBot PRS Tool is user assembled from modular components Major structure of the ShopBot PRS96 is aluminum and formed steel Electronic components include four stepper motors a Control Box with circuit boards stepper motor drivers and an input output interface to the computer All mechanical and electronic pa
143. the SPACEBAR on your computer keyboard becomes a Panic Stop Halt button Hitting it will immediately stop the tool s movement Your ShopBot is also supplied with a STOP Button that you can place in a convenient location on your tool Hitting this button will stop the tool s movement On a PRSalpha ShopBot or Buddy the STOP Button will also cut power to the spindle router TOOLS REQUIRE ATTENTION Follow Safe Procedures Your ShopBot in conjunction with a router or other power tool is a flexible tool movement system that can reduce your woodworking risks by providing a method of cutting wood or other material without having to interact with the cutting device or the material during the cutting process However as with all power tools care and attention are required to use a ShopBot safely ShopBot Tools Inc assumes you will use this product safely and follow accepted safety precautions for woodworking and machining READ THESE SAFETY INSTRUCTIONS 1 READ Read this manual well to acquaint yourself with how to handle the tool safely and effectively before use Read related manuals for the router and or spindle that will be mounted on your ShopBot 2 PRACTICE Practice operating your ShopBot tool with your computer and the ShopBot Control Software BEFORE activating the router or spindle 3 PROTECT Turn OFF your router or other power tool before loading or positioning a workpiece or adjusting the position of the tool Do not change
144. thing to check while we re still powered up is to make sure that the set screws in the pinion gears are tight and the pinions not rotating on the motor shaft You can test this by trying to push each motor car back and forth with the power on but the tool not moving The car should be locked in position If the pinion is loose you will feel the car slip back and forth So assuming that we ve got the idea of the Commands right the speed is not set too high and the pinions are not slipping does the tool seem to be running relatively smoothly and consistently making the same error for example going a little too far or a little short If so we probably have a software issue involving setting the correct Unit Values for the gear ratio of your tool ShopBots use a variety of gear ratios depending on their configuration thus it is necessary to make sure you ve set the Unit Values correctly when you first use the software and when you subsequently upgrade the software The Command VU V alues U nit allows you to enter the correct parameters for the gear ratio on your tool You should be able to find those values in the documentation we have sent with your tool There is one number that will be used for the X and Y axes and another for the Z If you have a second Z axis or indexer you will also need to set the Unit Value for that axis SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 70 A Uni
145. ting file The file will be saved in the SbParts folder so that you can call it up with the FP command whenever you need to surface the table in the future A prompt will ask if your bit is in the correct starting position and answering Y to this prompt will run the surfacing file that you just created SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 37 NOTE You may want to try this up in the air first before you really cut the surface you can do a few passes to make Sure all iS going right then stop the action with the space bar jog home JH and start over you can also try this in Preview Mode first If you have a very uneven surface and need to take off a lot of material you may need to do it in several passes to keep the router from bogging down NOTE Starting corners for the CR Command that is used in the Tabletop Surfacer are set up like this Looking down from the top the corners of the table are numbered clockwise starting in the upper left corner So we are starting at 0 0 which is position 4 Just trust on this Upper Left 1 Upper right 2 Lower Left 4 Lower right 3 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 38 Working with Your Computer USB Connection Your PRSalpha uses a USB communication link between your control box and computer The first time ShopBot Software runs on your computer it will
146. tle segments the circle is executed with a continuous move speed equal to the ramp starting speed For circles and arcs the diameter at which the circle is executed at the slower speed can be set using the 8th parameter of VU The default setting is 20 meaning that circles or arcs with diameters less than 2 true path will be cut at ramp speed If you wanted to change this so that circles less than 35 would be cut slowly then you would enter VU followed by 35 SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc Shophot ShopBot User Guide Page 44 If you are interested in ramping issues you will also be interested in reading about Movement Blocks see the Part File Programming Handbook and how they are used and defined Working with blocks can give you some additional control over the smoothness of a particular cutting file TIP Even with ramping providing the smooth start and stop to tool movement some cuts will require lead ins movement into the cut from outside it In particular lead ins may be required where the bit needs to be plunged into the material before a part is cut out This is because at the point the router starts to move the direction of the forces pulling it into the cut will change from those that are exerted during plunging These forces matter because there is a small amount of run out in the shaft of the router and a small amount of flex in your ShopBot and in the presence of side fo
147. to DXF the ShopBot converter will translate hpgl format files and it will create 3D cutting files from grayscale bitmap files omp amp jpg There is also a converter to go from a ShopBot sbp file format to a dxf file See the Working with Converters section below for details on using these built in converters You will also find the section on Getting from your Ideas to ShopBot Products of interest TIP Even when you have used other Software to create a Part File it can be useful to do a little additional editing of the file yourself You needn t mess with the details of the cutting they can be quite extensive But you may want to consider adding documentation and setup information at the start of the file and perhaps introducing PAUSES at critical locations SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc hopBgt ShopBot User Guide Page 32 1O YEAR EASY PAYMENT PLAN ADVANCED PYCRO STOP YAK YAK BACKUP LITE ACCELERATOR CANCELER BLAH BLAH DOES YouR 4A WASH YAK YAK YAK 7 BEATS AS T SWEEPS j t2000 EXTENDED WARRATY 50 ON ANID CIC ICAIDIOCLE RY Ox HICK JC IP E a gn amp a 7 HLI eee WEL ther Ot y RI a7 6 i i se GO pp lian COMPETITI ON From Your Ideas to a ShopBot Part File A Personal Robotic Tool can turn your ideas into realities or into thousands of copies of those realities With the revolution in affordable robotic
148. to running ShopBot A hub and USB cable is included for connection between the computer and control box If you are running the ShopBot PRS from a laptop computer always have the computer plugged in Do not attempt to run the ShopBot PRS under battery alone Electrical Noise generated by other shop equipment such as compressors and saws can sometimes interfere with the operation of your ShopBot This is because a brief power spike can disrupt the serial communication between your computer and control box An uninterruptible power supply UPS for the computer and Control Box will usually eliminate such problems if you experience them It is also best to place your ShopBot Control Box and computer on a separate circuit from the router and dust collector and other shop equipment SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 77 ShopBot Philosophy ShopBot is a workshop robot a Personal Robotic Tool ShopBot s development has been guided by the principle that technology can contribute to creativity in exciting ways without excessive costs or technological dependencies In industrial settings robots increase productivity through automation of manufacturing For the small professional shop or for the individual craftsperson not only can ShopBot automate repetitive production tasks but the same technology can enhance capabilities and provide new freedom of expression At ShopBot we are dedic
149. tools started by ShopBot you now have this powerful technology ready to put to work in your shop As the revolution spreads the process of getting from idea to product will become easier and more efficient But even though the eventual potential is amazing beyond imagination today there are practical hurdles in making the transition from your concept to the creation The hurdles are manageable but they must be recognized and scaled Here we briefly take up the things you need to consider in getting your designs concepts or ideas into production What this all amounts to is selecting the approach to creativity and productivity with a robotic tool that is appropriate to your own particular needs skills and tasks in short figuring out how you are going to make Part Files Representation to Realization By now you probably recognize that what you need to produce a product or creation with your ShopBot is a Part File The Part File is the computer realization of the detailed instructions for making your project or product While we still have to deal with holding it down and cutting or machining it these practicalities are pretty straightforward and easy to understand at least in principle But the big issue and the hard part about personal robotics is how do we get a Part File realization from an idea concept or representation that is in our head or sketched on a napkin SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc
150. u would draw the part you wanted to cut out then using the parallel function you would draw a line around it that is parallel and spaced one half the diameter of the cutter It is this second line that would be saved to the DXF file and loaded into ShopBot Some CAD programs offer macros or some form of customizability that will make such cutter paths easier to draw Making Use of DXF Use your CAD or vector drawing program such as Corel Draw to draw the tool path you want your ShopBot to follow If you want to have different Z levels of plunge cut enter these cuts in a different color in your CAD program The converter will prompt you for a depth for each color during the conversion process The converter directly deals with lines polylines circles and arcs Curves or splines need to be changed to a vector segmented form in the CAD program before they are saved Different programs call this segmenting process by different names typically something like explode or convert to vector True Type Fonts also need to be saved in their segmented form After segmenting save this drawing as a DXF file in some CAD programs you will use Export rather than save Then start the ShopBot software and use the FC Command to convert the DXF file to a Part File It is usually most convenient if you save the file into your Part File Directory this way the drawing and the converted file will be kept together During the Conversion At conversion
151. unction FC to process the file The conversion process handles all code as G code and will resolve any redundancies Alternatively you can comment out with an apostrophe any questionable line or simply put a dummy line number e g N10 in front of the entry then run the file directly in the ShopBot software Supported G code commands are as follows GOO Rapid Move GO1 Cut move G02 Arc CW I J relative always G03 Arc CCW I J relative always G04 Dwell G28 Goto to Home G29 Return from home to current position before G28 command G90 Absolute coordinates G91 Relative coordinates G92 Reposition reset Origin Supported M code commands are as follows MOO Program Stop implemented as a Pause MO1 Optional Program Stop implemented as a Pause M02 Program End M03 Spindle On Switch 1 ON MO5 Spindle Off switch 1 OFF M08 Coolant On switch 3 ON MO9 Coolant Off switch 3 OFF M10 Clamp on Switch 5 ON M11 Clamp off switch 5 OFF M30 Program End G code and M Code Command Parsing Conventions Spacing between coordinates labels and parameters does not affect commands For most dependable interpretation an N G X Y F or gt label should appear as the first character on each line Formatting will otherwise not affect processing of instructions Example N1G00X1Y1 NO Spacing OK N2 G01 X1 Y2 Z 25 spacing between axis labels is OK N3 GO1X2Y3Z 5 spacing between parameter an
152. ur cutting or machining Here s a list of the things to keep an eye on 1 Your step resolution is 0005 Keep in mind that this number represents the absolute best that your tool could do for accuracy and it means that every step it takes is a digital move of this length This digital stepping can show up on diagonals and curves 2 Check the collet it should be tight clean and in good shape High mileage collets belong in the trash Good quality spring collets advertise a life of lt 700 hours As the collet goes bad it no longer holds the bit correctly and it will cause the router to vibrate from asymmetry 3 Check you bit Dull and out of balance bits are the most frequent cause of bad cuts from chatter and uneven movement Improperly sized bits can also increase deflection The type of bit you choose can also have a good or bad effect on edge quality Your tool has a lot of power but you don t want heavy forces put on the bit because it will flex the bit and your tool and put a serious strain on the cutting process SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 65 4 Check the run out side to side and end play up and down in your router bearings with a dial indicator You will find most new off the shelf routers with a range of 004 006 in both directions Unless you spring for a spindle you will need to live with this run out Be aware that as the bearings wear
153. variables Variables are used to make it easy for you to later change the depths in a converted file You will see amp Zsafe this is the Safe Height that the bit will retract too Then each amp Z represents each color You can make a change here and the entire file will now use the new depth when it is run again This is also useful when you accidentally specified the wrong depth to the wrong color The converter also produces a label in the generated file at each point where the depth changes This is displayed while the file is being cut This way you will know what depth setting is being used while that part of the program is running SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 63 The HPGL2SBP INI file holds the default depth settings and consists of variable names in square brackets The values must be on the right hand side of the equals sign Comments may be included in the INI file but they must have an apostrophe at the beginning of each comment line Note If you change the values within the program and save the settings all comments will be deleted The label should be self descriptive but Conversion Factor and DefaultScale are discussed in the Overview Section SafeHeight is the Safe Z height above the material that the bit will retract to when the program issues a Pen Up PU command This height should be above ALL clamps holders and surface of the material itself E
154. ve full control over ramping and this section will fill you in on the principles These are relatively fine points of CNC work if you re just getting started skip this section for the time being Ramping for your ShopBot is linear In an acceleration ramp your tool starts moving at the designated Ramp Speed and increases speed linearly until it arrives at full Move Speed at the end of the Ramp Distance Similarly in a deceleration ramp at the end of a move segment your tool decreases speed linearly from its Move Speed to its Ramp Speed over the Ramp Distance If desired you can exercise full control over these characteristics of your tool s behavior as you can define the Move Speed or Jog Speed using MS JS or VS of your tool and you can also set the starting ending Ramp Speed and the size of the Ramp Distance both using VR Speed Changes in a Ramped Move Move Jog Speed eee ee TF Acceleration Deceleration Ramp Saleh dtl ee ee ee S Speed Speed gt Ramp Distance Ramping in the flow of movement segments The above description of ramping covers the basics but how ramping works is a bit more complicated that s because sometimes your tool should ramp between movement segments and sometimes it should not Consider cutting out a rectangle At the start and end of each side or movement segment in the rectangle your ShopBot should ramp up or ramp down so that the direction change at each corner does not result
155. x calculation as a formula e g 1 5 SQR 4 2 23 12 23 After you ve entered the formula the result will be calculated and automatically substituted in the command being executed The calculator supports most mathematical and trigonometric functions see listing at end of this Users Guide note that functions involving angle are expressed in radians not degrees Having a calculated parameter is useful in many situations It also means that you can easily give your ShopBot fractional locations for moves For example to move to 12 and 11 16th inches just enter the distance as 12 11 16 The 11 16 will automatically be converted to a decimal value before the move is executed Note though that for negative RELATIVE moves or moves below zero you would use 2 negatives to accomplish the fractional move e g 2 7 32 Drop Down Calculator An explicit calculator can also be called up at anytime by entering F10 or UU U tilities calc U lator So you can do a quick calculation or make sure that the parameter line calculator supports a function that you wish to use If you call the calculator with F10 at the point you are filling in the parameter line you can use the calculator s PASTE function to insert the computed value right into your parameter list The Calculator functions will make use of any currently stored variables Fill in Sheets For most ShopBot Commands that have complex parameters windows that will help you fill in parameters
156. y renew it A light protective film of oil or specialty coating will help protect the rails from rusting in a humid environment ShopBots are fairly immune to sawdust but you do want to keep the tracks and the racks relatively free of dust and debris An occasional blast of air should help keep things clear Using a dust collection system will further reduce the likelihood that dust build up will hamper the action of your tool Mechanical Adjustment X amp Y Axes 1 Make sure that all the X amp Y wheel bearing are properly seated on the tracks make sure that you check at several places on the track Check the movement of the axis by pushing the carriage it should move smoothly If in doubt release the pinions from the rack and push the cars around NOTE The motor cables should be disconnected from the drivers before you push the tool with the motors engaged in the rack 2 Power up your tool and move it a around a bit Then try to wiggle each carriage near the its motor You are testing to make sure there is no looseness in the drive train that is you want to make sure the pinions are not be slipping on the motor shaft and that it is fully engaged into the rack You may need to tighten the set screws in the pinion or tighten the motor bracket to more engage the pinion TOLERANCE BUILD UP Numerous small problems of tune and adjustment over time can contribute to tolerance build up and start showing up in the quality of yo
157. you find a need to have any special settings loaded at start up or a particular file automatically started you can put all those instructions in a file named SHOPBOT OPT This option start file will automatically be read and executed right after the SHOPBOT INI file is processed at start up The format for this option file is that of a standard Part File Place it in your ShopBot directory As an example if you wanted your ShopBot to always start with the arrow key movement display create a file with the line SK and save it as the SHOPBOT OPT file in your ShopBot directory C Program Files ShopBot ShopBot 3 Remember the arrow key functions only work if you are attached to a tool SBG00142080923UserGuide doc Copyright 2008 ShopBot Tools Inc _ShopBot_ ShopBot User Guide Page 39 HEY TED THERES A GUY OUT HERE SAYS HES THE REAL ONE Working with Your Tool ShopBots are used for a variety of purposes and in a variety of settings For this reason it is difficult to anticipate exactly how a tool should be configured for a particular application In this section we review some of the general issues you will want to consider in setting up your tool for your specific projects Keep in mind that the best information for your application will come from your previous experience working with your materials and cutting or machining characteristics and from doing some test cutting with different software and mechanical configurations of y
158. ze Your Graph Paper eccesesceeeeeeseeeeseeeeeeeeeeeeeseaeeeeeeeseaeeseaeeseaeeseaeeseeeseaeetes 19 Temporary Zero Points When Cutting FileS ecceeseceneeeeeeeeeeeeeeeeeseaeeeeeeeteaeeseaeeseaeeseaeeseeeenaeenes 19 Table Base Coordinates vs Current Working Coordinates c ceecceeseeeeeeeeeeeeeeneeeeeeeeeeteeeeeneeteas 20 Software Limit CHECKING ecceeeceeeeeeeteeeeeeeeeeeeeeeeeaeeeeaeeeeaeeeeaeeseaaeseaaeeseeeeeseeeseeeeeeeeseeeeeieeenieeeeaes 21 Maintaining Accurate XYZ Locations eceeeeceeeeeeeeeeeeteeeeeeeeeeeaeeeeaeesaeeeeaeeseaeeseaeeseaeeseeeteeeeeeeeeeaes 21 Changing the Direction of Movement Of an AXiS cccceeeceeteeeeneeeeeeeeeeeeeeaeeseaeeseaeeseaeeteaeeteeeeeneeeeaes 21 Software Axis DeSignation ccccesecesseeeeseeeeeeeeeeeeeaeeseaeeeeaeeseaeeseaeesesaeesseeseseeeeaaeseseeseaeeseeeeneeseaes 22 Optional 4 or 5 Axis or Chartiiel sccse csccsoccsecssesscossdeccvasccoscdtesstecvecesnsavainevstsbtsnsvecoubescbstdtabvsencbideteded 22 INGheES Or MillimeterS csiis nna aaa a a A E O EA EEEO ETENE 22 What Your Tool Can DO eeeecceseeceeeeeeeeeeeseeeeteneeeeaeeceaeeeeaeeseaeeseaeeseaeeeeaeeseaeeseaeeseaeeseaeeseaeeeeeeesieeseieeeseeeeeneeeas 23 Giving Action Commands ccccceeeeeeeeeeeeeeeeeeeeeeaeeeeaeeeeaeeeeaeeseaeeseaeeeesaeesaeesaaeeseeeseeeseieessieeeeeeeenaes 24 Changing Settings and Values COMMANAS ceceeeeeeeeeeeeeeeeeeeeeeeneeeeaeeseaeeseaeeseaeeseaeeeeieeeeeeeee

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