Case IH 20 and 30 Series Installation Manual
Contents
1. 1 N li NI E a XN HX ND aa du UP RED COO N SK SHUN BLK BRN 9 5 J 7 LW 1 J R N 4 RUUNI PUR BLU sdb los RG 9 O 4 p 2 PUR gi IN LAY NI mead O BLU GROUND 25 10 2 ITEM C05 43210 20 CABLE UC5 NETWORK 18 AWG 20M 3 iene 32 a To H 2 F3 N 1 KY aed ear CTI P YN ji 3X N Cor pee M 5 K E 497 B H T i E N 4 31 8 C P 4 A 4 A WY 2 C LAN CS AN S i p FN KON N e SIG Fwi EED ZWHI ee ed KA LI KE D WHT SIG Ww N ECU P 26 10 3 ITEM C10 44650 50 CABLE UC4 5 POWER GENERIC SELF PROPELLED qu sp 30 BLK WHT GND c 3 5 WHT CAN L JHT GRN CAN H ls2. 8 GRN MAIN UP x0 BLK GRN 10 8 ITEM C30 43250 04 CABLE UC5 BATTERY AMP FUSED 5A 2 G ON Ground Hie 1111 EON je gt ry Na aN ry oO wit 4 1 Ne AZN N KJ 3 ELK Ground 7 fo 32 Canada NORAC Systems International Inc Phone 1 306 664 671 Toll Free 800 667 3921 Shipping Address 3702 Kinnear Place Saskatoon SK SIP United States NORAC Inc Phone 1 952 224 4142 Toll Free 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS France www norac ca NORAC
3. oo A HA 7 C UJ G9 og X a d m 3 O e gt T BLK MAIN UP AC F AJ A Ad C NND BLK RED EN S3 amp BLU BYPASS 3 5 RED BLK GND DC ORG REM MAN 28 10 5 ITEM C12 44658 24 CABLE UC4 INTERFACE DT06 2X GND2 gt o gt xO BLK e VIO e GRI 2 Df MAIN DUWN
4. WN KE e RED LEFT DDBWN SIG DOWN GRN LEFT UP BRN mrCuT UP BIGHT DEWN 29 10 6 ITEM C16 44658 72 CABLE UC4 INTERFACE ROLL SENSE DT Af BE AJ C R CCW BLK OO D EFT Dh 4 RIGHT UP YLW 2 3 cL RIGHT as IO BLK GROUND OG WHT RIGHT DN 3 2 BLK GROUN 10 7 ITEM CI8 44658 47 CABLE UC4 INTERFACE DT2 MAIN MAIN UP 3l EN N EXTENSION
5. 306 RED WHT 12 ON GND blk O B CAN H arn 0 A AJ T n AS AJ T XJ As TA D E UP BUZ RIGHT UP VB MAIN UP WHT ROLL CCW lt GN BLK n Er 6 e 2 Ul ames gt U A AJ 12 t FS S 1 AJ T 1 ZU 1 5 E e 27 10 4 ITEM CI 44651 50 CABLE UC4 5 EXTENSION VALVE GENERIC 6 GND BLK WHT O 9 BLK WHT GND CAN L WHT G OO WHT CAN CAN H GRN 3 9 GRN CAN 12V RED WHT O 2 RED WHI 1
6. 8 Valve Assembly On a clean surface remove the plastic plugs from the block Install the 6MB 6M F02 fittings on the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert two orifices F09 into the B ports with the notch facing out 4 Insert two orifices F09 into the A ports with the notch facing in 5 Install the 6MB 6MOR fittings 05 fittings into the A and B ports on the NORAC block Tighten to 18 ft lbs 24 Nm 6 Install the 6MOR 6FORX90 fittings F07 onto fittings FOS 18 LINE ORIFICE SON NOTCH FACING OAD SENSE Figure 20 NORAC Valve Block Details 20 8 2 Valve Block Mounting Important Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time A Ensure there are no other orifices present in the circuit between the NORAC valve block and the boom cylinders suitable mounting location for the valve block is illustrated in Figure 21 2 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes are 3 8 NC deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 21 Valve
7. Kit Overview 3 1 CS3 System Parts Figure 2 3 2 Hydraulic Plumbing g N N X S S P H D R FN y AOS A N P S 7 SS pe 03x FO7 m EN A U 3 C y HH ED MUT 1 EL H TI AHO 1 WA RM d RUIZ
8. mount the sensor brackets while the booms are folded to ensure they will not cause interference 5 4 Wing Sensor Installation The wing sensor mounting brackets B20 are the two brackets with the shorter mounting flange 2 The sensor bracket should be oriented forward ahead of the boom 3 Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips approximately two feet 60cm from the end 4 Depending on the boom design some breakaway sections will lift upwards as they break back If the sensor is mounted to this portion of the boom the system will force the boom downwards towards the ground as the boom folds backwards 5 Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut out and behind the bracket Ensure the cable is clear of moving parts and will not be damaged during folding mana dlan Front aa Figure 8 Bracket Mounting Example 5 5 Rainflap Installation A Important Rainflaps are only installed in the wing sensor brackets and are not installed for 120 booms Insert one side of the rainflap rod into the pre bent hinge tab on the sensor bracket Figure 9 Figure 9 Rainflap Rod in Pre Bent Hinge Tab 2 Align the other side of the rainflap rod with the unbent hinge tab Figure 10 Figure 10 Align Rainflap Rod 3 Bend the hinge tab inw
9. Block Mounting 21 8 3 Hydraulic Plumbing Q Warning From this point on in the installation the booms will be inoperative until the hydraulics are fully installed After the NORAC valves are mounted the hydraulic hoses and fittings can be plumbed The plumbing for the hydraulic circuit is shown schematically in Figure 3 Attach the four 6FORXR 6MOR tee fittings F03 to the 90 degree fittings on the NORAC block Connect the lower line A line hoses from the cylinders to one end of the 6FORXR 6MORT tee fitting F03 on the NORAC A ports Connect the raise line B line hoses from the cylinders to one end of the 6FORXR 6MORT tee fitting F03 on the NORAC B ports Install the four supplied hoses HOI between the tee fitting F03 and the Case valve block Use the 6MB 6MOR adapter F05 to connect the hose to the Case valve block Tee the pressure and tank lines H02 for the NORAC valve block into the existing P and T lines on the Case sprayer block Use the 8FORXR 8MORT F06 fittings and the 8MOR 8MB F04 adapters Figure 22 Hydraulic Plumbing Example Use the supplied hoses H03 and H04 if the existing lines are too short to reach the block 22 8 4 120 Boom Orifice Installation If the kit is being installed onto a 120 boom it is recommended that an orifice be installed in each wing cylinder accumulator This is not necessary for booms without accumulators Before continuing make
10. sure the booms are lowered all the way to the bottom of the cylinder travel 2 Place one of the o rings FIO into the o ring groove on the inline orifice FI I 3 Remove the wing accumulator and insert the inline orifice Fl between the accumulator and fitting 4 Reassemble and repeat for the opposite tilt cylinder Orifice location on wing cylinder Figure 23 Tilt Cylinder Accumulator Location 23 9 Software Setup Start up the sprayer and test the sprayer s functionality The NORAC control panel does not need to be powered on for the original boom function switches to operate Unfold the booms and raise lower each boom and the main section Important Confirm that the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the UC4 5 Control Panel using the switch on the side of its chassis 4 The procedure for the installation of the UC4 5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC4 5 Spray Height Control Operator s Manual MOI 24 10 Cable Drawings 10 1 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT A 1 1 ie RE 11 d BLK GRUUND 2
11. v X IN N m lt ES 5 p NY 2 J P J 4 P Figure 13 Roll Sensor Orientation Connector Facing Right Wing 6 2 Roll Sensor Mounting Guidelines Trapeze Suspended Booms When mounting the roll sensors mount the roll sensor without the temperature probe on the trapeze link boom frame and the roll sensor with the temperature probe on the trapeze support chassis For optimal performance minimize the distance from the boom frame roll sensor to the pivot point A and minimize the vertical distance between the chassis roll sensor and the pivot point B Figure 14 Roll Sensor Mounting on a Trapeze Suspended Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 6 3 Temperature Probe Once the block is mounted fasten the temperature probe from E03 to the NORAC valve block using the included 3 8x1 2 bolt as illustrated in Figure 15 Figure 15 NORAC Valve Block with Temperature Probe Installed 6 4 Roll Sensor Mounting on a Case Sprayer Figure 16 Roll Sensor Mounting Viewed from the rear of sprayer
12. 7 Electrical Installation Install the UC4 5 Control Panel EOI in the cab of the sprayer Mount the panel where it will be clearly visible and within easy reach of the operator A good spot to mount the UC4 5 control panel is on the right hand side of the cab to the Roll Over Protection Bar Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount These are available at your local outdoor store as a RAM mount part number RAM B 236 See http www ram mount com Cak lt Jw 7 Figure 17 Cable Configurations CIO CII and C30 2 Connect the UC4 5 power cable C10 to the UC4 5 Control Panel in the cab Ensure that both plugs Pl 6 and P4 are connected to the panel Cable tie CIO to the RAM mount to help provide strain relief 3 Connect cable C30 to P6A of CIO using a 2 way coupler EI2 Connect the 3 pin AMP connector C30 to an auxiliary power connection in the sprayer cab If an appropriate connector cannot be found it may be necessary to cut off the connector and splice into the existing wiring A Ensure the UC4 5 Control Panel s power is OFF for the remaining installation Bottom of switch pressed IN 4 Route the PI2 P6 of CIO out of the cab 5 Connect PI2 P6 to RI2 R6 of the extensi
13. BC UCA 5 MAIN LIFT OPTION 44973 4 Pre Install Checklist The pre install checklist is necessary to check the existing sprayer functionality before the installation Unfold the sprayer over a flat unobstructed area i e no power lines etc 2 Ensure all boom fold operations are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 4 A Important Ensure the boom has sufficient travel so it does not contact the ground during these tests Inner Fold Engine RPM Left Tilt Up Right Tilt Up Full Stroke Full Stroke Main Lift Up Full Stroke T T Main Lift Down Full Stroke Left Tilt Down Right Tilt Down Full Stroke Full Stroke Roll CCW Slant Left Roll CW Slant Right Figure 4 Pre Install Boom Speeds 5 Ultrasonic Sensor Installation 5 1 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors start with the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon insta
14. D Z N x P je F b E UD lt E AW 1 E F J OF C 04 y TE A Y Nai Oe Tn 05 sie N 8 Figure 3 CS3 Hydraulic Plumbing A Important The use of dielectric grease is not recommended on any NORAC electrical connections Important To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used 3 3 List of Parts Item Part Number Name Guantity Systems purchased prior to early 2014 may not have a fused power cable 3 4 Hydraulic Fitting Kit Details P N 44865 06 Part Number Name Quantity Picture MALE ADAPTER 6MB 6MJ TEE ADAPTER 6FORXR 6MORT MALE ADAPTER 8MOR 8MB MALE ADAPTER 6MB 6MOR MACHINED ORB TEE ADAPTER 8FORXR 8MORT 3 90 DEG ADAPTER 6MOR 6FORX90 ONE WAY ORIFICE INSERT 0 047 O RING HYD 3 8 IN FLAT FACE ORIFICE INLINE 6 FLAT FACE 6MB 6MOR X 90 Xample 1 SIZE IN T 6TH S B ORB SWIVEL 1 1 GENDER MALE J JIC TYPE OR FEMALE OR FLAT GENDER FACE SIZE P PIPE 3 5 Optional Main Lift Kit An optional main lift sensor kit is available for purchase from NORAC Part Number Name 4571
15. GHT UP LEFT UP RIGHT DOWN and LEFT DOWN Cables labeled with UP go on the same side as the hydraulic hoses Figure 19 Valve Cable Connections 8 Fasten the 8 way coupler to the boom with cable ties Connect P6 on CII to the 8 way coupler 19 Connect both roll sensors to the 8 way coupler 20 Connect two cables C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched 2 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler A IMPORTANT Provide enough slack in all cables to account for the movement of the main section parallel lift and FOLDING boom movement 8 Hydraulic Installation Q warning Ensure all pressure has been bled from the system before disconnecting any lines or fittings Hydraulic pressure will exist on the wing tilt circuits unless the wings are being supported by other means The hydraulic installation may be performed with the wings in transport position resting on the ground or with the tilt cylinders fully extended A Important Component failure due to oil contamination is not covered under the NORAC UC4 5 system warranty It is recommended that a qualified technician perform the hydraulic installation
16. TM Case IH 20 and 30 Series Installation Manual Printed in Canada Copyright 2012 by NORAC Systems International Inc Reorder P N UC4 5 BC CS3 INST Rev C Case IH 20 and 30 Series NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication Contents wo O N Ui WwW e lorod OR mem BH General System ayout oia nd ents an aan ga eb eo epo aa a na Bag tin acne nan 2 Ia 3 Prens tall Checklis 8 Ultrasonic Sensor Installation so sasada ge Nange e ak 9 ROM Sensor InstallatiOfs a nner ern nnn none 14 Electrical INSEAM AEION m M 17 Hydraulic Installation e 20 Software 56118 M 24 Cable Drawings eiiis KA TAA DENG ANAA ANARA NALA KANA BN KAGAN A na nen PARA 25 Introduction Congratulations on your purchase of the NORAC UC4 5 Spray Height Control System This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability un
17. ard over the rainflap rod until the hinge tab fits securely in the detent groove on the backside of the sensor bracket Figure 1 iene Figure Bend Rainflap Hinge Tab 4 Ensure the rainflap actuates smoothly when the bracket is turned upside down and returns to the open position when the sensor bracket is returned to its operating position sensor pointing downwards toward the ground 6 Roll Sensor Installation 6 1 Bracket Assembly Securely mount the roll sensors to the included roll sensor brackets using the 6 machine screws The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer P SS C SY lt o K is Figure 12 Mounting Roll Sensor to Bracket f ft A M j ng gt y A d Cor e Ar PA f 11 sx HN A y AN Y 4 VC tA 4 x 7 J TRS MX E f 7 3
18. llation 2 Sensor System Right Outer 12052 Left Outer 12051 Figure 5 Sensor Serial Number Arrangement 5 2 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error These rules should be followed for both the wing sensors and the main lift middle sensor In its lowest position the sensor must be 9 inches 23 cm or more from the ground 2 Ensure that there are no obstructions within a 2 inch diameter circle projected directly below the center of the sensor 3 The sensor should be approximately vertical at normal operating heights Figure 6 Sensor Mounting Guidelines 5 3 Low Profile Bracket Mounting Guidelines Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time 2 Ensure the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange ia m Figure 7 Bracket Mounting Guidelines A Important A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boom when the boom is folded to transport position If possible
19. matched for years to come When properly used the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Important Every effort has been made to ensure the accuracy of the information contained in this manual All parts supplied are selected to specially fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation 2 General UC4 5 System Layout Figure 1 illustrates the general layout of the UC4 5 system components Control Panel 18 AWG e Bus Terminator fa Power Cable 2 Way Coupler 12 3 Way Coupler Valve Block 8 Way Coupler Wik b mat Roll Sensors Right Outer Sensor J Optional Right Inner Sensor Extension Cable Optional Main Lift Sensor Left Outer Sensor Optional Left Inner Sensor Figure 1 General UC4 5 System Layout Kit Parts
20. on cable CI outside of the cab P2 ML OD Pe REG Pec EN 10 existing alve block Q 7 Main Up Figure 18 Cable Configurations C03 CI 1 C12 CI 6 and C18 6 Run cable CI to the rear of the sprayer in the vicinity of the valve block 7 Connect the 3 pin tower T3 on roll sense interface cable CI 6 to S3 on CI I 8 Route the free end of cable Cl6 to the existing left and right boom control valve block 9 Insert the 2 pin tees R2A P2A R2D P2D of C16 between the matching valve connections Left Up Left Down Right Up Right Down 10 Insert the 2 pin plugs POI into connectors R2D R2E R2F and R2G on cable C12 Connect the 6 pin shroud on CI2 to T6 on CII 12 Connect the 2 pin tees labeled MAIN UP and MAIN DOWN on the branch wires of CI2 to the matching tees of the main extension interface cable C18 There is an extra MAIN UP tee R2A and P2A on C12 This extra tee is not used for this installation 3 Route the free end of C18 to the existing main control valve block 14 Insert the 2 pin tees R2C P2C and R2D P2D of CI8 between the matching main control valve connections 15 Connect the valve interface cable C03 to connector S6 on the valve extension cable CII 16 Connect the 2 pin connectors on the valve interface cable to the NORAC valve block as shown in Figure 19 7 The connectors on the valve cable C03 are marked RI
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