Home

OPERATING INSTRUCTIONS MANUAL FVN/P

1. OPERATING INSTRUCTIONS MANUAL Please retain for future reference For FVN P 400 INDIRECT FIRED SPACE HEATERS CERTIFIED FOR USE IN CANADA AND U S A As per Standard ANSI Z83 7 CSA 21 4 2000 Gas Fired Construction Heaters Unattended Type NT ER TE C US Listed FLAGRO INDUSTRIES LIMITED ST CATHARINES ONTARIO CANADA GENERAL HAZARD WARNING FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE EXPLOSION BURN ASPHYXIATION CARBON MONOXIDE POISONING AND OR ELECTRICAL SHOCK ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL LABELS ETC CONTACT THE MANUFACTURER WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIALS PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE SOLVENTS PAINT THINNER DUST PARTICLES OR UNKNOWN CHEMICALS WARNING NOT FOR HOME OR RECREATIONAL VEHICLE USE WARNING INTENDED USE IS PRIMARILY THE TEMPORARY HEATING OF BUILDINGS UNDER CONSTRUCTION ALTERATION REPAIR OR EMERGENCIES ONLY T
2. FVP425 NGTOLPOONVERSONKITFORFVN4O0 o _ JeX3ETCVENTOWRANCAP ____
3. FV 400 SERIES WIRING SCHEMATIC 2011 POWER INDICATOR L1 T1 VA N 115 VAC N T3 FAN MOTOR T4 j FAN SWITCH Fay a N M SWITCH REMOTE THERMOSTAT REAR HIGH FRONT HIGH G LIMIT SWITCH LIMIT SWITCH O 0 0 BURNER XO RED i LIGHT FLAGRO INDUSTRIES LIMITED TITLE FVO 400 WIRING SCHEMATIC DWG NO FV 400 WS 2011 PARTS LIST FOR FVN 400 FVP 400 PartNumber Description G ooo S o x FV40 iwPOWERCORDOWPLUGEND _______ _ o GW a ssHeaTexcHancen ooo o o _ Fv406 HIGHLMTSWTCH QULET x FVA0TA FANLIMITSWITOH ADJUSTABLE __________ _____ FANUMITSIICONEGASKET _____ _ o Fvaos Fanmororcanoy ooo S o Fv40 TOGGLESWTCH ONCONTROLBO o o o GREEN LIGHT ON CONTROL BOX PRIOR TO 2009 FV 411 RED LIGHT ON CONTROL BOX FV 414 THERMOSTAT PLUG ON CONTROL BOX THERMOSTAT PLUG ON CONTROL BOX 2008 gt fF rVv4i4B THERMOSTAT PLUG ON CONTROL BOX 2011 __ CONNECTOR FOR FV THA Fv 4i5A __ __ _____ FVP 425__ LP BURNER ORIFICE FOR FVP 400 NG BURNER
4. If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the heater being put into operation The replacement hose assembly shall be that specified by the manufacturer 3 The appliance must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed Be sure to check the fan assembly and ensure that the motor and blade are operating properly Compressed air should be used to keep components free of dust and dirt build up Note Do not use the compressed air inside any piping or regulator components Fan Limit Switch Part FV 407A should be replaced if the fan motor does not shut off after the heat exchanger has cooled down High Limit Switches Part FV 406 and FV 437 should be checked each season These limit switches will ensure the burner shuts down if the temperature exceeds 150 F degrees at rear of unit and 290 F at the outlet Heat Exchanger should be cleaned if smokey conditions continue even after the air adjustments on the burner are made START UP INSTRUCTIONS 1 Be sure the switch is in the OFF position 2 Ensure electrical cord is grounded and heater is on a level surface 3 Plug in supply cord to 115v 15amp outlet Move switch to MANUAL position for manual control Move switch to THERMOSTAT position for thermostatic control Please Note
5. 1 2 If using Thermostat on unit unit must be started in Thermostat position When changing between manual and thermostat operation the heater must be left in the OFF position for 30 seconds to prevent the burner from locking out When using a generator for electrical supply make sure the generator is properly grounded and generator is at a 60Hz frequency In the event that a generator is being used and the generator runs out of fuel make sure the heater switch is in the OFF position before restarting generator failure to do so may damage heater TO SHUT DOWN Close main gas supply valve while heater is operating Move switch to OFF position Disconnect heater from gas supply NOTE Fanwil continue to operate after the burner shuts down Once the unit cools down the fan will stop IF HEATER FAILS TO START Press manual reset button at rear of burner Check gas pressure supply Supply and manifold pressure must follow those on rating plate Ensure proper power supply and extension cord is being used If heater fails to ignite after 3 attempts call your supplier for service 9 SAFE OPERATION PRECAUTIONS For use with propane or natural gas only See approval label Use switch to shut down the heater Do not try to shut down the heater by unplugging the electrical cord Do not plug anything other that the thermostat into the Thermostat plug Follow electrical requirements shown on
6. ORIFICE FOR FvN 400 56012 12 VALVEASSEMBLYHOSE STEEL ELBOW 3 4 MP X 3 4 JIC FFL 4040042 ____ FVNP 27 MAXTROLREGULATOR VE ___________ FWNP428 MAGTYPE200SOLENOIDVALVE FVNP429 ASCOSOLENOIDVALVE _ ___ _____ FVNP 430 VALVE ASSEMBLY MOUNTING BRACKETS doo BURNERGASKET o O O FEEERGAUGE __ FV4398 FEELER GAUGE 0 _ FRONT FACE PLATE 2x12 _ ______ HGHLMT REAR __ O GW o FV 46 SIGHTGLASSOWFIBERGASKET i 4 L SIGHTGLASSWASHER _____ _ o 0000000000000 FV M9S SMARTINDICATOR 2000 00162 GNTIONMODUE ooo S o FVNP 3002907 6400 BURNER SUB BASE __________ FVNP 3005447 GASPRESSURETESTPOINTADAPTER FVNP a00688 chassis MOUNTING COLLAR o ooo oo o FVNP a006699 oisTRiBUTOR amp MIMNGPLATE FVNP aO0Z 6 ELECTRODE ASSEMBLY ________ _ FvNP 3007277 FLAMERODASSEMBLY _____ ____ FVNPaO0SO ONZATIONLEAD 4 4 4 4 4 4 o o FVNP 3007448 GROUND LEAD amp CONNECTORFORBURNER FVNP 3020321 AIRPRESSURESWITCHFORBURNER PXIZFTCANVASDUCTING ______ _ 16 25 re xa5FTcANvaSDUCTING ______ _ o FV TH THERMOSTATOAW2SFTCORDMALEPLUGEND BEFORE 2008 FV THA__ THERMOSTAT C W 25FT CORD FEMALE PLUG END AFTER 2008 FV THB THERMOSTAT C W 25FT CORD FEMALE PLUG END AFTER 2011 __ Fvnsa7 PTONGCONVERSIONKTFORFVP 0 ________
7. Pressure Switch Motor Lockout Lamps and Reset Button Cover Screw Rubber Grommet 13 Model 400 A G1 H inches 10 5 16 10 4 1 8 mm 2262 255 61 31 is for LBT version Gasket thickness is 4 millimeters ELECTRODE AND FLAME PROBE ADJUSTMENTS 37 to 40mm lonization Natural Gas Ignition Prcba Orifice Etectrode P le mi one WARNING IMPORTANT Do not turn the ignition electrode Leave it as shown in the drawing If the ignition electrode is put near the ionization probe the amplifier of the control box may be damaged TYPICAL GAS TRAIN LAYOUT FIELD SUPPLIED RIELLO SUPPLIED Tite SEE GAS i SUPPLY RANGE i NOTE ITEMS 5 6 amp 7 COMBINATION GAS VALVE S ASSEMBLIES MAY BE UTILIZED WHERE APPROVED 14 GAS TRAIN LEGEND GAS SUPPLY amp FLOW DIRECTION GAS APPLIANCE PRESSURE OF GAS REGULATOR AS SUPPLY MAIN SHUTOFF MANUAL 9 SAFETY SHUTOFF GAS VALVE VALVE FIELD SUPPLIED VS 24V OR 120V SUPPLIED OPERATED GAS SUPPLY PRESSURE TEST MAIN GAS VALVE V1 24V OR 120V POINT FIELD SUPPLIED OPERATED SINGLE STAGE GAS TRAIN PIPE DIAMETER SIZE S GAS BURNER MANIFOLD TEST POINT BURNER G120 1 2 NPT REDUCED AT COMBUSTION HEAD TO 3 8 BURNER S G200 amp G400 3 4 NPT GAS SUPPLY PRESSURE RANGES NATURAL GAS PRESSURE MIN 4 0 WC MAX 10 0 WC L P PROPANE GAS PRESSURE MIN 8 0 WC MAX 13 0
8. 33 High Limit Switch Outlet 290 F FV 406 High Limit Rear 150 F FV 437 Fan Limit Switch Adjustable FV 407A 12 X 12 FT HiTex Vinyl Ducting FV HD12 Thermostat w 25Ft Cord Female Plug FV THA Thermostat w 25Ft Cord Male Plug FV THB _ As of 2011 I 15 NINININI WIN Re v o oo S A oo gt 2 5 E o a gt d c va B N V r2 r2 to r2 r2 09 A gt POWER SUPPLY INDICATOR LIGHT FVO 400 amp FVNP 400 amp FVO 200 amp FVNP 200 Control Box POWER INDICATOR LIGHT The power supply indicator light will help you detect any faulty power supplied to the heater The power supply indicator light will detect various power supply issues such as gounding issues or reverse Polarity or missing connections Warning Light Indications The smart indicator can detect and display the following fault conditions Green Light Meets Power Requirements Solid Red Light P 9 Reverse Polarity Flashing Red Light Ground or Neutral issue ATTENTION IF RED LIGHT IS INDICATED MAKE CORRECTIONS TO POWER SUPPLY BEFORE TURNING HEATER ON FAILURE TO DO SO WILL VOID ANY WARRANTY LIMITED www flagro on ca
9. HIS HEATER SHALL BE INSTALLED SUCH THAT IT IS NOT DIRECTLY EXPOSED TO WATER SPRAY AND OR DRIPPING WATER This heater is designed and approved for use as construction heater under Standard ANSI Z83 7 CGA 2 14 2000 We cannot anticipate every use which may be made of our heaters CHECK WITH YOU LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS Other standards govern the use of fuel gases and heat producing products in specific applications Your local authority can advise you about these SPECIFICATIONS jussi ME saka FVP 400 Propane FVN 400 Natural Gas ufo aa ua aria Rann Gade 390 000 btuh PUG pa tandi AUI ERE FVP 400 Propane FVN 400 Natural Gas Manifold Pressure 3 2 W C Propane 2 0 W C NG Maximum Inlet Pressure 13 0 W C Propane 10 0 W C NG TOOL edere ote er e ecl deuote fe bo ues Direct Spark Ignition TUTUP Thermostat Control Sire iion RR 2500 cfm Fuel Consumption 18 5 lbs hr Propane 380 NG ADDE0OVed uu RE cETLus listed INSTALLATION The installation of this heater for use with natural gas shall conform with local codes or in the absence of codes with the National Fuel Gas Code ANSI Z233 1 NFPA 54 and the Natural Gas and Prop
10. ICE NG SETTING SETTING PART PART m FVP 425 FVN 426 11 TEMPERATURE FEELER GAUGE ADJUSTMENT ATTACHED TO FAN SWITCH The temperature feeler gauge is required to be always touching the heater exchanger The temperature feeler gauge controls the air flow over the fan switch which eliminates any unnecessary fan cycling The temperature feeler gauge can be adjusted for different outside temperatures by rotating the location of the temperature feeler gauge holes This will provide maximum performance of the unit in different applications If supply air is warm 5 C indoor application Turn the temperature feeler gauge so that the holes are parallel with the heat exchanger This will help the fan switch to remain cool and not overheat See following If supply air is cold under 59 C Turn the temperature feeler gauge so that the holes are closed off as the air goes over the heat exchanger This will reduce fan cycling and the unit from shutting down See following 12 In extreme cold conditions cover the holes on the temperature feeler gauge using foil tape Ensure that the temperature feeler gauge is readjusted for warmer weather conditions Failure to do so may result in burning out fan switches not covered under warranty 0517 00 i Air Damper Optional Delete Capacitor PRINCIPAL BURNER COMPONENTS Air Gate Lock screws Wiring Terminal Block Air
11. UX GAZ LIQUIDES LPG FUNK PROPANO LPG TOIMINTA WI RKING OP LPG DL FUNCTION AEITOYPTIA YTPAEPIO Indirect Fired Heater FVN P 400 Parts List Control Box Fan and Motor Fan Limit Switch accessories 13 A 34 9 58 Front Limit Switch Box ord J Indirect Fired Heater FVN P 400 Parts List Accessories Description P N Fan Motor Canopy FV 408 Lifting Harness FV 438 High Limit Box Single Hole FV P11 cover FV P12 16 Wheel FV 403 Fan Limit Box Double Hole FV P10 cover FV P12 LP NG Frame FVP FR 18 Power Cord w Plug FV 404 Control Box FV P08 Riello Burner G400 FVNP 424 Front Duct Outlet Panel Dual 12 FV 434 SS Heat Exchanger FV 405 3 4 90 Elbow SCH 40 40 100 12 3 4 Nipple 2 40 113E2 Mag Type 200 Solenoid Valve FVNP 428 Asco Solenoid Valve FVNP 429 3 4 Nipple 3 40 113E3 Maxitrol Regulator FVNP 427 Shut off Valve 3 4 2103 E CGA Valve Assembly Hose 56012 12 349 12 40 103 12 LP Burner Orifice FVP 425 NG Burner Orifice FVN 426 Power Indicator Light FV 449SI Toggle Switch on control box FV 409 Red Light on control box FV 411 FV 414B FV 414A Prior 16 Fan Blade FV 402 3 4 Fran Motor FV 401 Burner Gasket Clamp HC5 64 Burner Gasket FV 431 Sight Glass w Gasket FV 446 Main Relay FV 448 Fan Limit Silicone Gasket FV 407G Solid Feeler Gauge FV 433B Feeler Gauge FV 4
12. WC FIELD WIRING DIAGRAM 120 V controlled 24 V controlled Optional 24 V controlled 24 Volts operating sg Operating control Gnd control F F service service Switch switch d L N L 120 Volts 60 Hz 15 FACTORY WIRING DIAGRAM RIELLO POWER GAS BURNER MODELS G120 G200 amp G400 INTERNAL FACTORY WIRING DIAGRAM A Standard burner come with 120 24 volt transformer for 24v operated gas valves for 120V operated gas valves delete transformer B Optional AIR DAMPER MOTOR C Remote sensing of 525 SE A control box lock out Installer supplied and wired 525 SE A CONTROL 4 O D m Optional wiring Remote lock out sensing wiring NOTE 1 This burner is approved for use without the motorized air damper In these instances optional wiring is used 2 The SAFETY SWITCH on the 525 SE CONTROL BOX is equipped with a contact allowing remote sensing of burner lockout The electrical connection is located on the CONTROL BOX terminal 4 as indicated Should burner lockout occur the 525 SE CONTROL BOX will supply a power source of 120 Vac to the connection terminal The maximum allowable current draw on this terminal is 1 A 16 Indirect Fired Heater FVN P 400 Parts List fO LIMITED Indirect Fired Heater FVN P 400 Parts List Pront Manifold Burner Orifice Propane RT h Pi BETRIEB MIT FL SSIGGAS LPG t ONCT A
13. ane Installation Code CSA B149 1 00 This heater must be installed by a qualified gas technician following local codes published by the authority having jurisdiction All installations performed in the state of Massachusetts must be completed by a qualified plumber and gas fitter of the State of Massachusetts The installation of this heater for use with propane tank or cylinder shall conform with Local codes or in the absence of local codes with the Standard for the Storage and Handling of Liquefied Petroleum Gases ANSI Z233 NFPA 54 and the Natural Gas and Propane Installation Code CSA B149 This heater must be located at least 10ft 3m from any propane gas cylinder This heater shall not be directed toward any propane gas container within 201 6m CONNECTING THE CYLINDER LP Models only If cylinders are used to supply the heater no cylinders smaller than 1005 capacity shall be used These cylinders must supply a vapor withdrawal only 1 All cylinder connections must be made using a wrench to tighten the POL fitting 2 Be sure that the cylinder valve is in the closed position when connection or disconnecting the cylinder 3 A soap and water solution must be applied to all connections in order to leak check the system The gas must be turned off at the propane supply cylinder s when the heater is not in use When the heater is to be stored indoors the connection between the propane supply cylinder s and the heater
14. eater is 6 diameter Certified venting must be used at all times Vent cap should be installed in situations where downdrafts occur All venting must correspond with the CSA B149 standard or in its absence local codes FV SERIES CONSTRUCTION HEATER VENTING REQUIREMENTS 1 VERTICAL FLUE TERMINATIONS _ VERTICAL FLUE RUN A p De HORIZONTAL FLUE RUN RISE RATIO 1 10 b FLUE OUTLET OF HEATER 2 HORIZONTAL FLUE TERMINATIONS FLUE OUTLET OF HEATER N EXTERIOR WALL VENT TERMINATION MUST BE A MINIMUM OF 2FT HIGHER THAN ANY POINT WITHIN 10FT MAXIMUM HORIZONTAL RUN IS 30FT NOTE 90deg ELBOW 10ft HORIZONTAL VENT ALLOWANCE 45deg ELBOW 5ft HORIZONTAL VENT ALLOWANCE VENT TERMINATION IN HORIZONTAL POSITION MUST BE MINIMUM 4ft FROM ANY COMBUSTABLE SURFACE EXTERIOR VERTICAL VENT TERMINATION MUST BE A MINIMUM OF 2ft ALL VENT TERMINATIONS MUST HAVE A RAIN CAP INSTALLED AS PER LOCAL CODE REQUIREMENTS MAINTENANCE 1 2 Every construction heater should be inspected before each use and at least annually by a qualified service person Incorrect maintenance my result in improper operation of the heater and serious injury could occur Service and maintenance should only be done by a qualified service person The hose assemblies shall be visually inspected prior to each use of the heater
15. must be disconnected and the cylinders removed from the heater and stored in accordance with Standard for the Storage and Handling or Liquefied Petroleum Gases ANSI NFPA 58 and CSA B149 1 Natural Gas and Propane Installation Code PIPING This heater must be installed by a qualified gas technician following local codes published by the authority having jurisdiction Sizing of supply piping must be determined using the length of pipe run as well as total btuh rating of the appliance s Appropriate piping tables must be used to determine size of supply piping dependant on the length of run from source PRESSURES FUEL HOSES MAXIMUM INLET PRESSURES LP 13 0 IN WC NG 10 0 IN WC MINIMUM INLET PRESSURES LP 8 0 IN WC NG 4 0 IN WC This heater must be supplied by pressures indicated on the approval label Over pressure may cause controls to fail DO NOT supply this unit with more than psig 14 0 in W C Note A second stage regulator must be installed if the supply pressure exceeds 1 2 psig This heater will operate on propane OR natural gas NOT BOTH The manifold pressures are listed on the approval label To determine which fuel to use see rating plate DO NOT attempt to use the heater without consulting the rating plate Note The proper main burner orifice must be installed and rating plate must reflect the fuel the heater burning DO NOT operate the heater with out consulting the rating plate Heate
16. r conversion must be done by a qualified technician and rating plate must reflect any change All hoses used to connect this heater of fuel supply must be Type 1 approved propane natural gas hose assemblies ELECTRICAL WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle 115v supply must be available Please note that the heater requires 15 amps for proper operation Ensure appropriate gauge extension cord is used 12 3 AWG at 50 Feet 10 3 AWG at 100 Feet CLEARANCE TO COMBUSTIBLES TOP DUCTING FLUE PIPE FRONT SIDES REAR FLUE PIPE 10 ft 3 ft 3 ft 3 ft Canvas heater duct with a minimum temperature handling of 300 deg F including wire reinforcement to prevent collapsing Heater is designed for use with 2 x 12 diameter ducts equipped with pin lock couplings FV D12 Install ducting to outlet on the heater using pin locks provided on collar of ducting Ducting should be inspected periodically for tearing and or wear marks Ducting should be stored in a dry area when not in use Flue pipe connection must terminate with a vertical run at least 2 ft long Horizontal runs should have a rise ratio of 1 in 10 away from the heater The chimney should have a 0 2 W C draft to ensure safe operation of the unit The vent outlet on the h
17. rating plate and or Electrical requirements section of this manual Before removing any guards or performing any maintenance be sure that the main power supply is disconnected 10 COMBUSTION AIR ADJUSTMENTS NOTE Proper combustion air adjustment must be achieved using a certified combustion analyzer to ensure complete combustion The air adjustment should be made to achieve 10 CO on natural gas and 1296 CO on propane SETTING THE AIR ADJUSTMENT PLATE A Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE 1 after loosening the FIXING SCREWS 2 and 3 The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set up Chart B The proper number on the manual AIR ADJUSTMENT PLATE 1 should line up with the SETTING INDICATOR 4 on the fan housing cover Once set the air ad justment plate should be secured in place by tightening SCREWS 2 and 3 C The final position of the air adjustment plate will vary on each installation Use in struments to establish the proper settings for maximum CO NOTE Variations in flue gas CO and temperature readings may be experienced when the burner cover is put in place Therefore the burner cover must be in place when making the final combustion instrument readings to ensure proper test results BURNER SET UP CHART 1 2 3 4 5 FIRING RATE HEAD AIR DAMPER BTUH ORIFICE LP ORIF

OPERATING INSTRUCTIONS MANUAL FVN/P

Contents

Download Pdf Manuals

Related Search

Related Contents