Operating Instructions Stinger System 03-W001-0400
Contents
1. D Cc CO Pias ab Q O O LO Sao aD gt ab op _ for easy and unobstructed running of the collectors in the conductor rails Refer to WV0800 0002 E of the track beam and the entire system for dirt and corrosion that influence functionalit for easy and unobstructed running of the main rollers horizontal guide rollers and anti lift rollers on the track beam running surfaces Ensure that the length of the Stinger connection cable is unmodified and has not been shorten by loops or by coiling or binding of cable sections Every 14 days 3 and 4 shift operation at least every 300 operating hours O Cc op fe 2 O gt LL for easy and unobstructed connecting BAL0300 0009 E www conductix com Page 20 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 Ensure that the buffer cable loop in front of the Frangible Link is existent and that the length of the cable section is 200 mm longer than the steel rope Frangible Link ee Check whether the plastic shear rod is undamaged and not being exchanged for a different rod e g a metal rod Control pendant of the Stinger System and the Indication lamps Should problems be identified during inspection the service work shown in point Service should be performed Service Interval Description Collector trolley Tighten2. e The system operator or his her representative is to supervise machine operation to ensure that personnel use caution when working on or with the system Special safety notes Transport Installation e Individual parts and larger assembly groups are to be secured on suitable hoisting devices or load carrying equipment that are in good working order and have sufficient load capacity For electrical and mechanical connections e Connections are only to be made by personnel specially trained for the given task For commissioning and operation e Before initial commissioning and daily start up a visual check and predefined inspection procedure is to be performed as described in chapter 4 e Any procedures that could negatively affect safety are to be avoided e The system should only be operated with functional protective gear and safety devices e Notify the responsible party immediately in case of damage to the Stinger System e Protect the Stinger System from accidental or unauthorized operation For cleaning service repair maintenance reconditioning e Turn off power supply and ensure that no unauthorized activation is possible e When installation tasks are carried out above eye level use proper climbing aids and working platforms e Do not climb on machine components e Check cables for wear or damage e Ensure that exhaust collection and disposal of process materials be done in a safe and environmentally friendly
3. e All trolley rollers including main rollers horizontal guide rollers counter pressure rollers e Rubber or cellular buffers e Carbon brushes e Plastic shear rod of the Frangible Link e Other definitions require written documentation Wear limits Component Rollers Buffers Center plates and side shields Cable supports Fasteners Cables End clamp Track beam Current collectors BAL0300 0009 E www conductix com Wear limit has been reached if the diameter of the roller has been reduced from the nominal diameter by 2 mm sharp impressions can be seen cracks broken off pieces or embrittlements have formed on Vulkollan or Adiprene rollers or if initial signs that the outer section is disengaging from the core appear increased bearing play occurs due to worn ball bearings significant lubrication leakage is seen the rollers do not run smooth cracks breaks or embrittlements are seen corrosion protection has failed corrosion protection has failed initial signs of cracks in the supports are seen the clinch nut does not provide sufficient clamping for the cable clamp or cables corrosion protection has failed connection integrity screw joints clamp connections glued connections is no longer ensured wire shielding or jacket breakage is seen corkscrews have formed corrosion protection has failed attachment to the track beam is no longer secure corrosion protecti
4. energised Always lock connectors Both connectors on one road may be connected to the vehicles In this configuration both energy supplies will be switched ON or OFF if one of the control panels is operated There are the following operating states if 2 Both Stinger Systems are switched off The green lamps are active Both systems are not energised Stinger System 1 is connected to the vehicle and active and Stinger System 2 is in Park position The red lamps are active Both systems are energised Stinger System 2 is connected to the vehicle and active and Stinger System 2 is in Park position The red lamps are active Both systems are energised Both Stinger Systems are connected to a vehicle and active The red lamps are active Both systems are energised Park position Connector is plugged into the Park receptacle NOTE Prior to connecting or disonnecting the Stinger System the supply should be switched OFF by operating the control pendant Then both Stinger Systems in a road will be switched OFF Wait until the green indication lamps are active BAL0300 0009 E www conductix com Page 9 of 24 Operating Instructions Stinger System 03 W001 0400 7 Technical data Conductor rail Power conductor rail Number of conductors Voltage Continuous rating Control conductor rail Number of conductors Voltage Continuous rating Collector trolley Collector trolley Number of trolleys Current c
5. off and protected against reactivation e Check parts to ensure that they are free of current Cover and isolate nearby live parts e Check electrical equipment regularly e Immediately replace loose or damaged cable or lines e Always replace blown fuses with identical fuses e Avoid touching live parts e Use insulated tools Repeat inspections Every owner is to record all inspection service and maintenance tasks in a machine book in an orderly manner This is to be confirmed by a technical expert In case of inaccurate or missing entries the warranty is rendered null and void CAUTION System or property damage Devices and systems are to be periodically inspected by an expert In general visual and functional checks are to be performed The condition of components with regard to damage wear corrosion or other damage is to be determined Furthermore completeness and functionality of the safety equipment is evaluated To better evaluate the wear and tear of parts disassembly may be required CAUTION System or property damage All regular inspections are to be performed by the owner BAL0300 0009 E www conductix com Page 7 of 24 Operating Instructions ConaucTix wampt er Stinger System O DELACHAUX GROUP 03 W001 0400 5 Technical description Current collector 0813 Conductor rail 0813 Energy Conductor rail 0811 Control Current collectors 0811 Track beam Terminal box Stinger trolley
6. 8 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 10 Maintenance In order to retain warranty rights and to avoid damage the system operator is responsible for performing the following maintenance tasks Inspection service and repair are to be performed and documented by qualified specialists CAUTION Danger of injury through electric shock Prior to inspection maintenance or repair on the conductor rail the system must be disconnected from the main power supply and secured against unauthorized accidental and or improper reactivation If in special situations there is no main switch the disconnection from the power supply is to be handled according to specifications The parts that have been disconnected must first be checked to ensure they are not carrying current next grounding and finally shorts Isolate neighboring parts that are carrying current Before each start up an insulation check must be performed in accordance with the local technical standards specifications and laws The safety regulations detailed in the relevant specification documents are applicable as well as the country specific regulations for working on electrical devices systems e g VDE UVV VBG4 Applicable are those safety regulations issued by the particular systems operator with regards to entering the facilities and working on the systems Maintenance and repair must only be performed by app
7. ACHAUX GROUP 03 W001 0400 Girder joint for non welded track beams CAUTION System or property damage For non welded girder joints the horizontal and vertical separation between girders must not exceed 2 mm Transitions must be ground smooth within about 100 mm of the beginning of the cut All transitions must be beveled and rounded 8 NOTE Required tools and materials Horizontal and vertical deviation 2 mm a wr Edges beveled and g Ok AA rounded ae Edges beveled and rounded Horizontal deviation of track beams CAUTION System or property damage The horizontal deviation over the length of the track beam may not exceed 5 mm For lengths shorter than 2 m deviation may not exceed 2 mm 8 NOTE Required tools and materials BAL0300 0009 E www conductix com Page 14 of 24 Operating Instructions Coyouerx wam Stinger System O DELACHAUX GROUP 03 W001 0400 er Vertical deviation of track beams CAUTION System or property damage The vertical deviation over the length of the track beam may not exceed 5 mm For lengths shorter than 2 m deviation may not exceed 2 mm Gesamtl nge Total length BAL0300 0009 E www conductix com Page 15 of 24 Operating Instructions Couguayx wam Stinger System O DELACHAUX GROUP 03 W001 0400 er C rails and hanger clamp
8. Indication lamps Park receptacle delivered by Pull rope others z Control pendant Stinger system in PELLER Frangible link park position D ring support rope Release cord for snap shackle frangible link l m 5 Vehicle connector delivered by others The current collector trolley can be moved manually along the track beam by pulling the rope The track beam is located above the maintenance repair area and in parallel to the rail vehicle The conductor rail provides power and control signals to the Stinger system The track beam with the conductor rails is called road There are two Stinger Systems in a road providing energy to a rail vehicle each From the current collectors energy and control signals are conducted through the terminal box into the connection cable The connector at the end of the cable is plugged into the receptacle at the rail vehicle The Stinger System can be switched ON and OFF with the aid of the control pendant Lamps at the current collector trolley and at the control pendant indicates the operating status If the Stinger System is not used the connector must be plugged into a park receptacle located at the connection cable support Then the connection cable is hanging with a loop above the ground The Stinger System is equipped with a Frangible Link for the case of an emergency If the rail vehicle moves out of the maintenance repair area the connection cable is separ
9. Operating Instructions Couguayx wam Stinger System O DELACHAUX GROUP 03 W001 0400 er BAL0300 0009 E www conductix com Page 1 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 Index Page 1 MWCO GE OM ised cetesna E E E cp sepeceaeseesateate ua steay E neat 2 L WAV OU sree serch E E E E E 3 3 Dosignattd applicarsi Eaa mn me eee Eaa iiaa ee ee ee 3 4 General safety instructions sc scicecnisuctvoentendacdar analsivceciscubipsnncodeuditandsauuielic volitalusbyistanbanlerendsdsnadeesiioduadsiontaudealuneudeaundiemttandiectundedie 4 2 CUMIN AL SS CN UO ene E E E E 8 o OP A E E E eer eee 9 E COCOA e a a ee eee eee eee 10 8 Transportand SINT SU AM AWM acct eee te ae vectra c occas aaa a a Ea aaa aE T 12 Dy ITA S SV OTANI ccc tan ce tn ett cacti tte ovens ation get urd ene daar nd sonata A 18 1O NAM VMN ses ciesacexegest cvs eae pce pate ascending E una rete cahoda pean anes aay atodeteacemtanmeaneert 19 T DETO Aea cee ceannesiee esancose E coc seuiecss senedeavessdaseestenceaceceiaosseto adevetacseuusestadsestaecevere t eseoan 23 2 0721028 672 eee oe eee ee ee ee ee ee eee ee ee 23 1 Introduction This operating manual is part of the Stinger System Prior to commissioning ensure that operating personnel has read and understood these instructions Use the Stinger System only according to its designated application see chapter Designated Application Thi
10. UX GROUP ea 03 W001 0400 Pull rope 3049293 08 S033 0001 001 ROPE STINGER SYSTEM TYPE 1 3049294 08 S033 0001 002 ROPE STINGER SYSTEM TYPE 2 3049295 08 S033 0001 003 ROPE STINGER SYSTEM TYPE 3 Control pendant 3049753 08 A003 0151 001 SUSPENSION WITH CONTROL PENDANT TYPE 1 3049754 08 A003 0151 002 SUSPENSION WITH CONTROL PENDANT TYPE 2 3049755 08 A003 0151 003 SUSPENSION WITH CONTROL PENDANT TYPE 3 Collector trolley 3048046 03 S016 2705 SIDE SHIELD COMPLETE 100AD 100AD 50St 0 LEFT 3048045 03 S016 2704 SIDE SHIELD COMPLETE 100AD 100AD 50St 0 RIGHT 3039962 030104 100 2 MAIN ROLLER 100 ADIPRENE X 86114 030102 050 1 MAIN ROLLER 50ST X 3943 03 P014 0008 BUMPER 40X20 X 18346 081102 0021 CURRENT COLLECTOR 0811 1P 55A PH REV 18297 081002 1X4 COLLECTOR SHOE 0811 55A PH 68MM X 19604 081109 4X81 CONNECTION CABLE DOUBLE INSUL 4MM2 PH X 18837 081301 2X01 CURRENT COLLECTOR 0813 1P 2X250A PH V GA 44719 08 S265 0362 COLLECTOR HEAD 0813 250A X 18302 081003 11 COLLECTOR SHOE 0813 250A X 3051363 08 1010 0032 INSULATION PART STINGER BAL0300 0009 E www conductix com Page 24 of 24
11. aintenance work Mechanical hazards WARNING Bodily harm Unconsciousness and injury due to crushing pinching cutting wrapping retracting blunt collision stabbing grinding slipping stumbling falling Causes Areas where danger of crushing pinching and wrapping exists Part failure or explosion Ways to protect yourself Keep floors devices and machines clean Repair leaks Observe the required safety distance Electrical hazards All errors must be analyzed before remedying the problem Work on electrical systems or production equipment may only be performed by specialized electricians or persons under the supervision and direction of an electrician in accordance with electrical rules qualified personnel WARNING Bodily harm Death due to electric shock injury and burns due to Touching live sources Faulty insulation Inadequate maintenance and repair Short circuits Causes Touching or coming too close to uninsulated current bearing parts Using uninsulated tools Current bearing parts that are laid bare due to insulation failure Inadequate safety checks after maintenance work Use of improper fuses BAL0300 0009 E www conductix com Page 6 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 Ways to protect yourself e Ensure that current to machines and system parts that are to undergo maintenance work is turned
12. all Fasteners Visual examination of the housing and the insulation Vehicle connector and Park for damages Both parts are not part of Conductix receptacle Wampfler delivery In case of damages remove the connector or the Park receptacle Visual examination of the housing of the pilot connectors and of the insulation for damages Check whether the control cable bridge is undamaged In case of any damages replace the complete connection cable with the Frangible Link The plastic shear rod has to be removed Use original Conductix Wampfler rods only Frangible Link Every 3 months 3 and 4 shift operation at least every 300 hours of operation 2 anually 2 shift operation at least every 900 operating hours Service performed Measure height of the carbon brushes Replace if Il Current collectors necessary Refer to WV0800 0002 E Conductor rails Complete service Refer to WV0800 0002 E 2 5 E 8 2 Clean complete system E g D Complete system 5 Clean contact surface of conductor rails gt D ot O Refer to WV0800 0001 The bearings of the trolley rollers do not require service In case of damage of the connection cable the complete cable with the Frangible Link has to be removed BAL0300 0009 E www conductix com Page 21 of 24 Operating Instructions CONDUCTIX wam pfler DELACHAUX GROUP Stinger System 03 W001 0400 Wearing parts Wearing parts are excluded from the warranty This includes
13. and vertical planes Track beams that have been damaged during transport or rolling are not permitted for use Modified areas from welding sanding etc on the track beam are to be protected from corrosion with appropriate measures Smoothing of welded track beams CAUTION System or property damage Bumps and uneven areas on all sides of the welded track beams are to be sanded smooth for a length of 100 mm NOTE Required tools and materials N geschliffen ee QS SSS y N N X AS WIZZ Dew BAL0300 0009 E www conductix com Page 12 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 Use of even welded track beams CAUTION System or property damage Welded joints on the track beams must be even at points that could come into contact with the cable trolleys Fasteners and suspended objects that could come into contact with the cable trolleys are not permitted No uneven areas fasteners suspended objects etc Y ni LI Girder joint for non welded track beams CAUTION System or property damage For non welded girder joints the gap between girders must not exceed 8 mm The cut is at a 45 angle NOTE Required tools and materials BAL0300 0009 E www conductix com Page 13 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DEL
14. ated at the Frangible Link before a high traction force causes a major damage on the Stinger System If traction force exceeds a certain limit the Frangible Link disconnects at first the control circuit and then after a short time the energy line This measure prevents building up an electric arc which can injure personnel Then both Stinger Systems in the road will be switched OFF Release traction force Refer to item 7 Technical data Frangible Link BAL0300 0009 E www conductix com Page 8 of 24 Operating Instructions Stinger System O DELACHAUX GROUP CONDUCTIX wam pfler 03 W001 0400 CAUTION Danger of accidental releasing of the Frangible Link The traction force on the connection cable must not exceed 400 N CAUTION Danger of electrical shock Do not open the Frangible Link CAUTION Danger of injuries and damage to property caused by falling objects lf the Frangible Link is removed or out of order e g Frangible Link is by passed or removed mechanically connection cable has shorten by loops or by coiling or binding of cable sections the plastic shear rod has been exchanged for a metal rod the connection cable will not be separated in the event of an emergency Parts of the Stinger System can break down by traction force exceeding a certain limit 6 Operation Both connectors on one road have to be plugged into a vehicle receptacle or park receptacle to allow the traction supply to be
15. er System can only be installed indoor BAL0300 0009 E www conductix com CONDUCTIX wam pfler DELACHAUX GROUP TXP 4 12YHRD11YH PUR 3 x 50 mm 3 x 4 mm one strand not used 32 mm Assembly type 1 5650 mm Assembly type 2 4750 mm Assembly type 2 5750 mm Mechanical decontactor with separate early breake control 400 to 1200 N PA 200 mm IP 40 Hyakawa HK 5MBD not part of Conductix Wampfler delivery Hyakawa HK 403916 not part of Conductix Wampfler delivery 3 C to 48 C 59 to 82 Page 11 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 8 Transport and installation Individual parts and larger assembly groups are to be secured on suitable hoisting devices or load carrying equipment that are in good working order and have sufficient load capacity Track beam The following procedures are to be observed when installing the track beam CAUTION System or property damage In general track beams are to be protected from corrosion using appropriate measures The running surfaces of the main rollers and the horizontal guide rollers must be plane clean and free of objects or defects that could damage the rollers scratches cracks holes uneven segments etc If multiple beams are welded together they must all have the same measurements and positional tolerances The beam flanges are to be aligned with particular care in horizontal
16. i a r ea oe a I ae oe Fe j l E BAL0300 0009 E Page 17 of 24 www conductix com Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 9 Commissioning The Stinger System is commissioned together with the system operator and is documented All necessary personnel for commissioning including crane operators electricians and installation technicians are to be provided by the system operator for the course of commissioning Free access to the system must be provided After successful commissioning Conductix Wampfler will receive a final handover document that is authorized by the system operator indicating that the system meets all requirements Inspections after installing the Stinger System e Check the cable trolley for proper condition function and movement firm seating and for deformations e Check electrical connections and supplies for secure guiding and seating e Check mechanical and electrical installation Refer to Electric scheme 08 S210 0255 and drawing 08 S261 1358 e Check functionality of track beams e Check the steel construction for projecting edges firm seating and mobility Functional testing of the Stinger System e For commissioning the Stinger System must be operated with a nominal load Operating the Stinger System e For operation it is mandatory that the safety notices of the operating maual are observed BAL0300 0009 E www conductix com Page 1
17. ible hazards Intended use of the system also includes the observance of manufacturer operation service and maintenance requirements 4 General safety instructions The following symbols and references are used in this manual to give instructions and warnings cautions of particular importance These must always be strictly observed NOTE Y Refers to special information on how to use the equipment safely and efficiently CAUTION Warns of general dangers Danger of injuries and damage to property Take care A Warns of danger of electrical shock from live equipment The operating instructions must always be kept at an on site location near the Stinger System where they can be readily accessed In addition to the operating instructions general regulations regarding accident prevention and environmental protection are to be observed BAL0300 0009 E www conductix com Page 4 of 24 Operating Instructions ConaucTix wampt er Stinger System O DELACHAUX GROUP 03 W001 0400 The operator must observe following for operation of a Stinger System e Installation activation maintenance and operation of the Stinger System must be performed by sufficiently qualified and trained specialists e Before beginning work operation and maintenance personnel must have read and understood the operating instructions and safety regulations in particular Protective gear for operation and maintenance personnel must be provided and used
18. manner e Safety devices that are removed for installation service or repair must be remounted and inspected after work is completed e Observe the inspection and maintenance intervals e Observe the directions in the operating and maintenance instructions for replacing parts e Ensure that sufficient space for maintenance work is available e Ensure that the Stinger System is not unexpectedly activated during maintenance work e Ensure that detached parts do not fall e Screw joints that are disconnected during maintenance work are to be rejoined and secured as instructed e Fasteners and seals that cannot be used again are to be replaced such as self locking nuts disks splints O rings glued or microencapsulated screws BAL0300 0009 E www conductix com Page 5 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 e Lubrication points that are cleaned or wiped during maintenance and repair work must be re lubricated as instructed e After finishing work collect all tools and materials and check that all are present e Detached parts and components that were replaced are to be collected stored in a safe place recycled or sent back Hazard areas must be identified with warning signs and be protected with barriers Ensure that hazard area notices are observed Hazards can result from e Improper use e Failure to adequately observe safety notices e Inadequate inspection and m
19. mechanically If the Stinger connection cable is separated at the Frangible Link If the plastic shear rod of the Frangible Link is removed and a third party part is installed e g a metal rod BAL0300 0009 E www conductix com Page 3 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 If the Stinger connection cable is removed from the rail vehicle under load If the Stinger System gets in contact with liquids water detergents Do not use a high pressure cleaner nearby If inappropriate cables are used If atmospheric conditions including a change to projected physical location are changed If technically inappropriate guide systems such as inappropriate or corroded track beams poorly aligned girder joints etc are used If there is a presence of projecting edges on the surrounding steel framework at insufficient distance from the cable trolley refer to chapter Technical data The manufacturer is in no way liable for damages to the system or third parties resulting from non intended use The Stinger System is built in accordance with recognized safety technical regulations using current technology and has been checked for safety compliance by the manufacturer Only Stinger Systems that are in good technical condition may be employed for their intended use These may only be operated by personnel aware of safe operating practices and poss
20. ollectors Number of current collectors Control collectors Number of current collectors Voltage Continuous rating Wiring according to Electric scheme Indication lights Material terminal box Insulation terminal box Protection terminal box Towing speed Pull force Protection Control pendant Pushbuttons Indicator lamps BAL0300 0009 E www conductix com CONDUCTIX wam pfler DELACHAUX GROUP Type 081315 single pole 1 750 VDC 500 A Type 081112 single pole 6 24 VDC 50 mA Type 03 W001 0400 2 per road Type 081301 2x01 2x 250 A double collector 1 per trolley Type 081102 0021 55 A 12 per trolley 2 per conductor rail 750 VDC 350 A per trolley 08 S210 0255 ON Red OFF Green Yellow not used ABS VDE 0100 IP 657 DIN EN 60529 1 1 m s max lt 80 N IP 23 Start White Stop Red Mushroom head ON Red OFF Green Page 10 of 24 Operating Instructions Stinger System 03 W001 0400 Connection cable Cable type Insulation material Number of strands and cross section energy Number of strands and cross section conrol Diameter Cable length Frangible Link Type Connectors Release traction force Material shear rod Length of buffer cable loop Protection Vehicle connector Type Park receptacle Type Environmental conditions Temperature Humidity The Sting
21. on has failed significant tracks from the rollers of the festoon system appear the wearing height of the carbon brush has been reduced Refer to WV0800 0002 E Page 22 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 Repair Request a customer service technician from Conductix Wampfler for all repairs lf qualified service technicians from the system operator perform the repairs themselves all information contained in these operating instructions must be observed Conductix Wampfler accepts no liability or responsibility for damages and production faults that result from failure to follow these operating instructions For maintenance and repair only use e Suitable tools in good working order e Original spare parts from Conductix Wampfler or spare parts that have been explicitly approved by Conductix Wampfler 11 Disposal Disposal is to be performed by qualified personnel The Stinger System and all parts have to be cleaned prior to disposal All parts have to be disassembled and sorted by material Disposal must only be performed in accord with the respective standards and country specific regulations and laws 12 Spare parts list Material l No Drawing fem ic a Terminal box 3049292 TERMINAL BOX COMPLETE Connection cable Frangible Link BAL0300 0009 E www conductix com Page 23 of 24 Operating Instructions Conaucrix Stinger System O DELACHA
22. ropriately trained expert personnel in accord with the respective technical standards regulations and laws Maintenance and repairs on the electrical system of the device must only be performed by qualified electricians in accord with the respective electrical standards e g VDE IEC and country specific regulations and laws Conductor rails are part of the electrical system and must therefore be regularly and repeatedly checked in accordance with the accident prevention regulations e g VBG4 Only genuine Conductix Wampfler replacement parts must be used When using other omponents Conductix Wampfler is unable to assume any responsibility whatsoever for the perfect and hazard free functioning of the system s in question The following tasks fall under the categories Maintenance Service and Repair BAL0300 0009 E www conductix com Page 19 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 MAINTENANCE Adjusting Inspection Interval Description for proper condition for proper mobility for firm seating for deformations for wear for damages for dirt for corrosion Installation connections End stops Terminal box Frangible Link Control pendant Vehicle plug and Park receptacle Track beam and system Vehicle connector and Park receptacle Visual inspection Every 30 days 2 shift operation ip aiid gt O
23. rules regulations and laws Maintenance and repair on the mechanical system may only be performed by authorized and qualified persons in compliance with the relevant technical standards regulations and laws 3 Designated application The Stinger System is a power supply for rail vehicles which are located in a maintenance and repair area and separated from their main power supply The system supplies sufficient power for operating the onboard systems and for moving the rail vehicle slowly by drive within a limited area During operation the load on the Stinger System must not exceed a certain limit The system is a passive power supply All electric and electronic control surveillance and protection functions are not part of the system and under the responsibility of the operator NOT a designated application is if the rail vehicle is moved and the speed exceeds a certain limit if the rail vehicle is moved out of the defined maintenance and repair area If the electric load on the Stinger System exceeds a certain limit if electric loads are connected to the Stinger System which are not designated to the rail vehicle If the length of the Stinger connection cable has changed If the length of the Stinger connection cable has shorten by loops or by coiling or binding of cable sections If the Stinger connection cable is coiled around other objects If the Frangible Link is by passed or removed
24. s CAUTION System or property damage Position of the C rail and the hanger clamps has to be respected with 2 mm NOTE Required tools and materials Conductor rails CAUTION System or property damage Position of the conductor rails has to be respected with 2 mm NOTE For the installation of the conductor rails refer to separate installation instructions MV0813 0008 E and MV0811 0001 E BAL0300 0009 E www conductix com Page 16 of 24 Operating Instructions CONDUCTIX wam pfler DELACHAUX GROUP Stinger System 03 W001 0400 Collector trolley CAUTION System or property damage 7 During installation of the collector trolley on the track beam keep attention on the pre installed current collectors The collector heads could crash into the track beam and become damaged Pull the collector heads away from the track beam during installation Secure collector heads e g with cable ties NOTE Required tools and materials For the adjustment of the current collectors refer to separate installation instructions MV0813 0008 E and MV0811 0001 E The position of the current collectors has to be respected with 2 mm in relation to the conductor rails Adjust position of the current collectors if necessary Current collector 0811 uu a I H id l F r iji i i Lo Current collectors 0813 gt so 000000000 E a a oe
25. s documentation is protected by copyright law The rights established herein including translation reprinting the use of figures radio transmission reproduction using photographic or similar methods or saving in electronic format remain reserved even for partial use Conductix Wampfler reserves the right to make technical changes without informing the recipient of this document these data Conductix Wampfler accepts no liability inasmuch as this is legally permissible for errors in this documentation or for damages that occur in connection with delivery and use of the documentation Conductix Wampfler AG 2008 BAL0300 0009 E www conductix com Page 2 of 24 Operating Instructions CONDUCTIX wam pfler Stinger System O DELACHAUX GROUP 03 W001 0400 2 Target Group ONLY AUTHORIZED AND QUALIFIED MAINTENANCE PERSONNEL MAY WORK WITH THE STINGER SYSTEM Such persons are the target group for this manual A qualified person is anyone correctly trained and authorized to operate the energy supply system in compliance with relevant standards regulations and laws In addition a qualified person has the special education and skills necessary to recognize and avoid risks and possible dangers which may occur during operation Maintenance and repair on the electrical system and on electrical equipment of the Stinger System may only be performed by authorized and qualified technicians in compliance with the relevant electrotechnical
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