Owner's Manual, Operating Instructions Manual, and - Lift-Rite
Contents
1. RECYCLING YOUR OLD LIFT RITE PARTS Chassis Roller suspension Bushings Grease fittings Rollers Hydraulic body Thrust plate Handle Wheel Bushings Hydraulic oil Assembly parts Steel Steel and cast iron Brass Steel Steel Cast iron Cast iron Steel Steel Brass Disposal in accordance with local regulations Steel brass nylon Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Dated 08 Oct 2013 HAND PALLET TRUCK WARRANTY The Lift Rite Titan Series Hand Pallet Trucks Model LCS80 version are warranted against defects in materials and workmanship for a period of six 6 months from date of installation Components found to be defective by an authorized Lift Rite Sales and Service Center during the warranty period will be replaced or repaired as indicated above Replacement components installed during the defined period set forth above are warranted for the balance of the applicable truck warranty period or 90 days whichever is longer Additionally freight charges for parts involved in the replacement or repair of a defective component will be paid by Lift Rite provided that the replacement or repair is made by an authorized Lift Rite Sales and Service Cent2. Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 UFPFRITE Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013
3. 2 20019 53 HYDRAULIC UNIT 1 7500129 Consult 54 REBUILD KIT 4 Lift Rite 51 7 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 MODEL LCS80 CHASSIS DIAGRAM ITEM DESCRIPTION QTY PART NO OANOOARWNH E 2 o0 13 14 15 16 17 18 19 20 21 22 CHASSIS COMPLETE 27 X 48 TORSION BAR BUSHING THRUST PLATE PIN EYE BOLT PIN SPLIT PIN BUSHING BUSHING EYE BOLT WITH BUSHING AND NUT EYE BOLT NUT PUSH BAR 48 IN LONG FORK LEFT LEVER ARM WITH BUSHINGS RIGHT LEVER ARM WITH BUSHINGS BUSHING LOCK NUT FORK PIN BUSHING EXIT ROLLER AXLE LOAD ROLLER LOAD ROLLER BEARING BULKHEAD PIN NNNNOANND NBNNNANNNNN NM 1154479 002 1154048 001 PL 20206 166701 PL 20227 PL20269 PL20203A PL20226A PH 20226 PL 10224AF PH 20224X48 PL20212 L PL20212 R PL20203 PL 10218 PH 20219 PL 10203 PL20220 PL20215 I PL 20210S BRG PL20214 PL20204 8 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013
4. AINTENANCE CONT HYDRAULIC SYSTEM Your hydraulic system is maintenance free Do not add hydraulic oil unless there is or has been a leak Use Premium HVI hydraulic oil or equal Other oils fluids or solvents may damage your hydraulic system If you suspect additional oil is required follow these steps 1 Check for and fix any possible oil leaks 2 Lower the truck and load with 600 Ibs approximate 3 Pump the truck to its maximum lift height 4 Measure the vertical height of the exposed piston 7535745 and refer to the chart below Distance inches 5 1 8 in 4 3 4 in 4 3 8 in 4in 3 1 2 in 3 1 8 in 2 3 4 in 2 3 8 in Oil to add Fl Oz 0 2 7 3 0 3 4 3 7 4 0 4 4 4 7 ADDING OIL IF REQUIRED Place and secure the truck on its right side release valve facing the floor Pull up on the release lever PL 40274BDM and extend the lift piston fully Remove screw 221586A and add the amount of oil determined by the chart in step 4 Reinstall screw 221586A but do not tighten Leave a 1 32 in gap Pull up on the release lever PL 40274BDM and collapse the lift piston until oil starts to ooze from the screw CAUTION It is extremely important that step 5 is performed Otherwise air in aRWN gt the pump can force out the wiper seal 20066 Take care when adding oil not to introduce impurities into the hydraulic system 6 Tighten the screw 221586A fully and retur
5. ESHOOTING PARTS Hydraulic Assembly LCS80 Chassis Recycling Old Parts WARRANTY S o olx olola wl wl nin N D o Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 SAFETY SHOES When assembling or dismantling a hand pallet truck protective ee i ec BEE BEE Always wear safety shoes when working with hand pallet trucks PROTECTIVE GLASSES glasses must be worn to avoid personal injury OPERATOR S RESPONSIBILITY While operating a hand pallet truck always wear safety equipment and operate in a responsible manner to ensure a safe work area E DELIVERY INSPECTION Visually inspect hand pallet truck frame components and hydraulic unit for damage during shipment by carrier If damage is evident notify delivering carrier immediately and file necessary claims Test the hand pallet truck pump for proper operation If the hydraulic pump does not respond to movement of the handle an air lock may have developed during shipping To remedy this go to the user friendly TROUBLESHOOTING guide in this manual OPERATING INSTRUCTIONS Read and understand prior to using this product To raise the lo
6. TAN Owner s Manual Operating Instructions Manual and Replacement Parts Manual LIFFRITE Lift Rite Titan Series Hand Pallet Trucks Model LCS80 High Capacity Lift Rite 5975 Falbourne Street Mississauga Ontario L5R3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 This publication 1156118B applies to the Lift Rite Titan Series Hand Pallet Trucks Model LCS80 version and to all subsequent releases of this product until otherwise indicated in new editions Changes occur periodically to the information in this publication To order additional copies of this manual part number 1156118B contact your local authorized Lift Rite Sales and Service Center If you need assistance with your lift truck contact your local authorized Lift Rite Sales and Service Center To locate your Sales and Service Center go to www liftrite com 2013 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 02013 Dated 08 Oct 2013 TABLE OF CONTENTS DELIVERY INSPECTION OPERATING INSTRUCTIONS SAFETY PROCEDURES DAILY INSPECTION MAINTENANCE TROUBL
7. a and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 MAINTENANCE LUBRICATION All pivot points are equipped with permanently lubricated bushings and bearings To increase bearing life it is recommended that a few drops of light machine oil be applied at each pivot point every 6 months The thrust plate is equipped with three grease fittings Apply grease under normal conditions every 6 months PUSH BAR LINKAGE ADJUSTMENT If the forks do not rise evenly at the tips or the roller levers begin to drag on the floor the following adjustment is necessary LCS80 MODEL Turn the hand pallet truck over so that the underside of the forks are accessible Remove one split pin PL 20269 with 3 16 in punch Remove pin PL 20227 from bracket Adjust eyebolts PH 20226 Turn counterclockwise to raise fork tips and clockwise to lower fork tips Replace pin PL 20227 through eyebolt and replace split pin PL 20269 When adjusted properly the forks should be 3 1 4 in low height from ground level in the lowered position 4 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 02013 Dated 08 Oct 2013 M
8. ad push down on NOTE d gt the fingertip control Pump the The neutral position disengages gud handle to raise the load from the the pump from the lifting floor mechanism This frees the handle which makes pulling loads easier gt dh gt To lower the load pull up on the In addition the pump is not Sur fingertip control subject to shock pressures while the truck is in motion For free handle movement place p the fingertip control in the neutral a position 2 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 02013 Dated 08 Oct 2013 SAFETY PROCEDURES Read and understand prior to using this product e Read and obey all labels on this product If you have any questions about these ask your supervisor Do not operate this hand pallet truck unless you are authorized and trained to do so Never overload your hand pallet truck Stay within its rated capacity Do not operate this truck if damaged or not in proper working order Distribute the load evenly on the forks Do not concentrate loads at one point or load one fork more than the other When the load impairs visibility the hand pallet lift truck should be pulled and not pushed Always look where you are operating Keep a clear
9. er Labor or miscellaneous costs involved in the replacement of any components determined to be defective are not covered Local taxes if any are excluded This warranty is void in the event of defects or damage caused by misuse abuse or accident Any truck used under adverse conditions such as fish meat or poultry processing plants tanneries freezer applications or any other application where the unit is operating in water or subjected to fluid or chemicals is NOT covered under any warranty This warranty does not cover oil leaks adjustments or loose hardware Lift Rite reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles Notwithstanding any other language contained herein this warranty is expressly voided without any further notice if any modification is made to the Lift Rite equipment or if additional components or devices are added to the Lift Rite equipment without prior approval having been granted in writing by Lift Rite THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE In no event shall Lift Rite be liable for incidental special or consequential damages 10 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual
10. n the truck upright Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 2013 Dated 08 Oct 2013 TROUBLESHOOTING CONDITION POSSIBLE CAUSE ACTION Pump does not lift load An air lock in the hydraulic system Pull up on fingertip control and hold while pumping the handle 8 to 10 times to bleed air from the system Lifting neutral and lowering do not function properly Chain anchor out of adjustment Turn nut 21094 on chain anchor clockwise until pumping action while in neutral does not raise forks Forks raise and sink with pump action Dirt or foreign particle caught in cone valve seat Pull up on fingertip control and hold while pumping the handle 8 to 10 times to purge the valve system Pump does not lift load to complete raised height Pump is low on oil Check for and fix any leaks Then add oil as instructed in the MAINTENANCE section Forks are not lowering completely Push jam nut is loose Push bars require adjustment Refer to Push Bar Linkage Adjustment in the MAINTENANCE section 6 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and Inter
11. national Fax 1 905 456 1383 Owner s Manual Operating Instructions and Replacement Parts Manual Publication Number 1156118B 02013 Dated 08 Oct 2013 COMPLETE HYDRAULIC ASSEMBLY 1153106 001 UFFRITE ITEM DESCRIPTION QTY PART NO COMPLETE HANDLE 1 ITEMS 2 10 1 PL 40276M 2 SPLIT PIN 1 20105 3 CONTROL LEVER 1 PL 40274BDM 4 CONTROL LEVER SLEEVE 1 54140 5 CONTROL LEVER SPRING 1 218182 6 CHROME BALL 2 20065 7 CONTROL ROD ASSEMBLY 1 215775 8 SPLIT PIN 1 20461 9 AXLE 1 47930 10 ROLLER W BUSHING 1 202755 11 AXLE 1 7500086 12 ADJUSTING NUT 1 21094 13 LOCKING PIN 1 220312 14 LOWERING ARM 1 7500110 15 LOCKING RING 1 20004 16 WASHER 1 226743A 17 SPRING 1 315156 18 PISTON 1 7500079 19 SEAL HOLDER 1 7500089 20 SEALING 1 7500130 21 SEALING 1 7500131A 22 SCREW 1 221586A 23 VALVE CONE 1 2223935 24 WASHER 1 235545 25 BALL 1 PL 10244 26 LOCKING RING 1 PL 20232 27 PISTON 1 7535745 28 SEALING 1 20066 29 SEALING 1 245867 30 WASHER 1 215288A 31 BALL 1 20065A 32 O RING 1 22032 33 VALVE BODY 1 7500112 34 SEAL 1 22032 35 U RING 1 7500100A 36 PISTON 1 7523958 37 BALL BEARING 1 213056 38 LOCKING PIN 1 20001 39 THRUST PLATE 1 215092 40 LOCKING RING 1 21737 41 LOCKING PIN 1 220312 42 GREASE FITTING 1 27662 43 BUSHING 1 215913 44 SPRING 1 47071 45 LOWERING VALVE COMPLETE 1 7500107 46 SPRING 2 39106 47 COVER 1 156623BT 48 WHEEL COMPLETE STEEL 1 160433 49 BEARING 1 22226 50 AXLE 2 220310 52 LOCKING RING
12. view Only handle loads on flat level surfaces Do not use a loaded truck on inclines or declines Never carry passengers Never put your feet hands or any other body part under the frame assembly Always yield right of way to pedestrians Do not allow your hand pallet truck to drop from one level to another Even a drop of 1 in 25 mm more than doubles the effective load momentarily and results in a loading that can bend or break components Move loads only with the hand pallet truck in its lowest position e Always make sure that the load is stable before moving to eliminate the opportunity for load shift e Use extreme care when rounding corners Too fast a speed could cause a hand pallet lift truck to tip If loaded the load could shift and fall e When not in use fully lower the forks DAILY INSPECTION At the start of your shift check the items listed below Report any malfunction or unsafe conditions to your supervisor Do not use this product until it is repaired CHECK Hydraulic Chassis Lifting POINTS Steering System Wheels Handle Lowering Labels ACTION Check full Check for Check for wear Check for Check for Check for rotation excessive oil damage and damage and function readability on exterior remove debris remove debris and check for function Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canad
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