INSTALLATION MANUAL AND OPERATING INSTRUCTIONS
Contents
1. B 05 30 13 Updates driven by internal review 08 22 13 TKV Added Circular Rear Mount option and kit details added configurations 2 3 and 4 Pe ae aga TS a recommended crimp tool information about ETSO certification Revision E November 15 2013 3 Manual Number 9017942 True Blue Power Wichita KS TABLE OF CONTENTS SECTION 1 GENERAL DESCRIPTION 1 1 INTRODUCTION 1 2 TECHNICAL SPECIFICATIONS 1 2 1 ELECTRICAL ATTRIBUTES 1 2 2 PHYSICAL ATTRIBUTES 1 2 3 QUALIFICATIONS SECTION 2 PRE INSTALLATI ON CONSIDERATIONS 2 1 COOLING 2 2 EQUIPMENT LOCATION 2 3 ROUTING OF CABLES 2 4 LIMITATIONS SECTION 3 INSTALLATI ON PROCEDURES 3 1 GENERAL INFORMATION 3 2 UNPACKING AND INSPECTING 3 9 CABLE HARNESS 3 3 1 WIRE GAUGE SELECTION 3 3 2 PIN ASSIGNMENT INFORMATION 3 3 3 HARNESS VERIFICATION 3 4 MOUNTING 3 5 INSTALLATION COMPLETION SECTION4 OPERATION 4 1 ELECTRICAL PERFORMANCE 4 2 PROTECTIVE FEATURES 4 2 1 SHORT CIRCUIT PROTECTION 4 2 2 OVER CURRENT PROTECTION 4 2 3 LOW INPUT VOLTAGE SHUTDOWN 4 2 4 OVER TEMPERATURE SECTIONS CONFORMANCE 5 1 CONTINUED AIRWORTHINESS STATEMENT 5 2 ENVIRONMENTAL QUALIFICATION STATEMENT Revision E November 15 2013 4 Manual Number 9017942 True Blue Power Wichita KS SECTION 1 GENERAL DESCRIPTION 1 1 INTRODUCTION The TA102 Series Dual USB Charging Port is a certified accessory that converts 10 to 32 volts of DC electrical input from the aircraft to standard 5V po2. 6 Category B Operational Shock and Crash Safety Category B Vibration Fixed Wing Category R Curves C C1 Helicopter Category U Curve G RCC1 UG L9 Explosion Category X ESD ESD Fire Flammability REMARKS Sections 4 Category F1 Continuous Operating Low Temperature 20 C performed at Short time Low temperature 40 C Revision E November 15 2013 12 Manual Number 9017942
3. Lighted 6430102 4 Lighted TABLE 2 1 TA102 Configurations Revision E November 15 2013 6 Manual Number 9017942 True Blue Power Wichita KS SECTION 3 INSTALLATION PROCEDURES 3 1 GENERAL INFORMATION This section contains interconnect diagrams mounting dimensions and other information pertaining to the installation of the TA102 Dual USB Charging Port After installation of cabling and before installation of the equipment ensure that power and ground are applied to the proper pins specified in Section 3 3 2 Pin Assignment Information 3 2 UNPACKI NG AND I NSPECTI NG EQUI PMENT When unpacking this equipment make a visual inspection for evidence of any damage that may have occurred during shipment The following parts should be included a Dual USB Charging Port MCIA P N 6430102 b Connector Kit MCIA P N 9017960 l Mating Connector 2 pin li Pins 4 2 required 2 spares lil Screws 4 40 flat head 2 c Installation Manual MCIA P N 9017942 Optional Equipment Available a Circular Rear Mount Installation Kit MCIA P N 9017945 b Front Mount Installation Kit MCIA P N 9017946 c Instrument Mount Adapter Kit MCIA P N 9017947 Equipment Not Provided a Cable Harness Wire See Section 3 3 1 for specifications b Circuit Breaker Recommendation 2 amp 1 amp may be sufficient for 28V aircraft as needed per system requirements 3 3 CABLE HARNESS Construct the cable harness following the instructions outlined be
4. Step 2 attach adapter plate to panel Panel Cutout Detail FI GURE 3 5 Instrument Mount I nstallation Step 3 attach mounting plate to unit Step 1 install grommets 1 600 0 025 Step 2 place screw through mounting plate and 1 550 0 010 into pawl latch x2 Wu Panel Cutout Detail Step 4 place unit through panel cutout Tighten pawl screws x2 Step 5 Peel adhesive backing align pins on rear of cover plate into holes on mounting plate and press firmly FI GURE 3 6 Front Mount I nstallation 10 Manual Number 9017942 Revision E November 15 2013 True Blue Power Wichita KS SECTION 4 OPERATION 4 1 ELECTRICAL PERFORMANCE The TA102 Series Dual USB Charging Port converts an aircraft DC input voltage within the range specified to a 5V DC output This output power is applied to a dual USB A connector in accordance with the USB Implementers Forum The USB D and D data lines communicate with the USB portable device to tell the device it is a dedicated charging port DCP capable of a higher current than a standard USB port This allows the USB portable device to draw up to 2 1 Amps The unit is designed as a DC to DC converter with a series switch on each output to regulate current applied to that output Each series switch independently reduces the output current to a safe level if the USB portable device draws excess current is shorted or has a fault I
5. TRUE BLUE POWER A division of Mid Continent Instrument Co Inc INSTALLATION MANUAL AND OPERATING INSTRUCTIONS TA102 Series Dual USB Charging Port True Blue Power a division of Mid Continent Instrument Co Inc dba Mid Continent Instruments and Avionics 9400 E 34 Street N Manual number 9017942 Wichita KS 67226 Rev E Nov 15 2013 True Blue Power Wichita KS FOREWORD This manual provides information intended for use by persons who in accordance with current regulatory requirements are qualified to install this equipment If further information is required please contact True Blue Power c o Mid Continent Instrument Co Inc Attn Customer Service Dept 9400 E 34 St N Wichita KS 67226 USA Phone 316 630 0101 Fax 316 630 0723 www truebluepowerusa com www mcico com We welcome your comments concerning this manual Although every effort has been made to keep it free of errors Some may occur When reporting a specific problem please describe it briefly and include the manual part number the paragraph figure table number and the page number Send your comments to True Blue Power c o Mid Continent Instrument Co Inc Attn Technical Publications 9400 E 34 St N Wichita KS 67226 USA Phone 316 630 0101 Fax 316 630 0723 Copyright 2013 Mid Continent Instrument Co Inc Revision E November 15 2013 2 Manual Number 9017942 True Blue Power Wichita KS REVI SI ON HISTORY 04 19 13
6. UNC 2B i ek _ zd N SH J l 5 2 plcs NN a ee i NL A NS ra J aa J oo 0 640 Pin B Pin A FI GURE 3 2 TA102 Outline Drawing 1 version shown Revision E November 15 2013 8 Manual Number 9017942 True Blue Power Wichita KS 3 5 INSTALLATION COMPLETION Prior to operating the unit in the aircraft it is recommended to verify the output and functionality of the unit In order to prevent accidental damage to other systems it is not recommended to attach the output to other equipment prior to verification Verify the output of the unit at the terminating end of the cable with a multimeter to ensure proper voltage and polarity Once verified installation can be completed and functionality should be checked 1 000 670 min i 120 T S Y o R 060 m ax 600 2X 129 THRU ALL o 225 X 82 Panel Cutout Detail FIGURE 3 3 Rear Mount nstallation 1 50 0 01 B C O1 125 0 015 2X 177 THRU ALL 332 X 82 Panel Cutout Detail FI GURE 3 4 Circular Rear Mount I nstallation Revision E November 15 2013 9 Manual Number 9017942 True Blue Power Wichita KS EE m 02 27040 015 La m ND 4X 150 THRU ALL 8 279 X 82 on 2 625 B C 1 856 ref Step 1 attach adapter T fan St plate to unit 7 lt 1 856 _ T ref
7. f the temperature of the TA102 becomes elevated due to a fault or excessive load the device will seamlessly communicate with the USB portable device to lower the charge current This allows the device to continue charging while the unit returns to a temperature within designed limits When the temperature returns to a safe level the TA102 will automatically reestablish the higher charge current level with the device and continue charging 4 2 PROTECTI VE FEATURES 4 2 1 SHORT CIRCUI T PROTECTION The TA102 is capable of surviving a short circuit event without permanent damage The unit goes into an over current condition so that the average current is significantly reduced and the device is protected 4 2 2 OVER CURRENT PROTECTION The TA102 monitors the current draw individually on each port During an over current condition the voltage is reduced If the voltage falls below 3 8 VDC the output is turned off for a period of 12 seconds The output is then checked for continued over current conditions every 16 milliseconds This condition is referred to as a hiccup mode The device stays in this mode until the over current condition is removed then returns to normal operation 4 2 3 LOW INPUT VOLTAGE SHUTDOWN If the input voltage applied to the TA102 drops below 10 VDC the unit will shut down until the applied voltage returns to a level within range 4 2 4 OVER TEMPERATURE When the temperature of the TA102 becomes elevated the unit communicates wit
8. h the USB portable device to reduce the charge current output 1 amp limit When the temperature returns to an acceptable level the unit automatically returns to a higher charge current as required up to 2 1 amps Revision E November 15 2013 11 Manual Number 9017942 True Blue Power Wichita KS SECTION 5 CONFORMANCE 5 1 CONTINUED Al RWORTHINESS STATEMENT No periodic scheduled maintenance or calibration is necessary for continued airworthiness of the TA102 series Dual USB Charging Port If the unit fails to perform to specifications the unit must be removed and serviced by Mid Continent Instruments and Avionics or their authorized designee 5 2 ENVIRONMENTAL QUALI FICATION STATEMENT MODEL NUMBER TA102 Series PART NUMBER 6430102 NOMENCLATURE Dual USB Charging Port CERTIFICATION FAA TSO C71 MANUFACTURER True Blue Power a division of Mid Continent Instrument Co Inc ADDRESS 9400 E 34 St North Wichita KS 67226 USA MANUFACTURERS SPECIFICATIONS Minimum Performance Specifications T9102 03 2013 TDS102 03 2013 Qualification Test Reports QTR1401 1402 QTR1404 1408 QTR1415 1416 RTCA DO 160 Rev G dtd 12 08 10 DATES TESTED 03 2013 04 2013 Temperature and Altitude Category F1 Low Temperature i9 Operating Low Temp 40 C High Temperature 5 Short Time Operating High Temp 70 C High Temperature 5 Normal Operating High Temp 55 C Altitude Altitude 55K feet Temperature Variation Category S2 Humidity
9. low and per Figure 3 1 Refer to Section 2 Pre Installation Considerations for routing precautions 3 3 1 WIRE GAUGE SELECTI ON Use of PTFE ETFE TFE Teflon or Tefzel insulated wire is recommended for aircraft use The wire harness should utilize 20 24 AWG stranded wire Refer to table 3 1 below Wire Length 20 AWG stranded wire gt 35 ft 22 AWG stranded wire gt 14 ft 24 AWG stranded wire TABLE 3 1 Wire Gauge and Length Note Pins should be crimped using Molex Hand Crimp Tool 63819 0000 Preferred 63811 2800 obsolete or 11 01 0200 obsolete See the Molex Hand Crimp Tool User Manual for crimp procedures Revision E November 15 2013 7 Manual Number 9017942 True Blue Power Wichita KS 3 3 2 PIN ASSIGNMENT INFORMATION INPUT POWER Pin A keyed Positive DC input 10 to 32 VDC power Pin B Negative DC input ground Pin A 6430102 1 3 3 3 3 HARNESS VERI FI CATI ON Pin B WARNI NG Failure to install aircraft power and ground wires in the proper mating connector locations will permanently damage the unit Once the cable harness is prepared prior to connecting the TA102 activate the aircraft power bus and use a multimeter to verify that aircraft power and ground is supplied with appropriate voltage on the proper pins within the mating harness 3 4 MOUNTI NG Pin B Pin A The TA102 can be installed in one of four ways e rear mount rectangular 6430102 2 4 e rear mount circular e i
10. nstrument mount FIGURE 3 1 e front mount Power I nput installation kit required See Section 3 2 Optional Equipment Available for part number reference Prepare the panel cutout as shown in Figures 3 3 3 4 3 5 or 3 6 per the selected mounting option e For Rear Mount Circular Rear Mount and Instrument Mount Installations countersinks in the panel for flat head screws are optional However flat head screws are provided for flush appearance e For Rear Mount Installations Mounting screws length MUST be between PT 0 150 and PT 40 312 PT panel thickness Mounting screws provided with the unit are 0 312 e For Circular Rear Mount Installations Mounting screws length MUST be between PT 0 200 and PT 0 375 PT panel thickness Mounting screws provided with the Circular Rear Mount Install Kit are 0 438 e For Front Mount Installations Maximum panel thickness is 0 25 1 50 1 000 0 125 re 0 955 f Ww iu S M MT GE Se KC E 1 50 EN 2 Ww r S C Z amp Se l r us ie ee o Oz 0 700 el ee 0 600 OE EE 2 se 14 e I LH Zich dO 2 fs B MU pote MA de bag ez 4 40
11. t mounting adapter bracket Is also available to easily mount the unit in a standard 2 inch round instrument opening that may already exist in the cockpit panel There are two versions to choose from which allow the input connector to be located either on the rear of the unit or from the bottom The unit can be mounted in any orientation Clearance should be provided for the mating connector which may require an additional inch beyond the rear of the unit 2 3 ROUTING OF CABLES Avoid sharp bends in cabling and routing near aircraft control cables Avoid close proximity and contact with aircraft structures avionics equipment or other obstructions that could chafe wires during flight and cause undesirable effects 2 4 LI MI TATIONS Environmental qualifications were verified per RTCA DO 160 Revision G in lieu of those identified within the minimum performance standards MPS of the TSO The conditions and tests for TSO approval of this article are minimum performance standards Those installing this article on or in a specific type or class of aircraft must determine that the aircraft installation conditions are within the TSO standards specification of the article and deviations as listed above TSO articles must have separate approval for installation in an aircraft The article may be installed only according to 14 CFR part 43 or the applicable airworthiness requirements PN Power Input USB Connector 6430102 1 6430102 2 6430102 3
12. tion flexibility the TA102 is an ideal choice when selecting a highly useful and effective addition for any aircraft 1 2 TECHNICAL SPECI FI CATI ONS 1 2 1 ELECTRICAL ATTRIBUTES Input Voltage 10 32 VDC Input Power 24 watts max 1 7 amps 14 VDC 0 85 amps 28 VDC Output Voltage 5 VDC 0 25 per port Output Power 2 1 amps max per port Efficiency 85 nominal Table 1 1 1 2 2 PHYSICAL ATTRIBUTES Lighting Optional 3 4 Configurations Table 1 2 1 2 3 QUALIFICATIONS Certification FAA TSO C71 EASA ETSO C71 Environmental Qualification RTCA DO 160G Environmental Category F1S2BB RCC1 UG XXXXXXY B XX BRXXMXXXAX Table 1 3 Revision E November 15 2013 5 Manual Number 9017942 True Blue Power Wichita KS SECTION 2 PRE I NSTALLATI ON CONSIDERATIONS 2 1 COOLING No external cooling is required The unit will become warm when in use This is normal and within operational parameters No special mounting considerations are required however mounting to a metal surface can help dissipate any heat generated and extend the life of the product 2 2 EQUIPMENT LOCATION The TA102 Dual USB Charging Port is designed for mounting flexibility allowing for installation in the cockpit or in the cabin It is designed for panel mounting and can be installed in a rectangular or circular rear mount configuration or with an available installation kit can be front mounted with a cosmetic cover plate An instrumen
13. wer for any electronic product that charges using a USB connector The TA102 provides two Universal Serial Bus A USB A ports and can be rear mounted or front mounted in a variety of locations throughout the aircraft The unit is certified to FAA TSO C71 and qualified to multiple RTCA DO 160 requirements providing confidence and allowing installation in the instrument panel of the cockpit It is also flexible enough to be front mounted in multiple cabin locations with an attractive cover plate for a clean finished look This Dual USB Charging Port is designed as a DCP Dedicated Charging Port to industry standard protocol per the USB Battery Charging 1 2 Compliance Plan Early generation or smaller consumer electronics typically accept one 1 0 amp of power during charging However newer electronics such as the Apple iPad other tablets and larger devices can accept and in some cases require up to 2 1 amps of power to charge and operate As a high power DCP the TA102 can provide up to 2 1 amps of power to charge any USB device including the higher demand products Unlike most dual USB chargers which provide one 1 0 amp on one port and 2 1 amps on the second port the TA102 can provide 2 1 amps of power to both ports simultaneously With features like short circuit protection over current protection low voltage shut down and temperature monitoring it can handle unforeseen conditions safely Small compact and powerful with plenty of installa
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