Mounting and Operating Instructions EB 963 EN
Contents
1. 6 bar Ambient Particle Dew Oily temperature size point residues C ym C mg m 15 35 lt 5 10 lt 0 1 15 20 32 40 60 70 Working medium Instrument air 1 4 6 bar for internal air supply as delivered condition Instrument air oil containing air or non aggressive gases of 0 6 bar 10 bar with Type 3756 for external air supply across con nection 9 see page 7 ff Exhaust air restrictors gt Type 3963 12 22 23 28 29 These devices have one or two exhaust air re strictors The restricting function can be ident ified from the symbol indicated on the device Different closing and opening times can be ad justed in a ratio of 1 15 by turning restricting screws to the right or to the left respectively with a screw driver The restricting screws can be found underneath the enclosure cover or at the adapter plate Fig 9 Setting of the exhaust air restrictors Manual operation optionally Type 3963 12 22 28 29 tan 1 3 Type 3963 23 Fig 9 EB 963 EN Conversion to external air supply across connection 9 gt Type 3963 25 combined with Type 3756 1203 6203 1213 6213 To these devices air supply in the as delivered condition is to be connected internal via connection 4 Conversion to external air supply via connection 9 is effected as follows 1 Remove pilot valve enclosur2. interface according to VDI VDE 3845 gt Type 3963 11 12 21 22 23 52 62 gt Type 3963 76 combined with Type 3756 3207 8207 3208 8208 3327 3827 3337 3837 3347 3847 3357 3857 These devices can be directly attached to rotary actuators with NAMUR interface Fig 4 Before mounting check that the two O rings are positioned correctly The operation direc tion is determined by a threaded coding pin M 5x10 DIN 916 on the mounting flange of the rotary actuator The device is attached with two screws M 5 x35 DIN 912 The mounting ac cessories are delivered together with the device Mounting to restrictor block for rotary actuators with NAMUR interface according to VDI VDE 3845 gt Type 3963 76 combined with Type 3756 3207 8207 3208 8208 These devices can be attached to a restrictor block for rotary actuators with NAMUR inter face Fig 5 The restricting function can be identified from the symbol indicated on the device Different closing and opening times can be adjusted in a ratio of 1 15 by turning the restricting screws to the left or to the right respectively with a screw driver NAMUR interface according to VDI VDE 3845 Threaded coding pin CAND FA Fig 4 Dimensions in mm Mounting to restrictor block for single acting rotary actuators Order No 1400 6763 p Fig 5 Dimensions in mm Mounting to restrictor block for doubl
3. 49 69 40096 44
4. V 28 V 30 V 32 V lo mA 150 mA 125 mA 115 mA 100 mA 90 mA P no power limit Note Internal capacitance and internal inductance are negligible siis EB 963 EN Installation Directions for Devices Type Vmax Rmin Imax for Use in Hazardous Locations in VDC Q mA Compliance with CSA Approval 3963 31 13 94 150 3963 32 25 168 150 The devices may be installed in intrinsically 3963 33 28 256 110 safe circuits when connected with CSA approved intrinsically safe barriers Fig 14 3963 34 60 150 In case of doubt as regards barrier selection 3963 37 28 256 110 contact the manufacturer For maximum values of Vmax Rmin ANd Imax of the various devices see the following table Connection diagrams CSA certified for Hazardous Locations Class Division 1 Groups A B C D Hazardous Location Safe Location l S barrier l S circuit Supply barrier Solenoid Valve to instrument Type Return barrier 3963 3 Ground Only for metal enclosure Cable entry Pg 13 5 or metal conduit according to assembly drawing No 3963 3 and drawing No 1150 6016 T 3 CSA certified for Hazardous Locations Class l Division 2 Groups A B C D Hazardous Location Safe Location Unspecified apparatus e g transistor relay Solenoid Valve Type l 3963 3 5 with output parameters per table Ground Only for metal enclosure Cable entry only rigid metal conduit a
5. must be converted Installation of flat gasket 1 3 eo Fig 10 Installation of flat gasket 2 e e Fig 11 EB 963 EN gt Type 3963 14 52 53 54 To these devices air supply in the as delivered condition is to be connected internal via connection 4 Conversion to external air supply via connection 9 is effected as follows 1 Remove enclosure cover after removal of four filister head screws 2 Remove solenoid valve from adapter plate after removal of three hexagon socket head screws Type 3963 with index 01 02 04 and 06 3 Turn flat gasket 3 by 180 The white mark is then visible in the slots Fig 12 Type 3963 with index 03 05 and 10 Turn flat gasket 3 by 180 The tab of the flat gasket 3 is then placed in cutout 9 of the enclosure Fig 12 gt Type 3963 11 12 21 22 27 28 29 55 62 To these devices the air supply cannot be changed The flat gasket 3 if provided must be installed in accordance with the as delivered condition Fig 12 Exhaust air return gt Type 3963 76 combined with Type 3756 3206 8206 To these devices in the as delivered condition connection 4 is closed with a threaded plug If the exhaust air return is used for spring loaded actuators the threaded plug must be removed and connection 4 must be connected to the spring chamber of the actuator by a hose with nominal size
6. 5 C 80 C Note Minimum permissible ambient temperature 45 C This is limited to 25 C for Type 3963 1 0 1 2 and 40 C for Type 3963 1 1 1 3 due to the materials used To connect to a certified intrinsically safe electric circuit refer to the maximum permissible values for voltage Uo current Ik and power P in the following table Type 3963 11 3963 12 3963 13 3963 14 3963 17 Uo V 13 27 25 28 32 32 28 8 15 28 32 Ik mA 150 125 150 115 70 90 115 150 200 115 90 P mW 400 400 250 400 350 No power limit Note Internal capacitance and internal inductance are negligible EB 963 EN 10 Certificate of Conformity PTB No Ex 90 C 2100 Extract for the electric apparatus Solenoid Valve Type 3963 1 index 04 and up Class EEx ia IIC 4 Addendum dated 11 07 1997 The following table shows the maximum permissible ambient temperature within the temperature classes Temperature class T6 T5 T4 Ambient temperature maximum 60 C 70 C 80 C minimum 45 C Limited to 25 C for Type 3963 1 0 1 2 and 40 C for Type 3963 1 1 1 3 due to the materials used To connect to a certified intrinsically safe circuit refer to the maximum permissible values for voltage Uo current l and power P in the following table Uo V 25 V 27
7. DN 4 to 10 depending on the actuator size EB 963 EN 8 Installation of flat gasket 3 Type 3963 with index 01 02 04 and 06 3 External air supply via connection 9 Internal air supply via connection 4 as delivered condition Type 3963 with index 03 05 and 10 3 External air supply via connection 9 Internal air supply via connection 4 as delivered condition Fig 12 Electrical connection As far as the electrical installation AN of the device is concerned the rel evant VDE regulations and the acci dent prevention regulations of the employers liability insurance association must be ob served For installation in hazardous areas the respective national regulations of the country in which the device is to be used must be observed In Germany this is VDE 0165 When connected to DC voltage signals cor rect polarity must be ensured For connection of intrinsically safe circuits the Certificate of Conformity PTB No Ex 90 C 2100 applies see page 10 The coated screws in the enclosure may not be tampered with The power supply is connected depending on version either through a cable gland Pg 13 5 to the terminals in the enclosure with a Harting connector a socket in accordance to DIN 43650 or a cable socket M 12 x1 Fig 13 Cable It is recommended that connecting cables with a conductor cross section of gt 0 5 mm are used Connecting cables with an exter
8. Mounting and Operating Instructions Solenoid Valves Type 3963 CE EL Fig 1 General Assembly commissioning and oper AN ation of these devices may only be performed by experienced person nel Proper shipping and appropriate storage are assumed The air supply may not exceed the maximum permissible pressure and if necessary it must be limited by a pressure reducer The devices can be mounted in any desired position The filter in the enclosure cover and the cable gland Pg 13 5 must be installed hanging downwards or if this is not possible horizontally On mounting it is important that a clearance of gt 300 mm above the enclosure cover is kept If the device is mounted to a rotary actuator or linear actuator with positioner it is necessary to change over the air supply to an external supply at connection 9 see page 7 ff The minimum permissible ambient temperature is 25 C for Type 3963 0 2 and 3756 1203 6203 and 40 C for Type 3963 1 3 and 3756 1213 6213 EN E Edition May 1998 The maximum permissible ambient temperature of 80 C is lowered for intrinsically safe devices in accordance with the Certificate of Conformity PTB No Ex 90 C 2100 see page 10 Technical data ordering data spare parts and accessories see Data Sheet T 963 EN Contents General Page 1 Mounting Page 2 Air connection Page 6 Electrical connection Page 9 Certificate of Conformity
9. Page 10 PTB No Ex 90 C 2100 Extract Installation directions for devices Page 12 for use in hazardous locations in compliance with CSA approval Installation directions for devices Page 13 for use in hazardous locations in compliance with FM approval Addendum to T 963 EN EB 963 EN Mounting Mounting rails gt Type 3963 14 27 28 54 64 These devices can be attached with two mount ing bases for G profile 32 according to EN 50035 or top hat rail 35 according to EN 50022 Fig 2 Wall mounting gt Type 3963 14 27 28 54 64 These devices can be attached to a wall mount ing plate Fig 2 gt Type 3963 25 combined with Type 3756 1203 6203 1213 6213 gt Type 3963 76 combined with Type 3756 3205 8205 3206 8206 3325 8325 3335 8335 3345 8345 3355 8355 These devices can be attached with screws through bore holes Fig 3 Mounting base for G profile 32 Order No 1400 5930 M 3 x 8 DIN 84 Mounting base for top hat rail 35 Order No 1400 5931 M 3 x 8 DIN 84 Wall mounting plate Order No 1400 6726 M 3 x8 DIN 912 Fig 2 Dimensions in mm Type 3963 25 combined with Type 3756 1203 6203 1213 6213 Fig 3 Dimensions in mm Type 3963 76 combined with Type 3756 3205 8205 3206 8206 3325 8325 3335 8335 3345 8345 3355 8355 169 EB 963 EN Mounting to rotary actuators with NAMUR
10. ccording to drawing No 1150 6016 T 3 Fig 14 EB 963E a Installation Directions for Devices Type Vmax Imax for Use in Hazardous Locations in V DC mA Compliance with FM Approval 3963 31 13 150 l or 3963 32 25 150 The devices may be installed in intrinsically 3963 33 28 110 safe circuits when connected with FM approved intrinsically safe barriers Fig 15 In case of 3763 34 150 doubt as regards barrier selection contact the 3963 37 28 110 manufacturer For maximum values of Vmax and Imax of the various devices see the follow ing table Connection diagrams FM certified for Hazardous Locations Class II Ill Division 2 Groups A B C D E F G Hazardous Location Safe Location l S barrier Solenoid to instrument Valve Type 3963 3 Ground Only for metal enclosure FM certified for Hazardous Locations Class II Ill Division 1 Groups A B C D E F G Hazardous Location Safe Location de Unspecified apparatus e g transistor relay Solenoid Valve Type HSE E with output parameters per table Only for metal enclosure Fig 15 13 EB 963 EN Specifications subject to change without notice SAMSOMATIC AUTOMATIONSSYSTEME GMBH A subsidiary of SAMSON AG Weismillerstrasse 20 22 D 60314 Frankfurt am Main P O Box 101901 D 60019 Frankfurt am Main Telephone 49 69 400 90 Telefax
11. e acting rotary actuators Order No 1400 6764 EB 963 EN Mounting with adapter plate to linear actuators with NAMUR rib according to DIN IEC 534 gt Type 3963 11 12 21 22 23 52 62 gt Type 3963 76 combined with Type 3756 3207 3208 These devices can be mounted with an adapter plate Fig 6 to linear actuators with NAMUR rib When positioners or limit switches with long lever are to be mounted on linear actu ators lt DN 50 at the same time a bracket Order No 0320 1416 is required Mounting with screwed pipe connection of CrNiMo to linear actuators gt Type 3963 27 28 54 gt Type 3963 25 combined with Type 3756 1203 1213 gt Type 3963 76 combined with Type 3756 3205 3206 These devices can be mounted with a screwed pipe connection to linear actuators e g SAMSON Type 271 or 3277 Fig 7 Mounting instructions for SAMSON devices see Mounting and Operating Instructions EB 8310 EN and EB 8311 EN Adapter plate NAMUR rib NAMUR interface Order No 1400 6751 60 15 30 _ i 92 5 f T 1 t 7 1 3 12 3 a t ise 4 ep i S a 25 i _ 25 12 12 2 3 M8x35DN912 4 7 a8 g 1 3 M5 xt Fig 6 Dimensions in mm i Mounting with screwed pipe connection of CrNiMo to linear actuators Actuator size Connection A Order N
12. e cover after re moval of four filister head screws 2 Remove pilot valve from booster valve after removal of three hexagon socket head screws 3 Remove plate with flat gasket 1 after re moval of a filister head screw Fig 10 A Turn flat gasket 1 by 90 After assembly the tab of the gasket 1 is not visible from the outside 5 Conversion to external air supply is determined only by turning the flat gasket 1 Prior to assembly install flat gasket 3 between pilot valve and booster valve as follows Fig 12 Type 3963 with index 01 02 04 and 06 The white mark in the slots of the flat gasket 3 is not visible Type 3963 with index 03 05 and 10 The tab of the flat gasket 3 is placed in cutout Int of the enclosure gt Type 3963 76 combined with Type 3756 3205 8205 3206 8206 3207 8207 3208 8208 3325 8325 3327 8327 3335 8335 3337 8337 3345 8345 3347 8347 3355 8355 3357 8357 To these devices air supply in the as delivered condition is to be connected internal via connection 1 or 3 Conversion to external air supply via connection 9 is effected as follows 1 Remove plate with flat gasket 2 from the connecting plate after removal of a filister head screw 2 Turn flat gasket 2 by 180 The tab of flat gasket 2 is then placed in cutout 9 of the connecting plate Fig 11 Note In the case of bilaterally actuated booster valves both pilot valves
13. nal diameter of 6 12 mm are suitable for the cable gland Pg 13 5 Degree of protection The devices can be changed from degree of protection IP 54 Order No 8504 0066 to degree of protection IP 65 Order No 1099 1103 by exchanging the filter in the enclosure cover Manual operation The devices have a manual operation as an alternative to allow the device to be manually operated when a nominal signal is not available Switch outside of the enclosure Push button outside of the enclosure Switch in the enclosure cover Pushbutton underneath enclosure cover see page 6 fig 9 Note For safety circuits only devices without manual operation should be used 9 Connection diagrams Terminals in the enclosure Harting connector blue Socket in accordance to DIN 43650 blue brown Cable socket M12 x1 Fig 13 EB 963 EN Certificate of Conformity PTB No Ex 90 C 2100 Extract for the electric apparatus Solenoid Valve Type 3963 1 index 02 and 03 Class EEx ia IIC T6 dated 06 09 1990 1 Addendum dated 28 06 1991 2 Addendum dated 11 04 1994 3 Addendum dated 10 10 1995 The following table shows the maximum permissible ambient temperature within the temperature classes Nominal signal Type Permissible maximum ambient temperature T6 T5 T4 6 V 3963 11 60 C 70 C 80 C 12 V 3963 12 24 V 3963 13 22 mA 3963 14 7 5 V 3963 17 6
14. nting of enclosure cover gt 390 Fig 8 Dimensions in mm EB 963 EN Air connection The air supply pipes and screw joints may only be laid and as sembled by experienced personnel They must be regularly checked for leaks and damage and if necessary repaired Before starting any repair work all supply pipes which are to be opened must be depress urized The air connections are G NPT 4 or G NPT 2 tapped holes depending on the version Note The K value of a pressure reducer connected upstream must be at least 1 6 times larger than the K value of the device Supply pipe Nominal size Supply pipe length lt 2 m Press Ky value ure 0 16 1 4 4 3 0 32 Connection bar 4 l and 3 4 9 gt 1 4 gt DN6 gt DN8 gt DN 10 gt DN 4 gt 2 5 gt DN4 gt DN6 DN 8 gt 6 2 DN 4 gt DN 6 Note For supply pipes length gt 2m larger nominal sizes must be provided gt Type 3963 25 combined with Type 3756 1203 6203 1213 6213 With the above listed devices it is possible to check whether the nominal size of the supply pipe is sufficient as follows 1 Unscrew the screw plug covering con nection 9 and connect a pressure gauge 2 The nominal size of the supply pipe proves to be sufficient when there is a pressure of gt 1 3 bar during the switching process Air supply instrument air 1 4
15. o Actuator size Connection Order No 80 240 cm G 1 4 4 64 1400 6759 1400 cm G 3 4 2 1400 6736 350 700 cm G 3 3 1 4 175 1400 6761 2100 cm G1 1 1400 6737 G 3 3 Vy 64 1400 6735 2800 cm Fig 7 Dimensions in mm EB 963 EN Mounting to connection block for Linear Actuator SAMSON Type 3277 gt Type 3963 29 55 These devices can be mounted to connection block for Linear Actuator SAMSON Type 3277 with Positioner SAMSON Type 3766 3767 or 3780 Fig 8 Before mounting check that the four O rings are positioned correctly on the mounting flange The device is attached with two screws M5 x60 DIN 912 The mounting accessories are delivered together with the de vice Mounting instructions for SAMSON de vices see Mounting and Operating Instructions EB 8311 EN EB 8355 EN and EB 8380 EN Mounting to linear actuators with NAMUR rib according to DIN IEC 534 gt Type 3963 53 These device can be directly mounted to a lin ear actuator with NAMUR rib The device is attached with one screw M8 x45 DIN 912 which is delivered with the device Mounting to connection block for Linear Actuator SAMSON Type 3277 Type 3963 29 55 Mounting flange Connection block for actuator nstem extends Order No 1400 6943 6944 actuator stem retracts Order No 1400 6945 6946 with piping kit Order No 1400 6444 6445 6446 6447 Clearance for mou
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