Aurora Manual - Fireplace by Maxwell
Contents
1. To a OSB i ae mm i SIT Vae oe Igniter Wire Battery Igniter 1001 P801SI 20 OFP42WC Weather Cover An optional Weather Cover is available to protect the inside of the unit when not in use Assembly Instructions 1 Insert Carriage Bolts through handles and into front of Fireplace Cover 2 Place washer and nut onto bolts on the back side of the Fireplace Cover 3 Tighten nuts with a 7 16 wrench Installation Instructions 1 Turn Valve Control Knob to the off position and wait until the fireplace is cool 2 Move Curtains toward the center of the fireplace allowing a 772 space between curtains and frame sides See fig 1 below 3 Slide the Weather Cover up behind the top lip of the firebox Then Push the bottom of the Weather Cover into the firebox and allow it to drop into place See fig 2 below 7 1 2 fig 1 Safety Switch Wiring Diagram Outdoor Fireplace Cover ITEM NO DESCRIPTION QTY Fireplace Cover 250 SS CARIAGE BOLT 250 22. Caution Do not wire 120 Volt Power to millivolt switches or thermostat 8 Push in the control knob all the way and hold it With the other hand push in the red ignitor button until you hear a click Now observe closely the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red ignitor button every 5 seconds until a flame is established NOTE If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5 6 amp 7 Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing If the flame goes out then repeat steps 7 and 8 10 Now turn the control knob to the ON position The burner will not light unless the wall switch thermostat or remote control is turned ON or in the case of the thermostat there is a call for heat 11 Close the access door and turn all electric power back to the appliance THE APPLIANCE 4 Push in the gas control knob slightly and turn clockwise C to the OFF position Do not force Replace control access panel uu OT UPN g 15 OFP42NG OFP42LP Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and or s
3. Lava ment Pins as shown in the Photograph above Rock around and in front of Log Set as shown 12 MQROCK Set up OFP42 Marquis MQ products are available through Marquis Dealers Parts List 1 1 Bag of Small 1 4 Lava Rock Supplied with Unit 2 MQROCK 2 or 3 Box of 30 Rocks MQROCK 3 shown below 3 MQG10W or MQG10B Decorative Glass White or Black o Al Shown MQROCK1 or 2 MQROCK3 Shown NOTE 1 4 Lava Rock maybe substituted with MQG10W B fe 4 Lava A 2 So a Rear rog Holder Step 1 Place 1 4 Lava Rock Onto and around Burner Pan as shown Do Not place lava rock into pilot shield assembly area Step 2 Suggested MQROCK Placement Step 3 Position rock 4 as shown Position rocks 1 and 3 as shown Step 4 Position rock 6 as shown Step 5 Position remaining rock 4 as shown 13 MQG10 W B and MOROCK Set up OFP42 Marquis MQ products are available through Marquis Dealers Parts List 1 1 Bag of Small 1 4 Lava Rock Supplied with Unit Not Used for this Set up 2 MQROCK 2 or 3 Box of 30 Rocks MQROCK3 shown below 3 MQG10W or r MQG10B Decorative Glass White or Black F amp MOQROCK1 and 2 MOQROCK3 Shown MQG10W White _ MQG10B Black Step 1 Remove Rear Log Holder Step et PE Glass io TE around Bumer F Pan as 5 shown Step 3 Position RACKS as ap MQROCK Setiip or do not place
4. Screws from inside top of Firebox Slots in Firebox Top ae Hood Tabs 2 Slide Hood Tabs into slots in Firebox top 3 Re insert DT screws through hood and into firebox top HCH HT TTT gt Nn ii Hl 10 OFP42N OFP42LP Installing Stainless Steel Surround Part Number OFP42SS A Stainless Steel Surround is available as an option for the OFP42N OFP42LP Install before finishing with decorative material on facing of enclosure Part 1 Preparing the Fireplace 1 Remove the 2 DT Screws inside the Firebox Top and remove the Deflector Hood from the top of the unit 2 Lift Access Panel and remove Set these 2 items aside as they will be replaced by parts of the Surround 3 Remove Access Panel Brackets by removing DT Screws These Brackets will be reused with the Surround Part 2 Installing the Surround See Surround Drawing above for reference 1 Place Firebox Ledge Cap 3 and Bottom Cover 4 into position on the Fireplace 2 Slide Surround Top 7 onto Surround Sides 5 amp 6 Place Surround Top and Sides onto fireplace Step 4 3 Insert Screws into holes in the inside edge of the Surround Top and into Sides just above the Curtain Rod 4 Replace the Deflector Hood and Access Panel removed in Part 1 with the Stainless Steel Surround parts OFP42SS Parts List ITEM NO PART NUMBER DESCRIPTION Quantity DEFLECTOR 1 4
5. engineered and permanently adjusted for proper flame control e Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas See Log Placement page to remove logs Vacuum burner parts and replace logs e Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing e Cylinders must be stored outdoors in a well ventilated area out of the reach of children Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area e Storage of this appliance indoors is permissible only if it has been disconnected from its fuel supply natural gas line or LP gas cylinder e The LP gas cylinder supply system must be arranged for vapor withdraws e The LP gas cylinder used must include a collar to protect the cylinder valve e When an LP model is not in use the LP gas must be turned off at the supply cylinder e The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1 2 psi 3 5 kPa e The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psi 3
6. glass into the Pilot Shield assembly area NOTE It position randomly as shown is not necessary to place rocks over glass 14 OFP42NG OFP42LP Lighting Instructions 1 Remove Front Panel in order to access Igniter and valve controls To remove Access Panel simply lift upward and then pull forward 2 Refer to Millivolt Lighting Instructions below Hi me will leet OT nur NBE WN Key Be i RETH DEI SELL E 420FP Access Panel FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result Causing property damage personal injury or loss of life BEFORE LIGHTING e If you cannot reach your gas supplier call the fire department A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light an appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions C Use only your hand to push or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified technician Force or atte
7. to Ceiling a Framing 16 3 4 a I A a A a Adjacent Wall Top of Fireplace Frame Mantel Clearances Mantel Clearances Side Walls OFP42N OFP42LP Screened Porch Installation The OFP42N and OFP42LP can be installed safely in a screened porch area within the following guidelines Minimum porch ANCA cic asp ncatencecieaseatec coscceseneote 96sq feet Minimum ceiling height i251 e0rctnechasestcscaermandudes 92 inches A minimum of two 2 walls can be screened but must be open to outside ventilation with a minimum screen area of 64 sq feet and a minimum side wall height of 78 inches Clearance Specifications 420FP amp J or K FIREPLACE OPENING K AIR SUPPLY INLET AREA WHERE FIREPLACE IS NOT PERMITTED Clearances above grade veranda porch 3ft USA Clearance to service regulator deck or balcony 6ft Canada vent outlet and electric service Clearances to window or door that may be Clearance to non mechanical air opened or to permanently closed window 12in Canada Supply inlet to building or the Vinyl windows or siding combustion air inlet to any other appliance Clearance below an operable window 3ft USA Clearance to a mechanical air 6ft Canada supply inlet Vertical cl
8. 0 StainlessNut 25 SS Washer OAJO ND Handle NO B AR Aa e Cover Engages Safety Switch when Installed Properly fig 2 21 Parts List for Models OFP42N OFP42LP Part No Description Fireplace Part Numbers OFP42N Outdoor Fireplace Black 55 000BTU OFP42LP Outdoor Fireplace Black 55 000BTU OFP42NS Outdoor Fireplace Stainless 55 000BTU OFP42LPS Outdoor Fireplace Stainless 55 000BTU Replacement Burner Assembly 420FP BNGSI Burner Assembly Natural Gas c w Valve System 42O0FP BLPSI Burner Assembly Liquid Propane c w Valve System Valve System Parts 1001 P640SI Valve NGTMV 1001 P639SI Valve LPTMV 1001 P503SI Pilot NG 1001 P504SI Pilot LP 1001 P136WR Thermopile 1001 P132S Pilot Orifice NG 1001 P150SI Pilot Orifice LP 1000 220 Pilot Tube 7 1001 P069SI Electrode Sparker 915 069 TC SIT Fireplace Requirements Log Sets or Rock Kits required for Fireplace LOGF37 Log Set 7pce Burnt Oak MQROCK1 Rock Set Tan MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi Color MQG10W Decorative Glass 7 White 10lbs MQG10B Decorative Glass Black 10lbs Fireplace Accessories OFP42SS OFP42WCSS OFP42WCBL OFP42 P642 OFP42SA GFRC ZIRC DCHS Liners OFP42RLT OFP42RLH Surround Stainless Steel Coverage 37 H x 42 3 16 W Weather Cover Stainless Steel Weather Cover Black S
9. 2OFP 108 SS HOOD 1 2 42OFP SS Access Panel Firebox Ledge 3 42OFP 330 SS Cap 4 42OFP 331 SS Bottom Cover SS Surround urroun 6 42 O F P 332 R SS S id e R ig h t SS Surround 7 A2OFP 333 SS Top 1 8 No 6 375 SML 6 SS screw 5 _ HIHHH lisse poset I j HI Plan miin tense ssri iij jistis t Se itip GA alii Nery Se stint BO Se A i FARHA Eeen oa T i H see TI TTH J nae ma weal mane tare Say st HHH il Pipet EHH j HIN MA i mani ff iii f AUUT EEE HH nal Mes men Sy oe WM nel jill lela boolean INAR l H A e a SRS ll l tiii i ieil i aii 11 LOGF37 INSTALLATION FOR OFP42 1 1 Bag of Small 1 4 Lava Rock Supplied with Unit 2 1 Bag of Large 3 4 Lava Rock Supplied 3 LOGF37 Outdoor 7 Piece Burnt Oak Left Log Placement Pins Step 1 Place 1 4 Lava Rock onto and around outer Step 2 Place Log 1 onto Rear Log Holder and up Perimeter of the Pan Burner as shown Leave the Log to Brick Panel Placement Pins exposed 5 r e Da A arge Lava Rock soe eR Step 3 Place Logs 2 3 on top of Log 1 Locate holes Step 4 Locate holes on Logs 6 7 and place these On bottom of logs 4 5 and place these onto Log Place onto Locating Pins of Logs 2 5 place Large
10. 5 kPa Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes or in the absence of local codes with the current CAN CGA B149 1 or 2 Installation Code in Canada or the current National Fuel Gas Code Z223 1 when installed in the United States This appliance when installed must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the current CSA C22 1 Canadian Electrical Code or with the national Electrical Code ANSI NFPA 70 1987 when installed in the United States The LP gas supply cylinder used with LP models must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the US Department of Transportation D O T or the Standard for Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission CAN CSA B339 as applicable Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth For the state of Massachusetts a T handle gas shut off valve must be used on a gas appliance This T handle gas shut off valve must be listed and approved by the state of Massachusetts This is in reference to the state of Massachusetts state code CMR238 OFP42N OFP42LP Pre Installation Questions and Answers Why does my fireplac
11. KINGSMAN Est 1976 OUTDOOR FIREPLACE MANUAL Models OFP42N OFP42LP OFP42NS OFP42LPS Certified For USA amp Canada Standards CSA 4 96 US 2nd Edition CGA CR97 003 CGA 2 17 M91 Outdoor Gas Fireplaces Owner s Operation and Installation Manual Installer Leave this manual with the appliance Consumer Retain this manual for future reference IMPORTANT Read all instructions carefully before starting installation Failure to follow these installation lb LISTED Intertek 4000720 instructions may result in a possible fire hazard and will void the warranty ANAT If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity or this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions lf you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This manual must be used for installation and retained by the ho
12. P Installation Clearances Carefully follow the instructions below This will ensure safe installation 4 Warning e Improper installation adjustment alteration service or Ceiling These areas can maintenance can cause injury or 47 eee property damage Read the Min materials only installation operating and 37 i maintenance instructions thoroughly aoe Opening before installing or servicing this as a A AAA equipment Fa j Z e Ensure the minimum clearances A A ees j A Talve A shown are maintained Left and right j j aive ccess det ined wh faci j G This Area clearances are determined when facing z G Must NOT Be the front of the unit j Covered P a j A e Maintain the minimum clearances If f MAAR 1 A i _ you can provide greater clearances YAY 41 2 _ p 2 1 8 from the floor ceiling and adjoining AT A o paa E wall Minimum Wall and Ceiling Clearances Clearances from the firebox to adjacent wall should not be less than 3 1 2 inches Clearance from the top of the fireplace front to the ceiling should not be less than 47 inches Notice Clearance from the bottom of the firebox to the floor is 0 inches A qualified service person Clearance from the side of the fireplace to the enclosure is 0 inches must install firebox Follow all local codes Clearance from the top of the fireplace standoffs is O inches Min eaten
13. System Maintenance Conversion Kit Instructions Part A Gas Conversion Burner Part A Gas Conversion Pilot Part B Gas Conversion Valve Part C Troubleshooting the Gas Control System Cleaning Electronic Spark Assist Weather Cover Installation Parts List Limited Warranty 19 20 21 22 Zo OFP42N OFP42LP Warnings Installations and Operations A WARNING FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING Models OFP42N OFP42LP are for outdoor use only This appliance MUST NOT be used for cooking This appliance shall be used ONLY outdoors in a well ventilated space and shall NOT be used inside a building garage or any other enclosed area THIS UNIT IS NOT FOR USE WITH SOLID FUEL Always keep the appliance clear and free from combustible materials gasoline and other flammable vapors and liquids Inspect the fuel supply connection including the hose for LP models before each use of the appliance See Lighting Instructions for removal of Access Panel If it is evident there is excessive abrasion or wear or the hose is damaged it must be replaced prior to the appliance being put into operation Do not use abrasive cleaners Do not alter gas orifice No substitute materials may be used other than factory supplied components This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies Children
14. afety Switch Weather Cover Spark Assist Remote Control On Off Remote Control Millivolt On Off with LED Model I Remote Control Heatshield Refractory Liner Traditional Reversible Refractory Liner Herringbone Reversible Miscellaneous and Replacement Parts 420FP 126 420FP 131 420FP 108 420FP 108SS 1000 214 1000 215 1000 218 1000 255 Stainless Steel Pullscreens 2 Each Pullscreen Rods 2 Each Deflector Hood Deflector Hood Piezo Igniter 1244 17 MARK 21 Pal Nut 18MMXI 5MM BLK 1364 03 Switch Ivory 1451 001 Orifice Brass State Size Conversion Kit SIT Valve Only 420FP CKNG 420FP CKLP 22 NG Conversion Kit LP Conversion Kit OFP42N OFP42LP Limited Warranty LIMITED LIFETIME WARRANTY This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States Alaska Hawaii and Canada The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices BASIC ONE YEAR WARRANTY During the first year after installation we will provide a replacement for any component part of your unit found to be defective in materials or workmanship induding labour costs Repair work requires prior approval by Kingsman labour costs are based on a predetermined rate s
15. and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Under no circumstances should this appliance be modified Any parts that have to be removed for servicing should be replaced prior to operating this appliance Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit Clothing or other flammable material should not be placed on or near the appliance This appliance should n
16. ce glass cleaner e Babies small children pregnant women and pets should leave the area during the cure phase e Ventilate well open doors and windows Do not touch during curing Noise coming from the fireplace e Noise caused by metal expanding and contracting as it heats up and cools down similar to the sound produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace Attention Top Rear Standoffs must be folded into position amp fastened with Screws before installation Attatch unit to framing ith nailing tabs Fasten unit to floor using o existing screw holes in botom of fireplace OFP42N OFP42LP Framing Specifications Fireplace and Framing Dimensions Attention Top amp Rear Standoffs must be folded into position amp fastened with Screws before installation 30 1 4 16 1 4 Gas Location on Right Side of Unit Min 43 1 2 Enclosure Height Z gt SA Se 18 1 2 Dimensions allow for 1 2 in front of framing tabs for finishing materials Framing Clearances to Fireplace and Standoffs Unless otherwise noted Bottom 0 Sides 0 Adjacent side wall 3 1 2 Floor of fireplace to ceiling 7 Low Profile Enclosure 43 1 2 Minimum Back 0 Top 0 OFP42N OFP42L
17. chedule and any repair work must be done through an authorized Kingsman dealer LIMITED LIFETIME WARRANTY The heat exchanger combustion chamber and burner of every Kingsman product exduding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner The part to be replaced must be returned to our distributor in exchange for the replacement part Any labor material freight and or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty GENERAL TERMS In lieu of providing a replacement part we may at our option provide the distributor s component purchase price from us or a credit equal to the distributors component purchase price fram us toward the purchase of any new unit which we distribute If a credit is given In lieu of a replacement part the rating plate from the unit being replaced must be submitted on a warranty claim and the unit being replaced must be made available to our distributor for disposition In establishing the date of installation for any purpose induding determination of the starting date for the term of this Limited Lifetime Warranty reasonable proof of the original installation date must be presented otherwise the effective date will be based upon the date of manufacture plus thirty 30 days We will not be responsible for and you the user will pay for a damage
18. connections with this unit Any implied warranties shall last for one year after the original installation Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts so the above limitations or exdu sions may not apply to you The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statu tory warranties and other rights and remedies provided by law Save this certificate It gives you specific legal rights and you may also have other rights which may vary from state to state and province to province In the event your unit needs servicing contact your dealer or contractor who installed or serviced your unit When requesting service please have the model and serial number from each unit readily available If your dealer needs assistance the distributor is available for support and we in turn support the distributor s efforts Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files Model Noo C C COUOCOC s s s Seefa Ng Dateinsaled Dealer or Contractor Name To receive advantage of your warranty you must retain the original records that can establish the installation date of your unit The Ultimate in Design Engi
19. e or stove give off odour It is normal for your fireplace to give off some odour This is due to the curing of the paint adhesives silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations e g marble tile and the adhesives used to adhere this product to the walls can react with heat and cause odours It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odours dissipate About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint This paint dries quickly in 15 20 minutes when first applied at the factory However due to the high temperature silicone components the paint will cure when heat 1s applied to the appliance as it 1s first used The following information applies to the curing process to get the paint fully hard and durable Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent build up such as Windex or a commercial firepla
20. earance to unventilated soffit or D4in Clearance above paved sidewalk to or to ventilated soffit located above the See note 1 or a paved driveway located on fireplace public property Vinyl clad soffits Clearance to inside corner i Clearance under veranda porch Vinyl windows or siding deck balcony or overhang 3ft Canada Not to be installed above a gas Not allowed Vinyl meter regulator assembly within 3ft horizontally from the center line of the regulator Minimum Floor to Ceiling Height is 85 inches NOTE Diagrams amp Illustrations not to scale A fireplace shall not open directly above a sidewalk or paved driveway which is located between two single family dwellings The OFP42N and OFP42LP can be installed safely in a screened and services both swellings porch area within the following guidelines Only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor or if the screened Minimum porch area 96sq feet porch guidelines are followed Minimum ceiling height 92 inches Note 1 Local codes or regulations may require different A minimum of two 2 walls can be screened but must be open to clearances outside ventilation with a minimum screen area of 64 sq feet and a minimum side wall height of 78 inches Note There may be some odor and small amounts of soot associated with burning the fireplace in a screened porch Ensuring good cross draft venti
21. injectors have a RED top surface while NG injectors do not Refer to the Parts List in this manual for the proper injector 5 Insert new injector into bottom of pilot hood Replace olive and reconnect pilot tube A Warning This conversion kit must only be applied as part of a conversion kit supplied by the appliance e E R Manufacturer for the specific appliance and type of injectet gas being converted Olive Pilot Tube Nut Spark Electrode Electrode Nut 1 4 Pilot Tube N Os On B G dO Installer Notice These instructions must be left with appliance Est 1976 Injectors 17 OFP42NG OFP42LP Gas Conversion Valve Part C 136 7 252 installation 9S 7ucc ons 820 NOVA mV Modulating Conversion Kit f WARNING The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer MODULATING PRESSURE REGULATOR CONVERSION KIT INSTALLATION OR REPLACEMENT INSTRUCTIONS 1 Turn control knob to the OFF position and shut off the gas supply to the valve 2 Using a Torx T20 or slotted screwdriver remove and discard the three pressure regulator mounting screws A pressure regulator tower B and the spring and diaphragm assembly C if applicable 3 Insure that the rubber gasket D is properly positioned and install
22. lation and routine maintenance of the fireplace will maximize comfort and cleanliness Use only materials supplied with or recommended for this fireplace OFP42N OFP42LP Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN CGA B149 1 or 2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U S A 1 The gas pipeline can be brought in through either the left side or the bottom of the appliance A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection 1 2 Gas Supply 2 The gas control inlet is 3 8 NPT Typical installation layout for rigid pipe is shown SS at right Po ae 3 When using copper or flex connector use only approved fittings Always provide a union so that gas line can be easily disconnected for burner or fan servicing 1 2 x 3 8 Shutoff we See gas specification for pressure details and ratings XONG 4 When a vertical section of gas pipe is required for the installation a condensation 3 8 Union trap is needed See CAN CGA B149 1 or 2 for code details 5 For natural gas a minimum of 1 2 iron pipe with gas minimum pressure of 5 5 w c must be used for supply from the gas meter Consult with the local gas utility if any questions arise concerning pipe sizes 6 Ports are accessible f
23. lve Frequent Pilot outage Pilot flame may be too low or blowing Clean and or adjust pilot flame for maximum flame impingement problem high causing the pilot safety to drop on generator out Windy Conditions Close Pullscreens OFP42N OFP42LP Cleaning It is recommended to annually inspect and clean the unit to prevent malfunction and or sooting This operation should be performed by your dealer or a qualified technician Warning Turn off Unit and allow to cool before cleaning Only a qualified service technician should service and repair appliance Annual Cleaning Inspection e Do not use cleaning fluids to clean logs e Use a soft bristle brush or a vacuum with brush attachment e Vacuum loose particles and dust from burner and valve e Inspect Burner Plate Pilot Valve and Mixing Sleeve for spider webs or other blockages e Replace contents of firebox Refer to the appropriate page in this manual for proper placement of contents such as logs 19 Carefully remove contents of firebox log set Rocks Glass etc Gloves are recommended Burner Removal Pilot Removal Burner Assembly shown removed for clarity OFP42N OFP42LP Electronic Spark Assist Part Number OFP42SA A Battery powered module is available to assist in lighting the pilot burner See below for installation igniter Pilot Assembly ie Ignition Switch with Cable 1001 P017SI
24. meowner for operation and maintenance Save this manual for future reference Please contact your dealer for any questions or concerns Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment DO NOT LEAVE FIREPLACE UNATTENDED WHEN IN USE FOR OUTDOOR USE ONLY Nwarning DO NOT USE FOR COOKING ANTATT GT The OFP42N and OFP42LP Fireplace are to be used only with the Logs Rock Kits as specified in this manual Do not burn wood or other materials in this appliance 2340 Logan Ave Winnipeg MB Canada Phone 204 632 1962 Printed in Canada PART 42OFP MAN July 9 2010 Table of Contents Table of Contents Warnings Installations and Operations Operations and Maintenance Instructions Installation Regulations Installation Requirements for the Commonwealth of Massachusetts Pre Installation Questions and Answers Fireplace Dimensions and Framing Specifications Installation Clearances Minimum Wall and Ceiling Clearances Mantel Clearances Mantel Clearances Side Walls Screened Porch Installation Clearance Specifications Gas Line Installation Gas Specifications Brick Panel Installation Curtain and Hood Installation Installing Stainless Steel Surround Log Placement MQ Rock Setup MQ Rock and Glass Setup Lighting Instructions Burner
25. mpted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water LIGHTING INSTRUCTIONS Stop Read the safety information above on this label Set the thermostat to lowest setting Turn off all electrical power to the appliance Locate valve under the burner assembly If the control knob is not already in the off position ie the word OFF in the 9 o clock position then push in the gas control knob slightly and turn N clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not use force Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas then go to the next step Now push in the control knob slightly and turn counter clockwise W to the PILOT position TO TURN OFF Set the thermostat to lowest setting Turn off all electric power to the appliance if service is to be performed Open the control access door Recommended Maximum Lead Length Double Wire When Using Wall Switch Pilot Burner Adjustment Adjust pilot screw to provide proper sized flame Wire Size Max Length 14ga 100ft 16ga 64ft 18ga AOft 20ga 25ft 22ga 16ft
26. neering amp Quality 23
27. ooting This operation should be performed by your dealer or a qualified technician CAUTION Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance Allow the appliance to cool to room temperature Note that the pilot assembly may be hot even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube The pilot flame should also be inspected monthly to ensure proper operation Burner Pan Thermocouple Pilot Burner Flame should appear similar to above picture OFP42NG OFP42LP Conversion Kit Instructions PART A Brass 1000 255 Millivolt 23 0 907 202 Millivolt 37 0 907 201 Refer to Gas Specifications Chart for inlet pressures and input ratings Clock meter to verify input rate Place conversion label as close to converted gas control as possible Refer to lighting instructions to verify the normal operating sequence of the ignition system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING 16 OFP42N OFP42LP Gas Conversion Burner Part A Warning This conversion kit shall be in
28. or test gauge connection both on the inlet and outlet of the gas valve 7 Turn the gas supply ON and check for leaks DO NOT USE OPEN FLAME FOR THIS PURPOSE Use an approved leak testing solution 8 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2psig 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2psig 3 5 KPa Note The gas line connection may be made of 1 2 rigid pipe 1 2 copper pipe or an approved flex connector Since some municipalities have additional local codes it is always best to consult your local authorities and the current CAN CGA B149 1 or 2 installation code in Canada or the National Fuel Gas code ANSI 2223 1 in the U S A For the state of Massachusetts a T handle gas shut off valve must be used on a gas appliance This T handle gas shut off valve must be listed and approved by the state of Massachusetts This is in reference to the state of Massachusetts state code CMR238 IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Gas Specifications Models OFP42N OFP42LP Gas Supply Pressure Minimum Nomai maximum O wwacs J s o r o o Manifold Press
29. ot be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it Do not locate appliance where it can get excessively wet Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which gas been under water Do not operate appliance unless completely installed as per installation instructions Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit Ensure that power to the Fireplace is turned off before servicing Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier 3 Gas fired appliances may be used only for supplemental heat and or decorative purposes and under no circumstances shall they provide a primary heat source OFP42N OFP42LP Operations and Maintenance Instructions For safe installation and operation note the following e The Burner Log Assembly has been
30. s caused by accident abuse negligence misuse riot fire flood or Acts of God b damages caused by operating the unit where there is a corrosive atmosphere containing chlorine fluorine or any other damaging chemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the unit s components e damages caused by failing to provide proper maintenance and service to the unit f any expenses incurred for erecting disconnecting or dismantling the unit g parts or supplies used in connection with service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat We shall not be liable for any incidental consequential or special damages or expenses in connection with any use or failure of this unit We have not made and do not make any representation or warranty of fitness for a particular use or purpose and there is no implied condition of fitness for a particular use or purpose We make no express warranties except as stated in this Limited Lifetime Warranty No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in
31. should be 1 8 to 1 4 to have a strong spark Pilot will not light Safety Switch is Depressed Clear any obstructions and make sure Lever Arm is not bent or damaged See Panel 2 page 10 for Safety Switch Location Pilot will not stay lit Defective Valve Magnet Turn valve knob ON place wall switch ON Millivolt meter after carefully following should read greater than 100mv If the reading is okay and the lighting instructions burner does not come on replace the gas valve Pilot burning no gas to Wall Switch or wires defective Check wall switch and wires for proper connections Jumper wire across terminals at wall switch If burner comes on replace defective wall switch If okay jumper wire across wall switch wires at valve If burner comes on wires are faulty or connections are bad Generator may not be generating Check generator with millivolt meter Take reading at generator sufficient voltage terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch OFF Replace faulty generator if reading is below specified minimum burner Valve knob ON Wall Switch ON Plugged burner orifice Check burner orifice for stoppage and remove Defective automatic valve operator Remove all switch wires from gas valve Install jumper wires from TPTH and TH terminals of gas valve Turn valve ON If main burner does not light replace va
32. stalled by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result in causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Burner Conversion 1 Shut off and Disconnect the gas supply to the appliance Burner Conversion 2 Remove Burner Pan Assembly from the Fireplace bottom by removing the screws in each corner of the firebox eC 3 Invert Burner Pan g 4 Adjust Air Shutter opening to appropriate size NG 2 Open LP Fully Open 5 Remove existing Orifice and replace with new one NG 20 LP 42 6 Replace Burner Pan Orifice 1 Shut off the gas supply to the appliance 2 Allow the pilot burner to cool to room temperature Warning Touching a hot pilot burner can result in injury 3 Using a 10mm wrench remove the pilot tube from the pilot burner assembly The olive and injector can now be removed from the bottom of the pilot hood 4 Verify that the new injector is proper for the application LPG
33. the new modulating pressure regulator assem bly to the valve using the new screws E supplied with the kit Tighten screws securely Reference torque 25 In Lb 4 install the enclosed identification label F to the valve body where it can be easily seen 5 Apply gas to system and re light appliance according to manufacturers instructions 6 With the main burner ON test the new pressure regulator assembly for leaks using a soap solution 7 Relight the main burner in both the HI and LO positions and verify proper burner ignition and operation WARNING This modulating conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE MANUFACTURER for the specific appliance and type of gas being converted INSTALLER NOTICE These instructions must be left with appliance SIT Group 18 OFP42N OFP42LP Troubleshooting the Gas Control System NOTE Before troubleshooting the gas control system be sure external gas shut off is in the ON position Problem Possible Causes Spark igniter will not Defective or misaligned electrode at Check for spark at electrode and pilot if no spark and electrode light pilot wire is properly connected replace igniter Corrective Action Defective igniter Using a match light pilot If pilot lights turn off pilot and push push button the red button again If pilot will not light check gap at electrode and pilot gap
34. ure Low 1 6 w c 0 40KPa 6 3 w c 1 57KPa OFP42N OFP42LP Installing Brick Panels Installing Brick Panels fea ee rat a x 1 Remove Brick Clips and Screws from inside Firebox Top J Brick Clip and Screw 7 Left and Right Side Remove Log Support Do not discard these items 2 Place Rear Brick Panel up against the back of the Firebox Rear Brick Panel 3 Tilt and slide Side Brick Panels into position in the sides of the Firebox The Side Brick Panels should be against the face of the Rear Brick Panel and behind the Inner Lip of the Firebox Right Brick Panel Ze we om an eoa Dx rav rhy d roa P r s gt roe a gt gt 4 Re insert the Brick Clips and Screws in the Firebox Top i Replace Log Support Left Brick Panel l Inner Lip of Firebox 7 0 ene are r Note Brick Panels can also be installed reversed with Log support E z the brick pattern against the firebox wall This will give a dark Textured Stone look to the inside of the firebox OFP42N OFP42LP Installing Curtain and Hood Curtain Rod Hole in Side Frame Rod Hanger Bracket 1 Slide curtain onto rod 2 Slide rod into hole in Side Frame 3 Slide rod into Rod Hanger Bracket 4 Press on Pushnut 5 Bend up Tab to lock rod amp curtain into place 6 Repeat for opposite side Hood 1 Remove DT
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