Generic Unit - Europe Variable Geometry with Slant Control
Contents
1. rid NOT INCLUDE Figure 7 Hydraulic Components Hydraulically Teed Installation ines 5 Ultrasonic Sensor Installation 5 1 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors start with the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease 06 to all threaded parts upon installation 3 Sensor System Right Outer 12053 E Main Lift 12052 Left Outer 12051 5 Sensor System Right Outer 12055 8 E Right b Inner 12054 Main Lift 12053 Left Outer 12051 Left Inner 12052 Figure 8 Sensor Serial Number Arrangement 5 22 Ultrasonic Sensor Mounting Guidelines following guidelines will ensure optimal sensor performance and prevent sensor measurement error These rules should be followed for both the wing sensors and the main lift middle sensor In its lowest position the sensor must be 9 inches 23 cm or more from the ground2. Eg AJ I 1 D 29 Er 6 T A e TA oo e D J UJ bg D ut ct U LEFT UP BLUE RIGHT UP GRN MAIN UP WHT ROLL CCW 2 RE GN BLK C I T Tbe Lh x U 2 22 OO ZU EI AJ CD e 36 11 5 ITEM 44651 50 CABLE UC4 5 EXTENSION VALVE GENERIC R GND BLK WHT O BLK CAN L WHT a WHT G1 E CAN H GRN 3 0 GRN C 12 RED WHT RED WHI 9 6 oo A HA C 7
3. gt og X a s T BLK MAIN UP Wan U 27 AJ A A w NND BLK RED R 25657 53 7 BLU RED BLK GND ORG REM 37 11 6 Ground ITEM C30 43250 06 CABLE UC5 BATTERY PIGTAIL FUSED 5A P ra BLK BLK C S PO 6 0 NC E A zl Ground 38 Canada NORAC Systenss International Inc Phone 1 306 664 6711 Toll Free 800 667 3921 Shipping Address 3702 Kinnear Place Saskatoon SK 57 0 6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe
4. AJ AJ g LEFT DUWN 34 11 2 ITEM C05 43210 20 CABLE UC5 NETWORK 18 AWG 20M AI N 2 P fay FN S SIS Ne L N J T FAN FN L K ia J YAN WX H J NK WHT STG GN SI al FPWR 11 3 ITEM C07 43220 01 CABLE UC5 NETWORK 14 AWG IM 35 RED LAN Wr NIN N RED d JS IN HT N ww WHT 1 4 ITEM 0 44650 51 CABLE UC4 5 POWER GENERIC PULL TYPE UJ 2214 2 BLK WHT GND GRN 3 WHT CAN L LAN W 5 RED WHT 12 o
5. 2 Ensure that there are no obstructions within a 2 inch diameter circle projected directly below the center of the sensor 3 The sensor should be approximately vertical at normal operating heights Figure 9 Sensor Mounting Guidelines 5 3 Low Profile Bracket Mounting Guidelines Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time 2 Ensure the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange Ld T i C LL Figure 10 Bracket Mounting Guidelines AA Important A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boom when the boom is folded to transport position If possible mount the sensor brackets while the booms are folded to ensure they will not cause interference 5 4 Wing Sensor Installation The wing sensor mounting brackets B20 the two brackets with the shorter mounting flange 2 The sensor bracket should be oriented forward ahead of the boom 3 Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips approximately two feet 60c
6. Figure 5 Hydraulic Components Electrically Teed Installation 42 Hydraulically Teed Installation Hydraulically Teed Installation must be done if the sprayer valve block does NOT have individual electrical wiring to control each boom function For example the sprayer may have signal lines to select a boom left right and main and separate electrical signals for the direction up and down For Hydraulically Teed Installation MANUAL mode of the UC4 5 Control System does not operate the same as with Electrically Teed Installation Electrically Teed Installation will allow the operator to trigger individual boom movements into MANUAL mode while maintaining AUTO mode for the other boom movements e g left boom can be in MANUAL mode while right boom is still in AUTO mode Hydraulically Teed Installation does not support this function If the operator triggers any boom movement the whole NORAC system will convert to MANUAL mode A Hydraulically Teed Installation may also be done if the operator wants the existing sprayer valves instead of the NORAC valves to operate the booms when the NORAC system is in MANUAL mode A Figure 6 and Figure 7 show the Hydraulically Teed Installation in its general installation configuration Direction gt Moin Select Existing E Fue gt p 3 Sa SC S PS gt 190 gt Right Select Valve Block gt Enable
7. B ports If the sprayer is dual acting disconnect the existing boom tilt cylinder lower hoses from the sprayer valve block Plug the ports on the sprayer valve block F02 Connect the boom tilt cylinder hoses to the ports on the NORAC valve block The lower lines must be connected to the B ports If the sprayer is single acting the lower lines remain connected to the sprayer valve block and the A ports on the NORAC block are plugged 08 28 8 5 Hydraulic Plumbing Hydraulically Teed Installation warning From this point on in the installation the booms will be inoperative until the hydraulics are fully installed 29 After the NORAC valve is mounted the hydraulic hoses and fittings can be plumbed The plumbing for the hydraulic circuit is Shown schematically in Figure 7 Disconnect the pressure and tank lines from the sprayer valve block and insert the two tees 01 between the hoses and the valve block Connect two hydraulic hoses HOI from the free ends of the tees to the pressure and tank port on the NORAC valve block Disconnect the existing raise lines from the sprayer valve block Install a tee fitting F01 onto the valve block port Connect the raise lines and hoses 4 to the tee Connect hoses 04 to the B ports of the NORAC valve block If the sprayer is double acting disconnect the existing lower lines from the sprayer valve block Install a tee fitting FOI
8. onto the valve block port Connect the lower lines and hoses 4 to the tee Connect hoses 4 to the A ports of the NORAC valve block If the sprayer is single acting the lower lines remain connected to the sprayer valve block and the A ports the NORAC block are plugged F08 9 Software Setup Start up the sprayer and test the sprayer s functionality The control panel does not need to be powered on for the original boom function switches to operate Unfold the booms and raise lower each boom and the main section AA Important Confirm that the cabling and hoses are agreeable to the entire range of motion 2 If any functions not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the UC4 5 Control Panel using the switch on the side of its chassis 4 Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC4 5 Spray Height Control Operator s Manual 01 A Performance may be limited during the Control System Test in the Automatic Setup since the slant valve has not been calibrated yet 15 recommended to repeat the control system test again after the slant valve has been calibrated 5 After the AUTOMATIC SYSTEM SETUP manually calibrate the slant valve as described in Section 10 6 For optimal performance of the UC4 5 system there should be very little play at the hitch clevis The addition of polymer
9. A good spot to mount the UC4 5 control panel is on the right hand side of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount These can be found at your local outdoor store as a RAM mount part number RAM B 236 See http www ram mount com gt Inside i a Uutside Cab lt 2 FN bu JE E UT N N ge JUS Cs al R SN J 2 E A 2 S 6 v 2d 2 P 2 ord P s i Dt a Figure 24 UC4 5 Power and Valve Extension Cables 2 Connect the UC4 5 power cable CIO to the UC4 5 control panel in the sprayer cab Ensure both plugs Pl6 and P4 are connected to the panel Cable tie CIO to the RAM mount to help provide strain relief A Ensure the UC4 5 control panel s power is OFF for the remaining installation Bottom of switch pressed IN 3 Connect the power cable connector to an auxiliary power connection in the sprayer 4 Route the 2 and P6B of CIO out of the cab 21 5 Connect 12 and 6 pin Deutsch plugs P12 and P6B of the power cable C10 to RI2 and R6 of CI I on the outside of the cab A For a pull type sprayer connect at the hi
10. Dowi Lock Right Up E v gt Right Down Enable Bypass Figure 4 Electrical Wiring Applicable for Electrically Teed Installation HOT N y N LIN N TING NCLUD xisting Lines
11. sarl Phone 33 04 26 47 04 42 Shipping Address Rue l hermitage 01090 Guereins France www norac ca 29
12. to access the CW GAIN menu prompt Before continuing make sure the boom has room to move at full speed for one second Ensure the main lift is up to allow room for the boom to move Press and hold GD The valve will turn on at 100 percent speed for exactly one second The LCD screen will show the actual change in height The change in height reading is live as long as is held Wait until the height reading has settled to a stable value and record this reading This is the boom speed in mm per second mm s or inches per second in s if inches is the selected units Repeat the Manual Gain Test three times repositioning the boom as necessary Average the three readings 10 Set the Gain value using the buttons Use the following table as a guideline Table 5 Roll Section Parameters mm s KP _ When satisfied with the Gain roll clockwise test KP repeat this test for the roll counter clockwise A It is recommended to repeat the Control System Test in the Automatic 33 System Setup after the slant valve has been calibrated Cable Drawings 11 1 ITEM 446560 CABLE VALVE VARIABLE RATE DT 16 D YLW RIGHT DOWN 2 IG J Rj GRLIUN K BEN 6 rl N FS UN 1 LEFT UP UN xL W O 2 PUR GND
13. washers can help tighten up this connection Figure 31 _ Figure 31 Hitch Point 30 10 Calibrating the Slant Valve There are two key settings for each valve direction These settings are valve DeadZone DZ and valve GAIN KP The DeadZone DZ setting represents the size of electrical signal required at the solenoid valve to cause a boom speed of one inch per second Section 10 1 The GAIN KP setting is inversely related to the maximum speed of the boom That is the faster the boom the lower the GAIN setting Section 10 2 A IMPORTANT Before setting up the slant valve ensure the following steps are complete Unfold the sprayer in a location that is relatively level and where the sensors are over bare soil or gravel Do not conduct the setup procedure over standing crop or tall weeds grass 2 Check the pads between the sprayer boom and the boom carrier frame to ensure no friction because of wear Use grease or other lubricants if necessary This is important and will increase the UC4 5 Spray Height Control system performance significantly 3 Start the solution pump and run the sprayer s engine at a normal working RPM for the entire setup Make sure that the height of all the booms can be manually adjusted For best results the hydraulic system should be under a normal load and at a normal working temperature An effective way to warm the oil is to cycle all boom sections up and dow
14. Bypas Figure 6 Typical Electrical Wiring for Hydraulically Teed Installation C 2 2 D m Ns 1 E 1 1 lt 7 C 2 Qu N S C 2 nA SU EN 16 T E N A LI 1 gt
15. TM Generic Unit Europe Variable Geometry with Slant Control Installation Manual Printed Canada Copyright O 2012 by NORAC Systems International Inc Reorder P N UC4 5 BC EUI INST Rev A Generic Unit Variable Geometry with Slant Control Europe NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication Contents O Ui W BH General UC4 5 System Lay Olsen eb 2 IE ula TE I LII V CIIM 3 Installation SEY IC e a bana 6 Ultrasonic Sensor Installation u uyu uu u uu ea en ea 10 Roll Sensor 15 Electrical INSEAM AEION uuu 21 Hydraulic Installation sen 25 Software Setup uuu uuu E E EEEE 30 Calibrating the Slant ValVEssmo mo oo co oo ooooco oomooiomoooooocood co ooooooodoo 31 Cable Drawno II II TT 34 Introduction Congratulations on your purchase of the NORAC UC4 5 Spray Height Control System This system is manufactured with top quality components and is engineered usi
16. e valve on for a longer period of time The LCD screen will show the actual change in height A Ensure the boom moves in the clockwise direction left boom up right boom down the boom moves the opposite direction check the wiring hydraulics for an installation error 6 The change in height reading is live as long as is held Wait until the height reading has settled to a stable value and record this reading A Some sprayers may exhibit unwanted movement in the boom due to mechanical play This may cause some of the tests to show no movement at all if the mechanics of the boom are loose It is recommended to take at least five readings to ensure the tests are accurate 7 Average the five readings The acceptable average change in height should be from 13 to 38 mm 0 5 to 1 5 inches ideal would 25 mm inch exactly 8 If the average is less increase the DZ setting with using If the average is more decrease the DZ setting using 9 Repeat the Dead Zone Test until the average falls into the acceptable range 10 When satisfied with the DeadZone roll clockwise test 02 repeat this test for the roll counter clockwise 702 32 10 2 Valve Gain Test 2 8 Ensure the UC4 5 control panel is in MANUAL mode at the Normal Operating Screen Navigate to the More menu prompt in the menu Press to confirm Navigate to the roll section Press to confirm Press twice
17. isconnecting any lines or fittings Hydraulic pressure will exist on the wing tilt circuits unless the wings are being supported by other means The hydraulic installation may be performed with the wings in transport position resting on the ground or with the tilt cylinders fully extended Important Component failure due to oil contamination is not covered under the NORAC UC4 5 system warranty It is recommended that a qualified technician perform the hydraulic installation Before assembling the valve block identify if the sprayer tilt cylinders are single acting or double acting A single acting cylinder will only have one hose running to it while a double acting cylinder has two hoses routed to it Important NORAC provides proportional hydraulic valves for sprayer boom applications For the generic installation kit the customer must supply all hoses and fittings required The fittings F07 on the valve block are 6 MB male ORB to 6 MJ male JIC The mating female JIC fitting is needed on the hoses If an adapter is required add it after the JIC portion of these fittings For a typical hydraulic layout refer to the installation instructions and the appropriate hydraulic schematic Figure 5 or Figure 7 8 Valve Assembly Single Acting clean surface remove the plastic plugs from the block 2 Install the 6 6 F07 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert the t
18. m from the end 4 Depending on the boom design some breakaway sections will lift upwards as they break back the sensor is mounted to this portion of the boom the system will force boom downwards towards the ground as the boom folds backwards 5 Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut out and behind the bracket Ensure the cable is clear of moving parts and will not be damaged during folding mesen adat 7 Front f Figure Bracket Mounting Example 5 5 Main Lift Sensor Installation The main lift mounting bracket 2 is the bracket with the longer mounting flange 2 There are a variety of ways to mount the main lift bracket on most sprayers The bracket should position the sensor approximately in the center of the sprayer forward of the boom An example of this mounting is illustrated in Figure 13 Front Anna Figure 12 Bracket Mounting Example 3 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable through hole and behind the bracket Figure 13 Example Mounting of the Main Lift Bracket AA Important Avoid mounting the main lift sensor over or near a wheel track Measurements from the wheel track do not provide an accurate crop height and will cause measurement and control error Ensure the bracket does not collide with any other part of the
19. mize the distance between the roll sensors Figure 21 Figure 21 Inverted Chassis Roll Sensor Mounting on a Center Pivot Suspended Boom 6 4 Roll Sensor Mounting Guidelines High Pendulum Booms When mounting the roll sensors mount the roll sensor without the temperature probe the boom frame and the roll sensor with the temperature probe on the chassis non pivoting portion of the sprayer Figure 22 Roll Sensor Mounting on a High Pendulum Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 6 5 Temperature Probe Fasten the temperature probe from E03 to the NORAC valve block using the included 3 8 1 2 bolt as illustrated in Figure 23 Figure 23 Valve Block with Temperature Probe Installed 20 7 Electrical Installation A Not all cables required are included in this kit Consider building your own cables or refer to the NORAC Generic Cable Ordering Guide to order the necessary cables A While installing the electrical parts refer to Section Il for identification of cables and connectors Install the UC4 5 Control Panel in the cab of the sprayer Mount the panel where it will be clearly visible and within easy reach of the operator
20. n manually for 5 minutes Longer warm up times may be required in cold weather For pull type sprayers ensure any hydraulic flow controls are adjusted for normal field operation Changing the flow controls during or after the setup will affect the UC4 5 operation Table 4 Roll Channel SETUP Menus Navigating past the end of the menu will return the panel to the Setup More Menu Readings are adjusted using the 6 switches Informs the user that the roll valve channel is ON To change the status to OFF Roll OnU use the EZ switches 202 20 Informs the user that the CW clockwise DeadZone setting is 20 10 Informs the user that the roll CW GAIN setting is 10 DZ 320 Informs the user that the roll CCW counter clockwise DeadZone setting is 20 10 Informs the user that the roll CCW GAIN setting is 10 Navigating past the end of the menu will return the panel to the Setup More Menu 3l 10 1 Valve DeadZone Test Ensure the UC4 5 control panel is in MANUAL mode at the Normal Operating Screen 2 Navigate to the More menu prompt in the menu Press to confirm 3 Navigate to the roll section Press to confirm 4 Press switch to access the next menu prompt in this case the roll cw DeadZone DZ Press and hold GD 5 The valve will turn on at the indicated setting for a short amount of time based on the value of the DZ setting A larger setting will turn th
21. ng the latest technology to provide operating reliability unmatched for years to come When properly used the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Important Every effort has been made to ensure the accuracy of the information contained in this manual All parts supplied are selected to specially fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation 2 General UC4 5 System Layout Figure and Figure 2 illustrate the general layout of the UC4 5 system components Control Panel Bus Terminator EL Power Cable z 2 Way Coupler 12 3 Way Coupler Valve Block 8 Way Coupler p Er Roll Sensors Right Outer 4 P e Sensor f e 2 Optional Right Extension Cable Inner Sensor Main Lift Sensor Left Outer Sensor s Optional Left Inner Sensor Figure General UC4 5 System La
22. ort chassis For optimal performance minimize the distance from the boom frame roll sensor to the pivot point A and minimize the vertical distance between the chassis roll sensor and the pivot point B G G em 29 o EE Figure 19 Roll Sensor Mounting on a Trapeze Suspended Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 6 3 Roll Sensor Mounting Guidelines Center Pivot Booms When mounting the roll sensors mount the roll sensor without the temperature probe the boom frame and the roll sensor with the temperature probe on the chassis non pivoting portion of the sprayer For optimal performance minimize the distance between the roll sensors A and minimize the height from each roll sensor to the pivot point B Figure 20 Roll Sensor Mounting on a Center Pivot Suspended Boom 2 Ensure the roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 5 The chassis roll sensor can also be mounted inverted to mini
23. ponents will interfere with any sprayer parts or be pulled tight at any time Mount the valve block on the sprayer near the existing valve block 2 Use the supplied valve bracket to install che valve block 3 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes 3 8 deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 4 Use the remaining hardware to secure the block to the sprayer 5 Cut off excess threaded rod if necessary B Figure 30 Valve Block Mounting 27 8 4 Hydraulic Plumbing Electrically Teed Installation warning From this point on in the installation the booms will be inoperative until the hydraulics are fully installed After the NORAC valve is mounted the hydraulic hoses and fittings can be plumbed The plumbing for the hydraulic circuit is shown schematically in Figure 5 Disconnect the pressure and tank lines from the sprayer valve block and insert the two tees 01 between the hoses and the valve block Connect two hydraulic hoses HOI from the free ends of the tees to the pressure and tank port on the NORAC valve block Disconnect the existing boom tilt cylinder raise hoses from the sprayer valve block Plug the ports on the sprayer valve block F02 Connect the boom tilt cylinder hoses to the ports on the NORAC valve block The raise lines must be connected to the
24. sprayer throughout the full range of main lift motion 6 Roll Sensor Installation Before installing the roll sensors determine if the sprayer has a trapeze style center pivot style or high pendulum style boom For installation on a trapeze style boom refer to Section 6 2 For installation on a center pivot boom refer to Section 6 3 For installation on a high pendulum boom refer to Section 6 4 Figure 14 Trapeze Style Boom Center Pivot Figure 15 Center Pivot Boom Figure 16 High Pendulum Boom 16 6 1 Bracket Assembly Securely mount the roll sensors to the included roll sensor brackets using the 6 machine screw 2 The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer h Ng A Na 2 BAN E lt N y N Y N TE AN N Figure 17 Mounting Roll Sensor to Bracket Figure 18 Roll Sensor Orientation Connector Facing Right Wing 6 2 Roll Sensor Mounting Guidelines Trapeze Suspended Booms When mounting the roll sensors mount the roll sensor without the temperature probe the trapeze link boom frame and the roll sensor with the temperature probe on the trapeze supp
25. tch This connection will provide the hitch disconnect 6 Route CII to the vicinity of the valve block at the rear of the sprayer 71 Electrically Teed Installation C NS EN _ Enable gt alye Existing Valve Block K Jo _ V ve Block O EXIS t N 8 way Coupler To Existing _ Roll Valve Block Figure 25 Cable Layout for Electrically Teed Installations It may be necessary to connect to the Bypass valve To do this use the bypass interface cable C13 as shown in Figure 25 2 To control boom slant roll it will be necessary to use the roll cable C16 A See UC4 5 BC CABLE GUIDE cable ordering guide for more information 22 7 22 Hydraulically Teed Installation Existing Valve Block S way Coupler To Existing NIB J Bios Valve 1 lock NIB not used Figure 26 Cable Layout for Hydraulically Teed Installations To interface with the sprayer s main lift hydraulics the valve interface cable C12 shown in Figure 26 can be used 2 It may be necessary to connect to the Bypass valve To do this use the bypass interface cable C13 as shown in Figure 26 3 To control boom slant roll it will be necessary to use the roll cable C16 See UC4 5 BC CABLE GUIDE cable ordering guide for more information 23 7 3 3 Finishing
26. the Electrical Installation Connect the valve interface cable C03 to connector S6 on the valve extension cable CI I Connect the 2 pin connectors on the valve interface cable to the NORAC valve block as shown in Figure 27 The connectors on the valve cable C03 are marked RIGHT UP LEFT RIGHT DOWN and LEFT DOWN Cables labeled with UP go on the same side as the hydraulic hoses Figure 27 Valve Cable Connections Fasten the 8 way coupler to the boom with cable ties Connect P6 on CII to the 8 way coupler Connect both roll sensors to the 8 way coupler Connect the main lift sensor the 8 way coupler using cable C07 and 2 way coupler EI2 Cable C07 and item EI2 may not be needed if the 8 way coupler is mounted close enough to the main lift sensor Connect two cables C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler IMPORTANT Provide enough slack in all cables to account for the movement of the main tion parallel lift and FOLDING boom movement 24 8 Hydraulic Installation Warning Ensure all pressure has been bled from the system before d
27. tings kit is designed for either single acting or double acting hydraulics Not all fittings are used for each installation AA Important The use of dielectric grease is not recommended on any NORAC electrical connections Important To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used 4 Installation Style A This install may require additional electricallhydraulic components Do NOT proceed with install until all parts are available In general there are two styles of installation that can be done with the NORAC UC4 5 Spray Height Control system Electrically Teed Installation and Hydraulically Teed Installation 4 Electrically Teed Installation Electrically Teed Installation is the preferred style of installation However this style can be done only if the sprayer valve block has individual electrical wiring to control each boom function e g left up left down right up right down main up and main down A Figure 4 and Figure 5 show the Electrically Teed installation in its general installation configuration Slant Rkoll Left Slant Roll Right LC gt ain UI aIr Down E gt EXISTING Peta Lert VE sprayer spray Left
28. wo orifices F08 into the B ports with the notch facing out 4 Install the 6 6 F07 fittings into the B ports Tighten to 18 ft lbs 24 Nm 5 Install the 6MBP F09 plugs into the A ports Tighten to 18 ft lbs 24 Nm Fitting F07 is a special fitting if an additional coupler is required contact NORAC 25 NCB LINE ORIFICE SQ NOTCH FACING OUTSSY Figure 28 NORAC Valve Block Details Single Acting 8 2 Valve Assembly Double Acting Ona clean surface remove the plastic plugs from the block 2 Install the 6MB 6M F07 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm UJ Insert the two orifices F08 into the B ports with the notch facing out A Install the 6 6 F07 fittings into the B ports Tighten to 18 ft lbs 24 Nm 5 Insert the two orifices F08 into the A ports with the notch facing in 6 Install the 6 6 F07 fittings into the A ports Tighten to 18 ft lbs 24 Nm Fitting F07 is a special fitting if an additional coupler is required contact NORAC LINE ORIFICE SL NOTCH FACING INN Bf N JB LINE ORIFICE SQ NOTCH FACING UTS Figure 29 NORAC Valve Block Details Double Acting 26 8 3 Valve Block Mounting Important Ensure no hydraulic com
29. yout Self Propel Type 18 AWG Control Panel Bus Terminator 2 Way Coupler 12V Power Cable 3 Way Coupler Valve Block 8 Way Coupler ma Right Outer Roll Sensors Sensor Extension Cable 4 a Optional Right Inner Sensor Main Lift Left Outer Sensor Sensor Optional Left Inner Sensor Figure 2 General UC4 5 System Layout Pull Type 3 Kit Parts The following diagrams illustrate the EUI kit specific parts of the NORAC UCA 5 system Interface cables power cables hoses and fittings are shown in this manual and may not be included Cables are available separately from NORAC Please refer to the UC4 5 Generic Cable Ordering Guide P N UC4 5 BC CABLE GUIDE for cable ordering information available at www norac ca 3 1 Kit Overview N V SA N p 22 AN NS rg 0 E ut Figure 3 EUI System Parts NOTE Parts shown in blue are NOT included in this kit and must be ordered separately 3 2 List of Parts Item Part Number Name Quantity 3 3 Hydraulic Fitting Details P N 44865 34 Part Number Quantity Picture 103312 MALE ADAPTER 6MB 6MJ ORIFICE INSERT 047 IN ONE WAY ar Fitting Name 6M OR 90 Example SIZE 90 ANGLE SWIVEL 1 16 GENDER MALE J TYPE OR FEMALE OR FLAT GENDER FACE SIZE Important This fit
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