INSTALLATION MANUAL SIDEBELT NEST
Contents
1. 336270 into the guiding rails under the drive unit EISEN 130370 _ 125420 T2 U6 124 K a 316476 336270 Copyright 1995 Vencomatic BV All rights reserved Ay atcomanc Side belt nest 2 Screw the connecting strips between the table and the belt guides 134175 together with the protection angles to the table top with hex bolts M6x16 and hex nuts M6 Fix the drive unit to the shortened belt guides and weld the belts Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 22 Connect the electrical box according to the electrical drawings Connect the motor and the end switches according to the electrical drawings set the end switches according to the appendix Set the timer according to the appendix Your nests are ready for use CH 44 IALA KA SA h E E Y Copyright 1995 Vencomatic BV All rights reserved AUDUGN Q A N 4 110 4 OD H EN COMA TIC Timer 23 Appendix A Setting the timer Introduction The LACRON timer is a programmable time switch with two channels Channel A controls the nest floors and channel B controls the optional nest lights The clock can be programmed to automatically open and close the nests and switch on and off the nest lights Setting up a new clock 1 Before you use the clock it must be p2. ERR SMM GC KC A OIA SEH CR Lf Us 00 L 14 x 4 Y d data dei OX d 134032 164817 Copyright 1995 Vencomatic BV All rights reserved Ay atcomanc Side belt nest 14 Stick the cellular tape 136017 to the inside of the outer belt guide appr 2 cm above the conveyor belt SE A 136017 i lt SS e o a o 0 Place the 16 mm diameter tubes 136218 on the nests in the recesses in the partition walls Connect the tubes with PVC sleeves 5 8 136219 ST L 136218 Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 15 Press the covers for the roller tubes 134027 on the roller tubes 134031 This step can be done in advance of nest assembly 134031 134027 oe Ei Press the spindles for the roller tubes 134043 through the ridge points of the partition walls Secure the spindles with 6 mm diameter starlocks 151069 Fix the roller tubes with the covers on the spindles 134043 151069 pie E af E o SC ep EE a Se BR ES a Ga e e Ven cet a S sek ne pr d mg nb et a d e r KZ Kaf en Kee ae EC Se a j Ss Kei K ESS a LES Les Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 16 Place the roof plates 133059 on the nests Set the roof plate
3. in the beginning and the end of the row Leave appr 10 cm sticking out Fix the C brackets 134991 on the undercarriages and on the partition under carriages with blind rivets 5x8 171242 171242 134471 The following 3 steps should be carried out together 1 Place the Vencoboard partition walls 133069 on the undercarriages Where there is a walkover you should only place the outer partition walls of the entire walkover 133069 Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 8 2 Screw the lower beams of the rear walls 138066 to the partition walls with hex bolts M6x30 131030 and hex nuts M6 231005 Tighten the bolts and nuts handtight 131030 3 Screw the upper beams of the rear walls to the partition walls with hex bolts M6x30 and hex nuts M6 Tighten the bolts and nuts handtight Now tighten the bolts and nuts through the lower beam of the rear walls tight If necessary add a washer M6x18 311199 between the partition wall and the upper beam to avoid tilting of the partition walls Check the vertical level on partition boards often during rear wall installation Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 9 Where there is a walkover screw the 2 walkover beams 133220 between 2 partition walls with 4 chipboard screws 5x5
4. 0 231003 per beam so that the beams rest on the undercarriages and at the same time the outsides of the beams correspond with the outsides of the partition walls 133220 231003 Fix the partition walls to the C brackets with chipboard screws 4x30 161099 Use only the lower hole in the C bracket Tip A screw bit 9 6475 has been provided to work with these screws Copyright 1995 Vencomatic BV All rights reserved 10 Side belt nest ENCOMLATIC screw the gauze floors between the partition walls with hex bolts M6x35 641084 Screw the frame brackets 136212 or 136209 to the gauze floors 118108 with hex and hex lock nuts M6 641061 Let the gauze floors rest on the lower beams of the bolts M6x30 131030 and hex nuts M6 Hook the rubber mats 134085 or 134088 onto the gauze floors this bolt acts as the pivot for the rear walls Do not tighten the lock nuts too tight nest floor 641061 Copyright 1995 Vencomatic BV All rights reserved 11 Side belt nest ENCOMLATIC Stick the belt supports 134258 90 turned in the outer belt guides side plates Fix the inner belt guides 130253 to the belt supports At a walkover use a high belt guide 130304 instead of a low belt guide Push the inner belt guides towards the nests and fix the belt
5. VY eNcomaric INSTALLATION MANUAL SIDEBELT NEST Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 1 Please read and understand this entire manual before unpacking and beginning assembly of the nest Tip 10 mm socket has been provided to assemble all M6 bolts and nuts 7 mm drill bit has been to clean bolt holes when necessary Press the bronze plain bearings 136215 or 136669 into the undercarriages 194987 screw the legs in the undercarriages with hex bolts M8x20 631015 631015 Se ae E D 136215 136669 194987 me z Fix the side plates 194989 or 190702 to the undercarriages with 4 taptite screws 911068 and 2 hex bolts 911068 and nuts 231105 Attention Check especially in the beginning if you set the undercarriages up square measure the distances between the legs crossways these should be equal 194989 190702 44 Ar A UU A2 Tip Assemble the entire frame with hex bolts and nuts hand tight only Check if it s square then screw in all taptite screws and retighten the bolts and nuts Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 2 lf you are using slat support tubes optional you should fix the supports for the slat tubes 130046 or 130047 together with the side plates to the undercarriages with the aforementi
6. e hours Set the minutes oS Press the enter key one time to store the program c Display the current time The nest lights have now been programmed to turn off at the desired time Programming the lights to turn on Press this button until a small triangle appears beside the B on the left side of the display 2 Command lights on An O will appear beside the triangle and the B in the display Press this key until all numbers 1 7 are lit at the bottom of the display lt a Set the hours os Set the minutes ENTER Press the enter key one time to store the program By Display the current time You have just programmed the lights to come on at the desired time Copyright 1995 Vencomatic BV All rights reserved ENCOMATIC Timer 26 Reviewing the programs 7 Press es The clock will show the number of free memory places If the display reads CL 28 this means there are 28 memory places free There are 30 memory places available Once more press The clock now shows the first program s time and operation For example if channel A shows an O the nests are programmed to open at the time displayed Every time you press this button you will see the next programmed switch time When you press ams you will return to the time display Erasing a program Press c until you reach the switch time you want to clear Press 4 The switch time will now be cleared CM C
7. ey 134172 Green Block 2 ft length 134165 3 ft length 134769 Strip 2 ft length 134170 Brush 10 135032 3 ft length 134853 20 135349 Spindle 10 134168 20 134350 ee eee SS Threaded Rod Egg belt 2 ft length 134171 3 ft length 131271 ISS 231002 n ji p ILLA 134169 J Belt Idler Belt 136266 334540 231001 idler Shaft Caged Roller 134239 10 135031 20 134346 Copyright 1995 Vencomatic BV All rights reserved
8. guides to the undercarriages with blind rivets 5x8 171242 Copyright 1995 Vencomatic BV All rights reserved Ay atcomanc Side belt nest 12 Press the egg bumper profile 130495 over the inner belt guides Cut a part of the side plates off of the last undercarriage so that you can fix the return station to the last undercarriage lS Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 13 Assemble the return station 137200 or 137202 place the stud M16 231001 with the 2 hex nuts M16 231002 in the T barred leg 195013 Screw the leg support 134169 to the return station with hex bolts M6x16 231105 and hex nuts M6 Fix the T barred leg to the leg support with hex nuts M16 Fix the Z bracket 130357 to the return station with blind rivets 5x8 Fix the assembled return station to the last undercarriage with blind rivets 5x8 231002 138044 ote 231105 eg Ti 134169 S V l 231001 DEE RSR y a w 130357 j i 195013 Es Pull the conveyor belt 134032 or 164817 from the front of the house under the belt supports through the return station and back to the front of the house Attention Guide the conveyor belt in the return station between the return belt roller and the stud M8 see Appendix C The belts will be welded later AXIS DIN 4544 GEN E OO YU Za yy 4 o
9. isplay d Press this key until all numbers 1 7 are lit at the bottom of the display hD C Set the hours gt Set the minutes oS Press the enter key one time to store the program Display the current time You have just programmed the nests to close at the desired time on every day of the week Next we can program the time to automatically open the nest Programming the nests to open as Press this button until a small triangle appears beside the A on the left side of the display Command nests open An O will appear beside the triangle and the A in the display Press this key until all numbers 1 7 are lit at the bottom of the display SEN Set the hours ers Set the minutes ENTER Press the enter key one time to store the program By Display the current time You have just programmed the nests to open at the desired time on every day of the week The next step is to program the nest lights on and off Copyright 1995 Vencomatic BV All rights reserved Mc Timer 25 Programming the optional nest lights to turn on and off automatically Programming the lights to turn off This button is the Program key Press it until a small triangle appears beside the B on the left side of the display C Command lights off An T will appear beside the triangle and the B in the display Press this key until all numbers 1 7 are lit at the bottom of the display c gt Set th
10. lear Memory Do not be afraid to start over from the beginning or try different things you can do no damage to the clock or nest by programming it It may take 24 hours for the clock to catch all of the programs you have entered If the clock has been disconnected for more than a few minutes it may be necessary to reprogram the clock starting from the beginning of this instruction Copyright 1995 Vencomatic BV All rights reserved Drive unit ENCOMATIC Appendix B Drive unit parts breakdown Pinch roller 334540 Drive roller 134071 white 134070 black Waste container K 336270 SE Double chain 136129 Sprocket shaft 136280 Sprocket gearbox 136281 Closing link 136130 Sunk key 316241 Bearing 316235 e Motor amp gearbox SK12063L 4 370W 137091 Motor only SK12063L 4 370W 927175 Motor amp gearbox SK12063L 4 550W 137013 Motor only SK12063L 4 550W 137128 e Options for connection to cross conveyor Rod conveyor table top 2 required 134743 Bracket to mount transfer brush 10 134234 Transfer brush 134043 e Weight roller kit 139377 Copyright 1995 Vencomatic BV All rights reserved SC 27 Drive roller shaft 134430 Tension assembly M8 nut 631016 Collar 134174 M8x80 bolt 131225 M8 washer 131214 Light duty spring 316243 Heavy duty spring 130490 Shaft 12x330 134505 ENCOMATIC Timer 28 Appendix C Egg belt routing at return station Pull
11. oned taptite screws and bolts Attention Use 1 support per side per undercarriage The next support will be fixed with blind rivets with the next undercarriage D 4 g 130046 130047 w Fix the partition undercarriages 194988 between the side plates with taptite screws 911068 and bolts 231105 Use the middle holes in the side plates Attention Make sure the flat side of the partition undercarriage faces the front of the house because otherwise the sharp side of the partition undercarriage can wear through the conveyor belt 194988 d Toward rear of a nest system Toward collection table Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 3 If you are using slat support tubes you should fix the supports for the slat tubes next to the partition undercarriages with taptite screws 911068 and bolts 231105 Fix the supports for the slat tube on the side of the partition undercarriage where there is no support fixed to the undercarriage next to it When you reach the middle of the nest row or 1 4 and 3 4 when using 2 flapmotors place the motor support 194990 with the legs 194990 Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 4 After water or laser leveling the undercarriages lock the leg position in the undercarriages using
12. owered for at least 1 minute to charge its internal battery 2 Make sure that the toggle switches on the control panel are set to Clock and Auto to allow the clock to control the nest flaps and lights 3 Press the two clear buttons gt and together This resets the memory of the clock The nest motors will run the flaps to the open position and the nests lights will come on The clock should now read 06 00 with an O and a triangle shown beside both the A and B at the left of the display and is now ready to be programmed 4 Set the current time Setting the current time The Lacron clock uses 24 hour or military time For example 9 00 a m will be displayed as 9 00 and 3 00 p m will be shown as 15 00 Press this button once to start setting the time d O Set the day Use Sunday as day 1 Monday is day 2 etc as set the hours keeping in mind the 24 hour clock om Set the minutes as Store the time You are now ready to set the times that you wish your nest to open and close Copyright 1995 Vencomatic BV All rights reserved ENCOMATIC Timer 24 Programming the nests to open and close automatically Programming the nests to close an This button is the Program key Press it until a small triangle appears beside the A on the left side of the display C Command nests close An T will appear beside the triangle and the A in the d
13. s between the upper beams of the rear walls and the partition walls Tighten the hex bolts and hex nuts through the upper beams of the rear walls and the partition walls 133059 I Screw the fill up plates 134949 on the C brackets through the upper holes of the C brackets with chipboard screws 4x30 161099 Kg Copyright 1995 Vencomatic BV All rights reserved 17 Side belt nest ENCOMLATIC Screw the run in plate brackets 134206 directly above the C brackets against the partition walls with chipboard screws 4x30 161099 Place the run in plates on the run in plate brackets Te Re KA ON fi Copyright 1995 Vencomatic BV All rights reserved 18 Side belt nest ENCOMLATIC Push the racks 130747 or 130723 through the pinion houses and screw them to the frame brackets on the gauze floors with hex bolts M6x50 and hex lock nuts M6 The set screws in the pinions should stay reachable when the racks are fixed to the gauze floors Attention The drive shaft of the pinions is not in the middle of the undercarriages Attention Make sure the teeth of BOTH racks point towards the drive shaft so that the set screws are still accessible when the rack is fixed to the gauze floor Try to push a rack through the pinion house correctly Tip Pull the rack back out until the rack is just out of the pinion house Remember the position of the pinion When yo
14. selfdrilling screws 190488 190488 screw the gearbox 137161 to the motor support with 3 hex bolts M10x20 151070 Bolt the motor 900346 to the gearbox using 3 8 bolts 900094 and lockwashers 900095 151070 137161 O o 900346 de Tip Bolt the motor gearbox to the motor support on a workbench for easy installation Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 5 Push the extension shafts 136213 through the undercarriages Don t forget to slide on the pinions with housings 136207 136214 or 136 719 2x2 sets per undercarriage 136213 ai D 2e 136214 SR a lw Screw the sprocket tube connections 130006 to the extension shafts where a motor support is placed with 2 hex bolts M8x50 131106 and 2 lock nuts M8 631009 131106 130006 _ a Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 6 Connect the sprocket tube connections to the flap motors with the double chains 5 8 136129 and the double chain closing links 136130 136129 136130 e e e ser Connect the extension shaft with cylinder head socket screws M8x40 131179 and lock nuts M8 Copyright 1995 Vencomatic BV All rights reserved EN COMA TIC Side belt nest 7 Saw the ends off the extension shafts
15. u make sure the next pinion is positioned the same way the set screws will be reachable when the rack is fixed to the gauze floor Tighten the set screws in the pinions very well set screws Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 19 To make the lead through through the wall you must cut the spare side plate 194989 or 194702 and the spare high belt guide 130304 to size Cut a piece off both sides of the side plate and the belt guide so that you can use the holes that are already in the plates and so that the press throughs are opposite to each other Stick the belt supports in the belt guides and fix the belt guides to the first undercarriage with blind rivets 5x8 and taptite screws 911068 Copyright 1995 Vencomatic BV All rights reserved ENCOMLATIC Side belt nest 20 Assemble the drive unit Insert the legs 136466 and secure with hex bolts M8x20 to the drive unit screw the aluminium strip 136420 to the side of the rear side of the tabletop 134706 where the conveyor belt does not run Use 4 metal screws 5 5 mm diameter x 13 mm long 131215 Place the rubber of the table top 136524 on the tabletop Place the tabletop on the drive unit Place the cover 134705 on the drive unit and screw the front of the cover with 4 metal screws 5 5 mm diameter x 13 mm long to the frame of the drive unit Push the waste containers
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