INSTALLATION MANUAL MODEL LC2000
Contents
1. 1A 091002 Aue pue uaam q SY3LIWVYWd ALLIN3 LOVLNOO AHQ OI1dO OH120313 51 JAYS ATIVOISNIB INI H3HL3901 SAVM3OVH 340 HO LINGNOD NI NAY 38 LONNVO 359 ATIVOISNIBLNFNON 07 Vd3N ISNV 3009 TvOlH19313 TVNOLLYN 30 08 3ONVQHOOOY NI TIVLSNI SHIM 9NIHIA LOdNI 34VS ATIVIISNIULNI 2 SNOGHVZVH SCISNI LNNOW H3A3N SV38V SNOGYYZVH NON ANY SNOQUYZYH JHL 30 ONIGIAIG OL TVOLLOVHd SV 38019 SV LNNOW ONLLNNOW 3 T0SNOO E 3 10385 3SIWH3H1O SSIINN 8 1 SLNANI HOSN3S NOILYTIVLSNI 3H0438 AT10438V9 GV3t SILON INVLYOdWI W ODFaDFNH suondo 10 jenueyy uonejje suj pieg fejed 1015 S 1 NON suondo p1eo 19 10J 91 6 enuey 0 SLANI HOSN3S SNOILO3NNOOH3ANI umoys Peg jeuondo 51 LOTS SNOILVOINDIAWOO ALIVIO Q3ZISH3AO NMOHS TVNH31NI 000297 310SNOO 13A31 LNIOd MV31 Diagram Safe Wirin insicall Intr Figure 3 1 01 17 07 LC2000 Installation doc PAGE 16 LC2000 INSTALLATION MANUAL 40 40 10 9 uonoejes algeo 0002071 0099 0099 0099 0099 OOOLL 00091 000 00 LL SION 335 1334 H19N31 WANIXYN TINNVHO 31ON 335 1333 HLONAT IWLOL2. PNEUMERCATOR VOLTI POINT Liquid Level Control Systems LEAK SENSOR MONITORING SYSTEM INSTALLATION MANUAL i o i looooooo f LC 2000 Oz Os Os Oe Or U 000000 1599900001 2 8 dg 3 1000000001 Boooooooof MODEL LC2000 COPYRIGHT 2007 PNEUMERCATOR INC 120 FINN COURT FARMINGDALE NY 11735 TEL 631 293 8450 FAX 631 293 8533 http www pneumercator com INSTALLATION MANUAL LC2000 Note A separate OPERATING MANUAL is available but NOT required for LC2000 installation Section Section Section TABLE OF CONTENTS SAFETY INFORMATION PRODUCT DESCRIPTION General System Overview Control Console Liquid Leak Sensors INSTALLATION DETAILS Installation Checklist Control Console Installation Leak Sensor Installation Steel Tanks Leak Sensor Installation Piping Sumps and Dispenser Pans Vaulted Tank Leak Sensor Installation Fiberglass Underground Tanks Leak Sensor Installation Fiberglass Underground Tank Reservoirs WIRING INSTALLATION AND DIAGRAMS System Intrinsic Safety Wiring Power Wiring Sensor Wiring amp Splices Programmable Relay Outputs Contact Closure Inputs Data Communications Wiring System Setup Carrier Insert Instructions INSTALLATION MANUAL LC2000 A IMPORTANT SAFETY INFORMATION This manual contains instructions for installing electrical hardware in explosion hazard areas The following warnings must be
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4. LNAWLYVdNOS S 1 FIOSNOO NI TVNIWH3 L GHS OL q31O3NNOO 38 LSNW 5 FHL NI dl GAYINOAY LON SI 318VI 5 SHOSN3S O1dO S HOSN3S Yad 318V9 WAWIXVW 1 WNNIXVN TANNVHO SYOSNIS V31 TIV HLONAT 318VO Q3NISINOO TVLOL SHOSN3S V31 HLONATAVLOL 59802 1v201 318VMOTTV 41 WINE 15 5 S Gad 13IHS NON SN 5491512395 IHAL L4 HNZ 0 SONVLONGNI TVNIINON V 3AVH 921412345 5 17 SHLON 0022 00 2 LHMIG34 9958 g s 008 008 1HM 034 418 98096 s 0092 0092 IHM Q3U M18 2289 8096 5 LHM Q3 00 00 2 Q3H W18 DELL evb8 SN 0011 573 00 0 853 seues 92859 YOSN3S OLdO JUIM E 7 SLON 338 338 2802 90109 N30139 6 LON 338 1333 H19N31 1333 SUFHAUNLIVANNVN INNWIXVW T3NNVHO HLONATIVLOL ALAAVS 5 NOILOATAS 3 18VO Safe Cable Selection Guide PAGE 17 Figure 3 2 Instrinsicall 01 17 07 LC2000 Installation doc INSTALLATION MANUAL LC2000 5 Pull properly marked 2 to 4 conductor wiring depending on sensor configuration for each sensor through the conduit leaving at least 24 inches excess at both console and junction box ends for final connections The field wires must be resistant to hydrocarbon liqui
5. ssna MEE Mrs TANVd 39IAH3S V dO WILYVd SNOILONYLSNI 9 ANNOYD 531935 SWL 000297 iLNVLYOdNI Figure 3 3 LC2000 AC Power Wirin LC2000 Installation doc PAGE 19 INSTALLATION MANUAL LC2000 3 3 SENSOR WIRING amp SPLICES WIRE SPLICE AND SEAL INSTRUCTIONS 2 CONDUCTOR PAIRS KIT 10585 2 WARNING USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE DO NOT USE FOR AC WIRING 2 STRIP WIRES FIELD CABLE 1 25 SLEEVE PROBE FIELD CABLE SHIELD WIRE HAS NO CONNECTION 2 WIRE SENSOR 1 25 USE TO SEAL 2 WIRE OR MP46x PROBE SENSOR AND OR MP46x lt CABLE 75 PROBE CABLE SPLICES EN TWIST WIRES PULL ONE TWISTED LEAD PAIR SNAP ON OUTER SLEEVE THROUGH EACH V AND BEND OVER DO NOT REUSE PNEUMERCATOR Bulletin 179 Rev C 02 09 05 Level Control Systems Page 1 of 1 Figure 3 6 2 wire sensor Splice Kit Instructions PAGE 20 LC2000 Installation doc INSTALLATION MANUAL LC2000 WIRE SPLICE AND SEAL INSTRUCTIONS 3 CONDUCTOR PAIRS KIT 10585 3 WARNING USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE DO NOT USE FOR AC WIRING 2 STRIP WIRES 1 25 FIELD CABLE 75 s 1 SLEEVE SLEEVE 3 WIRE SENSOR u x 75 SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR 3 TWIST WIRES N PULL
6. AND EQUIPMENT DAMAGE The following points should be reviewed in preparation for installation and again when installation is complete 1 2 Review Figure 3 1 to ensure that all of the safety wiring requirements have been met Check that all equipment at job site matches the DESIGN DRAWING SPECIFICATIONS for the tank sizes and control features required The console should be located as close as possible to the demarcation point of the hazardous area Never mount inside the hazardous area POWER to the console should be properly wired to a DEDICATED 120 240 VAC CIRCUIT BREAKER No other equipment can be powered from the same circuit breaker as the LC System cannot be connected to equipment that uses or generates more than 250 volts with respect to earth All LC grounds must be terminated at the GND BUSS BAR in the same service panel as LC power A grounding rod coldwater pipe or other connection should not be used Refer to Figure 3 3 for illustrated details The sensor inputs are different intrinsically safe circuits and must be installed in separate cables or in one cable which has suitable insulation Refer to NEC Article 504 30 b or CEC Appendix F6 3 for additional information Do not drill or modify enclosure Use only knockouts provided Failure to comply will void warranty and may present a safety hazard 5 cabling should be selected from the Cable Selection Chart in Figure 3 2 Each sensor wire cable run SHOU
7. DRAWING NO 20072 REV N C Figure 2 1 Control Console Interior LC2000 Installation doc 01 17 07 PAGE 9 INSTALLATION MANUAL LC2000 EXTERNAL LEAK SENSOR INSTALLATION The interstitial or double wall space of steel tanks and vaulted tanks as well as many other secondary containment areas can be fitted with either DISCRIMINATING or NON DISCRIMINATING leak sensors Also for float type non discriminating sensors switch actuation may be factory set for either NORMALLY OPEN or NORMALLY CLOSED 2 3 LEAK SENSOR INSTALLATION IN STEEL AND VAULTED TANKS Check the specific design drawings for the job or choose the sensor type desired from Figures 1 4 and 1 5 Install sensor per Figure 2 2 as follows 1 Remove the watertight CORD CONNECTOR supplied by sliding it off the sensor cable 2 Thread the watertight CONNECTOR into the top of a 2 by 1 2 reducer bushing or monitor pipe cap pre tapped for a 1 2 NPT hole The use of any standard monitor cap from 2 to 4 pipe size is recommended The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be provided by the installer 3 Measure the MOUNTING HEIGHT from top to bottom of monitoring pipe 4 Feed the sensor cable through the watertight CONNECTOR from the BOTTOM SIDE of the REDUCER or CAP fitting to a cable length suitable for the MOUNTING HEIGHT or to allow sensor to rest on the monitor pipe bottom or as required by local codes Cable may be cut or extended to prop
8. PROPERTY LOSS AND EQUIPMENT DAMAGE 1 82 8 DENOTES CONDUIT KNOCKOUTS B1 amp B4 DENOTES CONDUIT HOLES NON INTRINSICALLY SAFE CONDUIT OPENINGS AND DESIGNATED USES 1 2 NPT CONDUIT SIZE A1 COMMUNICATIONS CABLES INTRINSICALLY SAFE CONDUIT OPENINGS AND DESIGNATED USES 3 4 NPT CONDUIT SIZE B1 amp B2 I S SENSOR INPUTS 3 4 NPT CONDUIT SIZE RELAY OUTPUTS AND NON I S SLOT B4 POWER AND 1 5 GROUNDS OR EQUIVALENT DRAWING NO 20071 REV N C Figure 1 3 LC2000 Designated Conduit Locations LC2000 Installation doc 01 17 07 PAGE 5 INSTALLATION MANUAL LC2000 1 3 LIQUID LEAK SENSOR DESCRIPTION LC2000 can be integrated with a variety of liquid sensors used for monitoring secondary containment areas around tanks and pipes The maximum is 8 sensors depending on the overall job configuration check the specific job design drawings for the actual number and type specified Figures 1 4 through 1 7 show four 4 typical sensor types provided by Pneumercator with their most typical applications Other non Pneumercator models may be used however their use with LC2000 should have been approved before attempting to wire them into the system 25 LONG 25 LONG 18 AWG CABLE 18 AWG CABLE CABLE GRIP NYLON TEFLON 304 STAINLESS 304 STAINLESS STEEL STEEL 4 00 316 STAINLESS FLOAT STEEL FLOAT 4 2 LIQ i 1 2 LIQUID H TRIP m I TRIP POINT a LS600 LDBN LS600 LDS
9. RESERVOIR FIBERGLASS TANK DRAWING NO 20019 REV C Figure 2 5 Hydrostatic Leak Sensor Installation in Fiberglass Tanks LC2000 Installation doc 01 17 07 PAGE 14 INSTALLATION MANUAL LC2000 SECTION 3 WIRING INSTALLATION AND DIAGRAMS A CAUTION Leak sensors connected to the LC2000 are usually installed in explosion hazard areas typical of hydrocarbon fuel tanks For these applications it is CRITICAL that electrical conduit and wiring be installed by qualified installers familiar with all provisions of the National Electrical Code relating to equipment intended for use in EXPLOSION HAZARD areas The primary concern is to maintain physical separation between intrinsically safe and non intrinsically safe wiring by running separate conduit attached to the control console at the designated knockouts ALL conduits carrying sensor wiring into the hazardous area MUST be fitted with standard vapor seal off fittings at all field junction boxes and again where the conduit first enters the non hazardous area FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE 3 1 SYSTEM INTRINSIC SAFETY WIRING Figure 3 1 is a typical System Wiring Diagram that must be followed when running conduit and wires between the HAZARDOUS TANK area and the NON HAZARDOUS CONSOLE area This follows UL and other codes for proper installation SENSOR WIRING INSTALLATION Refer to Figures 1 3 through 1 7 for console conduit opening
10. product instruction manual and followed all precautions PCO will fulfill the terms stated in our warranty obligation Under no circumstances does the warranty provide a remedy in excess of the equipment No other expressed or implied warranty is given by PCO PCO shall not be liable for consequential damages or any expenses incurred by the user PNEUMERCATOR Liquid Level Control Systems 120 Finn Ct Farmingdale NY 11735 631 293 8450 Fax 631 293 8533 Distributed by
11. D RISER PIPE CAP W VAPOR SEAL LIQUID TIGHT CABLE GRIP MANHOLE 1 2 OR 3 4 CONDUIT TO CONSOLE OPTIONAL PADLOCK BY CUSTOMER COIL amp SECURE EXCESS PULL CORD DO NOT REMOVE THE PULL CORD 4 SCHEDULE 40 OR 2 SCHEDULE 40 RISER PIPE RISER HEIGHT LEAK SENSOR CABLE PULL CORD LEAK SENSOR MODELS LS610 OR ES825 TANK ANNULUS DRAWING NO 20018 REV C Figure 2 4 Dry Leak Sensor Installation in Fiberglass Tanks 2 6 HYDROSTATIC LEAK SENSOR INSTALLATION IN FIBERGLASS TANK RESERVOIRS The model RSU800 sensor uses dual float that senses a HIGH and LOW liquid level within the reservoir If a tank leak occurs through either wall of the DOUBLE WALL tank the liquid level in the reservoir changes When it reaches the upper or lower limits of the sensor a contact closure is transmitted to the control console Instructions per Figure 2 5 HYDROSTATIC LEAK SENSOR 1 The tank reservoir should be fitted with a 4 inch RISER PIPE and CAP supplied by THE INSTALLER The riser should be at least 12 inches long as measured from the reservoir opening The riser cap may be any standard type but as a minimum it should have a 3 8 NPT tapped hole to accept the CORD GRIP CONNECTOR SUPPLIED BY PNEUMERCATOR or contain its own suitable cord grip An alternate method is to drill and tap the wall of the riser pipe The use of a riser cap with a VENT TUBE is only recommended where local installation requires one 2 If the r
12. H3SNI H3lHHVO 31dWvXxa S000 L0S 999 T38vi gt Spurios LOVLNOO DNI 98V ANVANOI SN3SH3N3 91 61 SuasNadsia 21 6 593599510 8 5 SuasNadsia v SuasNadsia 51 S31dWvX3 138v1AHOSIAQV eme E LL MOT tl 1 1 H9IH 38 OSIY AVN NOLLVINHOHNNI 1498V1 Q3Q33N SV NOLLVWHOSNI LOVLNOOD AON39H3IN3 AHOSIAQV LNIdd NI 7114 OL woosoyeosewnaud GYOINMOG HO 9 NO SLVIdWAL ASN S138V1 Il ONY 3dAL GalNIHd 3Hd 133HS X w b 8 13971 12 ALON LZ L Z9ZELE S138V1 LH3SNI GNV SAdAL 01 17 07 LC2000 Installation doc PAGE 26 PNEUMERCATOR LC SERIES LIMITED WARRANTY Pneumercator here and after referred to as PCO warrants its LC Series family of products to be free of defects in material and workmanship for a period of Twelve 12 months from date of installation or Fifteen 15 months from date of invoice whichever comes first During the warranty period on the LC Series PCO or factory third party independent representatives will repair or replace the product at the location where it is installed at no additional cost to the customer Packages must be inspected upon receipt for damage missing parts and or manuals PCO must be contacted by telephone immediately with a description of
13. INCHES MM DI Figure 1 2 LC2000 Console Outline 9 27 32 249 94 10 5 8 269 75 11 11 32 288 04 A WARNING The console is designed for Ordinary Location Non Hazardous installation only as defined by Underwriters Laboratories UL and the National Electrical Code NEC DO NOT install where flammable vapors may be present FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE LC2000 Installation doc 01 17 07 PAGE 4 INSTALLATION MANUAL LC2000 The console should be located in an area that is easily accessible to the personnel responsible for operation and maintenance of the system Metal conduiting is recommended and may be required by local codes All outdoor conduits must be watertight All conduit entries are provided on the bottom of the enclosure Remove conduit knockouts only for those entries being used If a knockout is removed but the entry will not be used it must be sealed with an appropriate plug WARNING Do not drill or modify enclosure Use only knockouts provided FAILURE TO COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE A WARNING Conduit entries must only be used for their designated purpose in order to assure safe operation and to maintain safety certification FAILURE TO COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN PERSONAL INJURY
14. IPMENT DAMAGE OPTIONAL RELAY CARD RELAY OUTPUTS CONTACT CLOSURE INPUTS STANDARD RELAY OUTPUTS CLOSURE INPUTS DRAWING NO 20051 REV N C Figure 3 9 Relay Output Contact Closure Input Layout Optional 4 Relay Output 4 Contact Closure Input Expansion Card shown LC2000 Installation doc 01 17 07 PAGE 23 INSTALLATION MANUAL LC2000 3 5 DATA COMMUNICATIONS WIRING The console s power area is equipped with three 3 communications ports that are assigned as follows One 1 for external EIA RS 232 Interface to externally mounted computers or modems One 1 for external EIA RS 485 Interface to externally mounted PNEUMERCATOR smart peripheral control devices One 1 for use with an optional communications expansion board Figure 3 10 shows the locations of these ports A CAUTION All communication terminations are located in the NON INTRINSICALLY SAFE side of the LC2000 console ALL wiring to these terminals MUST enter the designated conduit opening Refer to FIGURE 1 3 FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE OPTIONAL _ 7 N COMMUNICATIONS CARD OPTIONAL RELAY CARD RS 232 CONNECTION RS 485 CONNECTION STANDARD RELAY OUTPUTS STANDARD CONTACT CLOSURE INPUTS DRAWING NO 20075 REV N C Figure 3 10 Non Hazardous Expansion Option Installation LC2000 Installation doc 01 17 07 PAGE 24 INSTALLATION MANUAL LC2000 3 6 SE
15. LD NOT EXCEED THE MAXIMUM DISTANCE RATING ON THE CABLE SELECTION CHART Color coding or numbering is highly recommended WATERPROOFING FIELD WIRE SPLICES using factory supplied splice kits is required for proper system operation LC2000 Installation doc 01 17 07 PAGE 8 INSTALLATION MANUAL LC2000 2 2 CONTROL CONSOLE INSTALLATION The console is the center of operations for any tank monitor system therefore its location should be selected for the operators convenience or as specified on the DESIGN DRAWINGS Select a flat wall surface and prepare it with four wall mounting inserts to accept up to 1 4 inch size bolts Allow sufficient room for door to open and for conduit runs to enter ONLY THE CONSOLE BOTTOM See Figure 1 2 for console dimensions Note that the console is divided into two electrical areas NON INTRINSICALLY SAFE LEFT SIDE INTRINSICALLY SAFE RIGHT SIDE for Power and Control for Sensor signals Figure 2 1 shows the console interior again indicating the power and signal separation THIS SEPARATION MUST BE MAINTAINED when conduits are connected Refer to Section 3 for electrical conduit and wiring LOCK 1 S COMPARTMENT COVER SHOWN OPENED OPTIONAL PRINTER ENABLE SAVE BUTTON 1 5 SENSOR RS 232 CONNECTION INPUTS COMMUNICATIONS PORT FUSE HOLDER CONNECTOR ON OFF SWITCH POWER 1 5 GROUNDS RS 485 CONNECTION 2 STANDARD NON I S RELAY I Os NON I S SLOT CONNECTOR
16. NSOR MAP SYSTEM SETUP The sensor map system setup below should be completed by the electrical installer as each sensor and control output function is wired to the LC2000 system This will provide the equipment operator a means of identifying each field device for proper system setup programming and use The SENSOR MAP should be adhered to or kept near the LC2000 console SENSOR MAP SYSTEM SETUP CHNL LEAK INPUT USAGE SENSOR s A O G O HL J E _ HA O G AUX SWITCH INPUT USAGE SENSOR ALARMS USAGE LC2000 Installation doc 01 17 07 PAGE 25 LC2000 INSTALLATION MANUAL 3 7 CARRIER INSERT INSTRUCTIONS O N A3H 77003 ON DMA 010 HHHHHHHE ACISLNO 8 1 STANNVHO NMOHS SV LOTS NHHL TIVLSNI 19971 LHASNI 91 6 S THNNVHO HOW NMOHS SV LOTS TIVLSNI 719971 183SNI S NL NMOHS SV LOTS NHHL TIVLSNI LH3SNI M3IA H3AOO 3GISNI S000 L0S 999 spunos DNI 98V ANVdINOO iv 4 Ny LYASNI H3lHHVO 138V1 TIVLSNI 91 L 2 5 Sia ola 5 5 SHASNAdSIC SuasNadsia SuasNadsia vL AV371 1 v3a1 zl LL AvV31 L SPCELE LH3SNI H3IHHVO don L LOZELE N d L
17. ONE TWISTED LEAD PAIR SNAP ON OUTER SLEEVE THROUGH EACH V AND BEND OVER DO NOT REUSE PNEUMERCATOR Bulletin 180 Rev C 02 09 05 Liquid Level Control Systems 2 9 2005 5 40 55 PM 1 1 COPYRIGHT 2005 PNEUMERCATOR COMPANY INC Figure 3 7 3 wire sensor Splice Kit Instructions Page 1 of 1 LC2000 Installation doc 01 17 07 PAGE 21 INSTALLATION MANUAL LC2000 IMPORTANT LC2000 SENSOR WIRING INSTRUCTIONS IDENTIFY THE TYPE OF SENSOR S TO BE INSTALLED WIRING MUST BE TERMINATED ON THE TERMINALS INDICATED BELOW TO ENSURE CORRECT OPERATION 2 WIRE SENSORS HS100 ND LS600 NOTE CONDUCTOR COLOR PAIR PER SWITCH POINT REFER TO THE TAG ATTACHED TO THE SENSOR LS610 RSU801 000000 RSU800 NON DISCRIMINATING 3 WIRE SENSORS RED L ES825 100 SERIES Gare ES825 200 SERIES 000000 RED HS100D BLK WHT OR GRN DOOD 4 RSU800 Reo DISCRIMINATING BLK SIG RED IS COMMON GROUND WIRE E Questions Contact Technical Support at 800 209 7858 PNEUMERCATOR Liquid Level Control Systems 000000 Bulletin 204 No Change 01 17 07 Page 1 of 1 Figure 3 8 LC2000 sensor wiring LC2000 Installation doc 01 17 07 PAGE 22 INSTALLATION MANUAL LC2000 3 4 PROGRAMMABLE RELAY OUTPUTS CONTACT CLOSURE INPUTS The LC2000 provide
18. S DRAWING NO 20006 REV A Figure 1 4 LS600 LD Series quu HEX FLAT _ 22 AWG CABLE Z Y 3 CONDUCTOR CABLE 1 4 REMOVABLE PULL RING PASS THRU OPENING SIZE 3 4 NPT MINIMUM SHRINK TUBE C amp X VERSIONS ONLY CONVOLUTIONS ACCEPTS 1 2 ENT ES825 100F 20 OR 25 REMOVED 22 AWG CABLE 3 CONDUCTOR 1 4 NPT REMOVABLE PULL RING PASS THRU OPENING SIZE 3 4 NPT MINIMUM SHRINK TUBE X VERSION ONLY END ACCEPTS 1 2 ENT ES825 200F DRAWING NO 20007 REV A Figure 1 5 ES825 Series LC2000 Installation doc 01 17 07 PAGE 6 INSTALLATION MANUAL LC2000 Q 130 PULL HOLE 25 LONG CABLE GRIP 1 2 LIQUID TRIP POINT DRAWING NO 20008 REV N C F 16 LONG 16 LONG 22 AWG CABLE 22 AWG CABLE N CABLE GRIP CABLE GRIP PVC HOUSING 18 25 x 15 00 92 88 2 88 Figure 1 7 RSU800 FLOAT HIGH ALARM 18 25 11 00 DRAWING NO 20009 REV N C LC2000 Installation doc PAGE 7 01 17 07 INSTALLATION MANUAL LC2000 SECTION 2 INSTALLATION DETAILS 2 1 INSTALLATION CHECKLIST A WARNING Do NOT apply power to the LC2000 until its installation has been checked and found to be in accordance with these instructions National Electric Code Federal State and Local codes and other applicable safety codes FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS
19. S3H 391 835 LV uva SSN GNNOYD WALSAS 3HL OL GALOINNOO 38 LSNW 3HIM HOW VNINH31 HOW OL LSNW 3HIM ZL V AL33VS OISNIHINI SYNSNI OL ONINHYM 19 20 s eJo 99 pue 19 9141 lt el NED HO IHM 19 104 S EJO 99 pue 19 Duisn 9942 eo ul go nep Aue Jo Jsejfews gt 4 ul Aue JO xew 159245 XEUJA gt 51 000291 jndul Josuas 104 17 pue 19 au Aq sI ayes 104 19 By Indu Josues pasn sejqeo 104 97 pue 99 au Aq pauluusjep SI ejes 104 97 pue 99 euj q lou eur 10 payloads sanjoeynuew ay pue si ajqed yes 97 pue 9D ay Sul 38 LSNW LINDYID HOSNAS 33VS ATIVOISNIBLNI HOV3 303 SH3L3WVHVYd WLOL JHL 5 9 34VS ATIVOISNIBLNI 000297 3H1 N33M138 NOLLO3NNOO dO ALFIIAYLINS JHL OL WHT 02 0 y 4d 09 oueloedeo 2350 38 AV SANIYA ONIMOTIOS 3HL NMONMANN 34V 318V9 JHL JO SH313AVtVd 1 91519313 JHL 41 0 87 4188 0 eo sdwy 6pL 0 7 SHOA
20. considered to be in compliance with accepted codes Any inquiries about this manual or to return defective equipment should be directed to PNEUMERCATOR COMPANY 120 FINN COURT FARMINGDALE NY 11735 Attention Technical Services TEL 631 293 8450 FAX 631 293 8533 TOLL FREE 800 209 7858 www pneumercator com A WARNING Installation must be in strict accordance with this manual as adopted from the following codes ISA RP12 6 Installation of intrinsically Safe Instrument Systems in Class Hazardous Locations UL Underwriters Laboratories NFPA 70 National Electric Code NFPA 30A Automotive and Marine Service Station Code FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE A WARNING Alteration modification or replacement with non factory components could impair the intrinsic safety of this equipment void the warranty and void the UL Listing FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE LC2000 Installation 01 17 07 2 INSTALLATION MANUAL LC2000 SECTION 1 PRODUCT DESCRIPTIONS 1 1 GENERAL SYSTEM OVERVIEW The LC2000 is a fully integrated tank leak detection system that uses precision in tank leak detection and external sensors for secondary containment Figure 1 1 shows a typical block diagram of how a system should be configured for installation This diagram is not a detailed wiring diagram w
21. damaged or missing parts so replacements can be sent Written details must be sent within thirty 30 days Pneumercator will not be responsible for shipping charges incurred by the customer Warranty repair coverage invoices will be paid if all the following conditions are met e PCO has acknowledged and authorized warranty work to be done by issuing a Warranty Repair Number Start up Service technician has been trained by PCO e Warranty start up form has been submitted to PCO Technician fills out and submits a PCO Service Report e Parts if any used are returned to PCO with a proper WRGA Warranty Return Goods Authorization e Returned parts are found to be defective Repair time will be paid according to PCO document Standard Warranty Labor Charge Schedule If the Warranty Registration Start up Check List has been completed and returned on file with the factory and the product is installed in accordance with the specific PCO Installation Product Manual PCO will activate and meet warranty criteria as described above Warranty criteria shall be voided if any product has been subjected to misuse negligence damage from acts of nature lightning wind rain etc or is in violation of the products design intent disregard to warnings instructions modified or repaired by unauthorized personnel or improperly installed Given that the third party independent contractor has installed the equipment in accordance with the specific
22. ds type THHN or MTW 22 AWG is recommended 6 all conduit VAPOR SEAL OFF FITTINGS with approved filling compound and tighten all conduit fittings 7 Splice all sensor wires to the respective conduit wires at each WATERTIGHT JUNCTION BOX See Figure 3 4 for a recommended procedure Maintain correct color coding and polarity between wires 8 Connect sensor wires to the LC2000 INPUT TERMINALS following Figure 3 1 Maintain correct polarity between wires and respective terminal points 9 Sensors should be logically identified as to location and type and recorded on the sensor map provided in this manual SECTION 3 6 A CAUTION Sensor wires are to be connected ONLY to the designated input terminals of the INTRINSIC SAFETY compartment Do NOT allow sensor wires to cross over into the non intrinsically safe section FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE LC2000 Installation doc 01 17 07 PAGE 18 LC2000 Jo 20 61 10 V 221 un ling MES aasn LON AINOHS NOLLO3NNOO Y3HLO HO 3dld H31VMQ 109 V H3MOd SWL 000297 SV 3OIAH3S 3IAVS AHL NI dvg 55 AHL LV Q31VNIINHI L 38 LSNIN SANNOHD TIY 01 17 07 INSTALLATION MANUAL MIA TVI LHVd 3 2 POWER WIRING INSTALLATION ALON ATOSNOO SIN1 000cO91 uva 55 uva uva VELAN SSna
23. er length 5 Re tighten the CORD CONNECTOR to fix the sensor cable length 6 Mate the REDUCER or CAP to the top of the monitor pipe Tighten the CONNECTOR to ensure a WATERTIGHT SEAL 7 Route the sensor cable to the junction box and complete the wiring installation in accordance with Section 3 WATERTIGHT JUNCTION BOX AND CONDUIT SEAL MONITOR PIPE CAP OR REDUCER 12 MINIMUM MANHOLE 15 REQUIRED FOR UNDERGROUND TANKS 2 OR LARGER MONITORING PIPE MOUNTING HEIGHT TANK LEAK SENSOR MODELS LS600LDBN OR ES825 DOUBLE WALL TANK DRAWING NO 20016 REV Figure 2 2 Leak Sensor Installation Steel Vaulted Tanks LC2000 Installation doc 01 17 07 PAGE 10 INSTALLATION MANUAL LC2000 2 4 LEAK SENSOR INSTALLATION IN PIPING SUMPS AND DISPENSER PANS Check the specific design drawings for the job or choose the sensor type desired from Figures 1 4 and 1 5 Install sensor per Figure 2 3 as follows 1 Measure the MOUNTING HEIGHT from conduit or junction box to the bottom of the SUMP or MANHOLE VAULT or DISPENSER PAN 2 Feed the sensor cable through the watertight CONNECTOR to length suitable for the MOUNTING HEIGHT or to allow sensor to rest on the containment bottom or as required by local codes Feed an additional 12 inches past the CONNECTOR for splicing inside the junction box cable may be cut to proper length 3 Thread the CONNECTOR into the WATERTIGHT JUNCTION BOX and tighten the CONNECTOR cord grip o
24. hich is found in Section 3 of this manual Figure 1 1 is to guide the installer in planning the actual installation and give a general overview of the possible combinations of TANKS EXTERNAL SENSORS and OPTIONAL equipment that may be required for a typical installation Figure 1 1 shows only one 1 tank with three 3 sensors however LC2000 can monitor up to 16 sensor combinations Refer to the specific design drawing for the customer s actual site for complete site specific details on how many tanks and sensors are specified DATA DISPLAY j oo o0 o0 o0 o0 o0 o0 o0 GATHERING amp CONTROL LC2000 at j CONSOLE 115 230 Ve 1 497 50 60 Hz POWER MODEM RS 232 RS 485 RELAY CONTACTS RELAY CONTACTS SENSOR INPUTS FROM OTHER TANKS PIPING SUMP SENSOR Up remote MOUNTED ALARMS F LIQUID STORAGE TANK DRAWING NO 20069 REV Figure 1 1 Typical System Block Diagram LC2000 Installation doc 01 17 07 PAGE 3 INSTALLATION MANUAL LC2000 1 2 CONTROL CONSOLE DESCRIPTION Figure 1 2 illustrates the standard LC2000 outline and dimensions All standard configurations are equipped with 4 leak sensor inputs 1 RS 232 serial port 1 RS 485 serial port 2 Fully programmable Relay outputs 2 Dry contact inputs NEMA 12 enclosure There are four 4 basic configurations available LC2000 1 Black Box Remote Acquisition Uni
25. iding it off the cable Thread the CONNECTOR into the top of a 2 by 1 2 reducer bushing or riser pipe cap pre tapped for a 1 2 NPT hole The use of any standard monitor cap from 2 to 4 pipe size is recommended The cap or reducer bushing 15 NOT SUPPLIED with the sensor and must be provided by the installer At riser top attach the annular space PULL CORD CABLE MEASUREMENT FROM END OF SENSOR Tank Dia Cable M 4 Feet 81 in 6 Feet 118 in 8 Feet 150 in 10 Feet 194 in 12 Feet 222 in this is part of the tank supplier s pre installed accessories to the sensor s PULL HOLE Pull the free end of the PULL CORD out of the riser while feeding the sensor into the riser and through the annular space until the sensor is at the bottom centerline of the tank The MOUNTING LENGTH MARK should be about 5 INCHES above the open riser Adjust its position as necessary and without disconnecting the PULL CORD coil its excess inside the riser pipe Feed the sensor cable through the BOTTOM of the riser cap or bushing and through the CORD CONNECTOR while positioning cap over the riser pipe Mate riser and cap Tighten CONNECTOR over the cable to ensure a WATERTIGHT SEAL Complete the wiring installation in accordance with Section 3 LC2000 Installation doc PAGE 12 01 17 07 INSTALLATION MANUAL LC2000 1 2 NPT LIQUID TIGHT CABLE GRIP USE 1 2 X 3 8 NPT REDUCER FOR 3 8 CABLE GRIPS WATERTIGHT JUNCTION BOX AN
26. iser cap does not contain its own cord connector thread the PNEUMERCATOR SUPPLIED CONNECTOR into the tapped hole using sealing compound as required Alternately the CONNECTOR may be threaded into the sidewall of the riser 3 Slowly lower the sensor into the riser until it rests on the reservoir bottom The top portion should extend into the riser pipe for support from tipping over The liquid level in the reservoir should be at about 7 inches up the sensor s height for optimum performance See Figure 1 7 for float travel set point limits LC2000 Installation doc 01 17 07 PAGE 13 INSTALLATION MANUAL LC2000 4 Feed the sensor cable through the BOTTOM of the riser cap or pipe wall and through the CORD CONNECTOR Leave just enough slack inside the riser pipe so the sensor remains on the bottom and will not tip over 5 Mate the riser and cap tighten the CONNECTOR over the cable to ensure a WATERTIGHT SEAL 6 Complete the wiring installation in accordance with Section 3 1 2 NPT LIQUID TIGHT CABLE GRIP USE 1 2 X 3 8 NPT REDUCER FOR 3 8 CABLE GRIPS WATERTIGHT JUNCTION BOX AND RISER PIPE CAP W CONDUIT SEAL FITTING LIQUID TIGHT CABLE GRIPS amp VENT TUBE 1 2 OR 3 4 CONDUIT LEAK SENSOR CABLE OPTIONAL PADLOCK CUSTOMER 4 SCHEDULE 40 RISER PIPE 12 MIN LENGTH LEAK SENSOR MODEL RSU800 RESTS ON BOTTOM Ne OF RESERVOIR RECOMMENDED HYDROSTATIC FILL LIQUID DEPTH IN
27. s and specific sensors that will be wired into the LC2000 system Install wiring as follows 1 Install 3 4 rigid conduit from all sensor areas to the LC2000 console A CAUTION All sensor wiring from the LC2000 console may be run in the same conduit NO OTHER WIRING MAY BE RUN IN THESE CONDUITS NEVER RUN POWER WIRES IN THESE CONDUITS FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE 2 At appropriate locations along the conduit runs see Figures 2 2 through 2 5 install watertight couplings and approved VAPOR SEAL OFF fittings 3 At each sensor location install a WATERTIGHT ELECTRICAL JUNCTION BOX Allow enough room around the sensor tank fitting for proper installation of the sensor and all conduit junction box fittings and for later removal if necessary 4 Attach the conduit at the LC2000 console ONLY to the 3 4 conduit knockout located on the bottom RIGHT SIDE Use NEMA 4 fittings for outdoor locations LC2000 Installation doc 01 17 07 PAGE 15 LC2000 INSTALLATION MANUAL Jo Sues AG 02109 PInbr II 20 61 10 NH9 HO LHM 7 SINGNINOSNSS p LHM_OL IHM T13A37 1NIOd AV371 SNOILVOINQIWWOO NMOHS sv OL Ew uosNas aNITaNOHATIAL sev Se 370 5 OL woud 5 2 SLON 339 SNOILVOINNWNOO stavo
28. s dry contact closure inputs and relay contact closure outputs that are user programmable via the console front panel or most LC communications interfaces Each input is programmable for relay control and alarm functions as well as remote relay acknowledgement or gating functions Each relay output is programmable to trigger on any combination of events including leak or point level sensor alarm contact closure input or system error Additionally relays are individually programmable for failsafe mode delayed shutoff mode and a latching mode for pump up down functions Typical relay applications include remote annunciation pump and siphon break flow control valve operation and other user defined switch closure inputs These relays also provide a simple and straightforward interface to most programmable logic controllers building management systems and similar input monitoring devices The standard LC2000 includes two 2 dry contact closure inputs and two 2 relay contact closure outputs as illustrated in Figure 3 9 below Also shown is an optional 4 Input 4 Relay Output Card An optional 8 Input 8 Relay Output Card or 16 Relay Output Card is available A CAUTION Relay output and contact closure input terminals are located on the NON INTRINSICALLY SAFE side of the console ALL wiring to these terminals MUST enter through the designated conduit opening Refer to FIGURE 1 3 FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQU
29. t w o display LC2000 2 Front Panel Display w o printer LC2000 3 Front Panel Display with impact printer LC2000 4 Front Panel Display with impact printer amp autowinder A WARNING Installation MUST be done by qualified personnel familiar with local wiring codes and explosion hazard electrical safety practices FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY PROPERTY LOSS AND EQUIPMENT DAMAGE The standard LC2000 console enclosure is NEMA 12 rated for indoor installation An optional NEMA 4 4X enclosure is available for outdoor installation Confirm enclosure rating on the approval label located on the exterior left hand side of the enclosure before installation outdoors See Figure 1 2 below for mounting flange locations and dimensions OPTIONAL AUTOWIND PRINTER INDICATOR LIGHTS EMERGENCY CONTACT VIEWING WINDOW OPERATING MEMBRANE BUTTONS NON 1 5 SECTION CHANNELS 1 8 ADVISORY LABEL VIEWING WINDOW CHANNELS 9 16 ADVISORY LABEL VIEWING WINDOW 1 5 amp 1 5 SECTION PARTITION LINE SHOWN FOR REFERENCE 5 16 DIA 7 87 DIA MOUNTING HOLES 4 PLACES ANNUNCIATOR 4 23 32 119 55 5 7 32 132 60 OVER CONDUIT OPENINGS ANNUNCIATOR 1 1 8 DIA HOLE FOR 3 4 NPT 11 13 16 CONDUIT FITTING 300 22 B 7 8 DIA KNOCKOUT FOR 1 2 NPT CONDUIT FITTING C 1 1 8 DIA KNOCKOUT FOR 3 4 NPT 1 5 SECTION CONDUIT FITTING LOW VOLTAGE OR EQUIVALENT DIMENSIONS
30. ver the cable to insure a WATERTIGHT SEAL The sensor should rest on the containment floor or as required by local codes 4 Complete the wiring installation in accordance with Section 3 1 2 NPT LIQUID TIGHT CONNECTOR WATERTIGHT JUNCTION BOX AND CONDUIT SEAL SENSOR FLEXIBLE CABLE MANHOLE PIPING SUMP OR DISPENSER PAN LEAK SENSOR MODELS LS600LDBN OR ES825 DRAWING NO 20017 REV B Figure 2 3 Leak Sensor Installation in Piping Sumps Manholes and Dispenser Pans LC2000 Installation doc 01 17 07 PAGE 11 INSTALLATION MANUAL LC2000 2 5 LEAK SENSOR INSTALLATION IN FIBERGLASS TANK ANNULUS The annular space of fiberglass tanks can be fitted with either a DRY ANNULUS type sensor models ES825 Figure 1 5 and LS610 Figure 1 6 or a WET RESERVOIR sensor model RSU800 Figure 1 7 The wet reservoir is also referred to as the HYDROSTATIC METHOD Check the specific design drawings for the job or choose the type sensor desired from Figures 1 5 through 1 7 Install sensor per Figures 2 4 or 2 5 Instructions per Figure 2 4 DRY ANNULUS SENSOR 1 Calculate the sensor cable s MOUNTING LENGTH from tank size data so the sensor rests at tank bottom or use the following method Determine the cable s MOUNTING LENGTH by adding the cable measurement M from the table at the right to the RISER HEIGHT Mark the cable at that length DO NOT CUT THE CABLE Remove the watertight CORD CONNECTOR supplied by sl
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