INSTALLATION MANUAL INSTALLATION MANUAL 100 Alutec® 70
Contents
1. do not lock them with mortal or sealants Next position the smoke damper supplied separately as an accessory and finally attach the smoke connection Insulate the smoke connection with material resistant to a minimum of 500 C and seek to position it at an angle no greater than 45 figure 1 9 Remember to check that the dimensions of the flue pipe match those shown in the technical data see page 3 Cover the entire vault of the oven including the arc with at least 5cm of suitable insulating material Finish the insulation by placing at least 10cm of thick grain expanded clay 8 10 mm on the sides and rear of the oven and 20 cm on the vault figure 8 17 N 4 This will provide excellent insulation to X es ensure that the oven rises by the correct temperature when heating up and cools down slowly to provide an advantage when cooking Moreover this means that you do not need to grout the inside of the oven with mortar and or refractory cements eT rm C rere LOA A rra Cost MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling MACZ 4 INSTRUCTIONS FOR CORRECT USE OF THE PRODUCT d Before using th2. R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling d AAGE Once the support surface is in place proceed with the assembly of the oven and insulation Figure 1 5 shows the structure of the Volta 100 oven 1 2 3 4 5 6 7 Oven fire plane 8 9 10 11 12 14 Oven vault 15 16 17 Front oven arc 18 Oven door Spread a suitable layer of insulating material for example ceramic fibre or similar materials over the surface of the base MINIMUM OF 3 5 cm This material must be able to withstand a minimum of 500 C figure 1 6 Position the fire plane of the oven above the layer of insulant figure 1 7 checking that the parts meet correctly DO NOT grout the parts or use any other type of sealant the spaces in between the parts should fill with ash to prevent excessive expansion Check that the parts are stable on the layer of insulant to prevent cracking If necessary push the parts until they are positioned stably MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling AAGE Assemble the parts of the vault and arc figure 1 8
3. chamber The hole that the smoke exits from is positioned above a curved part ARC The arc is located in front of the stoke hole When the wood is burnt heat runs along the inner surfaces of the vault exits from the stoke hole and enters the joint positioned above the arc This system provides excellent and uniform heating of the structure making heat available for cooking even after the fire has been put out 2 GENERAL SAFETY RULES Rules for general safety and correct operation valid for all models are as follows Assemble the oven on a finished floor Carry out preliminary technical checks of the minimal room volume the external air inlet the smoke connection the flue pipe and the chimney to identify any faults Always use the oven assembly diagram checking thoroughly that all parts are positioned correctly If the floor next to the stoke hole is made of combustible material a protective device must be made using fireproof material This protection must protrude from the stoke hole of the oven by the height value of the fire plane plus 30 cm and not be less than 60 cm The protection must protrude from the other sides by the height value of the fire plane plus 20 cm and not be less than 40cm You are advised to always leave a gap of at least 5 centimetres between the oven and walls to insulate the walls if they are made from flammable material Avoid electrical systems or similar devices outside wall cavities located close to t
4. 6666666 sunday The new way of grilling MACZ INSTALLATION MANUAL 100 Alutec 70 VOLTA OVEN CODE 55028 MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling d AAGE ASSEMBLY STEPS PARTS LIST 1 2 3 4 5 6 7 OVEN FIRE PLANE 5 9 10 11 12 13 14 OVEN VAULT 15 16 17 OVEN ARC 18 STEEL DOOR MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling d AAGE DIMENSIONS 73 540 420 SEU 340 473 1 ai 1180 60 1000 60 1350 250 400 150 lea 480 SEO 79 D60 FI 710 TECHNICAL DATA MINIMUM R
5. OOM VOLUME 132 m OPTIMUM WOOD CONSUMPTION 11 Kg h TOTAL WEIGHT l 451 Kg EXTERNAL AIR INLET i 350 cm FLUE PIPE SECTION 25x 25 Height 5 5 10m SECTION g 25 Height 5 5 10m SECTION 30x 30 Height 3 5 5 m SECTION g 30 Height 3 5 5 m MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling MACZ ACCESSORY 40160029 AC RAC OVEN C V VOLTA OVEN100 120 _ NOTE NOT SUPPLIED AS STANDARD BUT REQUIRED FOR CORRECT INSTALLATION OF THE OVEN O4HOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHOHROHOHOHRHG ad090909080009080 09000 000000 00000000 00000060 RATTI HAHH OH ocesesosacecesasececese ocevocese CHORO ED ecesesesece secesesesecesece X HIT HORREA HD RR 1 INSTALLATION INSTRUCTIONS The oven is a special wood fired heat generator designed for cooking food In a traditional dome oven also called a direct fire oven heat is transferred via direct radiation of the flame inside the cooking chamber conduction of heat from the lower fire plane and reflection of heat from the inner surface for the upper vault diagram fig 1 1 Food is cooked in the same half spherical
6. been cleaned from the compartment No internal fire Cooking suitable for bread biscuits cakes and other items cooked slowly and gradually Flame cooking direct radiation food is cooked with the fire inside the oven Cooking suitable for pizzas roasting grilling meat and fish and many other foods 5 IMPORTANT NOTE ABOUT VOLTA OVENS NEVER PLACE THE STEEL DOOR IN FRONT OF THE OVEN WHEN THERE IS A FLAME INSIDE THE OVEN ONLY POSITION THE DOOR IN FRONT WHEN THERE IS NO FLAME PRESENT FAILURE TO OBSERVE THIS RULE MAY CAUSE SERIOUS DAMAGE TO THE STRUCTURE OF THE OVEN MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107
7. e oven as you normally would it is advisable to briefly light the oven a few times to eliminate any residual moisture and settle the parts This is more pertinent for ovens positioned in external environments where there is greater moisture present Do not use volatile flammable substances to light the fire such as alcohol or similar chemical products Light the fire slowly with fine dry wood until the refractory material takes on a light colour This means that the oven has reached the optimum temperature for cooking all types of food You are advised to use non resinous chopped dried wood 2096 humidity In some cases when the fire 1s lit for the first time dense smoke will form inside the oven chamber This 1s due to the presence of moisture in the parts and the low temperature of the flue system In all cases the inside of the oven should never show a dark colour deposits or black colouring This indicates that the oven is cold and therefore not suitable for any type of cooking Small cracks appearing following thermal expansion or due to construction factors MICRO and MACRO cracks are distinctive characteristics of the refractory product and do not comprise the stability durability or functionality of the oven Many dishes can be cooked in the oven There are two types of cooking system Heat convection cooking indirect radiation food is cooked after bringing the oven to the correct temperature white vault and or residues have
8. he combustion chamber MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939 R E A PN 19991 Capitale Sociale 10 279 000 00 i v Meccanografico n PN 004107 6666666 sunday The new way of grilling AAGE d 3 INSTALLATION INSTRUCTIONS Before installing the oven check the area in which you wish to position it figure 1 2 taking into account the minimal room volume of 132 m and the total overall dimensions of the oven itself see page 3 Using the instructions and heights shown identify where to Make the hole for the external combustion air inlet figure 1 3 point A Make the hole for the smoke connection passage figure 1 3 point B Always position the external and internal combustion air inlet close to the ceiling and equal to the dimensions shown in the technical data see page 3 Build a safe horizontal support surface if one is not already present figure 1 4 The dimensions of the base must correspond to the external measurements of the oven with added thickness for insulation see Fig 1 10 MCZ GROUP S p A via La Croce n 8 33074 Vigonovo di Fontanafredda PN Italia Tel 39 0434 599599 Fax 39 0434 599598 www mcz it mcz mcz it C f N Iscr Reg Imp e P IVA 00124560939 VAT N IT 00124560939
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