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RTI Installation Manual XIR3000C with Furuno Radars 2007-02-19

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Contents

1. 1 1 3 2 T Extension m 5 P 4 lt 9 mmm 1 11 5 3I 1 ERE um i 6 5 5 16 5 18 t Extension 19 8 a x 20 d 158 10 ZZ zii ok u m eee E a 2 E a 12 gt ACM BOARD Bis E 13 iir s m 10 m E BL 1 m iL 2 2 14 15 3 gt o a z 1 2 3 4 XP3 OUT XP1 IN DC CONVERTER s 12345678910 12345678910 ON OFF 6 GND 5 10 7 12V 7 9 s 1 12V m um um um mm a 2 GND 12V 2 4 GND Russell Technologies Inc XIR3000C system ACM SIDE Wiring diagram for FURUNO transceiver model n 1832 RTI XIR3000C SYSTEM PART 2 MODELS 1832 1834 XIR3000C Back View XIR3000C Schematic View menee MOUSE s g MONT OR EY BOAR DOS 2 XIR3000C USB TO RS 422 ADAPTER rr 2V SHIP S POWER ie AA Russell Technologies Inc XIR3000C system PC SIDE Wiring diagram for FURUNO transceiver model n 7112 Rev2 RTI XIR3000C SYSTEM PART 1 MODELS 1944 1954 FURUNO TRANSCEIVER
2. 1 1 3 2 5 j 512 5 518 g 8 5 15 16 7 17 19 8 20 1 8 1 9 I 8 10 2 ss 12 m ACM BOARD zls E 13 gt E 9 10 L m 5 1 13 2 2 3 2 h 4 Q ni 1 3 DC CONVERTERS XP3 OUT XP1 IN 5 12345678910 12345678910 ON OFF 6 GND 7 4 12V 12V 8 10 8 3 12V vo mm 1 GND GND mu m 12V 2 5 9 m ams TSS Dus ias Ea tas ES aS ES ES EE ES ENS ES ENS CES CERE UN Russell Technologies Inc XIR3000C system ACM side Wiring diagram for FURUNO transceiver model n 7112 RTI XIR3000C SYSTEM PART 2 MODELS 1944 1954 2 1 1 Power requirement Power requirement The power for the XIR3000C radar processor unit and the radar transceiver unit must be drawn from the same power source 3 SETTING UP THE EQUIPMENT 3 1 System Setup after Installation After you have installed the equipment setting up the equipment is very easy and straight forward Upon completion of the hardware system installation complete the following steps a b Connect radar processor to network via the TCP IP Ethernet connection Apply power to the radar transceiver Turn ON power on radar processor The system will boot up and the radar server software will be operational and displayed If the system is run as a standalone radar
3. 14 1 2 Mounting the PC Radar Processor na 14 Layout and Dimension of the XIR3000C Radar Processor System 16 1 3 Mounting the Antenna Unit of MODEL 1832 18340 sse 16 1 3 1 Mounting considerations 16 1 3 2 Mounting procedure 17 1 4 Mounting the Antenna Unit of MODEL1934C 1944C 1954C 1964C 22 1 4 1 Mounting considerations 22 1 4 2 Mounting procedure u 23 E AE 32 2 1 Standard WINN 32 Layout and Dimension of the XIR3000C Radar Processor System 33 2 1 1 Power requirement 37 3 SETTING UP THE EQUIPMENT eiie t tht SUR aa e 38 3 1 System Setup after ALON 38 3 2 Setup of Radar System Signals n 39 3 2 1 RadarSample Usage Setup Instructions eene 39 RTI Packing List for 000 with Furuno 1832 24 Radome Radar Transceiver 49 RTI Packing List for 000 with
4. 4 25 KW Transceiver Antenna control module CAT5 control cable XIR3000C running Integradar WinHorizon ARPA softwares USB 422 converter CAT5 video cable 12V DC power 12 24 VDC power TCP IP 115 220V AC RTI PC Radar Processor Interconnection Diagram De Keil Qe _ QES 5 E 27 cm _ E Fd XEMEX PROCESSOR gt i 16 6 5 oo XIR3000C 1 3GHz 512MB 65xUSB2 0 DC12V 80GB XIR3000 Video Processor Radar Interface Layout and Dimension of the XIR3000C Radar Processor System 1 3 Mounting the Antenna Unit of MODELS 1832 1834C 1 3 1 Mounting considerations When selecting a mounting location for the antenna unit keep in mind the following points Install the antenna unit on the hardtop radar arch or on a mast on an appropriate platform It should be placed where there is a good all round view with as far as possible no part of the ship s upper structure or rigging intercepting the scanning beam Any obstruction will cause shadow and blind sectors A mast for instance with a diameter considerably less than the width of the antenna unit will cause only a small blind sector However a horizontal spreader or crosstrees in the same horizontal plane would be a much more serious obstruction place the antenna unit well above or below it Antenna unit Antenna unit Antenna unit Typical antenna unit placement on sailboa
5. 5 Misc TRIG OFF HI TRIGOFFLO VIDEO DIV GAIN VIDEO qii GAIN X VIDEO aj Sweep time 2454 49040636 123 5 127 Last 126 58723 Diff 2048 Ant DB 2048 Triggers VP time 5527 47830 Rep rate Hz calc 2252 Missing signals last sweep Trg 0 BP 0 108 BulkReads last sweep 89 10757 32768 Scans last sweep 1030 6 Packet length 528 657098 lt 0 gt 8 Oscilloscope Mode OFF G vi Figure 3 RadarSample USB VP Antenna Signal Setup Dialog Box To improve the signal setup process we have added what we call an Oscilloscope Mode to the USB VP Extended Control dialog box see the Oscilloscope Mode box on the lower right side Using this along with the Radar Raw Scan Line Profile window we graphically display these radar signals one at a time based on the selection in the Oscilloscope Mode box allowing for much easier determination of the corresponding HI LO GAIN and Edge settings To facilitate the Oscilloscope Mode we have added the following capabilities Control of Scale You can now control the scale of the Raw Scan Line Profile by clicking on the left or right mouse button while the mouse pointer is in the main area of the window left clicks decrement the scale by 1 down to 1 right clicks increment the scale by 1 holding down either CTRL key while clicking
6. Lean Lice RTI 7 Installation amp Maintenance Manual XIR3000C RUSSELL TECHNOLOGIES INC RTI INSTALLATION MANUAL RTI XIR3000C RADAR PROCESSOR amp ANTENNA CONTROL MODULE for FURUNO 4 6 12 amp 25 KW RADAR TRANSCEIVERS Prepared by Russell Technologies Inc 219 255 West 17 Street North Vancouver British Columbia V7M 3G8 SAFETY INSTRUCTIONS WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment unless totally familiar with electrical circuits and service manual Only qualified personnel should work inside the equipment Wear a safety belt and hard hat when working on the antenna unit on the mast Serious injury or death can result if someone falls from the radar mast Construct a suitable service platform from which to install the antenna unit Serious injury or death can result if someone falls from the radar mast Turn off the power at the mains switchboard before beginning the installation Fire electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed CAUTION Ground the equipment to prevent electrical shock and mutual interference Observe the following compass safe distances to prevent deviation of a magnetic compass Standard Steering Display unit 0 70 0 45 MODEL1834C antenna unit 0 90 m 0 70 m 19346 antenna unit 1 00 m 0 80 m MODEL1944C antenna unit 1 00 m 0 80 m MODEL
7. RadarSample Trigger signal video divider 0 scale 5 If after this process you still have no signal you must check the cabling This process must be repeated for each of the three signals that are missing trigger BP and 5 After trigger recommend setting up the SHM signal next 1 recommend clicking on the SAVE button on the USB VP Extended Control dialog box regularly as you make progress Radar Raw Scan Line Profile 48 Scale 10 min 65 max 223 Figure 5 RadarSample BP signal video divider 30 scale 10 Radar Raw Scan Line Profile 4 300 Scale 50 min 49 max 234 INPUT PAUSED Radar Raw Scan Line Profile 4 585 Scale 15 min 51 max 228 INPUT PAUSED Figure 7 RadarSample SHM signal video divider 40 scale 15 Radar Raw Scan Line Profile 4 406 Scale 50 min 46 max 242 INPUT PAUSED Figure 8 RadarSample SHM signal video divider 0 scale 50 The box on the middle right side of the USB VP Extended Control dialog box has much useful status information about the signal detection Keep an eye on this information as you set up each of the signals Once these signals are properly set up you should have radar imagery appearing on the main RadarSample window Now you are ready to set up the video signal Turn Oscilloscope Mode off At this point recommend displaying both the Radar Scan Line Profile and Radar
8. 0 Duration 80 ns Repetition rate Iiae Threshold 0 Clipping 1 Recording Recording 8 bits 256 colors 2 bits 4 colors 4 bits 16 colors Figure 2 RadarSample Main Settings Dialog Box If you do not see any radar imagery then we need to verify that the signals are being properly detected On the Settings dialog box figure 2 look in the Status box along the right side second box down The status of the three main signals Bearing Pulse Ship Heading Marker and Trigger will be displayed here as either OK or Missing or Error if there is some other problem If any of the signals is missing you will need to use the following procedure to correctly set the parameters for receiving the signal Initially set things up as follows Sample Depth to 8 bits Rain to 0 Gain to 255 Video Threshold to 0 Video Reference to 255 make sure that IR EXP and Threshold are on 0 also recommend setting Clipping to 1 Now click on USB VP Extended Control from the Tools menu this should bring up the USB VP extended control settings dialog box see figure 3 USB VP Extended Control SIMULATOR JRC 2254 Bearing Pulse Edge HIGH CON ow T UP 4 Ship s Heading Marker Edge HIGH 4 C DN LOW 4 up 21 a El RE LOAD le Le le
9. CAUTION Do not lift the Antenna unit by the radiator lift it by the housing the radiator may be damaged 3 Insert four hex bolts M12x60 supplied and seal washers 30 supplied from the top of the antenna housing as shown below Seal washer Flat washer Spring washer amp Nut Fixing the antenna unit chassis 4 Pass flat washers M12 supplied spring washers M12 supplied and nuts M12 supplied onto hex bolts Fasten by tightening nuts Do not fasten by tightening the hex bolts seal washers may be damaged Seal washer Rubber mat f unit Mounting platform Flat washer ilicone sealant How to fasten antenna unit to mounting platform 5 Coat flat washers spring washers nuts and exposed parts of bolts with anticorrosive sealant 6 Prepare ground point in mounting platform within 300 mm of ground terminal on antenna unit using M6 x 25 bolt nut and flat washer supplied 7 Run the ground wire RW 4747 340 mm supplied between the ground terminal and ground point 8 Coat ground terminal and ground point with silicone sealant as shown below Hex bolt Flat washer Spring washer Hex nut GROUND POINT Hex nut Spring washer Silicone sealant Ground wire Silicone sealant How to coat ground point and ground terminal with silicone sealant Using inside fixing holes of the antenna housin This method requires removal of the RF unit in the antenna uni
10. Raw Scan Line Profile windows see figures 4 and 5 This will give you a side view profile of a single selected radar scan line The scan line number is displayed in the title bar of the two profile windows that come up and the scan line being displayed can be adjusted with the scroll bars on the bottom of either of these two profile windows The scan line being profiled will be highlighted by two white lines in the main RadarSample radar image window Radar Scan Line Profile 766 Radar Raw Scan Line Profile 766 Scale 1 min 0 max 135 Figure 10 RadarSample Scan Line Profile Window Raw Data Next please click on the Video POS radio button on the USB VP Extended Control dialog box The high intensity returns on the radar image should be red if they are blue please change from POS to NEG or back You can check that the signal direction is correct with the Radar Scan Line Profile window Now the boundaries of the video signal must be set The Video Threshold setting determines the lower edge of the video data and the Video Reference setting determines the upper edge The current setting of these two controls is graphically displayed on the Radar Raw Scan Line Profile window Once this process is completed it should not need to be repeated for a given model of radar RTI Packing List for XIR3000C with Furuno 1832 24 Radome Radar Transceiver Box 1 XIR3000C Wt 5 0 kg
11. 2 WIRING 2 1 Standard Wiring All wiring is either terminated at the rear of the XIR3000C radar processor unit or the ships power The two CAT5 and power cables are attached to the radar transceiver at the factory and thus the transceiver does not need to be opened See the two attached diagrams below 4 25 KW Transceiver Antenna control module CAT5 control cable XIR3000C running Integradar WinHorizon ARPA softwares USB 422 converter CAT5 video cable 12V DC power 12 24 VDC power TCP IP 115 220V AC RTI PC Radar Processor Interconnection Diagram oo 65cm oov XIR3000C 1 3GHz 512MB 6xUSB2 0 DC12V 80GB XIR3000 Video Processor Radar Interface Layout and Dimension of the XIR3000C Radar Processor System 2 DB15 VIDEO CABLE 22 SF EN CJ XIR3000C Back View XIR3000C Schematic View me MOUSE Ps2 j MONITOR 2 0 KEYBOARD PS2 eee XIR3000C USB TO RS 422 ADAPTER SHIP S POWER i Russell Technologies Inc XIR3000C system PC SIDE Wiring diagram for FURUNO transceiver model n 1832 Rev8 RTI XIR3000C SYSTEM PART 1 MODELS 1832 1834 FURUNO TRANSCEIVER
12. Dimensions 31 cm x 15 cm x 42 Part No Description Quantity 1 XIR3000C Radar Processor Computer System 1 2 Model F10603 C 115 12 AC DC power Adapter 1 3 PHS 301 Power Adapter Cable 1 4 Converter RS 422 to USB 1 5 DB 15 Connector DB15 Loop back test connector 1 Box 2 1832 Radome Wt 13 0 kg Dimensions 36 cm x 69 cm x 71 Part No Description Quantity 1 RSB0071 057 22 Radome with RTR057 RF 1 2 000 862 308 Hex Bolt M10 x 25 4 3 000 864 131 Flat Washer M10 4 4 000 864 261 Spring Washer M10 4 5 CAT5E 10 Meter Cables 2 6 Two Conductor Cable Power Cable 1 RTI Packing List for XIR3000C with Furuno 1834 24 Radome Radar Transceiver Box 1 XIR3000C Wt 5 0 kg Dimensions 31 cm x 15 cm x 42 Part No Description Quantity 1 XIR3000C Radar Processor Computer System 1 2 Model F10603 C 115 12 AC DC power Adapter 1 3 PHS 301 Power Adapter Cable 1 4 Converter RS 422 to USB 1 5 DB 15 Connector DB15 Loop back test connector 1 Box 2 1834 Radome Wt 13 0 kg Dimensions 36 cm x 69 cm x 71 Part No Description Quantity 1 RSB0071 057 22 Radome with RTR057 RF 1 2 000 862 308 Hex Bolt M10 x 25 4 3 000 864 131 Flat Washer M10 4 4 000 864 261 Spring Washer M10 4 5 CAT5E 10 Meter Cables 2 6 Two Conductor Cable Power Cable 1 RTI Packing List for XIR3000C with Furuno 1944 Radar Transceiver Box 1 XIR3000C Wt 2 9 kg Dimensions 31 cm x 15 cm x 42 Part No Description Quantity 1 XIR3000C R
13. Furuno 1834 24 Radome Radar Transceiver 50 RTI Packing List for XIR3000C with Furuno 1944 Radar Transceiver RTI Packing List for XIR3000C with Furuno 1954 Radar Transceiver RTI Packing List for XIR3000C with Furuno 1964 Radar Transceiver EQUIPMENT LISTS Standard supply Name Antenna Unit Transceiver Processor Unit ACM Unit Cabling Power Cable Type Code No RSB 0071 057 XN10A RSB 0070 064 XN10A RSB 0073 064 XN12A RSB 0070 059 XN12A RSB 0073 059 XN12A RSB 0072 060 XN12A RSB 0073 060 XN13A RSB 0072 060 XN12A RSB 0072 061 XN12A RSB 0073 061 XN13A RSB 0072 061 XIR3000C Antenna Control Module ACM Two CAT5E cables 12 VDC Power Cable Qty Remarks MODEL 1832 1834C MODEL 1934C 24 rpm MODEL 1934C 48 rpm MODEL 1944C 24 rpm MODEL 1944C 48 rpm MODEL 1954C 4 24 rpm MODEL 1954C 4 48 rpm MODEL 1954C 6 24 rpm MODEL 1964C 4 24 rpm MODEL 1964C 4 48 rpm MODEL 1964C 6 24 rpm Processor Unit for all units ACM for all models Two cables per system One cable per system INTRODUCTION This installation manual covers the installation of the Russell Technologies Inc RTI XIR3000C PC based radar processor system with the following Furuno radar transceivers a MODEL 1832 18340 MARINE RADAR TRANSCIEVER INTALLATION b MODEL 1934C MARINE RADAR TRANSCIEVER INTALLATION c MODEL 1944C MARINE RADAR TRANSCIEVER INTALLATION d MODEL 1954C MARINE RADAR TRANSCIEVE
14. Wiring diagram for FURUNO transceiver model n 1832 Rev8 RTI XIR3000C SYSTEM PART 1 MODELS 1832 1834 FURUNO TRANSCEIVER 1 1 3 2 T Extension m 5 P 4 lt 9 mmm 1 11 5 3I 1 ERE um i 6 5 5 16 5 18 t Extension 19 8 a x 20 d 158 10 ZZ zii ok u m eee E a 2 E a 12 gt ACM BOARD Bis E 13 iir s m 10 m E BL 1 m iL 2 2 14 15 3 gt o a z 1 2 3 4 XP3 OUT XP1 IN DC CONVERTER s 12345678910 12345678910 ON OFF 6 GND 5 10 7 12V 7 9 s 1 12V m um um um mm a 2 GND 12V 2 4 GND Russell Technologies Inc XIR3000C system ACM SIDE Wiring diagram for FURUNO transceiver model n 1832 RTI XIR3000C SYSTEM PART 2 MODELS 1832 1834 XIR3000C Back View XIR3000C Schematic View menee MOUSE s g MONT OR EY BOAR DOS 2 XIR3000C USB TO RS 422 ADAPTER rr 2V SHIP S POWER ie AA Russell Technologies Inc XIR3000C system PC SIDE Wiring diagram for FURUNO transceiv
15. back test connector 1 Box 2 1964 Transceiver Wt 22 8 kg Dimensions 53 cm x 46 cm x 46 Part No Description Quantity 1 RSB0072 61 Gearbox with 25 KW X CVR RTRO61 1 2 000 862 180 Hex Bolt M6 x 25 1 3 000 864 129 Flat Washer M6 3 4 000 864 260 Spring Washer M6 1 5 000 863 109 Hex Nut M6 1 6 000 862 191 Hex Bolt M12 x 60 4 7 000 864 132 Flat Washer M12 4 8 000 864 263 Spring Washer M12 4 9 000 863 112 Hex Nut M12 4 10 000 515 332 Plastic Cap 4 11 100 275 580 Corrosion Proof Mat 1 12 300 130 020 Seal Washer 4 13 CAT5E 10 Meter Cables 2 14 Two Conductor Cable Power Cable 1 Box 3 Antenna Wt 6 8 kg Dimensions 30 5 cm x 20 cm x 132 cm 1 XN12A 4 Curved Face 4 Antenna Side Feed 1 2 000 851 313 O Ring 1 3 000 862 187 Hex Bolt M8 x 30 4 4 000 864 262 Spring Washer M8 4 5 000 864 130 Flat Washer M8 4 6 000 854 118 3 Bond Adhesive 1 OR Box 3 Antenna Wt 9 1 kg Dimensions 30 cm x 20 cm x 184 cm 1 XN13A 6 Curved Face 4 Antenna Side Feed 1 2 000 851 313 O Ring 1 3 000 862 187 Hex Bolt M8 x 30 4 4 000 864 262 Spring Washer M8 4 5 000 864 130 Flat Washer M8 4 6 000 854 118 3 Bond Adhesive 1 l m Ag BENOq cEuklica5 NOTE TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH 15 SPECIFIED 3441 60 G 03 136 6001 G 2 2006 211 0 A liae U T EON Q ty AGIA SNOISNOMIT WEBB 1 59 31862 30
16. pulse BP due to incorrect operation of the system If signals are not being received by the ARPA Radar software a warning on the radar display will indicated the signal or signals not present within the system The RadarSample program is a handy utility for verifying the installation and setup of the XIR3000C radar processor interface The XIR3000C takes in four analog signals from your main radar system and converts these four analog signals into digital form for use by software the XIR3000C radar processor These four analog signals are described in more detail here e Ship s Heading Marker SHM this signal occurs once for every 360 degree sweep of the radar antenna and tells the XIR3000C that the radar antenna is currently aligned with the ship s heading This is a relatively low frequency long duration signal Bearing Pulse BP this signal occurs at regular intervals as the antenna rotates The number of bearing pulses per 360 degree sweep is constant for given radar type but varies with different radar types By counting these bearing pulses the 000 can calculate which direction relative to ship s heading the radar antenna is pointing This is a relatively high frequency medium duration signal e Trigger this signal is used to tell the transceiver when to transmit The XIR3000C uses this signal to determine when to start digitizing the video signal see below This is a relatively high frequen
17. system exit out of the radar server software If itis to be run as a client server application the radar server software is to remain running Standalone Master Radar System To operate as a master standalone radar system one the desktop double click on the WinHorizon icon The radar display will come up in the OFF mode Ensure that the USB mode is selected Click on the ON icon and the system will take a few seconds to establish communications between the radar processor and the radar transceiver Once this communication is established the radar transceiver will start a WARM UP process and will start counting down Once the radar has warmed up click on the STANDBY icon to start the radar operational Radar video will now be present on the radar display For complete operation of the ARPA Radar software please see the ARPA Radar Operators Manual Client Server System Connect the radar processor to the network via the TCP IP Ethernet connection Note the IP address displayed on the radar processor radar server display This IP address is needed for the remote software application Install the WinHorizon software on remote client PC Click on the WinHorizon Setup Icon on the desktop d In the WinHorizon setup menu click on the antenna and select antenna type the radar transceiver that is connected to the radar processor e In the WinHorizon setup menu click on the TCP IP icon and enter the correct IP ad
18. 1954C antenna unit 1 00 m 0 75m MODEL 1964C antenna unit 1 65 1 25 WARNING Radio Frequency Radiation Hazard The radar antenna emits electromagnetic radio frequency RF energy which can be harmful particularly to your eyes Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance Distances at which RF radiation levels of 100 and 10 W m2 exist are given in the table below Note If the antenna unit is installed at a close distance in front of the wheel house your administration may require halt of transmission within a certain sector of antenna revolution This is possible Ask your RADAR representative or dealer to provide this feature Distance to 10 W m Point Distance to 100 W m point MODEL Model 1834C Nil Worst case 1 80 m Model 1934C Worst case 0 20 m Worst case 3 00 m Model 1944C Nil Worst case 2 50 m Model 1954C Antenna 12 Nil Worst case 2 50 m AntennaXN 13A Nil Worst case 2 30 m Model 1964C Antenna XN 12A Worst case 0 80 Worst case 9 50 m AntennaXN 13A Worst case 0 60 m Worst case 8 00 m Contents SAFETY INSTRUCTIONS c 3 INTRODUCTION s 8 QUEDA NM UD MU EN MP 8 T MOUNTING u u M 14 1 1 Mounting the
19. 3 1598 06 209 JWH V IWW sz 00025120001 pz 0001515006 SNOISNIWIT 30 5 301 T Ez 00651 gt 001 9 0010537508 0651 IS aR VE 0006 50027 s iz _ 0651 MR Z TE 3815 EY uu Ka 1 puo muya ee i 2 L 4 GS 02x002 SLIS SAIA Dao iu 208620 JAW SNOISNSMIC 1 UH 1008 ANING 3182 804 ISYA 9NLLNDON 06 229 Y E gest IINA HL DNI 03 STR ZIN 330 2 00 2S 311345 LON SI SIN TL T 005515 00 2692 v 083 YEN C 08 9920 ANZI 2 dE Russell Bringing Technology to the Art of Navigation JNF 604 985 6047 504 985 6039 info Russelltechnologies com Russell Technologies Inc 219 255 West 1st Street North Vancouver BC Canada W7M www russelltechnologies ca
20. R INTALLATION e MODEL 1964C MARINE RADAR TRANSCIEVER INTALLATION f XIR3000C RADAR PROCESSOR INSTALLATION SYSTEM CONFIGURATIONS All RTI products incorporate a standard network capability to integrate the radar transceiver and other product on board through a standard LAN cable Ethernet 10 100BASE T Each RTI product is assigned an IP address to enable transfer of information between systems The number of display units which may be installed depends on the number of network connections The system has the ability to operate in a client server architecture with one Active Client and unlimited Passive Clients The diagrams shown below is a sample of the overall interconnection of the PC based RTI system using the Furuno models 1832 1834C and models 1944 1954 transceiver with the RTI Antenna Control Module ACM mounted within the transceiver and interconnected to the XIR3000C radar processor unit The configuration for all other transceivers is similar as shown in these interconnection diagrams 2 DB15 VIDEO CABLE 22 SF EN CJ XIR3000C Back View XIR3000C Schematic View me MOUSE Ps2 j MONITOR 2 0 KEYBOARD PS2 eee XIR3000C USB TO RS 422 ADAPTER SHIP S POWER i Russell Technologies Inc XIR3000C system PC SIDE
21. Trigger will appear as Missing Normally the correct parameters will be part of the included antenna database after a few seconds the RadarSample window title should change to RadarSample USB click on Standby on the Action menu taking the XIR3000C off of standby this should bring up the settings dialog box titled USB At this point you should see the main RadarSample window showing the radar image similar to that shown in figure 1 which has been re centered using the left mouse button lud arSampils TT Figure 1 RadarSample Main Window Also you should have the Settings dialog box displayed similar to figure 2 Range Server Local Adjustments Tune Preset Tune Tune Indicator Rain Sea Gain Cable Length 0 375 NM 1 500 NM __Auto Tune Auto Sea Sensor Data Longitude Latitude Heading Magn Variation Wind Speed Wind Angle Speed Statu 5 Bearing Pulse Ship Heading Marker Trigger Interrupts Time per rotation Broad Server count 2 654 sec Antenna Video Threshold 4 138 COTES Video Reference 255 Heading Offset s gt 140 c gt Display Mode IR 0 Head Up o C North Up zn pue __True Motion Sample Depth C 1 bit 2 colors C 3 bits 8 colors Standby and Exit Width Selector
22. adar Processor Computer System 1 2 Model F10603 C 115 12 AC DC power Adapter 1 3 PHS 301 Power Adapter Cable 1 4 Converter RS 422 to USB 1 5 DB 15 Connector DB15 Loop back test connector 1 Box 2 1944 Transceiver Wt 22 8 kg Dimensions 53 cm x 46 cm x 46 cm Part No Description Quantity 1 RSB0070 059 Gearbox w RTR059 6 KW X CVR 1 2 000 862 180 Hex Bolt M6 x 25 1 3 000 864 129 Flat Washer M6 1 4 000 864 260 Spring Washer M6 3 5 000 863 109 Hex Nut M6 1 6 000 862 191 Hex Bolt M12 x 60 4 7 000 864 132 Flat Washer M12 4 8 000 864 263 Spring Washer M12 4 9 000 863 112 Hex Nut M12 4 10 000 515 332 Plastic Cap 4 11 100 275 580 Corrosion Proof Mat 1 12 300 130 020 Seal Washer 4 13 CAT5E 10 Meter Cables 2 14 Two Conductor Cable Power Cable 1 Box 3 Antenna Wt 6 8 kg Dimensions 30 5 cm x 20 cm x 132 cm 1 XN12A 4 Curved Face 4 Antenna Side Feed 1 2 000 851 313 O Ring 1 3 000 862 187 Hex Bolt M8 x 30 4 4 000 864 262 Spring Washer M8 4 5 000 864 130 Flat Washer M8 4 6 000 854 118 3 Bond Adhesive 1 RTI Packing List for XIR3000C with Furuno 1954 Radar Transceiver Box 1 XIR3000C Wt 2 9 kg Dimensions 31 cm x 15 cm x 42 Part No Description Quantity 1 XIR3000C Radar Processor Computer System 1 2 Model F10603 C 115 12 AC DC power Adapter 1 3 PHS 301 Power Adapter Cable 1 4 Converter RS 422 to USB 1 5 DB 15 Connector DB15 Loop back test connector 1 Box 2 1954 Transceiver Wt 22 8 k
23. al interference avoid where possible routing the signal cable near other onboard electrical equipment Also avoid running the cable in parallel with power cables Pass the cable through the hole and apply sealing compound around the hole for waterproofing 1 Open the antenna cover by loosening four bolts and then fix the stay Antenna unit chassis cover opened 2 Unfasten the cable gland assembly plate gasket flat washer if cable not pre installed at factory 3 Pass or remove the signal and power cables with connector through the bottom of the antenna unit chassis if required Pass the cable through the gland assembly as shown below 4 M4X16 Plate A Gasket Flat washer Passing the signal and power cables through the cable gland assembly 4 Disconnect or connect the two CAT5 cables and power cable to remove install The diagram below shows the internal configuration of the radar transceiver Antenna unit chassis cover opened 5 The two CAT5 cables and the power cable passes through the cable protector into the transceiver electronics Cable protector Antenna unit chassis cover opened 6 Release the stay and close the cover Loosely fasten the scanner bolts you will have to make some adjustments inside after completion of wiring Note When closing the cover set the gaskets to grooves in the bottom chassis then tighten bolts BOTTOM CHASSIS SCANNER BOLT Torque 9 8 0 1 m
24. aligning triangle mark on radome cover with that on radome base 1 4 Radome cover V Radome base How to position the radome cover Fasten the radome fixing bolts and tighten them firmly Mounting the Antenna Unit of MODEL 1934C 1944C 1954C 1964C 1 4 1 Mounting considerations The antenna unit is generally installed either top of the wheelhouse on the radar mast on a suitable platform Locate the antenna unit where there is a good all round view Any obstruction will cause shadow and blind sectors A mast for instance with a diameter considerably less than the horizontal beamwidth of the radiator will cause only a small blind sector but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction you would need to place the antenna unit well above or below it It is rarely possible to place the antenna unit where a completely clear view in all directions is available Thus you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting To lessen the chance of picking up electrical interference avoid where possible routing the signal cable near other onboard electrical equipment Also avoid running the cable in parallel with power cables A magnetic compass will be affected if the antenna unit is placed too close to it Observe the compass safe distance
25. cy short duration signal e Video this signal contains the actual radar data that once digitized by the XIR3000C makes up the radar scan line data which is then used to generate the radar image It is fairly important when using the XIR3000C that you select the right antenna whether using RadarSample or the IntegRadar Server software or any other related application in order for the XIR3000C to correctly find the radar signals Or if necessary you must be prepared to use RadarSample and the new USB VP Extended Control menu tool to set up the signal detection Bearing Pulse BP Ship s Heading Marker SHM and Trigger correctly Here is the process for setting up the XIR3000C for any new antenna make sure the 000 is turned on the cable is connected to your radar processor and the proper drivers are installed runthe RadarSample exe program select USB from the Action menu select the correct radar antenna the one that the XIR3000C is interfaced to The XIR3000C needs certain antenna specific parameters to be correctly set in order to properly detect each of the incoming analog signals trigger video BP and SHM For example if the trigger signal parameters are not correctly set then the XIR3000C can t find the trigger signal and when the 000 can t find the trigger signal the 000 doesn t send any updated data to the client PC all three analog signals BP SHM and
26. degrees centigrade or below temperatures It should be mounted in a well ventilated compartment to allow for air flow for cooling purposes When mounting the radar processor follow the general guidelines as follows There is no mounting hardware provide as the radar processor can be easily mounted in a number of possible locations and configurations Mount the RS 422 to USB converter close to the radar processor to allow for ease of attachment to the USB port at the rear of the radar processor Mount in an area where the front and back of the PC are easily accessible Insure intake and exhaust vents are not obstructed to allow for airflow through the radar processor for correct cooling Insure that the ON OFF power switch is accessible for powering the system ON and OFF Do not place any other electronic system directly on top off or directly below the radar processor Insure radar processor is mounted in an area where the two cables from the radar transceiver can be easily attached and removed for servicing Insure that the radar processor is mounted where the 12 VDC or 115 VAC is easily accessible If the 115 VAC to 12 VDC converter is used ensure that the 115 VAC powers sources is within 8 feet of the radar processor The interconnection between the radar processor ships power and the radar transceiver is shown in the diagram below Also shown is the overall layout and dimensions on the XIR3000C radar processor system
27. dress the one for the radar server f In the TCP IP display click on test to ensure that the remote is communicating with the radar processor PC g Once communications are established click on save to SAVE the changed done during the setup Next click on START and the system will now starts as per the standalone master system On the next power up of the system click on the WinHorizon icon to start the system h The radar display will come up in the OFF mode Ensure that the TCP IP Active mode is selected if no other Active Client connected i Click on the ON icon and the system will take a few seconds to establish communications between the radar processor and the radar transceiver Once this communication is established the radar transceiver will start a WARM UP process and will start counting down Once the radar has warmed up click on the STANDBY icon to start the radar operational Radar video will now be present on the radar display For complete operation of the ARPA Radar software please see the ARPA Radar Operators Manual 3 2 Setup of Radar System Signals The system is completely configured prior to shipment from the factory The setup process indentified below should only be undertaken by a trained technician 3 2 1 RadarSample Usage Setup Instructions This process is only required to be followed if changes are required to be made to the input signals of video trigger T ships heading marker SHM and bearing
28. e gain should be set such that the signal just fits in the window The LO and HI settings tell the XIR3000C where to find the boundaries of each of the radar signals When the selected signal first crosses the HI value that point in the signal is marked as the HI point in the signal At that point the XIR3000C then looks for when the signal crosses the LO value Once the LO value is crossed that point in the signal is marked as the LO point in the signal And the XIR3000C again starts looking for the signal to cross the HI value see figures 4 to 8 The EDGE value determines whether the XIR3000C uses the HI or LO value for the signal detection point The UP setting corresponds to the HI value and the DN setting corresponds to the LO value The trigger signal is the most important until this is properly set up the other two signals will not be properly detected If the trigger signal is missing you will need to adjust the HIGH LOW and GAIN values on the USB VP Extended Control dialog box You may also need to change the Edge setting from DN to UP or vice versa Getting this wrong will either mean a big hole in the center of your radar image or much of the area around the antenna will be missing looking like it has been pulled into the antenna Radar Raw Scan Line Profile 4 48 Scale 5 min 84 max 220 PAUSED Figure 4
29. er model n 7112 Rev2 RTI XIR3000C SYSTEM PART 1 MODELS 1944 1954 FURUNO TRANSCEIVER evausune DC CONVERTERS ON OFF 6 GND 7 4 12V 12V 8 10 HN 1GND oapi TSX zSX ZdX ACM BOARD XP3 OUT XP6 MAIN XP7 Reserved 1 ee j pt t pet B SI GROR Booo us wne DEERE TTTTTTTTTTTTTTT 12345678910 N SOINO 120313 Russell Technologies Inc ACM side XIR3000C system Wiring diagram for FURUNO transceiver model n 7112 Rev2 RTI XIR3000C SYSTEM PART 2 MODELS 1944 1954 4 25 KW Transceiver Antenna control module CAT5 control cable XIR3000C running Integradar WinHorizon ARPA softwares USB 422 converter CAT5 video cable 12V DC power 12 24 VDC power TCP IP 115 220V AC RTI PC Radar Processor Interconnection Diagram 1 MOUNTING 1 1 Mounting the Display Unit The display unit mounting is user defined as the system is normally provided with a user specified display unit 1 2 Mounting the PC Radar Processor The PC Radar Processor is to be mounting in an environmentally protected area away from water high condensation and zero
30. event corrosion _ 4910 Holes Flat washer Spring washer M10 25 Hex bolt Platform Antenna unit cover removed Antenna base plate Effective thread length Gasket 15 10 mm La Flat T L washer Spring Platform washer M10 x 25 Apply silicone sealant Hex bolt How to fasten the radome base to the mounting platform 4 Drill a hole of approx 45 mm diameter through the deck or bulkhead to run the signal cable connectors and power cable between the antenna unit the processor unit and the ships power To prevent electrical interference avoid running the signal cable near other electrical equipment and in parallel with power cables Pass the cable through the hole Then seal the hole with sealing compound for waterproofing 5 The two CAT5E and Power Cables are pre installed in the factory prior to shipping and no changes are required Pan head screws 4 8 4 pcs Cable clamping plate P o gt Shield cover Pan head screws M4x8 7 pcs Shield cover Pan head screws 9 M4x8 7 pcs Antenna unit inside view OOOOOO Modified Radar Shield Cover and Mounting Hardware for RTI Electronics 6 The three connectors for the signal and power cables are as shown below Power 5 Control Cable 5 Video Cable IF 9214 RF unit 7 Attach the radome cover if removed
31. g Dimensions 53 cm x 46 cm x 46 cm Part No Description Quantity 1 RSB0072 060 Gearbox with 12 KW RF RTR060 1 2 300 13 020 Seal Washer 4 3 000 862 180 Hex Bolt M6 x 25 1 4 000 864 129 Flat Washer M6 3 5 000 864 260 Spring Washer M6 1 6 000 863 109 Hex Nut M6 1 7 000 862 191 Hex Bolt M12 x 60 4 8 000 864 132 Flat Washer M12 4 9 000 864 263 Spring Washer M12 4 10 000 863 112 Hex Nut 12 4 11 000 515 332 Plastic Cap 4 12 100 275 580 Corrosion Proof Mat 1 13 CAT5E 10 Meter Cables 2 Two Conductor Cable Power Cable 1 Box 3 Antenna Wt 6 8 kg Dimensions 30 cm x 20 cm x 132 1 XN12A 4 Curved Face 4 Antenna Side Feed 1 2 000 851 313 O Ring 1 3 000 862 187 Hex Bolt M8 x 30 4 4 000 864 262 Spring Washer M8 4 5 000 864 130 Flat Washer M8 4 6 000 854 118 3 Bond Adhesive 1 OR Box 3 Antenna Wt 9 1 kg Dimensions 30 cm x 20 cm x 184 cm 1 XN13A 6 Curved Face 6 Antenna Side Feed 1 2 000 851 313 O Ring 1 3 000 862 187 Hex Bolt M8 x 30 4 4 000 864 262 Spring Washer M8 4 5 000 864 130 Flat Washer 8 4 6 000 854 118 3 Bond Adhesive 1 RTI Packing List for XIR3000C with Furuno 1964 Radar Transceiver Box 1 XIR3000C Wt 2 9 kg Dimensions 31 cm x 15 cm x 42 Part Description Quantity 1 XIR3000C Radar Processor Computer System 1 2 Model F10603 C 112 12 AC DC power Adapter 1 3 PHS 301 Power Cable 1 4 Converter RS 422 to USB 1 5 DB 15 Connector DB15 Loop
32. left decrements the scale by 25 again down to 1 while holding either CTRL key while clicking the right mouse button increments the scale by 25 Multiple scan lines are displayed in the window based on scale Note that the scale can also be controlled using the VIDEO DIV adjustment slider on the USB VP Extended Control dialog box Buffered Data Data for the Radar Raw Scan Line Profile window is now buffered 1024 scan lines are now buffered and input into this buffer can be paused or un paused by clicking on the middle mouse button while the mouse cursor is in the main area of the window This is to facilitate finding low frequency signals such as the SHM signal which usually only occur every antenna rotation or every two or three seconds By pausing the input you can then change the scan line number and look through the buffer for the signal Graphical Display of LO HI Values The two black lines that are graphically drawn on the Radar Raw Scan Line Profile window usually indicate the video threshold and video reference position However in Oscilloscope Mode these lines indicate the LO and HI values for the signal being displayed Histogram histogram of radar sample values is displayed in the square area on the right side of the Radar Raw Scan Line Profile window Next you need to set up the signal detection for whichever signal is missing To properly set up the signal th
33. s mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass Do not paint the radiator aperture to ensure proper emission of the radar waves When this radar is to be installed on larger vessels consider the following points The signal cable run between the antenna and the display units comes in lengths of 10 m 15 m 20m 30 m and 50 m Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion The antenna unit must not be mounted where the temperature is more than 70 C As shown in the figure below the antenna unit may be installed on the bridge on a common mast or on the radar mast a c I _ T T a On bridge b Common mast c Radar mast 1 4 2 Mounting procedure Referring to the outline drawing at the back of this manual drill five holes in the mounting platform four holes of 15 mm diameter for fixing the antenna unit and one hole of 45 mm diameter for the signal cable connectors Fastening the radiator to the radiator bracket For your reference the antenna installation materials list appears in the packing list at the back of this manual 1 Remove the radiator cap from the radiator bracket 2 Coat contacting surface between the antenna radiator and the radiator bracket with silicone sealant as shown in the figure below RADIATOR BRACKET ANTENNA RADIATOR top
34. t and powerboat In order to minimize the chance of picking up electrical interference avoid where possible routing the antenna cable near other electrical equipment onboard Also avoid running the cable in parallel with power cables Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass 1 3 2 Mounting procedure 1 Open the antenna unit packing box carefully 2 Unbolt the four bolts at the base of the radome cover to remove the cover if access to the transceiver is required Note The RTI cabling is pre installed at the factory and removing radome cover is not necessary Radome cover KO Antenna unit The mounting surface must be parallel with the waterline and provided with five holes four fixing holes and one cable entry whose dimensions are shown in the outline drawing at the back of this manual The unit is adjusted so target echo returned from the bow direction will be shown on the zero degree heading line position on the screen When drilling holes be sure they are parallel with the fore and aft line 3 Prepare a platform wood steel or aluminum of 5 to 10 millimeters in thickness for the antenna unit Find the cable entry on the radome base Next position the radome base so the cable entry faces the stern direction This alignment must be as accurate as possible Note For steel platform take appropriate measures to pr
35. t to access inside fixing holes Use hex head bolts flat washers spring washers and nuts local supply to mount the antenna unit confirming length of bolts 1 Unfasten four scanner bolts on the cover to open the antenna unit 2 Unplug connector connected between upper and lower chassis 3 Separate upper chassis from lower chassis by removing two hex head bolts M8x25 4 Remove the board cover by unfastening four pan head screws 5 Remove connector from RF unit 7 8 Remove RF unit by unfastening four hex head bolts Hex head bolt Upper chassis M8X25 2pcs Pan head screw M3X8 4pcs Square bushing Lower chassis Antenna unit chassis upper chassis separated Lay the corrosion proof rubber mat supplied on the mounting platform Fasten the lower chassis to the mounting platform with hex head bolts spring washers flat washers and nuts local supply and then coat flat washers nuts and exposed parts of bolts with silicone sealant Cut a slit in the rubber bushing and insert bolt into the bushing Do not use seal washers 9 10 11 Reassemble RF unit cover and chassis Set four knob caps supplied into outside fixing holes Do steps 6 8 in Outside fixing holes Connecting or removing the signal cable Only the two cables and the one power cable runs from the XIR3000C and ships power to the antenna unit In order to minimize the chance of picking up electric
36. view bottom view Coat hatched area with silicone sealant Coat grey area with silicone sealant MODEL 1934 MODEL 1944 1954 1964 Coating the antenna with silicone sealant Coat threaded holes on the antenna radiator with silicone sealant Grease the O ring and set it to the radiator bracket Lay the antenna radiator on the radiator bracket MELLE 5 Coat the radiator fixing bolts 4 pcs with silicone sealant Fasten the antenna radiator to the radiator bracket with the radiator fixing bolts flat washers and spring washers Antenna u radiator m aul X a a j a and lt Coat threaded holes with silicone sealant Radiator bracket Flat washer Spring washer Hex head bolt M8 x 30 N Coat bolts with silicone sealant Fastening the radiator bracket to the antenna unit chassis Mounting the antenna unit The antenna unit can be mounted using the fixing holes on the outside 200 x 200 mm or inside 140 x 150 mm the antenna unit Using outside fixing holes of the antenna housin Use the hex head bolts supplied to mount the antenna unit as below 1 Lay the corrosion proof rubber mat supplied on the mounting platform Ground terminal Rubber mat Bow mark Location of rubber mat 2 Lay the antenna unit on the mounting platform orienting it as shown in below STERN Antenna unit

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