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XT Service Manual (Alatech)

1. Lifetime Motor Lifetime Parts Years All Parts 5 Years Labor 1 Year Labor 2 Years 10 WARRANTY POLICY Parts Returns Itis very important that you have not only the model number but also the serial number on hand when placing a parts order If a serial number is provided at the time a warranty parts order is placed the required parts will be sent to you at no charge If the unit is no longer covered under warranty the parts will be billed to you on 30 day payment terms If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your shipment Also noted on the packing list will be the amount you will be invoiced if the parts are not returned within 30 days Parts Required to be Returned for Credit Upper and Lower Electronics STS SC SL Inspire Z XT Series Paperwork Requirement A copy of your invoice or packing list and diagnostic form if included with replacement part must be returned with the defective part to receive warranty consideration Warranty Labor Reimbursement Procedure Complete Request for Warranty Labor Credit Form Fax completed form to Terry Jordan at 870 930 9013 Once Spirit has received your returned parts your request will be processed and returned by fax to you What is Not Covere
2. 1 o XT600 D 2 Parts List NO DESCRIPTION 1 MAIN FRAME 2 3 INCLINE BRACKET 4 RIGHT HANDRAIL ASS Y 5 LEFT HANDRAIL ASS Y 6 CONSOLE SUPPORT 7 LEFT HANDPULSE TUBE ASSY Handgrip 7B RIGHT HANDPULSE TUBE ASSY Handgrip 8 OUTER SLIDE 9 INNER SLIDE 10 2T LINK 11 7 8x30L LINK SHAFT 12 7 8x 12 7 x 11 51 SHAFT BUSHING 13 2T FASTENING BRACKET 14 7 5x 8x25L CLEVIS PIN 15 75x 8x9L FASTENING BUSHING 16 7 1 0 DUAL ROTA SPRING 17 CLENCHING HANDLE 17 LOCKING CABLE ASSY 18 CHENCHING ROTA SPRING 19 CYLINDER 1000N 20 DRIVE BELT 240J 610J 21 FRONT ROLLER W PULLEY 22 REAR ROLLER 23 RUNNING DECK 24 RUNNING BELT 25 HANDGRIP FOAM 26 MAGNET 27 STEEL ROPE ROTA SPRING 28 WIRE CLAMP 29 WIRE TIE MOUNT 30 LUBRICANT 31 STEEL ROPE 32 TOP FRAME COVER 33 BOTTOM FRAME COVER 34 MOTOR 3 5hp YC 35 INCLINE MOTOR 36 CONTROLLER Starting w Serial 1037 022670 Alatech 37 550 m m SPEED CABLE 38 550 m m INCLINE CABLE 39 HANDPULSE ASSY 39 2 650 m m HANDPULSE CABLE 39 3 HANDPULSE ASSEMBLY TOP 39 4 HANDPULSE ASSEMBLY BOTTAY PART 000561 000547 000548 000897 000551 000552 000506 000564 000865 023095 022553 000497
3. FOOT RAIL ALUMINUM 7 38 BUTTON HEAD END CAP FRAME BASE CAP L FRAME BASE CAP R PLASTIC PLATE OF FRAME BASE CAP L PLASTIC PLATE OF FRAME BASE CAP R LEFT HANDGRIP SIDE CAP LL LEFT HANDGRIP SIDE CAP LR RIGHT HANDGRIP SIDE CAP RL RIGHT HANDGRIP SIDE CAP RR REAR ADJUSTMENT BASE L REAR ADJUSTMENT BASE R 21 022759 022561 022448 022658 022476 022812 000520 000576 000575 000477 DCI 000535 000470 000528 000569 000570 000509 000807 000808 000565 000568 023099 000508 000504 000524 022558 022559 022482 022479 000127 000530 022024 000473 000474 000526 000527 000480 000465 000466 000483 000468 000469 A A A 13 4 592 OO FF a Aa DN A n r pa pa pl 73 74 75 76 77 78 79 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 112 113 114 115 116 117 118 FOOT RAIL CAP L FOOT RAIL CAP R MOTOR COVER ANCHOR 7 10 24x NYLON WASHER A 50 13 NYLON WASHER B 30 x 3 8 FOOT PAD NON SLIP RUBBER L NON SLIP RUBBER NON SLIP RUBBER R SAFETY KEY BELT GUIDE 14x 10x 35 WHEEL SLEEVE SENSOR RACK 1 2 x 1 1 4 CARRIAGE BOLT 1 2 x 1 HEX HEAD SCREW 3 8 x 4 1 2 SOCKET HEAD CAP SCREW 3 8 x 3 3 4 HEX HEAD
4. 64 65 66 67 68 69 70 71 72 73 74 75 76 77 ROUND END PLASTIC WASHER AUDIO CABLE SPEAKER HEART RATE RECEIVER CABLE FAN SWITCH SPEED ADJUSTMENT SWITCH W CABLE INCLINE ADJUSTMENT SWITCH W CABLE MOTOR BASE CAP L MOTOR BASE CAP R MAGNET M8x 30x35CUSHION Softer Cushion 030060 7 81x35 WHEEL TOP MOTOR COVER MOTOR COVER ANCHOR FOOT RAIL BEVERAGE HOLDER 7 38 BUTTON HEAD END HANDPULSE W CABLE ASSY 700 m m HANDPULSE CABLE HANDPULSE ASSEMBLY TOP HANDPULSE ASSEMBLY BOTTOM FRAME FRONT COVER LEFT HANDGRIP SIDE CAP LL LEFT HANDGRIP SIDE CAP LR RIGHT HANDGRIP SIDE CAP RL RIGHT HANDGRIP SIDE CAP RR 25 50 SQUARE END CAP 7 24x 10x 3T NYLON WASHER A 7 50x 13x 3T NYLON WASHER B 7 38x 3 8 FOOT PAD REAR ADJUSTMENT BASE L REAR ADJUSTMENT BASE R SAFETY KEY BELT GUIDE 1 2 x 57m m_HEX HEAD SCREW 3 8 x 4 1 2 SOCKET HEAD SCREW 3 8 4 SOCKET HEAD CAP SCREW 3 8 x 1 3 4 HEX HEAD SCREW M8 x 60m m _HEX HEAD SCREW M8 x 80m m _ SOCKET HEAD CAP SCREW M8 x 50m m_FLAT HEAD COUNTERSINK SCREW M8 x 30m m_FLAT HEAD COUNTERSINK SCREW 3 8 x 3 4 _BUTTON HEAD SOCKET SCREW 3 8 x 1 _HEX HEAD SCREW 1 2 x 15 _ NUT 3 8 x7T NYLON NUT M8 NYLON NUT 26 000515 000565 022946 000484 023099 022558 022559 000544 000545 000507 022482 023016 000505 000922 000532 000455 022024 000518 023212 000519 000480 000481 000482 000
5. SERVICE MANUAL XT 200 With Alatech electronics XT 600 With Alatech electronics XT 800 With Alatech electronics Table of Contents Troubleshooting Guide System Gera RN 3 Mechanical SM 4 Repair Procedures Procedure 1 Calibrating the 10 2 5 Procedure 2 Checking wire 5 3 Procedure 3 Speed sensor 5 Procedure 4 Checking treadmill circuit breaker 5 Procedure 5 Checking roller for 6 Procedure 6 Adjust torque 6 Procedure 7 Replacing controller rrr nnn 6 Procedure 8 Replacing wire 8 6 Procedure 9 Replacing drive 6 Procedure 10 Replacing incline 7 Procedure 11 Controller 7 Procedure 12 Wiring diagram 5 ssec eee cn 8 Procedure 13 Engineering mode ie vec io exea ere EXE Ee rh 9 XT Series Warranty Contacting Technical Service ise deer e hr ea 10 Treadmill WOOD COE EIUS 10 E NU A 11 Paris Order Por raid 12 Warranty Labor Credit 13 XT200 Exploded aaron
6. 000498 000491 000494 000550 000507 010026 010083 022271 000574 000572 000534 022696 000479 DCI 000517 000516 022672 022756 022757 022758 Q E NN RB eo lt a A lt A a ON DF 39 5 40 41 42 43 44 45 46 47 48 49 50 51 52 52 1 52 2 52 3 52 12 52 13 52 14 52 15 52 16 52 17 52 20 52 21 52 23 52 24 52 32 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 HANDLE BAR END CAP SENSOR W CABLE BREAKER POWER SOCKET ON OFF SWITCH POWER CORD 100mm x 764 x 764 CONNECTING CABLE BLACK 300mm x 764 x 764 CONNECTING CABLE WHITE 300mm x 764 x 764 CONNECTING CABLE BLACK 700 m m COMPUTER CABLE UPPER 1200 m m COMPUTER CABLE LOWER 1200 m m COMPUTER CABLE MIDDLE 1000m m GROUND WIRE CONSOLE Starting w Serial 1037 000487 Alatech TOP CONSOLE COVER BOTTOM CONSOLE COVER FACE PLATE LENS FRONT CONSOLE COVER TOP FRONT CONSOLE COVER BOTTOM DEFLECTOR FAN GRILL FAN GRILL ANCHOR FAN MOTOR 7 12 x 5 5T PLASTIC WASHER AUDIO CABLE SPEAKER 700m m RECEIVER CABLE UPPER 500m m RECEIVER CABLE LOWER FAN SWITCH FRONT MOTOR COVER TOP MOTOR COVER TOP MOTOR COVER PLATE SPEED ADJUSTMENT SWITCH W CABLE INCLINE ADJUSTMENT SWITCH W CABLE M8x 30x 35 CUSHION Softer Cushion 030060 WHEEL A WHEEL B
7. 4x38m m SELF TAPPING SCREW 3 5 x 16 m m TAPPING SCREW 3 x 10 m m SELF TAPPING SCREW 3 8 x 6 5T NUT for Foot Pad M3 NUT 3 5 x 32m m SELF TAPPING SCREW M5 IRON PLATE NUT 2 3 x 6m m SELF TAPPING SCREW 3x 8m m SELF TAPPING SCREW 5 16 x 2 BUTTON HEAD SOCKET SCREW 3 5x40 m m SELF TAPPING SCREW 5 16 x 1 1 2 BUTTON HEAD SOCKET SCREW 5 16 x 15m m BUTTON HEAD SOCKET SCREW 7 8 x23 x 1 5T FLAT WASHER 7 8 x 23 x 1 5T CURVED WASHER COMBINATION M5 ALLEN WRENCH amp SCREWDRIVER M6 ALLEN WRENCH 3 5 6m m SELF TAPPING SCREW 7 8 RAISED WASHER HEART RATE RECEIVER BOARD PULSE GRIP BOARD HANDPULSE CONSOLE STICKER HARDWARE DECAL SIDE OVERLAY 23 010113 010150 000915 022847 010115 000325 010115 010125 000914 010109 023015 000462 000064 022707 000074 000089 022973 000476 000945 000463 000567 000512 000513 AUDALA yc 89 106 80 89 105 941005PM1035 LTMIdS 008 LX XT 800 82 1 Parts List 37 1 37 2 37 3 37 12 37 13 37 14 37 15 37 16 DESCRIPTION MAIN FRAME INCLINE BRACKET HANDRAIL SUPPORT RIGHT HANDRAIL LEFT HANDRAIL CONSOLE SUPPORT HANDPULSE TUBE ONLY ASSY 000923 RIGHT HANDGRIP ASSY LEFT HANDGRIP ASSY DECK CROSS BRACE FRONT ROLLER W PULLEY REAR ROLLER RUNNING DECK RUNNING BELT HANDGRIP FOAM NON SLIP RUBBER L NON SLIP RUBBER R WIRE T
8. 99 100 101 102 103 104 105 106 107 108 109 110 112 113 114 115 116 117 118 119 120 122 123 7 10x7 24 x 3T NYLON WASHER 7 50x 13 x 3T NYLON WASHER B 7 30x 3 8 FOOT PAD NON SLIP RUBBER L NON SLIP RUBBER NON SLIP RUBBER R SAFETY KEY BELT GUIDE 7 I4 x 10x 35 WHEEL SLEEVE SENSOR RACK 1 2 x 1 1 4 CARRIAGE BOLT 1 2 x 1 HEX HEAD SCREW 3 8 x 4 1 2 SOCKET HEAD CAP SCREW 3 8 x 3 3 4 HEX HEAD SCREW 3 8 x 1 1 2 HEX HEAD SCREW 3 8 x 1 HEX HEAD SCREW 3 8 x 2 THUMB HEAD SOCKET SCREW 5 16 x 1 BUTTON HEAD SOCKET SCREW 5 16 x 2 3 4 BUTTON HEAD SOCKET SCREW M8 x 60m m HEX HEAD SCREW M8 x 80m m SOCKET HEAD CAP SCREW M8 x 30m m FLAT HEAD COUNTERSINK SCREW M3 x 10m m TAPPING SCREW 5 x 15m m TAPPING SCREW 5 16 x 42 m m BUTTON HEAD SOCKET SCREW 1 2 x 8T NYLON NUT 3 8 x TT NYLON NUT 5 16 x 6T NYLON NUT M8 x 8T NYLON NUT 35 5 16 x 1 5T FLAT WASHER 725x 10x 1 5T FLAT WASHER 7 I9x 10x 1 5T FLAT WASHER 7 5x7 10x 1 0T FLAT WASHER 7 5 16 x 18 x 1 5T FLAT WASHER 7 5 7 12x 1 0T FLAT WASHER 7 6 23x 13 x 5 5T NYLON DISHED WASHER M5 NYLON NUT 6 5 x 25x 1 5T x 2 5H CONCAVE WASHER 7 JO SPRING WASHER M3 SPRING WASHER M5 RAISED WASHER 4x12m m SELF TAPPING SCREW 5x16m m TAPPING SCREW 5x19m m TAPPING SCREW 3 5x12m m SELF TAPPING SCREW 5x 16m m TAPPING SCREW 74 714 1 0T FLAT WASHER 3 5x25mm SELF TAPPING SCREW 17 022713 000313
9. 1 x 440 m m x 5T FOAM A 1 x 360 m m x 5T FOAM B MOTOR FAN x 35m m TAPPING SCREW M4 x 5T NYLON NUT ROUND END 5x 10x IT FLAT WASHER 8 RAISED WASHER 10 RAISED WASHER 250m m BLACK CONNECTING CABLE OF MOTOR FAN 250m m WHITE CONNECTING CABLE OF MOTOR FAN CONNECTING CABLE OF MOTOR 27 010109 030057 010110 000070 010113 000914 010150 000325 023082 022979 022847 023105 022989 010092 022707 023090 000086 000064 000462 000053 000089 022973 000342 000876 000637 000638 Rh o e OO T2 NKR 06 ANB 2 0 0 02 029 RES 126 BOLT ACCESS CAP HEART RATE RECEIVER BOARD PULSE GRIP BOARD HANDPULSE CONSOLE STICKER HARDWARE KIT OVERLAY DECAL SIDE 28 000476 000945 000463 000451 000513 000514 NR N
10. 14 Parts 15 18 XT600 Exploded 19 Parts 201 EE FE FA FF 20 23 800 VIEW FE 24 Parts ARF 25 28 Troubleshooting Guide ELECTRONIC SYSTEM No power There is no power to the console LS error Belt movement for a few seconds then LS error LS error No belt movement at all then LS error Incline does not work Belt surging Belt speeds up and slows down frequently po UON DA qe teres Po 2 Unit must be plugged into an outlet with power Power switch must be illuminated Tether cord must be in place Check treadmill circuit breaker procedure 4 Check POWER LED on controller procedure 11 Make sure wires on board are plugged in securely Check wire harness for continuity procedure 2 If LED s on controller are not lit test fuse on controller If fuse is good replace controller procedure 7 If LED s are on replace console Run the calibration procedure procedure 1 Adjust speed sensor procedure 3 Check roller for magnet Procedure 5 Check wire harness for continuity procedure 2 If roller has a magnet and sensor adjustment does not fix replace speed sensor Run the calibration procedure procedure 1 Check wire harness for continuity procedure 2 Look at LED labeled PWM procedure 11 If it lights up when the S
11. e g travel to perform service work in Manhattan Any change in the fee schedule must be approved in writing by Spirit before any work is performed For Dealers That Wish To Use Third Party Service It is Spirit s policy that all dealers service products that they sell to end users If your company chooses to use an independent company for service you are responsible for all service work Our labor reimbursement policies apply in every case and any charges in excess of Spirit s one time flat completion fee will be billed back to the selling dealer In certain circumstances we will work directly with an independent service company but we will not pay for any service that deviates from our policy for dealers wishing to have this arrangement Dealers will be responsible to the service company for all charges disallowed by Spirit Any deviation from Spirit policy must be approved in advance in writing 11 870 930 9013 SPIRIT 5 www spiritfitness com y Attention PARTS PURCHASE ORDER Fill in completely for processing All orders are shipped F O B Spirit Mfg Jonesboro Arkansas Dealer Name Account No Ship to Street amp No Street amp No City State i City State Phone Number Fax Number Phone Number Fax Number Purchase Order No Dealer Buyer s Name All parts ordered are considered stock orders unless a serial number is listed below each Date of Order parts description box A serial number
12. 000314 022497 00595 023101 022989 000580 000062 000061 010119 022389 010115 023102 000080 030039 010099 000077 000070 010110 010125 010113 010150 000915 022847 BRO Hee amp WH PR KrF RANN BRK NNR KY He 2 24 gt eo O 124 125 126 127 128 129 130 131 132 133 134 135 137 138 139 140 141 142 144 145 3x10 m m TAPPING SCREW 4x38m m SELF TAPPING SCREW 3 5 x 16 m m TAPPING SCREW 3x 10 m m SELF TAPPING SCREW 3 8 x 6 5T NUT for Foot Pad M3 NUT 3 5 x 32m m SELF TAPPING SCREW M5 IRON PLATE NUT 2 3 x 6m m SELF TAPPING SCREW 3x 8m m SELF TAPPING SCREW 5 16 x 2 BUTTON HEAD SOCKET SCREW 3 5x40 m m SELF TAPPING SCREW 5 16 x 1 1 2 BUTTON HEAD SOCKET SCREW 5 16 x 15m m BUTTON HEAD SOCKET SCREW 7 8 x 23 x 1 5T FLAT WASHER 7 8 x 23 x 1 5T CURVED WASHER COMBINATION M5 ALLEN WRENCH amp SCREWDRIVER M6 ALLEN WRENCH 3 5 6m m SELF TAPPING SCREW 78 RAISED WASHER HEART RATE RECEIVER BOARD PULSE GRIP BOARD HANDPULSE CONSOLE STICKER HARDWARE OVERLAY DECAL SIDE 18 010115 000325 010115 010125 000914 010109 023015 000462 000064 022707 000074 000089 022973 000476 000945 000463 000558 000513 000510 RRWONDARBDAHASEWNANA XT600 SPIRIT 142 141 30 941005PM1038 y 116 16 11 22 99 108 17 5 E 117 dk
13. 483 000630 000549 000522 000521 022497 000595 000580 020349 022999 000061 000080 PBPNNBBDNNR RR RF NNR rR RF NSN PRR RRP RF SDN RR Re 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 112 113 114 115 116 117 118 119 120 121 122 123 124 125 19x7 10x 1 5T_ FLAT WASHER 25 10 1 5T _ FLAT WASHER 4 7 14x IT FLAT WASHER 3x8 m m SELF TAPPING SCREW M5 RAISED WASHER 5x 25 1 5T x5 8H CONCAVE WASHER M5 IRON PLATE NUT 10 1 5 SPRING WASHER 5 x19 m m TAPPING SCREW 5 x16 m m TAPPING SCREW 4x12 m m_SELF TAPPING SCREW 3 5x12 m m_SELF TAPPING SCREW 3 5x32 m m_SELF TAPPING SCREW 6 5 25x 1 5T x 2 5H_CONCAVE WASHER 5x16 m m TAPPING SCREW 3x20 m m TAPPING SCREW 4x38 m m_SELF TAPPING SCREW 3x10 m m_SELF TAPPING SCREW 3 5 x16m m_ TAPPING SCREW 3 5 x25m m_SELF TAPPING SCREW 3 8 NUT 2 3x6 m m_SELF TAPPING SCREW SENSOR RACK 5 16 x 2 BUTTON HEAD SOCKET SCREW 5 16 x 15m m_BUTTON HEAD SOCKET SCREW 3 8 x 2 BUTTON HEAD SOCKET SCREW 5 16 x 1 3 4 _BUTTON HEAD SOCKET SCREW 5 16 x 2 3 4 HEAD SCREW 5 16 x 1 1 2 BUTTON HEAD SOCKET SCREW 3 5 x 40m m SELF TAPPING SCREW 3 8 x 2T SPRING WASHER 8x 23x 1 5 SPRING WASHER 8x 23x L5T CURVED WASHER COMBINATION M5 ALLEN WRENCH amp SCREWDRIVER M6 ALLEN WRENCH 12m m_ WRENCH
14. CE LABOR TRIP WARRANTY CREDIT WILL BE ISSUED TO DEALER ACCOUNT TOTAL LABOR ALL PARTS MUST BE RETURNED TO FACTORY UNLESS INSTRUCTED OTHERWISE Authorization No CLAIMS MUST BE RETURNED TO SPIRIT CORP WITHIN 7 DAYS OF REPAIR SHADED AREAS FACTORY USE ONLY WARRANTY ADMINISTRATOR FAX TO SPIRIT 870 930 9013 13 XT200 SPIRIT U 30 141 941005 1038 142 XT200 DS1 Parts List 39 2 39 3 39 4 39 5 40 DESCRIPTION MAIN FRAME FRAME BASE INCLINE BRACKET RIGHT HANDRAIL LEFT HANDRAIL CONSOLE SUPPORT LEFT HANDPULSE TUBE ASSY Handgrip RIGHT HANDPULSE TUBE ASSY Handgrip OUTER SLIDE INNER SLIDE 2T LINK 7 8x30L LINK SHAFT 78x 12 7 x 11 51 SHAFT BUSHING 2T FASTENING BRACKET 75x 8x25L CLEVIS PIN 75x 8 x 9L FASTENING BUSHING 1 0 DUAL ROTA SPRING CLENCHING HANDLE LOCKING CABLE ASSY CHENCHING ROTA SPRING CYLINDER 900N DRIVE BELT 240J 610J FRONT ROLLER W PULLEY REAR ROLLER RUNNING DECK RUNNING BELT HANDGRIP FOAM MAGNET STEEL ROPE ROTA SPRING WIRE CLAMP WIRE TIE MOUNT LUBRICANT STEEL ROPE TOP FRAME COVER BOTTOM FRAME COVER MOTOR 3 0hp TUR YIH serial s 1 1116 MOTOR 3 0hp YC st
15. IE MOUNT LUBRICANT TOP FRAME COVER MOTOR 3 5hp YC INCLINE MOTOR CONTROLLER Starting w Serial 1003 022282 SENSOR W CABLE BREAKER POWER SOCKET ON OFF SWITCH POWER CORD 100mm x 764 x 764 CONNECTING CABLE BLACK 150mm x 764 x 764 CONNECTING CABLE WHITE 150mm x 764 x 764 CONNECTING CABLE BLACK 800 m m COMPUTER CABLE UPPER 800m m COMPUTER CABLE LOWER 1200 m m COMPUTER CABLE MIDDLE 800 m m SPEED CABLE UPPER 800 m m INCLINE CABLE UPPER DRIVE BELT 240 6107 CONSOLE Starting w Serial 1003 000442 Alatach TOP CONSOLE COVER BOTTOM CONSOLE COVER FACE PALTE LEANS FRONT CONSOLE COVER TOP FRONT CONSOLE COVER BOTTOM DEFLECTOR FAN GRILL FAN GRILL ANCHOR FAN MOTOR 25 PART 000562 000556 000486 000485 000898 000472 000890 000891 000460 000499 000500 000492 000495 000553 000313 000314 010083 022271 000573 000534 022696 000479 DCI 022561 022448 022658 022476 022812 022720 000503 000575 022754 022755 022553 000471 DCI 000535 000470 000529 000569 000570 000509 000807 000808 Q BO BNR RRR q pa a 37 17 37 18 37 19 37 20 37 21 37 30 38 39 40 41 42 43 44 45 46 47 48 49 50 50 1 50 2 50 3 51 52 53 54 55 56 58 59 60 61 62 63
16. P FRONT CONSOLE COVER BOTTOM DEFLECTOR FAN GRILL FAN GRILL ANCHOR FAN MOTOR 7 12 x 5 5T PLASTIC WASHER AUDIO CABLE AMP INPUT JACK HARNESS SPEAKER 700m m RECEIVER CABLE UPPER 500m m RECEIVER CABLE LOWER FAN SWITCH FRONT MOTOR COVER TOP MOTOR COVER TOP MOTOR COVER PLATE SPEED ADJUSTMENT SWITCH W CABLE INCLINE ADJUSTMENT SWITCH W CABLE M8 30 x 35 CUSHION Softer Cushion 030060 WHEEL A WHEEL B FOOT RAIL ALUMINUM 38 BUTTON HEAD END CAP FRAME BASE CAP L FRAME BASE CAP R PLASTIC PLATE OF FRAME BASE CAP L PLASTIC PLATE OF FRAME BASE CAP R LEFT HANDGRIP SIDE CAP LL LEFT HANDGRIP SIDE CAP LR RIGHT HANDGRIP SIDE CAP RL RIGHT HANDGRIP SIDE CAP RR REAR ADJUSTMENT BASE L REAR ADJUSTMENT BASE R FOOT RAIL CAP L FOOT RAIL CAP R MOTOR COVER ANCHOR 16 022448 022658 022476 022812 000520 000576 000575 000475 DCI 000535 000470 000528 000569 000570 000509 000807 000808 000565 000568 023099 000508 000504 000524 022558 022559 022482 022479 000127 000530 022024 000473 000474 000526 000527 000480 000465 000466 000483 000468 000469 000603 000604 022484 BR i 13 13 13 13 BRR DNDN BD BB BB gt 76 77 78 79 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98
17. SCREW 3 8 x 1 1 2 HEX HEAD SCREW 3 8 x 1 HEX HEAD SCREW 3 8 x 2 THUMB HEAD SOCKET SCREW 5 16 x 1 BUTTON HEAD SOCKET SCREW 5 16 x 2 3 4 BUTTON HEAD SOCKET SCREW M8 x 60m m HEX HEAD SCREW M8 x 80m m SOCKET HEAD CAP SCREW M8 x 30m m FLAT HEAD COUNTERSINK SCREW M3 x 10m m TAPPING SCREW 5 x 15m m TAPPING SCREW 5 16 x 42 m m BUTTON HEAD SOCKET SCREW 1 2 x 8T NYLON NUT 3 8 x 7T NYLON NUT 5 16 x 6T NYLON NUT M8 x 8T NYLON NUT 7 35x 5 16 x 1 5T FLAT WASHER 25x 10 x L5T FLAT WASHER 19 10 1 5 FLAT WASHER 5x 10x LOT FLAT WASHER 5 16 x 18x 1 5T FLAT WASHER 5x 12x 1 0T FLAT WASHER 23x 13 x 5 5T NYLON DISHED WASHER M5 NYLON NUT 65x 25x 1 5T x 2 5H CONCAVE WASHER 10 SPRING WASHER M3 SPRING WASHER M5 RAISED WASHER 4x12m m SELF TAPPING SCREW 5x16m m TAPPING SCREW Black 5x19m m TAPPING SCREW 22 000603 000604 022484 022713 000313 000314 022497 000595 023101 022989 000580 000062 000061 010119 022389 010115 023102 000080 030039 010099 000077 000070 010110 010125 a va A DDN Nr 119 120 122 123 124 125 126 127 128 129 130 131 132 133 134 135 137 138 139 140 141 142 144 145 3 5x12mm SELF TAPPING SCREW 5 x 16m m TAPPING SCREW Plated 7 4 7 14x 1 0T FLAT WASHER 3 5x25 m m SELF TAPPING SCREW 3x10 m m TAPPING SCREW
18. TART button is pressed replace the controller If it does not light when the START button is pressed replace the console Run the calibration procedure procedure 1 Check wire harness for continuity procedure 2 If there is an ERR message in the incline window make sure that all the wires from the incline motor are connected to the controller correctly procedure 12 If they are connected correctly and the calibration does not fix replace the incline motor procedure 10 When the UP and DOWN buttons are pressed there should be and a number change in the incline window If there isn t replace the console Observe the UP and DOWN diagnostic lights on the controller procedure 11 When the UPor DOWN buttons are pressed you should 1 see one of the lights come on and 2 hear a relay click If there is no relay click and no diagnostic lights replace console lower and middle wire harness procedure 8 and controller procedure 7 If there is a relay click and a diagnostic light and motor wires are connected correctly replaced incline motor Adjust torque boost procedure 6 Adjust speed sensor procedure 3 Replace controller procedure 7 Troubleshooting Guide MECHANICAL SYSTEM Check belt to see if it needs to be tracked Take off motor hood to make sure noise is from belt Check belt and deck for damage Clean deck and re lube Belt noise 1 Check wires around motor for rubbin
19. Transformer Connections JK5 Black Black JK6 Blue Blue JK7 Red Red 5 Incline Potentiometer VR 6 Lower Wiring Harness Connection 7 Speed Sensor Connection 8 Torque Boost Adjustment Adjust at lower speeds to eliminate motor surging 9 Motor Connection M Black motor wire 10 Motor Connection M Red motor wire SPEED JK 2 To Upright Harness PROCEDURE 12 Wiring diagram Amp Board To Fan Assy To Pulse Grip Fo Ties cud Heart Rate Rec ET To Spd Switch To Inc Switch Transformer Motor 1 LM gt m m aci ul 4 2 Ll sui com 3 28 BLACK DOWN ud WHITE COM Incline Lu Motor EN Speed Sensor Z 100 700 4 21 05 PROCEDURE 13 Engineering mode 1 Remove the tether cord Press and hold the START ENTER and STOP buttons and replaced the tether cord The display will say ENGINEERING MODE Press ENTER 4 Pressthe UP and DOWN buttons to scroll through the following sub menus Calibration Factory Settings Security Functions Display Test Key Test 5 Press ENTER to access the desired program Calibration Speed Calibration In this mode you can test the speed Incline Calibration In this mode you can test the incline Factory Settings This mode will allow you to view the Wheel size Max inc Max and Min speed Use the UP and DOWN buttons to sc
20. arting w serial 1117 INCLINE MOTOR CONTROLLER Starting w Serial 1783 022670 Alatech 550 m m SPEED CABLE 550 m m INCLINE CABLE HANDPULSE ASSY 650 m m HANDPULSE CABLE HANDPULSE ASSEMBLY TOP HANDPULSE ASSEMBLY BOTTOM HANDLE BAR END CAP SENSOR W CABLE 15 PART 000561 000547 000548 000897 000551 000552 000506 000563 000865 022554 022553 000497 000498 000488 000493 000550 000507 010026 010083 022271 000571 000572 000533 000602 022696 000479 DCI 000517 000516 022672 022756 022757 022758 022759 022561 Q E NN NY m A i NN lt 41 42 43 44 45 46 47 48 49 50 51 52 52 1 52 2 52 3 52 12 52 13 52 14 52 15 52 16 52 17 52 20 52 21 52 23 52 24 52 32 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 POWER SOCKET ON OFF SWITCH POWER CORD 100mm x 764 x 764 CONNECTING CABLE BLACK 300mm x 764 x 764 CONNECTING CABLE WHITE 300mm x 764 x 764 CONNECTING CABLE BLACK 700 m m COMPUTER CABLE UPPER 1200 m m COMPUTER CABLE LOWER 1200 m m COMPUTER CABLE MIDDLE 1000m m GROUND WIRE CONSOLE Starting w Serial 1783 000478 Alatech TOP CONSOLE COVER BOTTOM CONSOLE COVER FACE PLATE LENS FRONT CONSOLE COVER TO
21. d 1 Failures created due to improper installation or maintenance 2 Repairs requiring only simple adjustments fuses or calibrations 3 Damages sustained from shipping Freight claim must be filed with your carrier 4 Repairs that are made beyond the warranty period 5 Repairs where the customer is paying the base labor fee to the dealer 6 Units that are dealer stock or floor models 7 Trips for diagnostic visit 8 Residential units in a commercial setting Credit will not be issued for repairs in which 1 Parts required for return are not returned to Spirit within 30 days 2 paperwork is not completed or returned 3 Spirit confirms that work was not completed Warranty Labor Reimbursement Policy Spirit has established a set of guidelines that are fair to both independent service companies and to Spirit Our policy on labor warranty reimbursement is simple we pay a one time flat completion fee of 80 per service occurrence Once all work required to complete the repair has been finished and all parts required for return have been returned to Spirit either credit or payment the amount of 80 will be issued to your company one time flat completion fee of 80 will be paid only when the repair is complete and the unit has been returned to proper working condition If your company needs consideration for labor or trip fees that are higher than Spirit s standard fees they will be evaluated on a case by case basis
22. ess out of the upright you will pull the new harness in 8 5 Connect to board and console amp turn power back on PROCEDURE 9 Replacing drive motor 9 Turn power switch off 9 2 Disconnect red and black motor wires from controller 9 3 Loosen tension bolt and remove four motor bolts 9 4 Take off drive belt 9 5 Insert new motor into place 9 6 Put drive belt on 9 7 Putin four motor bolts Do not tighten them all the way down 9 8 Tighten the tension bolt until you only have about an inch of play in the drive belt 9 9 Tighten down the four motor bolts 9 10 Plug the motor wires into the controller PROCEDURE 10 Replacing incline motor 10 1 Turn power switch off 10 2 If possible fold up unit 10 3 Turn treadmill onto its side 10 4 Disconnect motor wires from controller 10 5 Remove bolt from incline tube 10 6 Remove bolt from top of incline motor and take out motor 10 7 Insert new motor and put in bolt on the top 10 8 Reconnect motor wires to controller 10 9 Turn on unit The new motor should turn until it is at zero 10 10 Insert bolt into incline tube PROCEDURE 11 Controller diagram AC 1 35145 2 SHUT DOWN MOT JK6 DRV DOWN Aer COM POWER LIMIT UP Down JK1 1 AC1 White wire from power switch 2 AC2 Black wire from power switch 3 Incline Motor Connection Down Black wire to inc mtr Com White wire to inc mtr Up Red wire to inc mtr 4
23. g Remove clean and re insert the motor brushes 3 Replace motor procedure 9 Drive motor noise 1 Tighten deck bolts Deck noise 2 _ Clean and re lube deck Squeaking or creaking while walking Repair Procedures PROCEDURE 1 Calibrating the unit 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 Remove tether cord Press and hold the START and FAST buttons Replaced the tether cord while maintaining the buttons Display will show FACTORY SETTING Press ENTER Units English Metric Press UP or DOWN to change Press ENTER Adjust wheel diameter using UP or DOWN Should be 2 810 for XT200 amp 600 3 060 for XT800 Press ENTER Adjust minimum speed to 0 5 using UP and DOWN Press ENTER Adjust maximum speed to 12 using UP and DOWN Press ENTER Adjust maximum elevation to 15 using UP and DOWN Press START to begin calibration DO NOT STAND ON BELT DURING CALIBRATION PROCEDURE 2 Checking wire harness for continuity 2 1 2 2 2 3 2 4 2 5 Set your multimeter to read ohms Place the test leads at opposite ends of the wire make sure both leads are on the same wire and are in contact with metal If the reading is close to 0 ohms the wire has continuity unbroken If the reading is very high or there is no reading at all there is no continuity If there is no continuity the harness needs to be replaced PROCEDURE 3 Speed sensor adjustment 3 1 32 3 3 Take off the motor hood The speed sensor i
24. ian or select the extension number for one technician You must have the serial number of the machine Eddie Greene Customer Service Supervisor ext 630 Jerry Savage Customer Support ext 632 Travis Lawrence Customer Support ext 633 Kevin Thomas Customer Support ext 628 If the technician you choose is unavailable leave a detailed message Leave only one message Do not call another extension Do not leave multiple messages This results in a duplication of effort and keeps our technicians from assisting you and other customers in a prompt manner Calling from Customer Location Dial 0 for an operator Relay to the operator you are a dealer and in a customer s home You will be assisted by the first available technician TREADMILL WARRANTY Spirit Manufacturing Inc warrants all its treadmills parts for a period of 5 years from the date of retail sale as determined by sale receipt or eighteen 18 months from the original factory shipping date whichever comes first Spirit s responsibilities include providing new or remanufactured parts at Spirit s option and technical support to our independent dealers and servicing organizations In the absence of a dealer or service organization these warranties will be administered by Spirit directly to a consumer An extended warranty period applies to the following components XT200 XT600 XT800 XT800 Home Warranty Commercial Warranty Frame Lifetime
25. listed will qualify it for warranty evaluation Gy We Order Completion Orders must be signed Shipping Instructions All orders will be shipped via ground delivery If a part is not accompanied by a serial number it will assumed that the unless otherwise indicated Buyer will be responsible for all expe part order is for stock We encourage all dealers to stock parts Spirit will dited shipping charges always be fair to all dealers on credit for parts Spirit reserves the right to Special Instructions 2nd Day Air subject parts returns to a 2096 restocking fee if Spirit determines that the Next Day Air dealer has excessively ordered parts randomly to repair a problem Saturday Delivery Buyer Signature Initial Your Special Shipping Instructions Here Orders for expedited shipping without initials will be shipped via 12 REQUEST FOR WARRANTY LABOR CREDIT SPIRIT www spiritfitness com Labor Warranty Spirit is responsible Wa Ll Customer is responsibl e P O BOX 2037 JONESBORO ARKANSAS 72402 Date of Repair Model Serial Number Service Company Svc CoAcct Number Owner s Name Owner s Address Selling Dealer Selling Dir Acct Phone Number With Area Code Date Sold Number Problem Repair Done FACTORY USE ONLY TEST RESULTS UNIT PRICE WORK ORDER FREIGHT SHIPPING PART NUMBER PART DESCRIPTION FACTORY USE ONLY QUANTITY INVOI
26. roll through They cannot be changed here Security Child Lock On Off Press ENTER to turn on or off To unlock display press START and ENTER Functions Sleep Mode On Off Press ENTER to turn on or off Units English Metric Press ENTER to change Maintenance Lube Message Reset Press ENTER to reset Odometer Reset Press ENTER to reset Pause Mode On Off Press ENTER to turn on or off Display Test Test all LED s Key Test Test all buttons on console CONTACTING CUSTOMER SERVICE It is the responsibility of the Dealer to assemble and setup any Spirit product they have sold as well as diagnose problems and perform service regardless of the product s location Recognizing the importance of insuring the consumer s satisfaction Spirit technical support will always be available to assist the Dealer in diagnosing a problem warranties are valid from the original date of purchase by the original purchaser PARTS ORDERS Fax 870 930 9013 Fax your order using a completed parts purchase order to 870 930 9013 Please do not call to place your parts orders fax only Service technicians are available to assist in the repair of treadmills If taking parts orders by telephone customer service calls will go unanswered Standard shipping is UPS ground If you need an order shipped by another method you must pay for shipping CUSTOMER SERVICE Call 800 258 4555 Calling from Store Location Dial 1 to reach the first available technic
27. s located on the frame near where the drive belt goes around the front roller The sensor should be adjusted to about 1 16 of an inch from the front roller PROCEDURE 4 Checking treadmill circuit breaker 4 1 4 2 The circuit breaker is a small red button between the power cord and the power switch Press the button in to reset PROCEDURE S5 Check roller for magnet 21 The front roller should have round magnet and a round counter weight 52 Take a screw or something metallic and test each one 5 3 Only one should be magnetic PROCEDURE 6 Adjust Torque Boost 6 1 Using a small screw driver turn the dial counter clockwise until it stops 6 2 Press the START button on the console 6 3 With someone standing on the walking belt turn clockwise until the belt begins to move 6 4 Increase the speed and check for smooth belt movement See PROCEDURE 11 for location of Torque Boost PROCEDURE 7 Replacing controller 7 Disconnect power cord from unit 7 2 Remove motor hood 7 3 Remove two Phillips screws holding in the controller 7 4 Disconnect all wires connected to the controller 7 5 Insert new controller secure with Phillips screws 7 6 Reconnect wires to controller See Procedure 12 PROCEDURES Replacing wire harness 8 1 Turn power switch off 8 2 Unplug harness from console and controller 8 3 Tie the end of the new harness to the old harness with a zip tie or spare wire 8 4 As you pull the old harn

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