Home

USER MANUAL PSPC

1. se ege 53 STATUS DISPLAY MENU is 53 AUTOEBED BELT MENU ee 53 EGG COUNTER MENU een EEE AR AN EEE EEE 54 SERVICE MENU SEVERAL FUNCTIONS ccccccssscccccssscccccssccccsseccccccsceccssesccccsscenssesccccesccncsesccccsscenssescccucccensseseccccscessecescccucecensesescececscessusess 55 SERVICE MENU ADJUST TRANSFER MECHANISM aaa oenn on oevenenenneeeerseennecervevennenerservsnnneeverseenneevesseenneenserssenneeverteenneeeevseensecenserdsnene 56 SERVICE MENU EGG BELT CONTROL ccsseeccccccccsseeccccccsecceccccsscececcnsccsseececcacuseececcausscececcaseueeececcaaeseececceaescesscessuacecececcuaeseeseceeaeecsseeanenens 58 SERVICE MENU SET REPETITION DENESTER nitie metende nternet 60 SERVICE MENU SET STACKER HEIGHT cccccccssescececccssceccccccseecececsuscscececcuasecceccauueecececsuasesccccuusesceccuuuseeseceauuaeecececcuaseesseeaueceeecceaaanens 60 SERVICE MENU SENSOR CONTROL cccssseeccccccccsscececcccseccccccsscecececsecsscececcucsesceccaueseececeasucseececcaaeseececcacseessccaaeaescececsuaesesescseeesecseceaneners 61 4 MAINTENANCE RM 63 GENERAL tt dorados as 64 SAFETY REGULATIO NS dias 64 MAINTENANCE UTENSILS 2 ic ias 64 GENERAL CLEANING PROCEDURE circa rr 65 GENERAL MAINTENANCE PROCEDURE is 66 AFTER MAINTENANCE eisen ee 66 PREVENTIVE M
2. OOOO00 Zigzag vacuum head Activated DO ODO UM PSPC 01 E 03 2008 USER MANAUL PSPC OPERATION Normal operation to start a new pattern Start on an empty not running system No eggs on roller track cup conveyor or vacuum head and a new empty tray on the output conveyor The light inside the reset pattern button starts blinking to draw the operator s attention to push this button to start the system with a new pattern Push the reset pattern button Push the start button Stopping operation with egg pattern device When the last eggs are entering the infeed conveyor switch the clear button to 1 When all eggs are removed from the system and are placed in the tray switch the clear button back to O The light inside the reset pattern button starts blinking to draw the operator s attention to push this button to start the system with a new pattern Filling trays gets out of sequence when reset pattern button is pushed when there are still eggs inside the packer emergency button is pressed while the roller track and cup conveyor are making a step forward The system is switched off or power failure while the roller track and cup conveyor are making a step forward When filling trays is out of sequence follow below procedure Stop the system and remove all eggs out of the packer roller track cup conveyor v
3. UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 11 of 93 INTRODUCTION SYMBOLS Symbols are used in the manual when special attention caution is required while working on the system The special symbols and their meaning are depicted in the below table Symbol Meaning DANGER This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury or death CAUTION This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury ATTENTION This symbol is used when instructions should be followed to the letter If not they may cause damage to the system NOTE This symbol advises to use edible products and to work in a hygienically way Disregarding this advice may cause illness TIP This symbol is used as a helpful hint to simplify the execution of certain tasks 2 035 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen EG EXPLANATION EG EXPLANATION OF AGREEMENT Concerning the machine standards Prinzen B V Weverij 18 7122 5 AALTEN The Netherlands Declares on their responsibility 1 We are the manufacturer of the egg packing machine Brand Prinzen Type PSPC Serial number On which this agreement relates 2 machine is developed in agreement with the demands of the machine standard 98 37 EEG most recent 3 machine meets the requi
4. Detectioncell 3 Toggle See E counter we previous page menu explanation F previous page Toggle OFF previous page 5 T tion ee Check encoder re Curent position re Hack Toggle ON OFF position MEO Fl F1 f CES Fi E Back to previous El Bed m ei Sensor control EE Toggle m Fi Fi H4 m ela Back to previous Back to previous Back Back menu menu B E UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 61 of 93 MAINTENANCE 4 MAINTENANCE UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 63 of 93 MAINTENANCE p rinzen GENERAL Only professionals who are familiar with the installation and its operation may perform maintenance cleaning repairs and replacement of defective or worn out parts When during maintenance questions arise regarding the condition of the system consult your Prinzen dealer In case of difficult or special repairs consult your Prinzen dealer Inspections must be carried out before during and after operation of the machine Mechanical flaws such as loose bolts and ball bearings must be repaired upon discovery The operator is responsible for noticing and locating abnormal noises and other unusual signs indicating flaws If the operator cannot locate the flaw he must stop the installation and inform his superior Take preventive actions against vermin as they may cause failures
5. When using warm water to moisten a cloth make sure the temperature of the water is below 45 C Above this temperature it is possible to incinerate body parts ATTENTION Do not use abrasive cleaning detergents or utensils on non longwearing parts ATTENTION Do not use aggressive cleaning products Use cleaning product with a PH value between 6 and 8 ATTENTION The system is NOT designed for wet cleaning Do NOT clean the system with water and certainly NOT with a high spraying pistol Only use moistened cloths for cleaning Do NOT clean bearings printers robots electrical parts and pneumatic parts with water Perform the cleaning according the advices and intervals as described in the Preventive maintenance instructions further on in this chapter TIP The cleaning advices and intervals described in this manual are general For your specific products and production process the cleaning schedule may need alteration During the first production months observe the performance of the system and the influence of contamination on the product quality and production process and if necessary change the cleaning methods and schedules UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 65 of 93 MAINTENANCE p rinzen GENERAL MAINTENANCE PROCEDURE Before actually starting to maintain the system first follow below steps See to it that all eggs and trays are removed by letting the machine run empty Switch
6. p rinzen MACHINE DESCRIPTION Use UNIT DESCRIPTION The Packer is designed to receive a random supply of eggs and assemble these eggs into fixed patterns of 25 30 36 or 42 eggs and place them with the pointed end downwards PACKER into a tray Construction The packer consists of Infeed conveyor Infeed gate Main drive Roller track Cup conveyor Transfer lever Vacuum head Vacuum system Attached to the packer are 9 Electrical cabinet 10 Operating panel 01 Process Eggs are entering the packer on the infeed conveyor where the eggs may be graded On this belt oversized misshapen cracked or dirty eggs should be manually removed Egg pressure control switches 20 on the sides of the infeed conveyor prevent accumulation of eggs on the infeed conveyor The eggs run into the infeed gates where they are detected 21 When all gates have detected an egg the roller track moves one step forwards receiving the eggs from the gates in between 2 rollers on the roller shafts Because of the shape of the rollers and their rotating movement during each step forwards the eggs move with their pointed ends more towards the outside of the rollers At the main drive position the egg lifters lift the eggs on the round end up while flaps are guiding the pointed end into the cups of the cup conveyor A cup detection sensor 22 stops the system when remaining eggs are detected i
7. 6 Set the denester selection switch to ON 7 Push the start button to reset and initializing the system 8 Push the start button to start the system 9 Now the system is running USER MANAUL PSPC Page 43 of 93 OPERATION p STOPPING PRODUCTION Follow below steps to stop the system Selector switch clear to position 1 Last packed 1 First wait until no more eggs are supplied on the egg collecting conveyor 2 Setthe clear selection switch to 1 3 Wait until all eggs are placed into the trays No more eggs should be present inside the system Bu The last trays leaving the system may be only partially filled All movements mu stopped 4 Push the stop button 5 Wait until all movements of the system are stopped 6 Switch the system OFF 7 Remove all trays from the system Switch main switch OFF 1 0FF Page 44 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 5 rinzen OPERATION PRODUCT CHANGE OVER CHANGE OVER TO 30 TRAY Follow below steps to prepare the system for running the 30 tray 1 First wait until no more eggs are supplied on the egg collecting conveyor 2 Set the clear selection switch to 1 3 Wait until all eggs are placed into the trays No more eggs should be present inside the system Set the clear selection switch back to 0 Push the stop button Wait until all movements of the system are stopped Set
8. batch counter for each henhouse Total counter 1 shows the sum of counters C1 to C6 Total counter 2 shows the total amount of eggs packed by the system during its lifetime and cannot be reset The counter that states active is the counter currently in use to count the eggs Select counters menu To select a new active counter enter the select counters menu Press F6 to change the current selected counter Press F4 to increase the counter number Press F6 to acknowledge The selected counter is the counter used to count the eggs and is visible on the display while the system is running production Reset counters Using this menu resets all counters except for total counter 2 Press F5 to reset all the counters Main 5 P EN E See Service menu Jk AE F3 C3 000000 egys Rezet to 0 F4 Increase courter z x e H Mm Back to previous F Back Counter to CB 000000 menti a and OFF Total counter 1 are reset to 0 Total counter 1 004 2332 eggs Total counter 2 00155749 eggs Back to previous A menu Fl A 8 El El El on next page 54 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 0 rinzen Main menu Status Status display Egg counter Autofeed egg belt UM PSPC 01 E 03 2008 pe See status display menu explanation on previous p
9. USER MANUAL PSPC PSPC30 PSPC5 PSPC7 Prinzen B V Weverij 18 7122 MS AALTEN P O Box 85 7120 AB AALTEN NEDERLAND Website www prinzen com TABLE OF CONTENTS TABLE OF CONTENTS CHAPTER BOOK INTRODUCTION 1 SAFETY 2 MACHINE DESCRIPTION OPERATION 4 MAINTENANCE 5 SPARE PARTS 6 OVOPRINT ca 5 ewe E UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 3 of 93 TABLE OF NTENT P rinzen INTRODUCTION MEME 7 Af enrollo P 9 GENERAL ee ee 9 OO PAP A 9 GENERAL weten edn eee mmc 10 SAFETY REGULATIONS ee ee ee eines 10 LEGAL REGULATIONS See ee ee 10 HOWTO USE TAIS MANUAL es 11 WHO SHOULD USE THIS ne vernanevererarne nnn 11 MANUAL INFORMATION a a a a a a a a 11 SERIAL NUMBER osmosis dona coo adora 11 xdi s En 12 EG EXPLANATION OF 13 1 ii DEREN EEE EBENEN AA E 15 GENERAL io dias 16 SA REA aaa 17 SAFETY PROVISIONS cm a ha 19 DEFINITION OF
10. 5 Loosen the knobs that tighten the output conveyor to the packer 6 Reposition the output conveyor Position the holes of the support strips above the correct threaded holes in the beams 7 Tighten the support strips to the beams with the knobs UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 47 of 93 OPERATION P rinzen For several types of trays Prinzen has tray denester conversion kits Among others the following kits are available 1 Paper trays 2 Plastic trays 3 Twin pack Jordano trays 4 Hartmann egg tech unic trays DENESTER TO PAPER TRAY The paper trays denester has on both sides of the denester 2 top grippers with 2 pins 2 plastic lower grippers with 6 pins For conversion place the lower grippers onto the denester block DENESTER TO PLASTIC TRAY The plastic trays denester has on both sides of the denester 2top grippers with 2 pins 1lower gripper with 2 inside grippers attached to it For conversion place the lower gripper with the 2 inside grippers attached to it onto the denester block DENESTER TO TWIN PACK TRAY The only difference between the plastic tray parts and the twin pack tray parts are the top grippers The top grippers for the twin pack tray have 1 pin instead of 2 In case that your gripper has 2 pins you can remove the outside pin on both grippers DENESTER TO HARTMANN EGG TECH UNIC TRAY The hartmann egg tech unic trays denester has on
11. CHANGE OVER TO 30 TRAY ee een ana uam rk n rot eigene 45 CHANGE OVER TO 150 TRAY eN dere hanne 46 CONVERSION a a a das 47 GATE OPEN CLS Bi 47 MOBILE OUTPUT CONVEYOR REPOSITIONING urn ne ee 47 DENESTER TO PAPER TRAY cccccccccssesccccccscssccccccusseccececsueeecccccusseceeceuaececececauscecececeuaseececeauueececceuuasseececcuuueeseceaauseececeesuaseececeuaueeececanenens 48 DENESTER TO PLASTIC TRAY RTT 48 DENESTER TO TWIN PACK TRAY tener determined TRETEN EEE 48 DENESTER TO HARTMANN EGG TECH UNIC TRAY an anna ee 48 UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 5 of 93 TABLE OF CONTENTS p rinzen OPERATION ADJUSTMENTS hern enhn run nn en nennen 49 AIR SUPPLY ee eier E 49 GATE BLOCKERS eree 49 START STOP DELAY TIME a a ias sne 49 MAN MACHINE 50 BUTTON SS MMI a boi 50 CHANGING NUMERICAL VALUES ccccsssssceccccccssceccccccsscscececcccsecceccccescecscccnuseseececsecsssececcacescececcasuuesescecceausessccauescececessuassecceceeaueessceaaeners 50 IBI RANT 50 STATUS MESSAGES nennen nad rU esp Md DD ELM 51 Si
12. The infeed stopper just in front of the tray stacker stops full trays As soon as the tray is detected by the infeed sensor 5 the stopper releases the tray while at the same time stopping the next tray The tray is transported towards the lift When the infeed sensor 5 does no longer detect the tray the lift moves the tray up through the tilting plates lifting up the trays that are already present on the tilting plates When the lift is down again the next tray is supplied above the lift Now the lift moves up a few cm stops turns 90 and moves up again until the tray is also placed on the tilting plates During the downwards movement the lift stops again to turn back 90 This sequence is continued until the top sensor 6 detects the top of the stack of trays Normally this sensor turns ON when 7 trays are on the tilting plate The 6 top trays are easy removable by hand The lowest 7 tray must remain on the tilting plates Safety Be careful with the optional easy stacker This unit makes unexpected fast and powerful movements Always leave the last tray on the easy stacker to prevent the possibility of easy entering of this unit with objects or body parts CAUTION Do not enter objects or body parts into the easy stacker when it is running production Always leave a tray on the tilting plates Keep distant to the easy stacker It makes unexpected fast and powerful movements ATTENTION Do not enter objects or
13. 4 Sensor 4 Indicate no of digits gt 1 No of digits 2 Print parameters Set Print length gt 2 Print length gt Set Print speed 3 Speed mP Set time after print puls gt 4 Print start Not applicable 5 Print distance Not applicable gt 6 v scale gt gt 222 7 vp scale 1 from left gt 8 Print direction DP 2 from left upside down 3 from right Y Lp 4 from right upside down gt Testprint 3 Diagnosis T Normal gt 2 Pixel test gt Print parameters gt Speed Sensor Display Keyboard watchdog v gt 1 DE German 4 Settings 9 en p 2 EN English 3 NL Dutch p 4 FR French Set cartridge power 2 Printstrength supply gt gt Jet use R L gt 1 Right 2 Left gt 3 Both 0 4 Both Flash Pincode USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen OVOPRINT INK CARTRIDGE Problem There is no ink coming out of the cartridge If there is still ink in the cartridge and looks liquefied it may be that the nozzle of the print head is dehydrated Solution Put the cartridge with the print head up and sprinkle some drops of Prinzen Cartridge Clean on the print head Leave the liquid for a few minutes then dab dry with kitchen tissue If this doesn t give you the expected result leave the cartridge for an hour in a dish with some Pr
14. GENERAL This manual contains important information concerning safety operation cleaning maintenance and breakdown remedies At all time this manual must be accessible for all personnel working with the system Keep itina permanent place close to the system When the manual is lost or damaged order a new copy as soon as possible The user of the system should read and understand the total user manual before operating cleaning maintaining and repairing the system Never change the sequence of procedures as described in this manual Beside this manual also knowledge about the installation and adjustments of the system may be helpful for communication with the Prinzen service department or dealer This information is described in the English language service manual which is also delivered with this system SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read this chapter and chapter Safety LEGAL REGULATIONS All safety directions stated in this manual must be observed Along with the safety regulations in this chapter the instructions of the qualified trade organization of your country must be observed to avoid accidents Before starting to repair or maintain the machine always consult your safety manager to discuss if a work permit is required for this job All safety devices in the machine and the safety indications mentioned in this manual are conditions
15. OVOPRINT MENU STRUCTURE Main display 1 Press set text v Y 2 User functions Set line choice between 1 and 50 Y Y 1 Font Set text Page 92 of 93 v 2 Print rows 3 Print length 4 Index print text 5 Nozzle cleaning 1 Standard gt 2 Bold a 3 Small gt 4 Times 1 row gt 2 rows gt Set length Dl 1 digit 2 digit gt Set time 1 Constant gt 2 Variable 3A1c1 1 Device A Aiiei gt 5 A1v5 gt 6 A5c1 3 Technician gt J A33c6 v Y 2 Heads channel Set no of heads Set Pincode v gt Set no of prints Y 3 No of prints Y gt Indicate which sensor 1 Basic parameters
16. both sides of the denester 2top grippers with 1 pin 1 lower gripper mounted on top of 2 spacers For conversion place the lower gripper with the 2 spacers in between onto the denester blocks Page 48 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 OPERATION ADJUSTMENTS AIR SUPPLY Normally the Prinzen systems need an air pressure of approximately 6 bars make sure your compressed air supply is between 8 and 10 bars Adjust this air pressure with the primary pressure regulator Pull the knob 1 up and turn it to change the air pressure Press the knob down to lock it again On the air pressure regulator a manual ON OFF switch 2 is positioned Move the switch towards the regulator to switch the air ON Move away from the regulator to switch the air OFF GATE BLOCKERS Gate blockers prevent the possibility of 2 smaller eggs entering 1 gate When smaller eggs are produced keep all gate blockers in the infeed gates 8 When the produced eggs becoming bigger remove every other gate blocker 9 As soon as most of the produced eggs big and the infeed of eggs get stuck by the gate blockers remove all gate blocker 10 START STOP DELAY TIME Check the start and stop timers for the egg collecting conveyor When the infeed belt of the packer is full with eggs from the egg collecting conveyor the egg pressure switches 11 at the side of the infeed belt are activated When these switches
17. of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 VOPRINT P rinzen idv INSTALLATION Place the printer tightly on the packer and make secure Be sure that the print head is placed between 2 eggs Install the connector for the proximity switch in the CPU UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 85 of 93 OVOPRINT Install the print heads data cable Check once again ifthe cables are not hanging loose If applicable use cable ties Check if all pin plugs are installed properly The cable of the proximity switch for the start signal and the power feed cable must be kept separated Install the supply voltage DC Page 86 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 OVOPRINT mnzen OPERATION Ensure that the ink cartridges are clean and dry and that is no ink leakage Place the cartridge in the holder e The printer will now print message number 1 To print message number 2 touch 02 on the keyboard for message number 3 touch 03 etc Once printing is finished switch off the printer You may then click the cartridge out of the holder by gently pressing the lock clip upwards and remove the cartridge Clean the cartridge and place it in the synthetic cartridge holder provided UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 87 of 93 OVOPRINT p rinzen CHANGING SETTINGS Menu In the entire menu stands for Back escape or cursor to left T
18. off the system and secure it against accidental switching on Perform the maintenance Check the condition of the system during maintenance TIP All motors are provided with lifetime lubrication and require no lubrication TIP All bearings are sealed and lubricated for life and require no lubrication Perform the maintenance according the advices and intervals as described in the Preventive maintenance instructions further on in this chapter TIP The maintenance advices and intervals described in this manual are general For your specific products and production process the maintenance schedule may need alteration During the first production months observe the performance of the system and the influence of the maintenance and if necessary change the maintenance methods and schedules AFTER MAINTENANCE When the maintenance duties are finished ensure the following All fasteners are secure All safety covers are in place and safety doors are closed All tools and cleaning utensils are removed from the system system is absolutely dry before putting it back into operation Moving parts that have been cleaned are lubricated Excess lubricant is removed The system is tested before starting production NOTE Residues of lubricant must be discharged as chemical waste Page 66 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen MAINTENANCE PREVENTIVE MAINTENANC
19. on next page m Back to Reset to factory settings factory settings Eb Back to previous merui Page 60 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen OPERATION SERVICE MENU SENSOR CONTROL In this menu it is possible to disable the use of certain sensors The system remains running without the use of a disabled sensor Switch a sensor ON or OFF by pressing F4 After switching the system OFF and ON again the sensors are enabled again Detection cell jumpers With this function it is possible to switch off an egg detection sensor above an infeed gate The roller track starts running even when no egg is present in the corresponding gate Select the appropriate sensor by pressing F6 and afterwards F1 or F2 Switch the sensor ON or OFF by pressing F4 Cup detection With this function it is possible to switch off the cup detection sensor In that case the system does no longer check the correct transfer of eggs from roller track to cup conveyor Start transfer With this function it is possible to switch of the start transfer sensor In that case the transfer arm picks up eggs after every 6 steps of the cup conveyor regardless of the presence of eggs Eggs left behind on the cup conveyor are not detected and will drop on the floor Adjust transter See Service menu 2 ae Detectioncell 1 Toggle ON OFF previous page Tk aa S egg belt control FB See Service menu ing on previous page A a oo
20. on the conveyor before sending an alarm message to the display denester fault no tray out The amount of repetitions the denester makes is set with this parameter Press F6 to be able to change the value of the parameter Pressing F3 resets the number of repetitions to 0 Pressing F4 increases the number of repetitions SERVICE MENU SET STACKER HEIGHT This menu is used to set the stacker height for the optional automatic tray stacker The amount of trays this stacker stacks is adjustable with this parameter Press F6 to be able to change the value of the parameter Pressing resets the number of trays to 0 Pressing F4 increases the stacked number of trays Adjust transfer See Service menu Back to previous Back mechanism explanation menu previous page 5 F2 F2 see status display egg belt control liege Fe EBEN menu explanation Set timers 1 2 sec Ss E All digits are O See Egg counter Set repetiti m F2 F4 menu explanation 8 Back Increase right digit previous F3 E shift digits to left F3 reset to 0 Repeat 3x 4 increase value ntil desired value is displayed FS AY Pro f n 4 increase value F1 Fi Ps m Check encoder Current position Ei Press 3x position EEK ac All digits are O a Increase right digit F3 Repeat 3x ntil desired value See Service Menu is displayed Sensor control explanation
21. remain activated for a certain time stop delay time a signal is sent to the egg collecting conveyor to stop supplying eggs When the switches are no longer activated a certain time later start delay time a signal is sent to the egg collecting conveyor to supply eggs again Adjust the delay times to get a smooth flow of eggs without too much starting and stopping of the egg collecting conveyor ie un of the timers see Egg belt ol menu further on in this OPERATION p MAN MACHINE INTERFACE The Man Machine Interface MMI is mounted DEN in the operator panel Fl F2 FS F amp BUTTONS The buttons on the are for advanced users of the system like maintenance engineers or service engineers By using the 6 buttons below the display it is possible to enter sub menus change timers etcetera F1 Go to next screen Press F6 the most right digit flashes F6 9 o D O Press F3 all digits move to the left F3 F2 Goto previous screen mE Change numerical values The most right digit becomes 0 50 0 sec Change pick up position transfer arm s Change tray set position transfer arm Repeat until all digits are 0 F3 00 0 sec F4 Change numerical values Toggle functions ON OFF Press F4 to increase most right digit 4 00 1 sec F5 Reset F6 Acknowledge value enter Press to move all digits to the left 01 0 sec Select submenu e
22. the denester selection switch to OFF Set the tray selection switch to the 30 cell tray 9 Pull the 30 cell tray guides up and slide them towards the end of the conveyor for guiding the 30 cell trays 10 Fill the 30 cell denester bunker with the 30 cell trays Place the trays with the tray grip pointing towards the side of the output conveyor N When the trays in the stack are packed tightly into each other knock the stack loose before filling the bunkers denester 11 Set the denester selection switch to ON 12 Place the 5 suction cups onto the vacuum head to have 5x6 suction cups 13 Support the vacuum head while pushing the suction cups onto the nipples Make sure the suction cups are completely onto the nipples and are pointing straight downward 14 Push the start button to start the system 15 Now the system is running with the 30 cell trays UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 45 of 93 _ OPERATION p CHANGE 150 TRAY Follow below steps to the system for running the 150 tray 1 First wait until no more eggs are supplied on the egg collecting conveyor 2 Setthe clear selection switch to 1 3 Wait until all eggs are placed into the trays No more eggs should be present inside the system Set the clear selection switch back to O Push the stop button Wait until all movements of the system are stop
23. will give a start pulse on its own This is a standard notation on 30 minutes and will give a start pulse just once Now press 3 times to return to the main menu SET SHORT KEY Press followed by to access the submenu Now press 2 user functions and press 4 Index print text Now you can choose 1 for 1 number 1 digit 2 for 2 numbers 2 digits After making a choice confirm with and 3 times to return to the menu If the programmed number needs to be changed often press just a 1 instead of 01 Page 90 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen CHANGE PRINTER SETTINGS Press followed by to access the submenu Now press 3 Technician Display asks for a Pin code You can get a pin code from your dealer to access the change of settings Warning Incorrect settings can cause the printer to malfunction Press pin code You are now in the technician menu 1 Basic parameters 1 Device Type 2 Heads Channel 3 Number prints 4 Sensor 2 Print parameters 1 Number of digits Print length Speed Print start Print distance V scale VP scale Print direction Test print Print parameters Sensor Display Keyboard Watch dog Time 4 Settings Language Print strength Jet use R L Flash ONE UM PSPC 01 E 03 2008 USER MANAUL PSPC OVOPRINT Page 91 of 93
24. AINTENANCE INSTRUCTIONS aa a a a 6 BAE MAINTENANGB ticas 67 WEERLY MAINTENANCE sa EEE 68 MONTHEY MAINTENANCE ee embee 70 Va YEARLY MAINTENANCE a 72 MAINTENANCE nia tias 73 LUBRICATION DIAGRAM raid 75 5 SPARE PARTS a 77 LIST WITH RECOMMENDED SPARE ra 79 6 OVOPRINT ea iaa 81 INSTRUCTIONS 84 INSTALLATION ae ae ae en a een 85 OPERA MON ee a ae wan ee 8 CANNOT E o S 88 SETTING TEST R E 88 SETPRINT LENGIR 89 89 SETTING O IN S RE sean Ne re 90 BANN IES 90 nu a 90 CHANGE PRINTER SETTINGS ee ne ee 91 TRUC ee 92 INK CARTRIDGE as 93 PARIT NOMBERS ze ae en ni een 93 Page 6 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 INTRODUCTION INTRODUCTION UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 7 of 93 INTRODUCTION p rinzen CAUTION This manual must be read by or to each person before that person oper
25. E 03 2008 MACHINE DESCRIPTION P rinzen 5 9 Process other types of hatch trays Since there are a variety of tray types there are also a variety of denesters output conveyors and vacuum heads to pack eggs into this wide variety of tray types Although the amount of stoppers and type of vacuum head may differ the process how to fill all those trays is in general the same as described above Safety The output conveyor is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the output conveyor and do not touch it when it is running production Pay special attention to the belts Never touch the belts when the conveyor it is running production CAUTION Do not enter objects or body parts into the output conveyor when it is running production ATTENTION Do not enter objects or body parts into the output conveyor when it is running production UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 35 of 93 MACHINE DESCRIPTION p Use OPTIONAL EASY STACKER The easy stacker is designed to automatically stack full 30 cell trays Construction The easy stacker consists of 1 Infeed stopper 2 Tray stacker 3 Lift 4 Drive mechanism The easy stacker is positioned at the far end of the output conveyor and is partly situated above and partly below it Fixed feed carry the weight of the easy stacker Process
26. E INSTRUCTIONS DAILY MAINTENANCE Daily Maintenance Interval hours Observe for abnormal sounds vibrations and heat Remove all dirt grease and feathers from the system Clean the drip trays with water 4x Clean the infeed conveyor with a moistened cloth Drain off water separator air regulator Dap the optional stamps with a paper towel TIP Depending on your specific production circumstances dab the stamps with a paper towel before during and after using the stamping unit WIN CO Do not store the stamps and ink into room with a temperature below 12 C Below this temperature the ink becomes syrupy resulting in bad coding on the eggs UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 67 of 93 ee p rinzen WEEKLY MAINTENANCE Weekly Maintenance Interval hours Clean sensors with a moistened cloth Check the functionality of the egg pressure switches Clean the transporting shafts of the cups Apply silicon spray on the transporting shafts of the cups Check the functionality of the emergency button Check the suction cups for damages Apply silicon spray to the horizontal movement guides of the combination vacuum head 2x Apply silicon spray into the guide rails of the zigzag vacuum head 4x NOTE Keep cups of cup conveyor free of lubricants to prevent contamination of the egg
27. SAFETY 5 a 19 EMERGENCY BUTTON mh hmm nun nun nun nun nn nun nun nun nun nun nn anna 20 SAFETY INSPECTION hern rna rnm nnn rhr rh 20 WARNING LABELS a c P 21 2 MACHINE DESCRIPTION ee 23 SAFETY REGULATION Soriana 24 MACHINE DESCRIPTION circa 25 PSPC a EL Een ON 25 UNIT DESCRIPTION es 27 27 29 OPTIONAL EGG PATTERN DEVICE earn 30 OPTIONAL STAMPING en ee ads 31 DO CELLE TR UP D ed 32 HATCH TRAY DIN TER Edie rennende 33 OUTPUT CONVE ad 34 OPTIONAL EASY STACKER ri idos 36 3 OPERATION tasa a lia 37 SAFETY 5 nn En 38 EXPLANATION OF THE OPERATION ua aaa a da aa a ee ER 39 OPERATING BE re Er reelle 39 OPTIONAL BUITONS nara 40 LOCAL BUTTONS ee ee 42 APANE OI DIBE TEA amd 43 STOPPING PRODICTI N een 44 PRODUCT CHANGE OVER Se ee ee ee 45
28. Use F4 to toggle a certain functionality ON or OFF amar height STATUS DISPLAY MENU a During normal running of the system the eo status display menu is visible on the display This status display menu shows the status of Cup deteotion the system and when it is stopped it shows the reason for stopping For possible messages see the above mentioned Status display messages Tu Sensor control Back to factory settings Starttrarsfer Back to prewious menu Back AUTOFEED EGG BELT MENU The autofeed egg belt menu gives the possibility to supply eggs from a long distance from the packer without operators present Press F4 to switch autofeed ON Starting the system only starts the egg collecting belts and the packer s infeed conveyor As soon as eggs are detected by the packer infeed gates egg pressure switches the egg collecting belts and the infeed conveyor stop running Press F4 to switch autofeed OFF Now starting the system starts the complete system and eggs are packed into the trays The autofeed egg belt functionality is not available on single phase systems UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 53 of 93 OPERATION p EGG COUNTER MENU From the egg counter menu 3 sub menu s are available Show counters menu select counters menu and reset counter menu Show counters menu Eight egg counters are included C1 to C6 are batch counters For example Use
29. a Transfer t F3 la Transfer to Aa Set position T la 1 Back to previqus B menu ack Transfer to Move to conveyor A Transfer to F3 fe Set position E CEN Back to previous Had 1 Page 57 of 93 OPERATION p SERVICE MENU EGG BELT CONTROL In this menu the timers for controlling the automatic start and stop of the egg collecting conveyor are adjustable Follow below procedure to change the start delay or stop delay Press F6 to be able to change the value of the parameter Repeat pressing F3 until all digits are 0 Press F4 to increase the most right digit until the required digit value is reached Press F3 to shift this digit to the left Repeat the above until the required start delay or stop delay is visible on the display Press F6 to acknowledge this value Edit start delay The start delay is the time between the release of the egg pressure switches and the restart of the egg collecting conveyor When this start delay is too short the egg collecting conveyor stops and starts too often When this timer is too long the packer stops once in a while because it takes too long before eggs are present in all gates Edit stop delay The stop delay is the time between the activation of the egg pressure switches and the stop of the egg collecting conveyor When this stop delay is too short the egg collecting conveyor stops just after an egg has touched th
30. achine when doors are open or not locked because serious injury or death may occur UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 19 of 93 SAFETY p rinzen EMERGENCY BUTTON To stop the machine in case of an emergency the system has one or more emergency buttons Only use the emergency button in case of an emergency When the emergency button is pressed the system stops immediately The button stays mechanically locked so the machine cannot start until it is considered safe to do so Release the emergency button by turning it clockwise Do not release the emergency button when it is not certain why and by whom it was pressed Personnel working with the system must know the positions of the emergency buttons SAFETY INSPECTION PROCEDURE Before starting the machine all protective covers must be in place all doors must be closed and emergency buttons must be operating Trained personnel must check safety devices to assure proper operation 1 Check that all protective covers are in place and all doors are closed 2 Start and stop the system Wait until the system has completely stopped and push an emergency button Push the start button the machine should not start Pull the emergency button Repeat the above steps 3 4 and 5 for all emergency buttons 7 Make sure that the machine does not start when any emergency button is pressed If the machine operates when an emergency button is pressed this machine is not safe to opera
31. acuum head Remove the tray on the output conveyor Push the reset pattern button Push the start button Page 41 of 93 OPERATION LOCAL BUTTONS STAMPING 0 1 am m 42 of 93 p rinzen For easy control of the system some buttons are positioned very close to the unit that they control These buttons are Denester selection switch and stamping unit selection switch Denester selection switch When the denester is switched OFF no denester is used No trays are supplied on the output conveyor towards the tray set position When the denester is switched ON the denester is working automatically Depending on the selected tray type tray selection switch on request of the output conveyor the denester supplies the appropriate tray towards the tray set position For adjustment and test purposes it is possible to manually control the denester by turning the denester selection switch to INCH When the system is started selecting INCH results in the supply of a tray onto the output conveyor When the system is stopped and the selection switch is set to INCH the denester starts to move When the switch is released it turns back to the OFF position and the denester stops Stamping unit selection switch This button is only present on systems that are equipped with the stamping unit When stamping is switched to 0 the stamping unit is not used Eggs le
32. afety The denester is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the denester and do not touch it when it is running production The denester blocks make unexpected fast and powerful movements Never touch or come near this part when the packer is running production CAUTION Do not enter objects or body parts into the denester when it is running production Keep distant to the denester blocks These make unexpected fast and powerful movements ATTENTION Do not enter objects or body parts into the denester when it is running production UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 33 of 93 MACHINE DESCRIPTION p Use OUTPUT CONVEYOR The output conveyor transports empty trays from the denesters towards the tray set position underneath the vacuum head and full trays towards the position where they are manually or automatically removed Construction The output conveyor consists of 1 Conveyor 2 30 cell tray guide 3 30 cell stopper 4 Hatch tray guides 5 Hatch tray stoppers 6 Drive mechanism For fast changeover over of tray types by means of repositioning of the output conveyor a mobile version of the output conveyor is available This conveyor has 2 food with rollers instead of the 1 fixed feet Process 30 cell tray When the start denester sensor 10 is OFF the denester drops a t
33. age rs See Egg counter menu explanation on previous page Toggle ON OFF Adjust transfer 3 egg belt Settimers Set repetition denester F6 Set stacker height Check encoder NT position fa See Service menu explanation an next page See Service menu explanation on next page See Service menu explanation on next page See Service menu explanation on next page Current position 10000000000 Vacuum stand by Toggle ON OFF el Sensor control a See Service menu explanation on next page Backto Reset to CN settings factory settinds Back to previous S menu Back USER MANAUL PSPC Back OPERATION SERVICE MENU SEVERAL FUNCTIONS From the service menu 8 sub menus are available Adjust transfer mechanism belt control set timers Set repetition denester Set stacker height Check encoder position Vacuum stand by Sensor control Back to factory settings Check encoder position The encoder keeps track of the position of the transfer lever with vacuum head Here the current encoder position is displayed The encoder has a zero position which is the vertical position of the transfer lever If an F is shown before the number the encoder position is negative which means that the transfer lever is positioned towards the cup conveyor Without an F before the number the encoder position is positive w
34. ain injury The cover above the stamping unit doesn t have a safety switch With an open cover the system remains running CAUTION The cover above the flap shaft is NOT a safety cover Opening this cover does NOT stop the system ATTENTION Do not enter objects or body parts into the stamping unit when it is running production TIP Do not store the stamps and ink into a room with a temperature below 12 C Below this temperature the ink becomes syrupy resulting in bad coding on the eggs UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 31 of 93 MACHINE DESCRIPTION rinzen 30 CELL TRAY DENESTER Use The 30 cell tray denester separates a single 30 cell plastic or cardboard tray from a stack of trays and drops this tray on the output conveyor Construction The 30 cell tray denester consists of 1 Bunker 2 grippers 3 Lower grippers 4 Denester blocks 5 Drive mechanism The 30 cell tray denester is placed on top of the output conveyor 6 Process Plastic or cardboard trays are manually supplied into the bunker and rest on the top grippers When the start denester sensor 10 positioned in the output conveyor underneath the tray denester is OFF the lower grippers remove 1 tray from the bottom of the stack of trays and drop this tray onto the output conveyor Safety The denester is not completely secured with protective covers Therefore be cautiou
35. annot accept any responsibility for costs damage or personal injury arising from any fault and or incompleteness in the content of this document GENERAL This manual contains important information concerning safety operation adjustment maintenance cleaning and repair of the Prinzen BV system For uncomplicated functioning of the system read this manual carefully and work according to the directions in this manual Beside the design and the used materials also the operation and maintenance have great impact on the functioning the life soan and the operational costs of our system You as the owner of the system are responsible for the execution of maintenance according to the directions and the intervals in this manual This manual will help you to gain knowledge to use the system as it should be used Correct operated and excellent maintained A Prinzen BV system meets the demands mentioned in the European machine guideline CE 4 COPYRIGHT Prinzen BV s This document contains confidential information and information protected by TINZEN copyright of Prinzen BV Reproduction or transmission of any part of this document to third parties or the use thereof is only permitted after express written permission of Prinzen BV A All rights rest with Prinzen BV Aalten The Netherlands 35 9 5 53 Written by Visser Machine Services UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 9 of 93 INTRODUCTION p rinzen
36. arting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety Page 24 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 MACHINE DESCRIPTION p r nzen MACHINE DESCRIPTION The machine description gives information about the complete system For detailed information of this system see the Unit description in this chapter Use PSPC The Prinzen Special Packer PSPC is designed to pack a random supply of eggs into a wide variety of trays with the pointed end downwards The PSCP is available in 3 versions The PSPC30 PSPC5 and PSPC7 PSPC30 The PSPC 30 is a 5 rows system packing eggs into 30 cell trays PSPC5 The PSPC5 is a 5 rows system packing eggs into 30 cell trays and hatch trays most common is 150 cell PSPC7 The PSPC7 is a 7 rows system packing eggs into 30 cell trays and hatch trays wide variety of hatch trays Construction The standard PSPC consists of 1 Packer 2 Tray denester 3 Output conveyor The following options are available for the PSPC Infeed extensions Egg pattern device Printer or Stamping unit Easy stacker PSPC30 only Automatic tray stacker PSPC30 only Y O OA Process Eggs are entering the PSPC on the packer that takes care of the pointed end downward setting assembly of eggs into a fixed pattern and the transfer of those eggs to the tray on the output conveyor The tra
37. ates cleans repairs supervises the operation of or uses this machine in any way CAUCION Este manual debe ser leido por a cada persona antes de comenzar a operar limpiar reparar supervisar la operaci n de utilizar esta maquina de cualquier manera ATTENTION Ce manuel doit tre lu par ou a toute personne avant qu elle ne mette en route nettoie r pare supervise le fonctionnement ou utilise cette machine de quelque maniere que ce soit VORSICHT Jeder der diese Maschine bedienen reinigen reparieren berwachen oder auf irgendeine Weise benutzen soll mu vorher diese Hinweise lesen oder vorgelesen bekommen ATTENTIE Een ieder die deze machine bedient reinigt repareert controleert of op enige andere wijze gebruiken zal dient vooraf deze bedieningsvoorschriften te lezen Page 8 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 INTRODUCTION P rinzen renee LIABILITY Prinzen BV cannot be held responsible for any costs damage or personal injury if it s system is not used in accordance with the instructions as described in this manual The information provided in this manual is valid for the standard design of the system Parts of your system may differ from this standard design Since Prinzen BV is constantly improving its systems it may be possible that there are small differences between your system and this manual Though this manual has been put together with the utmost care Prinzen BV c
38. ave the system without a code When stamping is switched to 1 the stamping unit is used and eggs leave the system coded USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen Switch main switch ON Check air pressure ON 6 bars Switch denester OFF Select tray type Supply trays Switch denester Light start button Yes Units move to their initial positions Fress start Machine running Check emergency buttons UM PSPC 01 E 03 2008 OPERATION STARTING PRODUCTION Follow below steps to start up the system CAUTION Make sure all protective covers are in place Make sure no persons are in danger ATTENTION Make sure no tools or other objects are present inside the system ATTENTION Before starting the system make sure maintenance is performed according to the maintenance instructions further on in this manual 1 Switch the system ON 2 When the system uses compressed air check the main air pressure Set the air pressure to 6 bars 3 Set the denester selection switch to OFF 4 Set the tray selection switch to the appropriate tray type 5 Fill the appropriate denester bunker with the selected tray type For the 30 cell tray place the trays with the tray grip pointing towards the side of the output conveyor TIP When the trays in the stack are packed tightly into each other knock the stack loose before filling the bunkers denester
39. bmenu Now press 2 user functions and press 5 print length Here you can set the desired length of the text in mm For example large eggs on 22 mm and smaller eggs on 18mm length The numbers in the display can be overwritten and confirmed with 22mm SET FONT Press followed by to access the submenu Now press 2 user functions and press 1 Font Now you can choose 1 Standard normal set up 2 Bold e g dark eggs need more ink 3 Small preferred for smaller eggs 4 Times more ink other font If a choice has been made confirm this with Now press 3 times to return to the menu Standard 1 Bold 2 Small 3 Times 4 UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 89 of 93 OVOPRINT p SETTING TWO ROWS Press followed by to access the submenu Now press 2 user functions and press 2 Print rows Now you can choose 1 One row or 2 Two rows Press 2 and confirm with Now press 3 times to return to the menu The display now shows 2 different rows E g 11 1 NL 1234501 36 THT 21 07 These texts should be put in row 11 1 NL 123450 1 and row 36 THT 21 07 These two rows should now work together thus 2 NL 1234501 THT 21 07 SET CLEANING TIME Press followed by to access the submenu Now press 2 user functions and press 3 Nozzle cleaning Now you can set the time in minutes so the printer
40. body parts into the easy stacker when it is running production Page 36 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 OPERATION 3 OPERATION UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 37 of 93 OPERATION SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety Page 38 0f 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 PERATION p rinzen 2 EXPLANATION OF THE OPERATION OPERATING PANEL EMERGENCY STOP NOODSTOP NENNEN Fi F2 F3 F4 FS F ee A1 n NOT AUS ARRET DURGENGE STACKER TRAY SELECTION Il EMPILEUR DALVEOLES MARCHE D SELECTION DALVEOLES STAPELAAR START f RESET LEEGDRAAIEN TRAY KEUZE STAPLER START f RESET LEEREN WAHL EIERVERPACKUNG Man Machine Interface The display of the Man Machine Interface MMI gives information about the status of the system When the system is running production an egg counter appears on the display When the system is stopped the display shows the reason for stopping See status messages further on in this chapter for possible messages The buttons on the are for advanced users of the system like maintenance engineers or service engineers With these buttons parameter settings for controlling the system can be adjusted See Man Machine Interface further on in this chapter for explanation how to use the
41. buttons to change parameter settings Emergency button After pushing the red button the complete system stops Only use this button in case of emergencies Start This button is a start but also a reset and an initializing button After a breakdown first the breakdown needs to be solved By pressing the start button the controller verifies if all breakdowns are solved When this is the case the light inside the start button turns ON Now it is possible to start the system by pressing the start button again After switching the system ON some units in the system Transfer arm roller track and cup conveyor optional easy stackers need to move to their initial positions By pressing the start button these units move to their initial positions When the units are initialized the light inside the start button turns ON Now it is possible to start the system by pressing the start button again DANGER Although a lot of safety measures are built into the control of the system Prinzen cannot guarantee that no dangerous situations will occur Before you start the system make sure no persons are in danger UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 39 of 93 OPERATION p Stop By touching the stop button you will stop the system The system stops after finishing certain internal controlling cycles Thus it may take some time before the system is completely stopped This is the normal procedure to stop the system C
42. e phase system only CSA 7 800040 152 7 Vacuumfilter 17800300530 8 Photocelltransmitier 7 5505134 800010038 9 Photocellreceiver 1 ET5505PPAP 1384 800010037 800 010 029 800 010 027 800 030 451 700 050 014 700 050 023 700 050 009 500 011 016 500 011 023 18 AJ X 500070017 19 Revisionkitvacuumvalve 4780 030 037 20 conveyor transport chain 1705050028 21 Rolletracktranspotchan 1705050021 22 Cupshaftbock 7 11220070003 44 UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 79 of 93 OVOPRINT 6 OVOPRINT UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 81 of 93 5 rinzen L UM PSPC 01 E 03 2008 45 A GHI 2 3 DEF 6 MEO 7 rars BTUN gwxrz ovo P rint Exc 0 4 Enter Ovoprint A1 Ovoprint A5 Ovoprint A6 Ovoprint A7 USER MANAUL PSPC OVOPRINT 83 93 OVOPRINT INSTRUCTIONS Be sure that the printer is fitted on to a stable surface in a reasonably dust free environment Be sure to use a clean and dust free place to store the cartridges after use Do not place printer near any source of direct heat The room temperature should be between 4 C and 35 C The printer and ink cartridges must be kept dry at all times Clean the printer and print head with a dry and dust free When connecting or replacing cables plugs print heads and or switches the power supply MUST be turned off Page 84
43. e pressure control switch When this timer is too long too many eggs enter the infeed conveyor causing too much pressure on the gates Page 58 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 OPERATION Mai Adjust transfer See Service menu Back to previous FE Back S mechanism explanation menu a previous page ha 1 See status display egg belt control Edit start del Start 15 Back menu explanation Set timers Bm a ae previous page Fi Fi X p 5 El All digits are O See Egg counter Set repetition ES u F4 menu explanation change repetition Back Increase right digit Shit digits to lett Repeat 3x ntil desired value is displayed previous page T F3 reset to 0 4 increaze value Charge Set stack er height stack height Back F4 F2 crece Ba en Check encoder Current position Back Press 3x position EEK ais All digits are O F4 UN Increase right digit F3 Repeat 3x a desired value See Service menu explanation is displayed Sensor control i on next page Back to Reset to factory settings factory settings 1 Back to previous men Hack UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 59 of 93 OPERATION p SERVICE MENU SET REPETITION DENESTER When the denester attempted to place a tray on the output conveyor but no tray was detected on this conveyor the denester repeats a number of times trying to place a tray
44. ected at the transfer position the vacuum head moves towards the eggs The vacuum is already ON so the suction cups pick up the eggs The vacuum head moves to the output conveyor above a tray At this position the vacuum changes into blow off to place the eggs into a tray Above the cup conveyor the combination vacuum head is in the center position Above the output conveyor it is able to move to the left or the right for filling both sides of a wider tray Above the cup conveyor the zigzag vacuum head is in the straight cell pattern position Above the output conveyor it is able to move into the offset cell pattern for filling the offset cell pattern trays Safety The vacuum head is not secured with protective covers It makes unexpected fast and powerful movements Never touch or come near this part when the packer is running production CAUTION Keep distant to the vacuum head It makes unexpected fast and powerful movements UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 29 of 93 MACHINE DESCRIPTION p OPTIONAL PATTERN rm DEVICE The egg pattern device is designed for filling trays with an offset cell pattern and an odd number of eggs for example Jamesway 73 Hatchtech 88 Chick master 130 165 Construction The egg pattern device consists of 1 Bar 2 Blocking shafts Air controlled cylinder The egg pattern device is placed above the infeed gates Process Trays with a
45. he stands for OK confirm or cursor to right By touching the followed by it is possible to get into the menu There you may change the print text save it under another number or change the font SETTING TEXT Press followed by to access the submenu Now press 1 print text The display asks in which row you would like to record the text The program allows you to program 50 texts or rows The first text you record in row 01 by pressing 01 and confirming with Now you can set the text For example 2 NL 1234501 This is done as follows Press 2 O twice to note a dash Confirm with 3 times 6 to note the N Confirm with 4 times 5 to note the L Confirm with 2 times 0 to note the dash Confirm with Now you press 14 2 3 Att 54 Oft 1 For returning to the menu press twice Now the printer will print the following text in row 01 2 NL 1234501 A second text e g 1 NL 9876502 must be recorded under row 02 1 followed by 02 and then confirming 02 with Now you can set the text see Vat lt gt 2 Erg WE 2 2 3 3DEFdef JKL MNO 4 4GHIghi 5 25JKLjkl 6 6MNOmno PORS TUV WXYZ 7 7PQRSpars 8 8TUVtuv x JE 9 9WXYZwxyz 0 0 15 0 amp Back or Escape Enter Page 88 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen OVOPRINT SET PRINT LENGTH Press followed by to access the su
46. hich means that the transfer lever is positioned towards the output conveyor Vacuum stand by When Vacuum ON is selected the vacuum pump is running as long as the main switch is ON When Vacuum stand by is selected the vacuum pump starts running when the system is started and stops when the system is stopped unless the transfer arm is not in its rest position Toggle F4 to select vacuum ON or vacuum stand by Back to factory settings Using this menu resets the following parameters back to the factory settings Sensor control all sensors selected Stack height 6 trays Denester repetition 3 times Auto feed egg belt OFF belt control start delay 1 5 seconds belt control stop delay 1 5 seconds Page 55 of 93 OPERATION 3 EN a an n pu B The pick up position and tray set position may differ a little bit from the adjusted position The transfer arm may lower a bit further than the set position Adjust the position a little bit higher than the required pick up position and tray set position TIP Since the encoder knows if the transfer arm is above the cups or the conveyor adjusting the pick up position when the transfer arm is above the conveyor results in a not accepted when set position is pressed Page 56 of 93 Bu Since the encoder knows if the transfer arm is above the cups or the conveyor adjusting the tray set position when
47. iliarize yourself with it and you won t have any trouble locating information from any area of machine WHO SHOULD USE THIS MANUAL Owner The owner contractor concern is the person that owns or hires the machine and puts this machine into production The owner must take care that the users of the system will read the manual Operator The operator is the person who operates the system as ordered by the owner The operator must read the chapters Introduction Safety Machine description Operation Professional A professional is someone who can assess the duties appointed to him on account of his education knowledge and experience and who can assess the dangers attached thereby avoiding these dangers Maintenance engineer The maintenance engineer is the professional who is deemed qualified by the owner to perform certain duties The qualification only applies to those assigned duties The maintenance engineer must read the total manual MANUAL INFORMATION Machine type PSPC Manual revision 01 March 2008 SERIAL NUMBER Each machine has a unique serial number printed on the machine tag which be found in the electrical cabinet Note down this serial number to have it available when contacting the Prinzen service department Weverij 18 i 7122 MS Aalten Netherlands rinzen Tel 31 0 543 490080 VIRES Fax 31 0 543 476205 Machine type PSPC Rated voltage Hz V Max prim fuse Date 3 202
48. inzen Cartridge Clean Please note that only the print head should be in the liquid Other cleaning products may dissolve the components shortening the life span of the cartridge PART NUMBERS Part Number Description 1 790010001 CPU Steering 2 790010003 Print head Print head 3 790010009 Print head cable Cable 4 790010006 Print head divide cable Cable 5 790010002 Feeding 24V Feeding 6 895030006 Ink cartridge red Cartridge 7 895030003 Ink cartridge Dark blue Cartridge 8 800010027 Proximity switch Proximity Switch OvoPrint A1 9 790010004 Print head with photocell Print head 10 790010005 Print head cable A1 Cable UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 93 of 93
49. l injury or death ATTENTION Failure to obey safety regulations may result in damage to the system Page 18 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 AFETY p rinzen SAFETY PROVISIONS Before operating the machine the safety devices must be checked for correct functioning Also the protective covers must be mounted before starting to use the system Repair or replace safety devices before using the system if they do not work properly Never rely solely on safety devices Always switch off the system and lock up the power source 1 before working on the machine DANGER Protective covers safeguard dangerous machine areas These covers are of utmost importance to operate the machine safely Never operate the machine when protective covers are removed because serious injury or death may occur DEFINITION OF SAFETY DEVICES Safety devices are lockable doors 2 emergency buttons 3 and protective covers 4 The emergency button prevents the machine from operating and should stop the machine immediately when it is pressed Protective covers shield off dangerous moving parts These covers cannot be removed without tools Lockable doors are doors that can only be opened with akey The key should only be in possession of a supervisor DANGER Lockable doors safeguard dangerous machine areas These doors are of utmost importance to operate the machine safely Never operate the m
50. lear This button is used to remove all eggs out of the system Normally all gates need to be filled with eggs before these eggs are transported towards the tray When no more eggs are entering the system on the infeed conveyor the system waits for eggs and the eggs on the roller track and cup conveyor remain on the system When the clear button is switched to 1 the eggs in the system are transported towards the vacuum head even though no eggs are detected at the gates The vacuum head remains filling trays until all eggs are removed from the packer TIP The last trays leaving the system may be only partially filled OPTIONAL BUTTONS Stacker This button is only present on systems that are extended with the optional automatic tray stacker When the stacker is switched to 0 the automatic tray stacker is not used Trays are not stacked and transported straight towards the output belts When the stacker is switched to 1 the automatic tray stacker is used to stack 6 trays and transport these stacks towards the output belts Tray selection This button is only present on systems that are able to use 2 different tray types Most common is the PSP5 with 30 cell trays and 150 cell hatch trays In that case switch the tray selection switch to for using the 30 cell trays and to Il for using the 150 cell hatch trays TRAY SELECTION Since the PSPC7 may run 3 different types of trays this system may have a 3 positions tray 132 150 se
51. lection switch A sticker shows how to set the selection switch to run the appropriate tray Reset pattern This button is only present on systems with the are optional egg pattern device WAHL EERVERPACKUNG For these systems it is important not to disturb the sequence of filling trays When a half filled tray is removed manually and a next empty BESET PATTEEN START tray is entered the filling of this tray is out of sequence resulting in trays which are not completely filled and eggs placed beside the tray onto the conveyor A new pattern can only be started by pushing the reset pattern button or switching to a ance different tray type with the tray selection START RESET switch In all other situations the sequence of filling trays remains active even after switching off the system or pushing an emergency button Page 40 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen RESET PATTERN START HAR ChE START f RESET START RESET Zigzag vacuum head Deactivated Egg transport PSD B O POPP 99808 506660 0000000 se 9908 OOOOOOO E e 000000525585 0000003253590 000000505 1EBOO 00000023555 0090 uuu 2995658 9 Tray transport 165 tray 05250685 000335950 005855068 e e e
52. n between the roller track and the cup conveyor The cup conveyor transports the eggs towards the transfer lever position until the first line of eggs is detected by the start transfer sensor 23 The vacuum head on the transfer lever moves down to pick up the eggs and transports them towards an empty tray on the outfeed conveyor gt Ar efe NY at 4 NAT gm A A X X N N NN N UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 27 of 93 MACHINE DESCRIPTION p Safety The packer is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the packer and do not touch it when it is running production Pay special attention to The infeed conveyor The roller track cup conveyor Flap shaft Transfer lever with vacuum head Never touch these parts of the packer when it is running production The cover above the flap shaft transfer position of eggs from roller track to cup conveyor doesn t have a safety switch With an open cover the system remains running The transfer lever with vacuum head makes unexpected fast and powerful movements Never touch or come near this part when the packer is running production The cover above the flap shaft transfer position of eggs from roller track to cup conveyor doesn t have a safety switch With an open cover the system remains r
53. n offset cell pattern cannot be filled symmetrically and therefore now and then a pattern needs to be created to fill the complete tray automatically Normally the bar is up As soon as the egg pattern needs to be created the bar with blocking shafts moves down after eggs have been detected in all infeed gates The roller track moves 1 step forward receiving a full row of eggs Now only the sensors 4 above the gates without blocking shafts are looking for eggs As soon as those sensors are detecting eggs the roller track moves 1 step forwards receiving an incomplete row of eggs Eggs blocked by the blocking shafts remain in the gates Afterwards the bar with blocking shafts moves up Safety The egg pattern device is secured with a protective cover Page 30 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen OPTIONAL STAMPING UNIT MACHINE DESCRIPTION Use stamping unit is designed for coding eggs Construction The stamping unit consists of 1 Shaft with stamps 2 Hinging frame 3 Drive mechanism The stamping unit is placed above the cup conveyor close to the transfer position of eggs from roller track to cup conveyor Process After a step forward of the roller track and the cup conveyor the shaft with stamps moves down to code the row of eggs in the cup conveyor Safety The stamping unit is covered but since this is not a safety cover with an open cover it is possible to sust
54. ns are at risk Do not use water to clean electricity cabinets and other electronic components For save and easy operation keep the area and floor around the machine clean free of oil grease or obstacles Remove superfluous fat and greasing oil after greasing duties When an extension cable is used for power supply make sure that the cable diameter in relation to the length of the cable is correct Make sure the cable is completely unrolled Manual activation of safety switches is forbidden When the safety devices are put out of operation the machine must first be switched off and secured against accidental switching on Work inside the electrical cabinet may only be undertaken by skilled personnel like Prinzen service engineers or its dealers service engineers Always switch off the main switch before opening electrical cabinets After switching off the main switch parts inside the electrical cabinet remain live for approximately 1 minute The frequency inverters may hold a high voltage charge during this time Do not touch parts inside the electrical cabinet as long as displays of frequency inverters are on UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 17 of 93 SAFETY Several parts inside the electrical cabinet maintain voltage even when the main switch is turned off main switch main power supply terminals for egg collecting belts etcetera DANGER Failure to obey safety regulations may result in permanent persona
55. ntain sharp edged parts moving parts and rotating parts When protective covers are removed sharp edges and pinch points may be exposed Use extreme caution and avoid touching or striking these areas with your hands or body because they may cause injuries Do not enter parts of your body or objects into openings in the system This may lead to serious physical injury or damage to the system It is dangerous to be in on or under the system while it is operational Loosely hanging clothing wide sleeved clothing ties chains or rings are prohibited Long hair should be worn tied back Make sure that there is sufficient light around the machine Do not touch or come near moving or rotating parts Physical contact with these parts is dangerous Do not stand or walk on any of the system parts Do not work alone on the system At least one other person should be present Before starting to clean maintain or inspect the machine or before remedying breakdowns follow the steps mentioned below Switch off the machine and secure it against accidental switching on Post Do not switch on warning sign on the main switch Operate the nearest emergency button Make sure that no components are moving Before switching on the machine you must check the following All safety devices are in place and are functioning No other persons are in underneath or above the system No tools or objects are in the system No other perso
56. nter Press F4 to increase most right digit F4 01 1 sec en Io o D O Repeat until desired value appears F4 01 2 sec CHANGING NUMERICAL zc VALUES Repeat until desired number appears 12 IO Repeat until desired number appears Tl o D O See alongside picture how to change a parameter value with the MMI buttons Press F6 to acknowledge number F6 NO o D O DISPLAY MMI As soon as the main switch turned ON the performs a short self test During this test searching appears on the display Shortly after the system is switched ON the following information appears on the display When the system is started the display show an egg counter This counter is reset each time the system is turned OFF or after pressing the F5 button Page 50 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 a z OPERATION r nzen Optional automatic tray stacker type PS2 is initializing after switching ON the system STATUS MESSAGES When the system is stopped the display shows the reason for stopping The following messages may appear on the display system is waiting for eggs Supply eggs to the system he system is stopped by the stop button Push start to run the system The system has been initialized Push start to run the system Emergency button is pressed Release emergency button Eggs remained on the cu
57. osition Select Tray set position Choose Transfer to conveyor when the suction cups are too high or Transfer to cups when suction cups are too low Press F3 to move the transfer arm into the selected direction Every time F3 is pressed the transfer arm moves a small step into this direction Select Set position by pressing F6 screen appears showing that the changed position is accepted or not In case you do not want to change the tray set position but only wanted to move the transfer arm press Back to previous menu instead of Set position by pressing F6 UM PSPC 01 E 03 2008 Status disol See Status display menu explanaior page See Egg counter menu explanation onprewous page Autcoted egg belt Toggle GN OFF UM PSPC 01 E 03 2008 Adjust transtr p mechanism Pickup postion E Back to previous menu egg belt control See Service menu Set timers explanation an nest page set repetition See Service menu denester explanatian an next page m bo FB zee Service menu explanation an next page Check encoder Curent position Back position bed pede s Toggle OFF Sensor control 8 Back to Reset to factory settings factory settings Back to previous m eri Fi El explanation next page Back USER MANAUL PSPC OPERATION Fl
58. p conveyor Remove eggs manually Eggs remained between roller track and cup conveyor Remove eggs manually Denester did not drop a tray on the output conveyor Clear the fault or place a new stack of trays in the denester UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 51 of 93 OPERATION Page 52 of 93 USER MANUAL PSPC The output conveyor is full with trays Remove the trays from the output conveyor No tray is present at stopper position Clear the fault Denester is switched OFF Set the denester selection switch to ON The movement of the transfer lever did not finish in a certain time This indicates a motor or inverter fault Contact your dealer for assistance Optional automatic tray stacker type PS2 did not initialize correct Press start to retry initializing If message remains on the screen this indicates a motor or inverter fault Contact your dealer for assistance Flaps are out of position or eggs dirt or parts are in between roller track and cup conveyor Clear fault UM PSPC 01 E 03 2008 rinzen OPERATION MENU S Egg counter Shaw counters ELT LT From the main menu 4 sub menus are available Status display menu Egg counter menu pee Service menu Autofeed egg belt menu Service menu oo Pick up position CEN Use F1 and F2 to go to a different screen on the same menu level Use F6 to enter a certain sub menu
59. ped Set the denester selection switch to OFF Set the tray selection switch to the 150 cell tray 9 Slide the 30 cell tray guides towards the denesters until they move down 10 Fillthe 150 cell denester bunker with the 150 cell trays 11 Set the denester selection switch to ON 12 Remove the 5 suction cups from the vacuum head to have 5x5 suction cups Always remove the row of suction cups pointing towards the roller track infeed conveyor 13 Support the vacuum head while pulling the suction cups from the nipples 14 Push the start button to start the system 15 Supply the first tray by activating the INCH button Then set the switch back to ON 16 Now the system is running with the 150 cell trays nF co N Page 46 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 5 rinzen OPERATION CONVERSION GATE OPEN CLOSE On a 7 rows system it is possible to run this system with 5 6 or 7 rows of eggs by closing or opening gates on the sides of the packer When running 30 cells trays on this system both outside gates are closed See alongside pictures for opening 3 and closing 4 of the gates MOBILE OUTPUT CONVEYOR REPOSITIONING On a 7 rows system it may be necessary to reposition the output conveyor towards or away from the packer during a product change over In that case the output conveyor is mobile Follow the below steps to reposition the output conveyor
60. r 1200 Check complete system for loose parts bolts nuts etc 1200 TIP When the yellow part on the chain tensioner becomes visible replace the main drive chain Page 72 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 MAINTENANCE 0 rinzen YEARLY MAINTENANCE Yearly Maintenance Interval hours Replace seals in vacuum valve use replacement set Replace vacuum filter d PC Tas ade parti 0 an the next page TIP See Service manual for replacement procedure vacuum valve seals 0075 77 2225 buena temal ro Washes 0 enm 1 A Y Gr 28 UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 73 of 93 rinzen MAINTENANCE LUBRICATION DIAGRAM gt m m C 888 5 E o 295 nan E O28 N as P Optlonal Vacu umfiltre UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 75 of 93 SPARE PARTS 5 SPARE PARTS UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 77 of 93 PARE PART rinzen 2 LIST WITH RECOMMENDED SPARE PARTS Description_________ Type Remarks Articdecode 1 Cp 220 070 001 2 Suctioncup 850 010 001 3 Fuse2A slow 5 20 800040104 800 040 150 4 FuseSAFFSx20mm 1800040 121 800 040 151 800 040 153 6 Fuse 2A slow 10x38mm____ Singl
61. ray on the conveyor This tray is transported towards the 30 cell stopper As soon as the tray is detected by the tray present sensor 11 the packer s vacuum head places the eggs into the tray Now the stopper releases the full tray while at the same time stopping the next empty tray The full tray is transported towards the end of the conveyor where it needs manual removal or automatic removal by the easy stacker When the tray present sensor 11 turns OFF the stopper releases the waiting empty tray and stops it again at the tray set position Process hatch tray A tray is automatically supplied after 5 cycles of the vacuum head 125 of 150 eggs are placed in the previous tray This tray is transported towards 1 hatch tray stopper As soon as the tray is detected by the tray present sensor 11 the packer s combination vacuum head places the first 25 eggs into one side of the tray Moves back to the packer to pick up another 25 eggs and places these eggs into the other side of the tray Then the 2 hatch tray stopper moves up the 1 hatch tray stopper moves down and the hatch tray is transported towards the 27 stopper Again the combination vacuum head places 25 eggs in both sides of the tray This sequence is repeated for the last 50 eggs When the hatch tray is full it is transported towards the end of the conveyor where it needs manual removal detected by a sensor 12 Page 34 of 93 USER MANUAL PSPC UM PSPC 01
62. rements of the demands of the following EC standards The low voltage standard 73 23 EEG most recent The EMC standards 89 336 EEG most recent 4 machine is developed and constructed according the European Standard EN60204 1 1993 Electrical equipment of industrial machines Signed in Aalten Date Signed by G J van Eerden UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 13 of 93 SAFETY 1 SAFETY UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 15 of 93 SAFETY GENERAL Only persons meeting the following requirements are authorized to work with the system These persons should be Skilled and specifically trained for their duties Familiar with the contents of this manual Familiar with the locations of the emergency buttons and other safety devices 18 years old or above Familiar with the national and regional regulations regarding safety These persons should have reached the minimum legal age required to perform this work These persons are NOT under influence of any drug medicine or alcoholic drink DANGER Keep children and incompetent persons away from the system The system is only to be used for the purpose it was designed for See the chapter Machine description for details Page 16 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen SAFETY REGULATIONS Do not use the system when safety devices have been removed This system may co
63. s Page 68 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen UM PSPC 01 E 03 2008 MAINTENANCE Weekly Maintenance Interval hours Apply Teflon spray on rod ends 30 cell tray denester 4x Apply Teflon spray on rod ends hatch tray denester 4x Apply Teflon spray on rod ends easy stacker 4x Apply Teflon spray on rod end egg pattern device Apply Teflon spray on rod end zigzag vacuum head Apply Teflon spray on rod ends stamping unit 4x Apply Teflon spray on the hinge points egg pressure switches 2x Apply silicon spray to the easy stacker up down guide 2x USER MANAUL PSPC Apply silicon spray to the easy stacker lift up down rotating shaft Page 69 of 93 MAINTENANCE p rinzen MONTHLY MAINTENANCE Monthly Maintenance Interval hours h Check vacuum filter and replace if necessary Clean the inside of the vacuum head with compressed air Clean all motor fans with compressed air Apply Teflon spray on the cup conveyor transport chains 2x Apply Teflon spray on the roller track transport chains 2x CAUTION Wear eye protection during cleaning of the vacuum head and motor fans with compressed air TIP Use the dedicated oil holes at both sides of the system to lubricate the cup conveyor transport chain and the roller track transport chains TIP Only lubricate the roller track transport chain Make sure the black r
64. s with loosely hanging clothes and long hair do not come too close to the denester and do not touch it when it is running production The lower grippers make unexpected fast and powerful movements Never touch or come near this part when the packer is running production CAUTION Do not enter objects or body parts into the denester when it is running production Keep distant to the lower grippers These make unexpected fast and powerful movements _ ATTENTION _ Do not enter objects or body parts into the denester when it is running production Page 32 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 MACHINE DESCRIPTION P rinzen nn HATCH TRAY DENESTER Use The hatch tray denester separates a hatch tray from a stack of trays and places this tray on the output conveyor Construction The hatch tray denester consists of 1 Bunker 2 grippers 3 Denester blocks 4 Drive mechanism The hatch tray denester is placed on top of the output conveyor 5 Process Hatch trays are manually supplied into the bunker and rest on the top grippers The first tray needs to be supplied by activating the INCH button 6 The next tray is automatically supplied after 5 cycles of the vacuum head 125 of 150 eggs are placed in the tray The denester blocks remove 1 tray from the bottom of the stack of trays and places this tray onto the output conveyor The last tray of the stack always remains into the denester S
65. te Immediately call a qualified technician to repair the defective safety switch or emergency button 3 4 5 6 St Dt nt Page 20 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 z MACHINE DESCRIPTION P rinzen nn WARNING LABELS The Prinzen system makes dangerous movements The system also contains dangerous parts when they contact the body The following labels are posted as a warning Understand and remember the meaning of the warning labels DANGER Keep the warning labels clean When labels become unclear replace them The flashlight label is used to warn for dangerous voltage inside a cabinet Contacting parts inside this cabinet may result in permanent personal injury or death This sign is used to warn for dangerous movements Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for the danger of limbs being pulled in Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for crushing danger Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 21 of 93 MACHINE DESCRIPTION 2 MACHINE DESCRIPTION UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 23 of 93 MACHINE DESCRIPTION SAFETY REGULATIONS Before st
66. the transfer arm is above the cups results in a not accepted when set position is pressed USER MANUAL PSPC rinzen SERVICE MENU ADJUST TRANSFER MECHANISM The transfer arm has 4 stop positions rest position 1 pick up position 2 conveyor full stop position 3 and tray set position 4 The pick up position and the tray set position are adjustable Adjust the pick up position When the vacuum head is at the pick up position the tip 5 of the suction cup should be at the same height as the end of the slots 6 in the cup factory setting Follow below procedure to adjust this position Select Pick up position Choose Transfer to cups when the suction cups are too high or Transfer to conveyor when suction cups are too low Press F3 to move the transfer arm into the selected direction Every time F3 is pressed the transfer arm moves a small step into this direction Select Set position by pressing F6 screen appears showing that the changed position is accepted or not In case you do not want to change the pick up position but only wanted to move the transfer arm press Back to previous menu instead of Set position by pressing F6 Adjust the tray set position When the vacuum head is at the tray set position the tip 7 of the suction cup should be 5 mm above the surface 8 of the hatch tray factory setting Follow below procedure to adjust this p
67. to control the machine safely The owner and his qualified personnel are in the end the ones responsible for the safe use of the machine owner is responsible for the ability of the qualified personnel to perform its duties according to the safety measures Technical changes which influence the safety working of the machine may only be executed by the service department of Prinzen Do not change controls and or PLC programs without written permission from Prinzen because this may affect the safety of the machine Only use genuine Prinzen parts or CE certified parts for replacement Prinzen cannot be held responsible for any consequential damages to the system or other installations that were caused by technical changes unprofessional maintenance and repairs on our system which were executed by the customer Warranty becomes invalid when consequential damages to the system caused by technical changes unprofessional maintenance and repairs were executed by the customer DANGER Failure to obey legal regulations may result in permanent personal injury or death ATTENTION Failure to obey legal regulations may result in damage to the system Page 10 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 rinzen INTRODUCTION HOW TO USE THIS MANUAL The manual is constructed to provide a maximum amount of information with a minimum amount of searching The key to easy reference is the Table of contents Fam
68. to the electrical cables and such SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety MAINTENANCE UTENSILS In general we advise to have the following tools available for maintenance of the Prinzen systems Padlock Vacuum cleaner Compressed air Plastic scraper Moistened cloth Water and neutral soap Lubricants Set of Allen keys Set of wrenches Set of screwdrivers NOTE Use H1 classified lubricants These lubricants are approved to use in the food processing industry TIP Prinzen uses Interflon Fin Food Lube Teflon spray and Griffon HR260 Silicone spray ATTENTION When you want to use different types of lubricants than the lubricants used by Prinzen make sure that these lubricants do not form a harmful product when contacting the lubricants used by Prinzen Page 64 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen MAINTENANCE GENERAL CLEANING PROCEDURE Before actually starting to clean the system first follow below steps See to it that all eggs are removed by letting the machine run empty Switch off the system and secure it against accidental switching on Clean the complete system with compressed air a vacuum cleaner and a plastic scraper Remove persisting scrap with a moistened cloth Check the condition of the system during cleaning CAUTION
69. ubber supporting guides remain free of lubricants Lubricant on the black rubber supporting guides causes malfunctioning of the rollers NOTE Keep rollers on roller track free of lubricants to prevent contamination of the eggs NOTE Keep cups of cup conveyor free of lubricants to prevent contamination of the eggs Page 70 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 p rinzen MAINTENANCE Monthly Maintenance Interval hours h Apply silicon spray to the 30 cell tray denester block 200 up down guide 4x Apply silicon spray to the30 cell tray denester lower 200 grippers in out guides 4x Apply silicon spray on the 30 cell tray denester upper grippers plain bearings 8x Apply silicon spray to the hatch tray denester block up down guide 4x Apply silicon spray on the hatch tray denester upper grippers plain bearings 8x Apply silicon spray to the stamping unit plain bearings 2x Apply silicon spray on the egg pattern device plain bearings 4x Apply Teflon spray on the egg pattern device blocking shafts Check chain tension of the transfer lever UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 71 of 93 MAINTENANCE p Y YEARLY MAINTENANCE VoYearly Maintenance Interval hours h Check the infeed conveyor belt tension Check the output conveyor belt tension Check the main drive chain for wear Apply Teflon spray on the main drive chain Check all bearings for wea
70. unning CAUTION The cover above the flap shaft is NOT a safety cover Opening this cover does NOT stop the system CAUTION Keep distant to the transfer lever with vacuum head It makes unexpected fast and powerful movements CAUTION Do not enter objects or body parts into the packer when it is running production ATTENTION Do not enter objects or body parts into the packer when it is running production Page 28 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008 MACHINE DESCRIPTION rinzen Use VACUUM HEAD The vacuum head is designed to up 005 1 from the cup conveyor and place those eggs into the trays on the output conveyor The vacuum head is available in 3 versions Fixed vacuum head Combination vacuum head and Zigzag vacuum head Fixed vacuum head 1 The fixed vacuum head is used to place eggs into the common plastic or paper trays Combination vacuum head 2 The combination vacuum head is used to place eggs into wider trays like trays with a width of 10 eggs Zigzag vacuum head 3 The zigzag vacuum head is used to place eggs into trays with an offset cell pattern Construction The vacuum head consists of 4 Vacuum head holder 5 Vacuum hose connection 6 Suction cups 7 2 air controlled cylinders combination 8 Air controlled cylinder zigzag The vacuum head is attached to the transfer lever Process When eggs are det
71. y denester supplies the trays to the outfeed conveyor The output conveyor transports empty trays from the tray denester towards the tray set position and full trays towards the removal position of the trays manual or by a tray stacker UM PSPC 01 E 03 2008 USER MANAUL PSPC Page 25 of 93 MACHINE DESCRIPTION P rinzen Chapters and Manuals See below mentioned chapters or manuals for detailed information This chapter for unit information Chapter operation for operation details Chapter maintenance for cleaning and maintenance information Chapter OvoPrint for printer information Service manual for information about installing and adjusting the system Safety The security of the system is created through a balance between safety and workability An optimal workable situation is created for the operating personnel but safety was kept in mind Dangerous movements of the system are mostly protected with protective covers but there are exceptions On a lot of places in the system it is possible to sustain injuries Read the safety instruction of the units in the chapter unit descriptions See alongside picture for position of power switch 10 and emergency button 11 CAUTION Do not enter objects or body parts into the PSPC when it is running production ATTENTION Do not enter objects or body parts into the PSPC when it is running production Page 26 of 93 USER MANUAL PSPC UM PSPC 01 E 03 2008

USER MANUAL PSPC

Contents

Download Pdf Manuals

Related Search

Related Contents