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Precision Digital PD154 and 158 Vigilante II Alarm Annunciators
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1. 38 ISA Sequence F2M 39 Table of Figures Figure 1 Panel Cutout and Mounting cseseceseceseeeeeeeeeseeeeeeeeneeee 12 Figure 2 Connector Labeling for PD158 6R2 1 c csesseeeeeees 13 Figure 3 Power Connections ccseccsseesseeeseeeenseeeeseeenseeeeseeenseeeeeeee 13 Figure 4 NO NC Contact INputs ccseccsseeeseeeeeeseeeeeeeeeeeeeseeeeeneeeeee 14 Figure 5 Open Collector NPN Transistor Inputs escssseeeen 15 Figure 6 Relay amp 24 V Output Connections ccecseeeseeeeeeeeees 15 Figure 7 AC and DC Loads Protection ccccssssseseseeeeeeeeeees 16 Figure 8 Low Voltage DC Loads Protection csscssesseeeeeees 16 Figure 9 External Pushbutton Connections sscsseeseeeseeeeeee 17 Figure 10 System with Multiple Units Share First Oult 5 18 Figure 11 Shared Pushbutton Connections ccsssseeseeeeees 20 Figure 12 DIP Switch Location ccscceseeeseeeseeeseeeeseeseeeseeeeneeees 21 Figure 13 Case Dimensions Side View ccccsssseesseeeeeees 29 Figure 14 Case Dimensions Top VieW csssesesseteneneeeeeees 29 T PD154 amp PD158 Vigilante Annunciators Instruction Manual SPECIFICATIONS Except where noted all specifications apply to operation at 25 TC General DISPLAY ALARM MESSAGES PD154
2. 24 Relay Fail Safe Programming Example 25 Relay Operation Overview 26 Audible Horn Enable Disable 27 Enabling Disabling Silence Option 27 No Lock In Sequence Option 28 Reset to Factory Defaults 0 n cceennnncee 28 MOUNTING DIMENSIONS 00 0 0 20 e0 29 TROUBLESHOOT ING 30 FULL SEQUENCE DESCRIPTIONS 31 Features 31 Sequence Condition Descriptions 31 LED Condition DescriptionSs 31 ISA Sequence A 32 ISA Sequence F2A 33 ISA Sequence F1A 34 ISA Sequence F3A 2 1 35 Input Follower Indication 37 ISA Sequence M 37 ISA Sequence F1M
3. 15 Switching Inductive Loads c0nnnnncn ne nnnnnee 16 External Pushbutton Connections 17 Multiple Unit First Out Indication Connections 17 SETUP AND PROGRAMMING 0 20 20 0 18 Front Panel Pushbuttons and Status LED Indicators 19 Full Function Test 20 0n encenseenenneenensenneneennennennen 20 Multiple Unit First Out Indication 20 Shared Front Panel Buttons 0 00 20 Annunciator Sequence Selection 21 Sequence Programming 21 Sequence Descriptions estas e 21 Normally Open Normally Closed Input Setup 22 Programming NO NC Inputs 22 NO NC Programming Example 23 Relay Operation 00 00nsecennscennncennncennncennnnee 24 Relay 1 Operation cnnnnnnnnnc E 24 PD154 amp PD158 Vigilante Annunciators Instruction Manual Relay 2 Operation 24 Relay Fail Safe 24 Programming Relay Fail Safe
4. ISA A ISA F2A t t _ E Eo _ B E NO NC Inputs Each input can be set for normally open NO or normally closed NC contacts Each input channel is programmed individually The default setting is for all inputs to be NO To set inputs to NC 1 Press and hold ACK and RESET for 3 seconds until all LEDs cycle 2 Press ACK within 3 seconds of release All LEDs will blink If ACK is not pressed within 3 seconds the unit will return to run mode 3 Press ACK again within 3 seconds of release If ACK is not pressed within 3 seconds the unit will return to run mode The LED for the channel being programmed will display brightly on or off All other channel indication LEDs will be at low intensity to indicate programming mode 4 Press the RESET pushbutton to turn LED 1 off for a NO input or on for a NC input for channel 1 5 Press ACK to accept the input type and program channel 2 6 Repeat steps 4 and 5 for all input channels 7 Press and hold ACK for five seconds to return to normal operation with the programmed input types 4 PD154 amp PD158 Vigilante Annunciators Instruction Manual Basic Connections All connections are made to removable screw terminal connectors located at the rear of the instrument For complete connection details see page 13 Use copper wire with 60 C or 60 75 C insulation for all line voltage connections Observe all safety regulations Electrical wiring should be per
5. 4 Press the ACK pushbutton three times until LED 4 is either off or brightly on 5 Press the RESET pushbutton to turn LED 4 off to disable the no lock in option or on to enable the no lock in option 6 Press ACK to accept the option setting 7 Press and hold ACK for five seconds to return to operation The green power LED will blink quickly to indicate the unit is in the advanced programming mode The unit will automatically leave setup mode if no pushbutton is pressed for 3 minutes Note LED 1 and 2 are used for relay fail safe setup see page 24 and LED 3 is used for silence pushbutton enable disable see page 27 The unit will automatically leave setup mode if steps 2 and 3 are not followed Reset to Factory Defaults 1 Hold the ACK and RESET pushbuttons for 3 seconds until all red LEDs cycle Release once the LEDs begin to cycle 2 Press and hold the RESET button for 5 seconds If the RESET button is not pressed within 3 seconds of releasing ACK and RESET the unit will return to run mode without reset 3 Reset the 4 position switch on the rear of the control to the indicated default settings oo Factory Default W Switch Positions W E o 28 PD154 amp PD158 Vigilante Annunciators Instruction Manual MOUNTING DIMENSIONS 3 61 92mm 4 68 119mm J Figure 13 Case Dimensions Side View 1 76 45mm 2 45 62mm 0 59 3 2 1
6. Alert Intermittent Flash Fast Flash On RESET Pushbutton 1 Out Reset Fast Flash Fast Flash On ACK Pushbutton Acknowledge Steady Steady Off Normal Off Off Off 35 E LE LEN E s Sequence F3A Switch Positions PD154 amp PD158 Vigilante Annunciators Instruction Manual Maintained Alarm ACK before RESET Condition LED Horn 1 Pt Next Pt Normal Off Off Off Alert Intermittent Flash Fast Flash On ACK Pushbutton Acknowledge Slow Flash Steady Off RESET Pushbutton 1 Out Reset Steady Steady Off Normal Off Off Off Sequence F3A Flowchart Switch Positions a Sequence F3A Condition Normal 1 Pt LED Off Next Pt LED Off Horn Off oe Condition Condition Alert Condition Alert 1 Pt LED Slow Flash lt 1 PtLED Intermittent Flash Next Pt LED Steady Ack while Next Pt LED Fast Flash Horn Off Alarmed Horn On Return Reset to Normal Ack while Pressed Condition Normal Nonna Condition Any 1 Pt LED Slow Flash 1 Pt LED Fast Flash Next Pt LED Off Next Pt LED Fast Flash Horn Off Horn On Reset Ack while Normal Ack while presen Alarmed Return Condition Alert to Normal 1 PtLED Steady Next Pt LED Steady Horn Off 36 PD154 amp PD1
7. Normal Inputs are in the normal state LED Condition Descriptions Pt Indicates the behavior of the first out channel only Next Pt The behavior of subsequent alarm channels channels that enter the alarm state after the first out alarm 15 31 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence A Acknowledge Pushbutton and Automatic Reset Momentary Alarm Maintained Alarm Condition LED Horn Condition LED Horn Normal Off Off Normal Off Off Alert Flash On Alert Flash On Normal Flash On ACK Pushbutton ACK Pushbutton Acknowledge Steady Off Acknowledge Off Off Normal Off Off Sequence A Sequence A Flowchart Switch Positions E t Condition Normal EF LED Off E _ amp Horn Off r N a Return Alarm Condition _ to Normal Ack when aC Inputs Normal Condition Alert Condition Alert LED Steady lt _ LED Flash Horn Off Ack Horn On Pressed Relay Operation For complete details on relay function see page 24 Relay 1 Operation Relay 1 enters alarm state when there is a new alarm This relay will clear when the alarms are acknowledged Relay 2 Operation Relay 2 enters alarm state when any channel displays in alarm state This relay will clear when all indication LEDs are cleared 32 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence F2A First
8. Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel e Remove the two mounting brackets provided with the meter back off the two screws so that there is 1 4 6 4 mm or less through the bracket Slide the bracket toward the front of the case and remove e Insert the unit into the panel cutout e Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until the front is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged B 770 Gasket Removable rm 45mm gt r Panel Connectors V A Square Corners to 0 060 1 5mm Max Radius p 3 622 d b 92mm Panel Cutout to DIN 43700 Tolerances A 0 032 0 8mm I B a O 4 Mounting Mounting y 0 000 0 0mm 4 Bracket Screw Front View Top View Figure 1 Panel Cutout and Mounting 12 PD154 amp PD158 Vigilante Annunciators Instruction Manual Connections All connections are made to removable screw terminal connectors located at the rear of the instrument Use copper wire with 60 C or 60 75 C insulation for all line voltage connections Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damag
9. Condition LED Horn Condition LED Horn 1 Pt Next Pt 1 Pt Next Pt Normal Off Off Off Normal Off Off Off Alert Flash Steady On Alert Flash Steady On Normal Flash Steady On RESET Pushbutton RESET Pushbutton Alert Flash Steady On Reset Flash Off On ACK Pushbutton ACK Pushbutton Acknowledge Steady Steady Off Acknowledge Steady Off Off Normal Steady Steady Off RESET Pushbutton RESET Pushbutton Normal Off Off Off Normal Off Off Off Sequence F1M Sequence F1M Flowchart Switch Positions Condition Normal oe 1 Pt LED Off Next Pt LED Off is Horn Off aN Reset while Alarm Condition E Normal N eiro Condition Alert Condition Alert 1 PtLED Steady lt 1 PtLED Flash Next Pt LED Steady Ack Next Pt LED Steady Horn Off Pressed Horn On Reset while v Normal Reset Condition Normal Condition Normal while 1 PtLED Steady 4 1 PtLED Flash Normal Next Pt LED Off Ack Next PtLED Off Horn Off Pressed Horn On 38 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence F2M First Out Indication with Acknowledge and Reset Pushbuttons Momentary Alarm Maintained Alarm Condition LED Horn Condition LED Horn 1 Pt Next Pt 1 Pt Next Pt Normal Off Off Off Normal Off Off Off Alert Flash Stea
10. Out Indication with Acknowledge Pushbutton and Automatic Reset Momentary Alarm Maintained Alarm Condition LED Horn Condition LED Horn 1 Pt Next Pt 1 Pt Next Pt Normal Off Off Off Normal Off Off Off Alert Flash Steady On Alert Flash Steady On Normal Flash Steady On ACK Pushbutton ACK Pushbutton Acknowledge Steady Steady Off Acknowledge Off Off Off Normal Off Off Off Sequence F2A Switch Positions Sequence F2A Flowchart oe gy cr N E o Condition Normal 1 Pt LED Off Next Pt LED Off Horn Off Return Alarm Condition to Normal Ack when Inputs Normal Condition Alert Condition Alert 1 PtLED Steady lt 1 PtLED Flash Next Pt LED Steady Ack Next Pt LED Steady Horn Off Pressed Horn On 33 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence F1A First Out Indication with Acknowledge Pushbutton No Lock In of Subsequent Alarms and Automatic Reset Momentary Alarm Maintained Alarm Condition LED Horn Condition LED Horn 1 Pt Next Pt 1 Pt Next Pt Normal Off Off Off Normal Off Off Off Alert Flash Steady On Alert Flash Steady On Normal Flash Off On ACK Pushbutton ACK Pushbutton Acknowledge Steady Steady Off Acknowledge Off Off Off Normal Off Off O
11. contact switching inductive loads to prevent SUPPRESSION disruption to the microprocessor s operation Recommended suppressor value 0 01 uF 470 Q 250 VAC PDX6901 RELAY Relay 1 Alarm state until alarm is acknowledged OPERATION Relay 2 Alarm state while any channel indicating alarm condition FAIL SAFE Programmable OPERATION Independent for each relay Note In fail safe mode relay coil is energized in non alarm condition In case of power failure relay will go to alarm state PD154 amp PD158 Vigilante Annunciators Instruction Manual COMPLIANCE INFORMATION Safety UL LISTED USA and Canada UL 508 Industrial Control Equipment UL FILE NUMBER E160849 FRONT PANEL UL Type 4X NEMA 4X IP65 panel gasket provided LOW VOLTAGE EN 61010 1 2001 UL 61010C 1 DIRECTIVE Safety requirements for measurement control and laboratory use Electromagnetic Compatibility EMISSIONS EN 55022 1998 A1 2000 A2 2003 Class A ITE emissions requirements EU ICES 003 Issue 4 Class A Digital Apparatus emissions requirements Canada FCC 47 CFR Part 15 Class A emissions requirements USA VCCI Class A ITE emissions requirements Japan AS NZS CISPR 22 2002 Class A ITE emissions requirements Australia Radiated Class A Emissions AC Mains Class A Conducted Emissions IMMUNITY EN 61000 6 2 2001 EMC heavy industrial generic immunity standard RFI Amplitude 80 1000 MHz 10 V m 80 A
12. the indication sequence states This pushbutton may be disabled see page 27 ACK Acknowledge Acknowledges alarmed channels See selected sequence details for complete function description see page 31 RESET Resets all acknowledged channels This button is not used on ISA sequences A F1A and F2A which reset acknowledged channels automatically See selected sequence details for complete function description see page 31 LED TEST SILENCE amp ACK Press and release the SILENCE and ACK pushbuttons to flash the channel indicator LEDs for a lamp test SILENCE ACK RESET PD154 amp PD158 Vigilante Annunciators Instruction Manual Full Function Test Press and hold SILENCE and ACK for 5 seconds to perform a function test This tests the sequence operation and hardware by simulating alarm inputs that are cleared in the normal sequence progression During the function test all channels enter a simulated alarm state for 3 seconds All LEDs pushbuttons relays and the audible alarm will follow the selected sequence as if the simulated alarm inputs were real After 3 seconds the alarms may be cleared as normal for the selected sequence Multiple Unit First Out Indication If multiple Vigilante Il annunciators are connected for multiple unit shared first out indication see page 17 only one input from all connected devices will display as a first out alarm Each individual annunciator will acknowledge and reset the channel
13. 58 Vigilante Annunciators Instruction Manual Input Follower Indication Simple Indication Switch Positions Condition LED Horn E t Normal Off Off Bal Alert Steady On m bo Normal Off Off E N LE p fo ISA Sequence M Acknowledge and Reset Pushbuttons Momentary Alarm Maintained Alarm Condition LED Horn Condition LED Horn Normal Off Off Normal Off Off Alert Flash On Alert Flash On Normal Flash On ACK Pushbutton ACK Pushbutton Acknowledge Steady Off Acknowledge Steady Off Normal Steady Off RESET Pushbutton RESET Pushbutton Reset Off Off Normal Off Off Sequence M Sequence M Flowchart Switch Positions Condition Normal E g LED Off Horn Off wg Reset while Alarm Condition LE Normal va Y E Condition Alert Condition Alert gt 6 LED Steady LED Flash Horn Off Horn On Reset while Ack Sorma ye Pressed Reset while Condition Any Alarmed LED Steady Horn Off 37 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence F1M First Out Indication with Acknowledge and Reset Pushbuttons and No Lock In of Subsequent Alarms Momentary Alarm Maintained Alarm
14. 5mm 81mm 3 6 91mm Figure 14 Case Dimensions Top View 29 PD154 amp PD158 Vigilante Annunciators Instruction Manual TROUBLESHOOTING If the annunciator is not working as expected refer to the recommendations below Troubleshooting Tips Symptom Check Action Power LED off Audible alarm does not sound when alarm state detected Check power at power connector Check 1 Rear switch position 4 is ON 2 No external pushbutton contacts on the input connector are shorted Power light blinks and channel point indicators flash intermittently when powered up Display sequence does not function as expected If the display locks up or the unit does not respond at all Check that no external pushbutton contacts on the signal connector are shorted to common Check 1 Verify sequence selection as shown on page 21 2 Check that no external pushbutton contacts on the input connector are shorted Cycle the power to restart the microprocessor Relay operation is reversed Check 1 Fail safe settings as shown on page 24 2 Wiring of relay contacts Other symptoms not described above Call Technical Support for assistance To reset unit to factory default settings of sequence F2A 1 first out indication with silence and acknowledge pushbuttons with automatic reset see page 28 30 PD154 amp PD158 Vigilante Annunciators Instruction Manual
15. C Relative humidity 0 to 90 non condensing CONNECTIONS Removable screw terminal blocks for 12 to 22 AWG wire ENCLOSURE 1 8 DIN high impact plastic UL 94V 0 front color black MOUNTING 1 8 DIN panel cutout required Two panel mounting bracket assemblies provided 8 PD154 amp PD158 Vigilante Annunciators Instruction Manual TIGHTENING Screw terminal connectors Gray 4 5 Ib in 0 5 Nm TORQUE Green 5 Ib in 0 5 Nm OVERALL 4 68 x 2 45 x 4 19 62 mm x 119 mm x 106 mm DIMENSIONS HxWxD WEIGHT 9 6 oz 272 g WARRANTY 3 years parts amp labor EXTENDED 1 or 2 years refer to the Price List for details WARRANTY Inputs INPUT TYPES NO or NC switches No external excitation required Open collector transistor NPN Open circuit voltage approximately 3 3 VDC Logic Levels LOW 0 to 0 9 VDC HIGH 2 4 to 28 VDC UPDATE RATE 41 ms following alarm state 1 ms for alarm state clear SEQUENCES Input follower ISA Sequences A F1A F2A F3A M F1M F2M and F3M per ISA Standard ISA 18 1 1979 R2004 SEQUENCE A F1A F2A F3A M F1M F2M and input follower with OPTIONS selectable options 1 silence pushbutton 4 no lock in and 6 no horn per ISA Standard ISA 18 1 1979 R2004 Relays RATING 2 SPDT Form C rated 3 A 30 VDC or 3 A 250 VAC resistive load 1 14 HP 125 250 VAC for inductive loads ELECTRICAL A suppressor Snubber should be connected to each relay NOISE
16. ED for the channel being programmed will display as either off or brightly on All other LEDs will be dim The green power LED will blink slowly to indicate the unit is in NO NC setup mode The unit will automatically leave setup mode if no pushbutton is pressed for 3 minutes The unit will automatically leave setup mode if steps 2 and 3 are not followed 22 PD154 amp PD158 Vigilante Annunciators Instruction Manual NO NC Programming Example The following is an example of NO NC setup Input channel 1 and 2 are changed from the default settings of NO to be NC inputs 1 Press and hold ACK and RESET for 3 seconds When all LEDs cycle release 2 Press ACK within 3 seconds All LEDs blink in unison 3 Press ACK again while LEDs blink PRECISION DIGITAL PRECISION DIGITAL 4 LED 1 will be off indicating a 5 Press RESET to change LED 1 NO input for channel 1 All from off to on setting other LEDs will be dim channel 1 for a NC input PRECISION DIGITAL PRECISION DIGITAL 6 Press ACK to confirm the NC 7 Press RESET to change LED 2 setting and proceed to program from off to on setting channel 2 channel 2 for a NC input 8 Press ACK to confirm the NC setting and program channel 3 9 Press and hold ACK for five seconds to return to normal operation 23 PD154 amp PD158 Vigilante Annunciators Instruction Manual Relay Operation Relays 1 and 2 have standard functionality as defined below Rela
17. FULL SEQUENCE DESCRIPTIONS The following section describes the operation of the various sequences available in the Vigilante Il alarm annunciator Features Acknowledge Pushbutton Momentary alarms will not clear until the alarmed channels have been acknowledged with the ACK pushbutton This will also reset the first out indication Used in all ISA sequences Automatic Reset Acknowledged momentary alarms will clear automatically when the inputs return to normal The automatic reset is present in all automatic A sequences First Out Indication The sequence provides a distinct visual indication for the first channel to alarm First Out Reset Pushbutton Resets the first out display and assigns the first out channel to display as a subsequent alarm without any other changes to the sequence The next alarm input will be a new first out alarm Used only in sequence F3A Reset Pushbutton Acknowledged momentary alarms will only clear when reset with the RESET pushbutton Used in any manual reset M sequence Sequence Condition Descriptions The following terms are used in describing the sequence behavior in the following tables Alert The input is in alarm state and the channel has not been acknowledged with the ACK pushbutton Acknowledge The alarm state is acknowledged with the ACK pushbutton This will restart the first out indication First Out Reset F3A Only The RESET pushbutton is used to reset the first out indication only
18. Four red LED channel point indicators PD158 Eight red LED channel point indicators One green LED power indicator Custom printed adhesive clear labels Area PD154 1 25 x 60 32 mm x 15 mm 4 messages PD158 1 25 x 25 32 mm x 6 mm 8 messages User specified size and length up to 4 lines PD154 or 2 lines PD158 of 14 characters of size 9 fonts PROGRAMMING Rear 4 position switch for sequence selection and horn METHODS operation Three front panel pushbuttons for NO NC input selection sequence options and sequence operation NOISE FILTER 40 ms debounce on inputs including SIL ACK and RST SHARED FIRST 1 ms unit to unit delay Maximum of 200 units in the OUT SYSTEMS shared first out system NON VOLATILE All programmed settings are stored in non volatile memory MEMORY for a minimum of ten years if power is lost POWER 85 265 VAC 50 60 Hz OPTIONS 90 265 VDC 20 W max or 12 36 VDC 12 24 VAC 6 W max FUSE Required external fuse UL Recognized 5 A max slow blow Up to 6 annunciators may share one 5 A fuse ISOLATED 24 VDC 10 200 mA max POWER SUPPLY Standard on 85 265 VAC powered units only ISOLATION 4 kV input output to power line OVERVOLTAGE Installation Overvoltage Category II CATEGORY Local level with smaller transient overvoltages than Installation Overvoltage Category Ill ENVIRONMENTAL Operating temperature range 40 to 65 C Storage temperature range 40 to 85
19. L CONNECTOR CH4 CH3 CH2 CH1 COM NO NC CONTACT Sje CONTACT Figure 4 NO NC Contact Inputs Open Collector NPN Transistor Each transistor collector is connected to a separate input channel and all emitters connected to common All channels are factory set for transistor inputs normally in the cutoff or off state For normally active saturation state or on transistors program inputs for normally closed input operation see page 22 Open circuit voltage is approximately 3 3 VDC provided by a 47 kQ internal pullup resistor The following figure shows an example of open collector NPN transistor inputs PD154 amp PD158 Vigilante Annunciators Instruction Manual SIGNAL CONNECTOR CH4 CH3 CH2 CHi COM NPN Transistor Figure 5 Open Collector NPN Transistor Inputs Logic Level Inputs Each logic level input is connected to an input channel with common as the return Logic level inputs are factory set for normally high active logic level inputs For normally low input logic levels program inputs for normally closed input operation see page 22 Logic Level Low O to 1 4 VDC Logic Level High 1 5 to 28 VDC Input Impedance Approximately 47 KQ Relays and 24 V Output Connections Relay connections are made to a six terminal connector labeled RELAY1 RELAY2 on Figure 2 The COM common terminals of the relays should not be confused with the COM common terminal of the signal connector The 24 VDC output is availa
20. M 1 kHz Modulated Electrical Fast 2kV AC mains 1kV other Transients Electrostatic 4kV contact 8kV air Discharge RFI Conducted 10V 0 15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM PD154 amp PD158 Vigilante Annunciators Instruction Manual Power Frequency 30 A m Magnetic Field Voltage Dips 70 V for 0 5 period 40 V for 5 amp 50 periods Voltage 0 V for 250 periods Interruptions SAFETY INFORMATION A A CAUTION Read complete WARNING Risk of instructions prior to electric shock installation and operation of the instrument A WARNING Hazardous voltages exist within enclosure Installation and service should be performed only by trained service personnel PD154 amp PD158 Vigilante Annunciators Instruction Manual INSTALLATION There is no need to remove the instrument from its case to complete the installation wiring and setup Unpacking Remove the instrument from box Inspect the packaging and contents for damage Report damages if any to the carrier If any part is missing or the unit malfunctions please contact your supplier or the factory for assistance Panel Mounting e Prepare a standard 1 8 DIN vertical panel cutout 1 772 x 3 622 45 mm x 92 mm Refer to Figure 1 for more details e Clearance allow at least 4 102 mm behind the panel for wiring e Panel thickness 0 04 0 25 1 0 mm 6 4 mm
21. PD154 amp PD158 VIGILANTE Il ANNUNCIATORS PRECISION DIGITAL LOW OIL E pressure HIGH OIL E pressure ae LOW OIL TEMPERATURE HIGH OIL WB TEMPERATURE ow GAS PRESSURE HIGH GA a v 2 m a a 2 m ow GAS FEM ERAT HIGH CeATURE TEM 8 Field Selectable Sequences All Common ISA Sequences 4 or 8 Point Channel Monitoring Free Replaceable Message Labels Type 4X NEMA 4X IP65 Front Universal Power Supply 85 265 VAC 12 36 VDC 12 24 VAC Power Option Built In 85 dB Horn 2 SPDT Relays 24 VDC Isolated Power Supply AC Models Multiple Unit First Out Indication 3 Pushbutton Operation Sunlight Readable Indication URE ce i EN Vigilante T ei 4 PRECISION DIGITAL CORPORATION PAPE ArmICIAR I 19 Strathmore Road Natick MA 01760 USA ERECT ON Tel 800 343 1001 Fax 508 655 8990 ee ee www predig com PD154 amp PD158 Vigilante Annunciators Instruction Manual INTRODUCTION The Vigilante II is a multipurpose panel mounted alarm annunciator It has 8 field selectable alarm sequences including all common ISA sequences The alarm channels accept normally open normally closed NPN open collector transistor and logic level inputs Three front panel pushbuttons are used during sequence operation to silence the horn acknowledge the first out alarm and reset cleared channels as required by the sequences The Vigilante Il has two SPDT relays that can be used for a
22. automatically leave setup mode if no pushbutton is pressed for 3 minutes Note LED 3 and 4 are used for the silence pushbutton enable disable option see page 27 and no lock in option see page 27 The unit will automatically leave setup mode if steps 2 and 3 are not followed 24 PD154 amp PD158 Vigilante Annunciators Instruction Manual Relay Fail Safe Programming Example The following is an example of relay fail safe setup Relays 1 and 2 are changed from the default settings of normal operation to fail safe operation 1 Press and hold ACK and RESET for 3 seconds When all LEDs cycle release 2 Press RESET within 3 seconds of release while LEDs cycle All LEDs blink in unison 3 Press RESET again within 3 seconds while LEDs blink PRECISION DIGITAL PRECISION DIGITAL 4 LED 1 will be off indicating 5 Press Reset to change LED 1 normal operation of relay 1 from off to on setting relay 1 LEDs 2 through 4 will be dim for fail safe operation PRECISION DIGITAL PRECISION DIGITAL 6 Press ACK to confirm the 7 Press RESET to change LED 2 setting for relay 1and proceed from off to on setting relay 2 to program relay 2 for fail safe operation 8 Press ACK to confirm the setting for relay 2 9 Press and hold ACK for 5 seconds to return to normal operation Note LEDs 3 and 4 are used for the silence pushbutton enable disable option see page 27 and no lock in option see page 27 25 PD154 am
23. ble at the connector labeled 24V OUT next to the relays connector RELAY 2 RELAY 1 24V OUT NO NC Cc NO NC Cc P P Figure 6 Relay amp 24 V Output Connections PD154 amp PD158 Vigilante Annunciators Instruction Manual Switching Inductive Loads The use of suppressors Snubbers is strongly recommended when switching inductive loads to prevent disrupting the microprocessor s operation The suppressors also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network assembly and installation RELAY 1 Figure 7 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Q for each volt across the contacts C 0 5 to 1 uF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed across the load Experiment for best results RELAY 1 Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current Figure 8 Low Voltage DC Loads Protection RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be a
24. dditional external alarm indication additional audible devices or for process control The isolated 24 VDC power supply available on 85 265 VAC models can be used to power additional devices and external indicators Visit our Web Site http www predig com Disclaimer The information contained in this document is subject to change without notice Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose Registered Trademarks Vigilante Il is a registered trademark of Precision Digital Corporation All other trademarks mentioned in this document are the property of their respective owners 2007 Precision Digital Corporation All rights reserved PD154 amp PD158 Vigilante Annunciators Instruction Manual ORDERING INFORMATION 85 265 VAC 12 36 VDC Description Model Model PD154 6R2 1 PD154 7R2 0 Vigilante Il 4 Point Annunciator PD158 6R2 1 PD158 7R2 0 Vigilante II 8 Point Annunciator All models may be powered from AC or DC see Specifications for details Enclosures and Accessories Model of Description Mounting Units PDA2501 V 1 Plastic NEMA 4X Enclosure Through Door PDA2502 V 2 Plastic NEMA 4X Enclosure Through Door PDA2503 V 3 Plastic NEMA 4X Enclosure Throu
25. dy On Alert Flash Steady On Normal Flash Steady On ACK Pushbutton ACK Pushbutton Acknowledge Steady Steady Off Acknowledge Steady Steady Off Normal Steady Steady Off RESET Pushbutton RESET Pushbutton Reset Off Off Off Normal Off Off Off Sequence F2M Sequence F2M Flowchart Switch Positions E Condition Normal a 1 Pt LED Off LE Next PtLED Off ro N Horn Off 4 3 mair a Alarm Condition gt while Normal TASO Condition Normal Condition Alert 1 PtLED Steady 1 PtLED Flash Next Pt LED Steady Next Pt LED Steady Horn Off Horn On Return a Pa Ack Pressed to Normal Condition Any 1 PtLED Steady Next Pt LED Steady Horn Off 39 PD154 amp PD158 Vigilante Annunciators Instruction Manual How to Contact Precision Digital e For Technical Support please Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com e For Sales Support or to place an order please Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com e For the latest version of this manual please visit www predig com PRECISION DIGITAL LIM158_A doc SFT043 Ver 1 0 amp up 10 0
26. e to the instrument and ensure personnel safety Connector Labeling The connectors label affixed to the instrument shows the location of all connectors available with requested configuration a RELAY2 _RELAY1 24V OUT s 2oe000ale0 A N bo NO NC C NO NC C P P NN co Ee ee a COM SIL ACK RST FI FO 2 2 BB Aaa a ce Figure 2 Connector Labeling for PD158 6R2 1 Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 2 The instrument will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention POWER CONNECTOR AC or DC POWER Recommended External Fuse 5 A max Slow Blow Figure 3 Power Connections 13 PD154 amp PD158 Vigilante Annunciators Instruction Manual Signal Connections Input signal connections are made to a 14 terminal connector at terminals labeled INPUT CHANNELS on Figure 2 The COM common terminal is the return for all types of input signals Normally Open NO or Normally Closed NC Switches The following figure shows an example of normally open or normally closed contact inputs Programming a channel for a normally open or normally closed contact is done with the front panel pushbuttons see page 22 All channels are initially set for normally open contacts Each contact is wired across an input channel and common SIGNA
27. ff Sequence F1A Switch Positions oe gy Sequence F1A Flowchart Condition Normal 1 Pt LED Off Next Pt LED Off Horn Off Return Alarm Condition to Normal Condition Alert Condition Alert 1 PtLED Steady lt 1 PtLED Flash Next Pt LED Steady Ack Next Pt LED Steady Horn Off Pressed Horn On Z Return to Normal Condition Normal R k 1 PtLD Flash cl Pressed Next Pt LED Off Horn On 34 PD154 amp PD158 Vigilante Annunciators Instruction Manual ISA Sequence F3A First Out Indication with Acknowledge Pushbutton Automatic Reset and First Out Reset Pushbutton Momentary Alarm RESET before ACK Condition LED Horn 1 Pt Next Pt Normal Off Off Off Alert Intermittent Flash Fast Flash On Normal Intermittent Flash Fast Flash On RESET Pushbutton 1 Out Reset Fast Flash Fast Flash On ACK Pushbutton Acknowledge Off Off Off Momentary Alarm ACK before RESET Condition LED Horn 1 Pt Next Pt Normal Off Off Off Alert Intermittent Flash Fast Flash On Normal Intermittent Flash Fast Flash On ACK Pushbutton Acknowledge Slow Flash Off Off RESET Pushbutton Reset Off Off Off Maintained Alarm RESET before ACK Condition LED Horn 1 Pt Next Pt Normal Off Off Off
28. formed in accordance with all applicable national state and local codes to prevent damage to the instrument and ensure personnel safety Connector Labeling The connectors label affixed to the instrument shows the location of all connectors available with requested configuration See Figure 2 page 13 Power Connections Power connections are made to a two terminal connector labeled POWER The instrument will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention Signal Connections Input signal connections are made to a 14 terminal connector at terminals labeled INPUT CHANNELS The COM common terminal is the return for all input channels Normally Open NO or Normally Closed NC Switches All channels are initially set for normally open contacts Each contact is wired across an input channel and common Relays and 24 V Output Connections Relay connections are made to a six terminal connector labeled RELAY1 RELAY2 The COM common terminals of the relays should not be confused with the COM common terminal of the signal connector The 24 VDC output is available at the connector labeled 24V OUT next to the relays connector Additional Information For additional setup and wiring information please see the complete details further in this manual PD154 amp PD158 Vigilante Annunciators Instruction Manual Table of Contents INTRODUCTION 200 22 0nenne
29. gh Door PDA2504 V 4 Plastic NEMA 4X Enclosure Through Door PDA2505 V 5 Plastic NEMA 4X Enclosure Through Door PDA2506 V 6 Plastic NEMA 4X Enclosure Through Door PDA2522 2 Plastic NEMA 4X Enclosure 1 V 1 H Through Door PDA2601 V 1 Stainless Steel NEMA 4X Enclosure Through Door PDA2602 V 2 Stainless Steel NEMA 4X Enclosure Through Door PDA2603 V 3 Stainless Steel NEMA 4X Enclosure Through Door PDA2604 V 4 Stainless Steel NEMA 4X Enclosure Through Door PDA2605 V 5 Stainless Steel NEMA 4X Enclosure Through Door PDA2606 V 6 Stainless Steel NEMA 4X Enclosure Through Door PDA2622 2 SS NEMA 4X Enclosure 1 V 1 H Through Door PDA2701 V 1 Steel NEMA 4 Enclosure Through Door PDA2702 V 2 Steel NEMA 4 Enclosure Through Door PDA2703 V 3 Steel NEMA 4 Enclosure Through Door PDA2704 V 4 Steel NEMA 4 Enclosure Through Door PDA2705 V 5 Steel NEMA 4 Enclosure Through Door PDA2706 V 6 Steel NEMA 4 Enclosure Through Door PDA2722 2 Steel NEMA 4 Enclosure 1 V 1 H Through Door PDA2801 1 Plastic NEMA 4X Enclosure Through Cover PDX6901 Snubber 0 01pF 4700 Flexible Leads PD154 amp PD158 Vigilante Annunciators Instruction Manual QUICK SETUP GUIDE The following overview details how to set up the annunciator for most common uses Sequence Selection The two most common sequences are ISA A and ISA F2A Select the sequence using the four position switch on the rear of the unit above the signal connector For complete sequence details see page 31
30. ly Open Normally Closed Input Setup Each input channel is independently programmed for a normally open or normally closed input All channels are initially programmed at the factory for normally open inputs Alarm Conditions for normally open inputs 1 A closed contact between an input channel and common will cause an alarm condition 2 An on or active transistor between an input channel and common will cause an alarm condition 3 An active logic level low on an input channel will cause an alarm condition Alarm Conditions for normally closed inputs 1 An open contact between an input channel and common will cause an alarm condition 2 An off or cutoff state transistor between an input channel and common will cause an alarm condition 3 An active logic level high or no supplied active logic level on an input channel will cause an alarm condition Programming NO NC Inputs 1 Press and hold ACK and RESET for 3 seconds until all LEDs cycle then release 2 Press ACK within 3 seconds of release while LEDS cycle 3 Press ACK within 3 seconds of release while LEDs blink 4 Press the RESET pushbutton to turn LED 1 off for a NO input or on for a NC input on input channel 1 5 Press ACK to accept the input type and program channel 2 6 Repeat steps 4 and 5 for all input channels 7 Press and hold ACK for five seconds to return to normal operation with the programmed input types During programming the L
31. nnnnnennennennnncnnennennnn 2 ORDERING INFORMATION 0 20 2 02 0se0 0n 3 QUICK SETUP GUIDE 2 2 02 02ensennnnennenn 4 Sequence Selection 20nsscennncennnnnensneennncennns 4 NO NC Inputs 00 0nnsceneneennncennncennncennnnennnncennnennn 4 Basic Connections 2n2 ennncennncennnncnnnncennncene 5 SPECIFICATIONS 02 0sensensnnennennenncnnensennen 8 General 2 22 220nn eens ennnnnnnenncnnncenncnnncennennnennnenan 8 INPUTS 02 nenennnennncenacenneenscesssasernseenseenseenseenseeseneseness 9 Relay 2 0 sc00ssesenessenncenscenscesssaseenscenscenseenssesseess 9 COMPLIANCE INFORMATION 0 0 20 0 10 SAFETY INFORMATION 0220s2nsnnennennennnn 11 INSTALLATION 2 22 0220sennnncnnennennennnnennennennn 12 Unpacking 22 02 neon nnenn nner ennencnnnnenennenennenen 12 Panel MOUNtiNG 2 2 0n ennennenneneennensennensennensennen 12 CONNECTIONS 2 2enn enone nennneennnnennnneennncenancennnnne 13 Connector Labeling memenin E 13 Power Connections 13 Signal Connections nnn nnn nnn c nnn ne ccc nnncnnne 14 Relays and 24 V Output Connections
32. p PD158 Vigilante Annunciators Instruction Manual Relay Operation Overview The following figure illustrates the operation of the relays ON Relay 1 OFF NORMAL ON Relay 2 OFF ON Relay 1 OFF FAIL SAFE ON Relay 2 OFF Alarm ACK Alarms Occurance Pressed Cleared Relay On Relay is energized Relay Off Relay is de energized Alarm Occurrence A new alarm occurs when there is no previous unacknowledged alarm ACK Pressed The Acknowledge pushbutton is pressed acknowledging the alarm Alarms Cleared All LED indicators are cleared of alarm state indication 26 PD154 amp PD158 Vigilante Annunciators Instruction Manual Audible Horn Enable Disable The annunciator contains an audible internal horn This horn may be disabled with the rear mounted switch located above the signal connector To enable the horn move switch 4 to the ON position To disable the horn move switch 4 to the OFF position t vt _ Sequence F2A LE Sequence F2A W Horn Enabled W Horn Disabled EN E s amp s Enabling Disabling Silence Option ISA sequence option 1 Silence Pushbutton includes a silence pushbutton This option may be disabled removing any effects of the silence pushbutton or silence pushbutton external contact This option is enabled by factory default Silence Pushbutton Enable Disable 1 Press and hold ACK and RESET for 3 seconds until all LEDs cycle then release 2 Press RESET within 3 second
33. pplied to each relay contact switching an inductive load Part number PDX6901 16 PD154 amp PD158 Vigilante Annunciators Instruction Manual External Input Types The external Silence SIL Acknowledge ACK and Reset RST inputs may be contacts i e pushbuttons relay contacts etc open collector inputs OC or TTL signals However throughout this manual the term pushbutton is used to describe these external inputs Please refer to the chart below for signal logic External Input Type Active When Switch Contact Closed Open Collector OC On TTL Low External Pushbutton Connections The front panel pushbuttons may also be triggered with pushbuttons connected to the signal connector terminals shown in Figure 2 Switch SIL to common for the silence pushbutton ACK to common for the acknowledge pushbutton and RST to common for the reset pushbutton The following figure shows external pushbutton wiring connections Do not wire short the external pushbutton contacts to common INPUT CONNECTOR COM_SIL__ACK_RST l l l Push Buttons Figure 9 External Pushbutton Connections Multiple Unit First Out Indication Connections Multiple PD158 and PD154 units can keep a single first out channel indicated for all connected units An unlimited number of units may be connected It is recommended that all units follow the same sequence The following figure shows shared first out indication wiring connec
34. s of release while LEDs cycle 3 Press RESET within 3 seconds of release while LEDs blink 4 Press the ACK pushbutton twice until LED 3 is either off or brightly on 5 Press the RESET pushbutton to turn LED 3 off to disable the silence pushbutton or brightly on to enable the silence pushbutton 6 Press ACK to accept the silence pushbutton setting 7 Press and hold ACK for five seconds to return to normal operation The green power LED will blink quickly to indicate the unit is in the advanced programming mode The unit will automatically leave setup mode if no pushbutton is pressed for 3 minutes Note LED 1 and 2 are used for relay fail safe setup see page 24 The unit will automatically leave setup mode if steps 2 and 3 are not followed 27 PD154 amp PD158 Vigilante Annunciators Instruction Manual No Lock In Sequence Option ISA sequence option 4 no lock in may be added to any sequence Momentary alarms will clear without the ACK pushbutton Sequences A F1A F2A and F3A will automatically clear any momentary alarm Sequences M F1M and F2M will clear all momentary alarms when the RESET pushbutton is used regardless of what channels have previously been acknowledged with ACK Selecting No Lock In Operation 1 Press and hold ACK and RESET for 3 seconds until all LEDs cycle then release 2 Press RESET within 3 seconds of release while LEDs cycle 3 Press RESET within 3 seconds while LEDs blink
35. s on that unit using the pushbuttons on that unit and independent of all other connected units Only the unit displaying the first out will sound the audible alarm It is recommended that all connected units be set for the same first out sequence Shared Front Panel Buttons To control all the units from any of the front panels connect the SIL ACK RST and COM terminals on each unit UNIT 1 UNIT 2 SIGNAL CONNECTOR SIGNAL CONNECTOR COM_SIL_ACK_RST COM_SIL_ACK_RST Figure 11 Shared Pushbutton Connections 20 PD154 amp PD158 Vigilante Annunciators Instruction Manual Annunciator Sequence Selection The alarm sequence is selected with the DIP switch located above the signal connector Changing sequences while the unit is on will Sequence Selector Switch restart the unit Sequence Programming Set switches to the positions shown below for the desired sequence The annunciator will immediately automatically restart and operate with the new sequence a Figure 12 DIP Switch Location ISA A ISA F2A ISA F1A ISA F3A _ S E t E t E t _ E LE s amp s amp LE LEN LE Ss LE LE o Seo O e Follower ISA M ISA F1M ISA F2M E E E LE 7 LEa LEa S LES LEN B z E a E Common sequences available on other Precision Digital Annunciators Sequence Descriptions See Page 31 for complete sequence descriptions 21 PD154 amp PD158 Vigilante Annunciators Instruction Manual Normal
36. tions for 3 units Up to 200 units may be connected for first out indication PD154 amp PD158 Vigilante Annunciators Instruction Manual UNIT 1 UNIT 2 UNIT 3 FO FO FO FI FI FI RST Q rst ack Q ack s Q Q s com Q Q _Q_ com COM Figure 10 System with Multiple Units Share First Out SETUP AND PROGRAMMING Overview There are no jumpers involved in the setup process of the annunciator The sequence selector switch located on the rear of the annunciator above the signal connector must be set accordingly for annunciator sequence desired Normally open or normally closed input setup relay fail safe and additional sequence options are programmed with the front panel pushbuttons After power and signal connections have been completed and verified and the sequence selector switch has been set appropriately apply power to the annunciator Fora Quick Setup Guide go to page 4 PD154 amp PD158 Vigilante Annunciators Instruction Manual Front Panel Pushbuttons and Status LED Indicators Button Description PRECISION DIGITAL p Silence Horn Acknowledge Alarm Reset Clear 2 Input Channels LED Description Red Channel status Indicators indicators Green indicator Indicates power is on g 2 1 Quantity 4 red LED on the PD154 Quantity 8 red LED on the PD158 Pushbutton Descriptions SILENCE Silences the audible alarm without affecting
37. y 1 Operation Relay 1 enters alarm state when there is a new alarm This relay will clear when the alarm is acknowledged generally by pressing the ACK pushbutton Relay 2 Operation Relay 2 enters alarm state when any channel displays in alarm state This relay will clear when all indication LEDs are cleared Relay Fail Safe In fail safe operation a relay coil is energized in non alarm condition In case of power failure relays will go to alarm state Fail safe operation is set independently for each relay Programming Relay Fail Safe 1 w 7 8 Press and hold ACK and RESET for 3 seconds When all LEDs cycle release Press RESET within 3 seconds of release while LEDs cycle Press RESET within 3 seconds of release while LEDs blink Press the RESET pushbutton to turn LED 1 off for normal operation or on for fail safe operation of Relay 1 Press ACK to accept the type of operation for Relay 1 Press the RESET pushbutton to turn LED 2 off for normal operation or on for fail safe operation of Relay 2 Press ACK to accept the type of operation for Relay 2 Press and hold ACK for five seconds to return to operation During programming LEDs 1 through 4 will light The LED being programmed will display as either off or brightly on The other 3 LEDs will be dim On a PD158 LEDs 5 through 8 will be off The green power LED will blink quickly to indicate the unit is in the advanced programming mode The unit will
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