User Manual - Brooks Construction
Contents
1. llle 11 Disconnecting the Vibrator Casing Threaded Connector 2l eh 12 PREVENTIVE MAINTENANCE sorgi 45 22 ruo per dh NOR eas RE ROLE aa Oe RUE ACA Lae ees d MR ine 14 Br shi Remowval 4 2 dana Se wal aan E x e re rx pg XA ES eau 14 Br shiReplacemeht 2 4 4 o UR dae ee oO le ee ee VOR A 14 Filter Replacement 9 fa Raggy Gia a ER OPERA AU Ge by a QR PEE 14 ELECTRIC VIBRATOR HEAD SERVICE amp MAINTENANCE seh rh 14 Installing or Replacing Vibrator Head Quick Disconnect Fitting 2 14 Flexible Shaft Lubrication ses uu eee a eg eA eS d A AURIS A S ara Qe SR UR ADOS ng 16 Extension COTAS se pue p ha X RESP Ru ELS exc eges a gae eder sb ee 16 ELECTRIC VIBRATOR HEAD ASSEMBLY DRAWINGS amp PARTSLISTS leen 17 Vibrator Head Model 750 D saca dub rert ttini ARR REA A A PRSE 17 Vibrator Head Model 750 EH var 34007445446 A a be ees a nei 17 Vibrator Head Models 750 Fl 750 Gl 750 Ll and 750 MI 18 Vibrator Head Model 750 SBl ooo moa moe a Geer RU OW seeds d E ed Ed a e doas 18 RESTRICTIONS OF HAZARDOUS SUBSTANCES ROHS DIRECTIVE 2 hh 19 WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE DIRECTIVE ee eee 19 May 2013 Page iii Flex Shaft Concrete Vibrator FIGURES FIGURE 1 SAFETY SYMBOLES vu aad cn ROS an ar ea ernannt Aa a er waked wad 6 FIGURE2 PARTS LOCATIONS 4 4 28 2 aa da a N Ra RS oed 7 FIGURE 3 VARIABLE SPEED CONTROL TIMING iu pep a ARR A RA an en ara ae 92. Manufacturer suggests using end cap with pressed in seals 1 38B PN W208 231 1 75B PN W208 236 2 00B PN W208 261 2 25B PN W208 268 However seal and end cap are available separately upon request Vibrator Head Model 750 SBI 1 2 3 4 3 6 7 8 9 N NN N SS NINO NSS E Nx N I WN SS SS N NS N SS Item Description Quantity Part No Item Description Quantity Part No 1 Screw Hex Socket 1 W437510 6 Washer Spacer 1 W887018 2 Washer Flat 1 W887017 7 Driver Hex 1 W384446 3 Bearing Ball 2 W099910 8 End Cap 1 W207268 4 Rotor 1 W717310 9 Seal Oil 2 W747504 5 Housing 1 W587310 Page 18 May 2013 User Manual RESTRICTIONS OF HAZARDOUS SUBSTANCES RoHS DIRECTIVE This product is compliant with the RoHS Directive identified on the Declaration of Conformity associated with this product This product does not contain lead mercury cadmium hexavalent chromium polybrominated biphenyls or polybrominated diphenyl ethers in quantities exceeding the following maximum concentration value levels Lead 0 196 by weight in homogenous materials Mercury 0 196 by weight in homogenous materials Hexavalent Chromium 0 196 by weight in homogenous materials Polybrominated Biphenyls PBB 0 196 by weight in homogenous materials Polybrominated Diphenyl Ethers PBDE 0 196 by weight in homogenous materials Cadmium 0 0196 by weight in homoge
3. Ball 4 W097011 7 Seal Oil 2 3 Housing Square 1 W587320 8 Bushing 1 4 Rotor 1 W717340 9 Driver Hex 1 W382428 5 O Ring Buna 1 All of these items available assembled in a kit PN W747 540 Vibrator Head Model 750 EH 1 2 K 2 5 7 8 LOCTITE 545 LOCTITE 545 PERMATEX 2 Item Description Quantity Part No Item Description Quantity Part No 1 Nut Hex Jam 1 W432710 6 Bushing 1 W177325 2 Bearing Ball 4 W097012 7 End Cap 1 xx 3 Housing Square 1 W587325 8 Driver Hex 1 W384447 4 Rotor 1 W717345 xx End cap assembly with seals is PN W207 248 5 Seal Oil 2 Order bushing separately May 2013 Page 17 Flex Shaft Concrete Vibrator Vibrator Head Models 750 Fl 750 Gl 750 LI and 750 MI D OE o 3 6 7 9 VLUU LL OLER LLD RL LA Pg g pg AMM A d PERMATEX 2 LOCTITE 545 LOCTITE 545 LL LOCTITE 545 ken Description Quantity Part No for Part No for Part No for Part No for 750 FI 1 38B 750 Gl 1 75B 750 LI 2 00B 750 MI 2 25B 1 Nut Hex Jam 1 W432708 W432707 2 Washer Flat 1 W887015 W887011 3 Bearing Ball 4 W096013 W096010 W096011 W096020 4 Housing Square 1 W588331 W588339 W588354 W588368 5 Rotor 1 W718357 W718335 W717360 W718365 6 Washer Flat 1 W887015 W887016 7 Seal Oil 2 eee 8 End Cap 1 HEX 9 Driver Hex 1 W384446 10 Shim 2 W419701 N A
4. FIGURE 4 QUICK DISCONNECT FITTING 4 24 44 Rer ae dr na aaa da ea aan 10 FIGURE 5 CASING ARROW LOCATION 23 3 02 0 a a a a ea 10 FIGURE 62 UNEFOCK EOCK ICO INS 5 2 tuer RR A ee D DR ee dad TIR a ah 10 FIGURE7 CORE CASING ALIGNMENT meg sanata hace a an a ds na nu RUE ROS SERO aan AS CR LAUS an 10 FIGURE 8 EOCKING EEVER ADJUSTMENT srant ann rk RD o hor an E RO ex a a donde xo qc doe d 11 FIGURE9 THREADED CASING CONNECTOR 44 0 8 00 p Or ipa an a a A E NOE ACA R POR DEOR OR ae 11 FIGURE 10 SHAFT INSERTION 24 53 9 RR om a Uc oa dO Aes TR bb 11 FIGURE 11 MOTOR ROTATION maana ca aa SUR ALX A ORO Re ACE CR QU AC RE E COR CORREO REDS 12 FIGURE 12 HEX MOTOR CONNECTION 2 4 2 mpeg RI nee a E UR OR RU Soe a d a 12 FIGURE 13 CORE AND CASING CONFIGURATIONS llle ehh hh hs 13 FIGURE 14 END CAP REMOVAL d u sii 00 Socal RUN OR nct CORO ORG AUN a d do ON OR 15 FIGURE 15 BEARING REMOVAL sera ars aaa da ROCA NUR Caw AE VOR SRL ALSO AU UC UP CR ER UR a 15 Model Number Serial Number Date Purchased Page iv May 2013 Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury GENERAL POWER TOOL SAFETY WAR NOTE NOTE Work 1 Electr 1 NOTE May 2013 NINGS Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool
5. 1 Inspect and replace damaged O rings if necessary 2 Lubricate the O ring prior to cap installation 3 Align new brush 5 with brush holder and insert 4 Push the spring into the holder as the brush cap is screwed back into the housing NOTE The O ring must be on the brush cap before screwing into the housing 5 Torque the brush cap to 35 in Ib 6 Repeat steps for opposite side Filter Replacement 1 Pull the old filter down from the housing with your fingers 2 Placethe new filter 2 in the housing tapered side up See Figure 2 Page 14 ELECTRIC VIBRATOR HEAD SERVICE amp MAINTENANCE Installing or Replacing Vibrator Head Quick Disconnect Fitting The motor is shipped with a quick disconnect body PN W113715 and a core plug PN W764733 If the vibrator shaft assembly hasn t been converted to quick disconnect fittings the conversion will have to be preformed before the shaft can be connected to the motor 1 Remove the protective cap from the motor end of the vibrator shaft Remove any dirt or corrosion from the threads 2 Placethe nylon core plug into the open end of the core casing with the flange side up 3 With a rubber mallet begin to tap the core plug into the casing Stop when the plug just reaches the tip of the core 4 Align the core with the hole in the core cap and continue to tap the cap until the flange is resting on the top edge of the casing 5 Apply some oil to the casing th
6. May 2013 User Manual Connecting the Vibrating Casing Threaded Connections NOTE The casing must be fitted with a thread connector end Locking Handle Figure 8 Locking lever adjustment Disconnecting the Vibrator Casing Quick Disconnect 1 Besurethe quick disconnect lever on the motor is in the up position Figure 9 Threaded casing connector 2 Rotate the core and casing from the lock position to the unlock position 1 Align the end of the core and casing with the shaft inside 3 Pull the casing end straight out of the quick disconnect the threaded motor connector connector on the motor Threads 4 Be sure that the lever is in the down position when storing the motor to avoid damage to the lever Shaft Figure 10 Shaft insertion 2 Hold the casing end firmly and carefully rotate the casing assembly to the right to thread the casing end into the motor assembly See Figure 11 3 Once threads are started rotate motor assembly until the motor assembly stops turning NOTE The motor may be taken off of the work surface allowing the motor housing to spin in the air while holding onto the casing end with a hand or with vise May 2013 Page 11 Flex Shaft Concrete Vibrator AN NOTE Do not over tighten or reef as this may damage A the plastic motor housing Do not tighten with the y motor on a solid surface This may also result in damage to the housing 5 The vibrator assem
7. all respects conform and be limited to the warranty extended to Wyco by the supplier THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE except warranties of title Any description of a Product whether in writing or made orally by Wyco or its agents specifications samples models bulletins drawings diagrams engineering sheets or similar materials used in connection with any Customer s order are for the sole purpose of identifying the Product and shall not be construed as an express warranty Any suggestions by Wyco or its agents regarding use application or suitability of the Product shall not be construed as an express warranty unless confirmed to be such in writing by Wyco EXCLUSION OF CONSEQUENTIAL DAMAGES AND DISCLAIMER OF OTHER LIABILITY Wyco liability with respect to breaches of the foregoing warranty shall be limited as stated herein Wyco liability shall in no event exceed the contract price WYCO SHALL NOT BE SUBJECT TO AND DISCLAIMS 1 ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY 2 ANY OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS INCLUDING NEGLIGENCE AND STRICT LIABILITY OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR SERVICES RENDERED BY WYCO OR ANY UNDERTAKINGS ACTS OR OMISSIONS R
8. ends are part of the motor assembly They are not 2 Threaded Motor End interchangeable and are part of the specific part number 3 Threaded to Quick Disconnect Adapter Wyco PN W423 500 allows threaded core and casings to be used with quick P disconnect motor 4 Quick Disconnect Core and Casing 5 Threaded Core and Casing Table 3 Core and casing options May 2013 Page 13 Flex Shaft Concrete Vibrator PREVENTIVE MAINTENANCE Wyco vibrator motors are designed to operate 50 to 100 hours between normal preventive maintenance intervals The service instructions below should be followed to perform the preventive maintenance There are no user serviceable parts contained within the motor housing Opening the motor housing may be dangerous and will void the warranty Any repairs that require opening the motor housing should be performed at an authorized Wyco service center or at the Wyco factory Use only factory authorized replacements parts Brush Removal For the location of the parts used in the following procedures see 1 Disconnect the line cord from power source 2 Laythe motor on its side with brush cap 6 facing upwards 3 Use a 1 2 inch 6 sided socket to unscrew the plastic brush cap 6 from the motor half 4 The brush spring 5 will pop out Carefully remove the brush spring by gently pulling on the spring 5 Repeat steps for the opposite side Brush Replacement NOTE Brushes should be replaced in pairs
9. or battery operated cordless power tool Area Safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control ical Safety Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Wa ter entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoid able use a residual current device RCD protected s
10. ELATING THERETO AND 3 ALL CONSEQUENTIAL INCIDENTAL AND CONTINGENT DAMAGES WHATSOEVER Wyco Warranty ACPA S DB KN C AEM G Trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists O 2013 Badger Meter Inc All rights reserved wycosales wycotool com www wycotool com Phone 262 639 6770 Fax 262 639 2023 Wyco Tool 8635 Washington Avenue Racine WI 53406 3738 USA Legacy Document Number 01 VBR UM 00379 EN
11. Flex Shaft Concrete Vibrators wyco SureSpeed and 994 Division of Badger Meter VBR UM 00043 EN 01 May 2013 U S e r M a n u a I Flex Shaft Concrete Vibrator Page ii May 2013 User Manual CONTENTS GENERAL POWERTOOLSAFETYWARNINGS see hh hh uh 5 Work Area Safety cs re acca ea Rea RU X RUE ORA ERR A ERU C a DU AR AERO UR EES ER PR COR d 5 Electrical Safety 2 na A Re GOLES ROVER eden RARI IS o ORI SR eo e sara epe 5 Personal Safety e 2 38 Fakacpewe dads ea AAA ES 5 Power Tool Use and Cares sgn ch 20 00 gia Are econ daa vere hee wea bests E eee eae Gees 6 SERVICE onde ds datas bala are he ee REA A AAA 6 EMISSIONS 4 3 ea 2 0a cT a a a a eat 6 SAFETY SYMBOL EXPLANATIONS 5 cco cee tears cee ee eee heap a Reba ERG aq nS UE XS 6 Additional Safety Note eu aa oed ate ois do dU WORT SCARE A eek 6 INTRODUCTION 3 32 steak a 4 2 2 we Raa a Baka Wa e Rah Sale XU eden Rah ag qa RUE Pe a Sas 8 OPERATION 4 24 2644 4 405040 os De eas er oda s 3 Gy eas Ae eats Oe aa Greate a a dd aere Gees 8 Before Starting the Motor seda E renacer ana REG ae AROS Ta RS wR REDS 8 Variable Speed Control Models Only se sdr senaia aaa AE EE nee eee eee 9 SETUP o crimen ese heath Se GRR qas sse CHER ae qe ese Ea LORDS US e Sd LOTSA d ds 10 Connecting the Vibrating Casing Quick Disconnect Connections llle 10 Disconnecting the Vibrator Casing Quick Disconnect 2 hrs 11 Connecting the Vibrating Casing Threaded Connections
12. bly is now ready to use Disconnecting the Vibrator Casing Threaded Connector 1 Carefully loosen the hex motor connector using an adjust able wrench until the motor assembly freely turns NOTE If casing end is too tight you will need to use a vise to loosen so not to damage motor assembly Be sure to grip the casing end in the vise not the motor connector 2 Carefully rotate the motor until the motor and the casing separate from one another Be careful when withdrawing to not pull the core end too far out of the casing end or the head will have to be removed to realign the core with the head driver 3 The motor and casing are now ready for storage The motor can accommodate any of the 750 series core and casings The motor is ordered as either a dedicated quick disconnect connection or a dedicated threaded connection version If the threaded version was ordered it cannot be used with the quick disconnect core and casing If the quick disconnect 4 Tighten motor onto casing at the hex motor connector version was ordered threaded core and casings can be used using an adjustable wrench with the addition of a thread to quick disconnect adapter Figure 11 Motor rotation The configuration options are shown in Figure 13 Figure 12 Hex motor connection Page 12 May 2013 User Manual Figure 13 Core and casing configurations Item Description Notes 1 Quick Disconnect Motor End These motor
13. casing failure When adding lubricant on the job after each 50 hours of operation loosen the casing from the motor and pull out the core about 15 18 inches Apply lubricant as above to the exposed section of core Reinstall the core ensuring that it engages with the vibrator head During operation the grease will travel the full length of the casing A break in procedure is required after the assembly of separately shipped core and casing This procedure involves repeatedly coiling the flex shaft from the head to the motor while the motor is running The coiling and uncoiling should be repeated at least 3 times to ensure proper break in NOTE For shorter core and casing combinations coiling isn t possible Break in for short core and casings requires bending into a U shape instead of a coil Water is one of the greatest enemies of satisfactory performance of vibrator heads As the head is submerged in the mix water and cement can infiltrate into the head unless precautions are taken In addition to securely tightening the head onto the flexible shaft the threads on the head and shaft must be coated with Permatex Form A Gasket No 2 This must be done each and every time that the head is removed and reinstalled Extension Cords When selecting an extension cord for use with Wyco electric motor cord sets using a 3 prong polarized plug an equivalent plug set must be used for the Grounded version IMPORTANT A grounded motor requi
14. clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extrac tion and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Page 5 Flex Shaft Concrete Vibrator Power Tool Use and Care 1 Donotforce the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Donotuse the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of start ing the power tool accidentally 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or bind ing of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keepcutting tools sharp and clean Properly
15. e blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system May 2013 User Manual Item Description Quantity WVD1 WVG1 WSD1 WSG1 WSG2 1 D Ring 2 W819014 W819014 2 Filter Intake 1 W423132 W423132 3 Carriage Screw 10 32 3 4 in 9 W423140 W423140 4 Acorn Nut Self locking 10 32 UNF 9 W423141 W423141 5 Assembly Brush amp Spring 115 V AC 2 W423117 0 eee 5 Assembly Brush amp Spring 230 V AC 2o 0UpDCo 0Uso oom W423118 6 Brush Cap with O Ring 2 W423114 W423114 7 Casing Connector 8 Variable Speed Switch 514 O Non foaming Vibrator Oil 14 oz W655 143 W655 143 Strap Carry not shown 1 W819013 W819013 514 B Shaft Lubricant 14 oz W655 140 W655 140 Permatex 11 oz W657055 W657055 See for parts locations Table 1 Concrete vibrator replacement parts Figure 2 Parts locations May 2013 Page 7 Flex Shaft Concrete Vibrator INTRODUCTION This concrete vibrator motor is used to power concrete flex shaft vibrators which provide vibration to consolidate freshly poured concrete The vibration is created by an eccentric off center weight within the v
16. face to the left when the casing is held directly behind the quick disconnect Figure 5 Casing arrow location 2 Align the end of the core with the driver inside the quick disconnect fitting on the motor 3 Alignthe arrows on the casing end with the unlock icon on the quick disconnect connector The unlock and lock positions are shown by the unlock and lock icons Figure 6 on the side of the quick disconnect fitting See Figure 7 Page 10 UnLocked Locked Figure 6 Unlock Lock icons Figure 7 Core Casing alignment Insert the casing being sure to line up the shaft and driver so the shaft slides into the driver When seated rotate the casing until the arrow lines up with the lock icon on the quick disconnect connector The final step is to push down on the locking lever to clamp the casing into the quick disconnect connector The locking lever should bottom out on the side of the quick disconnect connector If the casing feels loose or too tight after pushing down on the locking lever raise the lever until the lever is horizontal then rotate the hex head screw with a 4 Allen wrench in either direction to tighten or loosen Be careful to not loosen the lever too far or the lever bushing and screw will un thread and could fall apart After the adjustments are completed push lever back down to bottom out to connector This procedure may need to be repeated to get desired tight or lose condition See Figure 8
17. g If the bearings are stuck and you have difficulty removing them from the housing screw the end cap partly back into the housing and bounce the head and cap down on a block of wood in order to loosen the bearings from their seat then pull out the rotor assembly See Figure 15 Figure 15 Bearing Removal NOTE Hexagon driver has left hand threads 3 Flush rotor assembly and housing with solvent and wipe all parts clean Replace bearings seals and hex driver Maintain concentric alignment of hex driver with respect to rotor shaft Refill with proper amount of Wyco No 514 O non foaming vibrator oil See Table 4 Apply Loctite 545 adhesive sealant or equivalent to threads on both ends of rotor May 2013 Page 15 Flex Shaft Concrete Vibrator Flexible Shaft Lubrication When vibrators are shipped completely assembled from the factory the shafts are lubricated and broken in If separate cores and casings are shipped they require the following lubrication and break in procedure Core and casing combinations should be checked for lubricant levels at least every 50 hours To lubricate lightly coat the core with grease Wyco 514 B shaft lubricant while inserting it into the casing Do not over lubricate Surplus lubricant may get past the seal in the vibrator head Over lubrication will also increase the amount of torque required to operate the vibrator resulting in additional stress on the motor and possibly early core and
18. he original Product or 2 refund the purchase price of the Product DO NOT RETURN ANY PRODUCT UNTIL YOU HAVE CALLED THE WYCO CUSTOMER SERVICE DEPARTMENT AND OBTAINED A RETURN AUTHORIZATION Product returns must be shipped by the Customer prepaid F O B to the nearest Wyco factory or distribution center The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product A replacement Product assumes the remaining warranty of the original Product or ninety 90 days from the date of replacement whichever provides longer coverage LIMITS OF LIABILITY This warranty shall not apply to any Product repaired or altered by any Party other than Wyco The foregoing warranty applies only to the extent that the Product is installed serviced and operated strictly in accordance with Wyco instructions The warranty shall not apply and shall be void with respect to a Product exposed to conditions other than those detailed in applicable technical literature and Installation and Operation Manuals IOMs or which have been subject to vandalism negligence accident acts of God improper installation operation or repair alteration or other circumstances which are beyond the reasonable control of Wyco VBR WR 00171 EN 01 May 2013 SureSpeed 994 Concrete Vibrator With respect to products not manufactured by Wyco the warranty obligations of Wyco shall in
19. ibrator head As the weight spins it forces the head housing to move within the fresh concrete The continuous head movement agitates the concrete mixture resulting in significantly reduced voids This motor can be used with any valid Wyco vibrator head and shaft combination Table 2 is provided to show the commonly used head and shaft combinations Shafts are available in lengths of 2 5 7 10 14 20 and 30 feet Do not use non approved parts The use of non approved parts may cause a hazardous condition for the operator Vibrator Head Vibrator Shaft Size in Model No Length CK Series 13 16 in 750 D 2 20 ft 8900 lin 750 EH 1 3 8 in 750 Fl 1 3 4 in 750 Gl 2 in 750 LI 2 20 ft 9500 2 1 4 in 750 MI 2 1 2 in 750 SBI 1 3 8 in 750 Fl 30ft Table 2 Head and shaft combinations Page 8 OPERATION Before Starting the Motor Do not use damaged equipment Inspect the vibrator for damage prior to using this equipment Read understand and follow all safety and maintenance instructions in this manual Carefully check that the power cord has no cuts or exposed wires and that the vibrator housing is intact Do not start the motor without a shaft connected The exposed shaft connection presents a safety hazard as it rotates at high speed Clothing or skin may become entangled in the shaft connection causing injury Ensure that the motor shaft and head are connected securely as desc
20. maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 7 Use the power tool accessories tool bits and like equip ment in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Emissions 1 Declared noise emission values K 0 69 dB L 831dB pA Lya 944 dB 2 Wear hearing protection 3 Declared vibrator emissions Front Handle 4 28 m s K 1 50 m s Rear Handle 2 41 m s K 1 50 m s 4 The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another The declared vibra tion total value may also be used in a primary assessment of exposure Page 6 The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used SAFETY SYMBOL EXPLANATIONS A Amperes AV Alternating Current IPX4 IP Symbol Refer to Instruction Manual Figure 1 Safety symbols Additional Safety Note Double insulated tools are equipped with a polarized plug on
21. nous materials WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE DIRECTIVE In the European Union this label indicates that this product should not be disposed of with household waste It should be deposited at an appropriate facility to enable recovery and recycling For information on how to recycle this product responsibly in your country please visit www racinefed com recycle May 2013 Page 19 Flex Shaft Concrete Vibrator INTENTIONAL BLANK PAGE Page 20 May 2013 User Manual INTENTIONAL BLANK PAGE May 2013 Page 21 Flex Shaft Concrete Vibrator INTENTIONAL BLANK PAGE Page 22 May 2013 Wyco Warranty WYCO Division of Badger Meter PRODUCTS COVERED The Wyco warranty shall apply to the SureSpeed 994 Concrete Vibrator Product MATERIALS AND WORKMANSHIP Wyco warrants the Product to be free from defects in materials and workmanship for a period of 12 months from the original purchase date PRODUCT RETURNS Product failures must be proven and verified to the satisfaction of Wyco The Wyco obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Wyco receiving written notice of any asserted defect within 10 ten days after its discovery If the defect arises and a valid claim is received within the Warranty Period at its option Wyco will either 1 exchange the Product with a new used or refurbished Product that is at least functionally equivalent to t
22. peed to 8000 VPM Releasing the speed control button and then pressing it again for 1 second will increase the motor speed to 12 000 VPM Releasing and then pressing the speed control button a third time for 1 second will return the motor to 10 500 VPM To reset the 20 second speed change period the power switch must be turned off and then on again Speed Control Button Held for At Least 1 sec Speed Control en Kl 12 000 1 sec Button Held for z MEN Ramp UP At Least 1 sec s A SER a x 0 0 0 66 0 0 0 10 500 I s A 1 Speed Control Power Switch ES Button Held for VM AtLeast1sec a 8 000 7 000 AAA 20 sec A Figure 3 Variable speed control timing May 2013 Page 9 Flex Shaft Concrete Vibrator SETUP The motor has several options for connecting the core and casing assembly to the motor housing A diagram of all connection options is found in Figure 13 Connecting the Vibrating Casing Quick Disconnect Connections NOTE The casing must be fitted with a quick disconnect end Figure 4 Quick disconnect fitting 1 Besurethe lever on the quick disconnect connector on the motor is in the up position See Figure 4 Locate the core and casing Identify the side of the casing that has the connection arrow and position the casing NOTE with the arrow face to the left as viewed from the vibrator head end See Figure 5 This side should
23. reads and thread the quick disconnect body onto the casing over the core plug 6 Tighten the quick disconnect body finger tight and then an additional quarter turn with a pipe wrench or channel lock pliers IMPORTANT service the vibrator head after every 50 hours of operation to ensure trouble free running on the job When servicing always replace hex driver seals and bearings or bushing for 750 D amp 750 EH heads See Electric Vibrator Head Assembly Drawings amp Parts Lists on page 17 All heads are equipped with seals at the flexible shaft end and contain oil The seals serve a double purpose to keep the oil in the head and to keep the grease from the flexible shaft out of the head 1 Hold the nose end in a vise and unscrew the end cap counterclockwise with a chain wrench or a good pipe wrench See Figure 14 May 2013 User Manual Head Model Head Size Oil Required 750 D 13 16 Square 1 2 ounce 750 EH 1 Square 3 4 ounce 750 Fl 1 3 8 Square 1 ounce 750 Gl 1 3 4 Square 1 1 4 ounces 750 LI 2 Square 2 ounces 750 MI 2 1 4 Square 3 1 2 ounces 750 SBI 2 1 2 Round 1 1 4 ounces Table 4 Head oil requirements 4 Replace rotor assembly in head housing Apply Loctite 545 adhesive sealant or equivalent all around the threads ofthe end cap Tighten and wipe off excess Loctite 545 adhesive sealant Figure 14 End cap removal 2 Pull the eccentric rotor assembly out of the housin
24. res a grounded extension cord A 2 prong extension cord may be used for the Double Insulated motor Extension cords must be approved for outdoor use and the wire gauge of the cord must be appropriate for the expected load from the following table Motor Type Voltage Rated Amps Minimum Wire Size Maximum Cord Length ft WSD1 14 AWG 100 WSG1 115 V AC 15 V AC 15 WVD1 12 AWG 150 WVG1 WSG2 16 AWG 100 230 V AC 30 V AC 75 WVG2 14 AWG 150 Table 5 Extension cord wire minimum size requirements Page 16 May 2013 User Manual ELECTRIC VIBRATOR HEAD ASSEMBLY DRAWINGS amp PARTS LISTS Vibrator Marking on Square Assembly Vibrator Marking on Square Assembly Head Model End Cap Size in Part No Head Model End Cap Size in Part No 750 D D 3 16 in W877 520 750 Gl 1 758 1 3 4 in W878 540 750 EH EH lin W877 526 750 LI 2 00B 2in W878 563 750 Fl 1 38B 1 3 8 in W878 533 750 MI 2 25B 2 1 4 in W878 568 NOTE Vibrator head model 750 SBI is a 2 1 2 inch round head with no end cap marking Assembly PN is W877 512 Vibrator Head Model 750 D LOCTITE 545 LOCTITE 545 PERMATEX 2 Item Description Quantity Part No Item Description Quantity Part No 1 Nut Hex Jam 1 W435638 6 Holder Seal 1 2 Bearing
25. ribed in the maintenance instructions Ensure that the power plug is connected to the appropriate power source Ensure that the motor is not immersed in concrete and that any cord connections are not in water or fresh concrete Turn vibrator on by moving the rocker switch to the I on position See Figure 2 for switch location NOTE The motor has been designed with a soft start and will slowly ramp up to speed over a 1 second period Insert the vibrator head into the concrete to be consolidated Do not run the vibrator head outside of fresh concrete for an extended period of time The vibrator depends on moving concrete to cool the bearings Avoid sharp bends in the flex shaft during operation Sharp bends reduce shaft life Remove the vibrator head from concrete and turn the rocker switch to the O off position See Figure 2 for switch location May 2013 User Manual Variable Speed Control Models Only The variable speed option allows the operator to choose between 8000 10 500 and 12 000 VPM Vibrations Per Minute NOTE This instruction only pertains to model numbers that start with WV NOTE See Figure 2 for switch and button locations When the power switch is turned on the motor will always start at 10 500 VPM From the time the power is applied there is a 20 second window in which to choose one of the alternate motor speeds Holding the speed control button for 1 second will change the motor s
26. upply Use of an RCD reduces the risk of electric shock The term residual current device RCD may be replaced by the term ground fault circuit interrupter GFCI or earth leakage circuit breaker ELCB User Manual Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energized power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotat ing part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose
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