Installation- and Operating-Instructions
Contents
1. 6 66 Installation and ing Instructions for pneumatic Ball Vibrators Series K Make sure the air pressure is securely cut off during installation and any kind of handling in the close environment of the vibrator DANGER OF EAR AND OR EYE INJURIES PLEASE ALSO REFER TO THE SKETCHES ATTACHED INITIAL WARNING GENERAL INFORMATION 1 The K series ball vibrator produces a rotative vibration with infinitely variable amplitude and frequency The frequency is controlled by air pressure The vibrator is designed to perform the following activities Moving feeding compacting and or separating of all kind of materials such as chemical powders corn sand gravel cement etc It is designed for indoor and outdoor applications but not to be submerged in any kind of liquids The minimum air operating pressure is 2 bar 30 PSI the maximum is 6 bar 90 PSI Noise Level from 75 to 95 dBA As power medium instead of air also nitrogen can be used caution The maximum OPERATING PRESSURE must never exceed 6 bar 90 PSI 2 The ambient operating temperature shall not exceed 100 C 220 F DANGER Blocked exhaust e g clogged silencer AND high temperature may cause one of the end plates to be pressed out LOUD CRACKI INSTALLATI 3 The mounting area must be clean and even It is recommended to use a stiffener iron U profile that is stitch welded to achieve best vibrating results For outdoor applications make sure rain or any o2. JURIES m e 9 Air consumption Make sure the air quantity according to the table is available even in worst case all units at tone pressure supply line in operation Otherwise the vibrator will not perform its correct function according to the technical data given type 2bar 29PSI 4bar 58PSI 6bar 87 PSI Ltr _CF Ir CG Ltr E KB 83 145 51 195 69 K 10 92 150 53 20 71 K 13 94 158 56 225 79 K 16 122 20 7 1 280 99 K 20 130 230 81 340 12 0 K 25 160 290 10 2 425 150 K 30 215 7 375 132 570 20 0 K 36 260 9 2 475 16 8 675 240 10 When starting up first time check the Working Frequency with full load or without if ever operated so The frequency in 1000 rounds per minute 1000 r p m shall not exceed the following figures at the respective operating pressure type 2bar 6bar type 2bar 6 bar K 8 20 24 K 20 8 12 K 10 18 22 K 25 7 11 K 13 13 18 K 30 7 10 K 16 11 16 K 36 6 8 DANGER Wear EAR PROTECTION during above procedure If the vibrator runs too fast then the vibration energy is too small and the ball abrasion is very high In that case change for a bigger type Also avoid transverse vibration as it may occur e g by using a weak single rib stiffener OPERATION AND MAINTENANCE 1 IMPORTANT CHECK one hour after first operation and at least ONCE A MONTH the correct MOUNTING of the vibrator incl silencer and the air supply inclu ding air line filter 12 If the ball vibrator slows
3. down or stops remove the silencer If the vibrator operates now replace the silencer or wash out with petroleum Also check air line filters in the same way DANGER Wear EAR PROTECTION during above procedure 13 Fault possibilities after installation during operation air pressure connected to exhaust air pipe too small in diameter or too long silencer clogs wash with petroleum or replace air tube hose bucklings leakage check air supply pipes filter clogs wash or replace 14 Repairs Spare Parts Repairs can be carried out in our works or at the dealers place only Return the whole unit to your local dealer 15 The parts of used vibrators can be recycled Body Powder painted gt aluminium with steel race inlays Ball gt steel Snap in Caps gt Nylon This operation Instruction shall be kept for future use K E FN I max 6 bar 90 PSI 100 C 220 F 50 um Filter recommended Filtre recommand e Filter empfohlen Filtro recomendado Oil Huile Oel Aceite ISO VG15 15 cSt 40 C Kl ber Airpress 15 G amp D KAET
4. ther liquids may not enter the exhaust by using a exhaust piece of pipe with the end versus the ground 4 To mount the vibrator use Allen Screws with a minimum quality 8 8 No slotted screws The tightening torque must not exceed the following values tightening torque type thread min max kan M6 6Nm 10Nm K 13 16 M8 gt 15Nm 21 Nm K 20 25 M8 15Nm 21Nm K 30 36 M10 gt 30Nm 42Nm 5 Use Tooth Lock or Spring Lock Washers or Spring Acton Lock Nut but NOT Curved Was hers to ensure loosening stop of the screw during vibration The use of adhesive sealant e g LOCTITE 270 is suggested Follow the respective instructions DANGER LOOSEN SCREWS can cause the vibrator to fall down and HARM PEOPLE 6 The air pressure supply should be clean filtered The air inlet is the port with the smaller hole and marked with the respective arrow sign in front DANGER LOOSEN AIR PRESSURE TUBES may HARM PEOPLE EYE INJURIES NOTE An interchange of inlet and exhaust port will result in a massive power decrease 7 Aline oiler drip feed type is strongly recommended to be used mounted close to the vibrator that supplies for lubrication pneumatic oil with a viscosity of 15 cST 40 C according to ISO VG 15 example Kl ber Airpress 15 8 Use a silencer at the exhaust port DANGER No operation without SILENCER extreme dB levels EAR INJURIES DANGER The EXHAUST is under pressure and this may HARM PEOPLE EYE IN
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