OPERATING INSTRUCTIONS Dust Extractor
Contents
1. Filtret har lossnat eller g tt s nder tg rd Anslut el Byt kabel Byt str mbrytare Anslut till r tt s kring Anslut slangen Rensa slangen Byt slang Rensa eller byt filter Justera Rensa cyklonen OBS Skyddsutrustning Byt aktuell packning Montera plasts ck Kontrollera och byt vid behov Best ll service SPARA DENNA INSTRUKTION Revision 1 Introduction Dear Customer Thank you for choosing Pullman Ermator as your supplier We hope that the Pullman Ermator T4000 dust extractor will be to your satisfaction and meet your expectations Pullman Ermator has been manufacturing professional dust extractors since 1966 and has over the years acguired a genuine technical knowledge in this area We are continuously striving to improve our products in our product segment and will continue to supply the market with new eguipment Please feel free to browse information about our product programme on our web site www Pullman Ermator se Notice These instructions are only for dust extractor type Pullman Ermator T4000 The Pullman Ermator T4000 dust extractor can only be used with dry non explosive material The Pullman Ermator T4000 dust extractor has been designed to clean construction areas and be connected to small electrical machines such as drills etc Pullman Ermator will not be held responsible if the dust extractor is used for other applications or been used in ways other than those outlined in thi2. skall f rutom sj lva maskinen inneh lla f ljande e Sugslang inklusive hylsor e Handr r e Golvmunstycke 2 S KERHETSF RESKRIFTER Handhavande Varning e Enelkabel som har kl mskador eller torrsprickor kan vara farlig att anv nda och skall omedelbart bytas ut Risk f r personskada Varning e Anslut ej maskinen till ett ojordat uttag Risk f r personskada Varning e Setill att uppst llningsplatsen r stabil s att inte stoftsugaren v lter Risk f r person och egendomsskada Varning e Risk f r kl mskada vid hantering av excenterl s Varning e Maskinen f r ej anv ndas i milj er d r explosiva gaser f rekommer Stor risk f r explosion Service Varning e Dra ut kontakten fr n v gguttaget vid underh llarbete Risk f r personskada Varning e I samband med byte av grovfilter och vid byte av absolutfilter kan h lsov dligt damm spridas Operat ren b r d rf r b ra skyddsglas gon skyddshandskar andningsmask med skyddsklass FFP3 Risk f r personskada Varning e Stick ej h l p n got filter Risk f r dammspridning Revision 1 3 HANDHAVANDE Maskinen r avsedd f r uppsugning och avskiljning av torrt och icke br nnbart damm med explosionsgr nsv rde gt 0 1mg m Med startknapp respektive vred startas turbinerna F re start l s framhjulen f r att undvika oavsiktlig r relse D rvid sugs stoftblandad luft med stor hastighet via sugslang genom inloppet I cyklonen d mpa
3. fast p sens vre nda vrid h llaren s att den kan avl gsnas Montera i ett nytt magasin Dra upp det inre varvet av p sen n got Montera tillbaka h llaren och sp nn p sens vre del mha sp nnremmen Dra ner p sens yttre avslut och skapa en p se mha medf ljande stripe nskar man inte anv nda detta system g r det att anv nda standard Pullman Ermator uppsamlingsp se av eng ngstyp Plasts cken f r endast bytas efter det att filtret har rensats Plasts cken m ste f rslutas efter det att den tagits av maskinen Anv nd endast originals ckar Se avsnitt 6 5 FILTER BYTE VARNING St ng av maskinen och dra ur kontakten ur eluttaget f rst Revision 1 I samband med byte av filter kan h lsov dligt damm spridas Operat ren b r b ra skyddsglas gon skyddshandskar andningsmask med skyddsklass FFP3 HUVUDFILTER Lossa de tre sp nnena lyft ut huvudfiltret s nk sakta ner det i l mplig p se anv nd den p se som kom med det nya filtret OBS var f rsiktig stoftet kan vara h lsofarligt F rslut p sen med filtret omedelbart Lyft i den nya filtret och sp nn med de tre sp nnena Endast originalfilter f r anv ndas Se avsnitt 6 HEPA FILTER Lossa lettermuttrarna till filterbeh llarens lock lyft d refter varsamt ur mikrofilterpatronen och placerade den i l mplig plastp se som omedelbart f rslutes S tt i en ny patron och placera den noggrant i centrum drag t lettermuttrarna fast men ej f r
4. h rt d detta kan skada packningen Vid filterbyte skall ven packningar kontrolleras Defekta packningar m ste bytas 6 SERVICE VARNING Innan reng rning och service av maskin se till att maskinen r avst ngd och kontakten r utdragen ur eluttaget e Undvik reng ring med hj lp av h gtryckstv tt Om detta r n dv ndigt se till att ej rikta str len mot maskinens ppningar speciellt motorns inlopp utlopp f r kylluften e Innan den anv nda maskinen flyttas fr n arbetsomr det skall den rensugas eller avtv ttas Dessutom skall inlopps ppningen f rslutas med den vidh ngande vridpropp All vrig utrustning m ste anses f rorenat och skall behandlas d refter Om m jligt skall ett avskiljt anpassat rum anv ndas L mplig personlig skyddsutrustning skall anv ndas Alla f rorenade delar som vid sk tsel eller reparationsarbete ej kan reng ras tillfredsst llande m ste omh ndertas i t tt f rslutbara p sar f r omh ndertagande enligt g llande best mmelser e Om maskinen skall anv ndas f r annan anv ndning r det mycket viktigt att maskinen saneras ordentligt s att h lsofarligt damm ej sprids vidare 7 TILLBEH R ART NR BEN MNING 1376013 Longopac 4 pack 1 pcs 1276008 Plastp se 25 pack extra 1 pcs 200900051 Huvud filter 1 pcs 200700070 HEPA 13 filter 2 pcs vriga tillbeh r och reservdelar enligt bifogade spr ngskisser Revision 1 8 GARANTI P samtliga Pullman Er
5. 0700070 A HEPA 13 filter 3 pcs For other spare parts see the enclosed spare parts list Revision 1 8 WARRENTY All Pullman Ermator devices and accessories have a 12 month factory warranty for material and manufacturing defects The warranty extends to 36 months when returning the attached warranty slip Do not attempt to repair the suction apparatus without the consent of the manufacturer The warranty does not cover defects which are the result of normal wear and tear negligence defective use unauthorised repair or the suction apparatus being connected to the incorrect voltage In the event of any complaint the suction apparatus or an agreed part of it must be returned to us or our authorised representative for warranty examination and for any warranty repair or replacement 9 PROBLEM SOLVING The T4000 is designed and manufactured for a severe environment and tasks but the user must note that the machine must be protected from knocks and blows Filter seals attachments and connections are carefully adapted and selected with regard to the operator s work environment Therefore the operator and service personnel must treat the machine with care in order to work correctly for many years Problem Motor does not start Motor stops immediately after starting Motor runs but there is no suction Motor runs but suction Poor Dust blows from motor Abnormal noise Cause No power Cable defective Switch defect
6. 1 11 ma E ITEM NO Revision 1 Accessories T4000 230 V i N N Ka N Ig N SS N N N N POS QTY NUMBER DESCRIPTION 1 1 201000128 HOSE 63mm x 10m 2 1 200900242 KC004 SUCTION PIPE Slang 50 mm komplett 3 1 1224035 505 Steel tube Kit 2pc dia 50 4 1 1326087 5450 Floor Tool 50mmX 450mm Revision 1 Noteringar Comments Revision 1 10 Revision 1 11 Pullman Ermator AB Industriv gen 10 777 34 Smedjebacken Tel 46 0 240 66 09 60 Fax 46 0 240 66 30 60 Email info pullman ermator se
7. Pullman rmator OPERATING INSTRUCTIONS Dust Extractor 14000 L S MANUALEN INNAN NI B RJAR ANV NDA UTRUSTNINGEN READ ALL INSTRUCTIONS BEFORE F RORD B ste kund Tack f r att Ni valt Pullman Ermator AB som er leverant r Vi nskar Er lycka till med Er nya stoftsugare T4000 och hoppas att den motsvarar Era f rv ntningar Vi tillverkar produkter sedan 1967 f r professionell stofthantering och har genom ren erh llit en gedigen kompetens inom omr det Vi ut kar och f rnyar st ndigt v rt produktsortiment med nya kvalitetsmaskiner Kontakta oss p Pullman Ermator eller n gon av v ra terf rs ljare f r information om v ra produkter Ni kan ven g in p v r hemsida www Pullman Ermator se Viktigt Denna instruktionsbok behandlar endast stoftsugaren Pullman Ermator T4000 Stoftsugaren Pullman Ermator T4000 f r endast anv ndas f r hantering av torrt ej explosivt material Om stoftsugaren anv nds f r andra ndam l eller hanteras p annat s tt n vad denna instruktionsbok beskriver fr ns ger sig Pullman Ermator AB allt ansvar Beakta speciellt avsnitt S kerhetsf reskrifter L s instruktionsboken innan stoftsugaren Pullman Ermator T4000 anv nds De reservdelar som anv nds till stoftsugaren Pullman Ermator T4000 ska vara godk nda av Pullman Ermator AB Revision 1 1 UPPACKNING Var noga med att kontrollera att allt finns med vid uppackning av maskinen F rpackningen
8. gly the user should wear protective glasses protective gloves and a breathing mask conforming to protection class FFP3 Warning e Do not puncture the absolute filter Risk of dust dispersion Revision 1 3 FUNKTION The machine is designed for sucking and separating dry non combustible dust with an explosion limit value of gt 0 1 mg m The motor is started by the switch The switch has three positions 0 Motor off 1 Motor on Dust laden air is then sucked through the inlet valve at high speed via the suction hose The air is slowed down by the cyclone and coarse dust particles are separated out partly by centrifugal force and partly by gravity Air and finer particles then pass through the double filter system where separation 15 made The machine 15 designed for filter cleaning by reverse air pulse The separated dust accumulates in the cyclone until the machine is switched off when it drops through the bottom flap into the plastic bag 4 USE Before use the user must be trained in handling the machine and the hazardous dust WARNING Connect the electric plug to a power outlet with the correct voltage see the nameplate Connect the electric plug to an outlet with the correct voltage see the designation plate Before use lock the front wheels to avoid self movement The filter must be cleaned from time to time This must be done before changing the plastic bag and can also be done when the work is complete or when
9. ive Wrong fuse Hose not connected Hose blocked No logopacc bag Hole in the hose Filter blocked Top cover loose Sealing defective Filter loose or defective Procedure Connect the machine Change Change Connect to correct fuse Connect hose Clean hose Fit longopac bag Change hose Change filter Adjust Change current seal Adjust or change Order service SAVE THESE INSTRUCTIONS Revision 1 TEKNISKA DATA TECHNICAL DATA SP NNING VOLTAGE EFFEKT POWER MAX LUFTFL DE MAX AIRFLOW MAX VAKUUM MAX VACUUM SLANG HOSE INLOPP INLET HUVUD FILTER MAIN FILTER HEPA 13 FILTER HEPA 13 FILTER SOUND LEVEL LJUD NIVA UPPSAMLINGSSYSTEM DUST STORAGE SYSTEM STORLEK DIMENSIONS LxBxH Revision 1 T4000 230 VAC 1 fas 4kW 400 m h 258 cfm 10m x 63mm 33 x 82 5 63mm 2 5 gt 99 5 4 5 m 49 8ft gt 99 95 3st 3x1 2m 3x13 32ft 78 dB A Longopac system 440x600 mm 885x600x1515 mm 106 kg 103 Ibs OM VERENSST MMELSE DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE ERKL RUNG DER BERSTIMMUNG SAMSVARSERKL RING Pullman Scandinavian AB Industriv gen 10 S 777 34 SMEDJEBA CKEN F rs krar under eget ansvar att maskinen Declare under our sole responsibility that the machine Certifie sous sa propre responsabilit que le produit ciapr s Versichern auf eigener verantwortung dass das Produkt Forsikrer under eget ansvar a
10. mator stoftsugare med tillbeh r g ller 12 m naders fabriksgaranti avseende material tillverkningsfel Med maskinen medf ljer en garantisedel som efter returnerande till Pullman Ermator ut kar garantin till 36 m nader Ingrepp i maskinen f r ej ske utan tillverkarens godk nnande Garantin omfattar ej fel som uppst tt genom normalt slitage ovarsamhet felaktig anv ndning obeh rigt ingrepp eller att stoftsugaren kopplats till felaktig sp nning 9 FELS KNING T4000 r konstruerade och anpassade f r en kr vande milj och uppgift men anv ndaren b r dock beakta att aggregaten inneh ller precisionstillverkade komponenter som b r skyddas mot h rda slag och st tar Filter t tningar inf stningar och anslutningar r omsorgsfullt anpassade och utvalda f r operat rens arbetsmilj Det r d rf r naturligtvis av stor vikt att operat r och servicepersonal behandlar aggregatet med insikt och kunskap detta f r att maskinen skall tj na felfritt f r det ndam l den r avsedd f r Problem Motorn g r inte Motorn stannar direkt efter start Motorn g r men suger ej Motorn g r men suger d ligt Maskinen bl ser ut damm Onormalt maskinljud Orsak El ej ansluten Kabelbrott Str mbrytare trasig Felaktig s kring Sugslang ej ansluten Stopp i slangen H l p sugslangen Igensatt filter Motork pan d ligt monterad Stoft har fastnat i i cyklonens lucka Packningar defekta Plasts ck saknas
11. s hastigheten varvid det gr vre stoftet avskiljs dels genom centrifugalkraft och dels genom sin egenvikt Luft och restpartiklar passerar sedan huvudfiltret d r avskiljning sker Aggregatet r utrustat med filterrensning enl principen reverserad luftpuls Det avskiljda stoftet samlas i cyklonen tills maskinen st ngs av och faller d genom botten luckan ner i longopac p sen 3 DRIFT VARNING Anslut endast utrustningen till avsett eluttag Se namnskylten Innan anv ndning skall utbildning information och anvisningar genomf ras i handhavandet av maskinen och det avskilda dammet Anslut maskinen till ett eluttag med sp nning enligt maskinens namnskylt Med j mna mellanrum b r filtret rensas Detta m ste utf ras innan plastp sen bytes Dessutom l mpligt i samband med avslutat arbetspass eller n r maskinen tappar orken Tillv gag ngss tt Ta av slangen och montera transportskyddet i inloppet l t maskinen arbeta upp vakuum n gra sekunder tryck sedan snabbt ner rensventilens spak placerat p sugarens topplock och sl pp upp l ngsamt Upprepa proceduren 5 10 ggr Skulle sugeffekten fortfarande vara d lig r filterbyte n dv ndigt 4 DAMMUPPSAMLINGSSYSTEM T4000 r som standard utrustad med ett longopac system f r uppsamling av damm Detta r en 20 meter plastslang som delas upp till plastp sar Detta sker mha de stripes som medf ljer maskinen Montering av longopac p se Sl pp sp nnremmen som h ller
12. s instruction manual Please pay particular attention to the safety regulations Read the complete instruction manual before using the Pullman Ermator T4000 All spare parts used with the Pullman Ermator T4000 must be those specified by Pullman Ermator 1 UNPACKING When unpacking the machine please check that the following accessories are included e The hose with end fittings e Handle e Floor nozzle If any of the above mentioned parts are missing please contact your local distributor or our sales representative Assemble the front wheels using the using bolt washer and nut that are included in the package 2 SAFTY INSTRUCTIONS Handling Warning e Cables damaged through crushing or splitting can be dangerous if used and should be replaced immediately Risk of personal injury Warning e Do not connect the machine to an unearthed socket Risk of personal injury Warning e Make sure the assembly area is firm so the dust extractor does not tip over Risk of personal and material injury e Warning e Risk of pinching when handling the toggle fastener Warning e The machine must not be used in environments where explosive gases may be present Serious risk of explosion Service Warning e Remove the plug from the wall socket when carrying out maintenance work Risk of personal injury Warning e Dust can be spread when the coarse filter and the absolute filter are replaced that can be hazardous to health Accordin
13. t maskinen T4000 230V No 0900242 0001 xxxx Tillv r Manufact year Baujahr 2010 som omfattas av denna f rs kring r i verensst mmelse med standarder included in this declaration follows the provisions of the est conforme aux aux normes suivantes den folgenden Normen entspricht er i overensstemmelse med standarder SS EN 292 1 SS EN 60 204 1 1993 11 30 SS EN 55011 1989 SS EN 50082 1 SS EN 60335 1 SS EN 60335 2 69 amp A1 enligt villkoren i according to selon aut i henhold til vilk rene i Machine Directive 98 37 EEG Low Voltage Directive 73 23 EEG EMC Directive 89 336 EEG SMEDJEBACKEN 2010 01 01 Torbj rn Bengtsson VD General Manager Revision 1 Spr ngskiss T4000 a 0583 SRBSWASHERIDIASxIBXiS Cd 27 6 860248 3H855320 0 O 21 1 200900215 Front cover of motor tover 20 7 j200700180 MK6S 4 6 M x20BLACK O 18 2 332036 JEVAFLEX BLACK 0 51 2375 mmj 1 80583 Jressuevave 56 1 0201000175 Top cover assembly of S36 9 5 1 201000597 Electric BOX ex14000 2 1007000790 HEPA FILTER S UNE 5 0462 MBLOKNU 1 20000575 Hepa filter box assembly ex T4000 QTY 201000717 Tank assembly ex 36 201000715 WAGON ASSEMBLY ex T4000 PART NUMBER DESCRIPTION A 1 201000086 pump 4 KW 400V ex T4000 s
14. there is poor suction Procedure Cover the inlet use attached cover let the machine build up vacuum for a few seconds then quickly push down on the key and release it Repeat the procedure 4 5 times Turn of the motor and wait until it stops completely then uncover the inlet If suction remains poor the filter should be replaced Only use original parts 5 DUST STORAGE SYSTEM T4000 are equipped with longopac system for effective dust storage This is a 20 m long plastic tube that will be divided into plastic bags using the striped attached with the machine To mount a new longopac bag Relies the belt holding the last bag Remove the holder Put in a new longopac bag pull out the inner end upwards Mount the holder on to the machine and strap the upwards end with the belt Pull down to outside end and close it using a stripe The machine can be used with original Pullman Ermator dust bag for single use Only change longopac or bag after jet pulsing the filter 6 FILTER CHANGE Risk of dust dispersion Use of personal safety equipment Unhealthy dust can be spread during filter change Accordingly the user should wear protective glasses protective gloves and a breathing mask conforming to protection class FFP3 WARNING Switch off the machine and pull the plug out of the socket Revision 1 Main filter Loosen the 3 clamps and remove the top Take the bag from the new filter Lift out the filter and place it gently in a plas
15. tic bag This bag must be properly disposed Insert a new filter Only original filters may be used Hepa Filter Loosen the two nuts on the filter cap carefully lift the filter into a clean plastic bag use the bag from the new filter This bag must be properly disposed Insert a new filter in reverse order Check the seal when changing filters and change defective seals 7 SERVICE WARNING Before cleaning and servicing the machine you must switch the machine off and pull out the plug from the outlet e When cleaning and servicing the machine you must switch off the machine and remove the plug from the socket e Avoid cleaning with a high pressure cleaner If necessary do not direct at the openings on the machine especially the opening for cooling air e Before moving the machine from the work area the machine must be cleaned e other equipment must be regarded as contaminated and be treated thereafter e If possible use a special suitable room e Proper personnel protective equipment must be used e All parts which are contaminated after service must be properly disposed of in plastic bags according to all regulations e If the machine has to be used for other purposes it is extremely important that the machine is cleaned to avoid the spread of hazardous dust Accessories Part no Description No machine 1376013 Longopac 4 pack 1 pes 1276008 Bag 25 pack optional 1 pes 200900051 Main filter 1 pes 20
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