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DX Dolphin Remote (DX-Rem34) Installation Manual

1. Motor current 60 80 Amp maximum 12V or 24V parking brake Note 12V motors can be used if the controller is programmed to half speed Note This controller is not designed for use with specialty type power wheelchairs such as stair climbing wheelchairs or stand up wheelchairs Installation and Testing 11 No 60025 Issue 5 January 1999 DX Dolphin Mounting The DX Dolphin Remote can be mounted on either side of the wheelchair in an upright position using four M4 screws Warning For safe installation select a screw length that protrudes between 4mm and 10mm into the case Dimensions of the mounting positions are shown below 185mm 57mm 45mm i LL i m N D E E E E LO LO Y 00 Y Note If the programmer socket needs to be accessible when the DX Remote is mounted make allowance for this prior to fitting 12 Installation and Testing 6 No 60025 Issue 5 January 1999 DX Dolphin Connection with the DX System The Dolphin has two DXBUS connectors which enables any DXBUS cable to be used to interconnect it to the remainder of the DX system 500902290060 The Dolphin will normally be connected directly to one of the two PM DXBUS connectors Two DXBUS connectors Note If only one DXBUS connector is used on the Dolphin and the remaining connector is accessible to the wheelchair user a dum
2. 80 A wheelchair that draws maximum average battery current of 20 A requires a battery of at least 40 Amp hours A battery of only 20 Amp hours would begin to suffer a drop in performance at about half of its available capacity The 40 Amp hour battery would have a full performance range of 4 5 times greater than the 20 Amp hour battery a 80 Amp hour battery would only increase this range by 2 5 when compared to a 40 Amp hour battery Battery Charging The battery charger socket is a 3 pin XLR type with pin configuration as shown below Ensure that the charger used is compatible with this pin out before connection Inhibit Battery Charger Plug front view Note The inhibit is shorted to B on the Battery Charger plug 7 Batteries and Charging 15 No 60025 Issue 5 January 1999 The wheelchair is automatically disabled from driving whenever the battery charger is plugged in The Drive Program will show to indicate that the wheelchair is inhibited Connection of the battery charger will automatically power the wheelchair if the wheelchair was powered down at the time of connection This allows the progress of battery charging to be monitored on the Dolphin battery gauge The wheelchair can if required be subsequently powered down by pressing the On Off switch and charging will still proceed normally Battery Gauge The Battery Gauge provides true useable battery capacity information A full battery with at
3. No 60025 Issue 5 January 1999 Programming Tools Two programming tools are available the Dynamic Wizard and the HHP Dynamic Wizard The Wizard is a PC based tool suited to programming production runs of identical wheelchairs or modules or individual highly customised wheelchairs The Wizard is available in several versions OEM DEALER ENHANCED DEALER FACTORY Generally used by the wheelchair manufacturer Able to program a wide range of parameters Similar in function to above but with a reduced range of programmable options This ensures that options that the manufacturer wishes to keep control of cannot be disturbed Parameters that may cause hazards or require special expertise to be set are not available to adjust As above but with the ability to edit parameters that relate directly to wheelchair accessories e g actuators Can only replace Standard or Custom Wheelchair Programs No editing or diagnostics available Warning The Wizard is a very powerful tool and as such requires well trained operators and a disciplined approach to usage and distribution It is up to the wheelchair manufacturer to determine whether they will allow distribution of the Wizard to dealers Refer to the Wizard Documentation for further details BAe DXBUS A Dolphin can be programmed with the Wizard using a 24V power supply and an ONO optional PM If the Dolphin is connected OO directly to the 24V power supply then
4. Kidderminster DY11 7DL EN CDL United Kingdom 18 Anhang C Deutschsprachige Warnhinweise 65
5. Drive Program select switch Drive Program Display Lighting controls Horn switch Magnetic key lock 3 Features No 60025 Issue 5 January 1999 Normally used for controlling wheelchair speed and direction Can also be used for actuator control when any of the 5 actuators have been selected Toggles the entire DX control system between the On and Off modes The System Status LED indicates the On Off status of the system It also flashes to indicate system faults Refer to Diagnostics section 9 for Fault Codes details The Remote Status LED indicates the status of the Dolphin as an individual DX Module If it is flashing there is a fault within the Dolphin Battery charge level is indicated by a set of ten LEDs These are arranged in an arc from left to right as three red four orange and three green A separate switch for each set of seat raise lower seat tilt back tilt left leg rest and right leg rest each with its own LED indicator Once selected actuator operation is activated using the joystick A switch is used to cycle through and select one of the five Drive Programs A seven segment display for showing the currently selected Drive program Separate push switches for the control of lights indicators and hazard each with its own LED Activates horn while pressed if system power is on Magnetic key may be used to lock the DX System to prevent unauthorised use see later details No 600
6. added Section 18 Contact numbers changed for EMS PCO 2754 17 Appendix B Change Record 61 No 60025 Issue 5 January 1999 18 Anhang C Deutschsprachige Warnhinweise Der folgende Text mu in jedem Benutzerhandbuch erscheinen welches dieses DX Modul verwendet Installations Hinweise f r die DX Handbedienung Type 1 Der folgende Text mu in jedem Bedienungshandbuch abgedruckt werden welches die DX Handbedienung verwendet Das DX Installations Handbuch ist ausschlie lich f r Rollstuhlhersteller geschrieben worden Sofern der Rollstuhlhersteller ein Bedienungshandbuch zur Verf gung stellt wird empfohlen zumindest die folgenden Ausz ge an passender Stelle mit in das Handbuch einzuf gen Die folgenden Ausz ge sind nicht geordnet und k nnen je nach Zusammenhang in ein Handbuch eingef gt werden Einleitung Der Batterielade Zustand wird dauernd an dem Batterieanzeiger angezeigt Wenn die vorletzte Stufe erreicht wird f ngt der Anzeiger an zu blinken und zeigt dem Fahrer damit an da die Batterien unverz glich geladen werden sollten Die Steuereinheit arbeitet von dann an in einem Sparzustand um die verbleibende Batteriekapazit t optimal auszunutzen der Rollstuhl reagiert dann langsamer und die Geschwindigkeit wird beschr nkt Falls die Batterien soweit entladen werden da die Steuereinheit den Rollstuhl nicht mehr sicher man vrieren kann dann h lt der Rollstuhl an und die POWER Leuchtdiode zeigt die St
7. both its own programming and also a backup copy of the programmed data for all other DX Modules When a module swap is detected or a checksum error found in a module the DX Remote automatically down loads its backup copy to the module The Auto Down load occurs immediately on power up after the Module has been replaced This applies to all DX Modules except a DX Remote Warning When a Dolphin is replaced it will perform an Auto Down load to all DX Modules This may result in incorrect and dangerous programming for a particular wheelchair system if the wheelchair program installed in the Dolphin is not suitable for that wheelchair system Do not attempt to drive or test the DX System before the correct and suitable wheelchair program has been installed in the Dolphin using the Wizard The Dolphin can be programmed with the Wizard using a dummy DX System and or a 24V power supply or on the wheelchair provided driving is prevented e g by disengaging the drive wheels After replacing any DX Module turn the DX System off then on again to initiate the Auto Down load of the DX Remote backup data When a Auto Down load has occurred but the system needs to be cycled on and off a Module Fault Flash Code 1 is displayed on the DX Remote s System Status LED and also the Status LED of the offending module When the System if turned off then on again the fault is cleared and the Auto Down load is correctly terminated 20 Programming 8
8. company to be free from faulty materials or workmanship If any defect is found within the warranty period the company will repair the equipment or at its discretion replace the equipment without charge for materials and labour The Warranty is subject to the provisions that the equipment 14 Warranty Has been correctly installed Has been used solely in accordance with this manual Has been properly connected to a suitable power supply in accordance with this manual Has not been subjected to misuse or accident or been modified or repaired by any person other than someone authorised by Dynamic Controls Ltd Has been used solely for the driving of electrically powered wheelchairs in accordance with the wheelchair manufacturer s recommendations 57 No 60025 Issue 5 January 1999 15 Sales and Service Information For Sales and Service advice or in case of any difficulty please contact Head Office Dynamic Controls Limited Telephone Int 64 3 338 0016 Print Place Fax Int 64 3 338 3283 Christchurch New Zealand a Australia gt Electronic Mobile Service EMS Tel 24 hr Int 61 2 9887 2824 46 Berripa Close Pager Int 61 2 9963 1778 North Ryde Sydney Fax Int 61 2 9887 2114 NSW Australia 2113 North America i Rosstron Inc Telephone Int 1 310 539 6293 1521 W 259th St n2 Fax Int 1 310 539 4078 Harbor City CA 90710 USA Europe Controls Dynamic Ltd Telephone Int 44 1562 820 055 Lisle Avenue Fax Int
9. least 85 96 of rated capacity is represented by all ten LED s lit Some new batteries can start with as little as 80 capacity developing higher capacity in their early life sometimes up to 110 496 before slowly deteriorating over their rated life As the battery voltage drops the number of LEDs lit reduces from right to left When only the red LEDs are lit the available battery capacity is typically less than 10 At this level and below the Battery Gauge flashes at 1 Hz to alert the user that the wheelchair is running on reserve capacity The battery capacity will reduce more rapidly in the reserve capacity range Battery Saver The Battery Saver is a feature programmed into the DX Remote When the battery capacity is in the reserve range below 21V the wheelchair performance is reduced This is to preserve the life of the battery by encouraging the user to recharge the battery before it becomes harmfully flat Operating the wheelchair with more than two LEDs of the Battery Gauge lit will generally give normal wheelchair performance This is provided that the battery size and the PM program settings are matched to the wheelchair 16 Batteries and Charging 7 No 60025 Issue 5 January 1999 Battery Condition Warnings A battery warning is shown by the Battery Gauge flashing its LEDs the number of which depends on what it currently has lit Battery High warning condition This condition occurs when the battery voltage
10. safety This manual and others listed below must be read and understood For more information contact Dynamic Controls Ltd or an agent as listed in section14 Example DX System DX Dolphin DX REM34 To Battery Charger g DX Power To HHP Module a 7 i or Wizard d NS 2 e e IS X aO aO 24V ls E Wheelchair Right Indicator Lights S S o o Battery Ad 9 e SEND SM i i E Actuator Side Lights DX LM lt oy DX TAM ZAS Example Example N DXModue DX Module Left Indicator Lights Introduction 1 2 No 60025 Issue 5 January 1999 Related Documentation A DX based wheelchair control system may comprise between two and sixteen DX compatible modules depending on the application Each DX compatible module has its own Installation Manual which describes the installation requirements of that particular module This Manual describes installation of the DX Dolphin Remote only and must therefore be read in conjunction with the e DX Power Module PMB Installation Manual e DX Hand Held Programmer HHP Manual e Dynamic Wizard Installation Sheet Online Help e Installation Manuals for all other DX Modules to be used in your application 2 Related Documentation 2 3 Features Joystick On off switch System Status LED Remote Status LED Battery gauge Actuator select switches x5
11. the battery or open the battery overload switch and consult your Service Agent Do not operate your DX System if the battery is nearly flat as a dangerous situation may result due to loss of power in an inopportune place Ensure the controller is turned off when not in use No connector pins should be touched as contamination or damage due to electrostatic discharge may result Dummy sockets in unused DXBUS connectors should be left in place unless a new module is added to the system 13 Safety and Misuse Warnings 55 No 60025 Issue 5 January 1999 Most electronic equipment is influenced by Radio Frequency Interference RFI Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment While the manufacturer has made every effort to ensure that RFI does not cause problems very strong signals could still cause a problem If RFI causes erratic behaviour shut the wheelchair off immediately Leave off while transmission is in progress In the event of a fault indicator flashing while driving battery gauge and or status LED the user must ensure that the system is behaving normally If not the system must be turned off and a Service Agent called immediately Report any malfunctions immediately to your Service Agent 56 Safety and Misuse Warnings 13 No 60025 Issue 5 January 1999 14 Warranty All equipment supplied by Dynamic Controls Ltd is warranted by the
12. 25 Issue 5 January 1999 Programming socket A standard HHP Wizard socket HHP Wizard socket Standard DXBUS Connection x2 Battery charger socket For connecting the DX Remote with a DXBUS cable for connection to other DX compatible modules Standard 3 pin XLR type battery charger socket Fully functional keypad On off switch Left indicator switch and LED Drive Program select switch Drive Program display Hazard lights switch and LED Magnetic locking area and LED Battery gauge System Status LED Right indicator switch and LED 1 Horn switch Im Remote Status LED Ea PE Light switch and LED 5 actuator select switches with LEDs Features 3 No 60025 Issue 5 January 1999 4 Specifications Electrical Compatible with standard DXBUS Operating voltage range 18V 32 V d c Charger rating 12 A RMS continuous limited by DXBUS rating Quiescent Current lt 1mA Off typically 100mA On Mechanical Weight 0 59 Kg Mounting As per Installation section 6 Mounting Case material Injection moulded plastic Noryl N90 flame retardant 182mm 85mm O 147mm Covered charger socket E Two DXBUS 9 l 5 connectors o Programmer socket
13. 4 Specifications 5 No 60025 Issue 5 January 1999 Environmental Parameter Min Max Units Operating ambient temperature range 25 50 T Storage temperature range 25 70 C Operating and storage humidity 0 90 RH Environmental Rating IP54 RFI Emissions CISPR 11 Class B ESD ISO7176 part 21 Durability ISO7176 part 14 pending Vibration Specification BS2011 part 2Fd and BS7527 section 3 5 class 5M3 Complies with environmental standard prEN12184 6 Specifications 4 No 60025 Issue 5 January 1999 5 Operation On Off and Key Lock system The On Off button toggles the system power on or off provided the DX OJ Remote is not locked 3 The Key Lock system uses a magnetic key to power the wheelchair down in such a way to prevent subsequent unauthorised power up and driving This function is required for TUV approval and operates as follows Arming Disarming the locking system To arm the locking system hold the magnetic key on or near the key symbol on the DX Remote front panel The system will beep and automatically power itself down and no LEDs should be lit To turn the chair back on press the On Off button This will cause the system to power up but the chair needs to be disarmed before it can be driven this waiting to be disarmed state is indicated by the flashing key symbol To disarm the lock put the magnetic key on or near the key symbol this will cause the key to stop flashing and the chair may now be
14. 44 1562 742 720 Kidderminster DY11 7DL E United Kingdom E gm Note The controller should be clearly labelled with the manufacturer s service agent s telephone number 58 Sales and Service Information 15 No 60025 Issue 5 January 1999 16 Appendix A Abbreviations Abbrv ACU CAN CANH CANL CLAM DX DXBUS ESD HHP ISO LED LM OEM Expansion Explanation Attendant Control Unit A DX Module containing a joystick that is used by someone other than the person in the wheelchair to control the wheelchair Actuator Remote Control A DX Module consisting of switches to control up to five actuators Controller Area Network Controller Area Network High line One of the four wires which make up the DXBUS Controller Area Network Low line One of the four wires that make up the DXBUS Combined Lighting and Actuator Module A DX Module with five actuator and three lighting outputs Dynamic Control Modular Mobility System The DX System communication CAN communication lines plus power supply to DX Modules Electrostatic Discharge Hand Held Programmer The HHP can be used by both DX System and all DLxxUxxx Controllers International Standards Organisation Light Emitting Diode DX Lighting Module A DX Module with lighting outputs Original Equipment Manufacturer Generally refers to the wheelchair manufacturer 16 Appendix A Abbreviations 59 No 60025 Issue 5 January 19
15. 48 To View Status Report corista 48 Char Por A et ee ee A ARE T HON 49 To View Chat LOS 4 ves coven srl 49 Product DISCIAIM GD erario ee 52 Electromagnetic Compatibility EMC 53 12 13 14 15 16 17 18 No 60025 Issue 5 January 1999 Maintenance x Sex asa hawk eee Vous co eee da 54 Safety and Misuse Warnings cccceeee nennen nenn 55 WTA neun 57 Sales and Service Information uusussusueee 58 Appendix A Abbreviations cece cece cence 59 Appendix B Change Record ccc cece ees 61 Anhang C Deutschsprachige Warnhinweise 62 1 1 No 60025 Issue 5 January 1999 Introduction The DX Dolphin Remote is a DX compatible remote supplied by Dynamic Controls Ltd As well as driving this DX Remote has switches for selecting up to five actuators which can then be operated under joystick control A battery gauge side lights indicator lights hazard lights magnetic key and horn are also supported Up to five individual Drive Programs or profiles are available and the currently selected program is displayed This DX Remote has two standard DXBUS connectors so that it may be connected to the DX System The DX Dolphin Remote and the associated DX Power Module are fully programmable to cater for a wide range of chair types and user needs Correct installation and programming are essential to ensure optimum performance and
16. 99 OONAPU Out Of Neutral At Power Up A fault condition produced if the DX System is turned on while the joystick is not in the neutral non driving position PM DX Power Module The DX Module that produces the DX System output to the motors and park brakes RFI Radio Frequency Interference RJM Remote Joystick Module A DX Module that contains a joystick only and can be used to control the wheelchair instead of the DX Remote used in the DX System TAM Two Actuator Module A DX Module with two actuator outputs T V A German Safety Standards Authority UCM User Control Module The core component of all DX Remotes The name is sometime used interchangeably with DX Remote Wizard A Programming Configuration Diagnostics tool used by the DX System 60 Appendix A Abbreviations 16 17 Appendix B Change Record This section lists the changes implemented into this manual from previous revisions Page Section Change Approval Page 2 Reference to PM changed to PMB Page 6 EMI note replaced by sections 10 amp 11 PCO 2766 Page 19 Default Programs warning added PCO 2786 Page 47 Limp Mode examples removed Section 10 Product Disclaimer Section added PCO 2766 Section 11 Electromagnetic Compatibility Section PCO 2766 added Section 13 Safety and Misuse Warnings rewritten PCO 2766 Section 14 Warranty period rewritten Section 15 Contact numbers changed for EMS PCO 2754 Section 17 Change Record section
17. ACU is disconnected or it returns to the User Mode the wheelchair automatically reverts to the Program that was selected prior the ACU becoming active see ACU User Manual for more details 24 Programming 8 No 60025 Issue 5 January 1999 The Wizard can be used to restrict the minimum and maximum limits for Drive Program parameters adjustable with an HHP Max Forward Speed Range 10 10096 Default 100 OEM Access Read Write Dealer Access Read Write Sets the maximum speed obtainable for maximum forward joystick deflection Forward Acceleration Range 10 70 Default 40 OEM Access Read Write Dealer Access Read Write Sets the maximum output linear acceleration rate for large joystick forward deflections where 70 provides the quickest response Warning Setting the Acceleration Deceleration too low or too high can result in an unsafe wheelchair Test thoroughly after programming to ensure that the wheelchair complies with regulatory requirements such as ISO7176 7176 and the GMD TND Homologation Directive RO4 for maximum allowable braking distance Forward Deceleration Range 15 100 Default 70 OEM Access Read Write Dealer Access Read Write Sets the maximum braking effect linear deceleration for large joystick deflection back towards neutral where 100 provides maximum braking effect Max Reverse Speed Range 10 100 Default 70 OEM Access Read Write Dealer Access Read Wri
18. Access Read Write Dealer Access Not available If set to yes Drive Program 0 is enabled and is displayed between Drive Profile 5 and Drive Profile 1 Lock Enable State yes no Default yes OEM Access Read only Dealer Access Read only Enables the Dolphin s magnetic key operated lock function Speed Pot Scalar Range 20 10096 Default 100 OEM Access Read Write Dealer Access Read only The Dolphin does not have a speed potentiometer do not change default Sets the maximum forward and reverse speed scalar when speed pot is set at minimum Sleep Mode Enable State disable enable Default disable OEM Access Read Write Dealer Access Read Write Set to Enable if Sleep Mode is required System goes to sleep partial power down after sleep timeout minutes of inactivity The system can be woken up by activating the last selected device or any switch on the Dolphin 8 Programming 29 No 60025 Issue 5 January 1999 J oystick Parameters Neutral Maximum Range 10 49 Default 10 OEM Access Read Write Dealer Access Read Write Determines the neutral window size Affects all joysticks used in the system Adjust only in special cases Neutral to PB Delay Range 20 5000 msec Default 100 OEM Access Read Write Dealer Access Read only The delay between zero output speed and de energising the Park Brake It is dependant on the particular Park Brake mechanics and motor characteristics It is s
19. CLAM a DX Lighting Module LM or a DX Servo Lighting Module SLM The Light switch toggles on or off the Head Tail Sidelight output independently of any other switch except the On Off switch The Light switch LED is lit when the lights are activated The Left or Right Indicator switch flashes the appropriate indicator output gt These are turned off by either pressing the same Indicator switch again or gt pressing the other Indicator switch or the Hazard switch Each associated LED is lit when its matching Indicator switch is active LED also flashes if the Hazard LED is enabled See Programming section The Hazard Indication can only be cancelled by pressing the Hazard switch again The Hazard switch flashes both indicator outputs concurrently The Hazard All lighting functions will only operate with the system power on Refer to the relevant Installation Manual e g LM or CLAM for further lighting details Actuator Control The DX Remote supports the control of up to five actuators if a correctly configured actuator control module is present see Programming section For example a Combined Lighting Actuator Module CLAM can drive five actuators or a Two Actuator Module TAM can drive two actuators po ge The Dolphin has a set of five Actuator Select switches Pressing an Actuator Select switch will inhibit driving and select the appropriate actuator output as indicated by the adjacent LED The actuat
20. Issue 5 January 1999 Fault and Possible Cause CAN short fault Cause 1 Short between CANL and CANH Action The short may be within a module or within a DX Cable or the exposed DXBUS contacts may be shorted by foreign material Ensure that all DXBUS contacts are clean Warning Open circuit breaker or disconnect from PM before probing around DXBUS connectors Disconnect any optional modules and turn on the Dolphin Use the Wizard Status Report to check if the CAN shorted fault is still present If possible substitute the DXBUS Cable between the Dolphin and the PM Disconnect any unnecessary DXBUS Cables When the fault no longer occurs add cables and modules one by one until the faulty cable or module is identified Replace the faulty part If the fault remains try replacing the Dolphin and the PM If the fault cannot be reproduced check all cables and DX connectors for foreign material or damage CAN L fault Cause CANL failure Action Check for a short from CANH to another DXBUS wire or a short from CANL to DXBUS or DXBUS Wake up Fault Cause Incorrect voltage on CANH Action lt Check for a short from CANH to another DXBUS wire or a short from CANL to DXBUS or DXBUS lt Check battery wire terminations JS OONAPU Cause 1 The joystick was Out Of Neutral At Power Up occurrence This is a fault condition produced if the DX System is turned on while the joystick is not in the neutra
21. No 60025 Issue 5 January 1999 DYNAMIC TM DIE Modular Mobility System DX Dolphin Remote DX Rem34 Installation Manual Order Part Number for this Manual GBK60025 issue 5 Important Notes Read this Manual carefully before installing or operating your DX control system Due to continuous product improvement Dynamic reserves the right to update this Manual This Manual supersedes all previous issues which must not continue to be used Any attempt to gain access to or in any way abuse the electronic components and associated assemblies that make up the wheelchair control system renders the Manufacturer s Warranty void and the Manufacturer free from liability No 60025 Issue 5 January 1999 Contents IntFodHcllOID u ein 1 Related Documentation 00 cece cette eee eee eee eee 2 FOIS Loos tay oA SED dU E ode pas 3 Specifications oss pe Pe pe PPM EE eae LE 5 a eerta attore a e E redd oett Uf pb e AUN APERIRE QUE nl rer 5 Mechanical uos desto tat aate Debe bean anes baptiste ario 5 Enyionmetital vuota utes usce uos t di wis E EUR ee 6 Operation MT 7 On Off and Key Lock system ne dene iaa ee ke ec ERES 7 Arming Disarming the locking system 00 7 Using the system without the lock o oooooo o 7 Joystick CONAPE xo sedis aceto ect aoo e SA een ASAE aa DON 7 Drive Program Selection and Display lille 8 Profile Sele clone cu oux wkend e RES RI ENS E RAE 8 Drive Program Di
22. S Ee 19 Default Programs east 19 Auto Download vr ed ae eh een to eb dian ee 20 Prosrammins Tools IAEA TEA DESEES DIA 21 Daaamie Wizard a a een RI S ee 21 HHE ata AS AN 22 Wizard High Volume Programming 000 eee eee 22 E ainpl meea a i a ads e aid e 22 DX Dolphin Wizard Programming 00s eee eee 24 Drive Program Parameters 1 5 o sa bss 24 Keypad and Speed Pot Parameters 0 28 Joystick Para meters s vo muse vet eee Reo wa d va 30 Actuator Parameters os ar Ere ber ie riet 32 Lighting Parameters uS aea ges ous pg Our md dd og ak ED Ou 36 DX Dolphin HHP Programming eene 37 Initial Operation s ere ke OE E CR E EU EE E TEE 37 Test Driving and Saving Changes 00000 0 ee 38 To View Adjust Drive Programs 000 00 38 To Adjust Joystick Source 0 0 20 cece eee 39 Reverse Joystick Forward Reverse o o ooooooo 39 To Enable Technician Mode uve RE vanes eer REXS 40 Joystick Calibration aaa a da 40 Combined Lighting Actuator Module CLAM Enable 41 Lighting Module LM Enable 004 42 Diagnostics and Fault Finding 000oooooooommmmmm 43 Flash Code odd ftbi den rer tont eo lidad tie de 43 Perm Mode anerkennen 47 Wizard Diagnostiese cee se Soles eee BA A CRE E Cua BEE Ra ek Gon 48 To View Diagnostics Ses opcre e E CREE DE EE EVA 48 Status ROBO sweet neh ON ele ewe PIRE B ERE E
23. Setting this parameter to Enabled allows the CLAM or TAM to be used in the DX System Pressing EXIT will return you to screen Lighting Module LM Enable 1 2 42 Enable the Technician Mode Press NEXT in the main menu until the screen reads MAIN MENU View or edit Remote Module Tech Only NEXT YES Press YES The display reads LM disabled Enable EXIT NEXT Pressing YES toggles between LM enabled and LM disabled Setting this parameter to Enabled allows the LM to be used in the DX System Pressing EXIT will return you to screen Programming 8 No 60025 Issue 5 January 1999 9 Diagnostics and Fault Finding DX Dolphin diagnostics can be examined from two platforms from the Flash Codes signalled with the System Status LED on the Dolphin and on the HHP and from the Wizard which can provide more detailed information about the fault Flash Code Any fault condition on the DX system will cause the Dolphin s System Status LED to flash Flashing occurs in bursts of flashes separated by a two second pause The number of flashes in each burst is referred to as the Flash Code and indicates the nature of the fault The title of the Flash Code fault is also displayed by the HHP if connected to the faulty wheelchair Faults that affect the safety of the chair will cause the chair to stop while less critical ones will be indicated but allow the chair to continue driving Some faul
24. a DXBUS Cable can have one end modified to connect to the power supply Dolphin DXBUS Pins 8 Programming 21 No 60025 Issue 5 January 1999 HHP The DX Hand Held Programmer HHP is the normal programming tool used by dealers allowing easy adjustment of all commonly adjusted Drive Program parameters Warning The DX HHP is for use only by wheelchair manufacturers their authorised dealers and support personnel It is not intended for use by the wheelchair user The DX HHP Manual should be read and understood before attempting to use it Wizard High Volume Programming Programming in the factory environment is normally done using the Wizard With the Wizard s Create a new Chair Program option you can set up the standard parameters for the Dolphin and any other modules used for a particular wheelchair This Chair Program is then saved to disk under a name such as SuperChair Deluxe with lights and can be down loaded to a Dolphin at the push of a button Example Modify Edit the SuperChair Deluxe with Lights Chair Program as follows Enter the Wizard s Main Menu screen as described in the Wizard Installation Sheet 2 Use the keyboard or the mouse to select the File Open menu option 3 Select the SuperChair Deluxe program from the dialog box 4 Select the Edit Module Parameters menu option 6 Select UCM Remote or the required group of parameters 7 Scroll through the list of Dolphin para
25. ated by the Dolphin If set to no there will be no response to the Dolphin Light switch Indicators Enable State yes no Default yes OEM Access Read Write Dealer Access Read only If set to yes Indicators if fitted can be operated by the Dolphin If set to no there will be no response to the Dolphin Indicator switches Hazard Enable State yes no Default yes OEM Access Read Write Dealer Access Read only If set to yes Hazard Lights if fitted can be operated by the Dolphin If set to no there will be no response to the Dolphin Hazard Light switch 36 Programming 8 No 60025 Issue 5 January 1999 DX Dolphin HHP Programming Warnings Do not plug the HHP in while the vehicle is in motion Plug in the HHP while the DX System is turned on A setting is saved once the NEXT button is pressed If the DX System is turned off during programming the current parameter being modified will not be saved and DX System will retain the previous setting Initial Operation 1 Turn on the DX System and plug the HHP into the Programmer Socket on the Dolphin The initial screen appears for two seconds DX HHP V1 x If a fault has occurred the fault screen appears SYSTEM FAULT 5 L parkbrake The number and message displayed represents the Flash Code See the Diagnostics section for the list of faults that can be displayed Press EXIT to return to the main menu 2 Then the main menu scr
26. be suitable for all DX Systems and must be checked and reprogrammed prior to connecting with a DX System The optimum settings for all programmable DX Modules are determined by the wheelchair manufacturer OEM If more than one type of wheelchair is to be used by the customer each wheelchair type may have its own set of optimum settings Warning Ifa wheelchair is programmed with settings other than default under some very rare fault conditions default settings could be automatically restored thereby changing driving characteristics This in turn could lead to a chair moving in a direction or speed that is not intended Programmers should consider this risk when programming settings other than default 8 Programming 19 No 60025 Issue 5 January 1999 Auto Download The DX System has a feature called Auto Download It is designed to minimise the programming requirements associated with Module servicing by down loading the correct programming to a replacement DX Module A DX Module with a flashing System Status LED is considered faulty and when serviced is replaced by a new one The replacement module is likely to be programmed differently to the one that it replaces which could leave the wheelchair in a dangerous state The DX System automatically detects that a DX Module swap has occurred and the programmed data from the old module is transferred to the replacement module Auto Download is achieved by the DX Remote containing
27. connection from the PM left M1 connector to its associated motor or the motor itself is defective The connection is either open or short circuit Action lt Disconnect the left motor plug and check continuity between the motor pins on M1 Right M2 Motor Fault Cause The connection from the PM right M2 connector to its associated motor or the motor itself is defective The connection is either open or short circuit Action lt Disconnect the right motor plug and check continuity between the motor pins on M2 Left M1 Park Brake Fault Cause The M1 plug connection to its associated Park brake is either open or short circuit Action lt Disconnect the M1 plug and check continuity between the two Positronic park brake pins Right M2 Park Brake Fault Cause The M2 plug connection to its associated Park brake is either open or short circuit Action lt Disconnect the M2 plug and check continuity between the two Positronic park brake pins 44 Diagnostics and Fault Finding 9 No 60025 Issue 5 January 1999 DX System Likely Cause of Condition and Possible Action Status LED Flash Code 7 Low Battery Fault Cause The battery charge is not sufficient to allow safe driving It has fallen below 17V Action lt Check battery connection and terminals The battery voltage should be similar when the battery is on charge and when it isn t Check that fuses have not blown or circuit breakers tripp
28. driven normally If the wheelchair is not disarmed within one minute the Dolphin will automatically turn itself off Using the system without the lock If locking the chair is not required simply power the chair down by pressing the On Off button all indicators will go out To turn the system back on press the On Off button the system is now able to be driven without the use of the magnetic key J oystick OONAPU All DX Remotes feature Out Of Neutral At Power Up OONAPU detection If the system is powered up while the joystick is not in the neutral position or an inhibit condition such as a battery charger is removed the System Status LED flashes rapidly for either as long as the condition persists or for a maximum of 5 seconds If the condition persists after 5 seconds a DX Module Fault Flash Code 1 is signalled on the System Status LED and the Remote Status LED flashes This is a latching fault and must be cleared by powering the system down and up again with the joystick in neutral 5 Operation 7 No 60025 Issue 5 January 1999 An OONAPU fault is also generated if the joystick source is changed This occurs when the Attendant User switch on the DX ACU is toggled or the Drive Program is changed causing a joystick swap while the joystick is not in the neutral position In these situations the fault is non latching and the system does not need to be powered down to clear the fault Drive Program Selection and Displa
29. ear Technician Mode Enter Password 000 EXIT DI D2 3 Pressthe D1 D2 and D3 buttons to cycle each digit through to the correct password When the password reads correctly press the EXIT button 4 The screen now reads MAIN MENU Technician Mode enabled Disable NEXT YES J oystick Calibration 1 Enable the Technician Mode 2 Press NEXT in the main menu until the screen reads MAIN MENU View or edit Remote Module Tech Only NEXT YES Press YES 40 Programming 8 No 60025 Issue 5 January 1999 3 The display reads JOYSTICK CALIBRATION EXIT NEXT BEGIN Pressing EXIT at any point during the calibration procedure will return you to screen 6 Press BEGIN JOYSTICK CALIBRATION Rotate J S gt Neutral gt END EXIT END 7 Move the joystick around the outer physical extremities of the restrictor plate Ensure that all corners are pressed into Return the joystick to neutral 8 Press END to end the sequence and return to the main menu The calibration is saved Combined Lighting Actuator Module CLAM Enable 1 Enable the Technician Mode 2 Press NEXT in the main menu until the screen reads MAIN MENU View or edit Remote Module Tech Only NEXT YES Press YES 3 The display reads CLAM disabled Enable EXIT NEXT 8 Programming 41 No 60025 Issue 5 January 1999 Pressing YES toggles between CLAM enabled and CLAM disabled
30. ed Replace battery if worn out or if capacity is insufficient for the user s needs Note The wheelchair will behave sluggishly and the Battery Gauge will flash indicating low battery voltage prior to the display of this fault 8 Overvoltage Fault Cause The battery voltage has exceeded 32V Action lt If this fault occurs during battery charging the battery charger is defective or incorrectly adjusted Check the battery chargers open circuit voltage is in accordance with the battery manufacturers limits and is less than 32V Cause The battery connector is making intermittent contact when the wheelchair is stopped or travelling down a slope Action Check that the battery wiring and terminating is secure 9 CANL Fault see Limp Mode below Cause 1 An invalid voltage has been detected on the DXBUS CANL line 2 Communication is not possible using the CANL wire Action lt Check the continuity of the DXBUS cable Check for shorts between DXBUS pins An open or short circuit on another DX Module can cause this fault 9 Diagnostics and Fault Finding 45 No 60025 Issue 5 January 1999 DX System Likely Cause of Condition and Possible Action Status LED Flash Code 10 CANH Fault see Limp Mode below Cause 1 An invalid voltage has been detected on the Action 2 DXBUS CANH line Communication is not possible using the CANH wire or the CANH and CANL wires are shorted together Ha
31. eelchairs and Scooters However the performance of controllers fitted to wheelchairs and scooters is very dependant on the design of the scooter or wheelchair so final compliance must be obtained by the vehicle manufacturer for their particular vehicle No component compliance certificate issued by Dynamic Controls Ltd relieves a wheelchair scooter manufacturer from compliance testing their particular vehicles If Dynamic Controls Ltd controllers are fitted to vehicles or applications other than wheelchairs and scooters testing to appropriate standards for the particular application must be completed as ISO7176 may be inappropriate 52 Product Disclaimer 10 11 Electromagnetic Compatibility EMC Dynamic Electronic Controllers have been tested on typical vehicles to confirm compliance with the following appropriate EMC standards Emissions CISPR22 class B Susceptibility IEC1000 4 3 ESD IEC1000 4 2 Compliance levels and set up as per ISO 7176 part 21 National and international directives require confirmation of compliance on particular vehicles Since EMC is dependant on a particular installation each variation must be tested The guidelines in this section are written to assist with meeting EMC requirements Minimising Emissions Motors Motor brushes generate electromagnetic emissions It may be necessary to fit capacitors between the brush holders and motor case Ensure the leads are kept as short as possible A su
32. een reads MAIN MENU View or edit Program 1 NEXT Pressing NEXT cycles through the Main Menu options These are the Drive Programs and Technician Mode enable disable 8 Programming 37 No 60025 Issue 5 January 1999 Test Driving and Saving Changes Changes can be test driven before being permanently saved as the DX System can be driven with the HHP plugged in Even if the HHP is disconnected the changes will remain current until the DX Remote is turned off Once turned off the settings will return to their original values Changes are saved when the NEXT button on the HHP is pressed If the DX Remote is turned off before the HHP is returned to the main menu all changes to the current parameter are lost To View Adjust Drive Programs Pressing EXIT at any point during the procedure will return you to the main menu Press NEXT in the main menu until the appropriate Drive Program is shown MAIN MENU View or edit Program NEXT 2 Press YES to edit Drive Program 3 The screen now reads TUNE PROG 1 RESPONSE Max forward speed 25 NEXT UP DOWN Press NEXT to step through the adjustable parameters These are Max Forward Speed Forward Acceleration Forward Deceleration Max Reverse Speed Reverse Acceleration Reverse Deceleration Max Turning Speed Turning Acceleration Turning Deceleration 38 Programming 8 No 60025 Issue 5 January 1999 Damping Point Joyst
33. ess Not available Set to dual if the RJM is connected and has a six wire joystick with mirror signals Normally set to dual for safety requirements View only not adjustable by OEM Actuator Parameters Referto the Installation Manual for the DX Module driving the actuators e g TAM CLAM ARCS CLAM Enable State yes no Default no OEM Access Read Write Dealer Access Read Write Must be set to yes for CLAM or TAM operation CLAM is critical State yes no Default no OEM Access Read Write Dealer Access Read only If set to yes a CLAM or TAM must be present in the system and operating normally The loss or lack of communications between the CLAM or TAM and the Dolphin will cause the wheelchair to stop and a Hash Code 1 to be displayed by the Remote 32 Programming 8 No 60025 Issue 5 January 1999 If set to no the wheelchair will drive normally with no CLAM or TAM attached Providing that all CLAM or TAM parameters have been programmed this is a useful factory setting It allows a CLAM or TAM to be added later to wheelchair systems that do not have one fitted without the HHP or Wizard CLAM Slowdown Range 0 10096 Default 20 OEM Access Read Write Dealer Access Read only Set to a required percentage of maximum wheelchair speed allowed when the slow input is active For this facility to be used the hardware of the wheelchair must be arranged as described i
34. et so as to minimise the jerk or roll back when parking on a slope The jerk is also influenced by the Load Compensation setting in the Power Module Reverse UCM J oystick State normal reverse Default normal OEM Access Read Write Dealer Access Read only Reverses the direction left right of the Dolphin s inbuilt joystick If set to Normal left and right joystick deflection causes a left and right turn respectively If setto Reverse left and right joystick deflection produces the opposite effect Forward and reverse are not affected Used if the Dolphin is mounted in an other than standard orientation in order to maintain normal joystick sense UCM Dual Decode State single dual Default dual OEM Access Read only Dealer Access Not available Set to dual for six wire joysticks with mirror signals Normally set to dual for safety requirements View only not adjustable by OEM 30 Programming 8 No 60025 Issue 5 January 1999 ACU Enable State yes no Default yes OEM Access Read Write Dealer Access Read Write Must be set to yes for Attendant Control Unit ACU operation The Dolphin will automatically detect the presence of an ACU when the DX System is turned on Reverse ACU J oystick State normal reverse Default normal OEM Access Read Write Dealer Access Read only Reverses the direction left right of the ACU joystick If set to No left and right joystick deflection cau
35. exceeds 28V as measured by the PM The cause can be e The wheelchair is still on charge and the batteries are full or faulty e The batteries are overcharged e The wheelchair is travelling down a slope and the batteries are full or faulty The wheelchair will drive during this fault condition which will reset automatically when the battery voltage drops below 28V Battery Low warning condition This condition occurs when the battery voltage drops below 23 3V when the joystick is in neutral The cause can be If the Battery Gauge flashes with orange or green M 1 73 LEDs lit but the cause is not due to a Battery High eee ta PPO warning condition the battery or battery wiring may be faulty If the Battery Gauge flashes with just the left 3 or 4 X Y LEDs after stopping the wheelchair the battery may E SER be too small for the wheelchair type or the battery may be old or damaged The wheelchair will drive during this fault condition but the flashing will continue until the joystick is returned to neutral again A Battery Low warning normally coincides with a Low Capacity warning 7 Batteries and Charging 17 No 60025 Issue 5 January 1999 Low Capacity warning condition When the calculated available battery capacity drops below 10 of full capacity the two left most red LEDs flash The wheelchair will drive during this fault condition but it shows that the battery is in the reser
36. explanations Refer to the relevant DX Module Installation Manual for further actuator details Battery Gauge Display ee Battery charge level is continuously indicated by a set often LED s These are arranged in an arc from left to right as three red four orange and three green The Battery Gauge provides true useable battery capacity information and indicates other related battery conditions Full battery capacity is indicated by allten LEDs on 10 Operation 5 6 No 60025 Issue 5 January 1999 Installation and Testing Attention If replacing existing Power Wheelchair Controller The model DX joystick controller recently installed by your home care dealer has been designed to function and perform in the same manner as the joystick controller you may have already become accustomed to If properly installed and programmed you should notice no difference in the manner in which your wheelchair performs Should your wheelchair not perform as expected or if you are not satisfied with its performance immediately contact the home health care dealer who performed the installation or contact Invacare Technical Services Department at 800 333 6900 Compatibility with Power Wheelchairs 6 The model DX Series power wheelchair controller will function on those wheelchairs equipped with the following specifications Motor resistance from 0 to 0 5 ohms Motor voltage from 20V to 30V Batteries greater than 20Ahr lead acid
37. ick Source Reverse Joystick Fwd Rev Press UP or DOWN to adjust the value excluding Joystick Source To Adjust J oystick Source The Joystick Source screen reads TUNE PROG 1 RESPONSE Joystick Source Local NEXT Pressing SW AP toggles the parameter between Remote if an RJM based input device is fitted and Local if the joystick on the Dolphin is to be used This setting does not affect the ACU profile Reverse J oystick Forward Reverse The Joystick Reverse screen reads TUNE PROG 1 RESPONSE Joystick reverse Normal NEXT 2 Pressing SWAP toggles the parameter between Normal and Reverse This parameter reverses the forward reverse direction of the controlling joystick If set to Normal forward and reverse joystick deflection causes forward and reverse motion respectively If set to Reverse forward and reverse joystick deflection causes the opposite effect Used if the Dolphin was to be mounted in any other than standard orientation in order to maintain joystick sense 8 Programming 39 No 60025 Issue 5 January 1999 To Enable Technician Mode 1 Inthe main menu press NEXT until the Technician Mode screen appears MAIN MENU Technician Mode disabled Enable NEXT YES Pressing YES toggles this screen between Technician Mode Enabled and Technician Mode Disabled If disabled press YES to enable 2 Press YES and a password screen will app
38. in supports up to five user selectable Drive Programs The Drive Programs govern the performance of the wheelchair as suitable for different environmental and user conditions Drive Programs are also adjustable with the HHP Remaining parameters are related to other system functions and DX Modules which may or may not be included in your DX System Parameters that may be accessed by the HHP are marked with an asterisk Drive Program Parameters The five Drive Programs or Profiles can be set up as for example an Indoors program an Outdoors program or a Sports program These settings are originally factory set to the values defined in the Chair Program used by the Wizard during the down loading process The values of the Drive Programs can be altered for a particular wheelchair user using an HHP if necessary except Damping Point and Sleep Timeout Note As all program settings are stored in the Dolphin replacement of the Dolphin in the DX System may result in a change in Drive Program values that may be substantially and dangerously different from those of the Dolphin it replaced The Wizard may be used to up load and save the old system settings for later reprogramming of the replacement Dolphin Program Profile 6 is a special program that is automatically selected when an Attendant Control Unit ACU is connected and in the Attendant mode Note that Program 6 is not programmable using the HHP on standard Dolphins When the
39. itable capacitor is 4n7 250V Ceramic Wiring Keep wire lengths as short as practical for a tidy layout Minimise any wire loops particularly loops of single wires as opposed to wire pairs Endeavour to run wires in pairs or bunches Where practical tie cables to wheelchair frame Immunity to Radiated Fields Follow the wiring recommendations for minimising emissions Immunity to ESD Follow the wiring recommendations for minimising emissions Ensure all vehicle sub frames are electrically connected Ensure speed setting potentiometers are electrically connected to the vehicle frame Do not leave connections unnecessarily exposed 11 Electromagnetic Compatibility EMC 53 No 60025 Issue 5 January 1999 12 Maintenance The DX System should be regularly checked for integrity Loose damaged or corroded connectors or terminals or damaged cabling should be replaced All switchable functions on the DX System should be regularly tested to ensure they function correctly All DX system components should be kept free of dust dirt and liquids If necessary wipe with a cloth dampened with warm water or alcohol Do not use solvents or abrasive cleaners Where any doubt exists consult your nearest Service Centre or Agent There are no user serviceable parts in any DX System component do not attempt to open any case Warning If any DX component is damaged in any way or if internal damage may have occurred f
40. itze Qualm oder Funken bilden Bitte schalten Sie dann das System sofort ab und treten Sie mit Ihrem Vertragsh ndler in Verbindung Bedienen Sie die DX Steuereinheit nicht wenn die Batterie fast leer ist Dies k nnte sich aufgrund von Leistungsverlust an ungew nschtem Ort in eine gef hrliche Situation entwickeln Bitte sorgen Sie daf r daB die Steuereinheit abgeschaltet ist wenn sie nicht benutzt wird Bitte ber hren Sie keine Kontakte der Steuereinheit weil dies zu Besch digung der Elekronik f hren k nnte Bitte benachrichtigen Sie Ihren Vertragsh ndler umgehend von jedwedigen St rungen Anhang C Deutschsprachige Warnhinweise 18 No 60025 Issue 5 January 1999 Vertragshandler Eine der folgenden Kontaktadressen mu in einem Bedienungshandbuch abgedruckt werden Mit Schwierigkeiten oder Fragen bez glich Ihres DX wenden Sie sich bitte an Hauptgesch ftsstelle Dynamic Controls Limited Telephone Int 64 3 338 0016 Print Place Fax Int 64 3 338 3283 PO Box 1866 Christchurch Neuseeland Zp Australia Electronic Mobile Service EMS Tel24 hr Int 61 2 9887 2824 46 Berripa Close Pager Int 61 2 9963 1778 North Ryde Sydney Fax Int 61 2 9887 2114 NSW Australia 2113 Nord Amerika E Rosstron Inc Telephone Int 1 310 539 6293 1521 W 259th St Fax Int 1 310 539 4078 Harbor City CA 90710 USA Europa Controls Dynamic Ltd Telephone Int 44 1562 820 055 Lisle Avenue de Fax Int 44 1562 742 720
41. l or non driving position Action lt Allow the joystick to return to neutral and turn the DX System off then on again 50 Diagnostics and Fault Finding 9 Power button Cause open circuit Action No 60025 Issue 5 January 1999 The Dolphin On Off switch may be shorted or open circuit Turn the Dolphin off then on again Power button Cause stuck Action The Dolphin On Off switch may have been held down too long appears to be shorted or a wire to the power button is broken Check for broken wires or faulty connections Turn the Dolphin off then on again Joystick Mirror Cause fault Action Joystick internal error Replace joystick Consult an approved Dynamic Service Agent Joystick Cause Absolute Error Action Fault Joystick internal error Replace joystick Consult an approved Dynamic Service Agent Joystick fault Cause Action 9 Diagnostics and Fault Finding 1 The joystick may need to be re calibrated Consult an approved Dynamic Service Agent 51 No 60025 Issue 5 January 1999 10 Product Disclaimer Dynamic Controls Ltd products built today allow our customer s vehicles to conform to national and international requirements In particular to ISO7176 9 Climatic Tests for Electric Wheelchairs 1807176 14 Power and Control Systems for Electric Wheelchairs 1807176 21 Requirements and test Methods for Electromagnetic Compatibility of Electric Powered Wh
42. lable When set to Yes an open circuit at the actuator output pins of the Actuator Module e g TAM or CLAM will cause a Flash Code 2 to be displayed see Diagnostics section The wheelchair will still drive ARC Enable State yes no Default no OEM Access Read Write Dealer Access Read Write Must be set to yes for Actuator Remote Control ARC operation Set to no for control of actuators by the switches on the Dolphin and joystick J oystick Actuator State yes no Default yes OEM Access Read Write Dealer Access Read Write Set to no if switch operation of actuators is required This is not recommended since the Dolphin has only one switch per actuator 34 Programming 8 No 60025 Issue 5 January 1999 Set to yes if joystick operation of actuators is required The Actuator Select switch will now select the actuator if fitted but will not cause it to operate If the wheelchair is driving when an actuator is selected it will stop driving Num Actuator Button State one two Default two OEM Access Read Write Dealer Access Read Write When set to one pressing an Actuator Select switch or moving the joystick forward will toggle between the actuator up extend and actuator down retract Can only be set to two for the Dolphin if the Joystick Actuator parameter is set to yes In this case the joystick forward is used for actuator up extend and joystick d
43. ler Access Read Write The damping point defines the speed error size of output speed verses joystick demand speed using progressive error reduction ie acceleration deceleration Speed errors exceeding this value will be limited to the programme maximum linear acceleration or deceleration rate In other words it sets the compromise ratio between joystick directness responsiveness and chair controllability Note for most applications the default value of 4096 should not require adjusting Achieving the desired response is done by setting the appropriate acceleration deceleration values Warning An unsuitably high or low value can make the wheelchair unstable J oystick Source State Local Remote Default Local OEM Access Read Write Dealer Access Read Write Selects whether the Drive Program will use the Dolphin s built in joystick or an external RJM based input control device Reverse J S Fwd Rev State Normal Reverse Default Normal OEM Access Read Write Dealer Access Read only Reverses the direction of the Dolphin s inbuilt joystick This can be set for each profile If set to Normal forward and reverse joystick deflection causes forward and reverse motion respectively If set to Reverse forward and reverse joystick deflection causes the opposite effect Used if the Dolphin was to be mounted in any other than standard orientation in order to maintain joystick sense 8 Progra
44. m steps 1 and 2 above 2 Select Status Report 3 From the Modules Attached menu select UCM Remote 48 Diagnostics and Fault Finding 9 No 60025 Issue 5 January 1999 Chair Log The Chair Log displays all faults and warning conditions recorded for the wheelchair since the Chair Log was last erased Some conditions logged in the Fault History are not caused by actual faults but are only temporary conditions e g a motor lead was not connected when the DX System was turned on and driving was attempted producing a Motor Fault It is recommended to erase the Chair Log once the system is fully functional as only the previous 15 fault conditions are recorded To View Chair Log 1 Enter the Wizard s Main Menu screen as described in the Wizard Installation Sheet Online Help 2 Select the Diagnostics menu 3 Select Chair Log 4 From the Modules Attached menu select UCM Remote Below are listed the Chair Log codes and probable causes of these faults If the suggested action does not remove the fault contact a Dynamic Sales and Service Centre refer to section 14 Message Probable Cause and Action CPU General Cause Internal Fault Fault Action Replace Dolphin Consult an approved Dynamic Service Agent ADC Fault Cause Internal Fault Action Replace Dolphin Consult an approved Dynamic Service Agent 9 Diagnostics and Fault Finding 49 Message No 60025
45. meters and adjust as necessary 22 Programming 8 8 No 60025 Issue 5 January 1999 Press Enter to accept the changes or Esc to exit without saving Select the File Save menu option These values will then be part of the Standard Chair Program for the SuperChair Deluxe Down load the SuperChair Deluxe to a Dolphin as follows 1 Connect the Wizard serial communications cable to the Dolphin programmer socket and return to the main menu of the Wizard Use the keyboard or the mouse to select the File Open menu option Select the SuperChair Deluxe program from the dialog box Select the Program Wheelchair option Choose ifthe Chair Program is to be down loaded to the Total System to program a fully built up chair system or just the UCM Remote to pre program the Dolphin only Press Enter to write the Chair Program data Disconnect the Dolphin and repeat for as many Dolphins or DX Systems as required by repeating steps 4 through 7 8 Programming 23 No 60025 Issue 5 January 1999 DX Dolphin Wizard Programming The Wizard accesses a set of parameters that are programmed to define the configuration desired by a wheelchair manufacturer Some parameters can be both read and written to edited by an OEM and a Dealer Other parameters can only be read but not edited Some parameters available to an OEM are not displayed by a dealer The DX System with the Dolph
46. mming 27 No 60025 Issue 5 January 1999 Sleep Timeout Range 1 255 min off Default 255 min off OEM Access Read Write Dealer Access Read Write Inactivity timeout The DX system goes to sleep after x minutes of inactivity if enabled Keypad and Speed Pot Parameters Max Profile Number Range 1 5 Default 5 OEM Access Read Write Dealer Access Read only Sets the number of Profiles Drive Programs available for selection by the user of the Dolphin The Dolphin supports up to 5 user programs profiles Wrap Profiles State yes no Default yes OEM Access Read Write Dealer Access Read only Allows Profile 5 to wrap around to Profile 1 and vice versa Change Prof Driving State yes no Default no OEM Access Read Write Dealer Access Read only If set to no the Drive Program can only be changed while the wheelchair is stopped If set to yes the Drive program can be changed while driving Warning Care should be taken if set to yes if adjacent Drive Programs have markedly different settings this includes the wrap around between Prog 1 and Prog 5 We recommend you do not set this parameter to yes if the DX System contains an RJM based input device as this would cause the wheelchair to come to a sudden halt when changing to an RJM Drive Program or visa versa 28 Programming 8 No 60025 Issue 5 January 1999 Allow Non Driv Prof State yes no Default no OEM
47. my connector should be fitted to the unused connector This will comply with ISO7176 The DXBUS cables are available in the following standard lengths DXBUS Cable Straight 0 12 M Part Order Number GSM 630012 DXBUS Cable Straight 0 3 M Part Order Number GSM 63003 DXBUS Cable Straight 0 5 M Part Order Number GSM 63005 DXBUS Cable Straight 1 0 M Part Order Number GSM 63010 DXBUS Cable Straight 1 5 M Part Order Number GSM 63015 The DXBUS is also available with a ferrite DXBUS Cable Ferrite 2 0 M Part Order Number GSM 63020F Other cable lengths in multiples of 0 1 m are available on request Warning Any protruding screws should be either plastic or plastic coated to prevent short circuits occurring with the DXBUS Cable pins 6 Installation and Testing 13 No 60025 Issue 5 January 1999 Testing Ensure that all DX Modules used in your DX System have been installed as specified in their Installation Manuals The Dolphin needs to be correctly programmed for the appropriate wheelchair prior to testing A DX Remote contains the complete wheelchair system set up from which all DX Modules download their relevant information when the DX System is first turned on Refer to the later Auto Download section Powering Up Method Power up the Dolphin by pressing the On Off switch Power Up Response The power up response for the Dolphin is e The System Status LED will come on steady Note The first time the Dolphin is tu
48. n the Slow Stop section in the Installation Manual of the DX Module driving the actuators e g CLAM or TAM Actuator 1 Enable State yes no Default no OEM Access Read Write Dealer Access Read only If set to Yes Actuator 1 is enabled and can be selected by pressing the Actuator 1 select switch on the Dolphin or ARC Actuator Remote Control type module If set to no there will be no response to the Dolphin Actuator switch Actuator buttons can be disabled if there are less actuators fitted to the wheelchair than the number of actuator switches on the Remote Actuator 2 Enable State yes no Default no to Actuator 5 Enable OEM Access Read Write Dealer Access Read only As described for Actuator 1 Enable Refer to the Installation Manual for the DX Module driving the actuators e g TAM CLAM ARCS 8 Programming 33 No 60025 Issue 5 January 1999 Actuator 1 Limit Range 3 12amps Default 6 to Actuator 5 Limit OEM Access Read Write Dealer Access Read only Sets the current trip point for each actuator between the allowable range of 3 12 Amps Refer to the Installation Manual of the Actuator Module for details Actuator Timeout Range 1 120sec Default 30 OEM Access Read Write Dealer Access Read only Sets the maximum time a wheelchair user can continuously operate any actuator Actr Open Circ Test State yes no Default no OEM Access Read Write Dealer Access Not avai
49. or example by being dropped have it checked by qualified personnel before operating 54 Maintenance 12 No 60025 Issue 5 January 1999 13 Safety and Misuse Warnings Do not install maintain or operate this equipment without reading understanding and following the proper instructions and manuals otherwise injury or damage may result The completed installation must be thoroughly checked and all programmable options must be correctly adjusted for safe operation prior to use A warning must be conveyed to the wheelchair operator that the controller could cause the chair to come to a sudden stop In situations where this may affect the safety of the user this will require the fitting and wearing of a seat belt Performance adjustments should only be made by professionals of the health care field or persons fully conversant with this process and the driver s capabilities Incorrect settings could cause injury to the driver bystanders damage to the chair and surrounding property After the wheelchair has been set up check to make sure that the wheelchair performs to the specifications entered in the programming procedure If the wheelchair does not perform to specifications turn the wheelchair off immediately and re program Repeat procedure until the wheelchair performs to specifications Do not operate the DX System if it behaves erratically or shows abnormal response heating smoke or arcing Turn the system off disconnect
50. or order assigned in the Wizard as Actuator 1 2 3 4 and 5 Enable is arranged on the Dolphin keypad as follows do ook rl rl 5 Operation 9 No 60025 Issue 5 January 1999 The actuator may then be adjusted up or down with Full Forward the Joystick by deflecting the Joystick beyond half travel in the forward reverse axis Actuator Control To resume driving press the current Actuator Select switch again to deselect Alternatively another Joystick actuator may be selected directly x If the user attempts to change modes e g from driving to actuator mode while the Joystick is Actuator Control deflected the current mode will be terminated and the Joystick must be returned to neutral position before the newly selected mode will operate Full Reverse The Joystick Actuator parameter must be set to yes and the Actuator While Drive parameter must be set to no if actuators are to be controlled with the Dolphin Joystick See Programming section An Actuator Remote Control ARC can be used to control the actuators If an ARC is used to control the actuators the Actuator Select switches on the Dolphin are disabled and the Joystick Actuator parameter should be set to no The above information is for normal intended operation of actuators by the Dolphin Other options for actuator operation are possible dependant on programming See the TAM Installation Manual for full
51. own for actuator down retract Actr While Drive State yes no Default no OEM Access Read Write Dealer Access Read only If set to No the wheelchair will not drive while an actuator is being operated If the wheelchair is driving the actuator command will be ignored until the joystick returns to neutral Full Forward If set to yes and the Joystick Actuator parameter is set to Yes pressing the actuator button will stop the wheelchair from driving and Pdl a select the actuator The joystick can not be used rade to operate the actuator until it has returned to 0 QS Ao within the 50 wind d neutral utal laround Within the 50 window around neutral X 9 neutral ln If the Joystick Actuator parameter is set to No actuators can be operated irrespective of the t driving state of the wheelchair Full Reverse 8 Programming 35 No 60025 Issue 5 January 1999 Lighting Parameters Lighting Mod Enable State yes no Default no OEM Access Read Write Dealer Access Read Write Set to yes for Lighting Module LM operation no if Combined Lighting Actuator CLAM based lights are used CLAM Lighting Enable State yes no Default no OEM Access Read Write Dealer Access Read Write Set to yes for CLAM operation no in all other cases Side Lights Enable State yes no Default yes OEM Access Read Write Dealer Access Read only If set to yes Side Lights if fitted can be oper
52. r system may correct this problem Limp Mode If the DX System detects some faults it will revert to Limp Mode This is a reduced speed mode which recognises problems but allows the wheelchair user to limp home where the problem can be assessed 9 Diagnostics and Fault Finding A No 60025 Issue 5 January 1999 Wizard Diagnostics The Programming Configuration Diagnostic known as the Wizard tool is used to provide diagnostics for the Dolphin To View Diagnostics 1 Enter the Wizard s Main Menu screen as described in the Wizard Installation Sheet Online Help 2 Select the Diagnostics menu The menu displays the following options Status Report Print Status Report Chair Log Print Chair Log Erase Chair Log Print Chair Log prints the Status Report followed by the Chair Log These reports should be sent along with a faulty controller to a Service Centre contact a Dynamic Sales and Service Centre refer to section 14 Status Report The Status report gives you the current status of the wheelchair including faults and other warning conditions currently active Pressing Or selecting Info will display further information about the condition Some conditions in the Status Report are not caused by actual faults but are only temporary conditions e g a motor lead was not connected when the DX System was turned on and driving was attempted producing a Motor Fault To View Status Report 1 Perfor
53. rned on the System Status LED will flash a fault This is because the Dolphin must download its information to the DX Power Module Turn the Dolphin off then on to clear this fault Refer to the later Auto Download section Atleast one of the LEDs on the Battery gauge will be on e The Mode display will indicate a number from 1 5 DX Dolphin Check Sequence Perform the following Dolphin check sequence 1 Press the On Off switch again and check the Power LED turns off Press it again to turn it on 2 Press the Drive Program select switch a number of times Check that the display changes as expected 3 Check all Lighting Buttons operate correctly Check the Key Lock system operates correctly 5 Perform the remainder of the tests as outlined in the Testing sections of the Installation Manuals of all other DX Modules used on the wheelchair 14 Installation and Testing 6 No 60025 Issue 5 January 1999 7 Batteries and Charging Battery Type The DX System is designed to perform optimally with either Lead Acid or Gel Cell 24 V deep cycle batteries rated at 20 120 Amp hours The maximum average discharge rate must not exceed half the rated capacity in Amp hours High continuous discharge rates dramatically reduces the available battery capacity For example at a discharge rate equal to the rated capacity the available capacity is 50 60 96 At a discharge rate of half the rated capacity the available capacity is 70
54. rung Batterie Entladung 7 Blinkzeichen siehe Paragraph 8 Wartungshinweise f r die DX Steuereinheit a Alle Anschl sse zum DX Steuersystem sollten regelm ig auf ihre Vollst ndigkeit hin berpr ft werden Lose besch digte oder korrodierte Buchsen und Stecker sowie besch digte Kabel sollten ausgetauscht werden 62 Anhang C Deutschsprachige Warnhinweise 18 b c d e No 60025 Issue 5 January 1999 Alle Schaltstellungen des DX Steuersystems sollten regelm ig berpruft werden um dessen vollst ndige Arbeitsweise zu gew hrleisten Alle Teile der DX Steuereinheit sollten von Staub Schmutz und Fl Digkeiten freigehaten werden Benutzen Sie bitte ein feuchtes Tuch mit warmem Wasser oder Alkohol sofern erforderlich Benutzen Sie auf keinen Fall L sungsmittel Sollten irgendwelche Zweifel an der einwandfreien Arbeitsweise der Steuereinheit haben dann lassen Sie die Steuereinheit bitte von einem Vertragsh ndler berpr fen bevor Sie sie wieder benutzen Das DX System beinhaltet keinerlei wartungsbed rftige Teile f r den Anwender versuchen Sie daher nicht das Geh use zu ffnen Vorsicht Wenn irgendwelche Komonenten der DX Steuereinheit besch digt sind oder wenn Verdacht auf innere Besch digung besteht zum Beispiel nach usserer Gewalteinwirkung dann lassen Sie die Steuereinheit bitte von einem Vertragsh ndler berpr fen bevor Sie sie wieder benutzen Achtung Jedweder Versuch sich Z
55. ses a left and right turn respectively If set to Yes left and right joystick deflection produces the opposite effect Forward and reverse are not affected Used if the ACU is mounted in an other than standard orientation in order to maintain normal joystick sense ACU Dual Decode State single dual Default dual OEM Access Read only Dealer Access Not available Set to dual if the ACU is connected and has a six wire joystick with mirror signals Normally set to dual for safety requirements View only not adjustable by OEM RJ M Enable State yes no Default yes OEM Access Read Write Dealer Access Read Write Must be set to yes for Remote Joystick Module RJM operation The Dolphin will automatically detect the presence of an RJM when the DX System is turned on 8 Programming 31 No 60025 Issue 5 January 1999 Reverse RJ M J oystick State normal reverse Default normal OEM Access Read Write Dealer Access Read Write Reverses the direction left right of the RJM joystick If set to Norm left and right joystick deflection causes a left and right turn respectively If set to Yes left and right joystick deflection produces the opposite effect Forward and reverse are not affected Used if the RJM is mounted in an other than standard orientation in order to maintain normal joystick sense RJ M Dual Decode State single dual Default dual OEM Access Read only Dealer Acc
56. splay s aoo sore odd DIS ates See Saas bes 8 Drive Inhibit Display osse wx ad VA Me RR D Gowen SER Fine 8 Remote Status Display iia nd eases tate ae 8 System Status LED sc o deesset eb bebes plos 8 Lachine Control PTT 9 Act ator COBOL cd e TE ute fec eor are eta CU moa ak a Ra n 9 Battery Gauge Display sy 2 aa A TS ia 10 Installation and Testing ccc ccc cece eee nennen nenn 11 Attention If replacing existing Power Wheelchair Controller 11 Compatibility with Power Wheelchairs o oo o ooooooo o 11 DX Dolphin Mounting um dos oes WORSE bi TORNEO em et 12 DX Dolphin Connection with the DX System 13 TESTO Su u eese a eue MER ee en Vene p ME 14 Powering Up Method eu att Ey Eni DR ed ET ES UTE 14 Power Up RESponse aus 324A ea Da EY 14 DX Dolphin Check Sequence 00000 e eee 14 Batteries and Charging cccceee eee eee eee o 15 Battery Type oe ween mn aree eh eeu we tle OS 15 Battery Charging ie aidera nd boe bau ees aos bep m D uid 15 Batte Ode eso xcv Sie ee Seta A ORE EC eS dt 16 Battery Savers cents es e CER SUE EATER ERR E AERE ME 16 10 11 No 60025 Issue 5 January 1999 Battery Condition Warnings we edente pt te eet a 17 Battery High warning condition 0 004 17 Battery Low warning condition ooooooocoooooooo o 17 Low Capacity warning condition 200000 18 Programming a SOLA 19 Introd DOT rosis e ee Oo ed E re MEO
57. te Sets the maximum speed obtainable for maximum reverse joystick deflection 8 Programming 25 No 60025 Issue 5 January 1999 Reverse Acceleration Range 10 70 Default 40 OEM Access Read Write Dealer Access Read Write Sets the maximum output linear acceleration rate for large joystick backward deflections where 70 provides the quickest response Reverse Deceleration Range 15 100 Default 70 OEM Access Read Write Dealer Access Read Write Sets the maximum braking effect linear deceleration for large joystick deflection back towards neutral where 100 provides maximum braking effect Max Turning Speed Range 10 100 Default 50 OEM Access Read Write Dealer Access Read Write Sets the maximum turning speed obtainable for maximum joystick deflection left or right Turning Acceleration Range 10 70 Default 40 OEM Access Read Write Dealer Access Read Write Sets the maximum output linear acceleration rate for large joystick left and right deflections where 7046 provides the quickest response Turning Deceleration Range 15 100 Default 70 OEM Access Read Write Dealer Access Read Write Sets the maximum braking effect linear deceleration for large joystick deflection back towards neutral where 100 provides maximum braking effect 26 Programming 8 No 60025 Issue 5 January 1999 Damping Point Range 10 100 Default 40 OEM Access Read Write Dea
58. ts will automatically clear when the fault condition is removed in which case the System Status LED will become steady and the wheelchair may be driven normally Other faults are latched and must be cleared by turning the DX System off waiting for two seconds turning it back on again DX System Likely Cause of Condition and Possible Action Status LED Flash Code 1 DX Module Fault see Limp Mode below Cause An Auto Download has occurred Action lt Turn the Dolphin off then on again Cause The Dolphin is not correctly programmed Action lt Try reprogramming the Dolphin Cause Connection between DX Modules may be faulty or there may be an internal fault in a Module Action lt Check DXBUS connections and replace where necessary lt If the Status LED on another Module is flashing replace the Module lt An expected module may not be present e g the DX Lighting Module 9 Diagnostics and Fault Finding 43 DX System Status LED Flash Code No 60025 Issue 5 January 1999 Likely Cause of Condition and Possible Action 2 DX Accessory Fault Cause There is a fault in an accessory device attached to a DX Module excluding the PM Examples of faults in accessory devices may be the clutch is or has been disengaged a light bulb is short or open circuit an actuator terminal is shorted to Battery Action lt Check all accessory devices connected to your DX System Left M1 Motor Fault Cause The
59. ugang zu den elektronischen Teilen f oder Komponenten des Rollstuhl Steuersystems zu verschaffen oder der Versuch diese zu mi brauchen macht die Garantie des Herstellers ung ltig und befreit den Hersteller von jeglicher Haftung Die Steuereinheit sollte mit einem deutlichen Hinweis auf die Adresse und Rufnummer des Vertragsh ndlers versehen sein Sicherheitsvorschriften a Alle programmierbaren Werte m ssen sorgf ltig f r eine sichere Bedienung eingestellt werden bevor das Ger t benutzt wird 18 Anhang C Deutschsprachige Warnhinweise 63 b c d e 2 h 64 No 60025 Issue 5 January 1999 Aus Sicherheitsgr nden kann die Steuereinheit den Rollstuhl unvorhergesehen zum Stillstand bingen Sollte dies die Sicherheit des Fahrers Fahrerin beeintr chtigen dann wird das Anbringen und Tragen von Sicherheitsgurten empfohlen Die DX Steuereinheit is voll programmierbar um optimale Leistung und Sicherheit zu gew hrleisten Bitte bedienen Sie den Rollstuhl nur dann wenn Sie das Fahrzeug in voller Gewalt haben Bitte sorgen Sie daf r da der Rollstuhl entsprechend Ihrer W nsche und Ihrer Umgebung programmiert ist Bitte wenden Sie sich an Ihren Vertragsh ndler sollten Ver nderungen notwendig werden Bitte w hlen Sie ein sicheres Fahrprogramm aus welches Ihrer Umgebung gut angepa t ist Bedienen Sie die DX Steuereinheit auf keinen Fall wenn diese sich ungew hnlich verh lt oder wenn sich starke H
60. ve capacity range and battery capacity will begin to reduce rapidly The Low Capacity warning will not stop until the batteries have been recharged adequately 18 Batteries and Charging 7 No 60025 Issue 5 January 1999 Programming Warning Incorrect or inappropriate programming of a DX System can put the wheelchair into a dangerous state Dynamic Controls accept no responsibility or liability for accidents caused by incorrect programming This Programming section the HHP Manual and the Dynamic Wizard Installation Sheet Online Help must be read and understood before attempting to program a DX System Ensure that the programmed wheelchair complies with all prevailing regulatory requirements for your country and application Introduction The driving performance of the DX System is dependant on its programming Different features can be selected and parameters fine tuned for a particular application or to suit the requirements of an individual The DX Remote and the DX Power Module are the modules most responsible for defining the driving performance of the DX System Software in the DX Remote processes the joystick movements according to its Drive Programs and sends direction and speed commands to the PM Default Programs The Dolphin is programmed during manufacturing with a set of factory default settings which are incorporated into a controlled document by Dynamic The default settings programmed into a Dolphin will not
61. y The Dolphin can offer up to five different Driving Programs depending on its configuration See Programming section Profile Selection Profiles can be selected using the Drive Program Select switch Pressing this switch will increment the Drive Program number up to the maximum configured value A further switch press will return the Dolphin to Profile 1 Drive Program Display 5 The current Drive Program number is displayed on the 7 segment Drive 2 Program Display When the ACU has control of the wheelchair this display is blank Drive Inhibit Display A is displayed on the Drive Program Display whenever the DX System is in Drive Inhibit state e g during battery charging operation of actuators active Stop Switch CLAM or TAM Qn Remote Status Display g The Remote Module Status is displayed beside the 7 segment Drive Program D display This LED will flash if there is an internal DX Remote fault or if an OONAPU fault has occurred System Status LED The System Status LED is displayed above the On Off switch This LED is lit if the system is turned on It also flashes in groups called Flash Codes to indicate system faults 8 Operation 5 No 60025 Issue 5 January 1999 Lighting Control A set of four lighting control switches with feedback LED s are provided to control the Lighting System A lighting module must be installed and enabled Suitable modules include DX Combined Lighting Actuator Module
62. zard lights were turned on when the DX System was turned on The CANH is used to generate a Kill signal by any DX Module which detects an unsafe condition or by an external device such as an emergency stop switch The CANH wire is pulled to either Battery or Battery and causes the DX System to shut down lt Check the continuity of the DXBUS cable lt Check for shorts between DXBUS pins An open or short circuit on another DX Module can cause this fault lt If the Hazard Lights were already switched on when the DX System was turned on Flash Code 10 and Limp Mode slow driving may result To clear this fault turn the Hazard Lights off then turn the DX System off then on again lt If generated by a Kill signal the cause of the fault is severe 11 Stall Timeout Fault Cause The motor current has been at or close to current limit for longer than the Stall Timeout parameter value Action lt Turn the DX System off then on again Diagnostics and Fault Finding 9 No 60025 Issue 5 January 1999 DX System Likely Cause of Condition and Possible Action Status LED Flash Code 12 Module Mismatch Cause There is a compatibility problem between DX Modules in the System The wheelchair will be disabled Action lt Consult your Dynamic Service Centre Cause The data held by the Dolphin for another DX Module is corrupt or incompatible with that module Action lt Reprogramming the wheelchai

DX Dolphin Remote (DX-Rem34) Installation Manual

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