Installation manual
Contents
1. a aimo oe m amal connector details P Ex LL SE mh Cable infeed terminal strips E Box wired terminal strips internal wiring LEDdriver standard to L1 3 phase dali Wago 294 series 5 W a standare J T Cable infeed 40 W B eteneamn Symbols E Box end terminal strips 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice LEDdriver standard to L1 Wago 294 series Page 10 E12 4T418X3E 3500K 90Ra BENE E options W or E wired or end L current led type NICHIA 219B LED driver outdoor IP 66 L number of LEDs per unit max 18 LEDs M t number of LED units L tube type T transparant C diffuse number of lighttubes ee POERCENE global length in meters M2. Connection cable line system to pass obstackels like beams or to make a bend in the line 2 mtr 6 56 E article code 3115 weight 2 5 kg 1 8 pound D standard length custom lengths available 2mtr NEN 6 56 Start cable line system to feed in the LEDlightpipe article code 3107 weight 0 8 kg 1 8 pound standard length custom lengths available 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 18 Top infeed line system to feed in the first LEDlightpipe from the topside article code 3114 The standard length of the cable is 2 meters 6 56 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 19 15 0 Mounting and connecting a line Mounting the start cable fig 3 fig 1 fig 2 J 1 select the correct phase standard L1 E 1 loosen the clamp screws and slide the clamp 1 put the connectors inside the E box to the end 2 plug in the connector n 2 click the white closing disc in the housing 2 mount the screws to lock the front plate 3 tighten the clamp screws Mounting plug amp play LEDlightpipes fig 4 fig S f
3. MN product E EVO popup recur s TUE PARERA E E12 41418X3E color temperature RA VAIN tenes 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice p E 190 E box plug amp play 150W p Ef9 E box plug amp play 75W p Ef9 q E box standard 75W standard p E40 E box standard 40W usus den E box standard 40W o gt biLt lt lighttube L1 bi jp bil2 X qdo lighttube L2 bi ege lighttube L1 mono o gt monol2 lighttube L2 mono op monoLi monoli lighttube L1 double mono rau E Wired 3 phase dali f de connector ledcicuit Page 11 10 0 EVO delivery program Based on the modularity of the LEDlightpipe EVO the following luminairs are available product number product description product symbol E6 2C418X3W EVO wired 6M bi p E150 o gt biL2 lt g gt bil2 X do E6 2C418X3E EVO end 6M bi p E150 o gt bil2 dop bil2 do T E4 2C418X3W EVO wired 4M bi p E150 op biL1 lt 40 gt bili 46 E4 2CA18X3E EVO end 4M bi p E150 dp bili ddp bili 44 S E6 2C218X3W EVO wired M mono E75 dp monolL2 dp monli2 4 E E6 2C218X3E EVO end 6M mono p t op mono L2 o gt mono L2 D O WY E4 2C218X3W EVO wired M mono E75 db monoL gt monoli I I IL N N N N B 2 O O O O1 O1 O1 O1 O1 O1 O1 O1
4. Installation manual BB LEDlightpipe EVO BB Lightconcepts Fabriekstraat 16 04 7005 AR Doetinchem Netherlands www bb lightconcepts eu 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Techno Specials connectivity solutions gt Page 1 Table of contents 1 0 Introduction 2 0 Lay out LEDlightpipe EVO 3 0 LEDlightpipe EVO types 4 0 Lighttube configurations 5 0 Driver configurations and specifications 6 0 E box plug amp play 7 0 E box standard 8 0 Product numbers 9 0 EVO system modules 10 0 EVO delivery program 11 0 Mounting the LEDlightpipe to the ceiling 12 0 Park Assist module 13 0 Special mountings 14 0 Line modules 15 0 Mounting and connecting a line 16 0 Phase selection 17 0 Inrush current 18 0 do s and dont s 19 0 certificaten 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice 11 12 13 14 15 16 17 18 19 20 21 21 22 23 Page 2 1 0 Introduction The LEDlightpipe EVO succeeds the BB LEDlightpipe System and Hybrid series All the benefits of the two previous series have been combined into the LEDlightpipe EVO Due to thermal optimisation higher LEDcurrents without compromising the lifetime expectancy are admissible The glare free light emission due to the unique foil technology inside the tu
5. D D E4 2C218X3E EVO end 4M mono p EZ dp monoLl1 gt monoLi E2 2 1C218X3W EVO wired 2 2M bi p E 9 OP bill do 2 E2 2 1C218X3E EVO end 2 2M bi b EJ9 op bili do 5 E3 2 1C218X3W EVO wired 3 2Mbi 6 EZB dp bil2 4 5 E3 2 1T218X3E EVO end 3 2M bi p E 9 ob biLl2 qc E2 2 1C118X3W EVO wired 2 2M mono E40 gp monoli 6 E E2 2 1C118X3E EVO end 2 2M mono E40 dp monoli E3 2 1C118X3W EVO wired 3 2M mono E40 gp mono L2 D E3 2 1C118X3E EVO end 3 2M mono dq E40 op mono L2 dh 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Length Length Power Luminous flux Weigth meter foot Watt Lumen Kg pound 6 19 685 162 12486 16 35 3 6 19 685 162 12486 16 35 3 4 13 123 162 12486 15 33 1 4 13 123 162 12486 15 33 1 6 19 685 81 6242 14 30 8 6 19 685 81 6242 14 30 8 4 13 123 81 6242 13 28 7 4 13 123 81 6242 13 28 7 2 2 7 218 81 6242 11 24 3 2 2 7 218 81 6242 11 24 3 3 2 10 499 81 6242 11 24 3 3 2 10 499 81 6242 11 24 3 2 2 7 218 41 3121 10 22 0 2 2 7 218 41 3121 10 22 0 3 2 10 499 41 3121 10 22 0 3 2 10 499 41 3121 10 22 0 Page 12 10 0 EVO delivery program LED connector Due to the modulairity of the EVO LEDlightpipe it possible to configure extreme long LEDlightpipes These LEDlightpipes consist of two seperate parts to be connected in the mounting process The LEDdriver is suited in the first part A and
6. L1 L2 two lengths available 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 7 9 0 Driver configurations and specifications Product specifications Type Output current Programmable range mA Xitanium 40W 0 7A Prog GL sXt 100 700 Xitanium 75W 0 35 0 7A GL Prog sXt 350 700 Xitanium 150W 0 35 0 7A GL Prog sXt 350 700 General product characteristics 50 60 Hz 40 to 55 C Rated frequency T ambient 40 W driver to drive 1 LEDunit Output Out Type of dimming Dimming Module voltage put range Tempera range power ture Protection V W 29 57 15 40 1 10V AmpDim 100 10 yes DALI Dynadimmer 80 152 30 75 1 10V DALI 100 10 yes Dynadimmer 125 280 30 150 1 10V DALI 100 10 yes Dynadimmer T max 80 C THD 20 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Efficien Input Inrush_ Inrush cy range voltage current max load range peak 50 76 Vac us 2 88 120 277 65 100 292 120 277 108 140 gt 93 120 277 108 140 lsolation class current width to LEDunit Lifetime Tc life 90 survivals hrs 20 97 20 93 74 100 000 2097 2092 71 100 000 gt 0
7. Page 3 2 0 Lay out LEDlightpipe EVO The LEDlightpipe EVO is a modular lighting sytem suitable for continous light lines or stand alone luminairs The luminairs for the light lines are equipped with a plug amp play 3 phase connector system for a fast and secure installation The luminairs for stand alone are equipped with standard terminal blocks All LEDlightpipe EVO can be wired through to the other end so called wired versions The last LEDlightpipe in a line does not contain wires so called end versions The lighttube comes with two different lengths L1 and L2 and can contain either one mono or two bi LEDunits The luminous flux varies from 3000 to 12 500 lumens using 40 75 150 Watt DALI controlled LEDdrivers The possible configurations are explained in chapter 10 0 Stand alone single tube Lighttube two lengths L1 L2 mono or bi LEDunit 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 4 2 0 Lay out LEDlightpipe EVO Line system multiple tube E box 40 75 or 150W plug amp play ry Bracket base profile J ra Input connector Lighttube two lengths L1 L2 mono or bi Lighttube two lengths L1 L2 mono or bi Output connector 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes wit
8. mnonejbmonoLi monolt f boso B c monejbmonoli monolt t oc C c nonedb monoli monoli E16 8C418X3W EVO wired 16M mono 16 52 49 162 12486 A 2xB C EIS gt monoLt monoli 9 B p nonejb monoLi monolt po 5 B cx4 nonejb monoLi monolt poss 5 C f monejb monoli monoli 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Weigth Kg pounds 50 110 0 50 110 0 Page 14 11 0 Mounting the EVO LEDlightpipe Ceiling 0 181 4 501 s 133 mm 5 217 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice metall plug 4 5 mm number art code name 1 2977 mountbracket 6303315 pop rivet M6 d 3D washer Page 15 12 0 Park Assist module In order to be able to mount the parkassist module or just the cable channel it is necessary to create more room between the ceiling and the LEDlightpipe For this reason a special lowering kit to replace the standard bracket is available soe bracket lowering set art code 3490 screw and washer are NOT included cable channel section art code 3374 43mm 7 1 677 rs 0 709 l Y 77 22mm una A 30 mm Jl S
9. 1 188 i Y D amp 151 5 931 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice 1 43 2 3 10 76 Page 16 13 0 Special mountings Instead of using the standard mounting bracket on a certain distance it is also possible to use a custom profile on top of the EVO base aluminum profile over the entire length of the luminaire The profile shown below is an example profile and contains two channels for optional cabling The material of the profile can be either anodized aluminum or stainless steel The profile is also closing the room between the LEDlightpipe and the ceiling It is also possible to mount the LEDlightpipe at an angle of 45 degree s against the wall 45 bracket art code 3512 Ceiling 69 Ges cable channels accessible before Ss mounting the EVO LEDlightpipes Wall Ceiling profile stainless steel 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 17 line direction Aw
10. 97 20 94 71 100 000 Class Il 6 0 E box plug amp play multiple tubes The EVO multiple tubes series are designed to make continous light lines For that reason plug amp play connectivity for quick and failure free installation has been implemented a 150 plug amp play Ja W plug amp play Symbols output connector internal wiring E Box wired input connector 3 phase dall LEDdriver standard to L1 Header 1 Dali 2 Dall 3L3 5L2 4 live 3 L1 2N 1 GND plug amp play connectors Wago 769 series Phase selecting with header E Box end input connector live to L1 LEDdriver standard to L1 live to L2 live to L3 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 9 7 0 E box standard single tubes All infeed connection have to be made by the installer Once the E box is opened the two terminal strips can be pulled out to make the connections The positons of the wires are shown on the connector The internal wiring to the other end is optional Cable out N a zm E
11. OS Input connector Output connector a high inrush current If several PT ECGs are switched on at the same time the inrush current can be so high that the automatic circuit breaker will trigger Therefore the number of ECGs per automatic circuit breaker is limited POWERTRONIC ECGs come with an electronic power factor correction PFC which causes i The inrush current limiter allows to connect more ECGs to one automatic circuit breaker http Awww osram nl osram_bx NL Professioneel645693 E VSA ECGs_for_HID EBN OS index html Short Specification 16A 23A 33A peak limiting available AC Line Input 184 265Vac 16A cont DIN Rail 35mm standard Wall mounting standard Screw terminals 26 10AWG Integrated bypass relay Inrush current limitation time 300 500ms Capacitive Load 1500uF 4000uF Integrated temperature fuse IP20 UL94V 0 housing DIN43880 for DIN VDE0603 switch cabinets Live connected to L3 http www camtec gmbh com files ESB101 E pdf 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 21 18 0 do s and dont s Always disconnect power while making the electrical connections Always work with two persons to hook in the LED lightpipe s All lightpipe s are covered with a protective foil remove it after mounting has been completed The distance between mountbrackets must never exceed 3 meters The ledlightpipe
12. P pg gi Si if fi is fi f j fj se E E I Jj si j gran rig o Use t HLT j r A Sf Ss Ps SS ASG Fi FFF FTF j j Ifi J Ss SF SA d j F fis j Fi f J J EPLET y f SSS FS SS LSS I Fe ai Yj YY YT NN M ml The ENEC KEMA KEUR hin MM MES pecifi fr it ic pu the duration of the ENEC KEMA KEUR AM yyy ondition KEMA KEUR certification agreement YY E This certificate is issued on 24 October 2013 sano ee werd sont et standards VIE lb ll lll EL Certificate number 2165520 01 WW if ff Y j HHHH 4 WEHHTETE j EI Jf i Ah I f l DEKRA Certification B V ETR lt lt z a ie drs at Zoetbrood Managing Director Integral publication of this certificate is allowed ACCREDITED BY 4 THE DUTCH COUNCIL WN 05 FOR ACCREDITATION OS DEKRA Certification B V Meander 1051 6825 MJ Arnhem P O Box 5185 6802 ED Arnhem The Netherlands 2013 BB Lightcorieeptemanuat EEDlig ion 2 2 We reserve the right to make product changes without prior notice CB TEST CERTIFICATE Product Produit Name and address of the Applicant Nom l adresse du demandeur Name and address of the manufacturer Nom etl adresse du fabricant Name and address of the factory Nom et adresse de l usine Rating and principal characteristics aleurs nominales et caract ristiques pnncipales Trademark if any Marque de fabrique si e amp e existe Type of manufacturer s Testing Laboratori
13. a connector for the internal LED circuit is added For indentification and correct mounting a green sticker is placed on the fixtures Length Length Power Luminous flux Weight meter foot Watt Lumen Kg Pound 12 39 37 162 12486 20 61 7 product number product description part product symbol A B ID mooz jb moo eios nonejp monol2 monot2 E12 4C418X3W EVO Wired 12M mono 9 12 3937 162 12486 28 617 AG E180 db monol2 mooi e B GP nonejp monol2 gb monl Hiss S E12 4C418X3E EVO end 12M mono E8 ACA18X3E EVO end 8M mono A B 8 26 25 162 12486 26 57 3 ERIR Gy mono lig monot dk E8 4C418X3W EVO Wired 8M mono B 8 26 25 3162 12486 26 573 SEIR G mono li db mono Lt Qf 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 13 It is possible to optically combine two L1 tubes containing one LEDunit In combination with the 150W plug amp play e box a luminaire with a total length of 16 meter can be made This type consists of 4 individul parts to be combined during installation A typical application is a continous line over the trunk of the cars in a parking house to meet the EN 12464 1 norm Length Length Power Luminous flux product number product description part product symbol meter foot Watt Lumen E16 8C418X3E EVO end 16M mono 16 52 49 162 12486 A 2xB C E180 dp monoLt monolt x B cx4
14. bes is maintained Due to the modularity of the system a great number of different luminaires lengths from 2 3 meters up to 16 meters and luminous output up to 12 450 Lumens are available All BB LEDlightpipes are DALI controlled and can be dimmed For fast connectivity and line lighting the plug amp play version multiple tubes is most suitable This plug amp play version contains accessories like start and connection cables and quick phase selecting The symbols in this manual are also used in our dwg project drawings The LEDlightpipe EVO can be equipped with the Park Assist guidance module Input voltage Frequency Rated Power Dimming signal Dimming range Shock resistance Insulation class Dust waterresistance LED current LED type LED efficiency LED circuits LED protection Ambient temperature Color temperature All wires V ac Hz Watt 120 270 50 60 see table 1 DALI see table 1 IK 10 class1 class2 IP 66 see table 1 NICHIA 150 Ts 25 C NO parallel circuits NTC on LED boards 40 C 50 C 4600 standard LSZH low smoke zero halogen 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice oa Type EVO E X3 Input 120 277V 50 60 Hz r3 p I Ta 40 50 C IP 66 LIGHTCONCEPTS BB Lightconcepts com C C Input 120 277V 50 60 Hz SUA Ta 40 50 C IP 66 C C LiGHTconcepTs PB Lightconcepts com
15. can be turned off by DALI be aware that main power still remains on the lightpipe Always mount rivets into the mountbrackets Don t make a connection between Phase and Common or between common and ground with the phase selector The ledlightpipes are to be connected to the oficial elektricity network Warranty will be lost when connecting to any other local network due to possible degradation of power quality All BB Lightconcepts general delivery conditions are aplicable 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 22 CERTIFICATE t Issued to cc Applicant Manufacturer Licensee BB Lightconcepts B V BB Lightconcepts B V LLJ Fabriekstraat 16 04 Fabriekstraat 16 04 C 7005 AR Doetinchem The Netherlands 7005 AR Doetinchem The Netherlanc Product LED lightpipe Trade name BB LIGHTCONCEPTS Types EVO SERIES ee ee it documentsthereinreferedto AN DEKRA hereby declares that the above mentioned product has been go M AH Ho a type test according to the standard EN 60598 1 2008 yyy A 8 EN 62471 2008 P MM an inspection of the production location according to CENELEC 9 rational Document a certification agreement with the number II MMM fA SSSaSEE sii Peegigiy J i A r 7 P j f J j j j J fj j SS FSS FS SSS SSS yy Pes FSFE T GE FEFEFE j J I BF j 9 eu f
16. es used Type de programme de laboratoire d essais constructeur Model Type Ref Ref de type Additional information if necessary may also be reported on page 2 Les informations compl mentaires si n cessaire peuvent tre indiqu es sur la 2 me page A sample of product was tested and found to be in conformity with IEC Un chantillon de ce produit a t essay et t consid r conforme la CEI As shown in the test report Ref No which forms part of this certificate Comme indiqu dans le rapport d essais num ro de r f rence qui constitue partie de ce certifical This CB Test Certificate ts issued by the National Certification Body DEXKRA Certification B V Meander 1051 6825 MJ Amhem The Netherlands Date 2013 10 23 CERTIFICAT D ESSAI OC LED lighip pe BB Lightconcepts Fabriekstraat 16 04 7005 AR Doetinchem The Nethertands BB Lightconcepts Fabriexstraat 16 04 7005 AR Doetinchem The Nethertands BB Lightconcepts Fabriexstragt 16 04 7005 AR Doetinchem The Netherlands U input 120 270 V 50 60 Hz LED max 700 mA ta 40 C IK10 BB Lightconcepts EVO series 60598 1 ed 7 60596 2 1 ed 1 am1 62031 ed 1 2165520 50 51 S0 C IP66 Ce Certificat dessai OC est tabli par l rganisme National de Certification Signature H J Brouwer
17. hout prior notice Page 5 Line system multiple tubes for making continous lines of light Wired version with input and output connector E box plug amp play B End version no output connector E box plug amp play Stand alone single tubes for mounting idividual fixtures E box standard Wired version with end terminal E box standard Detail A Detail B 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 6 4 0 Lighttubes configurations htsource eene VN LEDunit containing up to 18 NICHIA ceramic power LED s a NTC resistor for thermal protection all mounted on a metall core pcb rigid aluminum heat sink to conduct the heat to the aluminum profiles a lens to beam the light into the tube a rigid seal no rubber to seal the tube IP66 a device to aerate the tube Lighttube working principle transportation and extraction of the light to achieve an uniform and glarefree lightdistribution mono lighttube one side a LEDunit Li L1 L2 two lenghts available bi lighttube on both sides a LEDunit L i z
18. ig 6 1 lightpipe A is fixed lightpipe B is hooked in 1 move lightpipe B towards A until a gap of 1 loosen the clamp screws and slide the clamp and can be moved in the arrow direction approximately 5 mm remains towards lightpipe A 2 select the correct phase for lightpipe B 2 fix and secure the lightpipe by mounting 2 tighten the clamp screws 3 plug in the connectors and click in the disc the rivets 2013 BB Lightconcepts manual LEDlightpipe EVO version 2 2 We reserve the right to make product changes without prior notice Page 20 16 0 Phase selection 17 0 Inrush current Fase selector Inrush Current Info L3 Vin Ipeak T 50 of Ipeak 120Vms 58A T 50 of Ipeak 00g 230Vrms 108A 140ps 277Vrms 126A 140ys 305Vrms 142A 140ps Live L1 Liveconnectedto L1 Mini wm uus aus aus mum mam Ges wem uam Gas as NN input connector Ouiput connector o do o o re eee n iem pq m em s w 929000702302 Xitanium 75W 0 35 07A GLProgsxt 83 130 0140 194 4 7 9 12 The use of an inrush current limiter can increase the amount of drivers connected to the MCB 20 pieces per MCB 3kW MCB is a safe quantity Examples off inrush current limiters Inrush current limiter EBN OS For POWERTRONIC ECGs POWERTRONIC ECGs in combination with EBN
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