User guide - Markusson
Contents
1. 10 Cutting tooth length setting adjustment 11 Chain feeder mechanism 12 Length adjustment between left and right tooth 13 Chain rulers 14 Grinding angle adjustment 0 35o 15 Chain lock adjustment i 16 Grinding wheel adjustment depth 17 Grinding wheel 18 Grinding motor 19 Depth adjustment grinding w 20 Graduation cutting angle ae x 21 Graduation grinding angle l 22 Stroke adjustment A 23 Tensioner 24 Tensioner arm 25 Nut pneumatic cy 26 Pneumatic cylinder 27 Air hose 28 Protective plastic 29 Locking handle 30 Tensioner bracket 31 Stand ASSEMBLY INSTRUCTIONS STAND Jeg 8 Xew 1eg S Ayajyes UONEHOdSUEN Sod 2 5140 5 9W IS 2 uow s gejlene IV A OTT IV A ObZ ulen ajqed YIM 5950 N S pueqjung 45 V ST UIW A ZT pugs uononsysul Ajquiassy ANEIS INSTALLING THE SHARPENING MACHINE The machine must not be located close to gas liquids or other materials that might catch fire or explode Install the machine on working bench or stand NOTE The machine must be securely fastened The machine must be fixed in line with or 1 5mm outside of the edge of the working bench CUTTING ANGLE2. Always turn power off Pinch point NOTE Keep hand fingers and other body parts away from area behind the protective plastic sheet Pinch Point Positions chain 1 placing it below the tensioner roll 2 by lifting the tensioner arm 3 If necessary loosen handle 7 and move the tensioner upwards There should be gap of about 10 15mm between the nut 4 and cylinder 5 10 15mm of the piston should be visible Tighten locking handle 7 again If the next chain to be sharpened has the same length You will only need to lift the arm 3 when replacing chain NOTE In case of emergency loosen locking handle 7 to release tension and eliminate pinch point 18 SHARPENING DOUBLE LINKED CHAINS If the chain has double link sharpening should start there Begin with the left one as shown in picture below MAINTENANCE Replacing the grinding wheel disc Always turn power off 1 Lift the grinding head 1 and remove the guard 4 2 Hold the grinding wheel 2 and loosen the nut 3 manually or with pair of pliers 3 Remove the old wheel and fit new one Tighten the nut by hand 3 19 SETTINGS AND SERVICE If one cutting link gets to deep or to shallow in comparison to the next one this can be adjusted by turning the knob in front of the grinding head see chapter Grinding wheel adjustment depth The machine 15 almost maintenance free but it should be kept clean by remo
3. Pictures step 3 amp 4 see next page 11 HELE k 5 To adjust the wire making the arm make contact with the flange longer turn nuts as shown below 1 To adjust for shorter time of contact see below 2 1 Longer time 2 Shorter time 12 GRINDING WHEEL ADJUSTMENT DEPTH It is possible to adjust the position of the grinding motor turning the knob on the front of the grinding head An arrow indicates a number on a scale This adjustment is used as the diameter of the grinding wheel decreases when it s worn When fitting a new grinding wheel the arrow should point at 1 3 on the scale As the wheel is worn it should be adjusted to a higher number making shure that each grind is equally deep STROKE ADJUSTMENT The stroke adjustment distance between to teeth is done with the wing nut on top of the machine Loosen the nut and position it according to the label This must be changed if chains with different pitch are grinded for example 325 to 404 It is important the the feeder arm stops right above the rivet behind the cutting link Se pictures below NOTE Not to be mixed up with the cutting tooth length setting 13 GRINDING THE DEPTH GAUGE LUGS WHEN TURNING ON THE DEPTH GAUGE GRINDING ENSURE THAT THE MACHINE IS IN A MODE WHERE THE CHAIN IS NOT LOCKED LE WHEN FEEDING THE CHAIN FORWARD Check the grinding disc for cracks and that it is securely fixed to the hub Stop
4. 13 111 13 112 13 113 13 047 13 115 13 116 13 058 13 117 13 118 13 062 13 119 13 120 13 061 13 121 13 112 13 122 13 123 13 124 13 125 13 126 Ben mning Sv Frammatning Frammatararm Fj der Frammatarpl t Motorskydd V ndmotor Fj der Brytarkurva Microbrytare Motor komplett Kabelstam Kedjelinjal Styrkort komplett Panelpl t POE Lager Styrkort Styrkort Bult M6X40 Kedjel sning Wirelyftare Tryckluftsventil L sdragst ng Kullager 626ZZ Vridpotentiometer R kneverk Batteri r kneverk Motorskydd Motor Tryckfj der Matararm Justerskruv Sliphuvud Slipkapa pl tsats Skyddspl t Justerskruv Mutter for slipskiva POE Lager Vevst ng Axel Fj der Vridbalk Tryckfj der Motor Motor Microbrytare L nkarm komplett Gradbalk 24 Description Eng Mover unit assembly Holder Spring Mover Motorcover Motor Spring Cam curve assembly Microswitch Motor assembly Wiring harness Chain rails Control unit assembly Control plate PDE Bearing Control unit PCB assembly Control unit Bolt M6X40 Chain locking Wire lifter assembly Pneumatic valve assembly Lock axle Bearing 626ZZ Potentiometer Counter Battery counter Motorcover Motor assembly Spring Pusher plate Adjuster assembly Grinder head assembly Grinding cover metal kit Metal Protection Adjuster assembly Nut for grinding wheel POE Bea
5. TRIPLEIVIATIC 1 User guide Before using the machine read this guide thoroughly and make sure that You have understood it CONTENTS NR 2 DESCRIPTION OF FIELD OF APPLICA TON une ae 2 ee ee 3 SAFETY REGENT 4 MOTOR DITT vr 4 COMPRESSED AIR DATA TRIPLEMATIC 4 VEN 5 MENN 5 UNI ee ee u ee ee 6 ASSEMBLY INSTERUCTIONS ee nee 7 INSTALLING THE SHARPENING MACHINE 22 8 NE 8 GRINDNGANGER ee 8 CENTRING TIR GRINDING Mb 9 COUNTER 10 ED NR 10 CHAIN LOCK ADJUSTMENT BETWEEN DIFFERENT CHAIN 5 10 11 GRINDING WHEEL ADJUSTMENT 13 EO ADEN 13 GRINDING THE DEPTH GAUGE LUGS en a a a a 14 DRIAESEARPENIN GO een ee tee 16 SHARPENING CUTTING LINKS seen een 16 OPERATION GRINDING MACHINE aa 17 OPERATION STAND amp TENSIONER ac castes presets ee en nee 18 SHARPENING DOUBLE LINKED 19 NN 19 SE LCTINGS AND SERVICE eg 20 TRU ION 20 EXPLODED VEN 22 DECLARATION OF CONFORMITY 27 There be discrepancies in the pictures but the information is always correct 2013 09 16 GENERAL This user guide describes in detail how to use maintain and inspect the chain sharpening machine It also
6. The cutting angle can be set between 90 50 Loosen the nut on the back 1 and turn the grinding head to the correct degree marking and then tighten the nut GRINDING ANGLE The grinding angle can be set between 09 35 If You want to change the angle loosen the allen screw 1 NOTE Max three 3 turns Turn the grinding head to the desired angle Tighten the allen screw again 1 CENTRING THE GRINDING WHEEL If the lengths of the right and left cutting links turn out different on sharpening this can adjusted with adjusting screw 12 When the screw 15 adjusted the length of the inner or outer cutting links increases zZ Be prepared to stop the machine if something goes wrong during trial sharpening Check the grinding disc for cracks and that it is securely fixed to the hub Stop the grinding wheel immediately if abnormal vibrations occur COUNTER The counter is placed above the control panel maximum count is 99 teeth The counter 15 programmed using the two buttons to the right To set the number of teeth push the right button to set XO X9 and the left on to set I X 9X The number of teeth will be stored in memory until the next time the value 15 set When the machine is running the number of teeth grinded will be counted and the machine will stop when the preset number is reached To restart the machine and to reset the counter push the red button SPEED CONTROL The
7. all Wear eye protection Wear safety gloves Ka WARNING LABELS Observe Risk of cutting injury Direction of rotation Pinch point SAFETY REGULATIONS Locate the machine where it is not exposed to rain or damp The site must be well lit The machine must not be located close to gas liquids or other materials that might catch fire or explode Only service technician 15 permitted to carry out work on the machine To avoid mistakes when sharpening chainsaw chains it is extremely important to understand how the sharpening machine works Read the instruction manual carefully before doing any sharpening with the machine Always wear safety gloves and safety goggles Always check the condition of the grinding wheels Cracked vibrating or wobbling grinding wheels must be discarded To avoid breakdowns clean the machine to remove grinding dust MOTOR DATA TRIPLEMATIC Grinding motor Voltage 12 Volt DC Rotation speed 2800 r min Peripheral speed 22 m s Power 90 Watt Current 7 5 A Grinding wheel 150x4x16 mm Overcurrent protection Automatic fuse type ptc Machine 15 9 kg without stand Machine dimensions L475mm x B140mm x H395mm without stand Working voltage Min 12 Volt DC Max 15 Volt DC COMPRESSED AIR DATA TRIPLEMATIC Min 5 Bar Max 8 Bar POWER SUPPLY For best performance the machine should be connected to the Markusson Converter The machine can also be powered from 12 volt car battery or fro
8. describes the steps to be taken to ensure maximum safety how the safety components are designed how they work and how to check and inspect them It also explains how to carry out any repairs that might be needed NOTE Everyone who will install use or repair the chain sharpening machine must read and understand this manual The user guide covers installation user and the various maintenance actions that can be done by the operator More detailed servicing or troubleshooting must be done by the dealer s servicing team The user guide describes all the necessary safety related components Anyone who intends to use the machine must read and understand it before the chain sharpening machine is installed Symbols and warning signs shown on this page appear in this manual and on the chain sharpening machine If a warning decal on the machine has been damaged or is worn new one must be applied as soon as possible to ensure the greatest possible safety when using the chain sharpening machine DESCRIPTION OF FIELD OF APPLICATION The machine is designed to be used to sharpen cutting chains as used on power saws forestry machines and harvesters The machine can sharpen the cutting teeth of chains and lugs It works automatically The machine must be used indoors The machine 15 powered by a 12 Volt DC supply SYMBOLS Before using the chain sharpening machine read this user guide thoroughly and make sure that you have understood it
9. m a battery charger with an output of 12 15 volts DC min 10 ampere When using batter connect the red cable to the positive terminal and the black one to the negative If the cables are connected to the wrong terminals the grinding disc and the feeder motor will turn in wrong direction causing the machine to break down Compare the direction of rotation with the arrow on the cover NOTE Position the battery battery charger or power converter where there is as little dust as possible Make sure that the battery terminals are connected to the correct poles of the battery Position the battery so that sparks from the sharpening machine cannot reach it ACCESSORIES Besides the machine there are number of accessories in the kit 1 Grinding wheel guard 2 Sheet metal screw x2 3 Grinding wheel 150x4x16 4 Profile stone 5 Profile template 6 Allen key When machine is delivered with stand the following are also supplied 7 nut x2 stand 8 M6 bolt x2 9 Carriagebolt M6 2 FUNCTIONS 1 Start sharpening motor 2 Start automatic 3 Speed control 4 Counter 5 Electric power 12 15 DC in 6 Depth gauges grinding On Off 7 Stop button Zero voltage cutout When the power 15 cut off the machine must be restarted manually 118 1 6 8 Changing the angle of the grinding 19 7 LEL head shift from lett to right Eh 9 Power on
10. nd to parts shown on page 17 1 Activate power Power in 9 2 Start grinding motor 1 3 Profile the disc see picture below zur 4 Turn grinding motor Off I Place the chain to be sharpened between chain rulers 8 Pull the chain around by hand and check that it runs freely in the chain rulers Check also whether the chain has double links that t does not have any burrs on the drive links and that it s not damaged NOTE If there are double links see the instructions for double links OPERATION GRINDING MACHINE Before grinding Also read the chapter Operation Stand and tensioner If the grinding head is pointing in wrong direction push switch to change switch 8 Start automatic mode feeding switch 2 Set the stroke for the chain wingnut 22 Program the number of teeth to be grinded counter 4 Set the approx sharpening depth knob 19 Set the approx sharpening length knob 10 Start grinding motor switch I Finetune the sharpening depth knob 19 Finetune the shapening length knob 10 Stop the automatic mode switch 2 Stop the grinding motor switch 1 Adjust grinding speed Knob 3 Grinding lot of material turtle Pull the chain back to the first tooth grinded If double link start with the link to the lett Reset counter red button and start sharpening 17 OPERATION STAND amp TENSIONER
11. ring Turn arm Axle Spring Turner beam Spring Motor assembly Motor Microswitch waterproof Link arm assembly Degree Beam 57 58 99 60 61 62 63 13 066 13 127 13 065 13 057 13 128 13 056 13 130 Wire Plastmutter Kullager 6000ZZ Slipmotor Justermutter Justerskruv Kablage 25 Wire Plastic nut Ball Bearing 6000ZZ Sharping Motor Adjusting nut Adjuster assembly Wiring harness 26 EC DECLARATION OF CONFORMITY Manufacturer Markusson Development Systems AB Tegelbruksv gen 762 31 Rimbo Sweden Hereby declare that Triplematic Has been manufactured in compliance with the following EC directives 98 37 EC The Machine Directive 73 23 EEC as amended The Low Voltage Directive 89 336 EEC as amaended The EMC Directive The following standards were used as basis for this declaration EN ISO 12100 1 2 EN 61000 6 3 EN 55014 1 2 Signed CEO P r Markusson Company Markusson Development Systems AB Tegelbruksv gen 762 31 Rimbo Date 2011 08 01 Place Rimbo Sign AL oo aaa 27
12. speed control is placed below the counter This control the lowering speed of the grinding head grinding wheel as it grinds the tooth High speed can be used when grinding 0 Imm of the tooth low speed when grinding 1 4mm CHAIN LOCK ADJUSTMENT BETWEEN DIFFERENT CHAIN TYPES The lock adjustment is placed to the right This 15 used to change the locking point on the chain ruler when grinding different types of chains To adjust the locking point stop the machine in a position where the lock isn t engaged Loosen the M6 nut on the chain rulers right hand side and move the lever right or left Tighten the nut again Preset position is as shown in right hand picture below Pictures se following page 10 WIRE ADJUSTMENT For the grinding machine to function properly it is important that the wire is adjusted correct It is set in factory but will be worn over time making adjustment or replacement necessary To adjust the wire correct follow these steps NOTE The machine is to be set at high speed rabbit when adjusting the wire 1 Start by turning the grinding 2 Set the angle to 30 head to the lett NOTE Head to the lett 3 Turn the machine and have look 4 The lifting arm 1 shall meet the At the back Start the machine and flange 2 app 1 5 sec before observe as the lifting arm 1 lifting again Use 0 05 mm feeler gauge meets the flange 2 between the arm and the flange to control that contact is made
13. the grinding wheel immediately if abnormal vibrations occur To grind the depth gauge lugs turn the 3AT1 switch On NOTE When changing from regular grinding to the 3ATI mode this must be done as the chain 15 feed forward Do not turn the mode Off during grinding this can only be done as the chain 15 feed forward 14 If the mode is turned On or Off at the wrong time the feeder motor might shut down this will cause the machine to appear as dead If so turn the power off Look at the back of the machine and turn the control curve until the lines are in line as shown below To control the depth gauge grinding turn the plastic nut shown below Turn clockwise for less grinding higher lugs Turn counter clockwise for more grinding lower lugs 9 15 TRIAL SHARPENING Test the various functions of the machine and study the motions Always stop the machine when the grinding head reaches its uppermost position The chain rulers are then unlocked and the chain 15 free When you have done trial run with the machine and feel familiar with it you can put in a chain Now test sharpen a chain following the instructions in under Sharpening cutting links In the interest of safety use an old chain SHARPENING CUTTING LINKS Always use safety gloves when handling saw chains Risk of cutting injury To sharpen chain in the Triplematic machine proceed with these steps Numbers correspo
14. ving any grinding dust The wires in the machine must be inspected after 40 hours of operation Tension and condition should be checked see chapter Wireadjustment If the wire is in poor condition replace immediately TROUBLESHOOTING Always turn power off Chain is not fixed during sharpening Chain looking device must be tightened Tighten the M6 nut 1 on the back of the machine Start with I turn clockwise a bit more if needed See picture on next page e Grinding angle shows for example 35 in one direction and 25 in the other when turning the grinding head This is adjusted with a pair of M6 nuts 2 Adjust in steps of turn Turn the head left to right and control the grinding angle Adjust until angle is the same in both directions See picture on next page 20 P 1 Nm h 4 ap W 17 More thorough servicing or troubleshooting must be done by the dealer s servicing team Indication LED The LED s 1 4 can indicate problems with the motors 1 Turning motor pulse 2 Error turning motor 3 Error chain motor 4 Error motor M ARKUSSON 21 EXPLODED VIEW 22 Pos skiss Art nr Part 13 046 13 114 13 045 13 044 13 025 13 026 13 043 13 129 13 029 13 101 13 102 13 103 13 104 13 105 13 032 13 106 13 106B 13 034 13 107 13 108 13 605 13 037 13 038 13 109 13 110 13 110B 13 131
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