DDR User's Guide
Contents
1. 3 The DDR Unit 3 1 Overview The DDR unit uses a flash memory for storage 1 Gbyte SD memory card mounted in the front of the unit The SD memory card has the capacity of storing data corresponding to a maximum of 200 diskettes 1 44 MB format When installed the DDR unit will be handled as a normal disk drive by the ABB Master system with the Active Disk indicated on the display on the front of the unit NOTE Changing SD memory card in the DDR unit can be done with the power on The SD card used in the DDR is pre formatted at delivery with the capacity of storing data corresponding to a maximum of 200 diskettes 1 44 MB format NOTE Only use pre formatted SD card delivered from us in the DDR unit The built in Step Up and Step Down buttons on the front of the DDR unit are used to change the Active Disk At power on disk 001 will always be activated By pressing the Step Up and Step Down buttons simultaneous disk 200 is selected Keeping one of the buttons pressed increases the speed of selection On the front of the unit are also two LED s located the Status LED and the Busy LED Status LED The Status LED is indicating the operation status of the DDR unit The following indications are present e Green Indicates normal operation e Red Indicates an error on the SD card or the DDR unit e Off Indicates that the unit has no power Busy LED The Busy LED is indicating the access status of the DDR unit2. Copyright 2010 Newcon Data AB 5 Switch the system power on 6 Load the MasterView system information from the floppy disks using the LOAD button on the DSPC 171 CPU board 7 Remove the power cable and the signal cable from the old DSMD floppy unit in the MasterView 810 830 cabinet see Figure 13 MMM oy Ki a 0888 SK Figure 13 The cable connections to the old DSMD floppy unit 8 Remove the old DSMD floppy unit from the cabinet Page 17 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Figure 14 Remove the old DSMD floppy unit in the MasterView cabinet 9 Mount the DDR unit inside the MasterView cabinet 10 First connect only the power cable see step 3 to the DDR unit according to Figure 15 The Status LED on the DDR unit shall be On Green If not check the power cables see step 3 Wait until the Busy LED on the DDR unit is Off approx 30 sec Figure 15 Connect the power cable to the DDR unit Page 18 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 11 Second connect the signal cable to the DDR unit according to Figure 16 If the Busy LED on the DDR unit is On Yellow the signal cable is incorrectly connected Turn the contact to the other direction Figure 16 Connect the signal cable to the DDR unit 12 The DDR unit is now ready to use Us
3. its nature and the circumstances when it was discovered System messages printouts screen dumps related to the error should if possible be included in the report The following information is required when reporting errors e System Problem Report SPR describing the problem An empty template SDBackupSPR doc is included in the folder lt SDBackup e Hardcopy or screen dumps of the program window and any eventually presented dialog boxes Send a mail with all the necessary information to Technical Support at tessem newcon se Page 24 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 7 Technical Data 7 1 The DDR Unit 7 1 1 Technical Specification Part number Interface Capacity Environmental Dimensions Weight Power Voltage Typical Current Consumption System Requirements Warranty Supported SD Memory Cards 7 2 The SDBackup Software Product 900057 34 pin floppy interfaces 200 x 1 44Mbyte HD format diskettes Operating temperature 8 C to 50 C 143 x 103 x 27 mm 0 5 kg DC 4 6 to 5 3 V 300 mA ABB MasterView 810 830 850 One year limited 1 Gbyte SD card part no 900054 Each DDR unit is delivered with one SD card 7 2 1 General Software and Hardware Requirements The SDBackup runs on any PC capable of supporting the Microsoft Windows 7 Windows Vista Windows XP or Windows 2000 operating system The SDBackup product
4. touch any other circuit boards in the rack Figure 9 Remove the old DSMD 113 unit from the MasterView rack 4 Gentle insert the new NDDD 001 circuit board with the DDR unit into the 19 inch rack with the system power on see Figure 10 Do not touch any other circuit boards in the rack The Status LED on the DDR unit shall be On Green Wait until the Busy LED on the DDR unit is Off approx 30 sec Page 13 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Figure 10 Insert the new NDDD O01 circuit board to the MasterView rack 5 The DDR unit is now ready to use Use the Step Up and Step Down buttons on the DDR unit to select the Active Disk Use the LOAD and DUMP buttons on the DSPC 171 CPU board to perform the system load or dump operations IMPORTANT Remember not to force any operation always wait until the Busy LED is Off before performing next step So when storing information on the SD card it can take up to 30 seconds until the DDR is ready for the next step of the operation after that the STATUS display on the DSPC 171 CPU has indicated to take the step see Figure 11 Page 14 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Figure 11 The NDDD 001 unit is busy Busy LED in On Page 15 of 25 We reserve all rights in this document and in the information contained t
5. 4 62 gt The SDBackup Somware Product sscsscassissscaasassscassasstadacacssnacveruacoasansicassesecadaoanusnacsaowacaeoensacacseowasavoaswenanses 24 TD OCCHHACAL DOUG sisien naana enver araia a aai aaaea i aoaia aeiiao eaaet 25 Al Tbe DD aisia E sus ovsevcctandeitanestins 25 7 1 1 Technical SPCCIACAI OM crisi T T a NG ndanhiaieuessanieh Gitedos 25 Td The SDBackiip Software Produc sssscssssscsvecsssstectsasscssesdssducsssecssccsswstanlaataetiesdsaduessseassccsaessuelsadseisesdssdueasieds 25 T2 General Software and Hardware ReguiremeniScesresrsrn c 25 Page 3 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 1 Introduction 1 1 Purpose The purpose of this document is to give an overview of the product DDR Disk Drive Replacement which is a replacement for the old 5 25 floppy disk drives DSMD 113 and DSMD 110 used in the ABB Master systems The product uses a flash memory for storage SD card An installed DDR will be handled as a normal floppy disk drive by the ABB Master system This document shall also be an aid for users when use and install the DDR product 1 2 References 1 2 1 Documents SDBackup Release Notes ND040013E ABB MasterView 850 1 User s Manual 7650 129 201 a 1 2 2 General This document is valid for the DDR of type NDDD 001 and NDDD 002 Page 4 of 25 We reserve all rights in this document and in the information contained therein Co
6. DDR User s Guide NDO40012E We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB ND040012E Version 1 2 Date 01 02 2010 17 22 00 Use of DANGER WARNING CAUTION and NOTE This publication includes DANGER WARNING CAUTION and NOTE information where appropriate to point out safety related or other important information DANGER Hazards which could result in severe personal injury or death WARNING Hazards which could result in personal injury CAUTION Hazards which could result in equipment or property damage NOTE Alerts user to pertinent facts and conditions Although DANGER and WARNING hazards are related to personal injury and CAUTION hazards are associated with equipment or property damage it should be understood that operation of damaged equipment could under certain operational conditions result in degraded process performance leading to personal injury or death Therefore comply fully with all DANGER WARNING and CAUTION notices TRADEMARKS Registrations and trademarks used in this document include Microsoft Windows Windows XP Windows 2000 Windows Vista and Windows 7 are all registered trademark of Microsoft Corporation ABB MasterView SuperView and TESSELATOR are registered trademarks of ABB Asea Brown Boveri Ltd NOTICE The information in this document is subject to change without notice and should not be construed as a commitment by Newc
7. DDR unit can be done without switching the power off on the Master system Figure 2 The DDR unit of type NDDD 001 Page 6 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB NDDD 002 The DDR unit of type NDDD 002 replaces the floppy disk drive in a small cabinet based system for example MasterView 810 830 The DDR unit is mounted on a frame Figure 3 The DDR unit of type NDDD 002 SDBackup The PC software product SDBackup allows easy backups of the SD memory card directly to a PC hard drive The backup can later be restored to a SD memory card The product SDBackup works with any PC compatible SD card device handling 1 Gbyte SD memory card on Microsoft Windows 7 Vista XP 2000 The program reads data from the SD card and stores disk files in the backup folders on the hard drive The data can be later be restored to the SD card or copied to another SD card The created files are on binary format not possible to edit by the user Page 7 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB DBackup MV amp 30 B5SD Ee p2 ot al S E Bo i Pe Ce k a s aof o a o re aaf o S a S as S Ceea i Figure 4 The SDBackup software product Page 8 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB
8. SD card The created files are on binary format not possible to edit SDBackup MV830 BSD File Settings Help Selected SD card unit J Disk information abe charged ct O Floppy 1 Floppy 2 Floppy 3 Floppy 4 1 2 3 4 a 6 T 5 wo 10 11 12 13 14 15 16 1 w Select All Remove Selection WM Overwrite disks Read from 5D write bo SD Status OOOOOOO Figure 18 The SDBackup software For information about how to install the SDBackup program see the document SDBackup Release Notes The document can be downloaded from our product web site at http www tessem nu see the Download section For more detailed information about how to use the SDBackup program see the built in Help Application Page 21 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 5 Troubleshooting 5 1 The DDR Unit NDDD 001 and NDDD 002 This section describes some possible error situations and guidelines how to solve the problem The Status LED on the DDR unit of type NDDD 002 is Off Check the power cables see section 3 6 The Status LED on the DDR unit of type NDDD 001 is Off Check if the circuit board is correctly inserted in the 19 inch rack Is correct slot used and check that the X2 contact of the circuit board is connected to the disk drive controller board DSMC 112 see section 3 5 When connecting the signal cable t
9. The following indications are present e On Yellow Indicates busy status The DDR unit is busy at the moment for example by reading writing information from to the SD memory card e Off Indicates ready status The DDR unit is ready to send receive information from the ABB Master system IMPORTANT Do not ever make any floppy disk operations in the automation system DUMP LOAD etc when the Busy LED is On IMPORTANT Do not ever remove the SD card from the DDR unit when the Busy LED is On Wait until it is Off before removing the SD card otherwise the DDR unit can enter an error state which later causes read or write errors when accessing the SD card Page 9 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Status LED Busy LED Active Disk display SD memory card Figure 5 The front of the DDR unit Step Up Step Down button button 3 2 Memory Handling The DDR unit uses the following two types of memories e SD card memory Stores permanent data on maximum 200 disks Each disk represents a floppy disk 1 44 MB format in the Automation system e RAM memory The built in RAM in the DDR unit is loaded with data from the Active Disk on the SD card When a DDR disk is activated with the step buttons When mounting the SD card At power on The RAM memory is the working memory No disk operations in the ABB Master system can be handled
10. correctly before the RAM is loaded and Busy LED on the DDR unit is Off When data in the ABB Master system is written to the DDR it will first pass through the RAM memory and then be written to the SD card IMPORTANT Remember not to force any operations always wait until the Busy LED on the DDR unit is Off before performing next step NOTE It takes around 30 seconds to transfer the data from to the SD card During this operation the Busy LED on the DDR unit is On Yellow NOTE The position of the write protect switch on the SD card is not detected by the DDR unit The SD card is always writable NOTE The SD card cannot be read directly by any PC because there is no file system present on the card A special program SDBackup has to be used to make backup images on the PC See section 4 Page 10 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB NOTE Never format the SD card in a PC before using it in the DDR unit The SD card will then be unusable NOTE Only use pre formatted SD cards delivered from us in the DDR unit NOTE Never remove the SD card from the DDR unit when the Busy LED on is On Yellow 3 3 Connections 3 3 1 The NDDD 002 Unit Mount the signal interface adaptor on the DDR unit according to the Figure 6 NOTE The position of the yellow dot on the interface adaptor and on the DDR unit E HAM Figure 6 DDR connections for unit
11. e the Step Up and Step Down buttons on the DDR unit to select the Active Disk Use the LOAD and DUMP buttons on the DSPC 171 CPU board to perform the system load or dump operations IMPORTANT Remember not to force any operation always wait until the Busy LED is Off before performing next step So when storing information on the SD card it can take up to 30 seconds until the DDR is ready for the next step of the operation after that the STATUS display on the DSPC 171 CPU has indicated to take the step see Figure 17 Page 19 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Figure 17 The NDDD 002 unit is busy Page 20 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 4 Backup of SD Memory Card The PC software product SDBackup is available as an option to the DDR unit which allows easy backups of the SD memory card directly to a PC hard drive The backup can later be restored to a SD memory card The software product SDBackup runs on a standard PC under the Microsoft Windows 7 Windows Vista Windows XP or Windows 2000 operating systems The program works with any PC compatible SD card device handling 1 Gbyte SD memory cards SDBackup reads data from SD cards and stores diskettes in the backup folders on the hard drive The data can later be restored to the SD card or copied to another
12. herein Copyright 2010 Newcon Data AB 3 6 NDDD 002 Installation and Operation We recommend the procedure described in step 1 step 11 below to transfer the system information from floppy disks used in a small cabinet based automation system for example a MasterView 810 830 a SD card using the DDR of type NDDD 002 NOTE The DDR unit can also be delivered with a pre programmed SD memory card containing a copy of the MasterView system software and data from your 5 25 inch floppy disks Please contact us NOTE The information in a running MasterView 810 830 system can be stored on a SD card without switching the power off on the MasterView system if the DDR unit is using an external power supply not located in the MV810 830 system Useful if the old 5 25 inch floppy disk drive is broken Step 1 amp 3 described below can then be made later when the information has been stored on the SD card CAUTION Be very careful when performing operation inside the MasterView cabinet with the power on 1 Mount the signal interface adaptor on the DDR unit see section 3 3 1 2 Switch the system power off 3 Remove the covering side plates on the MasterView cabinet 4 Connect the power cables of the new DDR unit to the screw terminals according to Figure 12 Figure 12 The OV and 5V power screw terminals in the MasterView cabinet Page 16 of 25 We reserve all rights in this document and in the information contained therein
13. in Copyright 2010 Newcon Data AB If the name on the BSD file has been changed by the user the same changes must be made on all the ddr files SD card unit error when reading from or writing to SD card Check that the SD card is mounted in the card device Page 23 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 6 How to Report Errors 6 1 The DDR Unit NDDD 001 and NDDD 002 If an error is detected should a written report be generated as soon as possible Please be as specific as you can be about the problem you are experiencing what kind of error its nature and the circumstances when it was discovered Serial number system configuration photo and description of the command sequences related to the error should if possible be included in the report The following information is required when reporting errors e System Problem Report SPR describing the problem An empty template DDRSPR doc can be downloaded from our product web site at http www tessem nu see the Download section e Photos of the faulty unit installed in the system etc Send a mail with all the necessary information to Technical Support at tessem newcon se 6 2 The SDBackup Software Product If an error is detected should a written report be generated as soon as possible Please be as specific as you can be about the problem you are experiencing what kind of error
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15. o the DDR unit NDDD 002 the Busy LED is On Yellow The signal cable is incorrectly connected Turn the contact to the other direction When inserting the DDR unit NDDD 001 in the 19 inch rack the Busy LED is On Yellow Check that the X2 contact is connected to the disk drive controller board DSMC 112 see section 3 5 The CPU circuit board in the automation system DSPC 171 indicates an error code on the display rather than next floppy disk number at LOAD or DUMP operation Check that the DDR unit is ready to send receive information from the automation system the Busy LED is Off when the operation starts Repeat the LOAD or DUMP operation Perhaps an SD card has earlier been removed from the DDR unit when the Busy LED was On Then the DDR unit can enter an error state which later causes read or write errors when accessing the SD card during the LOAD or DUMP operation Requires toggling of the power on the DDR unit or the entire system Repeat the LOAD or DUMP operation 5 2 The SDBackup Software Product This section describes some possible error situations and guidelines how to solve the problem The program can t find a backup _diskxxx ddr file during writing information to the SD card Check the file is present in the same folder as the backup information file the backup BSD for the current backup Page 22 of 25 We reserve all rights in this document and in the information contained there
16. of type NDDD 002 3 4 Strapping The Figure 7 shows the strapping of the DDR unit when used in an ABB MasterView 810 830 850 system default at delivery Page 11 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Figure 7 DDR strapping for use in ABB MasterView The Figure 8 shows the strapping of the DDR unit when used in a PC MasterAid 220 Figure 8 DDR strapping for use in PC Page 12 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 3 5 NDDD 001 Installation and Operation We recommend the procedure described in step 1 step 5 below to transfer the system information from floppy disks used in a 19 inch based ABB Master system for example a MasterView 850 to a SD card using the DDR of type NDDD 001 NOTE The DDR unit can also as an option be delivered with a pre programmed SD memory card containing a copy of the MasterView system software and data from your 5 25 inch floppy disks Please contact us CAUTION Be very carefully when performing operation inside the MasterView rack with the power on 1 Switch the system power on 2 Load the MasterView system information from the 5 25 inch floppy disks using the LOAD button on the DSPC 171 CPU board 3 Carefully remove the old DSMD 113 floppy unit from the 19 inch rack with the system power on see Figure 9 Do not
17. on Data AB Newcon Data AB assumes no responsibility for any errors that may appear in this document In no event shall Newcon Data AB be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of this document nor shall Newcon Data AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document This document and parts thereof must not be reproduced or copied without Newcon Data AB s written permission and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose The software described in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Copyright Newcon Data AB 2010 All rights reserved Newcon Data AB Flottiljgatan 61 S 721 31 Visteras Sweden Phone 46 21 800303 Fax 46 21 800304 Technical Support tessem newcon se Company web site http www newcon se Product web site http www tessem nu Page 2 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB Contents Page T VIVO GUC ION says cick acct ac E sateen weet seas ite a wad E E cis aie E E E lee 4 1 1 PUNE POS vag ect iece scutes E A A E A 4 EZ RELrEnCES sassesedcevecessessecceasdacdadccscewisecescssasesevcacacdasisdawauastecssactssscsbucacasd
18. pyright 2010 Newcon Data AB 2 General Description This document describes the product DDR Disk Drive Replacement which is a replacement for the old 5 25 inch floppy disk drives DSMD 113 and DSMD 110 used in the ABB Master systems The product uses a flash memory for storage SD card An installed DDR will be handled as a normal floppy disk drive by the automation system The product DDR is fully compatible with ABB Master system using the DSMD 113 or DSMD 110 floppy disk drive for example the MasterView product family 810 830 850 and also MasterPiece 200 MasterAid 214 215 and TESSELATOR 8400 9800 The unit can also be used in a standard PC and MasterAid 220 Figure 1 The DDR unit of type NDDD 002 mounted in a MasterView 830 cabinet Page 5 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB 2 1 Overview The following DDR products are available e NDDD 001 a circuit board mounted unit for 19 inch rack e NDDD 002 a frame mounted unit for small cabinet e SDBackup a PC software product for backups of the SD memory card directly to a PC hard drive NDDD 001 The DDR unit of type NDDD 001 replaces the floppy disk drive DSMD 113 the entire circuit board used in for example the standard MasterView 850 or 19 inch rack based MasterView 810 830 The DDR unit is mounted on a 19 inch circuit board NOTE Removing the old DSMD 113 unit and installing the new
19. requires the following e Operating system Windows 7 Windows Vista Service Pack 1 Windows XP Professional or Home Edition Version 2002 Service Pack 1 or 2 Windows 2000 Version 5 00 2105 Service Pack 2 3 or 4 e PC equipment requirements Standard requirements for Windows 7 Windows Vista Windows XP or Windows 2000 The SDBackup product itself requires around 8 MB RAM e SD card device Capable to handle 1 Gbyte SD memory cards Page 25 of 25 We reserve all rights in this document and in the information contained therein Copyright 2010 Newcon Data AB
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