Chlorine Electrolysis System CHLORINSITU® IV
Contents
1. Wiring diagrams Anode Anode MEMBRANE CELL E Cathode Cathode m NC ERROR CONTACTS a P NO y NC STATUS CONTACTS P NO CONTACT FROM r ENABLE FILTER FLOW GND CONTACT FROM FLOW TL FLOW SWITCH IN DEVICE GND CONTACT FROM m SALT BRINE LEVEL oo GND 9 GND SALT METERING PUMPS e TL PUMP 9 GND ACID 9 n PUMP o GND LYE E Tt PUMP GND n a T 4 20mA a 7 4 20mA m x EXTERNAL CONNECTOR fn 24V gt GND O ep m IL m 4 20mA 4 20mA ri 24V VALVE BRINE y N FSB TANK FILL tk FSB VALVE BRINE SUCTION w SS REGENERATE gt LES VALVE TO SN DR WASTE WATER gt DR VALVE REFRESH abra SL LYE EDGE D SL RESERVE SN USER nan USER MAIN SUPPLY P PMA EL 0028 SW 230 VAC L N PE BOOST PUMP DOSING PUMP A DOSING PUMP B ProMaqua 3d N J 71 Wiring diagrams External connector terminals A 4 20 mA Aktivsignal B 4 20 mA Passivsignal OOOO 24V 3A1 LAS 19 LAS T e 3 m C Impulse D e lo U 02 m 4 O r ie m 4 rz lt m P PMA EL 0029 SW 72 Prol aqua a ProMinent Brand Ordering Information 18 Ordering Information pH guality buffer solutions Buffer Content ml Part no Buffer pH 4 0 red colour 50 502. me Therefore it makes sense to become familiar with its layout df you want to jump quickly from the adjustment level to the central menu item USER S press the ESC key 2x Changing the settings USER Language English SIA lok ok USER USER _ Language Language German English Fig 17 Adjustment 1 To change the selection in a display use the Arrow keys gt A appears at the top left 2 y To save the change press the OK key gt The symbol disappears i Prol aqua Adjustment 3 To discard the change press the S key Access codes The menus are protected using access codes with the following levels Name Enables Access code User Enables functions 999 which trained per sonnel must use in their day to day work Manufacturer For basic settings Only known by suit during commis ably trained per sioning and mainte sonnel such as cus nance tomer service employees INFO level The INFO level is reached from the USER S display by pressing the key START STOP It comprises the continuous displays see Fig 16 m STANDBY Chlorine requirement B Lye requirement Acid requirement Chlorine pH measuring display only with sensors The continuous displays also display information about Cell voltage Cell current Time Control unit temperature PCB Operating hours Chlorine concentra
3. oo 44 10 4 1 Manual operating mode M sssssss 45 10 4 2 Operating mode On Off I 46 10 4 3 Operating mode pulse signal F 47 10 4 4 Operating mode analog signal 4 20 mA A 48 10 4 5 Operating mode sensor R 48 Table of contents 11 12 13 14 15 16 17 18 19 20 21 10 4 6 Other parameterS oocoWooooo 50 10 5 Check the operating parameters 51 10 6 Calibrate sensorS ooocoWocoocoa 52 10 6 1 calibration PH 53 10 6 2 Chlorine calibration nen 58 10 7 Rinse water Softener ooooooo 60 During USO it een 61 Maintenance rtt akan nana na 62 Troubleshooting ooooWoWoW Wcom WWW Wa 64 Decommissioning and disposal 66 Substances produced oooooooo oom 67 Technical data ooooooWoooW 69 MA eee ee 71 Ordering Information ooooooaaa 73 Facl ry setlings u sense 74 EC Declaration of Conformity oooo 76 Index dd anang 77 ProlVlagua a ProMinent Brand Device identification 1 Device identification CHLORINSITUS IV compact 25 1036461 CHLORINSITUS IV compact 25 with pH 1036462 correction CHLORINSITUS IV compact 50 1036463 CHLORINSITUS IV compact 50 with pH 1036464 c
4. 03 00 a m is preset Prol aqua a ProMinent Brand Start up 3 p Press the OK key and then the S key The following appears USER Clock Time Hours 14 Hour 4 Using the arrow keys set the hours of the current time and press the OK key 5 Press the S key The following appears USER Clock Time Minutes 43 Minute 6 Using the arrow keys set the minutes of the current time and press the OK key 7 Press the S key Summertime must be set manually 10 5 Check the operating parameters 1 Press the START STOPJ key The system is now working and the continuous display appears ACTIVE R Cl requirement 100 5 20V 25 0A 14 43 Control takes place using sensor R Chlorine demand is 100 Voltage at the membrane cell is 5 20 V The current through the membrane cell is 25 0 A The time is 14 43 Prolllaqua 51 Start up 10 6 Calibrate sensors 52 Press the S key gt The continuous display appears ACTIVE R Lye requirement 30 28 C Oh The alkali requirement is 30 The temperature in the control unit is 28 C The number of system operating hours is 0 h Without Internal Measurement the system is now in opera tion For the first start it takes some 7 2 hours until the system attains the normal operating parame ters With Internal measurement press the S key gt The continuous display ap
5. 29 51 Chlorine gas iiie eniin ideen 9 CHOICE tandan nana maa mad 30 Choice menu overview oo Woo 31 Circulation line 20 Circulation water inlet outlet 13 Continuous displays sees 51 Controller with 4 20 MA output 24 Control unit 12 Index Control unit temperature PCB 29 51 Control via a pulse OUtput oooo 23 Control via On Off Output 23 Current values table oooo 64 D Device identification oo 5 DisSpOSal ooooWoWo Wo nono nono nonncnnncnnncnnnnnns 66 Disposal line cian 9 DR valve ea 22 Drainage een 9 13 15 20 During USC nintendo ptc cines 61 E Electrochemical process oooooo 14 EiergenGy c He atm aan edo xb dad 11 ENABLE cenian nennen nennen 71 Enable external 26 ENABLE terminal WWW Wa 26 ERROR vei edema id 29 64 Error COMTACIS ion ni eed nemu usa 71 Error messages 54 55 58 64 Exhaust air eese 15 Explosion safety esses 10 External connector terminals 72 External controller input sssse 23 External enable ooWooW Woo 26 F Factory settings 74 Fan cooling finS ooooooWooWoW WWW 12 Fan membrane Gell oocooooooo 12 Fill brine tank 40 Filling time remai
6. U USER MENU Rees 44 USER Sn az are er 30 V Valve block ie taber 13 22 W Water reguirements oooo WWW 38 Water hardness o ooooo 34 38 73 Water hardness measuring kit 73 Water presSsure oooooocoooooo 40 Water softener Unit ooo 13 14 Wiring diagraMS eeooooooWooWoW WWW 71 79
7. WARNING Warning of chlorine gas discharge If the ENABLE terminal is not correctly allocated and there is no flow in the circulation line a chlorine bubble can form in it When the flow is reconnected the chlorine bubble is transported into the swimming pool Connect a flow contact in the circulation line cor rectly to the ENABLE terminal if no other effective solution is applied 8 2 0 Brine tank The cable for the level switch is located inside the brine tank along side the blue hose The level switch is a potential free contact that is connected to the SALT terminals as follows 26 Prol aqua a ProMinent Brand ProlViaqua a ProMinent Brand Installation Fig 15 BR brown BL blue If the brine tanks is empty the level switch contact must be closed 27 Adjustment 9 Adjustment 9 1 General Operating menu schematic STANDBY ACTIVE M ACTIVE M ACTIVE M ACTIVE R Chlorine requirement Lye requirement Acid requirement 100 0 10 0 10 0 CI 0 45 14 22 4 16V 22 3A 14 22 28C OH 28C OH pH 7 2 STOP START USER S Press Start CHOICE USER 5 Language User German Fig 16 Operating diagram 4 Entering the access code The central menu item USER S means user m stop is the linchpin of the operating menu It is between the Info level and the Adjustment level
8. 3 Using the DOWN key set 999 and press the OK key 4 Press the S key gt The following appears USER Language German 5 If necessary set the language using the arrow keys and press OKJ 6 Press the S key c Typically the following appears USER Cl input signal Manual The composition in the User menu may depend on the ordered input signal Therefore the options offered are explained below one after the other 44 Prol aqua a ProMinent Brand Start up Manual mode M On Off I Pulse signal F Analog signal A c A OO N 1 Sensor R 10 4 1 Manual operating mode M USER Cl input signal Manual 1 Press the OK key and then the S key c The following appears USER Cl manual 50 The display indicates the set chlorine production relative to the maximum possible production 2 Enter the desired value arrow keys and press the OK key 3 Press the S key gt The following appears USER pH Lye signal Manual 4 Press the OK key and then the S key gt The following appears USER Lye manual 50 The display indicates the set alkali production relative to the maximum possible production 5 Enter the desired value arrow keys and press the OK key 6 Press the S key Prolllaqua 45 Start up 10 4 2 Operating mode On Off I 1 Press the S key
9. CAUTION Alkali lye cannot be metered for longer than it is produced for Enough alkali must remain to neutralise the low pH value downstream of the injector 10 Set the desired value arrow keys 11 Press the OK key and then the S key gt Only with acid pump The following appears MANUFACTURER Acid DP 14 minute The stroke rate for acid is set here for 100 acid require ment 12 Set the desired value arrow keys 13 Press the OK key and then the S key c The following appears MANUFACTURER Cath pulslength 420 mSec This is where the duration per pulse of opening of the sol enoid valve SL for filling the cathode is set 14 Set the desired value arrow keys 15 3 Press the OK key and then the S key gt The following appears MANUFACTURER Cathode pulse 100 130 hour This is where the number of pulses sent to the solenoid valve SL per hour is set in order to fill the cathode Prolllaqua 35 Adjustment 16 Set the desired value arrow keys 17 Press the OK key and then the S key c The following appears MANUFACTURER Filling time remaining 6 minutes The remaining time is set here for which the brine tank should be filled beyond the filling time Explanation As soon as the minimum level in the brine tank is exceeded a level switch triggers The control unit opens the solenoid valve FSB in order to fill the brine tank As soon as the m
10. a ProMinent Brand Pro a ProMinent Brand Maqua Adjustment 7 To exit a menu without saving the settings press the S key gt The following appears CHOICE User The software has the menu structure shown here CHOICE User CHOICE Mechanic CHOICE Sensor calibr CHOICE Startup OK CHOICE Test e CHOICE Rinse Password User Password Mechanic Password User only with sensors Password User Password User Password Mechanic Password OK CHOICE Regeneration User Password OK RINSE Remaining 600 s O Fig 18 Overview Choice User REGENERATI Remaining 2000 s 31 Adjustment Functions of the keys 9 2 User menu 9 3 Menu Calibration mA 32 Menu identifiers Description Explanation USER User settings menu CALIBRATION Calibration menu for standard signal inputs mA MANUFACTURER Manufacturer settings menu SENSOR CALIBR Calibration of the chlorine and pH sensors STARTUP Setup menu for initial commissioning TEST Test the components and functions
11. kW Control fuse protection A Mains power lead fuse protection A Salt consumption g h Process water pressure bar Water consumption I Dimensions LxBxH mm Volume brine tank I Connector water circulation 4 mm Connector sewage system mm Connector hydrogen exhaust duct 4 mm Drainage quantity per regeneration Rinsing water I Brine JII Drainage quantity at 100 production Maximum alkali l h Hydrogen l h Type 25 25 230 5 50 0 11 16 65 1 6 1 8 590 x3 55 x 650 120 20 20 20 25 1 3 10 Electrical inputs Input Contact digital inputs Analog inputs Electrical outputs Output Status contacts Error contacts Technical data Type 50 50 230 5 96 50 0 22 590 x 355 x 650 120 20 20 20 25 2 6 20 Property potential free active or passive Property 230 VAC 2A 230 VAC 2A 69 Technical data Ambient conditions Data Value Unit Ambient temperature min 10 C Ambient temperature max 35 C Maximum air humidity 92 rel humidity non condensing Miscellaneous Protect against sunlight The sound pressure level is lt 70 dB A at maximum power Sound pressure level without the booster pump 79 Prolllaqua 17 Wiring diagrams Wiring diagram system EXTERNAL RELAY
12. key gt The following appears CALIBRATION Apply new values To confirm the new values press the OK key 33 Adjustment 9 4 Menu manufacturer This menu is intended solely for authorised personnel CHOICE Manufacturer 1 To access the menu press the OK key The following appears MANUFACTURER Password 000 Use the DOWN key to set the password Press the OK key and then the S key c The following appears MANUFACTURER Suction time salt 7 minutes This is where the duration for which the brine pump draws up brine is set during regeneration of the water softener Set the desired value arrow keys 5 Press the OK key and then the S key gt The following appears MANUFACTURER Rinse time salt 20 minutes This is where the total regeneration time of the water softener is set i e the salt suction time plus the rinse time Set the desired value arrow keys T y Press the OK key and then the S key c Only with alkali pump The following appears MANUFACTURER Anodes salt DP 15 minute The stroke rate for brine is set here for 100 production 34 Prol aqua a ProMinent Brand Adjustment Set the desired value arrow keys 9 Press the OK key and then the S key c Only with alkali pump The following appears MANUFACTURER Lyes DP 14 1 minute The stroke rate for alkali is set here for 100 alkali reguirement
13. Additionally it is possible to equip the CHLORINSITU IV compact with an internal chlorine and pH control In the user menu this is located under B Sensor R WARNING As no chlorine measurement system is available over dosing may occur The CHLORINSITU IV compact is set to the desired chlorine pro duction quantity in percent As soon as an external release ENABLE is available the desired quantity of chlorine is produced The CHLORINSITU IV compact is set to the desired chlorine pro duction quantity as in manual mode M An external potential free contact of a chlorine and pH controller is used to switch the system on and off Many chlorine and pH controllers operate with an output signal in the form of pulses The maximum number of pulses from the con troller for 100 production must be set in the control unit of the CHLORINSITU IV compact The CHLORINSITU IV compact can be connected to an analog standard signal 4 20 mA N B 20 mA corresponds to maximum chlorine and pH metering 100 The CHLORINSITU IV compact can be equipped with an internal chlorine and pH controller see the following chapter Metering by the system then depends on the chlorine and pH value The standard version of the chlorine electrolysis system CHLORIN SITU IV compact can be expanded with 3 options pH correction Integrated chlorine pH controller m Booster pump All 3 options can also be combined Prol aq
14. The following appears pH calibrate Good The following table explains the messages 14 If you do not want to Recalibrate press the OK key and then ESC 15 In all other cases press the OK7 key 16 3 Re install the pH sensor 17 Re open the stopcocks for the sample water first discharge then feed Message Cause Remedy Good The sensor is OK Satisfactory The sensor is still in Time to get a new Incorrect and then Recalibrate the tolerance range The calibration is faulty The sensor is defec tive Sensor Repeat the calibra tion Procure a new sensor 57 Start up 10 6 2 Chlorine calibration CHOICE SENSOR SENSOR E OK pH sensor cal P S lt Chlorine sensor cal Sensor calibr Y i OK as SENSOR PH Actual value 1 0 f OK SENSOR SENSOR SENSOR Chlorine sensor Chlorine sensor Chlorine sensor False good satisf Y IOK SENSOR Chlorine sensor Re calibrate K y OK OK B0449 1 Start Stop the system using the Start Stop key gt The following appears Press START 2 Press the S key gt The following appears CHOICE User 3 Use the DOWN key to change to the menu Sensor calib 4 Press the OK ke
15. a ProMinent Brand Substances produced Chlorine gas Property ICSC CAS Risk phrases Safety phrases Boiling point Flash point Temperature class Density relative to air Absolute density Molar mass Vapour pressure Colour Hydrogen Property ICSC CAS Risk phrases Safety phrases Boiling point Flash point Ignition temperature Temperature class Relative density rel ative to air Absolute density Molar mass Explosive limits LEL UEL Colour Sodium hydroxide Property ICSC CAS Risk phrases Safety phrases Concentration in CIV Unit C kg m g mol bar a Unit C C kg m g mol Vol 96 in air Unit Yo Substances produced Value 0126 7782 50 5 R 23 36 37 38 50 S 1 2 9 45 61 34 Non flammable Not applicable 2 47 3 18 70 9 7 yellow green Value 0001 133 74 0 R 12 S 2 9 16 33 253 Flammable gas 560 T1 0 07 0 08908 2 4 76 Colourless Value 0360 1310 73 2 R 35 S 1 2 26 37 38 45 10 20 67 Substances produced 68 Property Concentration in CIV Boiling point solu tion Flash point Temperature class Density Molar mass Colour Unit g l C kg m g mol Value 100 200 110 120 Non flammable Not applicable 1 2 1 36 40 0 Colourless Prol aqua a ProMinent Brand 16 Technical data Size Output g h Mains voltage VAC Mains frequency Hz Power consumption
16. as a chlorine gas smell is detected switch of the elec trolysis system using the START STOPJ key by pulling out the plug activating an emergency stop switch or triggering an external fuse and then inform service If an electrical emergency occurs immediately de energise the electrolysis system either pull out the plug activate an emer gency stop switch or trigger an external fuse and then inform service The sound pressure level is lt 70 dB A at maximum power without the booster pump Overview of eguipment 5 Overview of equipment Overview of equipment CHLORIN SITU IV compact 54 53 0 0000 9 0090 00000000009 10 Fig 1 Outside parts without protective cowling 4 10 16 23 53 54 Brine pump Alkali Iye pump option Fan membrane cell Control unit Terminal box Fan cooling fins only type 50 not shown Brine tank with suction lance ProMaqua Overview of eguipment ProlViaqua a ProMinent Brand Fig 2 Inside parts Reducing valve Water softener unit Membrane cell Float housing Active carbon filter Injector Alkali lye tank option Manometer Valve block Plunger Chlorine metering point Alkali lye metering point option Bleeding Drainage Circulation water inlet Circulation water outlet Valve injector for chlorine Reed switch internal flow Functional description 6 Functional description 6 1 The electrochemical process 6 2 System Cookin
17. key gt The following appears RINSE Remaining 600 S Once the Remaining time has elapsed the control jumps to the central menu item USER S 9 9 Menu Regenerate This menu is used for the manual regeneration of the water soft ener In the Choice menu select the menu Regenerate Arrow keys and press the OK key The following appears REGENERATE Remaining 2500 S Once the Remaining time has elapsed the control jumps to the central menu item USER S Prol laqua 37 Start up 10 Start up To ensure subseguent trouble free operation we rec ommend start up of the system by the supplier The following steps are necessary Prepare brine Check conditions Only for initial start up Run through the SETUP menu Run through the USER menu Check the operating parameters Only with sensors Calibrate sensors AO c 8 o Na Rinse water softener optional The table with the factory settings is at the end of the operating instructions 10 1 Prepare brine NOTICE Adhere to the reguirements relating to the starting substances see below Optimally prepare the brine the preceding eve ning as it takes a certain time until the brine has attained the correct concentration Preferably use softened water If softened water is not available then for the initial set up tap water may be used Fill the brine tank with
18. system again If the situation persists inform the supplier Check the softener see amp Check the water softener on page 63 If fitted Calibrate the chlorine sensor see chapter Start up Sensor calibra tion If fitted Calibrate the pH sensor see chapter Start up Sensor calibration Supplier maintenance in accordance with the maintenance manual Standard maintenance kits can be obtained for this Supplier maintenance in accordance with the maintenance manual Standard maintenance kits can be obtained for this Prol aqua a ProMinent Brand Maintenance Check the water softener CAUTION Severe damage at the membrane cell is possible If the softener does not function correctly limescale deposits may cause severe damage to the membrane cell Also check the water hardness of the water from the softener 1 To take a water sample from the softener proceed as for rinsing of the softener see chapter Start up Rinsing the water softener 2 Check that the water hardness of this water is O dH To measure the water hardness the measuring kit supplied by ProMagua can be used see Ordering information for the order no ProMaqua 63 Troubleshooting 13 Troubleshooting Fault description LCD screen is dark no current No chlorine present in the process water Fault description Not active Brine level low 64 WARNING Chlorine sodium hydroxide solut
19. the chlorine gas The control unit also replaces the water of the cathodic chamber Water is continuously pumped into the cathodic chamber so that the concentration is maintained at an optimum within it The alkali lye and the hydrogen are separated at the output of the mem brane cell 5 The hydrogen is discharged to the outside 19 Optionally the alkali lye can be trapped in the alkali tank 9 and dosed into the circulating water as required using the alkali pump 10 The fan 13 is used to cool the membrane cell Prol aqua a ProMinent Brand Functional description gt NAOH H2 p Ru P PMA EL 0033 SW Fig 3 Hydraulic circuit diagram Chlorinsitu IV compact Membrane cell Exhaust air Circulating water 1 Brine tank 6 Rinsing water 2 Booster pump 7 Drainage 3 Water softener unit 8 Injector 4 9 5 ProMaqua Functional description 6 3 Operating modes Manual mode M On Off I Pulse signal F Analog signal A Sensor R option 6 4 Options In the standard set up the production of the CHLORINSITU IV compact is controlled with an external chlorine and pH controller The operating mode can be selected in the user menu There are four standard operating modes amp Manual mode M m On Off I Pulse signal F amp Analog signal A
20. 1 00 ppm and a P band of 0 30 ppm it follows that with a measured value of 0 70 ppm the chlorine dosing is a maximum Press the S key gt The following appears USER pH Lye signal pH sensor Press the OK key and then the S key gt The following appears USER pH sens setpoint 7 0 Adjust the desired setpoint for pH control using the arrow keys 49 Start up 11 12 13 14 15 10 4 6 Other parameters 50 Press the OK key and then the S key The following appears USER pH sens T range 0 1 Adjust the desired T band dead zone neutral range for the setpoint for the chlorine control using the arrow keys With a setpoint of pH 7 0 and a T band of 0 7 ppm it follows that with a measured value between pH 6 9 and 7 1 no alkali will be dosed Press the OK key and then the S key The following appears USER H sens P range p 0 6 Adjust the desired P range proportional band for the pH control setpoint using the arrow keys With a setpoint of pH 7 0 and a P band of 0 6 it follows that with a measured value of pH 6 4 the alkali dosing is a maximum If fitted Acid dosing is maximum at a measured value of pH 7 6 Press the OK key and then the S key After the operating mode settings appears USER Regenerate hr 03 Clock Using the arrow keys set the time at which the water soft ener is to be automatically regenerated
21. 6251 250 791436 Buffer pH 10 0 blue colour 50 506255 250 791438 pH measuring instrument Part no Photometer Dulcotest DT1B 1039315 Water hardness measuring kit Part no Water hardness measuring kit 505505 ProNlagua 73 Factory settings 19 Factory settings 74 Metering pumps Parameter For type 25 For type 50 Brine pump 100 100 stroke length Alkali lye 80 80 pump stroke length User menu Parameter Fortype 25 Fortype 50 Password 999 999 Language as ordered as ordered CI input signal Manual Manual CI manual 0 0 CI sensor range 0 2 O2 CI sensor setpoint 0 9 0 9 P Band CI sensor 0 3 0 3 CI pulse 100 180 180 pH Lye signal Manual Manual pH manual 0 0 pH sensor setpoint 7 2 7 2 pH sensor T band 0 1 0 1 pH sensor P band 0 5 0 5 pH pulse 100 180 180 Time of regener 03 00 03 00 with integrated chlorine and pH controller Sensor MFG menu Parameter Password Salt suction time Softener rinse time Anode pulse 100 Lye pulse 100 Acid pulse 100 Cath pulslength Cathode pulse 100 For type 25 7 20 14 13 13 420 130 For type 50 7 20 28 26 26 520 180 Unit Unit ppm ppm ppm 1 min 1 min Time Unit min min 1 min 1 min 1 min ms 1 h ProlVlagua a ProMinent Brand Parameter For type 25 Brine tank filling time 6 Brine tank regenera tion Water hardness 5 25 Fac
22. Operating instructions Chlorine Electrolysis System CHLORINSITUS IV compact Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved Prolllagua a ProMinent Brand Part no 985531 Original Operating Instructions 2006 42 EC BA CI 001 05 12 EN Van den Heuvel Watertechnologie bv Glashorst 114 3925 BV Scherpenzeel Netherlands Telephone 31 0 33 2778600 Fax 31 0 33 2778399 email www vdhwater nl Internet info vdhwater nl 12345van den Heuvel 1 en_GB ProMaqua GmbH Maa stra e 32 1 69123 Heidelberg Germany Telephone 49 6221 6489 400 Fax 49 6221 6489 402 email info promaqua com Internet www promaqua com 2012 Table of contents Table of contents 1 Device identificatiOn ooooWoma 5 2 About this product banana naa 6 3 Storage and traNSpOFt ooooooo WoWoWoWoWoW oo 7 4 Safety chapter 8 5 Overview of equipment sssssssssseeee 12 6 Functional description 14 6 1 The electrochemical process i oooooo 14 SN cias hen 14 6 3 Operating modes oooo W Woo 16 64 OPUS anena a a 16 6 4 1 pH Correction iaoiai 17 6 4 2 Integrated chlorine pH controller 17 0 4 3 Booster pump sseseceete aduan eka 17 7 R
23. P 1 4 Salt Level ok OK Yes ESC End O f problems arise during the first system start 1 press the ESC key the system stops USER S After clearing the problem briefly disconnect the system from the mains voltage the SETUP menu reappears 5 To confirm that the brine tank is correctly filled with salt and water press the OK key c The next display appears SETUP 2 4 Anode filled OK Yes ESC End Simultaneously the brine pump pumps brine at its max imum stroke rate into the anode chamber and the tubes Therefore 3 Fig 19 Pump bleed valve 6 While the pump is running bleed the suction line To do this screw open the bleed valve in the anticlockwise direction Prol laqua 41 a ProMinent Brand Start up T y After bleeding screw the bleed valve in until it is correctly closed clockwise direction Fig 20 Necessary liguid level in the tube to the membrane cell anode side 8 Now check that the pump on the anode side of the mem brane cell has completely filled the tube to the membrane cell and that liguid and bubbles can be seen at the output of the anode side This may take several minutes 9 As soon as the tube is full press the OK key c The next display appears SETUP 3 4 Cathode filled OK Yes ESC End Simultaneously the cathode top up valve FSB opens so that softened water fills the cathode chamber of the membrane cell 42
24. ProlViaqua a ProMinent Bi ProMaqua Start up Pa Fig 21 Necessary liquid level on the cathode side 10 5 11 12 13 5 14 5 Now check that the tubes from and too the cathode side of the membrane cell have filled completely Duration approxi mately 5 s If fitted The water level in the alkali storage tank must also be visible If fitted Bleed the alkali pump and its suction hose as for the brine pump As soon as these parts are full and bled press the OK key c The next display appears SETUP 4 4 Operational OK Yes ESC End The cathode top up valve FSB closes simultaneously If the system is considered as operational press the OK7 key c The following appears USER S Press START The menu Setup is completed If the system is started after a long shutdown the water soft ener must be manually regenerated see chapter 10 For the first system start up the water softener is regenerated n the factory The menu SETUP no longer needs to be run through 43 Start up 10 4 Run through the USER menu To start up the control run through the User menu Prior to the start of the system an operating mode must be selected Manual operating mode with 0 is preset USERS Press START 1 Press the S key The following appears CHOICE User 2 y Press the OK key c The following appears USER Password 0
25. RINSE Rinsing the system REGENERATE Regenerates the water softener Manufacturer password necessary System Portrayal Functions key in the text S Change between the continuous displays or menus Continue without saving START Stop Start STOP OK Save and or forward DOWN Change the value or selection in the menu DEB ESC Back to the top menu Choice Central ESC menu item User S UP Change the value or selection in the menu For a description of the User menu see Start up This menu is used to calibrate the 4 20 mA inputs only for trained service personnel or upon consultation with the supplier The menu is only available in English The Manufacturer password is required ProlVlagua a ProMinent Bran ProMaqua Adjustment CALIBRATION Reset cal values To reset the existing values press the OK key c The following appears CALIBRATION Apply 4 mA to Cl input Apply 4 mA to the chlorine input and confirm with the OK key c The following appears CALIBRATION Apply 4 mA to lye input Apply 4 mA to the alkali lye input and confirm with the OK7 key c The following appears CALIBRATION Apply 20 mA to Cl input Apply 20 mA to the chlorine input and confirm with the OK key gt The following appears CALIBRATION Apply 20 mA to lye input Apply 20 mA to the alkali lye input and confirm with the OK7
26. RS Chlorine calibrate Good The following table explains the messages 5 If you do not want to Recalibrate press the ESC key 6 In all other cases press the OK7 key Prolllaqua 59 Start up Re calibrate the tolerance range The calibration is faulty The sensor is defec Message Cause Remedy Good The sensor is OK Satisfactory The sensor is stillin Time to get a new sensor Repeat the calibra tion Procure a new tive sensor 10 7 Rinse water softener As soon as the softener fills for the first time green brown water flows into the brine tank If this is not desirable rinse through the softener Fig 22 The sampling unit in the brine tank 1 y Release the blue hose 1 from the sampling unit and lead into a bucket 2 Then pull the grey cap 2 off the sampling unit and pull the level switch out of the brine c The system starts to fill as soon as it is in the status Active 3 Press the grey cap 2 back on to the sampling unit 4 It may be necessary to repeat this step until clear water comes out of the blue hose 1 The softener is rinsed through 5 Re connect the hose 1 to its hose coupling 60 Prol aqua a ProMinent Brand During use 11 During use Inspect the system daily see the Maintenance chapter CAUTION The membrane cell can be damaged irreparably Top up only with salt NaCI that conforms to t
27. at least 2 bags of salt each 25 kg and water up to approximately 40 cm above the bottom 10 1 1 Requirements applying to the starting substances Salt Optimally a so called vacuum salt is most suitable For human use it must be of food quality To ensure a long service life for the membrane cell salt with as few impurities as possible should be used Use regeneration salt with Minimum grain size 0 38 mm Anti clogging agent max 20 ppm 38 Prol aqua a ProMinent Brand Start up The guality must correspond to guality B for human use in accord ance with the latest version of DIN EN 973 NaCl min 99 4 Yo by weight Additionally these special limit values of van den Heuvel apply for electrolysis systems Property Value Unit Calcium max Cat 15 70 ppm Magnesium max Mgt 15 70 ppm Bromine Br 4 ppm Arsenic As 10 ppm Antimony Sb 10 ppm Cadmium Cd 10 ppm Chromium Cr 10 ppm Lead Pb 10 ppm Mercury Hg 10 ppm Nickel Ni 10 ppm Selenium Se 10 ppm Carbonate NaCO 150 ppm Sulphate NaSO 40 ppm Iron Fe 4 ppm Copper Cu 0 1 ppm lodine 4 ppm Silicate SiO 40 ppm Aluminium Al 0 4 ppm Insoluble substances max 100 ppm NOTICE An incorrect salt can destroy the membrane cell Md In cases of doubt van den Heuvel will be happy to advise you For contact data see the published by information Water Use fresh potable water according to the existing WHO guidelines Property Value Unit Water hardness max 45 dH If t
28. ble It is recommended that a wall power outlet is installed close to the system ProlViaqua a ProMinent Brand Installation It is recommended that CHLORINSITU IV compact is a connected to a special power circuit which is rated 16 A at least 6 A Below the electrical installation of these components is described 1 Booster pump option 2 External controller if available 3 Chlorine and pH electrodes for internal measurement option 4 Flow switch for flow valve 5 External enable 8 2 1 Booster pump option The terminal box with a solenoid switch and a motor protection switch is mounted between the booster pump and the control unit Connect protective earth PE live L and neutral N to the termi nals of the motor protection switch Fig 8 The booster pump is switched on and off via an external enable signal ENABLE contact Once the enable signal is no longer applied the booster pump con tinues to run for a further 10 seconds before stopping 8 2 2 External controller if available Connect both the On Off control and also the Control via a pulse output to the corresponding potential free contact of the chlorine controller at the following terminals Prolllaqua 23 Installation Fig 9 With alkali lye metering only Connect the appropriate potential free contact of the alkali lye pH controller to the corresponding terminals For a controller with 4 20 mA output the
29. bliged to observe the information contained in the operating instructions at the different phases of the system s service life Please observe the relevant national regulations and guide lines at every phase of the system s service life Qualification level Qualified personnel Service Initial commissioning Operation Maintenance Repairs Decommissioning disposal Troubleshooting Qualified personnel Service Instructed personnel Qualified personnel Service Qualified personnel Qualified electrician or instructed person depending on the fault Prol aqua a ProMinent Brand Safety eguipment General safety notes ProMaqua Safety chapter A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his her technical training knowledge and experience as well as knowledge of pertinent regulations Electrical technician Electrical technicians are deemed to be people who are able to complete work on electrical systems and recognize and avoid pos sible dangers independently based on their technical training and experience as well as knowledge of pertinent standards and regu lations Electrical technicians should be specifically trained for the working environment in which they are employed and know the relevant standards and regulations Electrical technicians must comply with the provisions of the appli cable statutory dire
30. ctives on accident prevention Instructed person An instructed person is someone who has completely read through and understood the operating instructions and has been briefed by service during start up Service Service refers to service technicians who have received certificated training and have been authorised by ProMaqua or van den Heuvel to work on the system The system has the following safety equipment mM Reed switch for internal flow Motor protection switch in the terminal box amp Hydrogen exhaust duct The maintenance manual describes how these are tested WARNING The liquid in the drainage system may contain sodium hydroxide solution Sodium hydroxide solution arising during the electrol ysis process must always be discharged via a closed pipeline system into a sewerage junction or a floor drain When working on the drainage system after start up take suitable safety precautions WARNING Avoid excess chlorine gas Only switch off the electrolysis device with the START STOP key It cannot be switched off via the Output setting and chlorine gas may continue to be produced Safety chapter Note for the system operator Explosion safety A WARNING Safely discharge any waste hydrogen produced Hydrogen arising during the electrolysis process must always be discharged via a closed continuously rising pipeline system to the outside and discharged away from dangerous areas Annuall
31. e values given in the chapter Technical Data The installation site must be ventilated with at least 5 m h per m room volume It must be ensured that the hydrogen can rise upwards into the outdoor air or into a suitable discharge line 18 ProlVlagua a ProMinent Brand Installation 8 Installation 8 1 Installation hydraulic The CHLORINSITU IV compact must be mounted horizontally on a level wall alo After a week always check that the tubes are still cor 1 rectly sealed if necessary tighten the tubes O Refer to the following layout drawing as a guide to the 5 hydraulic installation SAA TERRA Ed EP P NE e M Fig 4 Layout drawing large figure Overview of the overall installation with opened CHLORINSITUS unit left above the brine tank Small figure View of its opened front part with the metering pumps A The hydrogen exhaust duct rising uniformly G Lead the brine tank overflow into the drainage upwards to the outside with the supplied EX pipe sticker on the outside of the pipe H Brine tank B Afilter insert GF 192 305 300 with filter mesh Booster pump option 0 5 mm is recommended J Process water input C Supply pressure to the booster pump option at K The second metering pump option is provided least 1 bar for the pH correction option D The flow valves with sensors option L Brine pump E The returning sample water can be fed to drainage or back to the splash wate
32. emedy Check the external ENABLE contact Check the liquid level switch in the brine tank ProlVlagua a ProMinent Brand Fault description Error no liquid flow Overtemperature PCB is too hot ProMaqua Cause Leaks Water pressure at the softener Reed switch in the device Booster pump circulation With external measure ment Flow in the in line probe housing Room temperature Fan Troubleshooting Remedy Check the hoses Check the reducing valve and the soft ener Check the reed switch for internal flow Check the booster pump and the flow in the circulation line Check the flow in the in line probe housing Check the room humidity Check the fan in the control unit and for type 50 only the two fans at the cooling fins of the control unit Other error messages are described in the chapter Adjustment pH calibration and Chlorine calibra tion 65 Decommissioning and disposal 14 Decommissioning and disposal 1 If an alkali tank is fitted Carefully empty the alkali tank via the alkali pump turn the multifunctional switch to Test 2 Refer to the Adjustment Rinse chapter for instructions on rinsing the system 3 p Remove the system plug the power socket Rinse the alkali away into the drain with two buckets of water During decommissioning and disposal of the system observe the relevant national disposal instructions 66 Prol aqua
33. en erates a small amount of hydrogen This hydrogen must be safely discharged into the ambient air Prol aqua a ProMinent Brand Reguirements applying to the organi sation Personal protective eguipment Information in the event of an emer gency Sound pressure level ProMaqua Safety chapter Checks must always be carried out during installation to ascertain that there are no suction points e g belonging to an air condi tioning system near the hydrogen discharge If hydrogen is released by damage to a pipeline or due to another cause it could form an explosive gas mixture with the existing air According to ATEX 137 the operator must draw up an explo sion safety document The chlorine electrolysis system CHLORINSITUS IV compact must be incorporated in the emergency plan and indicated on the outlines of the safety drawings No escape routes may pass by the chlorine electrolysis system CHLORINSITUS IV compact The operator must name a safety coordinator This person is responsible for monitoring work that has an effect on the sys tem s explosion safety The operator must match the personal protective eguipment to the hazards according to the national regulations see also amp Note for the system operator on page 70 The operator must supplement the emergency information to match the hazards according to the national regulations see also amp Note for the system operator on page 10 As soon
34. equirements for the installation site 18 Installation on teneo ai 19 8 1 Installation hydraulic ooooooc 19 8 1 1 System connections rererere 20 8 1 2 Connecting to the circulation line 20 98 1 3 Brine tank teet ek tree Ree Daan Doa 22 8 2 Installation electrical ooo 22 8 2 1 Booster pump Option 23 8 2 2 External controller if available 23 8 2 3 Sensors for integrated chlorine and pH controller AN 25 8 2 4 Flow switch of the flow valves ooWo 25 8 2 5 External enable iooooocoocooooomcca 26 8 2 0 Brine tank nennen ins 26 9 Adjustmernt deed anakanak 28 CA 28 A a E 32 9 3 Menu Calibration MA ooononccccccnccnnnnccnncnnncnnnnninnninnos 32 9 4 Menu manufacturer ensenneneeeeennnennnenennennennn 34 9 5 Menu Calibrate sensOor o ooooo 36 9 6 Menu StlUP cccccccccnccncconnconoconnnonnnonnnonnnonnnonnnonncnnnnnnnnnns 37 9 7 Menu Test dicci n aiii 37 9 8 Menu RINSE mica lidia 37 9 9 Menu Regenerate ooooooooWooWoWoo 37 10 SEAT A ken 38 10 1 Prepare brine oooooooooooooocbaaa 38 10 1 1 Requirements applying to the starting substances 38 10 2 Check conditions oooooooo 40 10 3 Run through the SETUP menu sss 40 10 4 Run through the USER menu
35. er the pH value using the arrow keys and press the Ok key The following appears SENSORS pH calibrate Good The following table explains the messages 4 If you do not want to Recalibrate press the OK key and then ESC 5 In all other cases press the OK7 key 54 ProlVlagua a ProMinent Brand 10 6 1 2 2 point calibration CHOICE Message Good Satisfactory Re calibrate OK Sensor calibr Cause The sensor is OK The sensor is still in the tolerance range The calibration is faulty The sensor is defec tive Start up Remedy Time to get a new sensor Repeat the calibra tion Carry out a 2 point calibration Procure a new sensor SENSOR pH sensor cal er OK SENSOR SENSOR Single point cal gt S lt Two point cal OK SENSOR pH Buffer 1 4 ok SENSOR Wait time N SENSOR pH Buffer 2 10 OKI SENSOR Wait time SENSOR SENSOR SENSOR pH sensor pH sensor pH sensor Re calibrate good satisf Y Le OK OK OK B0451 ProVaqua a ProMinent Brand 55 Start up The 2 point calibration can be carried out if the 1 point calibration has failed The 2 point calibration
36. g salt NaCI is dissolved in water in the brine tank to form a saturated solution This solution is fed into the anodic chamber of a membrane cell Here the chloride ions Cl of the cooking salt loose their negative charge at the anode to form chlorine while the Nat ions migrate through the membrane to the cathodic chamber At the cathode water 20 is electrolytically split into hydrogen H and hydroxide ions OH Sodium hydroxide solution NaOH is formed from the sodium and hydroxide ions Anodic reaction 2 Cl Cl 2e Cathodic reaction 2 H 0 2 e gt H 2 OH The generated chlorine dissolves in water as hypochlorous acid HOCI and is sucked out of the system H O Cl HOCI HCl The CHLORINSITU IV compact is connected to a circulation line Circulation water 10 flows from above into the CHLORINSITU IV compact for numbers see chapter Overview of equipment A part is softened in the softener 2 The pressure of the circulating water must be reduced to at least 1 bar with the aid of the manom eter 11 and the reducer valve 1 The control fills the brine tank 3 with softened water Brine forms in the brine tank 3 Using the brine pump 4 the brine is pumped into the anodic chamber of the membrane cell 5 The chlorine gas separates out in the mem brane cell 5 Pumping of fresh brine into the anode chamber causes the depleted brine to be transported through the cell and then siphoned off with
37. gt The following appears USER Cl input signal On Off 2 Press the OK key and then the S key c The following appears USER Cl manual 50 The display indicates the maximum possible chlorine pro duction 3 Enter the desired value arrow keys and press the OK key 4 Press the S key gt The following appears USER pH Lye signal On Off 5 Press the OK key and then the S key The following appears USER Lye manual 50 The display indicates the maximum possible alkali pro duction 6 Enter the desired value arrow keys and press the OK key 7 Press the S key 46 Prol aqua a ProMinent Brand Start up 10 4 3 Operating mode pulse signal F 1 Press the S key The following appears USER Cl input signal Pulse 2 Press the OK key and then the S key c The following appears USER Chlorine pulse 100 180 pulse The display indicates the pulse frequency for maximum chlorine demand 3 Enter the desired value arrow keys and press the OK key 4 Press the S key gt The following appears USER pH Lye signal Pulse 5 p Press the OK key and then the S key gt The following appears USER pH pulse 100 180 pulse The display indicates the pulse frequency for maximum alkali demand 6 Enter the desired value arrow keys and press the OK key 7 Pres
38. h all components on a single pallet The system CHLORINSITUS IV compact does not contain any chemicals or water when shipped Ambient conditions Data Value Unit Ambient temperature min 10 C Ambient temperature max 35 C Maximum air humidity 92 rel humidity non condensing Miscellaneous Protect against sunlight Scope of supply Chlorine electrolysis system mounted on a wall bracket Salt dissolving tank Booster pump option Safety chapter 4 Safety chapter Symbols used Intended use Qualification of personnel Icon Meaning Warning Activity Storage transport Assembly installation Explanation Danger to operating personnel bystanders or third parties Danger zone Rules and regulations apply to this zone in respect of access and the devices which may be used 1 Attention Danger of material damage to the product e Note tip Special remark The chlorine electrolysis system CHLORINSITU IV compact is only intended for the production of a chlorine containing disin fection solution from cooking salt and its subsequent metering for the disinfection of swimming pool water Any other uses or modifications to the system are prohibited The system may not be operated in conditions other than those described in these operating instructions The chlorine electrolysis system CHLORINSITU IV compact should only be operated by adequately qualified personnel see table below You are o
39. he speci fications see chapter Start up Maintenance 12 Maintenance Interval daily Every 2 weeks Every 3 4 weeks Annually Every 3 years 62 For optimum operation the following measures must be observed WARNING For maintenance work always use suitable protective measures according to the supplier s manual CAUTION Important Check the system to prevent serious damage Each defect that is detected early on can be easily rectified without endangering system reliability Only a trained service team may carry out annual and three yearly maintenance Before working on the system it must be rinsed through Please refer to the Adjustment Rinse LL chapter for instructions on rinsing the system so that it is free from chemicals Maintenance work Check the entire system for leaks discolouration unusual noises and error mes sages at the operating panel Report any leaks immediately Compare the chlorine value which is displayed by the control and if alkali dosing is available the pH value with those of the tank water or if available the values at the in line probe housing with the sensors If necessary add salt to the brine tank Rule of thumb It must be possible to see salt from the water If the system stops working check whether it is a normal control stop or if an external Enable condition exists Standby If an unusual situation occurs then after a short while check the
40. he water hardness is higher contact the supplier Prolllaqua 39 Start up 10 2 Check conditions No NOTICE Before start up of the Chlorinsitu IV compact a series of points must be checked Check point OK Brine tank filled with at least 2 bags of salt each 25 kg and water up to approximately 40 cm above the bottom Lines are clean and free from swarf or chips Water pressure downstream of the reducing valve is between 1 and 1 6 bar Hydrogen exhaust duct is routed to the outside and an Ex sticker has been stuck on Room ventilation is adequate Drainage line to the sewer system is sufficiently large and has a sufficient drop Water hardness upstream and downstream of the water softener Connection of the ENABLE input is correct Connection of the control signal Option is correct 10 3 Run through the SETUP menu 40 Only required for the first system start Prior to the system start the conditions for this must be checked see Y Chapter 10 Start up on page 38 Before the system is connected to the mains voltage the shut off valve in the circulation line must be opened Check the supply voltage Prol aqua a ProMinent Brand Start up 4 Insert the plug in the power socket c If the ENABLE contact is closed the booster pump starts optional If the system is connected to the mains voltage for the first time the LCD screen automatically shows the Setup menu SETU
41. inimum level in the brine tank is exceeded a post rinse flush period starts to count down Filling time remaining To completely fill the brine tank the control unit holds the solenoid valve FSB open for this Filling time remaining 18 Set the desired value arrow keys 19 Press the OK key and then the S key c The following appears MANUFACTURER Filling time start 5 minutes If the liquid level in the brine tank falls too low the liquid level must once again reach the specified level within the time set here If not the system reports Brine level low 20 Set the desired value arrow keys 21 Press the OK key and then the S key c The following appears MANUFACTURER Water hardness 25 Deg D The water hardness to be used for the water softener is set here This value specifies the time interval between two regen erations of the water softener 22 Set the desired value arrow keys 23 Press the OK key and then the S key 9 5 Menu Calibrate sensor For a description of the Calibrate sensor menu see Start up 36 ProlVlagua a ProMinent Brand Adjustment 9 6 Menu Setup For a description of the Setup menu see Start up 9 7 Menu Test The Manufacturer password is required 9 8 Menu Rinse The system can be rinsed through via this menu In the Choice menu select the menu Rinse Arrow keys and press the OK
42. ion hydrogen and sodium hypochlorite can be released from the system Do not forget this WARNING The described activities must only be carried out the authorised personnel Errors without error messages Cause Fuse defective Incorrect chlorine measure ment Current value at max 5 2 V is low although chlorine is reguested Current value at max 5 2 V is low although chlorine is reguested Current value at max 5 2 V is low although chlorine is reguested No flow via the injector into the system Standby no enable signal Remedy First check the fuse of the power supply and then if necessary the fuses in the control unit With external control Check the sensors cali bration and control settings With internal con trol Calibrate the sensors Check the supply of brine is the brine tank full Bleed the brine pump Check the solenoid valve Top up cathode SL If it does not open correctly no liquid can flow into the cell Check the water hardness With hard water the cell may have scaled up Check the input pressure and if necessary the booster pump Check the external enable contact With 5 V electrode voltage the current values are in the range With Cl requirement of 25 g system approx 25 approx 50 approx 100 50 g system 6 1A 125A 125A 25A 25A 50 A Errors with error messages Cause No enable the system is on standby Liquid level switch R
43. is always more precise and can also be carried out directly Materials reguired Quality buffer pH 4 and pH 10 included in the scope of supply SENSORS 2 pt cal Press the S key to select a 2 point calibration 2 Press the OK key gt The following appears SENSORS pH Buffer 1 4 Shut off the sample water Unscrew the measuring transducer from the pH sensor Remove the pH sensor Rinse the pH sensor with distilled water N jo ja IP o Carefully dab the pH sensor dry with a cloth grease free lint free Screw the measuring transducer back onto the pH sensor 9 Immerse the pH sensor in quality buffer 1 pH 4 gently stir the buffer with it and press the OK7 key c The following appears SENSORS Wait time kkkkkkkkkkkkkk 10 3 Hold the pH sensor in the quality buffer without touching the wall until this display appears SENSORS pH Buffer 2 10 56 ProlVlagua a ProMinent Brand Start up 11 Rinse off the pH sensor carefully dab immerse in the quality buffer 2 pH 10 gently stir the buffer with it and press the OK key c The following appears Wait time 12 Hold the pH sensor in the quality buffer without touching the wall until this display appears pH slope 0 00 pH 4 00 c The display shows the slope and the zero point These values tell the expert something about the state of the sensor 13 Press the OK key gt
44. manufacture Woman 34 Menu structuTre ooWoW WWW maa 31 Motor protection Switch oo 23 N Note for the system operator 10 O eio MM 46 enPEeudMptc ET 16 Operating hours csse 29 51 Operating menu schematic 28 Operating modes needed 16 0 0 ee 16 Ordering Information 73 Overview choice Menu 31 P Passwords aa aaa 29 P Bannd sne iaa man Ade asn 48 Personal protective equipment 11 Personnel bae Maa a 8 ilz MT 73 DH COMO ea ieiin nenen nan 5 pH correction option nennen 17 pH measuring instrument sssssssss 73 Photometer ena aku asa 73 pH value teo e 29 51 78 Process electrochemical 14 Protective eguipment oooooo 11 Pulse signal 47 Pulse signal Eie ib bada ee 16 Pulse solenoid valve SL 34 Pump bleeding see 40 Q Qualification of personnel oooooo 8 Quality buffer solutions 73 R Reducing valVe oooo oWoWoo renn 13 14 Reed switch 13 25 Regenerates Watt aan 37 Regeneration hOUT oooooooo WoW Woo 50 Regeneration time 50 Remains taaan 37 Requirements applying to the organisation 11 Requirements applying to the starting sub che HN 38 Requirements for the installation
45. ning eeeeeeeeses 34 Filing time Start ees 34 AAA 19 Float housing obe mania 13 FLOW 71 Flow internal maan 13 A E 25 FLOW terminal e edictis 25 Flow ValVe oooococcnccccnnnncnccocoooncnnnnnnononnnnonononenennnnns 19 FSB ValV6 i ert eie brane et raa deae aede dde is 22 Functional description 14 Functions of the keys ee oooWo Wc Woo 32 G General safety notes Wo ooooo Wo Wo Wo 9 H Hydraulic circuit diagram 15 Hydrog enaissi enne 9 77 Index Hydrogen exhaust duct oooooWooWoW 19 20 INFO level ooooo oo eeeeeeeeeeneneaaeeaeeaeees 29 Information in the event of an emergency 11 WO COM es enam en aiaa 13 14 Installation electrical oo 22 Installation hydraulic ooooo 19 Installation Site oooWoW oa 18 Integrated chlorine pH controller 17 Integrated chlorine and pH controller 5 Intended USB Wo Woo Wo maa 8 K Keys functionS oooooo a 32 L Layout drAWINg o oWoooW mna 19 Level Switch rt ete 26 M Maintenance ecrit etii eaten 62 Manometer oooco Wo W WWW Woo maa 13 Manual Mode W Woo Wa 45 Manual mode M neeneneenenenenenenennn 16 Manufacturer menu 34 Membrane GeEll oWo oo 13 14 Menu
46. orrection CHLORINSITUS IV compact 25 with inte 1041405 grated chlorine and pH controller CHLORINSITUS IV compact 25 with inte 1041403 grated chlorine and pH controller with pH correction CHLORINSITUS IV compact 50 with inte 1041406 grated chlorine and pH controller CHLORINSITUS IV compact 50 with inte 1041404 grated chlorine and pH controller with pH correction About this product 2 About this product Electrolysis systems of the type CHLORINSITU IV compact pro duce chlorine gas by electrolysis For this purpose a saturated sol ution of sodium chloride is produced in a salt dissolving tank included with the delivery that is then electrolysed in a membrane cell The resulting chlorine gas and the residual brine is siphoned off through an injector integrated in the system and together with the water to be treated forms a chlorine containing disinfection sol ution The microprocessor controller integrated in the system digitally indicates the current output and monitors all key functions All operating and error messages are shown in full text on the clear display The output can be controlled manually or externally Electrolysis systems of the type CHLORINSITUS IV compact are especially suitable for use with smaller swimming pools in residen tial properties and hotels Prol aqua a ProMinent Brand Storage and transport 3 Storage and transport Notes The system CHLORINSITUS IV compact is packed and sent wit
47. pears ACTIVE R Acid requirement 0 96 28 C Oh The acid requirement is 0 96 Press the S key gt The continuous display appears ACTIVE R Chlorine 0 40 7 1 pH The measured chlorine concentration is 0 40 ppm The measured pH value is 7 1 If fitted Calibrate the chlorine and pH sensors Start Stop the system using the Start Stop key gt The following appears USER S Press START ProlVlagua a ProMinent Brand Start up 2 Press the S key gt The following appears CHOICE User 3 Use the DOWN key to change to the menu Sensor calib Press the OK key c The following appears SENSORS Calibrate pH 10 6 1 calibration pH Press the OK key c The following appears SENSORS 1 pt cal Prol aqua 53 1 point calibration CHOICE Sensor calibr SENSOR pH sensor cal Y OK SENSOR Single point cal E Y OK SENSOR Actual value 7 0 Y OK SENSOR pH sensor Re calibrate SENSOR pH sensor good SENSOR pH sensor satisf Le ok OK OK B0450 1 Press the OK key gt The following appears SENSORS Actual value 10 0 2 Measure the pH value of the sample water Ent
48. r tank F Return to the process water ProlVlagua 19 a ProMinent Brand Installation 8 1 1 System connections A 8 1 2 Connecting to the circulation line CAUTION The hydrogen exhaust dust be fed to the outside Lead the hydrogen exhaust duct directly upwards through the roof to the outside In all cases the hydrogen exhaust duct must rise continuously Attach the supplied EX stickers to the exit point of the hydrogen exhaust duct on the roof The drainage line to the sewerage system must have a diameter of at least 040 mm The system drainage line and the brine tank overflow may be combined This piping method provides an effective way for checking whether the drainage is blocked The CHLORINSITU IV compact must be connected to a circulation line if available behind the filter Depending on the size of the pipe the CHLORINSITUS IV compact is connected to the main pipe or a bypass Parameter Desired Minimum Maximum value value value Input pressure P1 1 5 1 0 6 bar Pressure difference 1 0 0 8 4 5 at the injector Ap bar Water flow through approx 500 approx 450 approx the injector l h 1500 It is recommended that for the operating safety of the system an input pressure of 1 5 bar is maintained directly prior to the system The water flow automatically adjusts itself due to the pressure dif ference at the injector If there is no pressure difference relative to the circulation line a boos
49. re are two options 1 Connect an active signal from the chlorine controller as follows Fig 10 With alkali lye metering only Connect an active signal from the alkali pH controller accordingly 2 Connect a passive signal from the chlorine controller as follows 24 ProlViaqua a ProMinent Brand Installation Fig 11 For chlorine the 24 V terminal of the Chlorinsitu control unit must be connected to the terminal of the controller and the ter minal on the PCB to the terminal of the controller The connec tors and GND on the PCB must be connected to each other With alkali lye metering only Connect a passive signal from the alkali pH controller accordingly 8 2 3 Sensors for integrated chlorine and pH controller optional Connect the chlorine sensor and the measuring transducer of the pH sensor to the terminals of the control unit as shown Fig 12 8 2 4 Flow switch of the flow valves ProMaqua An internal flow contact reed switch which internally monitors the flow is connected to the FLOW terminals of the control unit An external flow contact of a flow valve can be connected in series with it 25 Installation Fig 13 8 2 5 External enable An external potential free contact issues the release for production via the ENABLE terminal of the control unit Fig 14 This contact can come from a flow contact in the circulation line or from another control
50. s the S key Prolllaqua 47 Start up 10 4 4 Operating mode analog signal 4 20 mA A 1 Press the S key The following appears USER Cl input signal 4 20 mA The display indicates the current range for chlorine demand Press the S key Press the OK key gt The following appears The display indicates the current range for alkali demand 4 Press the S key 10 4 5 Operating mode sensor R The Sensor selection is used for control with internal measure ment To do this an additional software add on is necessary If this is not available Sensor can be selected however the additional menus do not appear 1 Press the S key c The following appears USER Cl input signal Sensor 2 Press the OK key and then the S key c The following appears USER CI Sens range 0 2 ppm 3 p Using the DOWN key select the measuring range of the sensor used and press the OK key 48 Prol aqua a ProMinent Brand 10 Start up Press the S key gt The following appears USER CI Sens setpoint 1 00 ppm Adjust the desired setpoint for the chlorine control using the arrow keys and press the OK key Press the S key gt The following appears USER Cl sensor P Band 0 30 ppm Adjust the desired P band Proportional band for the set point for the chlorine control using the arrow keys and press the OK key With a setpoint of
51. site 18 66 Blume ain tada 37 Rinse time Salt WooW Wan 34 Rinse water softener ooooooooo 60 S safety Chapter rien itecto o disce Rx dao 8 Safety equipment suus 9 Jr 71 Salt reguirements oW WWW 38 SALT terminal 26 Scope of SUPPIY ooooooco ocoo o W ana 7 SENSOR e ea ai Bet INA Ta 48 Sensor R ooWo W c W W W mna 16 Sensor installation chlorine and pH 25 Settings general approach 30 SETUP MENU 40 Setup Nnm 29 SL VAN iii M 22 Sodium hydroxide sessessssnnnnnnnnnnnnnens sn 9 Solenoid SWitch oWWWooW WoWooW Wan 23 Solenoid valve FSB oWooWo W W Woo man 34 Solenoid valve SL oooooroWoo 34 Sound pressure level ooooooWooWo 11 70 SO VAN A anemia 22 STANDBY cuidada 29 STARTUP tai 29 A 38 State ena e an Sama jaan 29 Status contadctsS ooooWo Wo Woo 71 ora an 7 ProlVlagua a ProMinent Brand Stroke rate PUMPp ooooo W W W Woman 34 Substances produced ooWooWo oWoo 67 Suction time Salt oooWoWoW 34 SYMDOIS cria 8 System function 14 T O aa ah 48 Technical data WoWooooWoWoom Jaan 69 Terminal bOX ooooooo 12 23 Ma ee ee 37 REPE MA een 29 50 51 Transport aa 7 Troubleshooting 44444s nennen 64 Index
52. ter pump must be installed To attain the pressure difference there are 2 options 1 With booster pump 2 Without booster pump 20 The following drawings show the installation of the CHLORINSITU IV compact in the circulation line ProlVlagua a ProMinent Brand Installation 8 1 2 1 With booster pump P3 gt 1 5 bar P PMA EL 0031 SW N Fig 5 1 Pressure reducer in the system water inlet 2 Injector 3 Circulation line Comes into consideration for Input pressure P1 lt 1 3 bar W Back pressure P2 gt 0 5 bar 8 1 2 2 Without booster pump P1 gt 1 5 bar P PMA EL 0032 SW N Fig 6 1 Pressure reducer in the system water inlet 2 Injector 3 Circulation line Comes into consideration for W Back pressure P2 max input pressure P1 1 bar Prol laqua 21 Installation 8 1 3 Brine tank 8 2 22 Installation electrical Connect the colour tubes from the brine tank to the connectors at the valve block see drawing amp on page 21 Connect the transparent tube to the suction valve of the brine pump Fig 7 Hydraulic installation of the brine tank and valve block 1 Water softener drainage to the sewage system 2 Filling on the brine tank blue 3 Brine suction to the water softener red 4 Fill cathode water For all electrical connections are refer to the wiring diagram see appendix CHLORINSITUS IV compact is supplied with a mains ca
53. tion in ppm only with sensors pH value only with sensors Status of the system in continuous displays Status Explanation Membrane cell and metering pumps ACTIVE Input ENABLE closed On standby STANDB No enable open ENABLE Not on standby Y input ERROR Error Not on standby STARTU Setup menu for initial com Menu controlled P missioning metering pumps The status contacts react to the change between ACTIVE and STANDBY or ERROR The error contacts react to the change between ERROR and when the error is cleared ProVaqua 29 Adjustment ADJUSTMENT level 30 Settings general approach To be able to adjust something the system must first be stopped and the password available 1 Press the START STOPJ key c The following appears USER S Press Stop For example if a setting is to be made in the menu User press the OK key gt If password protection is set the following appears USER Password 0 Using the DOWN set the User Password 999 confirm by pressing the key OA and then press key S If no other key is pressed password setting lapses Press ESC to go back Press the S key The following appears CHOICE User In the Choice top level menu use the Arrow keys to select the desired menu Make the desired settings in the menu After the last entry press the OK key gt USER S re appears USER S Press Stop ProlVlagua
54. tory settings For type 50 6 5 25 Unit min min D 75 EC Declaration of Conformity 20 EC Declaration of Conformity Original CE Declaration of Conformity IIA We Van den Hewvel Watertechnologie bv Glashorst 114 3925 BV Scherpenzeel Gld Netherlands Tel 31 0 33 2778600 Fax 31 0 33 2778399 URL www vdhwater ni Email info vdhwater nl declare under sole responsibility that the product Chlorinsitu IV Compact Serial number Machinery Directive EMC Directive The part of the Low voltage Directive is followed according appendix nr 1 5 1 of the Machinery Directive 2006 42 EC Explosion Protection Directive Electrical safety Risk assessment EMC Classification of hazardous areas Technical Construction Dossier Technical documentation collected and guarded at Location and date Signed by authorized representative 76 P O Box 71 3925 ZH Scherpenzeel Gld Netherlands see Type plate on installation to which this declaration pertains is in conformity with the provisions of the following directives 2006 42 EC 2004 108 EC 2006 95 EC ATEX 95 and with the associated international and national harmonized standards NEN 1010 and IEC EN 60204 1 NEN 1050 IEC EN 61000 6 1 6 2 NPR 7910 1 E Brink Glashorst 114 3925 BV Scherpenzeel y AT pee Scherpenzeel 08 05 2012 E Brink Director Prol aqua a ProMinent Brand 21 Inde
55. ua a ProMinent Brand 6 4 1 pH correction Functional description Additionally the system has an alkali lye metering pump 10 an alkali tank 9 in which the alkali from the cell is captured and an alkali metering point 18 The alkali metering pump injects the alkali downstream of the injector where the pH value is low according to the displayed pH value in the circulation line This prevents limescale formation 6 4 2 Integrated chlorine pH controller 6 4 3 Booster pump ProMaqua The option integrated chlorine pH controller comprises an in line probe housing with a CI sensor a pH sensor and a software add on Here it is also possible to connect an external acid pump so that the pH correction operates in both directions The system requires a priming pressure of approx 1 5 bar and cir culation capacity of at least 500 litres per hour With a priming pressure below 1 0 bar the water softener does not function cor rectly which results in damage to the membrane cell In most cases a booster pump is required to reach this pressure Reguirements for the installation site 7 Requirements for the installation site NOTICE The ventilation must be operational as soon as the _ system is running In certain cases natural ventilation may be sufficient t must be possible to seal off the site of installation to prevent access The climatic data for system and brine tank must correspond to th
56. x 1 2 3 1 point calibratiOn ooooccaa 54 2 point calibratiOn ooooooocck 55 4 20 MA une nen 48 A About this DrodUGl sese cete n e Ree 6 Access codes i oooooo ooWoWo Woo 29 AC PUMP din aio dad 17 ACTIVE ana Ra 29 Active carbon filter oooooo 13 Adj sttment ics secet adeat ers 28 ADJUSTMENT level oooooooW Woo XX 30 Alkali lye metering point 13 Alkali lye pump ne 12 14 Alkali lye tank ee 13 Ambient conditions oo 7 70 Analog Signal ee 48 Analog signal Arsen 16 B BleediNO coooocoocccccnoconcnncccccnnnnnnnncnnnnnnnnnnnncnnnncnnnnns 13 Block diagram changing the settings 28 Block diagram operating menu 28 Booster pump 15 17 19 20 23 Bri MEP UM poni lahan 12 14 Brine tank 14 15 26 Brine tank installation 22 Buffer s6l utions u2 ei en 73 ZI rue ne erlernen 20 C Calibration sensorSs oo 52 Calibration MA 32 calibration PH ooooooWoWoWo 53 Cell current ter uaa dcn 29 51 CI 29 51 Changing the settings block diagram 28 Check the operating parameters 51 Check the water softener ooooooo 63 Chlorine calibration ooooo 58 Chlorine concentration
57. y The following appears SENSORS Calibrate pH Press the S key The following appears SENSORS 5 Calibrate Chlorine ProlVlagua a ProMinent Brand 58 Start up The chlorine sensor calibration is always a 1 point calibration NOTICE Please also observe the operating instructions for e the chlorine sensor and the in line probe housing The slope has to be re calibrated at regular inter vals to ensure perfect operation of the chlorine sensor Calibrating the sensor every 3 4 weeks suffices with swimming pool or potable water Avoid incorrect dosing which could be caused by air bubbles in the sample water Air bubbles which adhere to the membrane of the sensor can result in too low a reading and thus lead to over metering Chlorine must be continuously present in the sample water approx 0 5 mg l for the whole period Otherwise the measuring system cannot calibrate Please note the pertinent national guidelines for calibration intervals 1 Take a water sample at the in line probe housing 2 Immediately afterwards determine the chlorine content of the sample water with a photometer and a suitable measuring set e g DPD 1 for free chlorine CLE sensor 3 Press the OK key c The following appears SENSORS Actual value 10 0 4 Enter the chlorine content using the arrow keys and press the OK key c The following appears SENSO
58. y check the continuity of the hydrogen dis posal line WARNING Danger from hazardous substances Possible conseguence Fatal or very serious injuries Please ensure when handling hazardous substances that you have read the latest safety data sheets pro vided by the manufacture of the hazardous substance The actions reguired are described in the safety data sheet Check the safety data sheet regularly and replace if necessary as the hazard potential of a sub stance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associ ated hazard assessment for the workstations affected WARNING Danger due to hazardous substances By operating this system the operator generates haz ardous substances The operator is responsible for adapting the operating instructions to their system in the event that more recent knowledge about the dangers associated with a hazardous substance and its avoidance become avail able or national regulations prescribe something else to that stated in the supplied operating instructions Keywords when searching for the necessary regulations Chlorination Explosion protection Potable water Swimming Pools Sodium hydroxide Hydrogen Hazardous substances Personal protective eguipment The chlorine electrolysis system CHLORINSITUS IV compact g
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