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INSTALLATION and OPERATING INSTRUCTIONS

1. Overheat protection with reset button In the submersible tube for overheat protection there is also space for an operating thermostat The submersible tube is located to the left under the control panel Before resetting check that there is water in the boiler and that the thermostat is functioning If the overheat protection cannot be reset contact an authorised installer ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 3 16 H FUNCTION DESCRIPTION The Ariterm Bionet pellet boiler is specially constructed for firing with pellets which among other things means that it has a vertical convention system that reduces deposits so that the boiler can maintain a high degree of efficiency between service intervals The comfort environmental performance and efficiency are the best possible in order to meet requirements Expansion for easy handling and effective firing with pellets The need for service depends on the quality i DN 20 of the pellets and the achieved output fuel consumption and varies throughout the year The capacious 20 litre ash box is easy to pull out and empty The Bionet consists of a fuel space with associated flue which is surrounded by an external jacket that holds 50 litres of water During firing with pellets the heat from the burner is transferred directly to the boiler water The heat from the boiler water can be transferred as ho
2. exclude the risk of contamination or damage due to damp In particular consider permeation of damp from walls and floor It is also important that the pellets are not subjected to direct water spray from rain or dripping condensation On the other hand pellets do not absorb damp from the ambient air and can therefore be stored under cover outdoors The fuel store should be planned based on the consumption and thus the refilling intervals that ensure convenient fuel management ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 9 16 H MANUFACTURER S DECLARATION VAATIMUSTENMUKAISUUSVAKUUTUS Valmistaja ARITERM OY Osoite PL 59 43101 SAARN RVI Laite Bionet keskusl mmityskattila Valmistaja vakuuttaa ett t m n yksil n valmistuksessa on huomioitu Euroopan yhteis n neuvoston painelaitedirektiivin 97 23 EY olennaiset turvallisuusvaatimukset Maatimustenmukaisuuden arvointimenettelyn on k ytetty H moduulia ilmoitettu laitos 0424 Toimitukseen ei sis lly varolaitteet DECLARATION OF COMFORMITY MANUFACTURERS DECLARATION Manufacturer ARITERM OY Adress P O BOX 59 FIN 43101 SAARIJARVI Equipment Bionet central heating boiler Manufacturer assures that in production of above mentioned example has been observed the essential safety demands of EC council s directive for pressure vessels 97 23 EY estimation method of conformity has been used H modul
3. 16 H NOTES ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 12 16 H NOTES ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 13 16 H NOTES ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 14 16 H NOTES ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 15 16 10091 OSI 05895 10 Sue MMM euer THT6E 1006 OSI GT Stam qv NHOHAAS e edsul NOLLVSINVOHO BMAI ESRI 4
4. 7 R ITE R M ve INSTALLATION and OPERATING INSTRUCTIONS Bionet 12 UB H TABLE OF CONTENTS General information eren D Dimensions scope of delivery technical 3 Function description iiie Example of installation enn D te pam rette ner eem tu 27 Refilling with 7 Electrical installation corset Maintenance and Care 0400000400000000000400000000000000000400000400000400v00v0vv00vovvocvovvves 9 Buell Stf et Manufacturer s declaration eene LO Installation reportes mette nm 12 Warranty iani 13 INGEES ec M r a s S Ariterm reserves the right to make changes to components and specifications without prior notice H GENERAL INFORMATION H Important information Keep this instruction manual to hand for future use Read the instruction manual before commissioning the pellet boiler The power of the boiler is calculated based on the maximum quantity of pellets that can be fed in and burnt in the crucible in 1 hour with respect to firing with normal wood pellets at the average of the fuel specification Follow the instructions in the instruction manual carefully and carry out the recommend ed care and maintenance H Application to Planning Authority NOTE At each change of a heating ins
5. e notified body 0424 Safety device are not included in the delivery FORSAKRAN OM VERENSST MMELSE TILLVERKAREDEKLARATION Tillverkare ARITERM OY Adress P O BOX 59 FIN 43101 SAARIJARVI Apparat Bionet centraivarmepanna Tillverkare f rs krar att vid tillverkningen ovann mda exempel har man iakttagit v sentliga s kerhetskrav av EG r dets direktiv for tryckk rl 97 23 EY varderingsmetod av verensst mmelse har anv nts H modul notified body 0424 Sakerhetsventilen ing r inte i leveransen 24 3 2011 Ariterm Oy T Petteri Korpioja V Toimitusjohtaja Managing director Verkst llande direkt r H NOTES ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 10 16 H INSTALLATION REPORT After installation the burner must be adjusted with the help of a smoke gas analyser Smoke gas temperature max Efficiency level Draught mm Screw Smoke gas temperature average Efficiency level Draught mm Screw Smoke gas temperature min Efficiency level Draught mm Screw 96 Dealer Installer Installer Date If the installation and service measures in the installations and operating instructions are not followed the given warranty commitments are void Ariterm reserves the right to make changes without separate notification ARITERM ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 11
6. ed from the manufacturer s instructions for closed tanks In the following table examples are shown of suitable expansion tanks for closed systems System volume Tank volume litres bar bar 70 C 90 C 500 1 5 0 5 35 80 1000 1 5 0 5 80 140 Opening pressure Pre pressure An open system with 500 litres water volume requires at least a 35 litre expansion tank and for a 1500 litre system volume an 80 litre expansion tank is needed System volume boiler volume storage tanks pipe volume radiator volume ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 6 16 H PHS INSTALLATION H Planning and installation work The installation s planning and installation work must be carried out in a professional manner paying attention to general and local regulations and ordinances The max working pressure is 1 5 bar Before the installation is brought into use and always at the start of the firing season the fol lowing checks must be made that the heating system is filled with water and deaerated that the circulation pump is running that the systems valves are open that any control and safety automation is functioning that the chimney has the necessary draught and that the fresh air ventilation is open H Inspection Heating installations installed after 01 01 1983 must be inspected and approved by a duly authorised inspector The Local Planning Authority in the municipality can provide informa tion
7. em 20 NOTE Maximum boiler output 12 kW part no 4259 part no 5700 Sensor kit for solar tank control part no 2454 with tank sensor decal and connection Shunt connection Shunt valve Esbe TM20 cable for old BeQuem Draft regulator TIGEX with flange Soot brush 40x80x110 10040 and spring steel shaft 1 25m 3492 Soot brush for combustion chamber and shaft angled Glass fibre cord 6 mm 1502 Boiler sensor and smoke gas sensor for BeQuems installed Quick release for BeQuem part no 1201 Always consult the chimney sweep about the boiler arrangement Performance Dimensions Design and installation values Connections TECHNICAL SPECIFICATION Output with pellets Dimensions width x depth x height Weight without water Water volume Operating pressure boiler Operating temperature Rec draught in fire box Expansion Drain Flue connecti 12 kW 436 x 581 x 1340 mm 160 kg 501 0 5 1 5 bar max 120 C DN 25 ext DN 15 int 102 mm O o Combination flue e ls Shunt socket DN 25 ext Return from heating circuit drainage 2x Sight glass Burner connection Ash box Soot hatch Flue Outlet for smoke gas analysis smoke gas temp Combination flue 10 Ash compression Ko fo f en gt E
8. for how this is to be done H Sweeping According to the Fire Protection Act the chimney must be swept regularly This is taken care of by the chimney sweep in your area The boiler should be swept in such a way that good operating economy is maintained see Maintenance NOTE Make sure the power is turned off to the boiler before removing the cover over the burner Safety valve If a closed expansion tank is installed in the radiator system the safety valve has to be checked 4 times year Activate the valve by pressing or turning the regulator and then checking that there is water in the drainpipe that runs from the valve to the drain H Boiler temperature The higher the boiler temperature is set the better the hot water capacity from the separate water heater recommended setting 80 C The boiler temperature must not be set so low that condensation forms in the boiler H REFILLING WITH WATER Before connecting the heat the heating system must be filled with water The system is refilled as follows 1 Allshut off valves are opened even the shunt valve The pump must be switched off 2 Refilling boiler and radiators with water Venting is done on the radiators 3 When the system is completely filled the circulation pump can be started and heating starts 4 When the water in the boiler reaches the set operating temperature the pump should be switched off and the radiators should be vented again This should be re
9. ification and boiler Sensor Power supply for burner PX BQ Matarsp nning f r br nnare PX BQ J nnitesy tt polttimelle PX BQ Bionet 12 Overheating thermostat verhettning Boiler sensor termostat T1 E Panngivare Ylil mp suo ja Kattila anturi Smokegas sensor R kgasgivare Savukaasuanturi 230 V 1 50 Hz Power supply Matarsp nning Sy tt j nnite ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 8 16 H MAINTENANCE AND CARE E Boiler cleaning All combustion with solid fuels even if it takes place in automated form normally demands a litde more maintenance and care compared to firing with oil In the Bionet the care required has been minimised among other things by a well thought out design and the large ash box with a 20 litre capacity The ash is emptied as required The boiler s convection components are cleaned when the smoke gas temperature has risen 50 degrees compared to when the boiler is newly swept The following must be done during cleaning NOTE Turn off the power to the boiler Turn off the burner a couple of hours before service Lift the soot hatch on the top and clean the tubes Remove the securing bolts from the burner and undo the hose and electrical connections Pull out the burner and brush the combustion chamber s walls Empty the ash NOTE Take care with the ash as it can be red hot Ash must be stored in a fireproof container Pay extra atten
10. ion Bionet 12 with installed pellet burner Ariterm BeQuem 12D ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 4 16 H PHS INSTALLATION H Example of installation Bionet with solar heating tank Boiler Expansion card Boiler sensor Tank sensor Bivalent shunt Flow line sensor Outdoor sensor Room sensor Charge pump Radiator pump Safety valve Vent Manometer Expansion tank Accumulator tank H Hot tap water Bionet does not have any inbuilt function for hot tap water The water is heated for example in a separate so lar heating tank or equivalent see illustration opposite BIONET To solar panel Rad system NOTE Before carrying out work on the boiler switch di off at the mains switches so the boiler is not supplied Preheati ng with power Work on the boiler may only be performed by a qualified electrician kv ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 5 16 H INSTALLATION The construction dimension of the Bionet makes it very easy to install The pipe connections are located on the boiler s top on the right left side respectively The boiler must be set up and installed according to the applicable Building Standards The minimum distance from the front of the boiler including burner is 1000 mm The boiler must stand vertically on the floor A certain amount of adjustment can be made for uneven floors using the bottom bolts that must be a
11. ion of the flue WARNING The boiler has low smoke gas temperatures that u certain circumstances can lead to condensation ol gases Mortar Flue o 555 2006900 30 mm non 252020030 flammable insulation Installing into the ch H PHS INSTALLATION PSH installation must be performed according to applicable hot water standards and the Swedish National Board of Housing s Regulations for New Buildings Safety equipment must be installed according to the applicable Regulations for New Buildings as well as heating and hot water standards If a closed expansion tank is used a safety valve approved by the Swedish Worker Protection Board manometer and venting valve must be installed The safety valve must be installed so its connection to the highest point of the boiler cannot be closed The connection must run in an unbroken rise to the safety valve H Radiator system and expansion tank The system must be refilled with all valves in the open position and the external circulation pump turned off The system is carefully deaerated during refilling When the installation has been in operation for a couple of days venting and refilling must be repeated NOTE See special instruction for refilling with water The expansion tank s volume is selected in the following way Open system 5 of the water volume in the heating system Closed system The tank s volume should be extract
12. peated several times Bear in mind that there is a lot of air in mains water The volume can amount to approx 10 so deaeration can take time especially for larger volumes Closed systems must be refilled so the manometer shows the desired system pressure distance from the manometer to the high est placed radiator in metres x 0 1 which gives the system temperature in bar Set the manom eter s red indicator to the same value as the large indicator ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 7 16 H ELECTRICAL INSTALLATION Bi Boiler The boiler is provided with overheat protection The power supply 230 V 1 50 Hz to the boiler is run via a fuse not enclosed See the wiring diagram Only authorised electrical installers may carry out the boiler s electrical installation The boiler is equipped from the factory with a boiler sensor smoke gas sensor and power supply to the BeQuem burner The power supply goes via the overheat protection H BeQuem installation Install the burner in the boiler Connect the enclosed boiler sensor and smoke gas sensor to the contacts in the boiler Make sure the sensors are connected correctly Connect the burner s supply cable Connect the power supply to the screw terminals L N and PE The burner s supply cable is installed from the factory Install the BeQuem burner s sensor cable in the panel Connect cables to the smoke gas sensor marked with white ident
13. ssembled in the bottom plate supplied with boiler The duct for the air supply to the boiler room must have an area that is at least equal to the area of the flues The boiler must be installed in such a way that variations in the draught conditions do not affect the burner s performance For example this can be done by installing a draught inhibitor H Installation chimney The installation of the flue in the chimney should be done according to the illustration below If the installation is performed in this way soot is prevented from leaking when sweeping the chimney Height for making the hole for the flue as per dimensions diagram on page 3 Flue connection and combustion air inlet Using the combination flue that is available for the boiler connection can be made both upwards and to the rear Suitable sealant is Pannkitt Recom mended smoke gas requirements a brick chimney lined with an approx 100 mm acid proof thin wall pipe or an acid proof element chimney with 100 120 mm The height of the flue is dimensioned according to the building s needs Condensation pre cipitation if any should be checked by ocular inspection of the chimney s upper section under various weather conditions If condensation runs out of the flue a condensation tank must be installed in the bottom of the chimney to drain the condensed water The combustion air inlet must not be covered NOTE An application must be made to the chimney sweep for inspect
14. t water for example directly to an accumulator tank The heat can also be transferred to the heating system via a shunt connection accessory Shunt connection for shunt valve ESBE TM20 is available as an accessory for as sembly on the supply connection H Versatile additional heating The Ariterm Bionet is suitable for adapting to an existing waterborne heating system The Bionet is an easy to maintain convenient and economic choice in combination with modern oil boilers wood fired boilers heat pumps or solar energy systems Its 12 kW of power is sufficient for most domestic systems For tap water the Bionet can be coupled to a separate hot water accumulator prepared for solar heating The Ariterm Bionet s compact format makes installation possible even in cramped spaces H Shunt connection In the shunt valve the boiler water and return water are mixed so the correct temperature is obtained in the radiator system in relation to the outdoor temperature This mixing can be done manually or automatically using control equipment accessory in order to obtain the best heating economy H Sweeping The boiler is swept through the fire chamber hatch and the cleaning hatch on the top Convection surfaces are cleaned with a soot brush Pull out the burner and brush the combustion chamber s walls NOTE Always take care with ash as it can be red hot Ash must be stored in a fireproof container Cross sect
15. tallation the Local Planning Authority must be con tacted and a Building application made H Inspection Heating installations installed after 01 01 1983 must be inspected and approved by a duly authorised inspector The Local Planning Authority in the municipality can provide informa tion for how this is to be done H Sweeping According to the Fire Protection Act the chimney must be swept regularly This is taken care of by the chimney sweep in your area The boiler should be swept in such a way that good operating economy is maintained see Maintenance Prepare for sweeping by turning off the boiler burner at least a couple of hours before cleaning in order to reduce the quantity of glowing embers Service agreement Ariterm recommends entering into a service agreement For more information contact your Ariterm dealer Ariterm recommends that when necessary wear parts are always replaced by an authorised service technician from your Ariterm dealer Ariterm s dealers can provide the requisite spare parts and during replacement will ensure that the installation s replaced parts are tuned and that analyses are made of the smoke gas ARITERM SWEDEN AB Installations amp Driftsanvisning 2012 01 24 2 16 H DIMENSIONS SCOPE OF DELIVERY H Standard delivery Horizontal flue Flue E Accessories Connection piece for flue 114 x 2 5 x 180 Pellet burner Ariterm BeQuem 12 Pellet burner Ariterm BeQu
16. tion to the pellet quality of new deliveries or when changing supplier H The burner carry out checks and actions according to the burner manufacturer s instructions On receiving a new delivery of fuel the crucible should always be checked so that any sintering solid ash crust or stone and gravel like particles in the crucible is discovered promptly Such particles must be removed from the crucible without fail at frequent intervals to prevent the primary ring from overheating and suffering damage Sintering is due to contaminants in the fuel and a complaint should immediately be made to the fuel supplier H FUEL STORE Bear in mind when planning a fuel store that you cannot use the same feed system for a day or week s supply as for a store for bulk refilling One common way is to start with a smaller and simpler pellets store which in itself is a quick and easy solution but it does involve quite a lot of handling both to fetch pellets from your sup plier and then in your installation For such simple stores pellets are available for purchase in small 16 20 kg sacks or in large sacks of approx 700 kg The best way for the simple and convenient handling of pellets is to install a pellet store for receiving pellets by bulk transport For filling by bulk transport the vol ume should be at least 5 5 m in order to be able to take 3 metric tonnes This quality normally applies for bulk refilling The pellet store must be planned to

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