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Operating Instructions

1. Industrial Pneumatics Operating Instructions VETTER Industrial Lifting Bags 8 bar Type IKV Article No 9987015301 Vetter GmbH 03 12 Changes and errors excepted Contents Important preliminary remarks Description of the product 2 1 2 2 23 2 4 2 5 2 6 2 7 Description Additional accessories ccc cece ccc ccc c cece eceeeeeeues The Vetter safety coupling SysteM ccc cece eee ees Effectiveness Effective load Movement cccccecccecccececececes Correct handling and uSage cece cece cece eeeees Safety instructions 1 Important preliminary remarks Only knowledge and the exact observance of this operating ma nual guarantee correct and reliable operation achieve the best possible usage and ensure any claims made within the framework of the Vetter guarantee Only staff are to use Vetter Industrial Lifting Bags who have been instructed in their use by the manufacturer s operating manual and operating instructions The operating instructions given here are to be regarded as part of the product and are to be kept for the complete life duration of the product In case the product should be passed on to a succes sive user then the operating instructions must also be included 2 Description of the product All Vetter Industrial Lifting Bags 8 bar are produced by hand ina layer structure and are made of high quality raw m
2. 1 1 10 6 13 2 cm 12 0 16 5 20 0 l cm 14x13 25 5x20 0 28x28 29 5x29 5 37x37 32x52 an inch 5 5x5 1 10x7 9 11x11 1 1 1 6x1 1 6 15x15 13x20 15 8 28 4 39 6 82 8 96 3 Air capacity cu ft Test pressure wo ee remo O Art No Lift power max Lift height max Size Insertion height Air capacity Operating pressure max Test pressure Weight to US tons 5100011300 5100011400 5100011500 5100011600 5100011700 5100011800 17 7 19 5 27 0 10 6 47x52 19x20 25 0 98 195 3 6 9 8 116 14 203 5 7 12 6 19 4 21 4 28 0 11 0 48x58 19x23 2 5 0 98 224 1 79 8 116 14 203 6 2 13 7 24 0 26 5 30 6 12 0 52x62 20x24 23 0 98 296 1 10 4 8 116 14 203 72 15 9 24 0 31 4 26 5 34 6 20 1 37 0 TS 14 6 31x102 65x69 12x40 26x27 ZS 2 5 0 98 0 98 211 5 517 5 15 18 0 8 8 116 116 14 14 203 203 6 8 10 1 15 0 223 5100011900 5100012000 5100012100 5100012200 Art No Lift power max Lift height max Size Insertion height Air capacity Operating pressure max Test pressure Weight to US tons 39 6 43 7 40 2 15 8 78x69 31x27 2 5 0 98 675 0 23 6 8 116 14 203 122 26 9 49 3 54 3 45 5 177 82x82 32x32 2 8 1 1 900 0 31 8 8 116 14 203 14 4 31 8 54 4 60 0 47 8 18 8 86x86 34x34 2 8 1 1 1 117 8 39 5 8 116 14 203 17 3 38 1 67 7 74 6 52 0 20 5 95x95 37x37 2 8 1 1 1 457 1 51 4 8 116 14 203 20 7 45 6 Al
3. Turn the brass sleeve of the coupling opposite to the safety pin for additional safety b 8 bar inflation coupling Firmly press the hose resp bag nipple into the coupling until it latches in order to connect the inflation hose with the correspon ding controller resp with the Industrial Lifting Bag The coupling sleeve must lay on the support ring without any gap 1 The nipple must be firmly pressed against the spring pressure in the coupling in order to release the connection only in pressure free condition At the same time the coupling sleeve must be pulled back The connection is then released 2 4 Effectiveness Industrial Lifting Bags achieve their lifting effect by a shape change i e both surfaces curve outwards In order to use maximum lift strength the whole effective area i e the complete area minus the edge zone must be completely under the load or completely fixed to be lifted and the maximum operating pressure applied A Industrial Lifting Bag develops the maximum lifting power at the beginning of the lift path The bag develops a spherical shape as the lift height increases This is the reason why the contact area with the load decreases until at a max bag curvature this will be almost zero 2 5 Effective load movement Load path diagram for the individual Industrial Lifting Bags are given on request The lower the space distance between load and Industrial Lifting Bag the greater the lift power In
4. aterial so that a seamless bag is created as the finished product 2 1 Description a Industrial Lifting Bags Bag size selection is made according to the task There are diffe rent sizes from 1 1 t to 67 7 tons with a choice of steel cord or ara mide reinforcement b Inflation hoses There are inflation hoses available 5 m and 10 m in length which enable the user to control the Industrial Lifting Bags from a safe position The colours of the hoses RED and YELLOW avoid any confusion during control of the different sides inlets and outlets of Industrial Lifting Bags c Dual deadman controller 8 bar in plastic housing Connect the inflation hoses to the outlet coupling on the rear side of the controller Connect the air supply to the inlet coupling Move the control lever to the front in order to inflate the Industrial Lifting Bag In doing this observe the corresponding manometer and load Release the control lever thus ending the inflation process when the required operating required operating pressure for the lift power or lift height is reached The control lever automatically returns to the center position zero when released deadman switched The built in safety valve automatically activates when the bag is unintentionally over inflated above the maximum ope rating pressure of 8 bar or when there is an increase in pressure of 8 bar or when there is an increase in pressure in the bag due toa unforese
5. en loading of the bag The activation tolerance for opening and closing of the safety valve can be 10 Press the control lever in the opposite direction in order to deflate the bag or to reduce the load d Dual deadman controller 8 bar aluminium Press down the lower button 1 in order to inflate the bag Infla tion is stopped when the button is released and it returns back to the zero position The bag is released by pressing the upper button 2 e Single deadman controller 8 bar aluminium The single deadman controller on the left can be used when only one Industrial Lifting Bag is to be used f Dual controller 8 bar fitting Controller with inflation regulator using a ball valve without dead man switching To empty the bag open the head of the safety val ve 1 by turning to the left Close the safety valve by turning to the right after deflation g Single controller 8 bar fitting The same version as described in e but used for the control of only one Industrial Lifting Bag 2 2 Additional accessories Adapter for construction site compressor 1 1600 0120 00 2 1600 0145 00 Pressure regulator Adapter for compressed air 3 1600 0082 00 mains 2 3 The Vetter safety coupling system a Inlet coupling controller Connect the air supply hose to the plug nipple of the inlet cou pling on the controller In doing this firmly press the nipple into the the coupling until it latches in
6. l rights reserved for technical changes within the scope of product improvement 35 8 39 5 31 0 ie 43x115 17x45 2 5 0 98 349 4 12 3 8 116 14 203 10 0 2 EC Conformity Declaration in accordance with Directive 2006 42 EC Manufacturer name and address Vetter GmbH A Unit of IDEX Corporation Blatzheimer Str 10 12 53909 Zulpich We hereby declare that the Industrial Lifting Bags Aramide for lifting and lowering loads Type Serial No Model refer to equipment label to be entered by the customer meets the following relevant provisions Directive 2006 42 EC on Machinery Applied harmonised standards references to which have been published in the Official Journal of the European Union DIN EN ISO 12100 EN 13731 Applied national standards and technical specifications Authorised representative for the compilation of technical documents Vetter GmbH A Unit of IDEX Corporation Blatzheimer Str 10 12 53909 Zulpich This EC Conformity Declaration was issued Z lpich 27 03 12 Place Date Signature Identification of signatory Place your trust in emergency pneumatics We are the company who can help you find a solution to your problem Vetter GmbH A Unit of IDEX Corporation Sales Germany International sales Blatzheimer Str 10 12 Tel 49 0 22 52 30 08 50 Tel 49 0 22 52 30 08 60 D 53909 Z lpich Fax 49 0 22 52 30 08 70 Fax 49 0 22 52 30 08 71 Ger
7. many Mail vetter info idexcorp com Mail vetter info idexcorp com www vetter de Article No 9987015301 Vetter GmbH I 03 12 Changes and errors excepted Made in Germany
8. ning area of the bag Protect the bag from sparks coming from welding or cutting work Do not subject bags to heavy loads such as hydraulic stamps winches or falling objects Do not stay underneath a load being lifted never hold or touch the load from underneath Remain at a safe distance from the load Avoid shearing effects by squeezing the bag during deflation Never stand in front of the load but always at the side of it because under AN unfavourable conditions it may swing out 3 Preparing the product for use 3 1 Preparations for operation Get Industrial Lifting Bags as well as filling device ready Ensure sufficient air supply Only perfectly operating and inspected Industrial Lifting Bag systems are to be used 4 Operating instructions 4 1 Limit for the period of use Industrial Lifting Bags are subject the same as other rubber pro ducts to natural aging The first sign of material aging is the loss of flexibility this is especially seen in the formation of age cracks If these cracks propagate so far along the upper layer so that the supporting cord layer Aramide is no longer fully insulated then this can quickly limit the tear resistance of the bag wall This can cause wall tearing and thus lead of bursting 4 2 Care and storage The Industrial lifting bag equipment is to be cleaned in periodical intervals Cleaning is normally carried out with warm water and a detergent Clea
9. ning must never be carried out with a chemical cleaning agent and never with high pressure hot water devices Drying is made at normal room temperature DIN 7716 is to be observed with long storage periods 5 Repetitive tests Industrial Lifting bag systems are to be subjected to repetitive tests v Testing on acceptance Testing for completeness by the person people delegated by the user Visual check and operation test by a trained person accor ding to the operation manual v The Industrial lifting bag system is to be subjected at least once every year to a visual check and operation test by a trai ned person This test is to be documented v The Industrial lifting bag system is to be given a test by manu facturer if there is any doubt about the safety or reliability The user is responsible for the correct and professional execution of the repetitive tests Visual check A visual check should be made for the following types of damage v Damage caused by separation Damage caused by cuts Damage caused by puncture cracks Damage caused by heat and acids s S S Damage like porous cover layer The bag must be immediately discarded if during inspection established that there is damage and that the support cord steel or ARAMIDE shows through Repair is not possible Danger of bursting Technical Data 5100010900 5100011100 5100010600 APONEA to 1 0 3 3 5 7 6 4 9 6 12 0 US tons
10. order to fully use the strengths of the Industrial Lifting Bag the distance between load and bag should be at a minimum In case the lift power produced by one Industrial Lifting Bag is not sufficient then a number of bags can be positioned next to each other when the load is slip free However a separate controller must be used for each bag If the lift power of only one Industrial Lifting Bag is not sufficient then a maximum of two bags can be placed on top of each other when the load is slip free This configuration has an additive effect for the lift height of both Industrial Lifting Bags Insertion size 25mm Never position 3 or more bags on top of each other Never stand in front of the Industrial Lifting Bag Danger area 2 6 Correct handling and usage The Industrial Lifting Bag is primarily a pneumatic normally with air device It can be used as a working device in order to lift or move loads E g to press push split etc 2 7 Safety instructions Only prespecified protective clothing is to be worn during opera tion Industrial Lifting Bags must only be used with compressed air It is imperative that no inflammable or aggressively acting ga ses be used Never place more than 2 Industrial AN Lifting Bags over each other Avoid pointed objects such as screws spikes etc Never place bags on sharp edges or objects which are hot Use suitable layers of li ning and cover the complete positio

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