Thawing cabinet Tina 1200U Operating Instructions
Contents
1. IJinium Thawing cabinet Tina 12000 Operating Instructions Contents General product description Control panel Starting of thawing process Thawing process step by step Tips and advises Cleaning and maintenance Deliming of steam generator Alarm conditions DOC NO EDITION 1 Page STO 9190 02 2014 10 STEELE Producer Steellech i Alings s AB L rkv gen 4 Sc 441 40 Alings s Sweden Phone 46 322 668950 Fax 46 322 10870 E mail info steeltech se www steeltech se General product description These operating instructions apply to the Thawing cabinet Tina 1200U General instructions e The safety of the product can be jeopardize and the suppliers warranty and product responsibility invalid if the directives in the equipment and other documentation are not followed e Study the instructions in this document carefully as they contain important information regarding in Stallation operating safety use and maintenance of the product Keep the document available to all USES e All service maintenance and repairs must be car ried out by a trained technician Only genuine spare parts may be used for replacement Refer to the Service instructions and the Spare part cata logue e Operating and maintenance of this product have to be carried out by trained personnel Not supplied Can be ordered from the supplier or the suppliers representative Application area The thawing cabinet is intend2. 30 F 1 1 C Tips and advises In achieving the absolutely best result in the kitchen one has to consider two of the most important components in cooking carefulness and prime produce Fresh produce has always been considered the only alternative in the strive to achieve high quality cooking However due to today s freezing technique frozen produce is an excellent alternative and sometimes the only one With the unique Only use the specially designed baskets or perforat ed containers available as accessories IF using the wrong Kinds of baskets perforated containers the re sult may be completely different to the one intended The wire basket is designed for larger pieces of pro duce such as roasts fillets of meat and fish etc The perforated container is designed for smaller pieces of produce such as prawns berries diced and sliced meat etc Placement of the surface probe In order to get the best results always insert the sur face probe in to the thickest part of the thinnest of the pieces that you wish to thaw Sometimes there can be a great difference in thickness of different pieces of produce and naturally the thinnest piece will be the first to thaw When this happens the thaw ing process will automatically stop and the cabinet will switch to refrigeration mode Remove the thawed piece s and transfer the surface probe in to the re maining unthawed produce The thawing process will restart and the rest of the pr
3. e buttons labeled with an arrow A Increase temperature decrease temperature When the required target temperature is set press the button la beled SEL twice APERTURE FOR SURFACE PROBE The surface probe controls the thawing process To be able to insert it into the Frozen produce one has to make an aperture with the helo of the enclosed specially designed drilling tool The depth of the aperture must be equivalent to the threads on the drilling tool and should be made in the thickest part of the pro duce Notel To obtain direct contact between the temperature probe and the produce it is necessary to make a opening in the plastic package when using plastic pre packed produce PLACEMENT OF THE SURFACE PROBE STARTING OF THE THAWING PROCESS Insert the needle of the probe into the aperture and press it down gently to fixating and making sure that the probe is cor rectly in place As the surface probe swiftly Feels the temperature of the frozen produce and as the temperature of the produce is much below the preset target temperature the thawing process will start automatically Close the door The thawing process step by step The temperature increases step by step to ap proximately OO F 415 C this will take approxi mately 15 minutes The Tina cabinet will maintain this temperature until the Surface temp actual value of the produce is O F 370 less than Tor get temp required value Then the cabinet tempera
4. ed for thawing of differ ent kinds of produce it may under no circumstances be used in any other way or for any other purpose than described in these operating instructions Using the Tina 1200U you can thaw different kinds of pro duce in a lenient process this means that the pro duce will always keep their succulence and retains the quality of the produce and the weight reduction will be minimal The cabinets are easy to keep clean and rational to work with and all significant compo nents are manufactured of stainless steel The cabinet can be used as refrigerator during a lim ited period of time max 4 days Maximum food weight per thawing occasion Tina 1200U 150 kilos Tina 1200 can be used with a GN 2 1 rack trolley that holds 15 GN 2 1 baskets containers or 2pcs GN 1 1 rack trolleys that holds 14 GN 1 1 baskets containers Sach Please notice Only use the specially designed bas kets or perforated containers available as accesso ries If the wrong kinds of baskets perforated contain ers are used the result may be completely different to the one intended The wire basket is designed for larger pieces of produce such as steaks fillets of meat and fish etc Ihe perforated container is de signed for smaller pieces of produce such as prawns berries diced and sliced meat etc C CE directive Tina 19000 is manufactured in accordance with the directives WD2006 95 EG EMC 2004 1 08 EG and is CE marked Sa
5. fety instructions Switch off the power before faults or breakdowns are rectified e Set the Selector switch on Q e Wait approximately 5 minutes to give the electri cal cooling valve time to close completely e Switch off the Main circuit breaker Not on the cab inet Warning Electricity The warning sign identifies the electrical control unit of the machine Doors to electrical cabinets as well as other cover plates may only be opened by a suitably trained technician Warning e he thawing cabinet may not be flushed or cleaned in the corresponding way exteriorly e Water coming into contact with live components results in direct mortal danger Always exercise care when cleaning especially close to electrical connections e Use a dampened cloth when cleaning Warning Note that the walls inside the cabinet can become extremely hot during the bactericidal cleaning pro cess and could cause injury if touched Be careful when opening the cabinet door Hot currents of es caping air could result in burns Technical data Rating plate Rating plates stating the machine s serial number are attached at the bottom of the thawing cabinets left side and the rear of the electrical cabinet as well as on the EU declaration which accompanies the ma chine on delivery Noise level lt 70 dB Water protection class IP X4 Operator information Before starting work the operator should e Obtain good knowled
6. ge in handling and care e Localize gach warning sign and understand its PUIPOSE e Carefully read through the safety instructions and Warning texts e Read the General instructions Cleaning Cleaning agent The cabinet should always be cleaned after use There are cleaning agents available on the market for cleaning equipment used in large kitchen Follow the manufacturers instructions carefully and observe prescribed safety recommendations Cleaning the casing e Clean the external stainless surfaces using warm water combined with a neutral detergent clean INQ agent and a soft brush or sponge if neces sar e Panels and knobs are wiped with damp cloth Cleaning the inside See instructions on page 9 NOTE Do not use wire wool or abrasive agents on the stainless steel surfaces Do not use cleaning agents containing chlorine Chlorine and chlorine compounds that come into contact with stainless steel can result IN COrrosion Follow the instructions below when the cabinet is not used for long periods e Set the Selector switch on O e Wait approximately 4 minutes to give the electri cal cooling valve time to close completely e Switch off the Main circuit breaker Not on the cabinet e Clean the cabinet inside and out as well as its removable parts See Cleaning e Switch off the water supply e Open the door so that air can circulate in order to prevent mould and bad odors developing in the closed space S
7. iner rack with the baskets containers as well Close the door 1 Remove and clean the guide rail by lifting it straight up Can be cleaned in a pot and pan washer 2 Remove the air flow guide panel placed at the back of the cabinet by pressing the protec tive hood of the ceiling fan until the air flow guide panel detach es from it Lift out the panel and clean it 6 Clean the cabinet s walls door floor and ceiling for maximum hygiene and minimum effort BY using the steam generator for the bactericidal cleaning process we have taken full advantage of the techni cal design of the Tina cabinet e Cutting boards and Knives can also be disinfected in the cabinet just place them in one of the baskets and put the basket inside the cabinet e Turn the Selector switch 100 to start the bacteri cidal cleaning process e Further description of the bactericidal cleaning process can be found on page 5 r C 4 Remove the protective hood of the ceiling fan by unscrew ing the two screws located on the edge at the front of the protective hood 5 Let down the protective hood from the hooks Clean it on both sides Can be cleaned 3 Remove and clean the access ramp by in a pot and pan Washer lifting it straight up 7 Rinse with hot H f f Va TT IN mf af 8 Remove the baskets containers and clean them in a pot and pan washer or b
8. oduce will thaw Spreading of the produce in the basket container cabinet The spreading of the produce in the basket container cabinet is of outmost importance in order to get an optimal air flow around the goods resulting in a per fectly thawed produce Iherefore spread the pro duce in an even layer and do not fill up the basket container completely Leave at least 20 mm from the upper rim of the basket container free larger pieces of produce must be spread so that there are always a few millimeters in between each piece Always leave approximately 20 millimeters of space between the baskets containers in the rack thawing process of the Tina cabinet we have succeeded in retaining the freshness of pre frozen produce whose quality is quite comparable to the one of fresh produce In order to achieve a good result when using the Tina cabinet we have listed a number of advises worth con sidering These are based on two years of testing and developing of the Tina cabinet Packed produce Produce packed in vacuum bags plastic bags or oth er kinds of plastic packing can with advantage be thawed in its packing They are to be thawed in ex actly the same way as previously described in this manual N B Do not thaw a produce in it s external packing of for example cardboard or similar N B To avoiding of establishment of an isolating gas surrounding the produce pre packed with food gas make a opening in the package to exhau
9. pletely NB Do not forget to put the plug back on the descaling tube Alarm conditions Message Description Cause Consequences on Reset Remedies control action Er Sensor error faulty sensor depends on CIO R automatic check connections En ErQ SS Erd ED Sensor MIKE eror Memory error larm via external contact on digital input HIGH temp rature alarm LOU temperature alarm like rO voltage drop during programming stage memory damaged by electromagnetic interferences the main power supply has been interrupted OR the contact linked to the digital input IS Open P26 has been exceeded for a time interval gt P28 uncharged OR cleaning program Finished see page 5 P25 has been below P28 for a time interval gt P28 uncharged if C1I9 ond mode 2 ser ai viceversa control action goes on normally Interrupt depending on C51 control action goes on regularly control action goes on regularly V manual like rO R automatic V manual R depends on C89 and C40 V menu R automatic V manual R automatic V Manva check sensor signal e9 NTC 10k 25 like ErO reset factory set values turn off the controller turn it on again hold in down PRG ane Ses G5 and PY8 check the external contact r4 check P86 P27 P28 eich PN R Control action Resetting the instrument means to res
10. s decreased to 104 40 C or below or until the button PRG mute on the right hand side display is pressed IF the cabinet is to be used imme diately after the disinfecting cleaning open the door and let the cabinet temperature decrease to 104 440 C Thereafter turn the Selector switch to IF the cabinet is not to be used immediately turn it to OQ DISPLAY THAT INDICATES THE CABINET TEMPERATURE Please observe that the buttons on this display are blocked and are only to be used by service and maintenance personnel DISPLAY FOR SETTING OF THE TARGET TEMPERATURE This display is used for setting the target temperature required value and Uv it indicates the surface temperature actual value of the produce Starting of the thawing process Put the produce in the baskets containers that are specially designed for the Tina cabinet Place the baskets into the rack trolley Put the rack trolley into the cabinet SETTING OF TARGET TEMPERATURE REQUIRED VALUE Set the required target temperature somewhere between the in terval of SO F 190 and 36 F 2 C Please notice that the tar get temperature of the cabinet is factory preset at 54 F 170 as this is the recommended target temperature in most cases See table of recommended temperatures on page Press the button SEL and keep it pressed for two seconds The display will then show the last set target temperature lo change the setting press one of th
11. st the gas Ready made food Ready made food can with advantage be thawed in its packing Thaw the ready made food in the some WAY as previously described in this manual Thawing of different kinds of produce at the same time Produce of meat such as beef meat veal and pork may be thawed at the same time in the Tina cabinet Dripping of meat juice from baskets containing dif ferent Kinds of produce can be avoided by placing a drip tray between them Fish always have to be thawed separately and must not be mixed with other kinds of produce Poultry and fowl have also to be thawed separately Please notice that the only pos sible way to thaw two different produce at the same time for instance fowl and meat is to pack at least one of the produces in a hermetically sealed packing Important Always check with the local authorities and make sure what rules and regulations applus to the thawing process of produce in Your particular coun tru area Cleaning and maintenance Hygienic treatment of frozen and thawed produce is as important as the way the food is prepared and cooked Which is why the Tina cabinet is designed Turn the Selector switch to 0 off Use a mild cleaning agent and sponge Start by removing and cleaning the interior of the cabi net as illustrated in item 1 8 Clean the cabinet s walls door floor and ceiling Rinse with hot water Put all clean equipment back into the cabinet the rack trolley conta
12. tore normal operating conditions after the cause that determined the alarm has disappeared V Display Display reset means that normal display of usual values is restored To get a manual alarm reset just give P27 alarm differential a high value Only on display for target temperature the display on the left IJinium iPinium AB Box 2105 S 612 22 Finsp ng Sweden Tel 46 129 135 84 Fax 46 122 444 001 E post info iPinium se WWW iPinium se
13. ture will reduce to 45 F 7 C the cabi net temperature can be seen on the display dur Ing the whole process When the temperature of the produce equals the set target temperature and it has stayed stable for five minutes the cab inet automatically switches from thawing mode to refrigeration mode and the cabinet tempera ture will decrease to 50 42 C The thawed produce can now be stored cold in the cabinet just as in a refrigerator until it is to be used Restart the thawing process bu refilling the baskets containers and repeat the procedure previously described See page 6 Target temperatures and thawing times Produce Target temperature Approx thawing time F C Hour s Tenderloin 54 1 0 pe Rump steak piece 55 1 5 Pork neck 55 1 5 Diced beef 54 1 0 Be Fillet of veal 54 1 0 5 Fillet of chicken 54 1 0 2 9 Chicken whole kilo piece 55 1 5 Fillet of Codfish water glazed single frozen 54 1 0 es Halibut approx 50 kilos piece 56 2 0 8 Fillet of Salmon 54 1 0 5 Salmon whole 45 kilos piece 55 1 5 Catfish whole 55 1 5 Prawns single frozen 54 1 0 fa Crayfish single frozen 54 1 0 95 Scallops 54 1 0 EE Vegetables 54 1 0 Che Examples of freezing points of different provisions The required target tempera Beef meat ture varies as different Kinds of Pork produce have different freezing mes ints Vegetables 5 99 F 1 7 C 98 F 99 C 97 5 F 2 5 C
14. upplementary equipment and accessories e Rack trolley GNY e Rack trolley GN1 1 e Guide rail for trolley GN2 e Guide rail for trolley GNI 1 e Basket GN 2 1 e Basket GNI 1 e Perforated container GN 2 1 e Perforated container GN 171 Other documentation Manufacturers declaration Installation instructions Service instructions Spare parts catalogue Not supplied Can be ordered from the supplier or the suppliers representative Control panel 1 THAWING Turn the Selector switch to I The steam generator is then emptied of water and refilled with fresh new water The refrigeration compressor and the fans now start to decrease the cabinet temperature to SO F 42 C The cabinet is now ready to use Note The Selector switch should be allowed to stand for at least 5 min in one posi tion before being changed to the other 2224 DISINFECTING CLEANING Turn the Selector switch to 4 The bactericidal cleaning process starts with low temperature steam spreading throughout the Tina cabinet The temperature increases to 6 F 80 C this pro cedure takes approximately 50 minutes When the cabinet temperature is at I 76 F 80 C a five minute bactericidal cleaning cycle begins After five minutes a buzzer sounds and the indication r4 flashes on the right hand side display the display that indicates the cabinet temperature The buzzer will sound and r4 will flash until the cabinet temperature ha
15. y hand Clean the trolley water and do not forget the wheels Deliming of steam generator It is necessary to delime the steam generator regularly in order to avoid lime deposit inside the steam generator and tube lines How frequently depends on hardness of the water ee ee AD D Turn the selector switch to position O Off Shut off the water supply to the cabinet by turning the key on the panel to the right side Remove the baskets containers and other removable fittings see clean INQ and maintenance at pages Y Turn the selector switch to position Thawing Wait approximately 5 minutes for drain off the steam generator Turn the selector switch to position O Off Prepare the deliming agent as per the suppliers recommendations Requested volume for Tina 1200U0 is 0 7 liters Remove the plug from the descaling tube Fill deliming agent in to the descaling tube on the front right of the cabinet Fill the agent very slowly in order to avoid overflow Wait approximately 20 minutes Turn on the water supply to the cabinet by turning the Key on the panel to the left side Turn the selector switch to position Thawing Wait approximately 5 minutes the steam generator will fill up Turn the selector switch to position O Off Repeat points A B and C FIVE times Clean inside the cabinet Start the disinfection cleaning program by turning the selector switch to position 9 Check that the program runs com
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