MOVITRANS® Pick-Ups THM10C / THM10E / Operating Instructions
Contents
1. 21 Wiring diagram 24 Equipotential bonding TAME ti eo 23 Exclusion of liability 5 F Functional safety technology 9 8 Electrical THM10C 21 Electrical THM10E 23 Mechanical THM10C 16 Mechanical 19 Wiring diagram THM10C 21 Wiring diagram THM10E 24 M Mechanical installation 106 irc ae aa 16 THMIOE une ee 19 Mobile converter TPM12B018 ea 22 TPNM1250390 Ta rtr rehenes 24 TPM12B09306 needed env 22 Mounting THM10G reped eee em 17 A 19 Mounting position a e eU as 16 MOVIPRO drive controller ae 23 TAME t a ee 25 2 ae ae 13 uuu a teen reden 15 Operation Safety notes 10 R Rights to claim under limited warranty 5 Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups Index 9 Safe disconnection 9 Safety functions 9 Safety notes General 5 ernennen 6 Prel2. 27 THM10E Basic diia eerte 28 Connection cable 28 Dimension drawing 31 Equipotential bonding 23 Technical data sss 28 Transmittable 29 Transport HM ME 8 Type code it dd aa 12 A a 14 U Unit design THM10G a 12 13 L STA ice e eed Ri 14 15 Unit designation THM10G e ar a epe 12 TUM AO Ee el 14 Wiring diagram TPIMI06 Z ee a 21 THMIOE a 24 Operating Instructions MOVITRANS THM10C THM10E Pick Ups 43 Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations _ s x SEW EURODRIVE P sn L Driving the world E Na PTE With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutio
3. TIP For information on the connection cables refer to chapter Technical Data in this document 5 2 3 TPM12B030 mobile converter You can connect 1 or 2 flat THM10E pick ups each with 1 5 kW rating to TPM12B030 mobile converters THM10E THM10E 1362549131 TIP For detailed information refer to the MOVITRANS TPM12B Mobile Converter operating instructions 24 Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups Electrical Installation Electrical installation of THM10E 5 2 4 MOVIPRO drive controller You can also connect the THM10E pick up to a MOVIPRO drive controller TIP For detailed information refer to the relevant MOVIPRO operating instructions Operating Instructions MOVITRANS THM10C THM10E Pick Ups 25 Technical Data Technical data of THM10C 6 Technical Data 6 1 Technical data of THM10C 6 1 1 Basic unit The following table shows the general data for the THM10C pick up MOVITRANS THM10C008 022 076 1 Ambient temperature T Climate class 0 C 50 C 32 F 122 F EN 60721 3 3 class 3K3 0 C 80 C 32 F 176 F Degree of protection IP65 2 according to IEC 60664 1 VDE 0110 1 lt 95 condensation not permitted Storage and transportation temperature Pollution class Relative humidity The following table shows the unit data for the THM10C pick up It applies to line cables whic
4. HERE 11 3 UnitDesign as IANA EEE Rn 12 3 1 unit design 12 3 2 MAMAOE nit RL een o itu 14 4 Mechanical Installation U uu u 16 4 1 Mechanical installation of THM10C 16 42 Mechanical installation of THM10E 19 5 Electrical Installation 1 U 21 5 1 Electrical installation of THM10C 21 5 2 Electrical installation of THM10E 23 6 Technical Data uu u 26 6 1 Technical data of THM10OC a nnne 26 6 2 Technical data of THM10E a a 28 32 Index 42 Operating Instructions MOVITRANS THM10C THM10E Pick Ups General Information How to use the operating instructions 1 General Information 1 1 How to use the operating instructions The operating instructions are an integral part of the product and contain important in formation on operation and service The operating instructions are written for all employ ees who assemble install st
5. LITT Contactless Energy Transfer MOVITRANS Pick Ups THM10C THM10E Edition 02 2009 Operating Instructions 16749626 EN SEW EURODRIVE Driving the world Contents Contents 1 General Information ici ts 4 1 1 How to use the operating 4 1 2 Structure of the safety notes u u uu 4 1 3 Rights to claim under limited 5 1 4 Exclusion to aa Her ee eM etes 5 1 9 neris 5 2 Safety Notes uuu IIS ne ti eem ea 6 2 1 Preliminary information enne 6 2 2 General information enne nnns 6 E e eu ertet te 6 2 4 Designated USO ardid gana 7 2 92 mU ui 8 22 UA courte ioi e eie oie a Su q ate 8 2 1 ASSembly 8 2 8 Functional safety technology a 9 2 9 Electrical connections occ e ret 9 2 10 Safe diSCONNECtION ooooocconocononnonnnnnnnnnonononononnnnononononononnnnnnnnnanenenennnnnnnnononos 9 2 11 Startup operation 10 2 12 Inspection maintenance 11 2 13 DISPOSAlH entries
6. 11 347 1337 office dipar co yu Operating Instructions MOVITRANS THM10C THM10E Pick Ups Address List Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybnicna 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 974 11 Banska Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Ca
7. 3 Transmittable power The transmittable power depends on the following geometrical components Distance x between line cable and THM10E pick up Lateral offset s Angular offset a The mechanical air gap is smaller than the distance x by the depth of the cover of the line cable 3 5 mm and possible surface irregularities The lateral offset s is the offset of the THM10E pick up from its center parallel to the cen terline of the 2 line cables The angular offset a is the angle between the centerline of the THM10E pick up and the centerline of the 2 line cables The center of rotation is at the point of intersection of the 2 diagonals of the THM10E pick up The following figure shows the described geometrical components THM10E 1 Hi 1742525579 x Distance x 1 THM10E pick up s Lateral offset s 2 TLS line cable a Angular offset a 3 E g concrete floor 4 Direction of movement Operating Instructions MOVITRANS THM10C THM10E Pick Ups 29 Technical Data Technical data of THM10E The following table shows the transmittable power subject to distance x lateral offset s and angular offset a The effective power was measured with the TPM12B030 mobile converter for a few selected parameters with the following line cable currents to give you 30 some examples 285A 1 60A Distance
8. 36 165 Bid de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Operating Instructions MOVITRANS THM10C Pick Ups Address List Korea Busan SEW EURODRIVE KOREA Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 ssacar g inco com Ib Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vec
9. Holding plate M6 retaining screw Operating Instructions MOVITRANS THM10C THM10E Pick Ups 3 4 5 6 7 7 1733858187 THM10C pick up TLS line cable Space free from ferromagnetic or electrically conductive material TIS profile section system Aluminum profile rail 17 4 Mechanical Installation Mechanical installation of THM10C The space between the THM10C pick up and the TLS line cable must always be free of metallic materials Observe the following bore dimensions in mm in THM10C 116 0 5 4 57 30 02 1363582091 Best coupling is achieved when the distance x between the TLS line cable and the THM10C pick up is 19 mm 0 75 in If you change the distance x the output power decreases TIP For detailed information about the output power in relation to the distance x refer to chapter Technical data of THM10C The following figure shows a THM10C pick up installed in an aluminum structure x 1735363211 x Distance between TLS line cable and 4 TLS10E008 01 1 line cable supply con THM10C pick up ductor 19 mm 0 75 in 5 TLS10E008 01 1 line cable return con ductor 1 Holding plate 6 TIS profile section system 2 M6 retaining screw 7 Aluminum profile rail 3 THM10C pick up not included in scope of delivery 18 Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups Mechanical Installation 4 Mechanical in
10. Storage Assembly Observe the following instructions when you receive a shipment e Inspect the shipment immediately upon receipt for any damage that may have oc curred during transportation Inform the shipping company immediately about any damage Do not startup any units if they were damaged in transit Observe the following notes for the transportation of MOVITRANS units Make sure that the units are not subject to mechanical impact during transport Use suitable sufficiently rated handling equipment Observe the notes on the climatic conditions in the Technical Data section Remove securing devices used for transportation prior to startup Observe the following instructions when shutting down or storing MOVITRANS units Make sure that the units are not subject to mechanical impact during storage If you store the TPM mobile converter for a long time connect it to a designated THM pick up every 2 years and enable the TPM mobile converter for at least 5 minutes Check the LED 500 V o k to see whether the correct output voltage is present Observe the notes on storage temperature in the Technical Data chapter Observe the following notes for installing the MOVITRANS units Protect the MOVITRANS units from excessive strain Ensure that components are not deformed and or insulation spaces are maintained particularly during transportation and handling Electric components must not be mechanically damag
11. stationary converter and or the TPM mobile converter are inhibited and the system is at a standstill The fact that the status LED and other display elements on the TPM mobile converter are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage Safety functions within the unit may cause system standstill Removing the cause of the problem or performing a reset can result in an automatic restart of the plant If safety reasons prohibit this action disconnect the TPS10A stationary converter from the power supply before correcting the fault Dangerous voltages can still be present at the unit inputs and outputs for up to 10 minutes after disconnecting the power supply Do not remove the housing covers Operating Instructions MOVITRANS THM10C THM10E Pick Ups Safety Notes Inspection maintenance 2 12 Inspection maintenance Repairs may only be carried out by SEW EURODRIVE 2 13 Disposal Please observe the applicable national regulations Dispose of materials separately in accordance with the regulations in force for example Electronics scrap Plastic Sheet metal Copper Aluminum Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups 11 3 Unit Design THM10C unit design 3 Unit Design 3 1 THM10C unit design 3 1 1 Unit designation The unit designation of the MOVITRANS THM10C pick up comprises the follo
12. 1 Equipotential bonding You must establish local equipotential bonding between the individual mobile electrical units to prevent excessive contact voltage in the event of a fault Install equipotential bonding as follows Connect the THM10E pick up and all additional units with the reference potential of the mobile unit in line with high frequency guidelines Establish a wide area metallic contact between the unit housing and the unpainted body of the mobile unit Between the THM10E pick up and the metallic mounting plate vehicle support frame you must establish low impedance equipotential bonding via a screw connection with a toothed washer on one side at a retaining screw of the THM10E pick up 1362553995 1 Screw 4 pick up 2 Toothed washer with screw thread 3 Mounting plate connected to the central equipotential bonding Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups 23 5 Electrical Installation Electrical installation of THM10E 5 2 2 Wiring diagram The following table provides information about this connection Connection of the MOVITRANS THM10E pick up Han Q 4 2 male 9 1734410507 No Core color Function assignment 1 bk 1 Pole 1 2 bk 2 Pole 1 3 bk 3 Pole 2 4 bk 4 Pole 2 11 N C Not connected 12 N C Not connected PE gnye PE Equipotential bonding protective earth conductor
13. 9 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 45 Service PL 92 518 L dz http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW sewis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a PC Kosum IV floor SCG 11000 Beograd 0393 Fax 381
14. 9 San Antonio St Hayward CA 94544 Tel 1 510 487 3560 Fax 1 510 487 6433 cshayward seweurodrive com Additional addresses for service in the USA provided on request Operating Instructions MOVITRANS THM10C THM10E Pick Ups Address List Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVITRANS THM10C THM10E Pick Ups 41 42 Index Index A ASSEMDIy 8 Bar code TAME si 13 legen 15 Basic unit Design of 13 Design of 15 TAMIG A te eese ned 26 THIMTOE re 28 C Connection Safety Notes until 9 Connection cable THM OG aa ann 26 JEIMIDEZ Z fevec snes 28 Copyright arena 5 D Design oc See tete te te ee 13 THAM OE ore ee Eas 15 Dimension drawing THM10G eee Mae 27 o na 31 Disconnection Safe uia Lo eit ira EA 9 Disposal u ug mta terea ene 11 E Electrical connection sss 9 Electrical installation THMATOG iier tette duas 21 0 23 Wiring diagram 1
15. EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Operating Instructions MOVITRANS THM10C THM10E Pick Ups Address List Croatia Sales Zagreb KOMPEKS d Tel 385 1 4613 158 Service PIT Erd dy 4 11 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Service Sharjah Copam Middle East FZC Tel 971 6 5578 488 Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copa
16. For information on the connection cables refer to chapter Technical Data in this document Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups 21 5 Electrical Installation Electrical installation of THM10C 5 1 2 TPM12B018 mobile converter You can connect 1 or 2 U shaped THM10C pick ups each with 0 8 kW rating to TPM12B018 mobile converters THM10C THM10C 1362501003 TIP For detailed information refer to the MOVITRANS TPM12B Mobile Converter operating instructions 5 1 3 TPM12B036 mobile converter You can connect 2 or 4 U shaped THM10C pick ups each with 0 8 kW rating to TPM12B036 mobile converters If you connect only 2 THM10C pick ups to the TPM12B036 mobile converter you have to use the terminals X21 X22 or X31 X32 THM10C THM10C THM10C THM10C 1362541835 For detailed information refer to the MOVITRANS TPM12B Mobile Converter operating instructions 22 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Electrical Installation 5 Electrical installation of THM10E 5 1 4 MOVIPRO drive controller You can also connect the THM10C pick up to a MOVIPRO drive controller TIP For detailed information refer to the relevant MOVIPRO operating instructions 5 2 Electrical installation of THM10E WARNING Faulty installation Severe or fatal injuries ltis essential to comply with the safety notes in chapter 2 during installation 5 2
17. a section safety note A WARNING Falling of suspended loads Jin Severe or fatal injuries Do not stand under the suspended load Secure the danger zone Operating Instructions MOVITRANS THM10C THM10E Pick Ups General Information Rights to claim under limited warranty 1 2 3 Structure of the embedded safety notes 1 3 1 4 1 5 The embedded safety notes are directly integrated in the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note ASIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard This is an example for an embedded safety note ADANGER Risk of crushing if the drive restarts unintentionally Severe or fatal injuries De energize the drive Secure the drive against unintended restart Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit Exclusion of liability Copyright You must comply with the information contained in these operating instructions to en sure safe operation of the MOVITRANS units and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes
18. al Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Assembly Plot No 4 GIDC Fax 91 265 2831087 Sales POR Ramangamdi Vadodara 391 243 http www seweurodriveindia com Service Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584
19. artup and service this product The operating instructions must be accessible and legible Make sure that persons re sponsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them Consult SEW EURODRIVE if you have any questions or if you require further informa tion 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded Imminent danger Severe or fatal injuries WARNING Possible hazardous situation Severe or fatal injuries 4 CAUTION Possible hazardous situation Minor injuries NOTICE Potential damage to property Damage to the drive system or its environment TIP Useful information or tip Simplifies han dling of the drive system 1 2 2 Structure of the section safety notes The section safety notes do not apply to a specific action but to several actions pertain ing to one subject The used pictograms indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard This is an example for
20. ax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 BG 1606 Sofia Fax 359 2 9151166 bever fastbg net Operating Instructions MOVITRANS THM10C THM10E Pick Ups 33 34 Address List Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADALTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing se
21. ck ups In the energy transfer system MOVITRANS the THM10C and THM10E pick ups on the mobile component tap the power without contact from the stationary line cable through magnetic coupling The THM pick ups may only be operated with the follow ing designated and suitable units MOVITRANS TPM mobile converter MOVIPRO drive controller TPM mobile converter In the energy transfer system MOVITRANS the TPM units convert the energy picked up by the THM pick ups and transfer it to the electrical consumer You may only connect suitable and designated consumers to the TPM mobile converters such as SEW frequency inverters Observe all information on the technical data and the permitted conditions where the units are operated Do not start up the unit operate in the designated fashion until you have established that the machine complies with the EMC Directive 2004 108 EC and that the end prod uct categorically conforms to Machinery Directive 98 37 EC with reference to EN 60204 The rules and regulations of the German employers liability insurance association Berufsgenossenschaft BG in particular BG rules B11 concerning electromagnetic fields must be observed during installation startup and operation of systems with con tactless energy transfer by induction for use in industrial workplaces Operating Instructions MOVITRANS THM10C THM10E Pick Ups 2 5 2 6 2 7 Safety Notes Transport Transport
22. ding Han Q 4 2 connector with angled cable outlet maximum length 6 m please specify when ordering MOVITRANS THM10E015 009 000 1 pick up standard variant MOVITRANS THM10E015 009 000 2 pick up UL variant 14 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Unit Design 3 THM10E unit design 3 2 4 Nameplate The THM10E pick up has a nameplate that provides important information The follow ing figure shows an example of a nameplate UI NUN NIKI NN N Type THM10E015 009 000 508 01 XXXXXXXXxx 0001 09 Eingang Input Ausgang Output EURODRIVE nc Qs Made in Germany f 25kHz f LISTED MOVITRANS T 0 40 C P 1500W 65 N Uber tragerkopf Pick 73 0001 Gi 1530997131 Type Unit designation f Frequency U Voltage P Output power l Current T Ambient temperature 3 2 5 Basic unit The following figure shows the unit design of the THM10E pick up o 1 o 2 3 o 1530999819 1 THM10E flat pick up 2 Permanently installed connection cable including Han Q 4 2 connector with angled cable outlet Maximum length 6 m 3 4 M8 threaded holes to attach the THM10E pick up Operating Instructions MOVITRANS THM10C THM10E Pick Ups 15 4 Mechanical Installation Mechanical installation of THM10C 4 Mechanical Installation 4 1 Mechanical installation of THM10C 4 1 1 Mounting position Ma
23. drive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 Domagkstra e 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstra e 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en V
24. ed or destroyed The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Safety Notes Functional safety technology 2 8 Functional safety technology MOVITRANS units may not execute any safety functions without master safety sys tems 29 Electrical connection Observe the following notes for the electrical connection of MOVITRANS units Do not connect or disconnect plug connectors while they are energized Observe applicable national accident prevention guidelines when working on live parts of MOVITRANS units Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information re fer to the applicable documentation Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 1 or EN 50178 Required preventive measures Protective separation according to VDE 0100 Equipotential bonding ESD protection Take suitable steps to ensure that the preventive measures and protection devices described in the operating instruc
25. elin Paris SEW USOCOME Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request 32 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Address List Algeria Sales Alger Reducom Tel 213 21 8222 84 16 rue des Freres Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 F
26. h are realized with round cables routed in a profile section Line cable as round cable Rated current In AC 60A Frequency of line cable current fi 25 kHz Nominal distance between THM10C and line x 19 mm cable Inductance 220 UH Capacity 76 nF Maximum output voltage Vo AC 550 V Maximum current in supply cable AC 16A Rated output power 800 W Maximum power loss Py 25 W Weight without connection cable 2 9 kg 6 4 Ib 1 Compare section Mounting in chapter Mechanical installation of THM10C 2 Compare section Transmittable power in this chapter 6 1 2 Connection cables SEW EURODRIVE offers the following pre fabricated cables with connector Connection cable Cable type 3 core cable type Olflex FD 891 3G2 5 Cable length max 6 m max 19 7 ft depending on order Smallest bending radius 2 40 mm Cable cross section 3 x 2 5 mm Connector type Han 4 2 male TIP For additional cable information refer to the catalogs of the cable manufacturer LAPP KABEL Operating Instructions MOVITRANS THM10C THM10E Pick Ups Technic Technical Data al data of THM10C 6 1 3 Transmittable power For the THM10C a difference is made between peak power Py 20 s with a cycle dura tion of 5 min and continuous power P gt P4 P2 1 1 Line cable geometry distance x between Line cable and THM10C pick up Transmittable
27. iminary information 6 Structure le eundo 4 Structure of the embedded safety notes 5 Structure of the section safety notes 4 Scope of delivery rere tine RR Ls 12 THMA OE iet ee tete nte reete 14 Short designation THM10G etin etek Reti tied 12 THMIOE a 14 Signal word Meanitig 4 Startup Safety notes u u uu Q Q ho cdd 10 Storage tiet Ue 8 Structure Embedded safety notes 5 Safety noles u Uu a iair aaa ak 4 Section safety 4 T Target group uuu aa tan 6 Technical data basic unit 26 connection cable 26 THM10C dimension drawing 27 THM10C transmittable power 27 THM10E basic unit 28 THM10E connection cable 28 THM10E dimension drawing 31 THM10E transmittable power 29 THM10C Basic Unit u en Ld ad aee ae 26 Connection cable 26 Dimension drawing 27 Technical ata iot be togas 26 Transmittable power
28. injuries to persons or damage to property Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation troubleshooting and maintenance for the units Further they are qualified as follows Training in mechanical engineering e g as a mechanic or mechatronics technician final examinations must have been passed Knowledge of this documentation Any electronic work may only be performed by adequately qualified electricians Quali fied electricians in this context are persons who are familiar with the electronic installa tion startup troubleshooting and maintenance for the units Further they are qualified as follows Training in electrical engineering e g as an electrician or mechatronics technician final examinations must have been passed Knowledge of this documentation All work in further areas of transportation storage operation and waste disposal may be carried out only by persons who are trained appropriately Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups Safety Notes Designated use 2 4 Designated use Note the designated use of the following MOVITRANS units MOVITRANS units in general MOVITRANS units are intended for use in industrial and commercial installations for the operation of contactless power transmission systems THM pi
29. ke sure thatthe cable outputs ofthe THM10C pick ups connected to X21 X22 or X31 X32 of the TPM mobile converter are always aligned in the same way with the TLS line cable When choosing the mounting position ensure that the cable outputs of the THM10C pick ups do not point in opposite directions up and down They must all either be at the top or at the bottom The following illustration shows correct and incorrect mounting positions 1362544267 16 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Mechanical Installation Mechanical installation of THM10C 4 1 2 Mounting Observe the following installation instructions when mounting the THM10C pick up e Install the THM10C pick up centered and parallel to the installed TLS line cable Avoid lateral and angular misalignment when mounting the THM10C pick up Mount the THM10C pick up free from stress The THM10C pick up must not be sub jected to bending forces TIP The tightening torque for the M6 retaining screws is 3 5 Nm 31 in Ib SEW EURODRIVE recommends to use holding plates made of aluminum Only at tach the holding plates on the back of the THM10C pick up The holding plates may not be attached on the sides Make sure that there is no ferromagnetic or electrically conductive material within a radius of 5 cm 2 in around the TLS line cable Distance between TLS line cable and ferromagnetic or electrically conductive material 5 cm 2 in
30. m_me eim ae Sharjah United Arabian Emirates Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears Oy Tel 358 201 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 Service FI 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Tel 241 741059 Feu Rouge Lalala Fax 241 741059 1889 Libreville Gabun Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Operating Instructions MOVITRANS THM10C THM10E Pick Ups 35 36 Address List Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industri
31. ndustrielle Mghira 2 Fax 216 71 4329 76 Lot No 39 tms tms com tn 2082 Fouchana Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL http www sew eurodrive com tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 Fax 1 937 440 3799 cstroy seweurodrive com Southwest Region SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Western Region SEW EURODRIVE INC 3059
32. no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 2009 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized duplication modification distribution and use of this document in whole or in part Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups 2 2 1 2 2 2 3 Safety Notes Preliminary information Safety Notes Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the units have read through the documentation carefully and understood it Consult SEW EURODRIVE if you have any questions or if you re quire further information The following safety notes are primarily concerned with the use of MOVITRANS units If you use other SEW components also refer to the safety notes for the respective com ponents in the corresponding documentation Please also observe the supplementary safety notes in the individual sections of this documentation General information Removing covers without authorization improper use as well as incorrect installation or operation may result in severe
33. ns tomorrow s problems via the Internet available Anywhere today around the clock SEW SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
34. pe Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Operating Instructions MOVITRANS THM10C THM10E Pick Ups 39 40 Address List Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsvagen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 Zone I
35. power The distance x between the TLS line cable and the THM10E influences the transmit table power and may not exceed 20 mm 0 79 in TIP For detailed information on the output power refer to chapter Technical data of THM10E The following figure shows an installed THM10E pick up THM10E w THM10E 1734137867 x Distance between TLS line cable and 1 pick up THM10E pick up 2 TLS line cable max 20 mm max 0 79 in 5 E g concrete floor d Distance between the TLS line cables 4 M8 retaining screw 140 mm 5 51 in 5 Holding rail 6 Direction of movement 20 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Electrical Installation 5 Electrical installation of THM10C 5 Electrical Installation 5 1 Electrical installation of THM10C Faulty installation Severe or fatal injuries Itis essential to comply with the safety notes in chapter 2 during installation 5 1 1 Wiring diagram The following table provides information about this connection Connection of the MOVITRANS THM10C pick up Han Q4 2 male NENG 2 OW O 9 1734414219 No Core color Function assignment 1 bk 1 Pole 1 2 Not connected 3 bk 3 Pole 2 4 N C Not connected 11 N C Not connected 12 N C Not connected PE gnye PE Equipotential bonding protective earth conductor
36. power Line cable current 60 A mm Peak power W Continuous power W Straight 15 900 800 Straight 19 900 800 Straight 24 900 800 Straight 29 800 700 Straight 39 700 500 Inner curve with r 750 mm 19 900 800 Outer curve with r 750 mm 19 900 800 Vertical curve with a 7 19 900 800 6 1 4 Dimension drawing The following figure shows the dimensions of the THM10C pick up in mm in gt 130 40 6 5 12 116 40 5 4 57 105 0 5 4 13 130 0 6 5 12 186 0 7 7 32 89 8 0 4 3 54 Operating Instructions MOVITRANS THM10C THM10E Pick Ups 112 40 5 4 41 87 0 4 3 4 69 40 4 2 7 1 15 1532406411 27 Technical Data Technical data of THM10E 6 2 Technical data of THM10E 6 2 1 Basic unit The following table shows the general data for the THM10E pick up MOVITRANS THM10E015 009 000 1 Ambient temperature T Climate class 0 C 40 C 32 F 104 F EN 60721 3 3 Klasse 3K3 0 C 80 C 32 F 176 F Degree of protection IP65 2 according to IEC 60664 1 VDE 0110 1 lt 95 condensation not permitted Storage and transportation temperature TL Pollution class Relative humidity The following table shows the unit data for the THM10E pick up It applies to line cables which are realized with ro
37. power l Current T Ambient temperature 3 1 5 Basic unit The following figure shows the unit design of the THM10C pick up 2 N S P A 3 f ee 1 1530912139 1 U shaped THM10C pick up 2 Permanently installed connection cable including Han Q 4 2 connector with angled cable outlet Maximum length 6 m 3 4 threaded holes M6 for fastening of THM10C pick up Operating Instructions MOVITRANS THM10C THM10E Pick Ups 13 3 Unit Design unit design 3 2 THM10E unit design 3 2 1 Unit designation The unit designation of the MOVITRANS THM10E pick up comprises the following characteristic unit data T HM 10 E 015 009 000 2 Variant 1 standard 2 with UL approval Compensation capacity 000 not integrated Inductance 009 95 uH Rated power 015 1 5kW Type of pick up E flat Series and generation Type of installation M mobile Component H pick up Type T MOVITRANS 3 2 2 Short designation The following short designation is used in this documentation Unit Short designation MOVITRANS THM10E015 009 000 pick up THM10E pick up MOVITRANS THM10E015 009 000 1 pick up THM10E pick up Standard variant MOVITRANS THM10E015 009 000 2 pick up THM10E pick up UL variant 3 2 3 Scope of delivery The following components are included in the scope of delivery Unit 1 THM10E pick up With permanently installed connection cable inclu
38. stallation of THM10E 4 2 Mechanical installation of THM10E 4 2 1 Mounting Observe the following installation instructions when mounting the THM10E pick up Install the THM10E pick up centered and parallel to the installed TLS line cable Only mount the holding rails above the THM10E pick up The holding rails may not be attached on the sides Make sure that there is no ferromagnetic or electrically conductive material within a radius of 8 to 10 cm 3 to 3 9 cm around the TLS line cable AAA b b Rr lt lt JO 3 b b 1735368459 b Distance between TLS line cable 1 pick up and ferromagnetic or 2 TLS line cable electrically conductive material 3 Space free from ferromagnetic and 8 to 10 cm 3 to 3 9 in electrically conductive material The space between the tHM10E pick up and the TLS line cables must always be free of metallic materials Observe the following bore dimensions in mm in THM10E 385 15 2 1689716491 Operating Instructions MOVITRANS THM10C THM10E Pick Ups 19 4 Mechanical Installation Mechanical installation of THM10E The tightening torque for the M8 retaining screws is 7 Nm 60 in Ib The M8 retaining screws must not protrude from the threaded holes Itis essential that you avoid lateral and angular misalignment of the THM10E as this greatly decreases the transmittable
39. tions for the individual MOVITRANS units have been implemented correctly 2 10 Safe disconnection The TPM mobile converter meets all requirements for safe disconnection of power and electronics connections in accordance with EN 50178 All connected circuits must also maintain the requirements for safe disconnection Operating Instructions MOVITRANS amp THM10C THM10E Pick Ups 10 Safety Notes Startup operation 2 11 Startup operation Observe the following notes for starting up and operating the MOVITRANS units Only qualified electricians with the relevant accident prevention training are allowed to perform installation startup and service work on the unit They must also comply with the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 Never install damaged units and put them into operation Do not deactivate monitoring and protection equipment during the test run Take appropriate measures for example connect binary input ENABLE to 0V24 on the TPM mobile converter to ensure that the system does not start up unintentionally when power is switched on During operation the MOVITRANS units can have live bare and movable or rotat ing parts as well as hot surfaces depending on their enclosure When the unit is switched on dangerous voltages are present at the output terminals and at any connected cables terminals and MOVITRANS units Dangerous voltag es can also be present when the TPS
40. tor be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 NL 3004 AB Rotterdam info vector nu Operating Instructions MOVITRANS THM10C THM10E Pick Ups 37 Address List New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 6
41. und cables routed in the floor Line cable as round cable Rated current IN 85 Frequency of line cable current 25 Distance between supply and return cable d 140 mm Maximum distance between THM10E and line x 20mm cable Inductance 95 UH Maximum output voltage Vo AC 550 V Maximum current in supply cable AC 33 A Rated output power 85 A line conductor current P 1500 W Rated output power 60 A line conductor current 950 W Maximum power loss Py 60 W Thermal contact resistance of aluminum carrier plate About 1 K W horizontal position Weight without connection cable 7 2 kg 16 Ib 1 Compare section Mounting in chapter Mechanical installation of THM10E 2 Compare section Transmittable power in this chapter 6 2 2 Connection cables SEW EURODRIVE offers the following pre fabricated cables with connector Connection cable Type Olflex Classic 190 5 core cable Olflex FD 891 5G2 5 Cable type without UL approval Cable type with UL approval Cable length max 6 m max 20 ft depending on order Smallest bending radius 260mm Cable cross section 5 x 2 5 mm Connector type Han Q 4 2 male TIP For additional cable information refer to the catalogs of the cable manufacturer LAPP KABEL 28 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Technical Data Technical data of THM10E 6 2
42. w eurodrive ca Vancouver SEW EURODRIVE CO OF CANADALTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADALTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW
43. wing characteristic unit data TH M 10 C 008 022 076 1 Variant 1 standard Compensation capacity 076 76 nF Inductance 022 220 uH Rated power 008 0 8 kW Type of pick up C U shape Series and generation Type of installation M mobile Component H pick up Type T MOVITRANS 3 1 2 Short designation The following short designation is used in this documentation Unit Short designation MOVITRANS THM10C008 022 076 1 pick up THM10C pick up 3 1 3 Scope of delivery The following components are included in the scope of delivery Unit 1 THM10C pick up With permanently installed connection cable including Han Q 4 2 connector with angled cable outlet maximum length 6 m please specify when ordering MOVITRANS THM10C008 022 076 1 pick up 12 Operating Instructions MOVITRANS THM10C THM10E Pick Ups Unit Design THM10C unit design 3 1 4 Nameplate The THM10C pick up has a nameplate that provides important information The follow ing figure shows an example of a nameplate TUAE T THM10C008 022 076 1 C ype SOS 01 XXXXXXXXxx 0001 09 Eingang Input Ausgang Output U U 500V RC C US EURODRIVE I 60 AC I 168 ac in Germany f 25kHz f 25kHz LISTED MOVITRANS T 0 450 C 800W IP 65 NO 80 bertragerkopf fm UN utu 1530909195 Type Unit designation f Frequency U Voltage P Output
44. x Lateral offset s Angular offset Transmittable power P atl 85A atl 60A mm mm W W 10 0 0 1500 950 10 10 0 1500 950 10 20 0 1500 900 10 30 0 1250 640 10 40 0 940 400 10 50 0 600 150 15 0 0 1500 850 15 10 0 1500 850 15 20 0 1300 720 15 30 0 1100 590 15 40 0 850 210 15 50 0 550 100 20 0 0 1500 770 20 10 0 1500 770 20 20 0 1200 620 20 30 0 985 450 20 40 0 800 140 20 50 0 500 40 10 0 10 1300 950 10 0 20 1250 730 10 0 30 900 250 10 0 40 465 25 15 0 10 1400 670 15 0 20 1200 570 15 0 30 800 150 15 0 40 450 0 20 0 10 1250 550 20 0 20 1050 440 20 0 30 700 56 20 0 40 370 0 TIP Further measured values are available on request Operating Instructions MOVITRANS THM10C THM10E Pick Ups Address List 7 Address List Ernst Blickle Stra e 42 D 76646 Bruchsal Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle Stra e 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew euro
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