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MOVITRAC® LTE-B / Operating Instructions / 2010-09

1. Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam Revelhorst VECTOR Aandrijftechniek B V Tel 31 575 57 44 94 Gelderhorst 10 Fax 31 575 57 24 43 NL 7207 BH Zutphen oost vector nu Industrieterrein de Revelhorst Grubbenvorst VECTOR Aandrijftechniek B V Tel 31 77 36 61 873 Mercuriusweg 8A Fax 31 77 36 62 109 NL 5971 LX Grubbenvorst zuid vector nu Purmerend VECTOR Aandrijftechniek B V Tel 31 299 66 63 38 Weberstraat 74 Fax 31 299 47 60 55 NL 1446 VV Purmerend noordwest vector nu Industrieterrein De Baanstee New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulc
2. hl bb 45 c E 68075AEN 68076AEN The signal terminal block has the following signal connections Terminal Signal Connection Description no 1 24 V ref out 24 V ref out Ref to activate DI1 DI3 100 mA max 2 DI 1 Digital input 1 Positive logic EM Logic 1 inout voltage range DC 8 30 V 3 Diz Digital input 2 Logic 0 inout voltage range DC 0 2 V 4 DI 3 Digital input 3 Compatible with PLC requirement when 0 V is thermistor contact connected to terminal 7 or 9 5 10 V 10 V ref out 10 V ref for analog input pot supply 10 mA max 1 K Q min 6 Al DI Analog input 12 bit 0 10 V 0 20 mA 4 20 mA Digital input 4 Logic 1 input voltage range DC 8 30 V DV V common 0 V ref pot supply AO DO Analog output 10 bit 0 10 V 20 mA analog Digital output 24 V 20 mA digital 9 0v 0 V common O0 V ref 10 Relay contact Relay contact relay contact AC 250 V DC 30 V 5A 11 Relay common Relay common All digital inputs activated by input voltage in NOTICE Possible damage to property range 8 30 V i e 24 V compatible Voltages greater than 30 V applied to the control terminals may result in damage to the controller Only apply voltages up to 30 V to the control terminals INFORMATION Terminals 7 and 9 can be used for GND reference if MOVITRAC LTE B is controlled via SPS PLC 24 Operating
3. Supply voltage V mains 3 x AC 380 480 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 20 25 32 35 2 Nominal input current 17 6 22 1 28 2 E ENEE Recommended motor power kW 5 5 7 5 11 hp 7 5 10 15 Output voltage Vmotor 3x 20 480 V Output current A 14 18 24 Motor cable size Cu 75C mm 2 5 4 AWG 12 10 Max motor cable Shielded 100 length Unshielded m 150 Size 3s Heat loss at nominal output power IW 165 225 330 Min braking resistor value 22 1 Unit for Europe Australia amp New Zealand 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B 10 57 58 11 Index A Ambient 48 Application environment 6 C 48 Current ratings 49 D Blue 11 Force vented switch cabinet 17 20 12 IP55 NEMA 12 housing 13 IP66 NEMA 4X bousimg 14 Non vented metal switch cabinet 16 Vented switch cabinet 17 BE EE 29 Drive ET 35 E Easy Startup 30 Electrical Installation 18 20 Prior to 18 Electromagnetic compatibility 27 emissions 27 immunity esses 27 Filter vari
4. 9 Protection features 10 R Repair EDD 38 S Safety Notes 7 Safety notes 4 Structure of the embedded safety notes 5 Structure of the section safety notes 4 Servi Ce oot se REO Reis 36 38 Fault codes 37 36 SEW Electronics Service 38 Troubleshooting 36 Te lee Mn 8 Signal terminals overview 24 Signal word Ee EE A Specifications Auen 9 Standard parameters 39 Startup eb eate tet 7 29 Key parameters 00 31 Keypad 30 Terminal mode 0 7 30 Startup easy wake 30 Status e viis ee 35 Operating Instructions MOVITRAC LTE B Structure Embedded safety 5 Safety 4 Section safety notes 4 Switch cabinet mounting 16 T Technical Data 48 Terminal box connections 21 Troubleshooting AAA 36 U UL compliant installation 26 User 29 V Vented switch cabinet Dimensions 17 Voltage ranges
5. 9 Waste 6 Operating Instructions MOVITRAC LTE B 59 60 Address List i Address List Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Straf e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Ernst Blickle StraRe 1 Fax 49 7251 75 1711 Center D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle StraRe 42 Fax 49 7251
6. 12 Type MC LTE B 0055 503 4 20 0075 503 4 20 ES with switch Part number 08297509 08297517 E Supply voltage V mains 3 x AC 380 480 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 20 25 32 35 2 Nominal input current A 17 6 22 1 28 2 EO CMM MEUSE Recommended motor power kW 5 5 7 5 11 hp 7 5 10 15 Output voltage Vmotorl 3 x 20 480 V Output current A 14 18 24 Motor cable size Cu 75C mm 2 5 4 AWG 12 10 Max motor cable Shielded 100 length Unshielded 150 GENERAL Size 3s Heat loss at nominal output power W 165 225 330 Min braking resistor value 22 1 Unit for America Asia amp Africa 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B Technical Data Output power and current ratings With Filter IP20 Standard with Type MC LTE B 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 filer Part number 08297215 08297223 08299196 55 12 Type MC LTE B 0055 5A3 4 10 0075 5A3 4 10 NITES Se a namer 08298114 08298122 E IP55 NEMA12 MC LTE B 0055 5A3 4 20 0075 5A3 4 20 H with switch and filter Part number 08297665 08297673 IP66 4 MC LTE B 0055 5A3 4 40 0075 5A3 4 40 with switch and cm Part number 18251218 18251226
7. Extended parameters Parameters Parameter Description Range Default Explanation P 20 Preset speed 1 P 01 min to P 01 max 0 0 Hz Defines preset jog speed 1 P 21 Preset speed 2 P 01 min to P 01 max 0 0 Hz Defines preset jog speed 2 P 22 Preset speed 3 P 01 min to P 01 max 0 0 Hz Defines preset jog speed 3 P 23 Preset speed 4 P 01 min to P 01 max 0 0 Hz Defines preset jog speed 4 P 24 Deceleration 0 25s 0 Selected via digital inputs or on mains loss as ramp time 2 set in P 05 P 25 Analog output 0 Drive enabled digital 8 Digital output mode function select z E Options 0 7 select a digital voltage out 1 Drive healthy digital put signal 2 Motor at target speed digital Disabled 0 V 5 T Enabled 24 V 20 mA limit 3 Drive tripped digital 4 Motor speed 2 limit digital Options 4 7 digital output is enabled 5 Motor current 2 limit digital using the level set in P 19 6 Motor speed limit digital Analog output mode nu dini e Option 8 Motor speed signal range 7 Motor current limit digital 0 10 V 2 0 100 of P 01 8 Motor speed analog Option 9 Motor current signal range 0 10V 0 200 of P 08 9 Motor current analog P 26 Skip frequency 0 P 01 0 0 Hz Speed reference held at upper or lower skip hysteris band frequency limit until inpu
8. BEE DRILL UI EURODRIVE Operating Instructions MOVITRAC LTE B Edition 09 2010 16923626 EN SEW EURODRIVE Driving the world Lu i25 1 Imp rtant Not S ENEE 4 1 1 Structure of the safety notes 4 1 2 Application ermvironment ener 6 1 3 Waste deposel nk 6 PET CA Notes eem 7 2 1 Installation and StartUp A 7 2 2 Operation and servicing nenne 8 3 General 9 3 1 Input voltage ranges eem eene 9 3 2 Product 9 3 3 Overload capability sssssssseseeeeeeeeeneeeneen nnns 10 3 4 Protection features AAA 10 4 Mechanical Installation ener eere enne nnn 11 41 DIM NSIONS T ENEE KEEN Eeer 11 4 2 P20 housing mounting and dimensions of switch 16 5 Electrical Installation 18 5 1 Prior to installation 18 5 2 lnstallationi iiie nette ne pene ERR 20 5 3 Signal terminals overview cccceceeececeeeeeeeeeeeeeeeeeseaeeeeeaeeseneeeeseaeeesaes 24 5 4 RJ45 Communication Gocket 25 5 5 UL compliant installation AA 26 5 6 Electromagnetic 27 6 tis let eee tierce tese s 29 6 1 User mtertace
9. input choke L1 12 L3 Option IP55 IP66 with switch only Vac Vac MC LT xxx 20 40 F14 F15 F14 F15 F14 F15 2 K11 AA K11 AA GM K11 AA AC 3 AC 3 AC 3 10 V V 11 10 10 4 11 11 12 GND braking resistor AC 3 3 AC 3 connection GND GND 1 white 1 white N 2 red 1 BG 2 red BMK 2 BW 4 blue 4 blue 3 E red LI DT DV D 13 white DT DV D Cut off in the DC H5L blue Cut off in the AC and AC circuits circuit 68077AEN Figure 2 Wiring diagram for power section 1 Mains supply contactor to drive 2 Mains supply to brake rectifier switched simultaneously by K10 3 Control contactor relay energized via the internal relay contact 4 in the drive and supplies the brake rectifier 4 Potential free relay contact inside the drive V External power supply for energizing the control contactor relay Size 2 and 3 only Operating Instructions MOVITRAC LTE B Electrical Installation Installation INFORMATION Connect the brake rectifier using a separate supply system lead Supply via the motor voltage is not permitted Always switch off the brake on the D
10. Electromagnetic compatibility 5 6 3 filter varistor disconnection IP20 IP20 drives with an EMC filter fitted e g MOVITRAC LTE B xxxx xAxx 00 and MOVITRAC LTE B xxxx xBxx 00 have an inherently higher leakage current to ground Earth than units without EMC filter If more than 1 MOVITRAC LTE B is being oper ated on earth leakage detectors an earth leakage detector trip may occur particularly if screened motor cables are used In this case the EMC filter can be disconnected by removing the EMC screw on the side of the unit A WARNING Risk of electrical shock High voltages are present in the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnect ed Severe or fatal injuries Disconnect and isolate the MOVITRAC LTE B from the electrical supply at least 10 minutes before removing the EMC screw 1 2 64408AXX 1 EMC screw 2 VAR screw The MOVITRAC LTE B units are fitted with components which suppress surges in the input supply voltage These components protect the power input circuits against voltage spikes which may originate from lightning strikes or other equipment on the same supply When carrying out a high potential Flash test on a drive system the components which suppress voltage surges may cause the test to fail To accommodate high voltage system tests remove both screws on the side of the unit which disconnects these components
11. NEMA 4X Maximum ambient temperature derating 4 96 1 up to 55 C for IP20 drives 4 1 up to 45 C for IP55 IP66 drives Storage ambient temperature range 40 to 60 C Maximum altitude for rated operation 1000 m Derating above 1000 m 1 96 100 m to max 2000 m Maximum relative humidity 95 non condensing Protection rating cabinet drive IP20 Protection rating high enclosure drive IP55 NEMA 12 k IP66 NEMA 4X Operating Instructions MOVITRAC LTE B Technical Data Output power and current ratings 10 3 Output power and current ratings 10 3 1 1 phase system AC 115 V for 3 phase AC 230 V motors voltage doubler 10 IP20 Standard Type MC LTE B 0004 101 1 00 0008 101 1 00 0011 101 4 00 Part number 08296839 08296847 08296855 IP55 NEMA 12 housing Type MC LTE B 0004 101 1 10 0008 101 1 10 0011 101 4 10 Part number 08297754 08297762 08297770 IP55 NEMA 12 housing with Type MC LTE B 0004 101 1 20 0008 101 1 20 0011 101 4 20 PER Part number 08297290 08297304 08297312 IP66 NEMA 4X housing with Type MC LTE B 0004 101 1 40 0008 101 1 40 0011 101 4 40 switch Part number 18252540 18252559 18252567 Supply voltage V mains 1x AC 115 V x 10 Supply frequency fmains 50 60 2 5 Supply fuse rating A 10 16 15 20 Nominal input current A 6 7 12 5 16 8
12. P 15 Digital inputs function select on page 44 P 16 Analog input 0 10V b0 10 V 0 20 0 10 Configures the analog input format V mA 14 20 mA r4 20 mA 0 10 V unipolar mode voltage input 120 4 mA 20 4 mA b 0 10 V bipolar mode voltage input Can be used for bipolar input signals 50 offset be applied to P 39 e 200 scaling in P 35 gives P 01 0 20 mA unipolar mode current input 4 20 mA unipolar mode current input 20 4 mA reverse unipolar current mode t indicates the drive will trip if the signal is removed whilst the drive is enabled r indicates the drive will ramp to preset speed 1 if the signal is removed whilst the drive is enabled P 17 Output switching 2 16 kHz 418 kHz Sets maximum output switching frequency frequency Higher switching frequency means less noise development on the motor but higher losses in the output stage P 18 User relay output 0 Drive enabled 1 User relay settings Digital output limit defined select 1 Drive healthy not tripped Drive healthy by value in P 19 2 Motor at target speed Disabled contacts open 7 Enabled contacts closed 3 Drive tripped 4 Motor speed gt limit 5 Motor current gt limit 6 Motor speed lt limit 7 Motor current lt limit P 19 User relay output 0 200 100 0 Sets the limit for 18 and P 25 limit 40 Operating Instructions MOVITRAC LTE B
13. Type MC LTE 0008 5A3 1 20 0015 5A3 1 20 0015 5A3 4 20 0022 5A3 4 20 0040 5A3 4 20 NEMA 12 with switch and filter Part number 08297614 08297622 08297630 08297649 08297657 IP66 Type MC LTE 0008 5A3 1 40 0015 5A3 1 40 0015 5A3 4 40 0022 5A3 4 40 0040 5A3 4 40 NEMA 4X with switch and filter Part number 18251145 18251153 18251161 18251188 18251196 Supply voltage V mains 3 x AC 380 480 V 10 96 Supply frequency 50 60 Hz 5 Supply fuse rating A 5 10 16 15 2 Nominal input current A 2 9 5 4 7 6 12 4 Recommended motor power kW 0 75 1 5 1 5 2 2 hp 1 2 2 3 Output voltage Vmotorl 3 x 20 480 V Output current A 2 2 4 1 4 1 5 8 9 5 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor Shielded 50 cable length Unshielded m 75 Size 2 Heat loss at nominal output power IW 22 66 120 Min braking resistor value 100 1 Unit for Europe Australia amp New Zealand 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B 10 55 Technical Data Output power and current ratings Size 3 Without Filter IP20 Standard MC LTE B 0055 503 4 00 0075 503 4 00 0110 503 4 00 Part number 08297045 08297053 08299218 55 172 MC LTE B 0055 503 4 10 0075 503 4 10 housing Part number 08297959 08297967 M 55
14. directly to the site earth ground busbar through the filter if installed as shown MOVITRAC LTE B ground connections should not loop from one drive to another They should also not loop to or from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all earth wiring connections 5 2 1 Permitted voltage supply systems Voltage supply systems with grounded star point MOVITRAC LTE B is intended for operation on TN and TT systems with directly grounded star point Voltage supply systems with non grounded star point Operation on mains systems with a non grounded star point for example IT power systems is also permitted SEW EURODRIVE recommends using an earth leakage monitor for this according to the PCM Pulse Code Measuring principle Using such devices prevents the earth leakage monitor from mis tripping due to the ground incapacitance of the inverter External conductor grounded voltage supply systems Operate the inverters on supply systems with a maximum phase to earth voltage of AC 300 V only 5 2 2 Mains contactors and input fuses Input fuses Only use input contactors of utilization category AC 3 EN 60947 4 1 Ensure a minimum time of 120 seconds between 2 mains activations Fusing types Line protection types in operation classes gL gG Rated fusing voltage 2 rated mains voltage
15. 216 79 40 88 77 Zone Industrielle Mghira 2 Fax 216 79 40 88 66 Lot No 39 tms tms com tn 2082 Fouchana Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 4419164 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Address List 1 Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas
16. 40 C for IP55 IP66 drives The minimum ambient operating temperature is 10 Please observe the specific ratings employed in chapter Environmental page 48 Relative humidity must be less than 95 non condensing MOVITRAC LTE B units can be installed side by side This gives adequate venti lation space between them If the MOVITRAC LTE B is to be installed above anoth er drive or any other heat producing device the minimum vertical spacing is 150 mm The switch cabinet should either be force ventilated or large enough to allow natural cooling see chapter IP20 housing mounting and dimensions of switch cabinet on page 16 ADIN rail mounting is supported in size 1 and 2 IP20 drives only 4 1 Dimensions MOVITRAC LTE B is available in 3 housing versions Standard IP20 housing for use in switch cabinets P55 NEMA 12K P66 NEMA 4X The IP55 NEMA 12 K and IP66 NEMA 4X housing is protected against moisture and dust Therefore the drives can be operated indoors under harsh conditions Electroni cally the drives are identical and the only differences are the dimensions of the housing and the weight Operating Instructions MOVITRAC LTE B 11 Mechanical Installation Dimensions 4 1 1 Dimensions of the IP20 housing L2N 13
17. 62741AXX 62742AXX 62743AXX Dimension Size 1 Size 2 Size 3 A Height mm 174 220 261 in 6 85 8 66 10 28 B Width mm 79 104 126 in 3 11 4 10 4 96 C Depth mm 122 6 150 178 in 4 83 5 90 7 01 Weight kg 1 1 2 0 4 5 Ib 2 43 4 40 10 0 a mm 50 0 63 0 80 0 in 1 97 2 48 3 15 b mm 162 209 0 247 in 6 38 8 23 9 72 mm 16 23 25 5 in 0 63 0 91 1 02 d mm 5 0 5 25 7 25 in 0 2 0 21 0 29 Power terminal Nm 1 0 1 0 1 0 forse set ngs Ib in 8 85 8 85 8 85 Recommended screw size 4xM4 4 x M4 4 x M4 Operating Instructions MOVITRAC LTE B Mechanical Installation Dimensions 4 1 2 Dimensions of the IP55 NEMA 12 housing LTE xxx 10 20 A b a b O H H ao D v la gt c lt B 60198AXX 60200AXX 64482AXX 60497AXX Dimension Size 1 Size 2 Size 3 Height A mm 200 310 310 in 7 9 12 2 12 2 Width B mm 140 165 211 in 5 5 6 5 8 31 Depth C mm 165 176 240 in 6 5 6 9 9 45 Weight kg 2 3 4 5 7 4 5 1 9 9 12 4 128 153 196 5 6 7 72 b mm 6 6 7 in 0 23 0 23 0 28 mm 25 25 25 in 0 98 0 98 0 98 d mm 142 252 251 in 5 6 9 9 9 88 Power terminal torque Nm 1 1 1 settings Ib in 8 85 8 85 8 85 Control terminal torque Nm
18. 75 1769 D 76646 Bruchsal sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Nantes SEW USOCOME Tel 33 2 40 78 42 00 ZAC de la For t Fax 33 2 40 78 42 20 4 rue des Fontenelles F 44140 Le Bignon Paris SEW USOCOME Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Address List 1 Algeria Sales Alger REDUCOM Sarl Tel 213 21 8214 91 16 rue des Fr res Zaghnoune Fax 213 21 8222 84 Bellevue sew algeria reducom dz com 16200 El Harrach Alger www reducom dz com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Ind
19. A 10 16 20 32 35 2 40 Nominal input current A 6 7 12 5 14 8 14 8 222 35 TONE a ee a ee Recommended motor kW 0 37 0 75 1 5 1 5 2 2 4 0 5 1 2 2 3 Output voltage Vmotor 3x20 250V Output current A 2 3 4 3 7 7 10 5 15 Motor cable size Cu 75C 2 1 5 2 5 AWG 16 18 Max motor Shielded 25 100 cable length IMU 40 150 Size 1 3 cue ee IW 11 22 45 45 66 120 Min braking resistor value Q 47 1 Unit for America Asia amp Africa 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B Technical Data Output power and current ratings With Filter IP20 Type MCLTE 0004 2B1 1 0008 2B1 1 0015 2B1 1 0015 2B1 4 0022 2B1 4 0040 2B1 4 Standard with B 00 00 00 00 00 00 Der Part number 08297061 08297088 08297096 08297118 08297126 18250424 IP55 Type MCLTE 0004 2B1 1 0008 2B1 1 0015 2B1 1 0015 2B1 4 0022 2B1 4 0040 2B1 4 NEMA 12 B 10 10 10 10 10 10 housing with filter Part number 08297975 08297983 08297991 08298009 08298017 18250432 IP55 Type MCLTE 0004 2B1 1 0008 2B1 1 0015 2B1 1 0015 2B1 4 0022 2B1 4 0040 2B1 4 NEMA 12 B 20 20 20 20 20 20 with switch and filter Part number 08297525 08297533 08297541 08297568 08297576 18250440 IP66 Type MC LTE 0004 2B1 1 0008 2B1 1 0015 2B1 1 0015 2B1 4 0022 2B1 4 0040 2 1 4 NEMA 4X B 40 4
20. EE Recommended motor power KW 0 37 0 75 1 1 hp 0 5 1 0 1 5 Output voltage V motor 3 x 20 250 V voltage doubler Output current 2 3 4 3 5 8 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor cable length Shielded 25 100 Unshielded 40 150 Size 1 2 Heat loss at nominal output power W 11 22 33 Min braking resistor value 1 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B 10 50 Technical Data Output power and current ratings 10 3 2 1 phase system AC 230 V for 3 phase AC 230 V motors Without Filter IP20 Type MCLTE 0004 201 1 0008 201 1 0015 201 1 0015 201 4 0022 201 4 0040 201 4 Standard B 00 00 00 00 00 00 Part number 08296863 08296871 08296898 08296901 08296928 18250394 IP55 Type MCLTE 0004 201 1 0008 201 1 0015 201 1 0015 201 4 0022 201 4 0040 201 4 NEMA 12 10 10 10 10 10 10 meveing Part number 08297789 08297797 08297800 08297819 08297827 18250408 IP55 Type MCLTE 0004 201 1 0008 201 1 0015 201 1 0015 201 4 0022 201 4 0040 201 4 NEMA 12 B 20 20 20 20 20 20 with switch Part number 08297320 08297339 08297347 08297355 08297363 18250416 Supply voltage V mains 1 x AC 200 240 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating
21. KEREN 29 6 2 30 7 35 4 4 Drive statug guae x uie 35 8 Service and fault 36 81 Troubleshooting bake 36 82 Faul History ec eer AE net e nya 36 8 9 iFa lt codes e nepote eee a ete 37 8 4 SEW electronics service nenne 38 9 Parameters E 39 91 Standard parameters AA 39 9 2 Extended 40 9 3 P 15 Digital inputs function 44 9 4 Real time monitoring parameters read only 46 10 Technical Data euer 48 10 1 lte 48 10 27 Enivironmehtal ta toO RE ebria 48 10 3 Output power and current 49 115I0d6X ees uc dne 58 Operating Instructions MOVITRAC LTE B Important Notes Structure of the safety notes 1 Important Notes 1 1 Structure of the safety notes 1 14 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal Word Meaning Consequences if disregarded A DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe
22. or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environ ment INFORMATION Useful information or tip Simplifies the handling of the drive system 1 1 2 Structure of the section safety notes The section safety notes do not apply to a specific action but to several actions pertain ing to one subject The pictograms used indicate either a general or a specific hazard This is the formal structure of a section safety note Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard This is an example for a section safety note Falling of suspended loads ZA Severe or fatal injuries Do not stand under the suspended load Secure the danger zone Operating Instructions MOVITRAC LTE B Important Notes Structure of the safety notes 1 1 3 Structure of the embedded safety notes The embedded safety notes are directly integrated in the instructions just before the description of the dangerous action This is the formal structure of an embedded safety note ASIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard This is an example for an embedded safety note ADANGER Risk of crushing if the drive restarts unintentionally Severe or fatal injuries De energize the drive Secure the d
23. saved defaults reloaded reloaded If fault reoccurs contact SEW EURO DRIVE Service 4 20 F Analog input current out of range Check input current is within range defined in P 16 Check cable connection SC FLt Internal drive fault Contact SEW EURODRIVE Service FAULtY Prog 8 4 SEW electronics service Send in for repair Please contact the SEW EURODRIVE electronics service if a fault cannot be rectified Please provide the following information when sending the unit in for repair Serial number nameplate Unit designation Brief description of the application application control via terminals or serial Connected components motor etc Nature of the error Accompanying circumstances Your own presumption of what has happened Any unusual events preceding the problem etc Operating Instructions MOVITRAC LTE B Parameters Standard parameters 9 Parameters 9 1 Standard parameters Parameter Description Range Default Explanation P 01 Max speed limit P 02 to 5 x P 09 50 0 Hz Maximum speed limit in Hz or rpm see P 10 Hz or rpm max 500 Hz P 02 Min speed limit 0 P 01 max 500 Hz 0 0 Hz Minimum speed limit in Hz or rpm see P 10 Hz or rpm P 03 Acceleration 0 0 600 s 5 0s Acceleration ramp time from 0 to 50 Hz fixed in ramp time s seconds P 04 Deceleration 0 0 600 s 5 05 Deceleration r
24. seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net 69 SEW EURODRIVE Driving the world B I 14 S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
25. sizes 1 2 115 V input 115 V 10 96 1 phase 50 60 Hz 5 96 MOVITRAC LTE B sizes 1 2 and 3s 200 240 V 200 V 240 V 10 96 1 phase 3 phase 50 60 Hz 5 96 MOVITRAC LTE B sizes 1 2 and 3s 380 480 V 380 V 480 V 10 96 3 phase 50 60 Hz 5 INFORMATION t is also possible to connect 1 phase MOVITRAC LTE B units to 2 phases of a 200 240 V 3 phase mains Products used with a 3 phase supply are designed for a maximum supply imbalance of 3 96 between phases For input supplies which have a supply imbalance greater than 3 96 typically the Indian subcontinent and parts of the Asia Pacific including China SEW EURODRIVE recommends that input chokes are used 3 2 Product designation MCLTE 0015 2 0 1 1 00 60Hz 60Hz American version only 00 Standard IP20 housing 10 IP55 NEMA 12 housing yp 20 IP55 NEMA 12 housing with switch 40 IP66 NEMA 4X housing with switch 1 1Q without brake chopper Quadrants 4 40 1 1 phase Connection type 3 3 phase Interference 0 7 class 0 suppression on class the supply side B class B 1 115 Mains voltage 2 200 240 5 380 480V Recommended 0015 1 5 kW motor power Version B Product type MC LTE Operating Instructions MOVITRAC LTE B 10 3 3 3 4 General specifications Overload capability Overload capability All MOVITRAC LTE B units have a possible overload of 150 96 for 60 seconds 175 96 f
26. 0 0040 2A3 4 20 NEMA 12 with switch 08297584 08297592 08297606 and filter IP66 Type MC LTE B 0015 2A3 4 40 0022 2A3 4 40 0040 2A3 4 40 NEMA 4X with zu Part number 18251110 18251129 18251137 and filter Supply voltage Vimains 3 x AC 200 240 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 16 15 2 20 32 35 2 Nominal input current A 9 2 13 7 20 7 Recommended motor kW 1 5 2 2 4 0 power hp 2 3 5 Output voltage Vmotorl 3 x 20 250 V Output current A 7 10 5 18 Motor cable size Cu 75C mm 1 5 2 5 AWG 16 12 Max motor Shielded 100 cable length cided m 180 value Size 2 3s Heat loss at nominal output power IW 66 120 Min braking resistor 47 1 Unit for Europe Australia amp New Zealand 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B 10 53 10 54 Technical Data Output power and current ratings 10 3 4 3 phase system AC 400 V for 3 phase 400 V motors Sizes 1 amp 2 Without Filter IP20 Type MCLTE 0008 503 1 00 0015 503 1 00 0015 503 4 00 0022 503 4 00 0040 503 4 00 Standard Part number 08296995 08297002 08297010 08297029 08297037 55 0008 503 1 10 0015 503 1 10 0015 503 4 10 0022 503 4 10 0040 503 4 10 NEMA 12 p housing Part number 08297908 082979
27. 0 40 40 40 40 housing with Sc number 18251013 18251021 18251048 18251056 18251064 18251072 ilter Supply voltage V mains 1 x AC 200 240 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 10 16 20 32 35 2 40 Nominal input current A 6 7 12 5 14 8 14 8 22 2 35 Recommended motor KW 0 37 0 75 1 5 1 5 2 2 powSr hp 0 5 1 2 2 3 Output voltage V motor 3x20 250V Output current 2 3 4 3 7 7 10 5 15 Motor cable size Cu 75C mm 1 5 2 5 AWG 16 18 Max motor Shielded 25 100 cablelength Grshietded 1 40 150 Size 1 2 3 Heat loss at nominal Iw 11 22 45 45 66 120 output power Min braking resistor value Q 47 1 Unit for Europe Australia amp New Zealand 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B 10 51 10 52 Technical Data Output power and current ratings 10 3 3 3 phase system AC 230 V for 3 phase AC 230 V motors Without Filter IP20 Type MCLTE 0004 203 1 0008 203 1 0015 203 1 0015 203 4 0022 203 4 0040 203 4 Standard 00 00 00 00 00 00 Part number 08296936 08296944 08296952 08296960 08296979 08296987 IP55 Type MCLTE 0004 203 1 0008 203 1 0015 203 1 0015 203 4 0022 203 4 0040 203 4 NEMA 12 B 10 10 10 10 10 10 meveing Part number 08297835 0829
28. 0 5 0 5 0 5 setings Ib in 4 43 4 43 4 43 Recommended screw size 2 x M4 4 x M4 4 x M4 Operating Instructions MOVITRAC LTE B 4 Mechanical Installation Dimensions 4 1 3 Dimensions of the IP66 NEMA 4X housing LTE xxx 40 b a b tHe gt 10 d Y 22 68096 68095 64482 60497 Dimension Size 1 Size 2 Size 3 Height A mm 232 257 310 in 9 13 10 12 12 20 Width B mm 161 188 210 5 in 6 34 7 4 8 29 Depth mm 179 186 5 228 7 in 7 05 7 34 9 Weight kg 2 8 4 6 7 4 6 2 10 1 16 3 148 5 176 197 5 5 85 6 93 7 78 b mm 6 25 6 6 5 in 0 25 0 24 0 26 25 28 5 33 4 0 98 1 12 1 31 mm 189 200 251 5 in 7 44 7 87 9 9 Power terminal torque Nm 1 1 1 settings Ib in 8 85 8 85 8 85 Control terminal torque Nm 0 5 0 5 0 5 settings Ib in 4 43 4 43 4 43 Recommended screw size 4 4 4 4 4 4 14 Operating Instructions MOVITRAC LTE B Mechanical Installation 4 Dimensions Cable glands Lock off for IP55 IP66 with switching option Operating Instructions MOVITRAC LTE B A suitable cable gland system must be used to maintain the appropriate IP NEMA ra
29. 16 08297924 08297932 08297940 IP55 Type MCLTE 0008 503 1 20 0015 503 1 20 0015 503 4 20 0022 503 4 20 0040 503 4 20 NEMA 12 with switch part number 08297452 08297460 08297479 08297487 08297495 Supply voltage V mains 3 x AC 380 480 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 5 10 16 15 2 Nominal input current A 2 9 5 4 7 6 12 4 E Recommended motor power kW 0 75 1 5 1 5 2 2 4 1 2 2 3 Output voltage V motor 3 x 20 480 V Output current A 2 2 4 1 4 1 5 8 9 5 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor Shielded 25 50 cable length 40 75 Size 1 2 Heat loss at nominal output IW 22 45 66 120 power Min braking resistor value 100 1 Unit for America Asia amp Africa 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B Technical Data Output power and current ratings With Filter IP20 Type MCLTE 0008 5A3 1 00 0015 5A3 1 00 0015 5A3 4 00 0022 5A3 4 00 0040 5A3 4 00 Standard B with filter Part number 08297169 08297177 08297185 08297193 08297207 IP55 Type MC LTE 0008 5A3 1 10 0015 5A3 1 10 0015 5A3 4 10 0022 5A3 4 10 0040 5A3 4 10 NEMA 12 housing with filter Part number 08298068 08298076 08298084 08298092 08298106 IP55
30. 7843 08297851 08297878 08297886 08297894 IP55 Type 1 0004 203 1 0008 203 1 0015 203 1 0015 203 4 0022 203 4 0040 203 4 12 20 20 20 20 20 20 with switch Part number 08297371 08297398 08297401 08297428 08297436 08297444 Supply voltage V mains 3 x AC 200 240 V 10 Supply frequency fmains 50 60 Hz 5 Supply fuse rating A 10 16 15 2 20 32 35 Nominal input current A 5 8 9 2 13 7 20 7 value Recommended motor kW 0 37 0 75 1 5 1 5 2 2 4 0 POWT hp 0 5 1 2 2 3 5 Output voltage Vmotorl 3 x 20 250 V Output current A 2 3 4 3 7 7 10 5 18 Motor cable size Cu 75 mm 1 5 2 5 AWG 16 12 Max motor Shielded 25 100 cable length 40 150 Leer Size 1 3s GES e w 11 22 66 120 Min braking resistor _ 47 1 Unit for America Asia amp Africa 2 Recommended value for UL compliance Operating Instructions MOVITRAC LTE B Technical Data Output power and current ratings With Filter IP20 Type MC LTE B 0015 2A3 4 00 0022 2A3 4 00 0040 2A3 4 00 Standard with filter Part number 08297134 08297142 08297150 IP55 Type MC LTE B 0015 2A3 4 10 0022 2A3 4 10 0040 2A3 4 10 NEMA 12 housing 4 Part number 08298025 08298033 08298041 with filter IP55 Type MC LTE B 0015 2A3 4 20 0022 2A3 4 2
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33. C and AC sides with All hoist applications Drives that require a rapid brake response time 5 2 5 Motor thermal protection TF TH Motors with an internal over temperature sensor TF TH or similar can be connected directly to the MOVITRAC LTE B A trip will then be displayed on the drive The sensor is connected to terminal 1 24 V and digital input 3 Parameter P 15 must be set to external trip input to receive over temperature trips The trip level should be set to 2 5 5 2 6 Multi motor group drive The total of the motor currents must not exceed the rated current of the drive see chap ter Technical Data on page 48 The motor group is limited to 5 drives and the motors in a group must not be more than 3 sizes apart The maximum cable length for the group is limited to the values for the individual drives see chapter Technical Data on page 48 For groups with more than 3 drives SEW EURODRIVE recommends using an output choke Operating Instructions MOVITRAC LTE B Electrical Installation Signal terminals overview 5 3 Signal terminals overview 20 and 55 55 and IP66 with switch option c 55 8 8 0 688 m OM PUO s m gt 20 Vanek zo A otr lt lt E 1234 5 6 7 8 91011 ESAE RUP 2 2 22022222020 220222220222222
34. Instructions MOVITRAC LTE B Electrical Installation RJ45 Communication Socket 5 4 45 Communication Socket 1 2 3 4 5 6 7 8 62701 1 No connection 2 No connection 3 24 V 4 Internal bus 5 Internal bus 6 DV 7 SBus 2 8 SBus 2 1 The bit format is fixed as 1 start bit 8 data bits 1 stop bit no parity 2 P 12 must be set to 3 or 4 for SBus communication Operating Instructions MOVITRAC LTE B 25 Electrical Installation UL compliant installation 5 5 UL compliant installation Note the following for UL compliant installation The drives can be operated within the following ambient temperatures e 10 C to 50 C for IP20 10 C to 40 C for IP55 NEMA 12 10 C to 40 C for IP66 NEMA 4X Onlyuse copper connection cables which can withstand ambient temperatures of up to 75 C Permitted tightening torques for MOVITRAC LTE B power terminals are Sizes 1 2 amp 3s 1Nm 8 9 lb in MOVITRAC LTE B drive inverters are suitable for operation in voltage power systems with an earthed star point TN and TT systems which can supply a maximum supply current and a maximum supply voltage in accordance with the following tables The fuses listed in the following tables are the maximum permitted fuses for each inverter Only use melting fuses Only use tested units with a limited output voltage Vmax DC 30 V and limited outp
35. Once the high potential test has been completed replace both screws and repeat the test The test should then fail indicating that the circuit is once again protect ed against voltage surges Operating Instructions MOVITRAC LTE B Startup C xD 6 User interface 6 Startup 6 1 User interface Keypad Display 9 Each MOVITRAC LTE B has an integrated keypad as standard allowing drive opera tion and setup without any additional equipment The keypad consists of 5 keys with the following functions Start Run Enables running of motor Reverses direction of rotation if bi directional keypad mode is enabled Stop Reset Stops motor Resets a tripped drive Navigate Displays real time information Press and hold to enter exit parameter exit mode Stores parameter changes Increases speed in real time mode Increases parameter values in parameter edit mode Down speed in real time mode Decreases parameter values in parameter edit mode The start stop keys on the keypad are disabled when the parameters have their factory default settings To enable the operation of the start stop keys on the keypad set parameter P 12 to 1 or 2 see chapter Standard parameters on page 39 The Navigate key alone is used to gain access to the parameter edit menu Pressing and holding this key gt 1 sec allows the user to toggle between the pa
36. Rated fusing current must be designed for 100 96 of the rated inverter current depending on the inverter utilization Line protection switch with characteristics B C Circuit breaker rated voltage gt rated mains voltage Rated line protection switch currents must be 10 above the rated inverter current Operating Instructions MOVITRAC LTE B Electrical Installation 5 Installation 5 2 3 Motor terminal box connections Motors are connected in either Star Delta Double Star or Star Nema motors The motor rating plate will indicate the voltage rating for the method of connection which must match the operating voltage of the MOVITRAC LTE B unit R13 Low voltage A High voltage A R76 T6 4 5 W2 U2 V2 CHEN WE T9 T7 T8 U3 V3 W3 T1 T2 T3 U1 V1 W1 L1 L2 L1 L1 L2 L1 Low voltage AA High voltage A DT DV T4 oT5 U2 V2 T7 ES U3 V3 olf of off U V W U V W Low voltage AA High voltage A Operating Instructions MOVITRAC LTE B 21 Electrical Installation Installation 5 2 4 Drive and motor connection A WARNING Risk of electrical shock Risk of exposure to high voltage may occur if the unit is wired incorrectly Severe or fatal injuries Itis essential to observe the connection sequence illustrated below L3 not 1 ph 230 V 4 Ge AS 1 D Kn rJ 3 rd l 1 L L1 L2 L3 Option ND
37. ameter Pressing the navigate key once more will then display the value of that particular group zero parameter For those parameters which have multiple values e g software ID pressing the up and down buttons will display the different values within that parameter Pressing the navigate key quickly returns to the next level up If the navigate key is pressed again quickly without pressing the up or down buttons the display changes to the next level up main parameter level i e 00 If the up or down buttons are pressed whilst on the lower level e g 00 05 to change the P 00 index pressing the navigate key quickly displays that parameter value Operating Instructions MOVITRAC LTE B 47 10 48 Technical Data Conformance 10 Technical Data 10 1 Conformance All products conform to the following international standards CE marked for low voltage directive IEC 664 1 Insulation coordination within low voltage systems UL 508C Power conversion equipment EN 61800 3 Adjustable speed electrical power drive systems Part 3 EN 61000 6 2 3 4 Generic immunity Emission standards EMC Enclosure protection level according to NEMA 250 EN 60529 Flammability rating according to UL 94 C Tick cUL 10 2 Environmental Operational ambient temperature range 10 C to 50 at default PWM frequency IP20 10 C to 40 C at default PWM frequency IP55 NEMA 12k IP66
38. amp time from 50 Hz fixed to ramp time s standstill in seconds If set to 0 then the fastest possible ramp time without trip is activated P 05 Stop mode 0 Ramp stop 0 If the supply is lost and P 05 7 0 then the drive select 1 Coastto st will try to continue running by reducing the speed ER of the load using the load as a generator 2 Ramp to stop fast stop If P 05 2 then the drive will ramp to stop using the P 24 deceleration ramp when mains supply is lost Also activates constant power braking mode for normal braking P 06 Energy optimizer 0 Disabled When enabled automatically reduces applied 1 Enabled motor voltage on light load P 07 Motor rated 0 20 250 V 230 V Rated nameplate voltage of the motor in volts voltage 2 The value is limited to 250 V for low voltage 0 20 500 V 400 V drives Setting to O disables voltage compensa tion P 08 Motor rated 25 100 of drive current rating DR Motor Rated nameplate current of the motor in amps current rating P 09 Motor rated 25 500 Hz 50 Hz Rated nameplate frequency of the motor frequency P 10 Motor rated 0 30000 rpm 0 When not set to 0 all speed related parameters speed are displayed in rpm Activates slip compensation when motor nameplate speed is set P 11 Voltage boost 0 20 of max output voltage Motor power Applies an adjustable boost to the MOVITRAC Resolution 0 1 dependent voltage output at low speed to assist w
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40. ayed 30 seconds after the drive is on 0 speed and the setpoint is 0 as well 7 1 2 Operational drive status The following list indicates which mnemonics will be displayed as drive status informa tion when the motor is in operation Use the navigate key on the keypad to toggle between output frequency output current and speed Mnemonic Description H xxx The drive output frequency is displayed in Hz This message will be displayed when the drive is running A The drive output current is displayed in Amp This message will be displayed when the drive is running XXXX The drive output speed is displayed in rpm This message will be displayed when the drive is running and the motor rated speed is entered in parameter P 10 C xxx Speed scaling factor P 40 E flashing dots Output current of the drive exceeds the current which is set in P 08 MOVITRAC LTE B will monitor the level and duration of the overload Depend ing on the overload level the MOVITRAC LTE B will trip with I t trP 7 1 3 Trip reset In case a trip occurs see chapter Fault Codes on page 37 the trip can be reset by pressing the Stop key or by opening or closing digital input 1 Operating Instructions MOVITRAC LTE B 35 36 Troubleshooting Service and fault codes 8 Service and fault codes 8 1 Troubleshooting Symptom Cause and Solution Overload or over current t
41. be changed on power down and auto save These changes will be stored automatically 1 Read only No ch enabled If P 38 1 parameters are locked and cannot a y No changes be changed Operating Instructions MOVITRAC LTE B Parameters Extended parameters Parameter Description Range Default Explanation P 39 Analog input oft 500 to 500 96 0 0 Analog input offset resolution 0 1 96 set 9 Analog 8 input P 40 Display speed 0 6 0 000 Scales speed by this factor scaling factor If P 10 0 speed in Hz scaled by this factor If P 10 gt 0 speed in rpm scaled Displayed as real time variable on the drive display 1 Sizes 2 and 3 only Size 1 works with DC voltage Operating Instructions MOVITRAC LTE B 43 Parameters P 15 Digital inputs function select 9 3 P 15 Digital inputs function select The functionality of the digital inputs within the MOVITRAC LTE B is user programma ble allowing the user to select the functions required for the application The following tables define the functions of the digital inputs depending on the value of parameter P 12 Terminal keypad SBus control and P 15 Digital input function select 9 3 1 Terminal mode If P 12 0 terminal mode then use the following table P 15 Digital input 1 Digital input 2 Digital input 3 Analog inp
42. dance with the National Electrical Code and any additional local codes Operating Instructions MOVITRAC LTE B Safety Notes Operation and servicing 2 2 Operation and servicing A WARNING Danger of electrical shock High voltages are present in the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnected Severe or fatal injuries Disconnect and isolate the MOVITRAC LTE B from the electrical supply at least 10 minutes before commencing any work on it Dangerous voltages are present in the output terminals and the cables and motor terminals connected to them when the unit is switched on Dangerous voltages may also be present when the unit is inhibited and the motor at a standstill The unit is not necessarily deenergized when the LEDs and the 7 segment display are off Safety functions inside the unit or a mechanical blockage may cause the motor to stop The removal of the source of the malfunction or a reset can result in an automatic restart of the drive If for safety reasons this is not permissible for the driven machine disconnect the unit from the supply system before correcting the fault Operating Instructions MOVITRAC LTE B General specifications Input voltage ranges 3 General specifications 3 1 Input voltage ranges Depending on model and power rating the drives are designed for direct connection to the following supplies MOVITRAC LTE B
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44. ect earthing connections See diagram in chapter Drive and motor connection page 22 The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or motor circuit breaker A WARNING Risk of fatal injury if the hoist falls Severe or fatal injuries MOVITRAC LTE B is not designed for use as a safety device in hoist applications Use monitoring systems or mechanical protection devices to ensure safety 5 1 Prior to installation Ensure that the supply voltage frequency and number of phases single or 3 phase correspond to the rating of the MOVITRAC LTE B as delivered An isolator or similar should be installed between the power supply and the drive Never connect the mains power supply to the MOVITRAC LTE B output terminals U V or W The cables are only protected when slow blow HRC fuses or a motor circuit breaker MCB are used See chapter Permitted voltage supply systems page 20 for further information Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 Ensure that screening or armoring of power cables is effected in accordance with the connections diagram in chapter Drive and motor connection page 22 Ensure that all terminals are tightened to the appropriate torque Operating Instruction
45. ed detected rotor speed Short stay delay is possible if the rotor is stationary For size 1 drives P 33 1 enables DC injec tion braking on enable The duration and levels are set by P 32 and P 11 respectively P 34 Brake chopper 0 Disabled 0 braking resistors must be protected by enable 1 Enabled with s w protection for external protection devices BWLT 100 002 only 2 Enabled for other BWxxxx with external protection P 35 Analog input 0 500 96 100 0 Analog input scaling resolution 0 1 96 scaling factor 100 d H 509 J 7 gt ov EI 10V Analog input P 36 Comms address Adr 0 disable 1 63 1 Adr Unique drive address for comms net works Gei t 1291000 KBaUd 500 kBaud Setting a baudrate enables SBus at that auratge baudrate The time before a trip the event of Trip enable 0 no trip 100 ms a communication loss can be set in millisec delay t 30 100 1000 3000 ms onds Setting 0 disables the comms trip r 30 100 1000 3000 ms t indicates the drive will trip SC trP if time is exceeded r indicates the drive will ramp to stop and trip if time is exceeded P 37 Access code 0 9999 101 Defines Extended Parameter Set access code definition P 14 P 38 Parameteraccess 0 All parameters can be 0 Controls user access to parameters lock changed and are auto saved Write access If P 38 0 all parameters can
46. es e g dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced and cleaned as and when necessary Environments with a high moisture salt or chemical content should use a suitably sealed non vented switch cabinet 4 2 1 Dimensions of non vented metal switch cabinet Sealed switch cabinet Drive power rating A B D mm in mm in mm in mm in Size 1 0 37 kW 0 75 kW 115 V 300 11 81 250 9 84 200 7 87 50 1 97 0 37 kW 0 75 kW 230 V Size 1 1 5 kW 230 V 400 15 75 300 11 81 250 9 84 75 2 95 0 75 kW 1 5 kW 400 V Size 2 1 1 kW 115 V 1 5 kW 230 V 400 15 75 300 11 81 300 11 81 60 2 36 1 5 kW 2 2 kW 400 V Size 2 2 2 kW 230 V 4 0 kW 400 V 600 23 62 450 17 72 300 11 81 100 3 94 uj 8 62736AXX Figure 1 Switch cabinet Operating Instructions MOVITRAC LTE B Mechanical Installation IP20 housing mounting and dimensions of switch cabinet 4 2 2 Dimensions of vented switch cabinet Vented switch cabinet Drive power rating A B D mm in mm in mm in mm in Size 1 All ratings 400 15 75 300 11 81 150 5 91 75 2 95 Size 2 All ratings 600 23 62 400 1575 250 9 84 100 3 94 Size 3 All ratings 800 31 5 600 23 62 300 11 81 150 5 91 4 2 3 Dimensions of force vented switch cabine
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49. ith starting sticky loads For continuous applications at low Size 1 20 speed use a force ventilated motor U e Size2 15 P 07 e Size3 10 P 07 2 20 10 0 Operating Instructions MOVITRAC LTE B 39 Parameters Extended parameters Parameter Description Range Default Explanation P 12 Terminal 0 Terminal control 0 See chapter Easy startup on page 30 keypad SBus 1 Keypad control Terminal control fwd only control 2 Keypad control fwd rev to toggle between fwd and rev using start key 3 SBus network control with internal acceleration decel eration ramps 4 SBus network control with accelaration deceleration ramp adjustment via bus P 13 Trip log Last 4 trips stored No fault Most recent 4 trips stored in order of occurrence i e on entry displays shows most recent first Press the up and down buttons to view stored trips See chapter Fault codes on page 37 P 14 Extended menu 0 9999 0 Set to 101 default for extended menu access access code Change code in P 37 to prevent unauthorized access to the extended parameter set 1 60 Hz American version only 2 460 V American version only 9 2 Extended parameters Parameter Description Range Default Explanation P 15 Digital input 0 12 0 Defines the function of the digital inputs See function set chapter
50. ith the potentiometer INFORMATION The default settings P 12 0 and P 15 0 for the optional switch in the IP55 IP66 switch cabinet is FWD REV The motor speed can be set via the potentiometer To operate in keypad mode 30 Change P 12 to 1 uni directional or 2 bi directional Place a wire link or switch between terminals 1 and 2 on the user terminal block to enable the drive Now press the start key The drive enables at 0 0 Hz Press the up key to increase the speed To stop the drive press the stop key If the start key is now pressed the drive will return to its original speed If bi directional mode is enabled P 12 2 pressing the start key reverses the direction INFORMATION The desired target speed can be preset by pressing the stop key whilst the drive is stopped When the start key is subsequently pressed the drive will then ramp to this speed Operating Instructions MOVITRAC LTE B E 6 6 2 3 Key parameters Adjust the maximum and minimum speed limit using P 01 and P 02 Adjust the acceleration and deceleration times using P 03 and P 04 Setup the motor nameplate data in parameters P 07 to P 10 6 2 4 Startup for operation via Fieldbus Start the drive as instructed at the start of chapter Easy startup page 30 Set parameter P 12 to 3 or 4 to control the drive via SBus control word and speed setpoint via SBus ramp ti
51. log input reference Closing digital Closed Forward run Closed Reverse run Open Trip inputs 1 and 2 Closed Run together stops the drive with decelera tion ramp 2 P 24 8 Open Stop Disable Open Forward run Open Open Preset speed 1 Closed Run Enable Closed Reverse run Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 9 Open Forward stop Open Reverse stop Open Open Preset speed 1 Closed Forward run Closed Reverse run Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 10 Normally Open N O Normally Closed N C Open Analog speed ref Analog input reference Momentarily close to run Momentarily open to stop Closed Preset speed 1 Operating Instructions MOVITRAC LTE B Parameters P 15 Digital inputs function select P 15 Digital input 1 Digital input 2 Digital input 3 Analog input Comments 11 Normally Open N O Normally Closed N C Normally Open N O Analog input reference Closing digital Momentarily close to Momentarily open to stop Momentarily close to run inputs 1 and 3 run forward reverse together stops the drive with decelera tion ramp 2 P 24 12 Open Stop Disable Closed to run Open Analog speed ref Analog input reference Closed Run Enable Open to activate decelera Closed Preset speed 1 tion ram
52. lue reset on next enable 14 Drive effective switching 2 16 kHz Actual drive effective output switching frequency This value may frequency be lower than the selected frequency in P 17 if the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation 15 DC bus voltage log 0 1000 V 8 most recent values prior to trip 16 Thermistor temperature log 20 C to 120 C 8 most recent values prior to trip POO 17 Motor current 0 to 2 x rated current 8 most recent values prior to trip 18 Software ID IO and motor e g 1 00 Version number and checksum control 1 on LH side indicates UO processor 2 on LH side indicates motor control 19 Drive serial number 000000 999999 Unique drive serial number 00 000 99 999 e g 540102 32 005 20 Drive identifier Drive rating Software Drive rating drive type and software version codes version e g 0 37 1 230 3 P out Operating Instructions MOVITRAC LTE B Parameters Real time monitoring parameters read only Parameter group zero access When P 14 P 37 101 in default setting all parameters are visible When the user scrolls to P 00 pressing the navigate key will display POO z where z represents the secondary number within P 00 i e 1 14 The user can then scroll to the required P 00 par
53. maximum speed e g 25 Hz clockwise 0 000 16384 maximum speed e g 50 Hz 01 counterclockwise 0x0000 0 minimum speed as set in P 02 The process data read back from the drive should be in run condition Description Value Description DI Status word 0x0407 Status run Output stage enabled Drive ready PO Data enabled PI2 Actual speed Should be equal to PO2 setpoint speed PI3 Actual current Depends on speed and load Operating Instructions MOVITRAC LTE B i eng vw 7 7 Operation To enable the operational status of the drive to be determined at any time the following information is displayed Status Mnemonic display Drive OK Static drive status Drive running Operational drive status Fault trip Fault 7 1 Drive status 7 1 11 Static drive status The following list indicates which mnemonics will be displayed as drive status informa tion when the motor is at a standstill Mnemonic Description StoP Drive power stage disabled This message will be displayed when the drive is stopped and no faults are present The drive is ready for normal operation P deF Default parameters loaded This message will be displayed when the user invokes the command to load the factory default parameters The reset key has to be pressed before the drive can be operated again Stndby Drive is in standby This message will be displ
54. mes as defined in P 03 P 04 4 control word speed setpoint and ramp time via SBus Set P 14 to 101 default to give access to the extended menu Setthe values in P 36 as follows Foraunique SBus address set to between 1 and 63 Foran SBus baud fitted to the gateway set to 500 kBaud default Define the timeout behavior of the drive when communication is interrupted 0 continue with last data default t xxx trip after a delay of xxx milliseconds trip reset required r xxx ramp to stop after a delay of xxx milliseconds auto restart with new data received Connect the drive via SBus to the DFx UOH Gateway according to chapter RJ45 communication socket page 25 Set the dipswitch AS on the DFx UOH Gateway from OFF to ON to perform the autosetup for the fieldbus gateway The LED H1 on the gateway will flash repeat edly and then remain off If the LED H1 is lit then the gateway or one of the drives on the SBus isn t connected or wasn t started correctly The configuration of the fieldbus communication between DFx UOH Gateway and bus master is described in the corresponding DFx manual Operating Instructions MOVITRAC LTE B 31 32 S 64502AXX A Bus connection B Gateway e g DFx UOH Gateway C Cable to wire D Splitter E Selection cable F Terminating resistor Monitoring of the data transferred The monitoring of the data transferred via the gatewa
55. mit classifications defined in EN 61800 3 and EN 55014 allowing it to be used in both industrial and domestic light industrial applications To obtain the best EMC performance the drives should be installed in accordance with the wiring guidlines in chapter Installation page 20 thereby ensuring good earth connections for the drive system Screened motor cable must be used to achieve compliance with the radiated emissions levels The following table defines the conditions for the use of MOVITRAC LTE B in drive applications Drive type rating Cat C1 class B Cat C2 class A Cat C3 230 V 1 phase ratings No additional filtering required LTEB xxxx 2B1 x xx Use screened motor cable 230 400 V 3 phase ratings Use external filter type LTEB xxxx 2A3 x xx NF LT 5B3 Oxx No additional filtering required LTEB xxxx 5A3 x xx Use screened motor cable In order for drives without internal filter to achieve compliance an external filter and screened motor cable must be used Drive type rating Cat C1 class B Cat C2 class A Cat C3 230 V 1 phase ratings Use external filter type NF LT 2B1 0 LTEB xxxx 201 x xx Use screened motor cable 230 V 3 phase ratings Use external filter type NF LT 5B3 Oxx LTEB xxxx 203 x xx Use screened motor cable 400 V 3 phase ratings LTEB xxxx 503 x xx Operating Instructions MOVITRAC LTE B 27 Electrical Installation
56. na 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 510 532 B P 80484 Fax 961 1 494 971 Bourj Hammoud Beirut ssacar info com b Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Sin El Fil Fax 961 1 494 971 B P 55 378 philipppe acar medrives com Beirut http www medrives com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Casablanca Afit Tel 212 522633747 5 rue Emir Abdelkader MA 20300 Casablanca Fax 212 522621588 fatima haquiq premium net http www groupe premium com 65 66 1 Address List
57. ng resistor is already fitted ensure P 39 is set to 1 U Uolt Under voltage on DC bus Occurs routinely when drive powered down If it occurs whilst running check supply voltage Heatsink over temperature e Check drive cooling and enclosure dimensions Additional space or cooling may be required U t Under temperature Occurs when ambient temperature is less than 10 Raise temperature to over 10 in order to start the drive th FIt Faulty thermistor on heatsink Contact SEW EURODRIVE Service E triP External trip connected to digital E trip on digital input 3 Normally closed contact input 3 has opened for some reason Check motor thermistor if connected SC trP Communication loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address Operating Instructions MOVITRAC LTE B 37 38 Service and fault codes SEW electronics service Trip message Explanation Solution P LOSS Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase SPIn F Spin start failed Spin start function failed to detect the motor speed dAtA F Internal memory fault Parameters not saved defaults reloaded Try again If problem reoccurs contact SEW EURODRIVE Service EE F EEPROM fault Parameters not EEPROM fault Parameters not saved defaults
58. nly Parameter group zero provides access to internal drive parameters for monitoring purposes These parameters cannot be adjusted Parameter Description Display range Explanation 1 Analog input 1 value 0 100 100 max input voltage 2 Reserved Reserved 3 Speed reference input P1 01 to P1 01 Speed displayed in Hz if P 10 0 otherwise in rpm 4 Digital input status Binary value Digital drive input status 5 Reserved 0 Reserved 6 Reserved 0 Reserved 7 Applied motor voltage 0 600 Value of RMS voltage applied to motor 8 DC bus voltage log DC 0 1000 V Internal DC bus voltage 9 Heatsink temperature 20 C to 100 C Temperature of heatsink in C POO 10 Hours run meter 0 99999 hours Not affected by resetting factory default parameters POO 11 Run time since last trip 1 99999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred Reset also on next enable after a power down 12 Run time since last trip 2 99999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred undervoltage not considered a trip Not reset by power down power up cycling unless a trip occurred prior to power down Also on next enable after a power down 13 Run time since last disable 99999 hours Run time clock stopped on drive disable va
59. or 2 seconds The overload is reduced to 150 96 for 7 5 seconds if the output frequency is below 10 Hz For motor overload adjustment see parameter P 08 in chapter Standard parameters page 39 Protection features Output short circuit phase to phase phase to ground Output over current Overload protection Drive delivers 150 96 of rated motor current for 60 seconds Over voltage trip Get at 123 of drive maximum rated supply voltage Under voltage trip Over temperature trip Under temperature trip Drive will trip if enabled below 10 C Supply phase loss running drive will trip if one phase of a 3 phase supply is lost for more than 15 seconds Operating Instructions LTE B Mechanical Installation 4 Dimensions 4 Mechanical Installation Inspect the MOVITRAC LTE B carefully prior to installation to ensure it is undam aged Store the MOVITRAC LTE B in its box until required Storage should be clean and dry and within the ambient temperature range 40 to 60 Install the MOVITRAC LTE B on a flat vertical flame resistant vibration free surface within a suitable switch cabinet This should be according to EN 60529 if specific Ingress Protection IP ratings are required Do not place flammable material close to the drive Prevent the entry of conductive or flammable foreign bodies The maximum ambient operating temperature is 50 C for IP20
60. otor The acceleration deceleration time may be too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is required Drive overload trip occurring Increase acceleration ramp P 03 or decrease when the drive has been deliver motor load ing gt 100 rated current setin Check cable length is within drive specification P 08 for a period of time The Check the load mechanically to ensure it is free display flashes to indicate an and no jams blockages or other mechanical overload condition faults exist Ol b Brake channel over current Over Check the cabling to the braking resistor current in the brake resistor cir Check the braking resistor value cuit Ensure minimum resistance values from the rating tables are observed OL br Braking resistor overload Increase deceleration time reduce load inertia or add further braking resistors in parallel Ensure minimum resistance values from the rating tables are observed PS trP Internal power stage fault Trip on drive enable Check for wiring error or short circuit Look for ph ph or ph Earth short circuit Trip during operation Check for sudden overload or over tempera ture Additional space or cooling may be required O Uolt Over voltage on DC bus Check supply voltage is within limits If trip occurs on deceleration increase deceler ation time in P 04 If necessary connect a braking resistor Ifa braki
61. p 2 9 3 2 Keypad mode If parameter P 12 1 or 2 Keypad mode then use the following table P 15 Digital input 1 Digital input 2 Digital input 3 Analog input Comments 0 1 Open Stop Disable Closed Remote UP Closed Remote Open Forward 5 Closed Run Enable pushbutton DOWN pushbutton 24 V Reverse 8 12 2 Open Stop Disable Closed Remote UP Closed Remote Open Keypad speed ref Closed Run Enable pushbutton DOWN pushbutton 24 V Preset speed 1 3 Open Stop Disable Closed Remote UP External trip input Closed Remote DOWN Connect external Closed Run Enable pushbutton Open Trip pushbutton thermistor or similar to digital Closed Run input 3 4 Open Stop Disable Closed Remote UP Open Keypad Analog input ref Closed Run Enable speed ref Closed Analog input 6 Open Stop Disable Open Forward run External trip input Open Keypad speed ref Connect external PTC Closed Run Enable Closed Reverse run Open Trip 24 V Preset speed 1 thermistor or similar to digital Closed Run input 3 7 Open Forward stop Open Reverse stop External trip input Open Keypad speed ref Closing digital inputs 1 and 2 Closed Forward Closed Reverse run Open Trip 24 V Preset speed 1 together stops the drive with Closed Run deceleration ramp 2 P 24 9 3 3 SBus control mode If parameter P 12 3 or 4 SBus con
62. ra Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 88241718 No 12 Jinye 2nd Road Fax 86 29 68686296 Xi An High Technology Industrial Development _logistic xa sew eurodrive cn Zone Xi An 710065 Additional addresses for service in China provided on request 62 Address List 1 Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana
63. rameter edit menu and the real time display where the drive operating status running speed is displayed By pressing this key 1 sec the user is able to toggle between the operating speed and operating current during drive operation D 1 62354 Display 4 Navigate Start 5 Up Stop Reset 6 Down INFORMATION To reset to factory default settings press the up down and stop keys simultaneously for gt 2 s The display then shows P deF Press the stop key to acknowledge the change and to reset the drive A standard 6 digit 7 segment display is integrated into each drive to allow drive operation to be monitored and parameters to be set Operating Instructions MOVITRAC LTE B 29 Easy startup 6 ago Startup 6 2 Easy startup 1 Connect the motor to the drive checking the connection for the motor voltage rating 2 Enter motor data from motor nameplate P 08 motor rated current P 09 motor rated frequency 3 Enable the drive by making a connection between terminal 1 and 2 6 2 1 Terminal mode default setting To operate in terminal mode default setting 6 2 2 Keypad mode Ensure that P 12 is set to 0 default setting Connect a switch between terminals 1 and 2 on the user terminal block Connect a potentiometer 1 10 k between terminals 5 6 and 7 with the wiper connected to pin 6 Close the switch to enable the drive Adjust the speed w
64. rip on unloaded motor during acceleration Check Star Delta terminal connection in motor Rated operating voltage of drive and motor should match The Delta connection always gives the lower voltage rating of a dual voltage motor Overload or over current motor does not spin Check for locked rotor Check that the mechanical brake is released if fitted Drive will not enable display remains on StoP Check that the hardware enable signal is applied to digital input 1 Ensure that the User 10 V output voltage between terminals 5 and 7 is correct If not check wiring to user terminal strip Check P 12 for terminal keypad mode If Keypad mode selected press the start key Check that supply voltage is within specification Drive will not power up in very cold ambient temperatures If the ambient temperature is less than 10 the drive may not power up Ensure that a local heating source keeps the ambient temperature above 0 in these conditions Extended menus cannot be accessed Ensure that P 14 is set to the extended access code This is 101 unless the code in P 37 has been changed by the user Parameters can t be changed Display shows L in front of value Parameters are locked Check that parameter P3870 to have access to parameters Some parameters can t be changed while the drive is running Check that the drive is not enabled Digital input 1 8 2 Fault hi
65. rive against unintended restart Unless the information in the operating instructions is adhered to it will be impossible to ensure Trouble free operation Fulfillment of any rights to claim under guarantee Consequently read the operating instructions before you start working with the unit The operating instructions contain important information about servicing Therefore keep the operating instructions close to the unit Operating Instructions MOVITRAC LTE B Important Notes Application environment 1 2 Application environment The following applications are forbidden unless measures are expressly taken to make them possible Use in explosion proof areas Use in environments with harmful substances Oils Acids Gases Vapors Dust Radiated interference Other harmful environments Use subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 If the inverter performs safety functions which to guarantee the protection of machinery and people 1 3 Waste disposal Please follow the current instructions dispose in accordance with the regulations in force Electronics scrap printed circuit boards Plastic housing Sheet metal Copper Operating Instructions MOVITRAC LTE B Safety Notes Installation and startup 2 Safety Notes MOVITRAC LTE B drive inverters may not perform safety functions without higher le
66. s MOVITRAC LTE B Electrical Installation 5 Prior to installation 5 1 1 Opening the front cover IP55 size 1 amp 2 Insert a screwdriver into the opening as illustrated below to release the front cover SUPR 64506AXX IP55 size 3 amp IP66 Remove the 2 screws on the front of the unit to open the front cover all sizes 1 1 64507AXX 1 Front cover screws 5 1 2 Helpcard In the IP20 housing the helpcard is located in a separate slot above the display In the IP55 IP66 housing the helpcard is attached to the inside of the front cover Operating Instructions MOVITRAC LTE B 19 20 Electrical Installation Installation 5 2 Installation Connect the drive according to the following diagrams Ensure that the motor terminal box connections are correct There are 2 standards Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to the diagram in chapter Motor terminal box connections page 21 It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice Conduc tor end sleeves are required to connect the power cables to the drive The ground terminal of each MOVITRAC LTE B should be individually connected
67. stor disconnection IP20 28 Environment 6 Environmental data 48 Explosion proof areas 6 Extended 40 F Fault COd6S ul t ec certe Pep oc 36 37 Fault imd DEE 36 Fault ee Aert Age ege deet 36 H Housing ient leta tain ies 11 Important Notes 4 Input voltage ranges 9 Installation teer rtt eec 7 Drive and motor 22 electrical et eie 18 20 11 Terminal box Connechons 21 26 Interfaco USET ET 29 IP20 housing DIMENSIONS 12 IP20 NEMA 1 housing Mou ntihg dtt ene 16 IP55 NEMA 12 housing Dimensions 13 66 4X housing Dimensions 14 Keypad dece 29 Keypad 30 M Mechanical Installation 11 Operation 9 8 35 Drive status 35 Output Dower 49 10 P 19 Digital inputs 44 PDarameierg 39 Extended sess 40 Standard ME 39 Power oufput 49 Product designation
68. story The parameter P 13 in the parameter mode holds a record of the 4 most recent trips and or events Each trip will be displayed in abbreviated text with the most recent trip being displayed first on entering into the value of P 13 Whenever a new trip occurs this is entered at the top of the list and the other trips move down The oldest trip will then be removed from the trip log INFORMATION If the most recent trip in the trip log is an under voltage trip further under voltage trips will not be entered into the trip log This is to ensure that the trip log does not fill up with under voltage trips which occur naturally every time the MOVITRAC LTE B is turned off Operating Instructions MOVITRAC LTE B Service and fault codes Fault codes 8 3 Fault codes Trip message Explanation Solution P dEF Factory default parameters have been loaded Press lt stop gt key Drive is ready to configure for particular application Over current on drive output to Trip during constant speed motor Investigate overload or malfunction Excess load on the motor i oe on the drive Trip on drive enable Check for stalled or jammed motor Check for star delta motor wiring error Check cable length is within drive specification Trip during operation Check for sudden overload or malfunction Possible cable fault between drive and m
69. t Force vented switch cabinet with fan Drive power rating A B D mm in mm in mm in mm in Air Flow Size 1 All ratings 300 11 81 200 7 87 150 5 91 75 2 95 15 m3 h Size 2 All ratings 400 15 75 300 11 81 250 9 84 100 3 94 gt 45 m3 h Size 3 All ratings 600 23 62 400 15 75 250 9 84 150 5 91 gt 80 m h Operating Instructions MOVITRAC LTE B 18 Electrical Installation Prior to installation 5 Electrical Installation It is essential to comply with the safety instructions in chapter 2 during installa tion WARNING Danger of electrical shock High voltages are present in the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnected Severe or fatal injuries Disconnect and isolate the MOVITRAC LTE B from the electrical supply at least 10 minutes before commencing any work on it MOVITRAC LTE B units should only be installed by qualified electricians and in accordance with local and national regulations and codes of practice The MOVITRAC LTE B has an Ingress Protection rating of IP20 For higher IP ratings use a suitable enclosure or the IP55 NEMA 12 or IP66 NEMA 4X version Where the electrical supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure corr
70. t reaches opposite skip frequency limit Speed ramps through the skip frequency band at a rate set in P 03 and P 04 P 27 Skip frequency P 02 min P 01 max 0 2 Skip frequency centre point P 28 VIE characteristic 0 P 07 OV Adjusts the applied motor voltage to this value adjustment at the frequency set in P 29 voltage U P07 P28 P11 P29 P09 f P 29 VIE characteristic 0 P 09 0 2 Sets the frequency at which the V F adjust adjustment ment voltage set in P 28 is applied frequency P 30 Terminal mode Edge r Auto 0 Auto 5 Auto 0 Number of automatic resets restart function P 31 Keypad mode 0 Minimum speed 1 When set to 0 or 1 the lt start gt key also has to restart function 4 Previ d be used When set to 2 or 3 the drive enables when the 2 Minimum speed Auto run drive hardware enable signal is present The Speed can then be varied on the keypad 3 Previous speed Auto run P 32 DC injection 0 25s 0 0s When gt 0 DC injection braking is activated enable duration when speed reaches zero with stop signal applied Only applied on disable Stop not on enable Uses the level set in P 11 Operating Instructions MOVITRAC LTE B 41 42 Parameters Extended parameters Parameter Description Range Default Explanation P 33 Spin start 0 Disabled 0 When enabled the drive starts from the 1 Enabl
71. ting Cable entry holes must be drilled for this system The recommended sizes are detailed in the table below Dimension Size 1 Size 2 Size 3 x mm 22 3 28 2 28 2 in 0 88 1 11 1 11 PG PG13 5 M20 PG16 M22 PG16 M22 Y mm 22 22 22 in 0 87 0 87 0 87 PG PG13 5 M20 PG13 5 M20 PG13 5 M20 21 mm 17 17 0 67 0 67 PG PG9 M16 PG9 M16 1 Glands Y and Z are flip out glands On the switched drive the main power isolator switch can be locked in the off position using a 20 mm standard shackle padlock not supplied Depress the centre of the switch to open the hole to insert the padlock 65207AXX 15 16 Mechanical Installation IP20 housing mounting and dimensions of switch cabinet 4 2 IP20 housing mounting and dimensions of switch cabinet For applications that require a higher IP rating than the IP20 offered by the standard housing the drive must be mounted in a switch cabinet The following guidelines should be observed for these applications The switch cabinet should be made from a thermally conductive material unless forced ventilation is used When vented switch cabinet is used there should be venting above and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive fthe external environment contains contamination particl
72. trol mode then use the following table P 15 Digital input 1 Digital input 2 Digital input 3 Analog input Comments 0 1 2 Open Stop Disable No effect No effect No effect Digital input 1 must be 4 5 Closed Run Enable closed for the drive to run 8 12 Start and stop commands are given via the gateway 3 Open Stop Disable Open Master speed ref External trip input No effect Connect external PTC Closed Run Enable Closed Preset speed 1 Open Trip thermistor or similar to Closed Run digital input 3 6 Open Stop Disable Open Master speed ref External trip input Analog input reference When digital input 2 is open Closed Run Enable Closed Analog input Open Trip start and stop are controlled Closed Run via gateway When digital input 2 is closed drive auto runs if digital input 1 is closed 7 Open Stop Disable Open Master speed ref External trip input No effect When digital input 2 is open Closed Run Enable Closed Keypad speed ref Open Trip Closed Run start and stop are controlled via gateway When digital input 2 is closed drive auto runs if digital input 1 is closed depending on P 31 Operating Instructions MOVITRAC LTE B 45 46 Parameters Real time monitoring parameters read only 9 4 Real time monitoring parameters read o
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74. ustrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Brussels SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service BE 1300 Wavre http www sew eurodrive be info sew eurodrive be Service Industrial Gears SEW Caron Vector Tel 32 84 219 878 Competence Center Rue de Parc Industriel 31 BE 6900 Marche en Famenne Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE
75. ut current I 8 A as an external DC 24 V source UL certification does not apply to operation in voltage supply systems with a non earthed star point IT systems 5 5 1 200 240 V Units MOVITRAC LTE Short circuit rating Max supply voltage Fuses 0004 AC 5000 A AC 240 V AC 6 A 250 V 0008 AC 5000 A AC 240 V AC 10 250 V 0015 AC 5000 A AC 240 V AC 20 250 V 0022 0040 AC 5000 A AC 240 V AC 32 A 250 V 5 5 2 380 480 V Units MOVITRAC LTE Short circuit rating Max supply voltage Fuses 0008 0015 AC 5000 A AC 480 V AC 15 600 V 0022 0040 AC 5000 A AC 480 V AC 20 A 600 V 0055 0075 AC 5000 A AC 480 V AC 60 A 600 V 0110 AC 5000 A AC 480 V AC 110 A 600 V 26 Operating Instructions MOVITRAC LTE B Electrical Installation Electromagnetic compatibility 5 6 Electromagnetic compatibility The MOVITRAC LTE B range of frequency inverters is designed for use in machines and drive systems They comply with the EMC product standard EN 61800 3 for variable speed drives For EMC compliant installation of the drive system follow the guidelines set out in council directive 2004 108 EC EMC 5 6 1 EMC immunity The MOVITRAC LTE B range meets the immunity levels defined in EN 61800 3 for both industrial and domestic light industrial environments 5 6 2 emissions The MOVITRAC LTE B EMC emission levels comply with the li
76. ut Comments 0 Open Stop Disable Open Forward run Open Analog speed ref Analog input reference Closed Run Enable Closed Reverse run Closed Preset speed 1 1 Open Stop Disable Open Analog speed ref Open Preset speed 1 Analog input reference Closed Run Enable Closed Preset speed 1 2 Closed Preset speed 2 2 Open Stop Disable Open Open Open Preset speed Preset speed 1 Closed Run Enable 1 4 Closed Open Closed Max speed Preset speed 2 Open Closed P 01 Preset speed 3 Closed Closed Preset speed 4 3 Open Stop Disable Open Analog speed ref External trip input Analog input reference Connect external Closed Run Enable Closed Preset speed 1 Open Trip PTC thermistor or Closed Run similar to digital input 3 4 Open Stop Disable Open Forward run Open Analog speed ref Analog input reference Closed Run Enable Closed Reverse run Closed Preset speed 1 5 Open Forward stop Open Reverse stop Open Analog speed ref Analog input reference Closing digital Closed Forward run Closed Reverse run Closed Preset speed 1 inputs 1 and 2 together carries out a fast stop 6 Open Stop Disable Open Forward run External trip input Analog input reference Connect external Closed Run Enable Closed Reverse run Open Trip PTC thermistor or Closed Run similar to digital input 3 7 Open Forward stop Open Reverse stop External trip input Ana
77. vel safety systems Do not use MOVITRAC LTE B drive inverters for any safety functions in conjunction with hoist applications 2 1 Installation and startup Never install or start up damaged products Please submit a complaint to the transport company immediately in the event of damage Installation startup and service work on the unit only by trained personnel The personnel must be trained in the relevant aspects of accident prevention and must comply with the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 01 13 0160 Follow the specific instructions during installation and startup of the motor and the brake Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Grounding the unit is a necessary protective measure Overcurrent protection devices are a necessary protective measure The unit meets all requirements for reliable isolation of power and electronics connections in accordance with UL508 connected circuits must also satisfy the requirements for reliable isolation in order to guarantee reliable isolation Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on To do this you can connect binary inputs DIO1 through DIO3 to GND Integral solid state short circuit protection does not provide branch circuit pro tection Branch circuit protection must be provided in accor
78. xC8 General error power stage error Description Bit Settings Byte DI Status word 0 Enable output stage 0 Disabled 1 Enabled 1 Inverter ready 0 Not ready 1 Ready 2 PO data enabled 1if P 1223o0r4 Low byte 3 4 Reserved 5 Fault Warning 0 No fault 1 Fault 6 7 Reserved 8 15 Drive status if Bit 5 0 0x01 output stage disabled 0x02 7 no enable no run 0x04 enable run 0x05 factory setting is active 8 15 Drive status if Bit 5 1 0x01 drive output over current 0x04 no enable no run 0x06 input phase imbalance trip input phase loss 0x07 DC bus over voltage High byte PI2 Actual speed Scaling 0x4000 100 96 of maximum speed as set in P 01 Actual current Scaling 0x4000 100 96 of maximum current as set in P 08 Operating Instructions MOVITRAC LTE B 33 34 qu Startup Easy startup Example The following information will be sent to the drive if the binary inputs are configured and wired correctly to enable the drive parameter P 12 is set to 3 to operate the drive via SBus Description Value Description PO1 Control word 0 Fast stop on 2nd deceleration ramp P 24 1 Coast to stop 2 Ramp to stop on process ramp P 04 3 5 Reserved 6 Ramp up P 03 and run with setpoint speed PO2 PO2 Setpoint speed 0x4000 16384 maximum speed e g 50 Hz P 01 clockwise 0x2000 8192 50 of
79. y can be achieved via one of the following options MOVITOOLS MotionStudio via the gateway s X24 engineering interface or optional via Ethernet The gateway s web page e g on DFE3x Ethernet gateways Description of the transferred process data PD Process data words 16 bit from the gateway to the drive PO Description Bit Settings PO1 Control word 0 Controller inhibit 0 Run 1 Stop 1 Fast stop on 2nd deceleration ramp P 24 0 Fast stop 1 Run 2 Stop on process ramp P 03 P 04 or PO3 0 Stop 1 Run 3 5 Reserved 0 Trip reset Edge 0 to 1 trip reset 7 15 Reserved 0 2 Setpoint speed Scaling 0x4000 100 96 of maximum speed as set in P 01 Values greater than 0x4000 or less than 0xC000 are limited to 0x4000 0xC000 Ramp Time Scaling acceleration and deceleration in ms for rated speed n 50 Hz if P 12 4 No function Ramp times as set in P 03 and P 04 if P 12 3 Operating Instructions MOVITRAC LTE B Startup go Easy startup Process data words 16 bit from the drive to the gateway 9 0x08 Motor overload 0x09 Parameter setting to factory default Over temperature trip Ox1A External trip Ox2F Communication link SBus loss trip Ox71 Analog input error current is less than 2 5 mA 0x75 Under temperature trip 0 6 DC bus under voltage O

MOVITRAC® LTE-B / Operating Instructions / 2010-09

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MOVITRAC&reg; LTE-B / Operating Instructions / 2010-09

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MOVITRAC® LTE-B / Operating Instructions / 2010-09