B-RAD USER MANUAL - Torque Tools Inc
Contents
1. 6 RAD TORQUE SYSTEMS B RAD USER MANUAL LEADING MANUFACTURER OF ADUANCED TORQUE SYSTEMS iTS Pneumatic BATTERY eLecTronic evecTRic THE INDUSTRY STANDARD BELICUE IT ELECTRIC SERIES RAD Torque Range 100 2300 Ib Quick adjust torque settings Fast and accurato dal torque or maximum versatility and effelency Soft sart vary speed trigger lows operator ta saoly and qulcly st reaction arm before tul torque ie applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultrs durable electric motor design Extreme duly designed te reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest powerto weight ratios af any controlled bolting system ELECTRONIC SERIES RAD T Torque Rar 200 8000 1 ies Push button select torque Fast and convenient orror tros digital singla increment torque setings Digital terque cons y Maximum aecuraey by seeing 1e set torque value and the actual detvered torque value Lightweight and Ergonomie pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity Extremely low noise level only 754b Worlds quietest extreme torque gun ideal for sensitve environments and standards LED Green Pass or Red Fain indicator lights Unm2. F 604 852 0269 fo radtorque com wuwiutRADTORQUE cCOomM
3. on the BRAD Tool System and throughout this manua Oniy uated personnel with training in the safe operation of torque tooling and the B RAD Tool System should attempt the installation operation and diagnosis of the B RAD Tool System The B RAD Tool System is connected to high voltage power and consists of extemal rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the B RAD Tool System doing so will void warrenty TF breakdown malfunction or damage occurs and the B RAD Tool System faits to operate correctiy contact New World Technclogies Ine Technical Support refer to Section 50 Contact Us The BRAD Tool System should oniy be used if environmental storage and operation pectin have Daan met Refer to Section 1 2 3 Environmental Speciation Do nat operate the B RAD Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The amp RAD Tool System creates sparks wich could ignite these substances Do not expose the B RAD Too System to wet conditons Water in the B RAD Tool System vil cause damage to the tool and increase the risk of electric shock After long durations af use the B RAD Too System wil become hot Itis recommended to use the tool in short intervals and allow for cooling between uses to prevent Injury to the operator or damage to the B RAD Tool System While operating the B RAD Tool System a
4. or errar occurs contact New Warid Technologies Inc Technical Support refer to Section 5 0 Contact Us Tien World Technologie ie 2014 07 08 Page 15 BRAD 25 USER MANUAL 5 0 Contact Us New World Technologies Inc 30580 Progressive Way Abbotsford BC V2T 622 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 Web www radtorque com Email info radtorque com New World Technologies Inc Technical Support 1 800 983 0044 Ext 227 Email eradsupport radtorque com en Word Technotogies ine Page 14 2014 07 08 B RAD Limited Warranty New Too Warranty Any new tool branded with the RAD name and purchased from New World Technologies Ine or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year trom the date of original calibration Electric drive components such as electric motors switches and batteries etc are covered for a period of three 3 months from the date of original calibration Under the terms of this warranty New World Technologies Inc at lis option and 0 8 either its factory or an authorized service center will replace or repair for the original purchaser fre of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both if any product or part is replaced or repaired under the terms of this warranty
5. that product or part will carry the remainder of the warranty from the date af original calibration Repaired Too Warranty Once a toa is beyond its new tool warranty New Werld Technologies Inc for a period of three 3 months from the date of repair will replace or repair forthe original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both I any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original rapair To quallly for the above mentioned warranties written notice to New World Technologies Inc must be given Immediately upon discovery of such defect at which time Now World Technologies Inc will issue an authorization to retum the tool The defective item must promptly be returned to New World Technologies Inc alltreight charges prepaid When retuming a too the reaction arm s being used with the tool must also be returned Now World Technologies Inc Telephone 1 800 983 0084 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered Under the terms of this warranty Tools returned without the reaction armis
6. arging Stats DAISY 2 4 1 Charging the RAD Li Ion Battery Pack 2 4 2 Charging Errors Mota The temperature range for charging i 0 C to 50 C 32 F to 12 F To charge the RAD Battery 1 Plug the RAD Battery Charger into the wall cute eRe erg Lare en on To one serong and teste esn siats UE 2 Align the RAD Battery with the RAD Battery Charger Side the RAD Battery into piace Result The Green Satus Lot il ash wte the RAD Battery is charging When the RAD Battery has been fuly charged the Green Status Light will stop flashing and stay iluminated Unti the RAD Battery is removed from the RAD Charger it wil convert to conservation made which wil maintain the battery charge at maximum capacity To remove the RAD Battery 1 Side the RAD Battery away fom the RAD Charger 2 Check that the RAD Battery is fly charged refer to Section 2 3 2 Checking RAD Battery Charge The Red Warning Light is on The RAD Battery is not charging because ts temperature is not within the required temperature range for charging When the RAD Battery s temperature moves within the required range for charging the Red Warning ght wil turn off and charging wal The Red Warning Light is flashing The RAD Battery may be placed incorrectiy an the RAD Battery Charge Remove the RAD Battery and replace R correctly on the RAD Battery Charger TF the Red Warning Light continues to flash the RAD Battery is defective remove the RAD Battery immediate TF these proble
7. ed to rest squarely against a sold object or surface adjacent to the bolt to be tightened Figure 3 1 1 1 Cocke Operation Tane TITI iaon on Ra Keep your hand and body parts car of the Reaction Arm and barrel when the tool s in operation Pique 311 2 Incorrect Pacement ot Hanoy Parts During Operation Tien Word Technologies ie vo014 07 08 Page 10 BRAD 25 USER MANUAL 3 1 2 Reaction Arm Height Ensure the height of the socket i even with the height of the Reaction Arm as seen below n Figure 3 121 The heght of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 3 1 2 2 CORRECT The Reaction Arm and socket are even height Poe S121 cared nagre INCORRECT The leg ofthe Reaction Arm is too short on the left side and too long on the rgt side Too Short Too Long FONE SITE nar Raa IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 3 1 3 Reaction Arm Foot Ensure the foot ofthe Reaction Arm aligns with the length ofthe nut as seen in Figure 411 34 The length of the foot cannot be shorter or longer than the nut as seen in Figure 3132 CORRECT The foot ofthe Reaction Arm aligns with the length of the nut Faure 311 Corea Length Tien Word Technologies ie Page 17 2014 07 08 BRAD 25 USER MANUAL INCORRECT The foot of the Reaction Arm is too short on the left 5de and too lng on t
8. h vith water IF contact with eyes occurs immedateiy Push vitn water and seck medical akl Liquid from the RAD Battery may cause irritation andor bums RAD Li Ion Battery Packs cannot be disposed af with regular waste Retum RAD Batteries to your RAD Distrbutor Tien World Technologies Ie 2014 07 08 Page 4 BRAD 25 USER MANUAL 1 0 General Information 1 1 System Components The B RAD Tool System is shipped from New Warid Technologies Inc in a case with the folowing parts BRAD Tool Figure 1 1 1 Two RAD Lion Battery Packs Figure 1 1 2 RAD Battery Charger Figure 1 1 3 Standard Racton Arm and Snap Ring Figure 1 1 4 Calibration Certicate User Manual FTE LETT BAND Toot Fare LEE RAD Tn Sy a Fae TTS AD aay Ore TTE Sania Ran ote Sess may ho ara parts aang wh the BAAD Toci sen 1 2 Specifications 1 2 1 Torque Ranges The following table outnes the torque ranges in Feet Pounds and Newton Meters of each BRAD Too System Teea T a Table 12 1 Tore Ranger Tien Word Technologies ine Page 5 2014 07 08 B RAD 25 USER MANUAL 1 2 2 Battery Specifications Ensure that all Battery Specifications are followed when utilizing the B RAD Tool System Tea me Tale 122 Baty Sections 1 2 3 Environmental Specifications CAUTION Oniy operate the B RAD Too System if the following environmental storage and operatio
9. he right side Too Short Too Long TISE aes aa Pease contact New World Technologies Inc or your local RAD Authorized Distributor for stom Reaction Arms 3 1 4 Reaction Points Ensure the Reaction Arm reacts off the mide of the foot as seen in Figure 3 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 3 1 4 2 CORRECT Reaction Arm is reacting off the mile of the Reaction Arns foot Figure 114 1 Conect Reaction Point INCORRECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature toci failure Paure 3 142 eae Reacten Prt 3 2 Torque Operation To operate the Torque yc 1 Refer ta the Torque Chart to determine the desired Torque and Setting 2 Change the Setting Disi Figure 312 1 3 Ensure the HN2Y Lowt1 Sch is in the Hgh2 Poston Fue 32 2 Tien World Technologies ie Page gt 12 2014 07 08 BRAD 25 USER MANUAL CAUTION 4 0 Error Important Fs sao Paure 322 RONRONI Sten Piace the B RAD on the joint system Ensure the Forward Raverse Switch i in the Forward Position Press and hold the Or OF Trigger Nate To stap the Trqu Cyle at any time release the n t Tagger When the B RAD reaches the Torque the clutch mechanism wil sp Immediately release the Or Of Trigger Damage will occur if the clutch is allowed to sip for extended periods of time Disassembling or attempting repair wil void warranty 1 breakdown malfunction
10. istakable visual signal indicates status of torque procedure for maximum accuracy and speed BATTERY SERIES B RAD r Torque Range 100 1300 Ibe Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Softestart vary speed tigger Allows operator to safely and quickly set reaction arm before ful torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air tines no power cords The lightweight design ofthe B SERIES makes them idoal for any application sspecaly where compressed air and electricity are not realy avaliable Advanced gearbox design PATENTED planetary goar reduction drivo system delivering one of the highest power tespsigh ratios of any conirolled bolting system PNEUMATIC SERIES aa 9 Torque Range so sso0n bs PATENTED planetary gear reduction Dotvers one ofthe highest powerto weight ratios of any preumatie centalog feng system Eminates destructive hammering Lightweight ergonomie pistol gri Reduces operator sirain and injury resulting in inereased productivity Unmatched reliability and quality Delvered by one ofthe most advanced engineered gear boxes on the market www radtorque com B RAD 25 USER MANUAL TABLE OF CONTENTS TABLE OF CONTENTS MANUAL REVISION HISTORY IMPORTANT SAFETY NOTICE 1 0 Ge
11. k should be enabied To enable the Trigger Lode 1 Side the Forward Reverse Switch to the Centre Postion neither fuly to the right nor fuly to the le Note The Cnt Trigger cannot be depressed To disable the Trigger Lock 1 Side the Forward Reverse Switch to the Forward Position or the Reverse Position Note Te Ont Tigger can De depressed The Torque Chart displays the Settings and the corresponding Torque An example of a Torque Chart is show in Table 2 24 Table 227 Torge Ca Fass ere Torque Char iy sete orgue Chat atache 1o the BAD Tien Word Technologies ine 2014 07 08 Page 7 BRAD 25 USER MANUAL 2 3 RAD Li Ion Battery Pack CAUTION CAUTION Oniy use the RAD Lifon Battery Pack with the B RAD Too Sytem Using other batteries may damage the B RAD Tool System Keep the RAD Li on Battery Pack away from any metal objects I the battery terminals are connected by a metal object the battery wil short and cause damage to the battery and injury to the operator The RAD Lifon Battery Pack supplies power to the tool for the B RAD to preform best ensure the RAD Battery is fly charged and in good condition before use In optimal conditions the RAD Battery should be capable of approximately 100 Torque Cycles at 50 ofthe Maximum Torque on a joint with a hardness of approximately 10 degrees Mate The spicaten torque joint harass battery condition age and operating tevoerature wil ect te assi numer of T
12. lways wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the B RAD Tool System Faure to comply wil result n void warranty The BRAD Tool System has been calibrated by a qualified Caibration Technican altsaton must be done by a quafied Calibration Technician Improper calibration can use damage to the tool and Joint Tien World Technologies ie 2014 07 08 Page 5 B RAD 25 USER MANUAL RAD Li Ion Battery Pack Safety Oniy use the RAD Lilon Battery Pack with the B RAD Tool System The use of other batteries withthe B RAD Too System wil cause damage to the tool The RAD Li lon Battery Pack should oniy be charged on the RAD Battery Charger If an incompatible charger is used damage to the RAD Battery wil occur Keep the RAD Li lon Battery Pack away from any metal objects Ifthe battery terminals are connected by a metal object the battery wil short and wll cause damage to the battery and injury to the operator Do not expose the RAD Li Ion Battery Pack to wet conditions This wil cause damage to the RAD Battery and increase the risk of electri shock Do not use faulty or deformed RAD Batteries Do not attempt to open the RAD Battery Do nat short cre the RAD Battery Failure to comply wil cause damage to the RAD Battery and injury to the operator 1 liquid is ejected from the RAD Battery avoid contact IF contact occurs immediately flus
13. ms continue contact New Worid Technologies Inc Technical Support refer to Sertion 5 0 Contact Us ar your RAD Distributor Tien World Technologies ie 2014 07 08 Page BRAD 25 USER MANUAL 3 0 General Operating Instructions WARNING 3 1 Reaction Arm WARNING CAUTION Oniy qualified personnel with training inthe safe operation of torque tooling and the amp RAD Tool System should operate this tool Refer to the Important Safety Notice for more inormaon The B RAD operates in Torque Cycles The Torque Cycle passes when the Actual Torque reaches the Target Torque and the Cyl fails IF iis interrupted before the Actual Torque reaches the Target Torque This section instructs the operator in the use of the Reaction Arm needed for B RAD operation and how to conduct a Torque Gyo Always keep body parts clear of the Reaction Arm when the B RAD Too System is n use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the BAAD Tool System 3 1 1 Installing the Reaction Arm CAUTION Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in Pace Make sure the Reaction Arm is in contact with a sold Reaction Paint before You operate the tool Keep your body parts clear ofthe Reaction Arm when the tol is in operation When the tool i in operation the Reaction Arm rotates in the opposte direction to the Output Square Drive and must be alow
14. n specications have been met ACEITES a F Deana Taree TE EET Tarara Tempera LEEI EEI rary Tose SOR ToC Siac according to DIN TEC 68 7 Tatar 1G TTS eer to DN EC TST eared paaa COREE Non expose arroephere THE TLE ESR STS 1 2 4 Cycle of Operation 5 second forward 10 second rest and switch to reverse made 5 second reverse mode 20 second rest and switch to forward mode 2 0 Tool System The folowing sections give a visual and functional description of the Tool Handle RAD L Jon Battery Pack and RAD Baer Charger 2 1 Tool Handie The BRAD Figure 2 1 1 is trigger activated with a Forward Reverse Switch The RAD Li Ton Battery Pack is attached to the bottom af the Tool Hande 4 OryOf Trigger tool activation ForwardjReverse Switch controls direction of rotation Torque Chart Settings and corresponding Torque reference Setting Dial controls Output Torque High 2 Low 1 Switch always in the High 2 Poston RAD Llon Battery Pack refer to Section 2 2 RAD Lon Battery Pack Battery Release Button refer to Section 2 2 1 Insert Remove the RAD Li lon Battery Pack Nen World Technologies Ie Page 6 2014 07 08 BRAD 25 USER MANUAL 2 1 1 Trigger Lock 2 2 Torque Chart Fare EaD The Trigger Lock s useful while transporting or storing the B RAD The Trigger Lock sabes the use of the On Off Trigger therefore dsabing the tool Tt is suggested that he the B RAD is not in use the Trigger Loc
15. neral Information 1 1 System Components 5 1 2 Specifications panan i 5 1 2 1 Torque Ranges 5 6 6 6 1 2 2 Battery Speceations 1 23 Environmental Spediications 1 2 4 Gyce of Operation 2 0 Tool System 2 1 Tool Handie 6 2 1 1 Trigger Lock 7 2 2 Torque Chart 7 2 3 RAD Li lon Battery Pack w 2 3 1 Insert Remove the RAD Li lon Battery Pack a a 8 9 9 2 3 2 check RAD Battery Charge 2 4 RAD Battery Charger 2 4 1 Charging the RAD Li lon Battery Pack 2 42 Charging Errors 3 0 General Operating Instructions 3 1 Reaction Arm 3 1 1 Instaling the Reaction Arm 3 1 2 Reaction Arm Height 3 1 3 Reaction Arm Foot 3 1 4 Reaction Points 3 2 Torque Operation 4 0 Error 5 0 Contact Us Tien Word Technologies Ie 2014 07 08 Pages T B RAD 25 USER MANUAL MANUAL REVISION HISTORY REVISION 2016 07 03 Tien Word Technologies Ine Page 2 2014 07 08 BRAD 25 USER MANUAL IMPORTANT SAFETY NOTICE RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY B RAD Tool System Safety The intended use of the B RAD Tool System is for commercial and industrial bolting applets Do nat operate the B RAD Tool System before reading and understanding this user manual and nating the Safety Notices Geplayad
16. orque Gye per tage 2 3 1 Insert Remove the RAD Li Ion Battery Pack To insert the RAD Battery 1 Ensure the On OFF Trigger isin the Of Position not depressed 2 Align the RAD Battery with the bottom af the Tool Handie Side the RAD Battery into piace unti itis fuly seated Notet A cick wilt ctr tat me RAD Beter acl place 44 Test that the RAD Battery is locked in piace by trying to side it out of place To remove the RAD Battery 1 Press and hol the Battery Release Button 2 Side the RAD Battery away from the Toci Handle 2 3 2 Check RAD Battery Charge Ta check the RAD Battery Charge 1 Press the Charge button on the RAD Battery Figure 232 1 Result The Red Bars wil aghe up If a me Rad Ss are Numinated the at 1s fuly targed 1 nane of the Red Bae Menntd the RAD Battery 35 compeeydachrged Bnd needs changing rater to Seton 2 4 1 Charging the RAD Lon Baley Pach rarae ue 23 RAD Lion ay Fa 2 4 RAD Battery Charger CAUTION The RAD Li on Battery Pack should only be charged on the RAD Battery Charger IF an incompatible charger s used damage to the RAD Battery wil occur The Charging Status Display Figure 2 4 1 on the RAD Battery Charger s used to notify the operator when the RAD Battery is charging when the charge is complete and there 1s an Tien World Technologies ie 2014 07 08 Page BRAD 25 USER MANUAL Green Statue Red Warning Ligt Light Pure 24 1 Ch
17. will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent ot New Warid Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment et are warranted only to the extent of the original manufacturers warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year trom date of calibration and to the extent permitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law OG CR rAST ER GA ROR GER ABOUT NEW WORLD TECHNOLOGIES INC New World Technologies is a leading Canadian manufacturer of pneumatic battery powered and electronic pistol grip torque Wrenches Our advanced products have proven to be successful all over the world in such industries as oil and gas petrochemical mining aerospace and manufacturing we continue to invest in and employ the latest technology to achieve the highest level of innovation quality and performance which has resulted in multiple patents for our products NEW WORLD TECHNOLOGIES INC 30580 Progressive Way Abbotsford BC V2T 622 Canada T 604 852 0405
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