user manual
Contents
1. 14 58A at 120V US Installation and setting up Check that the local AC voltage is appropriate as indicated on the machine s serial number label If your AC voltage is outside the appropriate range do not use the machine Contact Martin Service for assistance Fill the fluid tank with MARTIN approved fluid see page 16 If DMX control is being used connect the machine to the DMX line see page 15 Final checks Before applying power to the smoke machine verify the following e the machine is safely located or installed and meets the location requirements stated on page 10 e the operator is familiar with and able to comply with the requirements for safe operation listed on page 4 e the smoke fluid is one of the genuine Martin fluids listed under Smoke fluid options on page 16 e the machine is electrically grounded earthed e the AC power distribution circuits and lines are adequately rated for the current load Turning on the power Turn on the main power switch located next to the power cable inlet The green Ready indicator on the rear of the machine will flash for about 10 minutes as the machine heats up to operating temperature When the green Ready indicator stops flashing and is permanently on the machine is ready to make fog Installation and setting up 11 Control settings 12 Overview The unit is controlled using the remote control You can control it in these ways e Manual firi2. 1 17 49 81 112 145 177 209 241 273 305 337 369 401 433 465 497 o 1 0 0 1 18 50 82 114 146 t8 210 242 274 306 338 370 402 434 466 498 NIE sor E 19 51 83 115 147 179 211 223 275 307 339 371408 435 467 499 0 o 1 0 1 20 52 84 116 148 180121212441276 308 340 372 404 436 468 500 0110 1 0 1 21 53 85 117 140 181 213 245 277 309 341 373405 437 469 501 0 1 1 0 1 22 54 ee tte 50 182 214 12461278 3101342 374 406 438 470 502 alalalola 23 55 ez 119 151 183215 247 279 31 243 375 407 4391471 503 0 0 o0 1 1 24 56 88 120 152 184 216 248280 312 244 3761408 440 472 504 01 0 0 1 1 25 57 eo 121115311851217 249 281 313 345 377 409 441473 505 0 1 0 1 1 26 58 90 1122115411861218 250 282 314 246 378 410 442 474 506 0111 0 1 1 27 59 91 1123115511871219 1251128313151347 79 411 443 475 507 0 0 1 1 1 28 60 92 124 156 188 220 252 284 16 48 380 412 444 476 508 0110 1 1 1 29 61 93 11251157 1891221 253 285 317 340 381 413 4451477 509 ola l lal 30 62 94 126 158 190 222 254 286 ate 350 382 414 446 478 510 laa Be 31 63 95 127 159 1919223 255 287 319 351 383415 nz ao 511 DMX control 15 Fog fluid types A 16 The following types of Martin Jem fog fluid are suitable for use in this machine Each produce
3. Aine eee ice kee ee 11 Control setlirigs y aga ia re Bae A en A a a ae uy re 12 OVONVIOW uu ae Sl A a ee ee 12 M niUual firirig ves 1 ocior np tert iet ask ilama lala da allam Cup ili i 12 Setting fog output level a eid ipe DAL Sa iene ante ied 12 Setting the TMS TE 12 Setting the master slave link mode sse enne enne enne 12 Digital remote Control ur nitide i eerte ae ei ed gene lal ge od eee 13 MID 13 glia cioe T HH E 13 DMX Control EM 14 OVEIVISW atada th ie a eee dee edo d rece ure Lom rete aka ea HE Edda 14 Connecti Marara aa ra ee een De a oret cec aee Re ree eee ete 14 DMX f rictiOnis cote atin gk yn eae eret i euet ate ede E ra viens 14 SetingtihebMXaddress m 15 Fog fuid types en mame Sind m kek aan ln Mia Beaks 16 Basic ServICO EE ir 17 CIC ANING ii A a ayas bes isle a 17 Fuse replacement srai tere petes cete daa dace saec ure Sa Si 17 Troublesliootirig as E nai itn te ru A y et me NDAN ree 18 Resetting the machine after fluid out I nennen 18 Specifications esinin eee etr etes ia e vet ta e nte De E UE n tr ee Gel ee ig 19 Mo E EE 22 Contents 3 Safety information The following symbols are used to identify important safety information AAAA Caution Safety Caution Burn Danger Caution Fire hazard Risk of hazard Hot Hazardous hazard personal injury surface Do not voltage Contact touch wil
4. danger of slipping Ensure at least 2m visibility in areas where smoke is being produced Smoke fluid contains food grade glycols in solution but may present health risks if swallowed Do not drink it Store it securely If eye contact occurs rinse with water If fluid is swallowed give water and obtain medical advice Safety information 5 Preventing breathing problems e Asmoke machine can operate safely only with the smoke fluid it is designed for Use the machine only with fluids specified under Smoke fluid options on page 13 or you may cause the release of toxic gases presenting a severe health hazard You will also probably damage the machine e Donot create dense smoke in confined or poorly ventilated areas e Do not expose people with health problems including allergic and or respiratory conditions such as asthma to smoke output e Do not point smoke output directly at a person s face or at face height Safety information Product overview The Jem ZR44 Hi Mass is a reliable and highly efficient fogger capable of precise fog delivery from subtle to massive Ideal for a variety of settings from small venues to huge stadiums and arenas it features advanced technology for top quality performance as well as advances in digital functionality such as RDM compatibility Following on from its predecessor the industry standard ZR33 the new Jem ZR44 Hi Mass encompasses what Martin smoke machines are all about st
5. us 1 Fluid system Capacity EN 9 5L Fluid consumption WX aaa nana aa a SSS eene 120ml min E suerte edere Indirect for unattended operation Connections DMX RDM a Hibernie bue rds 3 or 5 pin XLR Remote machine link essen 3 pin XLR Diego T iaa Neutrik PowerCon Electrical AG voltage EU teil Sau u ere intr lenire 220 240V 50 60Hz AG voltage US L dae hit aate tee ced ents 110 120V 50 60Hz Main fuse EU vicario 10AT Main fuse US sada raka te i De t Ten ERE ete Pieds 20AT Power usage EU icd He a Le ER L 1890W 8 214 Power usage US 1750W 14 584 Thermal Maximum ambient temperature Ta max sse 40 C 104 F Exterior surface temperature steady state at 20 C ambient 50 C 122 F Approvals European EMO eda alk A ei te Andina EN 61000 6 3 2001 European safety seeded eya ica EN 60 335 1 2002 yaln Hile EE MR Re e Heo PIU isis EN 61000 6 1 2001 ETL approval pending UL Std 998 CAN CSA Std C22 2 No 104 01 Specifications 19 Included items User manual Power cable Onboard remote control Container 9 5L Ordering information Jem ZR44 Hi Mass smoke machine 120V P N 92215310 Jem ZR44 Hi Mass smoke machine 230V P N 92215300 Accessories Digital Multi function Remote Control P N 92765
6. 037 Ducting System yek td ced diet eed edes P N 92625005 Dr ayy DC P N 92620011 Specifications subject to change without notice For the latest product specifications see www martin com 20 Specifications Disposing of this product Martin products are supplied in compliance with Directive 2002 96 EC of the European Parliament and of the Council of the European Union on WEEE Waste Electrical and Electronic Equipment as amended by Directive 2003 108 EC where applicable Help preserve the environment Ensure that this product is recycled at the end of its life Your supplier can give details of local arrangements for the disposal of Martin products 21 Notes 22 Notes 23 Y Martin Martin Professional A S Olof Palmes All 18 DK 8200 Aarhus N Phone 45 87 40 00 00 Internet www martin com
7. ER 1 ae ee eee ololololo se 96 128 160 192 224 256 288 320 3521384 4161448 480 lolololo 1 133 65 97 129 161 193 225 257 289 301 13531385 417 449 481 oltiololo 2 34 66 98 iso 162 194 226 258 290 322 354 386 418 450 482 1 1 ololo 3 35 67 99 131 163 195 227 259 291 323 355 387 419 451 483 olol1lolo 4 36 68 100132 164 106 228 260 202324 356 388 420 452 484 1lol1iolo 5 37 eo 101 123 165 197 229 261 293 325 357 389 421 la53 485 ol l1lolo 6 38 70 102 134 166 198 230 262 294 326 358 390 422 454 486 alalalelo 7 39 71 103 135 167 100 231 263 295 327 359 391 423 455 487 ololol1 o 8 40 72 104 136 168 200 2321 264 296 328 360 392 424 456 488 01 0 0 1 0 9 41 73 105 137 169 201 23 265 207 329 361 393 425 457 489 0 1 0 1 0 10 42 74 106 138 170 202 234 266 208 330 362 304 4261458 490 011110110 11 143 75 1107 129 171 203 235 267 209 331 3631305 427 459 491 0 0 1 1 0 12 44 76 108 140 1721204 236 268 300 332 364 306 428 460 492 0110 1 1 0 13 45 77 109 141 173 205 227 260 301 333 3651307 429 461 493 0 1 1 1 0 14 46 78 110 142 174 206 238 270 302 334 366 308 430 462 494 alalalalo 15 47 79 111 143 175 207 239 271 303 335 367 399 431 463 495 olololol1 16 48 80 112 144 176 208 240 272 304 336 368 400 432 464 496 110 0 0
8. P N 35010032 C JEM ZR44 HI MASS user manual Y Martin Dimensions All dimensions are in millimeters 2010 Martin Professional A S Information subject to change without notice Martin Professional A S and all affiliated companies disclaim liability for any injury damage direct or indirect loss consequential or economic loss or any other loss occasioned by the use of inability to use or reliance on the information contained in this manual The Martin logo the Martin name and all other trademarks in this document pertaining to services or products by Martin Professional A S or its affiliates and subsidiaries are trademarks owned or licensed by Martin Professional A S or its affiliates or subsidiaries Dimensions Contents DIM NSIONS at Ae u S asi gala OR ie Bale elli 2 GontenfSu u qu DET 3 Safety informiation Q u a Sa dado eed et ett 4 Product OVervigW u u dace tei i Sinani A BEN BAANG en Aan obleas RICE HIE 7 Product description rim a ce de ca P dee ee ect Da m o it 7 Features ata glance iie RE e IO enn HE cds 7 Product details erp Sille dde ende bati e er vede bn 8 Quick Stab 3 5 ida lll alla 9 Setting UP E HH AREIS 9 Making 0 e e feeit REIR is Davi ehe HE Ne Eee FOX PR RAE tee 9 Installation and setting up das 10 Berol M S 10 AG DOWO ei MP 10 Setting UP aceti erit ia ea levees ida 11 Filial COCKS is TE 11 Tumin on Ihe DOWOF ata eee rp en eed
9. al lighting Any controller meeting the DMX 512 standard may be used to control and program the fog output of the smoke machine Connection The smoke machine provides both 3 amp 5pin XLR plug and socket on the rear panel for DMX connection The wiring is shown below Connector pin function 1 Ground 2 Data Cold 3 Data Hot For best results use cable designed for high speed digital data transmission Suitable DMX cable is available from your Martin dealer DMX functions The smoke machine operates from a single DMX channel which gives proportional control of fog density from 0 100 DMX Level function 0 12 No fog 13 255 Fog at variable density 13 minimum 255 maximum When the machine is receiving valid DMX data the indicator light next to the address switches will light 14 DMX control Setting the DMX address Each unit on a DMX system must be allocated an address so that the DMX controller can send separate commands to the unit On the smoke machine the DMX address is set using the bank of switches dip switches on the back panel next to the DMX connectors The switch settings for each possible DMX address are given in the table below wlololololololololal l l l l l l Dip Switch Setting elo ololol l l l lolololol l l GEE lololal lolol l lolol l lolol l 1 ON lolilolilolilolilolilolilo iloi at 2 43 4 45 M
10. ate of the art technology high quality and ruggedness Congratulations on your purchase of this smoke machine from Martin Details of the full range of Martin products are available on our website at www martin com Features at a glance e Tough and solid design e On board remote control e 1200 m3 min fog output e Digital link machine to machine Using optional Digital Multi Function remote e Continuous operation at reduced output e Indirect fluid sensing e 3 amp 5 pin DMX interface e RDM capable e Soft Start technology e Timer output level remote e Fast heating reheat times e Proprietary Pro Steam Simulation fluid solution e Different fluid options for different applications e Leaves no oil residue on light fixtures e 9 5L fluid capacity e Flying bracket as standard e Neutrik PowerCon connector e DTP direct thermal fault protection device Product overview 7 Product details Remove remote control to access Digital remote accessory socket Remote control Main power switch Power inlet connector Dip switch 5 pin DMX 3 pin DMX DMX address input and AVR program input and link upload socket link Fog output nozzle Warning high temperature vapour and surfaces 8 Product overview Quick Start You are no doubt eager to switch on the machine and try it out by making a lot of fog This section tells you how to do that However please also make the time to read the
11. d it must be replaced by a special cord or assembly available from the manufacturer or its service agent Disconnect the machine from AC power before servicing and when not in use This system is not waterproof and should not be exposed to wet outdoor conditions Do not immerse in water or any other liquid Do not expose to high pressure water jets Do not spill fluid over or inside the machine If fluid is spilled disconnect AC power and clean with a damp cloth If fluid is spilled onto electronic parts take the system out of service and contact Martin for advice Safety information Do not remove the covers or attempt to repair a faulty machine Refer any service not described in this manual to Martin Do not operate the machine if any parts are damaged defective or missing Moisture and electricity do not mix Do not aim smoke output at electrical connections or devices Preventing burns and fire The smoke produced by the machine is hot enough to cause burns when it leaves the nozzle and very hot droplets of fluid escape occasionally Keep people and objects at least 1 meter 39 inches away from the smoke output nozzle Do not touch the smoke output nozzle during or after use it becomes extremely hot and remains hot for several hours after the machine has been shut down Smoke output contains glycol a flammable alcohol that burns with an almost invisible blue flame Do not point smoke output at sources of ignition s
12. erate for when the timer is engaged POWER LED This LED will light when the machine is switched on CYCLE LED This LED will light when the timer is engaged and the machine is operating Setting the master slave link mode It is possible to control several machines from either the onboard remote control or the optional accessory digital remote The machines are interconnected with DMX cabling via either the 3pin or 5 pin xlr sockets situated on the rear of the machine Dip switch 11 located on the rear of the machine must be set to the down position on the master unit Control settings Digital remote control Overview A Digital Remote control available separately may be used for control of the JEM ZR44 HI MASS XLR socket Display XLR socket A on rear Timer button Fog button Functions The remote control provides the following functions e Fog button turns fog output on and off Press once to start fog and again to stop e Timer button turns the fog timer on and off e Fog level setting Fog 0 100 e Timer run time off time settings TR LIN TOF F 0 90 seconds e Run mode RUN FF S5THY TIME LONT The Fog button works by setting RUN to L ON T or T EY The Timer button sets RUN to TIME or T HY These buttons are simply a quick way to control this menu function Digital remote control 13 DMX control DMX is a digital control system widely used in entertainment and architectur
13. l cause electric shock Warning This product is not for household use It presents risks of injury due to electric shock burns falls and respiratory problems Read this manual before operating the machine follow the safety precautions listed below and observe all warnings in this manual and printed on the machine Use the system only as described in this manual and in accordance with local laws and regulations If you have questions about how to operate the machine safely or if you have followed the instructions in this manual and the machine is malfunctioning please contact Martin Service Preventing electric shocks Always ground earth the machine electrically Use only a source of AC power that complies with local building and electrical codes and that has both overload and ground fault protection Before connecting the smoke machine to power check that the voltage indicated on the machine s serial label matches your local AC power voltage If your AC power voltage does not match do not use the machine Contact Martin Service for assistance Before using the machine check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices If the machine or any cables connected to it are in any way damaged defective wet or show signs of overheating stop using the machine and contact Martin Service for assistance If the supply cord is damage
14. loth e Clean the outer casing with a damp cloth only Fuse replacement The main fuse for the smoke machine is located on the electronics board inside the unit DANGERI Disconnect the power supply before removing any covers Live parts inside To replace the fuse disconnect the power cord from the supply unscrew the screws holding the rear cover of the unit and remove the cover The electronics board is located at the back of the unit Remove the spent fuse and replace with one of exactly the same size and rating The fuse type is indicated below Contact Martin Service if the fuse blows repeatedly 120V 20AT 230V 10AT Basic service 17 Troubleshooting Problem Machine will not produce fog when remote control Fog button pressed Probable cause s Machine not at operating temperature Suggested remedy Wait 10 to 15 minutes Machine not powered up or heaters disabled Ensure mains power switch on enable heaters by pressing FOG Output level control set to zero Increase setting Machine continues to produce fog when Fog button is not pressed Timer is engaged Disengage the timer by pressing the FOG TIMER ENGAGE button briefly Machine can be fired from the remote control but not by DMX controller DMX address setting incorrect Change DMX address page 15 Poor connection in DMX line Check DMX cables and connections Smoke output is weak Machine requires primi
15. ng Prime machine page 9 Wet greasy non uniform smoke output fluid drips or spits from nozzles or very loud noise when firing machine Incompatible smoke fluid Use only approved fluid Machine appears dead Mains fuse blown Replace fuse page 17 No power at AC cable inlet Check power cable and circuit breaker Resetting the machine after fluid out If the machine runs out of fluid it will automatically shut down to prevent any damage occurring the Low Fluid led on the rear will illuminate To reset simply turn the mains power off and back on again Refill the fluid container and follow the priming instructions under Making fog on page 8 18 Troubleshooting Specifications Physical Lit t ERE Tee NG ak BA AN 685mm WIdtBi saa e da AAA Aa 345mm FGCU MERECE 225mm Dry WOIQ reins se aa a ce ilan Bah aie hin we ieee 19Kg Performance Effect Coverage date epe ad 1200m min Operating tim ere svete lk ak tea eei bof tette c eae tes continuous Warm Up lig citet aa eins ante 10 minutes Max operating time at full output 9 5L 3 hrs 10 min Control and programming Control options onboard analogue remote control DMX 3 amp 5 pin Multi function digital remote control optional RDM capable Digital link machine to machine using optional digital remote control DMX CHAMOIS rire Reim eter AREE n euro le ea UR
16. ng bracket If suspending the machine a standard truss bracket available from Martin should be attached to the machines flying bracket with an M12 bolt and nyloc nut The machine can operate in any orientation from 45 degrees upwards to 45 degrees downwards Steeper tilting may cause fluid leakage If the machine is to be suspended ensure the mounting surface can support the weight of the machine Do not suspend the machine over areas where people will be underneath Ensure that there is at least 100mm clearance all round the machine and at least 600mm in front of the smoke output Before using the machine ensure that a grounding type earthed power plug that fits the local power outlets is installed on the power cable DANGER Make sure the power plug is correctly rated For EU 230V use fit a plug rated 10 amp minimum For US 120V use fit a plug rated 16 amp minimum When installing the plug follow the plug manufacturer s instructions and connect pins as follows Yellow and green wire to ground earth blue wire to neutral and brown wire to live The table below shows some common pin identification schemes wire function marking Screw colour brown live E yellow or brass blue neutral N silver green yellow earth e green Before connecting the smoke machine to power verify that the AC supply is adequately dimensioned for the current draw of the machine The machine requires 8 21A at 230V EU
17. ng by holding down the FOG button e Automatic fog bursts using a repeating timer Manual firing Hold down the FOG button The machine will produce fog until you release the button If a long burst of fog is produced after a time the fog output level will be automatically reduced to keep the machine temperature within the operating range This allows continuous operation so that the machine does not have to stop and re heat Setting fog output level Set the knob to the desired output level while firing the machine The fog output level is always set by the current position of the knob whether manually firing or in timer mode Setting the Timer FOG BUTTON Will when the machine has reached operating temperature fire the machine when pressed and held STAND BY BUTTON This turns the machines electronics on and off TIMER VALUE BUTTON When the timer is being used the timer values can be adjusted by a factor of 8 i e a5 second minimum run time becomes 40 seconds amp a 10 second delay time becomes 1 minute 20 seconds TIMER ENGAGE This will engage the timer to fire the machine according to the present settings OUTPUT CONTROL Turning this knob clockwise will increase the output of the machine if turned fully anti clockwise there will be no output DELAY TIME CONTROL This will adjust the amount of time the machine waits between operating when the timer is engaged RUN TIME CONTROL This will adjust the time the machine will op
18. onment to Pro Smoke Super and is therefore less likely to interfere with TV camera focusing i fog i fog is not only kind to your lights but is also more economical to use thanks to its incredible long hang time characteristics In environments unaffected by extraction and air conditioning i fog can be expected to last Pro Steam Simulation Steam simulation fluid specifically designed for steam effects Creates a white burst but is fast dispersing In order to optimise the machines temperature setting the dip switch on the rear marked Low Temp should be set down to position 1 Fog fluid types Basic service Before servicing the smoke machine read and observe all the precautions listed in Safety information on page 4 Any service not described in this section must be carried out by a Martin service technician Cleaning Excessive dust smoke fluid and dirt build up will degrade performance and cause overheating and damage to the machine that is not covered by the product warranty To maintain adequate cooling dust must be cleaned from the outer casing and air vents of the machine periodically Isolate the machine from power and allow to cool completely before cleaning The smoke output nozzle remains hot for up to 10 hours after use e Remove dust from the air vents with a soft brush cotton swab vacuum or compressed air e Clean smoke fluid residues from the fog output of the machine using a damp c
19. s a different effect as described below Martin supplies high quality fog fluids that are based on ultra pure deionized water Use only the following genuine Martin Jem fog fluids No other fluid is suitable for use DANGER The smoke machine can run safely only on the specific smoke fluids it is designed for Use ONLY the Martin Jem smoke fluids designated in this manual NEVER use any other type of fluid or toxic gas may be produced You will probably also cause damage to the system that is not covered by the product warranty Do not dilute smoke fluid with water or any other liquid Discard smoke fluid if it becomes contaminated Regular DJ Fluid DJ mix Regular Du fluid is an economical fluid that gives a good medium density smoke well suited for atmospheric effects Pro Smoke Super ZR mix Pro Smoke Super fluid is a high quality general purpose fluid that produces a dense white airborne fog with medium dispersal time Its medium to high index of refraction permits both good atmospheric effects and denser white outs Pro Smoke High Density SP mix Pro Smoke High Density fluid generates a high density white airborne fog with a very high index of refraction and slow evaporation rate It is well suited for scenic obscuring dramatic strobe effects and white outs Pro Smoke Studio DX mix In a studio or theater environment a lighter faster dispersing fog is often preferred Pro Smoke Studio offers a less dense envir
20. safety and servicing instructions in the remainder of this manual Locate the machine in a suitably large area with nothing in front of the smoke output Fill the fluid tank with MARTIN approved fluid see page 16 Connect a suitably rated power supply to the machine The power requirements are 8 21A at 230V EU 14 58A at 120V US Now set the mains switch at the rear of the machine to the ON position and press the grey stand by button The Ready LED will flash indicating the machine is heating up allow around 10 minutes for the machine to reach operating temperature Once the machine has heated the Ready LED will stop flashing and be permanently on Making fog Once the machine has heated up hold the FOG button on the remote to start the fog output It may be necessary to prime the machine to do this simply hold down the FOG button and turn the output knob to maximum Keep the button held until the fog output is strong and steady Then turn the knob back to the required output level and release the FOG button You can set the fog density by turning the knob If the knob is turned fully anticlockwise no fog will be produced Quick Start 9 Installation and setting up 10 DANGER DO NOT operate the smoke machine until you have read and observed all the precautions listed under Safety information on page 4 The smoke machine may be located on the floor or may be suspended using the flyi
21. uch as open flames or pyrotechnic effects Do not attempt to bypass thermostatic switches fluid sensors or fuses Replace fuses only with ones of the type and rating specified in this manual for the machine Provide a minimum free space of 100mm 4 inches around the machine Provide a minimum free space of 500mm 20 inches around fans and air vents and ensure free and unobstructed air flow to and around the machine Keep the machine at least 600mm 24 inches away from combustible and heat sensitive materials Do not operate the machine if the ambient temperature Ta is below 5 C 41 F or above 40 C 104 F Do not operate the machine if the relative air humidity exceeds 80 Preventing injuries Ensure that the surface on which the machine is located or installed can safely hold the weight of the machine Do not install the machine over areas where people are present This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Smoke machines can cause condensation Do not point the output at smooth floors Floors and surfaces may become slippery Check these frequently and wipe dry as necessary to avoid any
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