User Manual - IM
Contents
1. DT 25 Soft Material Thickness Gauge User Manual Application The instrument is intended for measuring of thickness of products cores surface materials wadding etc Copyright 2015 IM Teknik 1 8 DT 25 1 0 2015 Contents 1 Instrument description 3 EI 2 08 9 019 LE CC 3 2 How to perform a measurement 4 NEE Oa O ere enn Mente str Men tntr rN eine Met rte reer ne ereten tty 4 2 2 Measu unng DKOCC TE 4 2 3 After measuring ended 4 3 If Elte are e Ed En E TE TE ETETE E E Secret ere nt son teen 5 3 1 Mitutoyo gauge indicator cece ccccceecceeeeceeeceeeceeeeseeeseeeeeeeseeeseeeseueeseeeseeeeaeeens 5 3 2 Measuring plate algmment 5 Se DeC DOOU ee recat ctareecrs tar E tant ed erste teaneee denna 6 SS Bee E EEEE EAE E EE d E FUCONE a E A 7 4 COMMON error SOUICES 1 00 eececeeececeeeceeeeeeeceeeeeceeeeeseeeeeseeesseesesseeeesseeeesseeeesaaeeeeas 7 5 PROGUICE VV AGING EE 8 Copyright 2015 IM Teknik 2 8 DT 25 1 0 2015 1 Instrument description Measuring plate lifter Counterweight Gauge indicator Balancing rod RK Transversal bearings 2 bearings 1 roll Pivoting bearings Alignment bearings Hydraulic fluid reservoir 6 bearings 3 rolls Damping weight Hydraulic descent cylinder Speed adjustment valve Measuring axle Measuring plate Main body Base plate 1 1 Components e One Mitutoyo gauge indicator with serial port data output RS232 The resolution is 0 01 mm and t2. 5 1 0 2015 3 4 Load The load of the measuring plate can be adjusted with the help of a high resolution weight scale Please note that the scale height needs to fit under the pressure foot Lock the measuring plate in the upper position with the measuring plate lifter Place the weight scale under the measuring plate Lower the measuring plate by releasing the measuring plate lifter Read off the weight on the scale and if an adjustment is needed undo the locking nut from the counterweight Turn the counterweight towards or away from the main body for a highter or lower load of the measuring plate When the load is adjusted lock the counterweight with the locking nut Function check Press the On Off button on the Mitutoyo gauge Lock the measuring plate at the upper level with the measuring plate lifter Lower the measuring plate by releasing the measuring plate lifter Check visually that the axle goes steadily downwards Check visually that the measuring plate is planar to the base plate Common error sources Error indication Action to take The Mitutoyo gauge indicator do Check the battery not work The axle descends irregularly Clean the axle and the rolls by using a brush or similar Copyright 2015 IM Teknik 7 8 DT 25 1 0 2015 5 Product Warranty The DT 25 Soft Material Measurement Gauge is warranted for a period of 1 Year from Date of Purchase Manufacturer warrants that the instrume
3. he accuracy 0 02 mm e Adamping unit consisting of a hydraulic cylinder with a valve The descent speed of the measuring plate is adjusted and calibrated with the adjusting screw e One balancing rod for adjustment and calibration of the load of the measuring plate e One adjustable linear unit with three pairs of bearings of which two are eccentric for precise adjustment of the axle Copyright 2015 IM Teknik 3 8 DT 25 1 0 2015 How to perform a measurement 2 1 2 3 Preparation Place the instrument on a planar and stabile foundation Press the On Off button on the Mitutoyo gauge indicator Tare the gauge by pressing the Origin button for about 2 s when the measuring plate is on the base plate Measuring procedure Lock the measuring plate in the upper position with the measuring plate lifter Place the sample under the measuring plate Lower the measuring plate by releasing the measuring plate lifter After specified time depending on method read the result and raise the measuring plate to the upper position After measuring ended The measuring plate must rest on the base plate while not used for measuring Turn off the Mitutoyo gauge indicator by pressing the On Off button Attention Do not use compressed air for cleaning Use a brush or similar to remove dust and dirt in the parts of the device Copyright 2015 IM Teknik 4 8 DT 25 1 0 2015 3 1 3 2 1 Instrument adjustme
4. nt Mitutoyo gauge indicator The thickness gauge meter is adjusted by using gauge blocks The adjustment is done on five points Four points on the edges with an angular distance of 90 and one point in the centre Two gauge block levels are used 2 and 10 mm Measuring plate alignment lf the measuring plate needs to be aligned it is done by means of the gauge blocks Each five measuring points should show the same value 0 01 mm To adjust misalignment between front and rear of the measuring plate loosen the 8 screws that hold the eccentric adjustable linear unit Then turn the bearing housings until the edge of the measuring plate is parallel to the base plate Fix the eccentric bearing seats Copyright 2015 IM Teknik 5 8 DT 25 1 0 2015 3 To adjust misalignment between the sides of the measuring plate tighten or loosen the lower alignment bearing with the use of two hex socket wrenches The position is spring loaded and no additional fixation is necessary 4 Verify that the measuring plate is correctly adjusted and repeat the adjustments with the gauge blocks if necessary 3 3 Decent speed The speed of the measuring plate will be checked with an automatic timekeeper or with manual time keeping For adjustment turn the adjusting screw on the bottom of the cylinder for faster or slower speed For correct speed of the measuring plate descent see method description Copyright 2015 IM Teknik 6 8 DT 2
5. nt shall be free of defects in material and workmanship for a period of one 1 year from date of shipment by the Manufacturer This warranty will not apply to any product that shall have been subjected to misuse neglect accident or damage by circumstances beyond Manufacturers control It will further not apply to improper operation maintenance or storage or to other than normal use or service or products which shall have been altered or improperly repaired During the warranty period products which have manufacturing defects will be repaired or replaced at the discretion of the manufacturer who reserves the right to include a local service in the process When receiving a claim manufacturer will as soon as possible respond with a Warranty Claim ID number and instructions on how to proceed Products shall under no circumstances be returned to manufacturer prior to receiving a Warranty Claim ID SERRA Pe ii a Sees sis How to File a Warranty Claim 1 Describe the reason for the claim 2 If possible attach a photo of the failure damage 3 Attach a copy of the purchasing receipt invoice t per Send your claim by post or Email to Postal address Email IM Teknik Development AB info imteknik se Reningsverksgatan 6 421 47 Vastra Frolunda Sweden 4 Wait for manufacturers reply with Warranty Claim ID and handling instructions Copyright 2015 IM Teknik 8 8 DT 25 1 0 2015
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