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GE - GradiLux - Lighting Dimmer-Stabilizer

1. 14 14 12 12 10 10 T ASRW 0 496 for 240V to 287V input voltage and S5 dg LAW for 230 to eB M input voltage and 8 215V output voltage up to 40 C e 230V output voltage up to 45 C T Above 40 C derate at 4 C Above 45 C derate at 496 C i 4 2 2 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 10 20 30 40 50 60 70 Temperature C Temperature C Output 230V9 215V Input 240V 287V 230V 240V 287V 15 5kVA 0 2 to 45 C 4 9kVA to 45 C iis Bic 20 6 7kVA 0 2 to 45 C 6 3kVA to 45 C 6 3kVA to 40 C owe kVA 30 10kVA 0 2 to 45 C 9 6kVA to 45 C 45 15kVA 0 4 to 45 C 14 5kVA to 40 C 1 Rated power operation is as stated for 230V out at the stated tolerances 2 Example 15kVA three phase module consists of three 5kVA modules 13 il w N oO 42 o Qo E E TO Oo o des 14 GradiLux 3 2 Description of the system 3 2 1 Introduction GradiLux is an electronic dimmer stabilizer system of alternating voltage to controlanddimthelighting flowin lighting installations The control of lighting flow allows obtaining both an energy saving and high comfort in the street lighting Also by just only stabilizing the power supply of the lighting the lamp lifetime is prolonged notably because in normal conditions they are exposed to mains fluctuations and indirectly there is a saving i
2. Fixing mm FORMAT nlelelole lr laari to use additional protection like surge arresters alone or Horizontal 492 13 13 100 91 a25 10 combined with varistors Vertical 7 5 15 kVA 325 12 5 190 40 15 M8 10 813 10 Vertical 20 45 kVA 325 12 5 190 40 15 M8 10 1132 10 25 il Qo N oO 42 o L 7 E E TO Oo o des 26 GradiLux Table 6 Recommended protections cross cable sections and connection terminals for single phase mains of 220 230 240 V or three phase of 3x380 3x400 3x415 V at maximum power 10096 load Single phase formats Description Characteristics GLINOSKS GLINO6KS GLIN10KS GLIN15KS Input earth leakage Sensitivity of breaker 300mA type A 16A 32A 50A 80A Input circuit breaker 2 ot spoles 16A 32A 50A 80A K charact 2 or 4 poles AC1 AC3 Headline contactor 400V coil 230 V ac 16A 32A 50A 80A Minimum Suen ule RZ1 K 4mm 10 mm 16 mm 25 mm section of input mains Moximumieros icable RZ1 K 35 mm 35 mm 35 mm 70 mm section of input mains Ring terminal D 6 4 to D 6 10 to D 6 16 to D 8 25 to Terminals for input DIN 46234 D 6 35 D 6 35 D 6 35 D 8 70 cables For screw M6 M6 M6 M8 Minimum cross cable RZ1 K 4mm 10 mm 16 mm 25 mm sec
3. 31 4 6 4 Connecting remote control bypass order 31 4 655 Connection of the coil of headline contactor 31 4466 ODUOlS 64444364 b6 b0nk da he Ee 53 46 61 Manualbypass 0 33 4 6 6 2 ComiTEQ box andComiTEQ card 33 4 6 6 3 GPRSmodem 00005 3 4 6 6 4 Control card with digital OGLIOC 34 47 Selector for ON OFF automatic start up ON manual output voltage OFF 34 4 8 Communication Bus of modules and ports 34 il w N oO 42 o Qo E E TO Oo o des GradiLux 1 Introduction We would like to thank you in advance for the trust you have placed in us by purchasing this product Read this instruction manual carefully before starting up the equipment and keep it for future reference We remain at you entire disposal for any further information or any query you should wish to make Yours sincerely GE The equipment described here can suffer damage due to improper handling This is why the installation maintenance and or fixing of the equipment must be done by our staff or specifically authorised technicians According to our policy of ongoing improvement we reserve the right to modify the specifications in part or in whole without forewarning All reproduction or third party concession of this manual is prohibited without the previous written authorization of our company Using this manual The aim of this
4. 28 Off No output On Off Automatic On manual voltage ON OFF contactor of the On Off switch system headline contactor Circuit breaker protection T AC DC power supply for F EEE be GPRS option 000000 GPRSantenna External contact bypass order External contact saving order External options from Supply to GradiLux loads lights GPRS and antenna with its AC DC power supply ze lt c Lighting outgoing distribution 4 5 3 Installation diagrams Figures 13 and 14 show as an example the typical electrical installation of a three phase unit from GradiLux It is important to meet the following conditions always GradiLux has to be always installed at the beginning of the lighting line Manoeuvring ON OFF contactor Lighting installations must have a contactor of user s property to manage the turning ON OFF of the installation Such contactor has to be fitted at the input of the equipment GradiLux always has one of its modules with LCD panel as interface between user and equipment This LCD panel can make functions of timer and astronomical clock by controlling the start up saving and nominal levels and the equipment shutdown The start up and shutdown of GradiLux is obtained by controlling the contactor coil by means of a relay locat ed in the control panel with LCD To make it possible it is necessary to supply the LCD panel with th
5. to jump between them and to confirm the selection In case INDIVIDUAL was selected the module to set has to be selected to 1 R 2 S or 3 H To do it press Ql to enter into the selecting phase mode to select the phase of the module by means of keys NV or 4A and confirm the selection with key Change or make the needed settings in the selected module and repeat the procedure and settings for the rest of modules When selecting the type of lamp in screen 5 3 the GradiLux will set all the preset parameters from factory for that kind of lamp Once the type of lamp is selected any parameter can be changed start voltage duration of starting status nominal voltage saving voltage 1 saving voltage 2 in order to be customized to the installation 37 3 o ct 2 a cr o 23 K lt Q 2 2 m eo I il N o 42 o L Qo E E TO Oo o dej des 38 GradiLux 6 Control panel with LCD Fig 22 Optical indicators LEDs on control panel with LCD GradiLux LCD panel see figure 22 Key ENTER Key ESC l Key to move up return W Key to move down advance gt Key to move to right Key to move to left Note that three versions of the display are available GLDSP FW1 2 3 with different language options 6 1 Basic functions of keyboard from synoptic Through keys advance W and return N there is access to all the menus of
6. 46 3 3 3 Control cards GLIOB C digital O 18 7 3 2 To put back the new module 0 46 3 3 4 ComiTEQcard boxcommunications 20 7 5 8 Replacing the control panel with LCD 12 47 3 35 GPRSmodem lesse d Pes 20 7 4 Warranty conditions 48 4 Installation 0 21 74 3 Coveredproduct 0 48 4 1 Important safety instructions 21 Fae Womans oe seen ER ee es Aa ete 48 4 2 Reception of the equipment 22 7 5 Maintenance and service 48 4 2 1 Unpacking and content checking 22 8 Annexes 2 sss 49 42 9 Stone s a aeey wine um Bale EE Gs 23 8 1 General technical specifications 49 423 Location llle len 23 8 2 Dimensions and weights 51 4 3 COOlihlg 5 4 44426444484 466 444 4 deed 23 8 3 GloSSQrij i 3 RSA A hed ee bee 52 4 4 Assembling of the different formats and versions 23 4 5 Recommended protections and cross cable SOCUOMS so cde pipa p an PS dps tne Be 25 4 5 1 Recommended protections 25 4 5 2 Recommended cross cable sections 25 Single phase versions 26 Three phase versions 26 4 5 3 Installationdiagrams 29 4 6 WIRING 2 464484 24 m eer EUG HE Pee URS 29 46 1 Connecting power supply 30 46 2 Connecting output llle 31 4 6 3 Connecting remote control saving order
7. Temperature C Temperature C Q ct e 6 7kVA Module Power Characteristic at 230V Nominal Output 6 7kVA Module Power Characteristic at 215V Nominal Output amp Voltage 240 amp 287V input voltage Voltage 230 240 amp 287V input Q s 2 6 c s 5 Q 2 j 3 230V to 240V in 215 out 6 3kW up to 45 C z 240V to 287V in 230 out 6 7KW 0 2 FEE Above 45 C derate at 496 C em e 2 up to 45 C e 2 287V in 215 out 6 3kW up to 40 C Above 45 C derate at 496 C i Above 40 C derate at 4 C e 0 0 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 2 3 Temperature C Temperature C 10kVA Module Power Characteristic at 230V Nominal Output ias i 10kVA Module Power Characteristic at 215V Nominal Output Voltage for input voltage range 240V to 287V Voltage for input voltage range 230V to 287V 12 10 10kW 0 2 for 240V to 287V input voltage and 230V output up to 45 C Above 45 C derate at 4 C 9 6kW for 240V to 287V input voltage and 230V output up to 45 C Power kW o0 o Above 45 C derate at 4 C 0 10 20 30 40 50 60 70 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 T ture C femperature C Temperature C 15kVA Module Power Characteristic for 230V output Voltage for input voltage range of 240V to 287V 15kVA Module Power Characteristic for 215V output Voltage for input voltage range of 230V to 287V 16
8. 17 U cong HPSV MANUAL BYPASS OPTIONAL 2 25 10 U MV uui Type Rotatory switch two or m Frequency 48 65Hz four poles with 2 positions 2 Protection of module Input and output fuses and 1 2 make before break and eo electronic by temperature auxiliary contact I overload fault and input and COMMUNICATIONS output ULT Equipment as standard Communication port RS 232 RJ Input switch less formats Two is for rici cles Equipment option Communication port RS 232 OEM sik a poles for three RJ or DB9 and RS 485 RJ ase unit p Equipment with digital I O Communication port RS 232 OUTPUT GLIOC option DB9 and RS 485 RJ howe oh modules pee tele 39 e OTHER COMMUNICATIONS THROUGH THE DIGITAL 1 0 equipments see also Section 4 4 CONTROL CARD GLIOC OPTIONAL Voltage Adjustable from 215 V to 230 V Inputs terminals strip 1 for saving order 220 V as standard 1 for bupass order Accuracy in regulation lt 1 Accuracy inside 5 digitals regulation range input voltage 2 analog inputs 230V 20 to 3 Outputs terminals strip 4 digital outputs through Accuracy at limit of range 2 5 2 V Applies to output 4 relays it is supplied one voltage for an input range of switched contact per each relay 3 to 7 of 230V Communication port RS 485 via DB9 connector Soft start voltage Preset depending on the type RS 232 via RJ connector of lamp and adjustable Unit of telemanagement Communication interface for Minimum saving
9. Connect the wires coming from the headline contactor to terminals 1 1 1 and 1 of terminal strip by respecting the phases Ph and neutral N rotation stated in the labelling and figure 4 this manual n GradiLux V three phase see figure 17 Connect the wires coming from the headline contactor to terminals 1 1 1 and 1 of terminal strip by respecting the phases Ph and neutral N rotation stated in the labelling and figure 5 this manual Regarding its connection V format will be considered identical as H because the equipment has the same parts although at first glance it could seem different due to the different layout of the modules AC DC power supply GLIOA terminals etc 4 6 2 Connecting output A It is obligatory to earth the equipment through the terminal labelled as QD making sure that it is done before supplying voltage to the input of the equipment Depending on the equipment format and its structure single or three phase input cable wiring will be done to a terminal or others In GradiLux M single phase see figure 15 Connect the wires going to the distribution lines to the output terminals 2 and 2 of the module by respecting the neutral N and phase Ph rotation stated in the labelling of the printed circuit and in figures 1 and 2 of this manual In GradiLux M three phase see figure 16 For three phase modular format M systems based on three
10. o 42 o Qo E E TO Oo o dej des GradiLux GradiLux is available in three formats Most basic one is modular format M Modular format M original equipment manufactured Protection degree IP20 Assembled in galvanized sheet steel Designed to make its adaptation in control centers more flexible Basic format is one module with LED to control one phase so a three phase system is based on three modules modular format M Nevertheless one of the three modules of the three phase system has LCD panel as interface between the equipment and user like the single module for single phase installations Modular format M modulels will be fixed in vertical position with the supplied supports Directly to the wall Inside of a metallic or plastic like polyester enclosure Each modular format M module is supplied in single packaging without auxiliary parts supports or AC DC power supply because they are supplied in an independent packaging labelled as GLKIT When requesting a single or three phase unit in this format it will be supplied respectively based on the following material see figure AJ 1 Format 1 Modular single phase Modular format M module with control with LCD panel GLKIT1 a Transformer with AC DC power supply for control with LCD panel b 2 galvanized supports of steel Sp A for module vertical fixing with Z shape Upper and lower supports c CD with all docu
11. 1ph 3 5 GLINO3KS Modem GSM GPRS 1and3ph 3 5 45kVA GLCMDM 1ph 6 7 GLINO6KS ph 10 GLIN10KS 1ph 15 GLIN15KS 1ph 10 5 GLIX10HS 3ph 7 5 GLIXO7KS 3ph 10 5 GLIX10KS 3ph 15 GLIX15KS 3ph 20 GLIX20KS 3ph 25 GLIX25KS i EH 30 GLIX3OKS ComiTEQ box I O digital box Modem GSM GPRS 3ph 45 GLIX45KS Note Take into consideration the Power Curves and Overload Capacity Section 3 1 7 applicable for all formats sizing Section 3 2 6 and cooling Section 4 3 11 un N T o 42 wn a o E E TO D tz u des D 12 GradiLux 3 1 7 Power curves and overload capacity for ALL formats 5kVA short term overload capability 10kVA short term overload capability 32 75 214 Overload duration seconds 160 160 v 15096 S 15096 8 100 5kVA 8 10096 10kVA 140 5 5 140 Permitted overload duration E Permitted overload duration 13096 13096 8 Equipment thermal protection z Equipment thermal protection 120 120 amp automatically switches to bypass operation e i automatically switches to bypass operation 110 110 when operated in overload when operated in overload 10096 10096 17 66 240 32 65 180 Overload duration seconds Overload duration seconds 5kVA 10kVA Duration s Overload Dura
12. GradiLux 3 Presentation 3 1 Design and legends 3 1 1 All formats of the equipment Figures 1 to 5 show the views of GradiLux in its different formats Figures 1 and 2 single phase modules in modular M format Three phase systems are based on three identical single phase modules For this reason the terminals are labelled R S and T which relate to the three independent modules Figures 3 and 4 correspond to stand alone unit in horizontal H format e Figure 5 stand alone unit in vertical V format Figures 1 to 5 illustrate all the connection manoeuvring and signalling parts that the installer and or end user must be aware of and or handle for the correct installation and operation of the equipment startup shutdown manual bypass Description of references stated in the figures can be seen in section 3 1 2 Fig 1 Single phase modular unit front views of M format with and without LCD panel front cover Tm SW1 a b c d e f e i 15 16 Cb a ee E 1 2 t 1 2 t l Terminal strip 17 See basic module without LCD COM Common NC Normally closed SW1 d NO Normally open as t it a 17 ESC 9b 18 pd 9a It t IN CNA e a 15 a 16 9 Cb ee 1 t 1 2 GradiLux Fig 2 Single phase modular unit front views of M format with and without LCD panel fron
13. off it will still be connected Also it can be set to automatic or manual through an external input because we can force it through it Furthermore it is reversible so when the cause that activated it is cancelled the unit will return back to normal operating Conditions to force the automatic shifting to bypass are Overtemperature detected by internal sensors Output overload Faulty IGBTs e Output voltage fault e Manual activation DRIVERS Drivers trigger the IGBTs of the voltage regulator and they have an individual protection system for each IGBT by monitoring the saturation voltage of the transistor and taking the required actions in consequence LED INDICATORS AND SYNOPTIC WITH LCD PANEL All modules have six LED light indicators which are turned on when its function or alarm is triggered Also each system regardless of whether it is single phase or three phase has a synoptic with LCD panel This control panel is common and unique for the three modules that make the three phase system and it is completely integrated in one of them By means of this control with LCD panel the status of the equipment variable measurements active alarms data logger list of the last 200 events status and parameter setting relay interface programming setting and activation of time scheduler and astronomincal clock operating time by means of the energy counters and the control of external sensors are displayed CONTROL CARD
14. 1 Screen 6 7 1 Screen 6 8 1 Screen6 9 gt gt gt av gt 1 Screen 6 10 1 Screen 6 11 1 Screen 6 12 1 Screen 6 13 gt gt 1 Screen 6 14 1 Screen 6 15 1 Screen 6 16 Note FAN FAIL is displayed as an navigation option however is not currently enabled Continued on the next page see screen 7 1 GradiLux Continued from previous page see screen 6 1 TV gt gt gt gt gt u Screen 7 1 Screen 7 2 Screen 7 3 Screen 7 4 Screen 7 5 2 Screen 7 6 n gt gt gt lt b Screen 7 7 Screen 7 8 Screen 7 9 O Screen 7 10 Screen 7 11 Bm C Screen 7 12 Screen 7 13 Screen 7 14 gt gt Screen 7 15 Screen 7 16 gt Screen 7 17 Screen 7 18 gt gt gt gt Screen 8 1 Screen 8 2 1 Screen 8 3 1 Screen 8 4 1 Screen 8 5 gt gt gt Screen 9 1 Screen 9 2 Screen 9 3 Screen 9 4 V gt Screen 10 1 Screen 10 2 Screen 10 3 v v Screen 10 4 Screen 10 5 Screen 10 6 gt gt gt gt Screen 10 7 Screen 10 8 Screen 10 9 Screen 10 10 av gt gt gt Screen 10 11 Screen 10 12 Screen 10 13 gt gt Screen 10 14 Screen 10 15 gt Screen 11 1 Screen 11 2 o Screens with no numbering are the basic user level 1 Itstates that they are programming screens
15. 6 2 5 Menu General parameters Screen 4 1 Some of the screens of this menu are hidden by default and a password has to be entered 0500 in screen 11 1 to change any setting This access control restricts unauthorised staff modifying settings To go from main screen press four times the advance key V By means of key there is access to all the screens of general parameters Screen 4 2 Regarding to the clock of the equipment It can be set considering its structure hh mm ss set the summer time DST or out from summer time set the day dd mm yy and weekday In order for the equipment to work automatically with the astronomical clock the data relating to time and GMT figure screen 8 4 has to be entered before during or after the installation procedure with the technical service intervention depending on the case 39 3 N ct e er o J zx Q 2 2 m eo I il w N oO 42 o Qo E E TO Oo o des 40 GradiLux The system will work in stand alone when having the reference data but the summer winter times will not be changed automatically and vice versa If the time scheduler is going to be used to start up the equipment it is needed to update the clock time summer or winter time Screen 4 5 The contrast of the LCD panel can be set for an optimal visualisation Screen 4 4 Language settings Note this depends on which version of the following displa
16. Blinking means it communicates e Yellow LED indicator Local Bypass It lights when bypass order is activated through the module or through the control card GLIO f Yellow LED indicator Local saving It lights when saving order is activated through the module or through the control card GLIO GradiLux 5 3 Settings Settings for end user are the GradiLux parameters To check or change the preset values in order to adapt the equipment to the installation go to screen 11 1 0000 NORMAL and enter the user password To do it proceed as follows Starting from screen 0 1 press advance key W till reaching screen 11 1 Press QI Characters will blink Press keys NV or 4N to change the value and keys Jor gt to change the character to enter the password 0500 Press to confirm Once the entered password is correct 0500 PROGR there will be access to change the GradiLux parameters To do it and starting from screen 0 1 press 5 times advance key till reaching screen 5 1 GradiLux SETTINGS see screen map of LCD in figure 24 Press key gt to go to screen 5 2 TYPE OF SETTING From this screen the settings can be selected to GLOBAL same setting for all modules or INDIVIDUAL different setting for each module To select GLOBAL or INDIVIDUAL press key QD from screen 5 2 TYPE OF SETTING and GLOBAL or INDIVIDUAL will blink To change the selection use key gt or
17. Power GradiLux Q x P x No lamps Power lamps K x No lamps x Power lamps And if we add numbers to the example we can see that K 1 5 Notes 1 If care is taken with the COS q of the installation and the lamps are high in power gt 400 W K can be taken to be gt 1 3 Warning do not confuse this with the stipulations of the ELECTRONIC LOW VOLTAGE REGULATION for conductors for power supply networks for lighting points with discharge lamps or tubes the minimum anticipated HV charge will be 1 8 times the power in Watts of the discharge lamps or tubes to which power is supplied 2 If the total current in real charge is known the device can be proportioned with K 1 2 GradiLux 3 3 Optional 3 3 1 Lightning arrestor of 6 5 kA for input or input and output After the varistors MOV already installed at the input and output in each module it is the top level in lightning arrestor protection Also it can have LED indicators when it is activated and auxiliary contacts for its telemanagement Depending on the model and brand of the requested lightning arrestor or in stock and if it has the parts like indicators and or auxiliary contacts the physical location in the same equipment model can be different depending on it 3 3 2 Manual bypass switch Internal manual bypass or external manual bypass panel switch of 2 positions can be supplied with no break which allows to select to feed the loads from mains directly
18. RZ1 K 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm section of control line GradiLux Fig 13 Installation diagram for three phase equipment with modular M formats AC power supply zu Switchgear panel Input protections Energy meters Circuit breaker protection Earth leakage current breaker 3 N ct 2 Q er o 23 zx Q 2 2 m eo I ef Off No output On Off Automatic On manual voltage AC DC power e 7 supply for ON OFF contactor of the control panel system headline contactor AC DC power e 3 supply for Circuit breaker On Off switch ComiTEQ protection loption AC DC power LLLI L a es CH supply for 1 GPRS option jn N 000000 000000 GPRS antenna z ae oO U m I am aia i iy i Im External contact bypass order Manual External contact saving order U V Supply to m loads Lights External options from GradiLux N Manual bypass ComiTEQ with its AC DC power supply Lighting outgoing GPRS and antenna with its AC DC power distribution supply GradiLux Fig 14 Installation diagram for three phase equipment with H or V formats AC power supply zum Switchgear panel Input protections Energy meters Circuit breaker protection Earth leakage current breaker il Qo N oO 42 o Qo E E TO Oo o dej des
19. This card is not shown in the single line diagram of figure 9 There are three versions depending on their functionality A basic GLIOA one that is standard in formats H and V and is integrated in the equipment AC DC power supply due to its power allows supplying until the LCD panel and the communication ComiTEQ slot preconnections ComiTEQ card 1 input for bypass order Linput for saving order Power supply of the contactor coil Modular format M is provided with an AC DC power supply instead for feeding the LCD panel and another one for feeding the ComiTEQ box These power supplies have to be connected to AC outlets directly and to the female DC jack connector of synoptic and ComiTEQ respectively e Optional with digital I O GLIOC that replaces the basic one in formats H and V In addition to the benefits of the basic card it has the available ports to communicate GradiLux with the environment where there are 1 RS232 communication channel 1RS485 RS232 communication channel 5 digital inputs 5 dry contacts including headline contactor control Version with communication channels can be implemented from factory or in the future if required In this last case you can choose by leaving the headline contactor control connections where they are over the control with LCD panel directly or modify them by connecting the headline contactor over the respective terminal strip in the digital or modu
20. and auxiliary control switches that can be seen in figures 13 and 14 For a single phase equipment simplify the connection by disregarding the other two phases To proceed to connect the equipment it is needed to remove the protection cover of the connecting parts or open the front door depending on the available format as it is stated in section 4 1 for each one of them A Once the connection labour has been finished it is essential to put back all protection covers and or close the door until leaving the equipment as it was before starting the process A Reversing the input and or output connections will damage the equipment Fig 15 Installation diagram for single phase format M MM M AC DC power i 7 supplies BaN tcp comiTEQ ON OFF contactor GPRS of the system headline X e0 contactor p t T ON OFF E X switch e pi c ili I e NES ae aa Circuit breaker Jy de b protection T ao A GPRS antenna 200000 2 E n m E z o o Jl External contact bypass order LLLA 1 J External contact saving order IE I i Disco
21. and stated in table 5 Never install the indoor or modular format M units in outdoor places Whatever the place is equipments are obligatory to be fixed to the wall inside of the enclosure or floor with parts that guarantee a total and permanent strength using the respective supports or holes made in its base see figures 11 and 12 A The forced air cooling flow of the unit is foreseen in upward way from base toward the highest part Leave the needed space to make possible the air circulation taking care of the stated parameters GradiLux 4 3 Cooling Cooling of equipment with stand alone formats H and V Lighting flow stabilizer for headline in street lighting is a unit of power conversion so it has heat losses although they are very low lt 5 they have to be kept in mind for their location inside enclosures Heat losses due to an efficiency lower than 10096 create heat that has to be dissipated out from the equipment This is why the enclosure where the equipment is located has to allow a flow air cooling that allows the correct cooling of the equipment These air volumes are stated in table 5 for each power The ideal is that the enclosure allows an air inlet through the bottom and air exhausting through the top Usually this air exhausting needs to be forced by fans in order to create an air depression inside the cabinet Depending on the closed that the cabinet is and for 45kVA equipments 2 fans of 120x120 suppli
22. and with the switches turned off position O or Off respectively Special attention should be given to the labelling on the equipment warning about the Risk of electric shock and indicators like A Hazardous live parts inside the equipment do not remove the cover Reserve servicing to qualified service personnel For maintenance or repair service contact your nearest GE Energy Industrial Solutions After Sales Service t is compulsory to connect the protection earth making sure that this is done before powering up the input to the equipment The user should make sure that the wall outlet s voltage corresponds to the type delivered properly grounded and connected to the local protection earth For equipment fitted with terminals the licensed wirer should connect the earth wire to the terminal identified as QD The installation of hard wired equipment should be done by personnel qualified in electrical low voltage installations The cross section of the power supply and output cables GradiLux to the loads should be determined according to the rated current given on the equipment s specifications plate and complying with the Local Low Voltage Electrotechnical Regulations The power supply cables to the equipment as well as to the loads interfaces etc should be fixed to non movable parts as otherwise they will be exposed to being pulled Please have in mind that if the equipment incorporates a b
23. another with the keys gt or Screen 6 2 to 6 16 A relay from card GLIO can be associated to any alarm or status so when the alarm or status is active the associated relay is activated too Note FAN FAIL is displayed as an navigation option however is not currently enabled GradiLux Fig 24 Screen map of LCD panel synoptic gt eo 0 1 Screen 0 2 Screen 0 3 gt gt gt gt Screen 1 1 Screen 1 2 Screen 1 3 Screen 1 4 Screen 1 5 Screen 1 6 Screen 1 7 Screen 1 8 eeee See table 7 alarm list 3 o ct a E o 23 lt Q 2 2 m o 5 41 gt gt gt Screen 2 1 Screen 2 2 av eeee List of the last 200 events starting from the most recent gt gt Screen 3 1 1 Screen 3 2 Screen 3 3 T gt gt gt gt gt Screen 4 1 Screen 4 2 Screen 4 3 Screen 4 4 1 Screen 4 5 gt av 1 Screen 4 6 1 Screen 4 7 gt gt gt gt gt 1 Screen 5 1 1 Screen 5 2 1 Screen 5 3 1 Screen 5 4 1 Screen 5 5 gt V 1 Screen 5 6 1 Screen 5 7 gt gt gt gt av 1 Screen 5 8 1 Screen 5 9 1 Screen 5 10 1 Screen 5 11 1 Screen 5 12 gt gt gt gt gt 1 Screen 6 1 1 Screen 6 2 1 Screen 6 3 1 Screen 6 4 1 Screen 6 5 gt gt gt gt 1 Screen 6 6
24. card 10 ComiTEQ card Option 11 Fans forced cooling 12 Control panel LCD Display panel Key ENTER Key ESC A Key move up V Key move down gt Key move to right Key move to left 13 LED indications a Red LED indicator for Bypass b X Red LED indicator for Alarm c Green LED indicator for Status d Yellow LED indicator for Communications e Yellow LED indicator for Local bypass f Yellow LED indicator for Local saving 15 Terminal strip for saving order in module Save On 16 Terminal strip for bypass order in module Bypass On 17 Terminal strip for ON OFF manoeuvring headline contactor 18 Jack connector for control panel power supply Cb Communication bus connector of each module CN4 Digital I O communication connector Fc Cable of 10 pins for communication between modules Sp A Support with Z shape for module s M Sp B Upper support as hanger mode for three phase modules system M SW1 Dipswitch to set the module address Tb Cover for connecting parts format H Tm Cover for connecting parts format M Tal Slot cover for ComiTEQ card t Fixing screws for cover Tb t Fixing allen screws for module front cover Tm t Fixing screws module s fixing for supports Sp A and Sp B t Fixing screws for slot cover for ComiTEQ card T t Fixing screws for options ComiTEQ card GPRS tJ Fixing screws for contro
25. constantly or by small steps of up to 0 396 of the nominal voltage Power supply The power supply for controlling the equipment is connected to the mains input before the contactor It consists of a flyback source with multiple output windings which feeds all control features and the front LEDs It also contains an oscillator that feeds several feedforward ferrite transformers which supply the voltage to the IGBT drivers Protective varistors Protection against destructive overvoltage surges These varistors are protected by fuses to prevent damage from prolonged input and or output transient surges that could damage the unit Regulator It is capable of continually regulating the AC output voltage through linear transitions without sudden jumps in voltage which could damage the output lights It is completely electronic consisting of solid state bidirectional switches IGBTs and does not use transformers to reduce its weight and size Soft start A type of start up or switch on of the lighting This is carried out to prevent stress on the lights and the surge which occurs when starting up at nominal voltage Solid state switch An electronic switch without moving parts based on a silicon chip Static regulator Equipment which to accomplish voltage stabilization and light flow regulation only uses static elements or components thyristors IGBTs etc in the mains or electrical circuit Step voltage regulator Equipm
26. level 180V phase to neutral ComiTEQ option Ethernet networks with TCP Adjustable IP and SNMP protocols GPRS Ramp duration setting From 1 V min to 6 V min modem RTC modem Output voltage response lt 40 ms ENVIRONMENTALS against input fluctuation Cooling Forced if external housing Regulation Continuous and independent used see table 5 per phase Operating temperature 20 C to 55 C Derating applies Efficiency 96 96 at 4 C at 40 C or 45 C Phase unbalancing 100 permissible depending on the module power and working voltage Saving voltage selection With Telemanagement Pack 5 10r2 ComiTEQ with LCD panel or PC Storage temperature 40 C to 55 C application Relative humidity Up to 95 non condensing Permissible overload Nominally 110 120 amp Operating altitude lt 2 000 m a s l 150 Mean time between failures 24 000 hours bkVA amp 6 7kVA Permissible power factor From 0 5 lagging to 0 5 leading MTBF 21 682 hours 10kVA amp 15kVA Total harmonic distortion Relating to the fundamental Mean time to repair MTTR 30 minutes reinjected by the equipment Acoustical noise at 1 metre lt 48dBA with typical load 9 lt a INDICATORS Optical per phase Bypass Communications o Alarm Local bypass 7 Minimum load in the Status Local saving equipment to comply with the harmonics limits of section 6 3 of norm EA 0033 2007 2096 of HPSV High pressure sodium vapour nominal power MV Mercury
27. manual is to give explanations and procedures for the installation and operation of the equipment This manual has to be read carefully before installing and operating it Keep this manual for future reference This equipment must only be installed by qualified staff and also with the guidance of this manual It can not be used by personnel without specific training Used symbols and conventions Warning symbol Carefully read the indicated paragraph and take the stated prevention measures Danger of electrical discharge symbol Pay special attention to it both in the indication on the equipment and in the paragraph referred to this user s manual Main protective earthing terminal symbol Connect the earth cable coming from the installation to this terminal Earth bonding terminal symbol Connect the earth cable coming from the installation to this terminal Notes of information symbol Additional topics that complement the basic procedures XOP eo RP mmm Preservation of the environment The presence of this symbol on the product or in their associated documentation requires that when its useful life is expired it will not be disposed together with the domestic waste In order to avoid possible harm to the environment separate this product from other waste and recucle it suitably The users can contact with their provider or with the pertinent local authorities to be informed on how and where they can t
28. o de GradiLux See detail A Tm t t 3 phase T 0 t 1 R 1 S 1 1 N Fig 5 Three phase stand alone unit front view of vertical V format GradiLux o Q 2 phase S 0 E E L B Bi BI m 12 t T 10 SL 7 8 4 e 2 2 Ww 2 V 2 U a b c d le f Detail A 3 1 2 Corresponding legends to the equipment views 0 Single phase module GradiLux In three phase equipments there is one per phase 0 0 and 0 aJ Neutral input terminal N 1 Phase input terminal R 1 Phase input terminal S 1 Phase input terminal T 2 Neutral output terminal N 2 Phase output terminal U 2 Phase output terminal V 2 Phase output terminal W Main earthing protection terminal 4 Four poles input switch Positions 0 and 1 7 Manual bypass switch make before break optional Position 1 lighting supplied by mains bypass Position 2 lighting supplied by GradiLux 8 Control card AC DC power supply GLIOA or I O digital GLIOC optional 9 RJ connector from control panel for RS 232 located at the bottom of the module 9a RJ connector from control panel for RS 485 located in the display panel card option 9b DB9 connector from control panel for RS 232 located in the display panel card loption 10 Slot for ComiTEQ
29. o ct 2 a cr o 23 lt Q J 2 m eo I il w N oO 42 o Qo E E TO Oo o des 44 GradiLux 6 2 9 Menu Astronomical clock Screen 8 1 Some screens in this menu are hidden by default and a password has to be entered 0500 in screen 11 1 to make any setting This safety level prevents that non authorised staff makes any setting or modify any preset values To go from main screen press the upwards key NV as many times as it were needed to access to screen 8 1 By means of key gt there is access to all the screens of astronomical clock Screen 8 2 Sunset and sunrise Data calculated by the astronomical clock depending on the geographical location that the equipment is installed entered values in screen 8 3 day of the year and GMT value in screen 8 4 Screen 8 3 Geographical location of the city or town where GradiLux is installed The geographical coordinates of latitude and longitude in degrees tenths and hundredths of a degree can be obtained from a GPS map Internet and entered in this screen Screen 8 4 Time zone as regards Greenwich Meridian Select zenith OFFICIAL CIVIL NAUTICAL or ASTRONOMICAL GMT Greenwich Meridian Time In Spain for example the time referred to GMT is GMT 1 GMT 2 winter summer except for the Canary Islands Screen 8 5 Offset positive or negative delay to start up ON and shutdown OFF GradiLux A value can be
30. oO 42 o Qo E E TO Oo o des 24 GradiLux 4 4 Assembling of the different formats and versions This section shows the different GradiLux formats and the fixing or anchoring points See consecutive figures 11 and 12 Fig 11 Fixing diagram for single or three phase module Sp A Considering the module mounted vertically 1 Leave a minimum free space at least 5cm at the terminal strip side below module to allow the entrance of the cables together with the cooling air 2 At the fan side above module to ensure correct air ex hausting and to prevent possible turbulence that interrupts the fan leave at least 10cm 3 The stated module power performance is based on char acterisation carried out with a clearance of 50cm in front of the modules A 4xQC Modular Fixing mm formats 1ph A B C 3 5 6 5kVA 146 342 5 6x20 10 15 kVA 146 502 6x20 6x F D T D T D i ele eje e w y E te 6x C A G A G A H Modular Fixing mm formats 3ph A C D E F G H l 7 5 20 KVA 146 6x20 150 312 5 5 26 12 32 25 45 KVA 146 6x20 150 4715 5 5 26 12 32 GradiLux Fig 12 Fixing diagram for indoor H and V formats 4 5 Recommended pr
31. of the operation together with the correct labelling permits the easy understanding in an intuitive way Do not install the machine in a corrosive or dusty atmosphere and never outdoors e Do not obstruct the ventilation outlets nor introduce objects through these or other orifices Check the minimum free space needed around the machine for ventilation and air circulation see Section 4 3 The location must be spacious airy away from heat sources and easily accessible After sales service must be able to access the equipment to carry out scheduled maintenance Keep a minimum of 50mm clear in front of the unit Do not place materials on top of the machine or objects which would obstruct a correct visualisation of the synoptic reading Do not clean equipment with abrasive corrosive liquid or detergent products To clean the equipment use a humid cloth and dry immediately after Avoid splashes or spills which might get into the ventilation slits or grills Avoid exposure to direct sunlight Place the equipment as close as possible to the wall inlet and outlet wall feeds Do not install or service the equipment during electrical lightning storms as there is a risk of electrical shock Note this equipment has two independent voltage sources Care to be exercised when installing or servicing the equipment All equipment connections including those of the control should be done without the presence of the mains supply
32. or replacing The type of bypass is make before break so there is not any break during GradiLux the transference to bypass and viceversa A When manual bypass switch is turned to position 2 bypass mode lamps will always light whatever the posi tion of the input switch of GradiLux is If you don t want that the lamps to light turn OFF the protections of switchgear panel previously Functionality is the same for internal and external manual bypass In both cases it is used a two or four poles cam Switch of two positions depending on the equipment if it is single or three phase Nevertheless installation works are different Meanwhile an internal manual bypass in the equipment doesn t require any additional connection an external manual bypass needs the interlink connections between both parts see figure 10 Connectthe terminals that belong to the common of bypass panel to the distribution line that will supply the loads GradiLux Connect the terminals that belong to one contact of the switch to the output terminals of the GradiLux Finally connect the terminals that belong to the second contact of the switch to AC mains directly 4 6 6 2 ComiTEQ box and ComiTEQ card Communication card ComiTEQ option will be supplied as separate item from the equipment and the installer will be the one in charge to make the needed actions depending on the available format of the equipment ComiTEQ 10 for M equipmen
33. part of the rear side of each module Finally mechanize the wall or bottom of the case that will house the module or modules see figure 11 For single phase modular format M equipment fix the module with bolts through the drills located in the GradiLux Location needs to be cooled and easily accessible Never install the modular format M or stand alone formats H and V in outdoor conditions Keep in mind the following statement AN The enclosures for switchgear panels needs holes for convection cooling of GradiLux without breaking the standards regarding protection degrees Regarding cooling respect the indications and recommendations in section 4 3 Do not block the cooling holes Input switch 4 of the equipment has to be in position 0 or OFF To access connection parts open front door and or remove the protection cover of the connection parts depending on the format of the equipment Modular format M Remove four allen screws t that fix the module cover Tm Pull slightly from the cover Tm of the module to outside It could be slightly fitted with the module chassis to free it use a flat screwdriver making lever between the cover and the own chassis Connection terminal strip will be in front After finalising the connection tasks leave the module with its cover Tm back and fixed with the screw t A Modular format M for three phase connection Remove four allen
34. screws t that fix the module cover Tm Pull from the cover Tm of the module to outside It could be slightly fitted with the module chassis to free it use a flat screwdriver making lever between the cover and the own chassis Connection terminal strip will be in front Proceed in the same way with the rest of modules Address Phase SW1 1 SW1 2 1 R OFF OFF 2 S ON OFF 3 T OFF ON 3 o ct 2 a cr o 23 lt Q J 2 m eo I supports Sp A For three phase modular format M equipments fix the support Sp B in the wall or bottom of the case hang the three modules in that support and fix each module with bolts through the drills located in the supports Sp A Table 4 SW1 dip switch to set module address Control panel 12 Stand alone horizontal formats H have 4 holes of M8 for fixing it to a solid and levelled base see figure 12 It is obligatory to make this mechanical operation before proceeding with the installation Stand alone vertical formats V have 4 holes of M8 for fixing it to a solid and levelled base and other 2 additional holes of 910 mm in the frontal face see figure 12 21 il Qo N oO 42 o Qo E E TO Oo o dej des Ze GradiLux All modules are preset from factory to work as single phase units so the assigned address is 1 whether the control panel has an LCD or not Before connecting the
35. that fix the cover Tb and take the cover out equipments with format H or IJ Remove the four screws allen t that fix the cover Tm of module to remove Pull from the cover Tm of the module to outside It could be slightly fitted with the module chassis To free it use a flat screwdriver making lever between the cover and the own chassis Remove the connection cables from the terminal strip of the affected module 07 e Remove screw t that fix the module If it is the only single phase module unscrew both fixing screws t from top support Sp A and loosen slightly both screws t from bottom support Sp A and take out the module 0 For any module that belongs to a three phase system unscrew both fixing screws t from bottom support Sp A and take down the module from top support Sp B by lifting it up slightly about 4 cm and take it out 7 3 2 To put back the new module 0 A It is essential that the specifications of new module 0 to be fitted instead of the removed one are the same See nameplate of both modules Check that there is no voltage in the connection cables of module 0 e Put back the module 0 to its position in a reverse way when it was taken out and proceed to fix it e Remove the four screws allen t that fix the cover Tm of new module Pull from the cover Tm of the module to outside It could be slightly fitted with the module chassis To free it u
36. the GE GradiLux Series and accessories Foreign object damage and Acts of God force majeure The other components of your lighting system are not covered by this warranty In addition the warranty does not cover any damage to the GE GradiLux Series caused by other system components Note Replacement under warranty may not take place without GradiLux serial number 7 5 Maintenance and service When the warranty is expired and adapted to the customer s needs GradiLux has several maintenance modalities Preventive It guarantees a higher safety to preserve the correct operating of the equipments with a yearly preventive visit in which the specialized technicians of our company make several tests and sets in the systems Check and write down the input and output voltages and currents per phase Check the logged alarms with the option telemanagement pack Check the readings of the LCD panel Digital LCD panel input output voltage and current and temperatures Other measurements e Check the fan status e Check the load level Check the selected language e Check the correct location of the equipment General cleaning of the equipment This way the perfect operating is guaranteed and the possible coming faults are avoided These supervisions are usually done without shutdown the equipment In those cases that a shutdown were needed date and time to do the task will be agreed with the customer
37. the LCD panel Through keys right gt or left there is access to the screens of all the submenus of the LCD panel Key GJ has different purposes depending on the menu we are Submenu entry Press key to activate the function setting the figures in the screen blink With keys gt the character to set is selected and with keys NV the value is selected or with keys gt the different options are selected To confirm press Gi Next field will blink to continue doing settings proceed in the same way or press to escape Validation of measurements or parameters Fig 23 Reference notes in the screens Safety level Screen 6 1 When pressing key from any screen of any submenu we go back to main screen Screen 0 1 unless we are inside of any screen from Parameters menu and changing any of them Then the first pulsation of key 9 will be to stop blinking the value and the second one to go back to main screen Notes related with the screens of figure 24 and related as an example with figure 23 Some screens has a determined quantity of characters Each one of it means one character so the maximum length of the field will be determined by the quantity of them Each screen is labelled with a number located in its right bottom corner It is only included as a mere reference for its next description and explanation Other note 1 means the hidden programmi
38. three modules in three phase it will be essential to set this address in both of them by acting over the dip switch SW1 from card GLIOD according to table 4 otherwise the control panel with LCD will only be able to communicate with the module that has it Besides it is essential to make the communication bus connection as it is described in section 4 8 to establish the communications among the modules of each phase with the control panel It is recommended to adopt the convention suggested in figure 21 where the module with LCD panel is located in the centre and the order of the phases from left to right is established as R S T corresponding to the addresses 1 2 3 Connect the three modules as it is stated in section 4 6 When finalising the connection tasks leave each module with its own cover Tm and fixed by the screws It Stand alone formats H and V Remove screws t that fix cover Tb Remove cover Tb Connection terminal strip will be in front After finalising the connection tasks leave the cover Tb back and fixed with the screws t A Vertical format V does not have a cover Tb or screws t1 Modular format M have a slot in bottom side to enter the connection cables Use cables with suitable cross section for input output and earth see table 6 GradiLux connection will be done at the headline of the installation Figures 13 and 14 as an example show a typical
39. 12 CN10 CN11 CN7 CN8 A CN9 and CN10 Order to force to bypass and or saving use a dry contact to close the circuit DO NOT APPLY VOLTAGE 10 GradiLux 3 1 4 Nomenclature stand alone units HORIZONTAL VERTICAL 3 WITHOUT MANUAL BYPASS WITH MANUAL BYPASS WITHOUT MANUAL BYPASS WITH MANUAL BYPASS e Power kVA Cat No Cat No Cat No Cat No Q Standard GLIXO7HS GLIXO7HS B GLIXO7VS GLIXO7VS B With communication card GLIXO7HCC GLIXO7HCC B GLIXO7VCC GLIXO7VCC B et With 1 0 card ma GLIXO7HIC GLIXO7HIC B GLIXO7VIC GLIXO7VIC B o With communication amp I O cards GLIXO7HCIC GLIXO7HCIC B GLIXO7VCIC GLIXO7VCIC B 23 Standard GLIX10HS GLIX10HS B GLIX10VS GLIX10VS B x lt With communication card GLIX10HCC GLIX10HCC B GLIX10VCC GLIX10VCC B o With 1 0 card e GLIX10HIC GLIX10HIC B GLIX10VIC GLIX10VIC B 3 With communication amp I O cards GLIX10HCIC GLIX10HCIC B GLIX10VCIC GLIX10VCIC B Standard GLIX15HS GLIX15HS B GLIX15VS GLIX15VS B With communication card T GLIX15HCC GLIX15HCC B GLIX15VCC GLIX15VCC B ay With I O card GLIX15HIC GLIX15HIC B GLIX15VIC GLIX15VIC B With communication amp I O cards GLIX15HCIC GLIX15HCIC B GLIX15VCIC GLIX15VCIC B eo Standard GLIX20HS GLIX20HS B GLIX20VS GLIX20VS B With communication
40. 32 2007 Electromagnetic IEC 62041 compatibility EMC Operating UNE AENOR EA 0033 2007 Marking CE Environmental quality ISO 9001 and ISO 14001 TUV management 50 8 2 Dimensions and weights Table 9 Stand alone formats H GradiLux Table 10 Stand alone formats IV Cat no Power Dimensions mm Weight kVa HxW x D kg GLIX07HS TS 35 SIGMA ag 610 x 520 x 231435 2 GLIX15HS 15 35 GLIX20HS 20 38 GLIX25HS 25 50 GLIX30HS 30 770 x 520 x 231435 50 GLIX45HS 45 53 CGE AA oo Q H Table 11 Single phase modular format M Cat no Power Dimensions mm Weight kVa H x W x D kg GLINO3KS 35 346 x 172 x 200 8 GLINO6KS 6 7 9 GLIN10KS 10 13 GLIN15KS 15 b cu 14 4 ao o GradiLux H fo 9 9 9 oc Cat no Power Dimensions mm Weight kVa H x W x D kg GLIX07VS TS 55 GLIX10VS 10 823 x 350 x 245 35 GLIX15VS 15 35 GLIX20VS 20 38 GLIX25VS 25 50 GLIX30VS 30 1142 x 350 x 245 50 GLIX45VS 45 55 H D D Table 12 Three phase modular format M Cat no Power Dimensions mm Weight kVa H x W x D kg GLIX07KS
41. 6 2 5 enu General parameters Screen 4 1 39 3 1 5 Nomenclature modular units 11 6 2 6 enu GradiLux parameters Screen 5 1 40 3 1 6 Nomenclature options 11 6 2 7 enu Relay setting Screen 6 1 40 ay 3 17 Power curves and overload capacity 6 2 8 enu Time scheduler Screen 7 1 43 forALLformats 0 12 6 2 9 enu Astronomical clock Screen 8 1 44 o 5 2 Description of the system 14 6 2 10 Menu Energy counters Screen 9 1 44 24 Introduction sss Re RR 14 6 2 11 Menu External sensors Screen 10 1 44 3 2 2 Systemblockdiagram 14 6 2 12 enu Serial number and password 3 23 Constructiveblocks 14 Screen 11 1 usse zm 9e eR 45 3 24 Operating principle 15 7 Maintenance warranty and service 46 45 25 Form le ocolos GR SR RR 15 1 Basic maintenance guide 46 326 Sizing rcs ea pede WO UR meg io oet x 17 7 2 Troubleshooting guide FAQ 46 3 5 Optional ee esae Baw oor eae Ba 17 7 2 1 Ifthe equipment doesn t startup 46 3 5 1 Lightning arrestor of 6 5 kA for input 7 2 2 Ifthe equipment is on bypass 46 orinputandoutput 17 US replacing one module from GradiLux set 46 3 3 2 Manual bypassswitch 17 7 5331 Toremoveamodule 0
42. GEE E QRY GradiLux Lighting Dimmer Stabilizer Installation Manual Ed 01 GradiLux LJ 55 ee GE imagination at work GradiLux General index 1 Introduction sss RR 2 5 Operating 2 226025 e06 a8 see 20804 36 Using thismanudl 2 5 1 Start up andshutdown 36 2 Safety 4244 ded d eR E e d ded 2 5 1 1 Controls before starting Up 36 2 1 Declaration soror RES 2 5x2 SAUP suisse reu 36 2 2 Staliddrdss 334 va ducere d ee m AR 2 5115 Manual bypass sse RR ESO SY 3 2 3 Environment 00000000 2 5 2 Optical LED indicators ST a 2 4 Safety instructions 3 53 suos PCM 37 o 3 Presentation 0 4 6 Control panel withLCD 38 zu 5 1 Designandlegends 4 6 1 Basic functions of keyboard from synoptic 38 ect 3 11 All formats ofthe equipment 4 6 2 Screen description 0 38 o 3 12 Corresponding legends to the equipment views 9 6 2 1 din screen Start 000 38 23 3 1 3 Control card LTIOA AC DC power supply or 6 2 2 enu Measurements Screen 1 1 39 T optional control card with digital I O LTIOC 6 2 3 enu Alarms screen 2 1 39 Q or digital I O version boxed LTIOB 9 6 2 4 enu Data logger Screen 3 1 39 3 3 14 Nomenclature stand alone units 11
43. Option AC DC transformer power supply for GPRS modem Antenna for GPRS modem Supplied with the option Ethernet connection For those equipments without the stated options omit former power supply is essential for the correct operating of the LCD panel the timer and or the astronomical clock whatever the equipment is single or three phase the respective connections For single phase equipments all connections have to be done relating to the options as a three phase equip ment were like the above figure and when it has them 35 il w N oO 42 o Qo E E TO Oo o des 36 GradiLux 5 Operating 5 1 Start up and shutdown 5 1 1 Controls before starting up Before starting up the system there are some settings and checking that have to be done Check the correct connection of mains and loads according to the procedures described in sections 4 6 1 and 4 6 2 It is advisable to make the first start up with no load connected n case of any option devices already installed check connection and settings before proceeding to start up the equipment see specific user s manuals Check whether the manual selector located in the switch gear panel of the installation is in Automatic position 5 1 2 Start up The equipment and lighting if they are connected start up when the headline contactor is turned on and are shutdown when the contactor is turned off This contactor
44. S 232 port through DB9 connector see figure 20 It is not possible to use both RS 232 connections at the same time because it is not a multiconnection channel Furthermore control card has another RS 485 port through RJ10 see figure 19 Fig 18 RJ connector for RS 232 control panel 9 Nr pins Nr pins RJ 12 Reference RJ12 RJ 45 6 pins GND 1 4 TXD 5 5 RJ 45 RXD 6 6 8 pins Fig 19 RJ connector for RS 485 in control panel 9a or RJ for RS 485 in card GLIOC digital I O CN13 Nr pins Reference RJ 10 RJ 10 EXT DO RI 2 4 pins EXT DO RI 3 RS 485 100R GNDC 4 GradiLux Fig 20 DB9 connector for RS 232 in card GLIOC digital 1 0 Fig 21 Three phase equipment simulating connection with ComiTEQ and GPRS options HDZ The feeding of synoptic through the AC DC trans CN12 Nr pins Reference DB9 CD 1 RXD 2 TXD 3 gt T o RTS 7 a CTS 8 Q RI 9 ct o gt x e 3 c 2 m o OQ Module with LCD panel Oo master module E o0 L6 e e Communication bus Fc between modules 10 pins cable with three connectors Cbl Headline contactor of the installation located in feeder pillar panel user s property AC DC transformer power supply for control panel with LCD ComiTEQ box Option card AC DC transformer power supply for ComiTEQ box card GPRS modem
45. S 485 Relay interface Digital inputs Ethernet TCP IP communication web server in ComiTEQ GPRS remote communication through internet via web from ComiTEQ card or ComiTEQ Control Centre 19 3 N ct e a er o J zx Q 2 2 m eo I il w N oO 42 o Qo E E TO Oo o des 20 GradiLux 3 3 4 ComiTEQ card box communications ComiTEQ communication card is able to provide a communication interface for Ethernet networks with TCP IP and SNMP GPRS modem RTC modem through the RS 232 port RS 232 is not multiconnection so if this channel is going to be used for any purpose it will not be possible to make additional connections although the other connectors were available ComiTEQ communication card can be supplied in two formats depending on its application ComiTEQ box for modular format M ComiTEQ box is supplied inside a small box where there is a jack for DC power supply and communication ports It is better to fix it to the wall or over any fix solid support do not fix it over the own module s This card communicates with the GradiLux across the port RS 232 given in a conector RJ and next to the panel of control with display LCD His power supply will be realized by means of the source given AC DC and through the foreseen jack ComiTEQ card for stand alone H and V formats Equipment with slot for ComiTEQ card Just remove the pro tection cover an
46. This maintenance modality covers inside the working timetable all the journey expenses and manpower Corrective When a fault occurs in the equipment operating and following a notice to our Service and Technical Support in which a specialized technician will establish the failure scope and determine a first diagnostic the corrective action starts The necessary visits for its correct resolution are unlimited and they are included inside the maintenance modalities It means that in case of failure we will check the equipments as many time as is needed GradiLux 8 Annexes 8 1 General technical specifications Table 8 General technical specifications TECHNOLOGY BYPASS Tupe Bi directional converter Type No break ER of high Mel Features Automatic static and IGBT s electronic static contactor and independent et transformerless and with per phase o continuous regulation of the output voltage Activation criteria Overtemperature overload Q fault output fault manual ct NRUN activation o Voltage Ed icu 230 V Rearmament Automatic by alarm condition 5 T ree a Mi disappearing zZ 4 wires 3 phases N Quantity of retries 5 Q Regulation range 180 220 V Time between retries 3 2596 7 U homina 2 minutes c E 2 25
47. ake the product to be recycled and or disposed of correctly 2 Safety 2 1 Declaration Our target is the client s satisfaction therefore GE Energy Industrial Solutions has decided to establish a Quality and Environmental policy by means of installation a Quality and Environmental Management System that enables us to comply with the requirements demanded by the standard ISO 9001 and ISO 14001 and by our clients and concerned parts also GE Energy Industrial Solutions is committed to the development and improvement of the Quality and Environmental Management System through the importance of satisfaction of the client s requirements and with regard to legal and regulatory requirements 2 2 Standards GradiLux is designed manufactured and commercialized in accordance with the standard ISO 9001 2008 of Quality Assurance The C marking shows the conformity to the EEC Directive by means of the application of the following standards 2006 95 EC Low voltage directive e 2004 108 EC Electromagnetic Compatibility directive EMC Norms as reference UNE AENOR EA0032 2007 Test report for lighting flow dimmer stabilizers equipments at headline General and safety requirements of the central laboratory of electrotechnic LCOE IEC 62041 Safety of transformers reactors power supply units and combinations thereof EMC requirements UNE AENOR EA0033 2007 Test report for lighting flow dimmer stabilizers equipments at
48. and saving voltage is uploaded Screen 5 4 Voltage and duration in start status Any parameter can be set individually to adapt them to the installation needs Screen 5 5 Nominal and saving voltages Any parameter can be set individually to adapt them to the installation needs Screen 5 6 Saving level voltage 2 The parameter can be set to adapt it to the installation needs Screen 5 7 Speed of GradiLux The operating normal speed or test fast speed can be selected in order to avoid the long period time in the status of GradiLux to allow making the settings and testing Screen 5 8 By means of this screen the INDIVIDUAL mode of setting can be selected so it allows to set the parameters per each module independently 1 2 or 3 corresponding to phases R S T e Start voltage and duration of itself Screen 5 9 Nominal and saving voltages Screen 5 10 Saving level voltage 2 Screen 5 11 e GradiLux speed Screen 5 12 6 2 7 Menu Relay setting Screen 6 1 All the screens of this menu are hidden by default and a password has to be entered 0500 in screen 11 1 to make any setting This safety level allows that non authorised staff makes any setting or modify any preset values To go from main screen press the upwards key NV as many times as it were needed to access to screen 6 1 By means of key there is access to all the screens of relay setting of control card GLIO being able to move from one to
49. ap Ethernet TCP IP communication web server in ComiTEQ RS 232 with complete three phase ModBus map Ethernet TCP IP communication web server in ComiTEQ GPRS remote communication through internet via web from ComiTEQ card or ComiTEQ Control Centre Stand alone format H V configuration with digital I O card G LIOC CONFIGURATION OPTIONALS FUNCTIONALITIES COMMUNICATIONS Stand alone format Base plate H Terminal strip Four poles switch 2 basic modules 1 LCD module Digital I O card GLIOC Slot for ComiTEQ card tte tt ComiTEQ card communications Lighting flow regulation and saving Measurement alarms and data logger visualization Parameter programming in the equipment Relay programming Time scheduler and astronomical clock Energy meters External sensor assistance ComiTEQ card communications GPRS modem with its antenna and AC DC power supply for external installation of equipment Saving and bypass orders Own communications of the equipment Manual bypass option tee tt RS 232 with complete three phase ModBus map RS 485 Relay interface Digital inputs RS 232 with complete three phase ModBus map RS 485 Relay interface Digital inputs Ethernet TCP IP communication webserver in ComiTEQ Control over the headline contactor 4 RS 232 with complete three phase ModBus map R
50. ardboard packaging by pulling it up Remove the plastic bag of polystyrene that wraps the equipment Download the equipment from the pallet Regarding the modular format M as it doesn t bring polyester strip and pallet its unpacking is more simple Proceed as follows Remove the adhesive strip Take out the staples Open the flaps of the cardboard packaging Take out the equipment from inside of the cardboard packaging and remove the plastic bag of polystyrene PE e n formats H and V meanwhile the equipment is not in its final installation place it is recommended to not download the equipment from the wooden pallet in order to make easy its mobility 4 2 2 Storage Make sure to only store the equipment in places free of dust humidity chemical agents or high temperatures Ay In case of piling up do not exceed more than two units of height for stand alone formats H and V because packaging is not built to support higher compression Regarding modular format M never pile up more than five units of height and in case of pilling it up always do it with the equipment arranged in horizontal way as indicated on the packaging 4 2 5 Location Due to their protection degree IP20 both indoor formats H and V and the modular format M need to be placed inside the existing control centre considering that for its correct cooling is needed to have the suitable airflow depending on the model
51. bilizer Factors that affect the sizing 1 Losses in the associated elements P These are larger in lamps of lower power and can vary from 4 to 2196 The loss factor will be between 1 04 and 1 21 P 2 Harmonics H There is a distortion of the current due to its form as a non sine curve This means that the power factor is not 1 even if it is corrected by capacitors Measurements should be made of the real RMS value RMS of the current divided by the average value ARM RMS AV 1 057 3 Potentially high supply voltage T 796 overvoltage represents an overload of 14 596 The device is stabilized and permits a maximum overvoltage of 196 output tolerance and therefore a maximum overvoltage of 296 1 01 296 T 1 02 4 COS q reactive currents or phase C lag between voltage and current In case of failure of a compensation capacitors the COS q of the installation may not be equal to 1 Factor should not be less than 1 1 5 Start up current of the lamps Depending on the type of lamps and their power the overvoltage may reach up to 7096 Because the GradiLux starts up at 205 V it greatly reduces this problem which usually lasts for some 2 30 until the optimal temperature is reached in the lamps This prevents the tripping of the magnetothermic protections Summary Q HXxTxC K PxQ PXHXTXC Power of light No lamps x lamp power This means that on installation the power of the GradiLux can be expressed as
52. ble with RJ connectors in each side interlink ComiTEQ card 10 connector RS 232 B and GPRS modem 4 6 6 4 Control card with digital I O GLIOC For H and V formats Digital I O card GLIOC will replace the AC DC power supply GLIOA from control panel when the purchase order of the equipment is done together with this option When digital I O is requested after the equipment supplying the electrical fitter will be the one who will replace the other one In this case proceed as follows Remove all connections that goes to GLIOA card Remove the screws t that fix the cover Tb H and I formats only Remove the screws t that fix the GLIOA card to the equipment Replace the AC DC card GLIOA by the digital I O card GLIOC Put the screws t back that fix the card GLIOC to the equipment Put back all connectors over GLIOC as they were in the GLIOA Connectors and pin out of the control card GLIOC related to the analogical or digital inputs are described in section 3 1 3 and communication ports RS 232 and RS 485 in section 4 8 Make the communication channels connection according to the following requirements CN6 4 digital outputs CN8 2 analog inputs CN11 5 digital inputs CN12 RS 232 port in DB9 CN13 RS 485 port in RJ connector Put the screws t that fix the cover Tb H format only 4 7 Selector for ON OFF automatic start up ON manual output vo
53. can be managed by the equipment itself through the control of LCD panel or by an external part photoelectric cell timer astronomical clock switch for manual control Nevertheless the following described start up is done from the first assumption being consistent with the diagrams in figures 15 to 17 control on the contactor through the own control panel of the equipment and no loads e Connectthe power supply to the equipment turn on the input protections of the switchgear panel with the input switch 4 in 0 or OFF position it is not available in modular format M and loads disconnected Check the voltage of the phase or phases at the input terminals of the contactor If it is correct the LCD from control panel will be active o GradiLux is delivered by default from factory with the time scheduler deactivated to allow its first starting up and check its correct operating Check the setting by means of the following instructions Starting from the screen 0 1 press advance key W as many times as needed to access the screen 7 1 TIME SCHEDULER and press once key gt to access to the screen 7 2 Activate Time scheduler NO When time scheduler is activated with VES selected the equipment will automatically be started up and shutdown depending on its setting If it is on working timetable the equipment will turn on the contactor and if it is out from the working timetable it will be turned off I
54. card ae GLIX20HCC GLIX20HCC B GLIX20VCC GLIX20VCC B With I O card GLIX20HIC GLIX20HIC B GLIX20VIC GLIX20VIC B With communication amp O cards GLIX20HCIC GLIX20HCIC B GLIX20VCIC GLIX20VCIC B Standard GLIX25HS GLIX25HS B GLIX25VS GLIX25VS B With communication card 3 GLIX25HCC GLIX25HCC B GLIX25VCC GLIX25VCC B With I O card GLIX25HIC GLIX25HIC B GLIX25VIC GLIX25VIC B With communication amp I O cards GLIX25HCIC GLIX25HCIC B GLIX25VCIC GLIX25VCIC B Standard GLIX30HS GLIX30HS B GLIX30VS GLIX30VS B With communication card GLIX30HCC GLIX30HCC B GLIX30VCC GLIX30VCC B With I O card S GLIX30HIC GLIX30HIC B GLIX30VIC GLIX3OVIC B With communication amp I O cards GLIX3OHCIC GLIX30HCIC B GLIX30VCIC GLIX30VCIC B Standard GLIX45HS GLIX45HS B GLIXA5VS GLIX45VS B With communication card GLIXA5HCC GLIXA5HCC B GLIX45VCC GLIX45VCC B With I O card is GLIXA5HIC GLIXA5HIC B GLIX45VIC GLIX45VIC B With communication amp 1 0 cards GLIXA5HCIC GLIXA5HCIC B GLIX45VCIC GLIX45VCIC B ote Take into consideration the Power Curves and Overload Capacity Section 3 1 7 applicable for all formats sizing Section 3 2 6 and cooling Section 4 3 3 1 5 Nomenclature modular units 3 1 6 Nomenclature options HORIZONTAL Option Input Power kVA Cat No WITHOUT MANUAL BYPASS ComiTEQ box 1 and 3ph 3 5 45kVA GLCB Input Power kVA Cat No 1 0 digital box 1 and 3ph 3 5 45KVA GLIOB
55. d insert the communication card into the slot and it will run 3 5 5 GPRS modem It is in charge of doing the remote transmission of the parameters managed by ComiTEQ card GPRS modem connection is used to have remote access to the equipment Depending on the contracted service there will be access to the monitor or to control the number of equipments installed telemaintenance In modular format M is better to fix it to the wall or over any solid immovable support never over the own equipment Stand alone formats H and V have a M2 drill in the side of the structure close to the ComiTEQ card slot to fix the GPRS modem e GPRS modem has a female jack to feed itself through a DC power supply already supplied with the option Table 3 Option compatibility depending on the format Modular Stand alone OPTIONALS FORMATS Horizontal Vertical M H IV E E E Lightning arrestors 6 5 kA X X X Manual bypass X X X Manual bypass panel X X X Digital I O GLIOC X X s X ComiTEQ box power supply AC DC gt X ComiTEQ card X X GPRS antenna included power supply AC DC X X X For internal application E For external application 4 Installation 4 1 Important safety instructions Check chapter 2 4 Safety instructions Unpack the equipment by following the procedure in section 4 2 Check t
56. data in the nameplate adhered in the packaging of the equipment are the same as the stated in the purchase order Otherwise as soon as possible make the nonconformity quoting the serial number of the equipment and references in the delivery note Once the reception is done keep the equipment in its original packaging till its commissioning in order to protect it against mechanical dents dust dirt etc Packaging of the equipment has Modular format M Cardboard case corners of expanded polystyrene EPS or polystyrene foam PE polyethylene bag All parts are recyclable so if they are gone to be disposed do it in accordance with the current regulations It is recommended to keep the packing in case it were needed in future Stand alone formats H and V Wooden pallet cardboard or wooden under request only case expanded polystyrene EPS or polystyrene foam PE polyethylene bag and polyester strips All parts are recyclable so if they are gone to be disposed do it in accordance with the current regulations It is recommended to keep the packaging in case it were needed in future Following steps for a correct unpacking of the equipment for indoor format H and VJ Cutthe polyester strips that wrap the cardboard packaging Open the flaps of the cardboard packaging Take out the documentation Remove both corners and or expanded polystyrene EPS plate or polystyrene foam PE Take out the c
57. different due to the different layout of the modules AC DC power supply GLIOA terminals etc 4 6 3 Connecting remote control saving order This order can be activated both in the terminal strip 15 of the modular format M module or the terminal strip CN10 of the basic card GLIOA or with the digital 1 0 card GLIOC option Both terminal strips are labelled as Saving order wherever the order might be activated In a three phase system it will only be needed to act over one of the modules because through the communication bus Fc the signals are put together via the connector Cb and therefore the order will be applied over the three phases Use a dry contact like a switch to be installed by the user between these terminals to close the circuit and start and remain on saving level AN Never apply voltage to these terminals Apply dry contacts only Although all the equipments have terminals to activate the saving order when it is needed it is advisable and most efficient for the automation of the process to use all the functionalities of the control panel with LCD and in particular the own saving order through the internal time scheduler or astronomical clock 4 6 4 Connecting remote control bypass order This order can be activated both in the terminal strip 16 of the module or the terminal strip CN9 of the basic card GLIOA or the digital I O card GLIOC option Both terminal strips are labelled as By
58. e supplied AC DC power supply and feed it before the contactor Depending on the format the power supply can be different as well as the operations to make which are detailed in the wiring section Modular format M Power supply is encapsulated type with plug similar to a cell phone battery charger See figures 15 for single phase equipments or 16 for three phase Stand alone in H and V formats Card GLIOA is used as power supply it is a version of the digital I O card GLIOC In this format when the option control card GLIOC is fitted in from factory or later on the feeding of the control panel will be done through the last one Connection between the power supply and LCD panel is already done at the factory n accordance with local standards If the system to turn on off the installation is done through timers or photocells there will be an additional manual switch to be fitted in and purchased by the user which allows the system switching irrespective of the quoted devices t is recommended to install it downstream from lighting contactor because this way it is guaranteed that it is turned off when lights are turned off too and the equipment will not have voltage avoid overheating and unnecessary con sumptions n the case of countries other than Spain consult local standards GradiLux 4 6 Wiring Respect strictly the typical connection diagrams of GradiLux and the position of protections
59. eckthat GradiLux starts properly Check the output voltage of the new module 0 Check the correct operating of the complete set e Turn OFF input switch 4 of the equipment In those equipments without this switch the input circuit breaker for GradiLux protection has to be turned OFF therefore the loads will not be fed lights Put back cover Tm of new module and fix it through the screws allen t e Turn ON input switch 4 of the equipment In those equipments without this switch the input circuit breaker for GradiLux protection has to be turned ON e Check that GradiLux starts properly In equipments with manual bypass return it back to the position where the output is supplied from GradiLux Switch 7 to position Stabilizer GradiLux 7 5 5 Replacing the control panel with LCD 12 If the module 0 to replace is the one in the center of the LCD panel 12 and the LCD panel works properly the LCD panel can be removed easily 12 from the faulty module and put back into the new one because its modularity allows it e Remove the central damaged module as it is stated in section 7 3 1 Remove four screws t that fix the control panel of LCD 12 and their connections connectors and cables and take it out Take a basic module with identical specifications and remove the front cover Tm Putthe control panel with LCD 12 in the new basic module insert the connectors and cab
60. ed at U are enough nominal Cooling of equipment with modular format M In case of assembling one module over the other one keep in mind that the hot air from the lower module does not go inside to the module on top but it takes fresh air coming from outside of the cabinet Sometimes to do it is needed air flow deflectors that modify the hot air flow of one module and avoid heating the other module Modules are designed to assemble them in vertical position guiding the air flow from fans upwards and terminal strip to down Cooling air volume and heat losses depending on the model Table 5 Cooling air volume and heat losses per model INDOOR OUTDOOR POWER kVA Air volume to exhaust Heat losses m h CFM w Single phase Modular format M 5 5 35 21 175 6 7 35 21 325 10 75 44 500 15 110 65 750 Three phase Modular format M 75 100 59 375 10 100 59 500 15 100 59 750 20 220 130 1000 25 220 130 1250 30 220 130 1500 45 320 188 2250 When considering cooling bare in mind both module derating characteristics and module sizing see section 3 1 7 For the purposes of establishing power capacity where the equipment is operated at elevated temperatures and derating may be required inlet air temperature actually entering into the inlet port of the module must always be used 23 3 N ct e er o J zx Q 2 2 m eo I il w N
61. ent in which the voltage output varies by steps greater than or equal to 0 3 of the nominal voltage Synoptic This feature is shared by all three phases and indicates on the LCD display the status and readings of the equipment variables It also features a keypad to enable management of the equipment Voltage free contacts Electrical contacts are controls that switch on or off our receivers coils lights motors etc These contacts are situated in the contact enclosure and are activated by different systems e g buttons switches relays etc Industrial Solutions Belgium GE Industrial Belgium Nieuwevaart 51 B 9000 Gent Tel 32 0 9 265 21 11 Finland GE Industrial Solutions Kuortaneenkatu 2 FI 00510 Helsinki Tel 358 0 10 394 3760 France GE Industrial Solutions Paris Nord 2 13 rue de la Perdrix F 95958 Roissy CDG C dex Tel 33 0 800 912 816 Germany GE Industrial Solutions Robert Bosch Str 2a 50354 Hurth Efferen T l 49 0 2233 9719 0 Hungary GE Hungary Kft Vaci ut 81 83 H 1139 Budapest Tel 36 1447 6050 Italy GE Industrial Solutions Centro Direzionale Colleoni Via Paracelso 16 Palazzo Andromeda B1 1 20041 Agrate Brianza MB Tel 439261 7731 Netherlands GE Industrial Solutions Parallelweg 10 NI 7482 CA Haaksbergen Tel 31 0 53 573 03 03 Poland GE Power Controls Ul Odrowaza 15 03 310 Warszawa Tel 48 22519 7600 Portugal GE Industrial Solutions Rua Cam
62. entered to put forward or delay some minutes the start up and or shutdown of the equipment and thus the lighting Relating to zenith Official civil nautical or astronomical Generally Sunrise and Sunset are referred to the moment when the solar ring is over the horizon So we have to consider the semi diameter of the sun ring which has 16 minutes of arch So the sunrise and sunset happen when the sun has an altitude of 0 50 34 for refraction and plus 16 for semi diameter of the ring It is the official twilight Meanwhile the atmosphere reflects the solar light the sky is not dark instantly during the sunsetting During the civil twilight there is enough light to make activities outside it happens meanwhile the altitude of the sun is 6 During the nautical twilight there is enough darkness to see the most brilliant stars but not enough light to see the horizon activating the browsers to measure the stellar altitudes it happens meanwhile the altitude of the sun is 12 During the astronomical twilight the sky still has too much light to make reliable astronomical observations it happens meanwhile the altitude of the sun is 18 Once the sun is below 18 relating to horizon we talk about astronomical darkness The same twilight diagram is repeated to the other way with the sunrise In summer the astronomical twilight is prolonged all night long in those places with a latitude higher than 49 Recommenda
63. ential to protect the LCD panel AC DC power supply and contactor coil as well as any AC DC power supply of any option device with a two poles circuit breaker of 3A with C characteristic Card GLIOA is used as power supply it is a version of the digital O card GLIOC When the option control card GLIOC is fitted in from factory or later on the feeding of the control panel will be done through the last one Connection between the power supply and LCD panel is already done at the factory To feed the power supply it is essential to supply voltage through four wires three phases and neutral till the connector CN1 from GLIOA or GLIOC option taking the power supply before the headline contactor see figure 17 A It is essential to protect the GLIOA card AC DC power supply and contactor coil as well as any AC DC power supply of any option device with a four poles circuit breaker of 3A with C characteristic 4 6 6 Options Accessories from GradiLux can be requested together with the equipment or later on Their incorporation can be gradual or in just one action A All connections or actions over any equipment have to be done with no voltage 4 6 6 1 Manual bypass It allows to keep the loads supplied from mains directly during the preventive maintenance tasks or when GradiLux is faulty It is very useful in indoor and or tunnel lighting because it can t be turned off even during the intervention for testing checking
64. from mains directly during the preventive maintenance tasks or when GradiLux is faulty It is very useful in indoor and or tunnel lighting because it can t be turned off even during the intervention for testing checking or replacing The type of bypass is make before break so there is not any break during GradiLux the transference to bypass and viceversa A When manual bypass switch is turned to position 2 Bypass model lamps will always light whatever the position of the input switch of GradiLux is If you don t want that the lamps light turn OFF the protections of switch gear panel first A When manual bypass switch is returned back to position 1 GradiLux mode lamps will be fed from GradiLux on condition that the input switch is in position On 5 2 Optical LED indicators Figure 22 shows the layout of the optical indicators per phase and they light when its function is activated a Red LED indicator Bypass It lights when bypass is activated due to fault overload manual or software activation and or shifting to Manual bypass mode b Red LED indicator Alarm It lights with any alarm of table 8 whether the equipment has an LCD panel or not because the alarms do not depend on the own LCD panel they depend on the control of the equipment c Green LED indicator Status When nominal to ON Saving to OFF and equipment on ramp it blinks d vellow led indicator Communications
65. he data in the nameplate of the packing is the required by the installation Never make the connection tasks or manoeuvring of the cables that have risk of electrical discharge with voltage present Depending on the format of the equipment to install there will or will not be available parts like input switch 4 When it happens omit any action notes or warning related with it and proceed with the next step The equipment is designed to work vertical orientated with air inlet at the base and air outlet at the top Do not mount the equipment in a horizontal way with the air inlet and outlet at the sides as this may impact adversely on cooling efficiency and cause overheating e t is necessary to fix the equipment as described before proceeding with the installation Each format has a determined way for fixing either by using supports that are fixed previously or directly through the foreseen fixing orifices see figures 11 and 12 Together with the modular format M the respective modular format kit GLKIT1 or GLKIT3 is supplied for the single or three phase equipment configured with two or three supports Sp A respectively with Z shape and particular support Sp B for three phase equipment Both supports Sp A for single phase equipments will be fixed with M4 bolts t in the rear side of the module n three phase equipments each one will be fixed to one of the three supports Sp A in Z shape in the bottom
66. headline Operating requirement from official central laboratory of electrotechnic LCOE o The product Declaration of Conformity CE is held at our company headquarters and is available to customers for inspection upon request 2 5 Environment This product has been designed to respect the environment and has been manufactured in accordance with the standard ISO 14001 2004 Recycling equipment at the end of its useful life Our company commits to use the services of authorised organisations and according to the regulations in order to treat the recovered product at the end of its useful life Packaging To recucle the packaging follow the legal regulations in force 2 4 Safety instructions The Safety Instructions are regarding the equipment you are commissioning Compliance with the safety instructions stated in this document are obligatory and observance of this is legally the user s responsibility Read them carefully and follow the required steps in the correct sequence and retain the instructions for future reference The local electrical standards and different restrictions of the end user city may invalidate some of the recommendations given in the manuals In case of discrepancies the user must comply with the pertinent local standards It is possible to come across equipment where the distribution of the connecting terminals and or commands do not line up with the manual s illustrations However the simplicity
67. hift from Saving 1 to Saving 2 and time that it will shift from Saving 2 to Saving 1 Screen 7 11 Time when it will shift from Saving 1 to Nominal and time when it will be shutdown in case the astronomical clock is NOT active Screen 7 12 It is possible to select the weekdays that will follow a determined programming each weekday from Monday to Friday Saturday and Sunday Monday to Sunday and 10 special days It can be selected the days and special days that are affected by the programming Duty cycle is DOUBLE 2 which means to make two consecutive time DOUBLE 1 program without going Off Screen 7 13 Astronomical clock can be activated YES NO in order to make variable the start up and shutdown of the equipment depending on the day duration and according to the season of the year Screen 7 14 Time when it will start up in case the astronomical clock is NOT active and time when it will shift from Nominal to Saving 1 Screen 7 15 Time when it will shift from Saving 1 to Saving 2 and time that it will shift from Saving 2 to Saving 1 Screen 7 16 Time when it will shift from Saving 1 to Nominal and time when it will shift from Nominal to Saving 1 Screen 7 17 Time when it will shift from Saving 1 to Saving 2 and time that it will shift from Saving 2 to Saving 1 Screen 7 18 Time when it will shift from Saving 1 to Nominal and time when it will be shutdown in case the astronomical clock is NOT active 45 3
68. higher lighting inside a tunnel of the highway network as much higher is the light outside reducing the dazzle effect when going in or out from itself The maximum light will be when lights will be connected to nominal voltage With Reverse option activated it is achieved the contrary effect so as higher is the measurement of the sensor the lower will be the voltage that supplies the lighting in order to achieve a contrast effect The minimum light will be at Saving voltage 2 Screen 10 14 and 10 15 Offset to start up and shutdown of astronomical clock depending on the measurement of the light sensor In public lighting when there is more light it is interesting to turn on the lights later or to turn them off before So Sunrise ON enter an offset value with sign Sunset OFF enter an offset value with sign In case it were not required both to delay the start up and or to bring forward the shutdown of the equipment due to the natural it is able to be entered a fix offset value screen 8 5 of the same value as the variable one screens 10 14 and 10 15 but with opposite sign GradiLux 6 2 12 Menu Serial number and Password Screen 11 1 To go from main screen press the upwards key W as many times as it were needed to access to screen 11 1 where it is stated the serial number of the equipment and it is entered the safety Password By means of key gt there is access to the next screen of this menu In orde
69. ilo Castelo Branco 805 Apartado 2770 4401 601 Vila Nova de Gaia Tel 351 22 374 60 00 GE imagination at work Russia GE Industrial Solutions 27 8 Electrozavodskaya street Moscow 107023 Tel 7495 9371111 South Africa GE Industrial Solutions Unit 4 130 Gazelle Avenue Corporate Park Midrand 1685 P O Box 76672 Wendywood 2144 Tel 27 11 238 3000 Spain GE Industrial Solutions P I Clot del Tufau s n E 08295 Sant Vicen de Castellet Tel 34 900 993 625 United Arab Emirates GE Industrial Solutions 1101 City Tower 2 Sheikh Zayed Road P O Box 11549 Dubai Tel 971 43131202 United Kingdom GE Industrial Solutions Houghton Centre Salthouse Road Blackmills Northampton NN4 7EX Tel 44 0 800 587 1239 Ref C 4666 E EX 1 0 Ed 02 12 Copyright GE Industrial Solutions 2011 103034
70. input switch from switchgear panel When time scheduler is activated VES selected the equipment will be started up and shutdown automatically according to its programming If it is on the working timetable the equipment will turn on the contactor and if it is out from the timetable it will be turned off just like the lights Once the test cycle has been finished and checked the correct operating of the system it is recommended to enter the final setting in the time scheduler or astronomical clock depending on the case The programmed sequences will be repeated everyday no additional manual operating will be needed Ay Any daily automation can be modified when needed by changing the position of the required switch in accordance with the low voltage electrotechnical regulation or the suggested switch For locations other than Spain the applicable local country law should be adhered to A complete and manual shutdown will only have sense for corrective faults or preventive maintenances of the equipment because in normal conditions the shutdown will be totally automatic and neglected through the headline contactor Turn 0 or OFF the input switch 4 not available in modular format Turn off the previous circuit breaker to the equipment in case you want to break its power supply 5 1 3 Manual bypass This function whether it s built in or not is always the same It allows continuing supplying the loads
71. ion i repairing the defective Products or ii making available necessary replacement Products under the same shipment terms that was used in the case of the original shipment or iii refund the price of the Products in question GE does not warrant the Products or any repaired or replacement Products i against normal wear and tear including that due to environment or operation including excessive operation at peak capability detrimental air inlet conditions or erosion corrosion or material deposits from fluids or ii which have been involved in an accident The warranties and remedies set forth herein are further conditioned upon i the proper storage installation operation and maintenance of the Products and conformance with the operation instruction manuals including revisions provided by GE as applicable and ii repair or modification pursuant to GE s instructions or approval GE does not warrant any equipment or services of others designated by Buyer when such equipment or services are not normally supplied by GE Important GE cannot provide any compensation for loss of savings in the event of downtime Warranty claims will not be accepted as a result of Improper use of the GradiLux Voltage Dimmer Stabilizer and its accessories Incorrect installation and installation that is not in compliance with applicable standards or installation by unlicensed electricians ncorrect operation Unauthorized modifications to
72. ion threshold of the earth leakage switches Lum F which could be with automatic rearmament will be of 300 m E Sa Bottom mA as maximum and the earth resistance measured when VIEW commissioning the equipment will be 30Q as maximum TE Nevertheless earth leakage breakers with maximum current of 500 mA or 1 A will be allowed whenever the measured resistance of the earth when commissioning is lower or equal to 5Q and 1Q respectively 4 5 2 Recommended cross cable sections Whatever the installation is indoor or outdoor it is recommended to consult the Low Voltage Regulations Rear view Recommended cross cable section To connect the equipment use cables with minimum and maximum cross cable sections per each power stated in table 6 Those cables will be connected to the terminals of the equipment by using terminal type DIN 46234 At the equipment output It is recommended to protect the output lines by dividing the loads This way in case there was a problem in one sector it will not affect the total installation It is strongly recommended to protect them individually both against overcurrents overloads and short circuits and earth V equipments leakage breaker GradiLux has 40 kA varistors as transient voltage surge suppressors at the input and output Nevertheless in some places with high incidence of lightning it is recommended
73. is start process the voltage is stabilized at its corresponding values The values of voltage time and speed ramp can be set Once the start up process is ended the equipment will keep supplying stabilized voltage to the installation at nominal level meanwhile the saving order is not activated This order will come from an external device timer astronomical clock remote control manual activation which will be connected to the stated terminal strip of the equipment labelled as Remote control Afterwards a procedure of saving in soft ramp is started that takes approx 10 minutes till the saving voltage This procedure can be repeated as many times as it were set as well as there were mains blackouts or power failures Relationship between soft start duration and ramp rate Ramp rate Soft start duration volts minute minutes seconds 1 13 2 6 30 5 4 20 4 JSu5 5 2 36 6 2 10 Ramp rate can be manually entered via the display keypad It must be between 1 and 6 Volts per minute Soft start duration also varies when the ramp rate is varied as tabulated 3 2 5 FORMats GradiLux Colour Scheme Panels painted in Epoxy coat of NCS S 3020 R90B and base of equipment in painted in NCS S 7010 R7OB For serigraphy the colours are NCS S 0300 N white Pantone Black 6 black Pantone 7455ck blue 15 3 N ct e a er o 23 Q 2 2 m eo I il N
74. l panel 12 GradiLux Connectors 9a and 9b are incompatible with GLIOC Digital 1 0 because in order to have one of them it is not possible to assemble CN4 connector which is essential to communicate with digital I O card One equipment can have 9 and 9b connectors of RS 232 but they will not be able to be used at the same because this is not a multiconnection channel 3 1 3 Control card LTIOA AC DC power supply or optional control card with digital I O LTIOC or digital I O version boxed LTIOB There are three versions as follows a A basic one and as simple AC DC power supply that allows feeding the LCD panel and ComiTEQ card option This version is standard in all units with formats H V and it is integrated in the equipment see figure 6 b Optional alternative board LTIOC with additional digital I O functionality that replaces the basic board in formats H and V As well as being a AC DC power supply it has ports that enable the GradiLux to monitor the environment see figure 7 c Optional boxed version LTIOB of the digtial 1 0 board LTIOC is available and for use with the OEM equipment Among the available connections there are CN1 AC power supply connector single phase R N or three phase R S T N taken before the headline contactor CN2 Communication connector with control panel CN4 ComiTEQ power supply connector CN5 Terminal strip relay RL1 ON OFF contactor control Ter
75. lar format M and Due to its structure you have to make sure the communication card will be located next to the module and inside its enclosure or under an IP20 protection degree as minimum A boxed GLIOB version of GLIOC Modular format uses the boxed version 3 2 4 Operating principle Dimmer stabilizer is installed at the beginning of the lighting line either in the feeder pillar or in separate case it is not needed any additional control wiring till the lamps see fig 13 and 14 Circuit diagram of typical installation as an example they show two three phase installation differentiated by the equipment format and therefore by the control card built in GradiLux Fig 9 GradiLux operating cucle i f 1096 77 Night time overvoltage o 205V4 MV 190V Saving voltage HPSV 180V FI T r Ev o T gt 8 g t g i E 3 E o e o amp z E z a e e Soft start Nominal Soft decrease from nominal voltage to saving level Saving Soft increase from saving level to nominal voltage vj j Uwjinmijm P When the equipment receives voltage it starts the daily duty cucle see fig 9 doing a soft start of the installation and starting from 205 V and keeping this level for 2 30 see note When the soft start has finished the voltage ramps until it reaches the 220 V nominal During th
76. les in the same order as the previous module had them e Fix the control panel with LCD 12 by means of four screws t Put the cover Tm of the new module and fix it through the allen screws t Proceed as section 7 3 2 states If the LCD panel has to be replaced 12 or the module with LCD panel is completely replaced then the following parameters have to be selected Number of modules Power of the equipment Serial number Clock setting Type of lamps Desired GradiLux selections start voltage nominal saving Astronomical clock setting coordinates Time scheduler 47 3 o ct 2 a cr o 23 K lt Q 2 2 m e I il w N oO 42 o Qo E E TO Oo o des 48 GradiLux 7 4 Warranty conditions The limited warranty by our company only applies to those products that you acquire for commercial or industrial use in the normal development of your business 7 4 1 Covered product Lighting Flow Dimmer Stabilizer GradiLux model 7 4 2 GE GradiLux warranty General conditions The Voltage Dimmer Stabilizer and accessories from GE GradiLux Series are covered by a warranty of 1 year in accordance with the GE Terms and Conditions During this period GE guarantees that at the time of delivery the Products shall be free from defects in material workmanship and title If a defect should occur for which GE is responsible GE will correct any defect bu at its opt
77. ltage OFF e f the lighting turning on off is done with timers and photocells there will be a manual switch that allows to turn on off the system regardless of the quoted devices A switch of three positions with more quality performances than required by the regulations can be observed in figures 13 and 14 to activate the manual function ON manual forcing to start up the contactor the manual function OFF manual forcing to shutdown the contactor and automatic function ON OFF contactor will be activated or deactivated according to the control mechanism itself This switch is not supplied with the equipment it will belong to the own user s installation 4 8 Communication Bus of modules and ports A It is essential for the correct operating of a three phase system in modular format to connect the communication bus Fc 10 pins ribbon cable to connectors Cb of each module Without doing this connection the LCD panel will be isolated from the rest of modules and it will not be possible to get both measurements and communication Module of GradiLux with LCD panel has two different possibilities 1 As standard with only one RS 232 communication port in control panel through RJ12 or RJ45 connector 9 see figure 18 2 As an option a RS 485 communication port addi tional to the first one and supplied through RJ4 10 9a see figure 19 Nevertheless if it has the control card GLIO there is a second R
78. mentation and warranty 2 Format 2 Modular three phase One modular format M module with control with LCD panel 2 modules without control panel GLKIT3 a Transformer with AC DC power supply for control with LCD panel b 1 galvanized support of steel Sp B to fix the three modules in vertical position as hang mode Upper support c 3 galvanized supports of steel Sp A for vertical fixing for each module in Z shape Lower supports d Communication bus cable Fc among modules with three connectors of 10 pins e CD with all documentation and warranty All options for this format will be supplied as independent parts to be installed by the end user Please keep in mind section 4 3 regarding cooling 3 Format 3 Stand alone formats vertical V and horizonal H with protection degree IP20 Standard configuration for a three phase equipment Three modular format M modules two with LEDs and one with LCD panel Four poles input switch Terminal strip One control card LTIOA used as AC DC power supply A metallic subchassis made of galvanized steel with covers It is used as metallic protection enclosure over it the modules and parts are fixed CD with all the information manuals warranty Dedicated to be installed in the own distribution protection and control panel over the floor or pedestal or hung up with the right mediums but never outdoors In any case the cooling ai
79. minals 1 2 3 corresponding to relay contact CM NC NO In equipments with digital I O the headline contactor control is done through these terminals instead of the usual connection over the control panel CN6 4 digital output terminal strip Each one of this outputs supply a dry contact CM NC NO which are associated with a programmable relay that can be set to indicate the equipment status or an alarm condition by means of the control panel see section 6 2 3 By default they are Relay RL2 Overload terminals 1 2 3 Relay RL3 Overtemperature terminals 4 5 6 Relay RL4 Bypass terminals 7 8 9 Relay RL5 Output voltage fault terminals 10 11 12 CN7 Not used connector CN8 Terminal strip with two analog inputs 4 20mA Earth leakage sensor terminal 1 Light sensor terminal 2 Common GND terminal 5 3 o ct 2 a cr o 23 K lt Q 2 2 m eo I GradiLux Fig 6 Standard control card GLIOA AC DC power supply CN9 Terminal strip to force the unit to bypass basic for H and V format Bypass order CN10 Terminalstrip to force the unit to saving Saving order CN11 Five digital inputs preset by default from factory to the CN1 CN9 CN5 CN2 CN4 following terminal strips Digital input 1 It means that the circuit breaker from outgoing distribution sector 1 has been tripped terminal 1 Digital input 2 It means that the circuit breaker from outgoing distributio
80. n be easily built in three phase stabilizers that are made of three independent modules connected in star configuration That way one two or three phases can operate at different levels if required POWER SUPPLY The power supply of the control of the equipment is fed from input It is a flyback power supply with multiple output windings that supply all control parts and front LEDs It is also a multivibrator which feeds several feedforward transformers of ferrite to create the needed voltage for the IGBT drivers CONTROL The control has a last generation microprocessor that uses digital control techniques to achieve an output voltage with good accuracy and response time Also the control acquire measurements generates the PWM signal for controlling the output voltage manages the overloads and wrong situations controls the bypass controls the synoptic and serial communications Also there are some LEDs to display the status of the regulator in an easy way BYPASS In normal conditions the output of the regulator is supplied from converter output or in case of faults or overloads it is fed from input voltage The bypass technology is based on a hybrid switching technology plus a solid state switch IGBT which gives robustness to the manoeuvring with no transfer time and no looping currents to guarantee the lack of transients and overcurrents during the switching Bypass is active by default so if the control doesn t turn it
81. n sector 2 has been tripped terminal 2 Digital input 3 It means that the circuit breaker from outgoing distribution sector 3 has been tripped terminal 3 Digital input 4 It means that the circuit breaker from outgoing distribution sector 4 has been tripped terminal 4 Digital input 5 It means that the circuit breaker from outgoing distribution sector 5 has been tripped terminal 5 GND common terminal 6 CN12 RS 232 via DB9 connector In module control panel as standard is available the CN10 same communication port but with RJ connector 9 Connection of this RJ connector is basic with three wires PC terminal and the one supplied with DB9 in the control PCB like the option DB9 in control PCB Fig 7 Control card GLIOC with digital 1 0 optional 9b has extended communications for modem Conceptually a RS 232 channel is not multiconnection so only one connection can be used at the same time CN1 CN9 CN6 CNS CN2 X CN4 CN13 RS 485 via RJ connector It is possible to use both connections RS 485 and RS 232 at the same time il N o 42 o Qo E E TO Oo c5 dej de A This PCB is supplied from an independent power source which is not disabled by switching off the manual switch which isolates the GradiLux modules Always measure to confirm no voltage present on control card before handling CN13 CN
82. n the electrical energy when the power supply to the lamps is stabilized GradiLux is a chopper power converter By doing a Duty Cycle there will be a concrete alternating voltage level at the output without needing to modulate the cycle to get a sinewave voltage because there is not any rectifier and conversion to direct current The converters of those stabilizers are bi directional and they are provided with parts to recover the reactive current feedback to mains because the typical lighting installation with discharge lamps of mercury or sodium vapour gas are always reactive leading or lagging depending on the compensated degree of power factor and operating voltage and non linear with harmonic currents All converters will be both semiconductor devices managed through switching and bi directionals In three phase dimmer stabilizers each module that make up GradiLux works in an independent way one per each phase so each one will correct the fluctuations of that phase only 3 2 2 System block diagram Fig 8 GradiLux single line diagram Bypass E Protection M Regulator C Drivers Bypass order wows lo gt Control Vo jo I Saving order Lal Power supply Synoptic 3 2 3 Constructive blocks EMI INPUT FILTER The equipment has an EMI filter at the input to avoid reinjecting the electrical noise generated by its switching t
83. n this situation with the time scheduler activated but without the start up time being programmed if we activate the contactor manually by means of the On Off selector the GradiLux will be supplied but will remain on bypass If the time scheduler is deactivated by selecting NO the input contactor will be activated To select YES or NO by starting from the screen 7 1 TIME SCHEDULER press key so the indicator NO or YES will blink and it will be able to be changed through the key to change from YES to NO and through the key gt to change from NO to YES and finally with the to validate the selection Turn ON the input switch 4 it is not available in modular format Check the correct output voltage Activate the time scheduler and make a test setting to check a complete duty cucle start up saving order nominal and shutdown before entering the final setting and respecting the procedure established in chapter 6 of this manual First check that the time indicated in the LCD panel is the current one Otherwise amend it Enter times close to the current one include some delay minutes in the settings enough to close the procedure Connect the general input switch of the switchgear panel Wait till the programmed order of start up is activated and the contactor will be turned on Turn off the general switch from switchgear panel and connect the loads Turn on the general
84. ng screens through the password 0500 in screen 11 1 This safety level avoids that non authorised staff can alter or modify any setting 6 2 Screen description 6 2 1 Main screen Start Screen 0 1 Basic screen which is displayed when the equipment is started up It shows the time date and equipment status It is also the displayed screen when pressing amp to escape from any menu or submenu of LCD panel Screen 0 2 It allows activating or deactivating the Saving and or Manual shutdown orders so it modifies the status of the equipment Screen 0 3 It displays the status of the communications for each module phase e 0 no communication e 1 communication e and the quantity of communicated modules is displayed in the right bottom corner gt gt gt Screen numbering Screen 6 2 Screen 6 3 6 2 2 Menu Measurements Screen 1 1 To go from main screen press once the advance key Ny By means of key gt there is access to all the screens of submenus The figure on top right corner of each submenu is the address of the module that they belong to Each module has determined number 1 phase R 2 phase S and 3 phase T To display the measurements of that module press select the module address with keys or 4N and confirm with Next press O to escape and press W to go back to menu Measurements Screen 1 2 Submenu for input voltage and frequency Screen 1 3 Submenu fo
85. nication web server in ComiTEQ GPRS remote communication through internet via web from FIM card or ComiTEQ Control Centre Modular format M configuration with digital I O GLIOB CONFIGURATION OPTIONALS FUNCTIONALITIES COMMUNICATIONS Digital I O card GLIOC in separate case ComiTEQ box communication with its AC DC power supply Digital I O card GLIOC in separate case Modular format 2 basic modules three phase equipments only 1module with LCD AC DC power supply for LCD panel ComiTEQ box communication with its AC DC power supply GPRS modem with its antenna and AC DC power supply Digital I O card GLIOC in separate case Lighting flow regulation and saving Measurement alarms and data logger visualization Parameter programming in the equipment Relay programming Time scheduler and astronomical clock Energy meters External sensor assistance Control over the headline contactor Saving and bypass orders Own communications of the equipment Manual bypass option RS 232 with complete three phase ModBus map RS 485 Relay interface Digital inputs RS 232 with complete three phase ModBus map Ethernet TCP IP communication web server in ComiTEQ RS 485 Relay interface Digital inputs RS 232 with complete three phase ModBus map Ethernet TCP IP communication web server in ComiTEQ GPRS
86. ntial the connection of the neutral in any respecting the phase Ph and neutral N rotation stated in three phase star system Put together the neutral of the labelling of the printed circuit and in figures 1 and 2 of three modules this manual Fig 16 Installation diagram for three phase format M pe AC DC power 4 R S T N 7 supplies T tcp comirEQ GPRS 1 4 d s ON OFF contactor of s IE X the system headline 3 ji contactor ON OFF poH 7 switch X X UCM NIE ee een p od eee ag re ee ee an Ij 1 Yy y Circuit breaker 3 Y Y i A protection t GPRS antenna ComiTEQ Lj A Communication bus Fc o among modules Cable of 10 tracks supplied with the Kit It is essential for the correct operating of the system Discontinuous line for equipments Lee External contact bypass order with manual Lp 6 bypassonl H External contact saving order Manual bypass External Options from GradiLux loption Manual bypass ComiTEQ with its AC DC power supply Qu V W N GPRS and antenna with its AC DC Supply to loads power supply Lights In GradiLux H three phase see figure 17
87. ntinuous line for equipments Manual bypass 17i with manual bypass only option External options from GradiLux Manual bypass ComiTEQ with its AC DC power I c D z supply Supply to loads GPRS and antenna with its lights AC DC power supply 3 N ct e a er o J K lt Q 2 2 m eo I 29 il w N oO 42 o Qo E E TO Oo E de 30 GradiLux 4 6 1 Connecting power supply e GradiLux M three phase see figure 16 For three phase systems based on three single phase A modules Every module will need to be supplied with It is obligatory to earth the equipment through one phase R S or T and neutral N This phase rotation will the terminal labelled as making sure that it is be the one with the modules from left to right done before suppluing voltage to the input of the Connect cables coming from the start up contactor of equipment the system to input terminals 1 1 1 and 1 J by Depending on the equipment format and its structure respecting the phases Ph and neutral N rotation stated single or three phase input cable wiring will be done to a in the labelling of the printed circuit of each module and terminals or others figures 1 and 2 of this manual GradiLux M single phase see figure 15 Connect the wires coming from the on off contactor of the A system to the input terminals 1 and 1 of the module by It is esse
88. o the mains The filtered voltage is taken from both bypass directly and from a fuse to the converter VARISTORS PROTECTION MOV The equipment has varistors at both input and output to avoid transient voltages that could damage the unit Those varistors are protected by fuses to avoid their destruction by high or prolonged input overvoltages REGULATOR WITH BUCK AC CONVERTER Basically the differences as regard a Buck converter in DC systems is to replace the single direction switching parts by bi directional parts and to establish strategies or methods of triggering that allow managing lagging leading currents phase shifted with voltage In AC systems with inductive or capacitive loads there are currents that flow from mains to load and from load to mains through the equipment so it has to allow the flow in both directions This is why diodes can t be used as switching parts they have to be replaced by IGBTs which make to define a triggering system suitable to the voltage polarity at each moment So far we have referred to a single phase stabilizer for AC In case of a three phase device it is compulsory to treble the required parts less the LCD panel and communication card because they are common for all phases In lighting of big centers like streets car parks or highways the energy distribution is usually done in three phases The GradiLux equipments starting from single phase devices and thanks to its modular structure ca
89. ol card GLIO e M Shutdown is not turned ON in the LCD panel 7 3 Replacing one module from GradiLux set Before describing the steps to follow for replacing a module in a three phase system a short mention of input switch and Manual bypass optional that can be fitted in by default or by the user according to diagram of figure 11 which are not available in modular format has to be done In case of damaging any of them and if it is a single phase or three phase equipment proceed with the following step described in the procedure Nevertheless in the event of not having manual bypass the lamps will not be fed during faults so the equipment has to be shutdown completely and proceed to replace the module directly by respecting the other established steps Next the actions to make for a three phase GradiLux with switch 4 and manual bypass 7 built in are described Therefore proceed according to the description of previous paragraph 7 8 4 To remove a module 0 Put the equipment on maintenance bypass Switch 7 in bypass position e Turn OFF input switch 4 of the equipment In those equipments without this switch the input circuit breaker for GradiLux protection has to be turned OFF therefore the loads will not be fed lights Disconnect the communication flat cable and 10 pins Fc from connector Cb of faulty module 0 and located in the bottom side of each module Remove the screws t
90. otections and cross cable sections Let gt 4x G ais i 4 5 1 Recommended protections e p o Install protections against overcurrents overloads and short e E a ERES Nb asi HERE T REEE T Bottom circuits against earth leakage current and overvoltages in view accordance with the local regulations Regarding transient voltages although the equipment is protected with varistors it is recommended to use other methods of protection like lightning arrestors if the environment conditions require it p At the equipment input It is recommended a suitable circuit breaker and earth leakage breaker protections see table 6 at the equipment input It is advisable that the earth leakage protections are with automatic rearmament to avoid unexpected tripping due to inrush currents made by storms The recommended circuit breaker at the input of GradiLux is K characteristic with 4 poles and sizes stated in table 6 TO p3 JONU_W uonpj b3sul The earth leakage current of GradiLux is lower than 16 mA 15 kVA module or three phase equipment of 45 kVA This B current can be increased if there were interferences of high frequency or high harmonic tax in mains 4x 0G In accordance with local regulations the current by default E the disconnect
91. pass order never mind where the order is activated In a three phase system it will only be needed to act over one of the modules because through the communication bus Fc the signals are put together via the connector Cb and therefore the order will be applied over the three phases Use a dry contact like a switch to be installed by the user between these terminals to close the circuit and force the equipment to bypass mode meanwhile this circuit is closed A Never apply voltage to these terminals Apply dry contacts only 51 3 o ct 2 a cr o 23 lt Q J 2 m eo I il Qo N oO 42 o Qo E E TO Oo o des 2 GradiLux Fig 17 Installation diagram for three phase formats H or V AC DC power supplies cPRs ON OFF switch b du ON OFF contactor of 55 f R the system headline 111 contactor ea ag Circuit breaker n i T i protection 000000 000000 GPRS antenna SN 00 E External contact bypass order External contact saving order QD v v w n Supply to loads lights 4 6 5 Connection of the coil of headline contactor Any GradiLux has always a control panel with LCD 12 in the only module for single phase uni
92. position 1 or through the GradiLux position 2 The switch is make before break so there will not be any break in the loads during the changing in the position of the switch This switch two poles for single phase units or four poles for three phase units makes easier the maintenance tasks so in indoor or tunnels installations any type of maintenance can be done without turning off the lighting The user can install an external manual bypass make before break or break before make depending on his requirements although the first one is the most advisable see figure 10 Fig 10 Bypass manual connection diagram Modular format M module Modular format M module Manual bypass switch INPUT Wn OUTPUT Input switch Do not fix any options or accessories to the metallic structure of the module or modules because it will automatically void the warranty of the equipment and it could cause serious damages to the internal electronics 17 3 o ct 2 a cr o 23 lt Q J gi m eo I GradiLux 3 3 3 Control cards GLIOB C digital I O This card concentrates all communication and control connections like RS 232 there will be two RS 232 connectors physically one in DB9 and the other one in RJ but only one can be used e RS 485 Relay interface of alarm and events programmable via This card can be supplied by default from factory or purchased later on bu
93. r output voltage and current supplied to the load Screen 1 4 Submenu for apparent power kVA and active kW supplied to the load as well as its type Resistive L Inductive C Capacitive with its power factor Screen 1 5 Submenu for percentage of load and saving which is done depending on the input and output voltages Screen 1 6 Submenu for temperatures of inductor IND and heatsink D Screen 1 7 Submenu for firmware version of control module Screen 1 8 Submenu internal temperature of the equipment in C 6 2 3 Menu Alarms screen 2 1 To go from main screen press twice the advance key By means of key gt the most recent active alarm is displayed being able to move from one to another inside of the alarm list with the keys gt or If there is not any alarm it will not possible to go forward with key gt Figure 24 is showing just only one alarm as an example but there could be some of them the active ones and ordered by appearance order In table7 there are all the possible alarms displayed in the LCD panel Screen 2 2 Example Active alarm and quantity of modules that they have it GradiLux Table 7 Alarm list displayed in the LCD panel Representation in LCD panel Description OVERLOAD Output overload alarm BYPASS Bypass alarm LOW INPUT V Low input voltage alarm HIGH INPUT V High input voltage alarm LOW OUTPUT V Low output vol
94. r to change anything or to access restricted settings screens with reference 1 stated below of themselves in figure 24 enter the access Password 0500 Screen 11 2 Firmware version of LCD panel 45 3 o ct 2 a cr o 23 lt Q 2 B m eo I il N o 42 o Qo E E TO Oo o des 46 GradiLux 7 Maintenance warranty and service 7 1 Basic maintenance guide Main directives for a correct maintenance are similar to those made by our Service and Technical Support when making the Preventive maintenance see section 7 5 7 2 Troubleshooting guide FAQ In case of wrong operating of the equipment and before contacting with GE Energy Industrial Solutions Service and Technical Support the user should try to solve the problem with its own means if the symptoms are one of the followings 7 2 1 If the equipment doesn t start up Check Input voltage is correct Otherwise Protections of the installation are turned ON Headline contactor is turned ON Manual automatic off switch is not in OFF position Setting in the LCD panel select time scheduler NO and the equipment should start up Input switch is turned ON Except in modular format 7 2 2 If the equipment is on bypass Check Forced bupass order is not activated in the terminal strip of any module Forced bupass order is not activated in the terminal strip of the contr
95. r volume stated in table 5 has to be respected for each power considering that the forced air cooling is taken from front and canalized till its exhausting through the top cover The cooling air of the equipment can t be feedback when it is installed inside the feeder pillar because the internal temperature would increase till block it and leave it out of service It is essential to leave the same cross cable section for inlet and outlet air in the feeder pillar A Enclosures like feeder pillars will have openings for GradiLux forced cooling without endangering the standard meeting regarding protection degree Outdoor installation should only be with the GradiLux equipment within a minimum IP54 rated enclosure which also respects the cooling requirements of Section 4 3 Ay Do not locate the equipment in areas exposed to floods Any option installed in the GradiLux increases notably its quality performances by keeping the own functions and incorporating new ones Different functionalities for each format are shown in tables 1 to 3 according to the options that the equipment has or can have Figure A Representative example of provided material for modular format M equipments Single phase modular format M _ i Three phase modular format M 3 2 6 Sizing There is a series of factors to take into account when we have the total power in lamps and would like to correctly proportion a dimmer sta
96. remote communication through internet via web from FIM card or ComiTEQ Control Centre RS 485 Relay interface Digital inputs A GradiLux in H and V format has a protection degree of IP20 so never install it outdoors However the user may fit all formats with the use of enclosures with minimum protection degree IP54 Note Cooling requirements as specified in Section 4 3 must be respected GradiLux Table 2 Stand alone format H V configuration without digital I O card GLIOC CONFIGURATION OPTIONALS FUNCTIONALITIES COMMUNICATIONS Stand alone format Base plate H Terminal strip Four poles switch 2 basic modules 1LCD module AC DC power supply through card GLIOA Slot for ComiTEQ card ComiTEQ card Tot cx Ga Manual bypass switch Lighting flow regulation and saving Measurement alarms and data Manual bypass switch ComiTEQ card communications logger visualization Parameter programming in the equipment Time scheduler and astronomical clock Energy meters Saving and bypass orders Own communications of the t et Manual bypass switch ComiTEQ card communications GPRS modem with its antenna and AC DC power supply for external installation of equipment equipment Manual bypass option RS 232 with complete three phase ModBus map Control over the headline contactor RS 232 with complete three phase ModBus m
97. rrent selector Options Not installed or 4 20 mA i e RMA25 sensor from Afeisa The input for the sensor in digital I O card GLIOB C is applied between pins 1 and 3 of connector CN8 considering pin 3 as the negative Screen 10 5 Measurement screen of earth leakage current sensor Screen 10 6 Screen for setting of alarm level earth leakage current By default 300 mA Screens 10 8 and 10 12 Light sensor measurement in 96 i e FF LESA13B2 sensor from HONEYWELL Commet from 1000 100 000 Lux The input for the sensor in digital I O card GLIOB C is applied between pins 2 and 3 of connector CN8 considering pin 3 as the negative Screens 10 9 and 10 13 As a total darkness or infinite light can t be achieved there is a setting to set the actuation of the sensor in 96 with a minimum of 0 and maximum of 100 correlational with the analogical output of 4 20 mA respectively If GradiLux is on Nominal the sensor will not act because it is the maximum level If it were in Saving 1 or Saving 2 any of them will be the minimum level depending on the case Therefore maximum and minimum levels will be Nominal Saving 1 or Nominal Saving 2 respectively Screen 10 10 Type of actuation can be selected between Direct or Reverse options This function allows making the needed voltage settings to achieve a higher or lower lighting depending on the measurement of the sensor For example with the Direct option activated there will be a
98. s It can be selected the days and special days that are affected by the programming Duty cycle is SIMPLE which means On start up to nominal Saving 1 Nominal Off out of service Screen 7 4 Astronomical clock can be activated YES NO in order to make variable the start up and shutdown of the equipment depending on the day duration and according to the season of the year Screen 7 5 Time when it will start up lin case the astronomical clock is NOT active and time when it will shift from Nominal to Saving 1 Screen 7 6 Time when it will shift from Saving 1 to Nominal and time when it will be shutdown in case the astronomical clock is NOT active Screen 7 7 It is possible to select the weekdays that will act over a determined programming each weekday from Monday to Friday Saturday and Sunday Monday to Sunday and 10 special days It can be selected the days 10 special days that are affected by the programming Duty cycle is DOUBLE 1 which means On start up to nominal Saving 1 Saving 2 Saving 1 Nominal Off out of service Screen 7 8 Astronomical clock can be activated YES NO in order to make variable the start up and shutdown of the equipment depending on the day duration and according to the season of the year GradiLux Screen 7 9 Time when it will start up in case the astronomical clock is NOT active and time when it will shift from Nominal to Saving 1 Screen 7 10 Time when it will s
99. se a flat screwdriver making lever between the cover and the own chassis Connect the connection cables to the terminal strip of the affected module 07 For a single phase equipment it is not needed to make this setting In a three phase system it is needed to check the communication address of the new module to insert By dip switch SW1 of card GLIOD see figure 25 select the correct address as it is described as follows The address of each module in a three phase system is established from left to right as 1 2 3 with the equipment seen from up front corresponding with phases R S T For example In case of the most right module was faulty phase 7 the new module should have the address 3 see figure 25 in order to have the correct communication with the rest of the equipment Ay In figure 25 it is shown the central module that incorporates the control panel 12 as an example In any case it is not relevant because the dip switch SW1 is not in the panel 12 e In a three phase system connect the communication flat cable and 10 pins Fe from connector Cb of new module 0 Address Phase SW1 1 SW1 2 3 R OFF OFF 2 S ON OFF I OFF ON Fig 25 SW1 dip switch to set module address Control panel 12 Turn ON input switch 4 of the equipment In those equipments without this switch the input circuit breaker for GradiLux protection has to be turned ON Ch
100. single phase modular format M modules Connect cables going to the distribution lines to out put terminals 2 2 2 and 2 by respecting the phases Ph and neutral N rotation stated in the label ling of the printed circuit of each module and figures 1 and 2 of this manual Both if the lighting installation already existed before installing GradiLux or it is new make sure the correct distribution of the loads in order to avoid the phase unbalancing and to optimise the installation In any case it will not affect to the correct operating of the equipment meanwhile any of the phases are not overloaded A It is essential the connection of the neutral in any three phase star system Put together the neutral of three modules In GradiLux H three phase see figure 17 Connect the wires going to the distribution lines to output terminals 2 2 2 and 2 of the terminal strip by respecting the phase Ph and neutral N rotation stated in the labelling and figure 4 of this manual In GradiLux V three phase see figure 17 Connect the wires going to the distribution lines to output terminals 2 2 2 and 2 of the terminal strip by respecting the phase Ph and neutral N rotation stated in the labelling and figure 5 of this manual GradiLux Regarding its connection V format will be considered identical as H because the equipment has the same parts although at first glance it could seem
101. t cover Tml t MM sw1 5 o cr 2 a ct o 2 x a 2 o m z O B 15 16 2E t o Terminal strip 17 2 basi COM Common ee NC Normally closed moaule NO Normally open without LCD SW1 panel t t6 LCD 17 ESC 9b 18 ENT 9a t t6 IN CN4 34 E gt ene aes W gt Tm 1 15 Cb I 9 16 1 l t Lp 2 2 w N oO 42 o Qo E E TO Oo o de GradiLux Fig 3 Three phase stand alone unit views of horizontal H format with the terminals cover Tb in place GradiLux o QE o00000 0000000 gooo0o00 0000000 o00000 0000000 phase S 0 phase T 0 See detail A OBS66688 pocoo 11 a b c d le f Detail A Fig 4 Three phase stand alone unit views of horizontal H format without the terminals cover Tb in place Factory default selection of the direction of the modules 1 phase R 0 2 phase S 0 5 phase T 0 GradiLux o 9 8 e 2 1 GradiLux DIBBIEEEESH 3 N ct 2 Q er o 23 lt Q 2 B m eo I Qo N oO 42 o L 7 E E TO Oo
102. t in both cases it will be supplied as a separate item from the own GradiLux in a box with protection degree IP20 in modular format M equipments Nevertheless H and V equipments this card will replace the one that the equipment has by default as power supply GLIOA of the control panel and il Qo N oO 42 o L Qo E E TO Oo o des 18 control panel with LCD e Digital inputs Analog inputs of 4 20 mA ComiTEQ slot Table 1 Modular format M configuration without digital I O GLIOB CONFIGURATION OPTIONALS FUNCTIONALITIES COMMUNICATIONS ComiTEQ box communication with its AC DC power supply Modular format 2 basic modules three phase equipments only 1 module with LCD AC DC power supply for LCD panel ComiTEQ box communication with its AC DC power supply GPRS modem with its antenna and AC DC power supply Lighting flow regulation and saving Measurement alarms and data logger visualization Parameter programming in the equipment Time scheduler and astronomical clock Energy meters Control over the headline contactor Saving and bypass orders Own communications of the equipment Manual bypass option RS 232 with complete three phase ModBus map RS 232 with complete three phase ModBus map Ethernet TCP IP communication web server in ComiTEQ RS 232 with complete three phase ModBus map Ethernet TCP IP commu
103. t or in one of the three modules in a three phase unit This control panel with LCD can make the functions of time scheduler and astronomical clock to control the start up saving and nominal levels and equipment shutdown Start up and shutdown of GradiLux is done by controlling the headline contactor coil by means of a relay located in the control panel For that purpose there is a termi nal strip 17 where you can find the relay contact which External options from GradiLux GPRS and antenna with its AC DC power supply will only be used during common and normally open contact to break the power supply that feeds the headline contactor coil To make operative the control panel the LCD panel has to be fed through the supplied AC DC power supply and its connection has to be before the contactor phase to neutral In three phase equipments this power supply has to be the same as the central module with control panel central phase or S and neutral less those equipments in H and V format Depending on the formats the power supply shape is different as well as the implicit operating to make Power supply is encapsulated type with plug similar to a cell phone battery charger Connect the power supply to an AC outlet phase to neutral and before the headline contactor and insert the jack placed in the opposite side of the cable in the connector 18 of control panel with LCD see figures 15 and 16 A It is ess
104. tage alarm HIGH OUTPUT V High output voltage alarm HIGH TEMP 1 High temperature 1 alarm heatsink HIGH TEMP 2 High temperature inductor alarm P DEVICE ERR 1 High current alarm in IGBTs connected in serial P DEVICE ERR 2 High current alarm in IGBTs connected in parallel BYPASS FAULT Bypass fault alarm BLOCKING ALARM Equipment blocked alarm MANUAL BYPASS Manual bypass alarm GENERAL ALARM General alarm EARTH LEAKAGE CURRENT HIGH Earth leakage current than programmed one DIGITAL ALARM 1 ACTIVATED Tripping alarm for output switch 1 DIGITAL ALARM 2 ACTIVATED Tripping alarm for output switch 2 DIGITAL ALARM 3 ACTIVATED Tripping alarm for output switch 3 DIGITAL ALARM 4 ACTIVATED Tripping alarm for output switch 4 DIGITAL ALARM 5 ACTIVATED Tripping alarm for output switch 5 6 2 4 Menu Data logger Screen 3 1 To go from main screen press three times the advance key By means of key gt there is access to all log screens starting from the most recent one maximum 200 logs and being able to move from one to another with the keys gt or In case of no logs it will not be possible to move forward with key IN Screen 3 2 It allows to clear the event data logger Screen 3 3 Example of an event log of the equipment day mm yy if the alarm has been activated or deactivated ACT DES address of the affected module M time of the alarm hh mm
105. th of the cable GPRS for modular format M Fix the modem to solid parts by means of screws through the available holes A Do not fix the modem over the own module or modules because there is a high risk of short circuit during its mechanization and its failure or burning when starting it up Feed the GPRS through the AC DC power supply provided of encapsulated type with plug similar to a cell phone battery charger The power supply has to be connected to an AC outlet coming from before the headline contactor and insert 23 3 N ct e a cr o 23 zx Q 2 2 m eo I il w N o 42 o L Qo E E TO Oo o des 34 GradiLux the other side of the cable with the jack of DC output into the modem connector and labelled as POWER or DC By means of the supplied cable with RJ connectors in each side interlink ComiTEQ box 10 connector RS 232 B and GPRS modem GPRS for H and V formats There is only one drill of M3 to fix the modem in H and V formats beside the ComiTEQ slot 10 Feed the GPRS through the AC DC power supply provided of encapsulated type with plug similar to a cell phone battery charger The power supply has to be connected to an AC outlet coming from before the headline contactor and insert the other side of the cable with the jack of DC output into the modem connector and labelled as POWER or DC By means of the supplied ca
106. three phase installation diagram with more standard options For single phase equipments simplify the connection disregarding the other phases GradiLux doesnt have circuit breakers nor differential protections and it depends of the installation external protections Make sure about this compliance Nevertheless format H has a general switch that breaks the power supply to the equipment n case of requiring an external manual bypass follow the following recommendations Bypass has to avoid the voltage feedback through the output of the equipment in order to avoid both damages to itself the equipment is not protected against voltage connected at the output and to manoeuvre the output terminals with no voltage and no risk Therefore manual bypass has to disconnect the GradiLux output when it is activated Best option is a rotatory switch with two positions with its common pin connected to the load one of its input pins connected to the output of the equipment and the other input pin to the alternative line for fault cases with or without overlapping depending on the type of installation see figure 10 4 2 Reception of the equipment 4 2 1 Unpacking and content checking When doing the reception of the equipment check the equipment condition to ensure that there has not been any incident during transport Otherwise make the appropriate claims to your provider or to GE Energy Industrial Solutions Also check that the
107. tion For a normal use of GradiLux astronomical Clock it is recommended to put the option Zen to OFF Official 6 2 10 Menu Energy counters Screen 9 1 To go from main screen press the upwards key NV as many times as it were needed to access to screen 9 1 By means of key gt there is access to all the screens of energy counters This menu allows checking the operating time in each status Nominal Saving 1 and Saving 2 as well as the accumulated consumptions in kWh of each one Screen 9 2 Number of hours and accumulated kWh with the equipment in Nominal status Screen 9 3 Number of hours and accumulated kWh with the equipment in Saving 1 status Screen 9 4 Number of hours and accumulated kWh with the equipment in Saving 2 status 6 2 11 Menu External Sensors Screen 10 1 To go from main screen press the upwards key NV as many times as it were needed to access to screen 10 1 By means of key gt there is access to all the screens of external sensors Screens 10 2 10 7 and 10 10 Light sensor selection Select among Not installed 10 2 Saving level 10 7 or Astronomical clock 10 10 When selecting saving level the light sensor will act over the own saving level according to the preset values in the linked screens or it will be done over the astronomical clock if this option has been selected and under the preset values of the linked screens Screens 10 3 and 10 4 Earth leakage cu
108. tion s Overload 17 15096 32 14896 66 12796 65 12696 240 11096 180 11196 6 5kVA short term overload capability 15kVA short term overload capability 16096 16096 S 15096 E TA 100 6 5kVA 8 10096 15kVA 140 140 aed ovalada 3 i30 Permitted overload duration 130 Permitted overload duration 5 Equipment thermal protection p 13086 Equipment thermal protection 120 n 110 automatically switches to bypass operation Hok automatically switches to bypass operation amp when operated in overload cote when operated in overload 100 35 66 225 Overload duration seconds 6 5kVA 15kVA Duration s Overload Duration s Overload 32 150 35 150 75 123 66 127 214 110 225 110 GradiLux Module Power versus temperature characteristic 5kVA Module Power Characteristic at 230V Nominal Output Voltage 240 amp 287V input 5kVA Module Power Characteristic at 215V Nominal Output Voltage 230 240 amp 287V input 6 5 5 4 z 5kW 0 2 for 240V to 287V input 54 5 3 2 4 9kW for 230V to 287V input voltage and 2 voltage and 230V output up to 45 C 5 J Em 2 V output up to 45 C D Above 45 C derate at 4 C SUPERS 1 Above 45 C derate at 4 C i ct 0 0 10 20 30 40 50 60 70 9 Q 0 10 20 30 40 50 60 70
109. tion of output mains zea roan ees cate RZ1 K 35 mm 35 mm 35 mm 70 mm section of output mains Ring terminal D 6 4 to D 6 10 to D 6 16 to D 8 25 to Terminaletereutput DIN 46234 D 6 35 D 6 35 D 6 35 D 8 70 cables For screw M6 M6 M6 M8 Minimum cross cable 2 2 z A A RZ1 K 2 5 mm 2 5 mm 2 5 mm 2 5 mm section of control line Three phase formats Description Characteristics GLIXO7KS GLIX10KS GLIX15KS GLIX20KS GLIX25KS GLIX30KS GLIX45KS Input earth leakage Sensitivity of breaker 300mA type A 16A 16A 25A 32A 40A 50A 80A Input circuit breaker EO poles 16A 16A 25A 32A 40A 50A 80A K charact 2 or 4 poles AC1 AC3 Headline contactor 400V coil 230 V ac 16A 16A 25A 32A 40A 50A 80A Minimumiero cable RZ1 K 4 mme 4 mme 6 mme 10mm 10mm 16 mm 25 mm section of input mains Maximum cross cable RZ1 K 35 mm 35 mm 35 mm 35 mm 35 mm 35 mm 70mm section of input mains Ring terminal D 6 4 to D 6 4 to D 6 6 to D 6 10 to D 6 10 to D 6 16 to D 8 25 to Terminals for input DIN 46234 D6 35 D6 35 D6 35 D6 35 D6 35 D6 35 D 8 70 cables For screw M6 M6 M6 M6 M6 M6 M8 Minimum cross cable RZ1 K 4mm 4mm 6mm 10mm 10mm 16 mm 25 mm section of output mains Maium cross cable RZ1 K 35 mm 35 mm 35 mm 35 mm 35 mm 35 mm 70 mm section of output mains Ring terminal D 6 4 to D 6 4 to D 6 6 to D 6 10 to D 6 10 to D 6 16 to D 8 25 to Terminalsforourour DIN 46234 D6 35 D6 35 D 6 35 D 6 35 D 6 35 D 6 35 D 8 70 cables For screw M6 M6 M6 M6 M6 M6 M8 Minimum eros cable
110. ts ComiTEQ box Fix the ComiTEQ box 10 to solid parts by means of screws through the available holes A Do not fix the card over the own module or modules because there is a high risk of short circuit during its mechanization and its failure or burning when starting it up Feed the ComiTEQ box 10 through the AC DC power supply provided of encapsulated type with plug similar to a cell phone battery charger The power supply has to be connected to an AC outlet coming from before the headline contactor and insert the other side of the cable with the jack of DC output into the ComiTEQ box 10 connector and labelled as POWER For communication connections of ComiTEQ box 10 see manual ComiTEQ manual ComiTEQ 10 for H and V equipments ComiTEQ card These equipments include a slot to insert the communication ComiTEQ card 10 4 Proceed as follows Remove the screw t that fix the cover T Insert the ComiTEQ card 10 into the slot 10 there is only one way to fit it and push it till set in with the bottom connector Fix the ComiTEQ card 10 by means of the screw t For communication connections of ComiTEQ card 10 see ComiTEQ manual 4 6 6 3 GPRS modem Modem will be supplied as separate item from the equipment and always with its communication antenna which has to be connected to the GPRS The choice of its location is by the installer with the only limitation imposed by the own leng
111. utput voltage and manage surges faults the bypass the synoptics and serial communications It also features indicator lights to enable quick visualisation of the regulator s status Drivers The drivers control the voltage regulator s IGBTs each driver featuring an individual protection system for each IGBT which measures voltage saturation of the transistor and reacts accordingly Dynamic regulator Equipment that to accomplish voltage stabilization and light flow regulation uses moving motorised elements or compo nents motorised variable transformers brushes etc in the mains or electrical circuit Electromagnetic compatibility Establishes the procedures for evaluating compliance and protection requirements with regard to the electromagnetic compatibility of the equipment systems and fittings for later merchandising and use of the product EMI input filter Prevents injection of electrical noise caused by switches into the grid Filtered voltage is taken directly to the bypass and through a fuse to the converter Harmonic currents Currents added to the basic frequency of a certain form of sine wave They are defined as such when these harmonics appear for different reasons to be distorting the form of the original wave IP20 Protection against test fingers and solid foreign bodies with diameter greater than 12 5 mm Liquids no protection Linear voltage regulator Equipment in which the output voltage varies
112. vapour Always refer to manufacturer s data sheet to ensure correct operation 9lSee Section 3 1 7 for permitted overload duration 49 GradiLux Table 8 General technical specifications continued FORMATS AND PROTECTION Modular format M Equipment to be fitted indoor both as a replacement of one module for a three phase equipment and to be integrated in particular e installations Pay attention to B indoor format description H e Stand alone H or vertical V Equipment to be fitted indoor o with protection degree IP20 Assembled inside a chassis of 4 2 F A U galvanized sheeted steel with ne painted covers with epoxy T coat colour RAL 7032 and silk screened with base of four E holes to fix it to the floor of the cabinet where it will built in cO Protection against electrical Class D shocks S STANDARDIZED OPTIONAL tT To be installed external Manual bypass or Manual O to the equipment with bypass panel j modular format M Digital I O control card GLIOC Interface for Ethernet networks ComiTEQ box GPRS modem and its communication antenna To be built in equipments Manual bypass with stand alone format H Digital I O control card GLIOC or V Interface for Ethernet networks ComiTEQ card To be installed external to Manual bypass optional the equipment with format GPRS modem and its H or V communication antenna STANDARDS Safety UNE AENOR EA 00
113. wS 24 GLIX10KS 10 24 GLIX15KS 15 Lus 24 GLIX20KS 20 2f GLIX25KS 25 39 GLIX30KS 30 470 x 516 x 200 39 GLIX45KS 45 42 o Dimensions for single or three phase kit modular format M do not include the dimensions of support to hang up the modules 51 3 N ct e a er o J zx Q 2 2 m eo I il Qo N oO 42 o Qo E E TO Oo o dej des 52 GradiLux 8 3 Glossary Astronomical clock A clock with an algorithm capable of maintaining in its memory after programming of the latitude and longitude of a set geographical point the times of sunrise and sunset of every day of the year This is usually used to switch on and off lights more accurately Buck converter A power converter that outputs a continuous voltage less than that supplied at input It consists of a switched mode power supply with two semiconductor devices an inductor and optionally a capacitor at output Bypass Allows the power source to be switched to the grid in case of incident and or fault providing protection and preventing a complete failure of the lighting However this means there will be no energy saving made in the affected phase Control panel Latest microprocessor which uses digital control technology to regulate output voltage accurately and quickly The controls also take readings generate the PWM signal regulating the o
114. which are hidden by password 42 6 2 8 Menu Time scheduler Screen 7 1 To go from main screen press the upwards key NV as many times as it were needed to access to screen 7 1 By means of key gt there is access to all the screens of time scheduler Time scheduler can be activated in order to make automatic the daily start up and shutdown as well as the shifting to saving or nominal The daily setting can be done for all the weekdays or can be customized for any particular weekday Also the start up and shutdown can be selected to be activated by the astronomical clock This way it will never be a fix time because it will depend on the season of the year the astronomical clock calculates the sunrise and sunset for each day of the year depending on geographical coordinates All values in the time fields from time scheduler are preset to 99 99 from factory If later on any programming requires to have disabled any step all fields from the implicit screens will have to be set to 99 99 except when there is a generic deactivation of the time scheduler Screen 7 2 Time scheduler can be selected by activating YES or deselected by activating NO When selecting YES the equipment automatically starts up shuts down and shifts to saving and nominal Screen 7 3 It is possible to select the weekdays with a determined programming each weekday from Monday to Friday Saturday and Sunday Monday to Sunday and 10 special day
115. ypass with mains power available the same will supply output voltage even if the equipment is not turned on Place warning notices and or emergency switches in accordance with local safety regulations The voltage stabilisers and line conditioners should be considered as transformers or distribution lines from the point of view of the installation and of the electrical safety These equipment are transparent to the input voltage The Neutral input supply must always be connected to the three phase equipment input neutral terminal On the three phase voltage stabiliser and line conditioners with independent phase regulation existing unbalanced voltage from the three phase input supply on the loads the phase to phase voltage at the output may not be the same however the phase to neutral regulation will be kept Devices mounted on CHASSIS are foreseen for the installation on predetermined assembly unit to be done by professionals Your installation should be projected and carried out by qualified personnel who will be responsible of applying the safety and EMC legislation and standards regulating the specific installation where the product will be destined Chassis mounted equipment have neither enveloping protection nor connecting terminals Do not locate the equipment in areas exposed to floods 3 N ct 2 a cr o 23 K lt Q 2 2 m eo I il w N oO 42 o Qo E E TO Oo o de
116. ys is installed GLDSPFW1 2 3 See table below for available language options Firmware 1 Default Firmware 2 English English Spanish Swedish French Finnish Italian Portuguese Dutch Danish German Reserve Screen 4 5 Regarding communication parameters with GradiLux modules Screen 4 6 Regarding external communication parameters through RS 232 Screen 4 7 Regarding external communication parameters through RS 485 6 2 6 Menu GradiLux parameters Screen 5 1 All the screens of this menu are hidden by default and a password has to be entered 0500 in screen 11 1 to make any setting This safety level prevents that non authorised staff makes any setting or modify any preset values To go from main screen press five times the upwards key NV By means of key there is access to all the screens of programming parameters of GradiLux Screen 5 2 AGLOBAL setting can beselectedforallthe modulestogether or INDIVIDUAL one by one When GLOBAL setting is selected it operates over the LCD control panel application when INDIVIDUAL is selected it operates over the resident application in each control of each module of the equipment Screen 5 5 Preset parameters for each type of lamp high pressure sodium HP low pressure sodium LP high pressure mercury HP low pressure mercury LP fluorescents and metal halide When selecting any type of lamp a preset value for nominal start voltage

GE - GradiLux - Lighting Dimmer-Stabilizer

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