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M7005 User Manual

1. A measuring system functionality is normally tested by the methods described in Measurement oystem Analysis MSA published by a working group consisting of the Chrysler GM Three operators are measuring 10 parts three times a total of 90 measurements and the result is presented in a table A simplified variant consisting of two operators that measure 10 parts twice is also common If the test is carried out in a automat loaded fixture the part is entered in measuring position by the fixture and measurement results are automatically registered there is no influence from a operator on the measurement results If you also use the same detail and the same measuring point the part influence on the equipment is minimized To further reduce the impact of the part its surface should be smooth Using the master as the detail can be recommended Under these conditions the variations in the measuring values arise from the measurement system File Analyze Customize Help Limit OK of Interval witch includes Show id Step 10 9900 vw v Meas Name V Show Meas On Off er z tt 3 Abs Tolerance width of all measurements V Tolerances V XBar S Rel Hepetition Test rs E nn Reset Save XClose N MaxMin Diff Number of dec 0001 vi Date 15 05 19 M1 M mm Width 1 Width 2 Total Width 2 M3 Repeatability j j 4 S 5 15 Tol width 0 0 0 Aes anger 4 6 96 78 43 4 0 0003 0 0012 0 0009 S 0
2. I1 can be attached to a button by some form of hardware If so we can use the l1 as the measurement order in our measurement programs A bit can be set by Transducers measurement trigs digital bit Out bit Q1 Q40 Q1 Q40 is the output signals from the system its significance is application dependent For example suppose that we link Q1 to a red light and Q2 to a green by any hardware IBR for example and has the following lines in the measuring programs Plc program Ql S1 S4 Q2 NS1 amp NS4 The green lamp will light up if the detail is OK while the red lamp indicates if any measure is out of tolerance Help bit H1 H24 These bits can be used as you like Usually they are used as help bits in the measurement programs Plc programs Below is an example of a Plc program that gives half a second tick tack pulse on Q24 Risa Set Reset function and T is a timer H1 R H43 Q24 HZ T O24 0 5 0 3 Q24 T HL H2 045 0 5 H43 1 Measurement programs started by H25 H32 The measurement program associated with the bit will start when the bit goes high You connect measurement programs to bits in the form Give the measurement programs The form displays by Utilities Meas prog started by H25 H32 H33 H 40 H33 Mastering he H33 is high is the same thing as clicking the command button Mastering or Tools Mastering It is available for example if you want an external button to start the maste
3. Note By clicking in the Measurement and Registration box you set resets the measurement registration order The manually settings demands no other device try to sets the orders if so result is unpredictable Status The entire system status If the Error appears the system should be rebooted 3 1 3 The Circles Tol and Warn You can by clicking the circles turn on and off the display of tolerances and warning limits numerical values If the circles are not displayed is it because there is no room for both bars and the values In this situation the display of tolerances warning limits are removed If you make the image bigger or reduces the number of displayed bars the circles appear again You can set maximum bars to be displayed see section 6 2 1 Other options M7005 User Manual 18 83 3 1 4 Customize Outlook If you click on Customize Outlook form in Figure 3 5 appears Height of the Button Panel Set Border Color Caption Panel Height Color dialog Show 4 Color dialog Save Save Panel placing Status Meas program Names shown in the Menu Top Max number Sorted _ Bottom Last used s Buttons Alphabetic T op Scroll Bar Height Bottom 30 S Save Back to defaults __ Right v Show Meas tt Figure 3 5 The Form to customize the Dimensions display picture Meas prog names shown in the Menu You can select the maximum number of measurement program name to be displayed in the drop down men
4. where R is the difference between the largest and smallest value in the group How many measurements a group contains is defined in the measurement program The Menu File Open opens a measurement program Open Batch selects batch within the measurement Print Preview and Printer setup M7005 User Manual 32 83 Show As List shows the data in a table Page Header Here you can choose if you want the box with Name Batch and dimensions shall be shown or not Customize Customize Colors and Fonts See section 3 13 The Show panel Here you select what is to be shown in the picture Meas Name Data and Time Choose if the values shall be displayed or not All Meas If All Meas is not selected only a single row of tab tabs displays regardless of how many dimensions the measurement program contains The Show lines panel If you want the various lines shall be drawn in the chart or not The Button Stop scroll For the current measurement program the picture is updated immediately when a measurement is made registration order goes low This can be annoying if you want to look at other data than the last You can then click Stop scroll to turn off update When you then start the automatic update again you click on the button a second time The button has after its first click changed text to Start scroll The Button As List Clicking on the button and you will see the measurement values pre
5. The operator has called for new group E Error Any measure outside of tolerance NOTE The control is carried out on all the measurements in the measurement program even those who are not data out dimensions T Time The time between measure of two details out of specification B Batch Start of batch or start of M7005 1 First part H44 is high Part nr 2 in the group E One of the XBar and R is outside the specified spc limit Compensation sent downloaded Last part of the group or the one that last gave value S Send Compensation is sent to the machine tool C Collected Machine tool has downloaded correction values mean values C overwrites S The Button Stop scroll For the current measurement program the picture is updated immediately when a measurement is made registration order goes low This can be annoying if you want to look at other metrics than the last You can then click Stop scroll to turn off update When you want start the automatic update again you click on the button which now has changed the text to Start scroll M7005 User Manual 24 83 The Table The measurement values are reported in table form The outlook of the table is defined by the checkboxes in the Show panel The show order You can by clicking on the table header box Date or Time choose if the measurement values are displayed in ascending or descending order PopUp menu Change Delete values Right click in fi
6. What is selected has no impact on the measurement values 7 2 1 The Menu Bar In order to obtain a measurement program with the characteristics you want you have to go through the options in the forms menu bar Mastering Mastering has a form shown in Figure 7 2 Help The dimension shall be mastered Master interval minits Master Name MastStep Measurement in Sequences All dim will be mastered at the same time v Figure 7 2 Form to enter mastering data M7005 User Manual 62 83 The dimension shall be mastered Uncheck the box if no measurement in the measuring program shall be mastered Master interval This field specifies the number of minutes when exceeded demands a mastering is made When the time expired a sign Mastering request shows on the monitor If the sign erased it will pop up after 25 seconds The only way to stop the sign to pops up is to master NOTE Time is running continually and only set to zero when the mastering is done Always mastering at measurement program start If you want to master every time as the measurement program starts you can fix it with a Plc program that looks like H1 T H43 0 5 0 5 Half a sec pulse H43 always zero at prog star H33 R H1 S5 H33 mastering high until S5 mastering request H43 1 Master Name This field specifies the name that will appear in the sign Place the master in position Measuring program divided in
7. and S flags Sxx use Show Show digital registers or by clicking on the button Texts and Print Help x I D O D a O 00000000 Sew C CO P wh 00000000 B RYNKEKE eT 09000000 ou hon d wh a 00000000 x o Send Mess sies Zero Msg Mess seer OFF Zero at Pic prag load First Part Help Server Reques u s s p d k oN 0 00000000 bhkhkbb5 00000000 aAUEDBZBP oooooooo p mi Q Q 77 PENNB SS 00000000 PENNBN HSG 00000000 I 7 ag 3 28 24 26 256 2 eon e n Wh BESRRORR 00000000 BYRBENEN z 00000008 BYESRBRSRR 00000000 hagas EH 5epgusmTB 00000000 00000000 Figure 3 20 The form shows the digital IO H and S bits The digital bits are used by the programs plc program and other functions in the system The bits function are described in Appendix B The Digital bits I Q H and S meaning 3 8 1 The form Digital IO and Help Flags The form shows the input signals 11 i40 the help bits H1 H48 the result bits S1 S16 and the digital output bits Q1 Q40 values Green means that the bit is set true 1 and Red that it is false 0 H25 H48 S1 S16 have fixed meanings what other H bit means is up to the individual system To facilitate understanding you can assign the bits a text e g 11 Reg button 12 Measuring button Q1 Part Ok etc M7005 User Manual 40 83 Assign bits explanatory texts the drop d
8. 1dispays The special thing about starting the graphical display here is that graphic chart will be removed at the same time as the list form M7005 User Manual 25 83 3 3 Histogram Image with histogram is started by Show Histogram or click on the button ulli Page header File Show Customize Help Tolerances a Show panel m B 2 Hesults panel Figure 3 9 the histogram The histogram shows all measurement values placed in classes The width of the graph is twice the width of the tolerances If there are values that are to the left or the right of the chart they are included in first or last class How many classes that the histogram shall be divided into is giving it the box ft of Classes The chart also shows average spread number over under tolerance and the Cp Pp Cpk and Ppk values for the process See Results The results are calculated on all values in the batch The Menu File Open Select measurement program Open Batch Select the batch you want to study Print Preview and Printer Setup Show Page Header You can choose if you want the panel with Name Batch and Meas to be displayed or not Customize Color and Fonts See section 3 13 M7005 User Manual 26 83 The Show panel Here you select what to be shown in the picture Meas Name If the measure name should be displayed or not All Meas If All Meas is not selected only a single row of tab tabs displays
9. Appendix A Requirements M7005 does not have any special demands on the computer which is used as long as it is reasonably modern April 2015 Installation of M7005 Along with M7005 is a Setup instruction Normally the Setup program takes care of everything What an M7005 installation includes libraries and files and where they are placed see manual M7005 Files Libraries and the Database design Absolute vs Relative mode M7005 can be in two different States either displays all data belonging to a measure its measured value tolerance and master deviation mm relative to the nominal value M7005 is said to be in relative mode Or are values absolute i e the value is deviation from the nominal dimension nominal dimension and then we say that the M7005 is in absolute mode In what mode a measurement program works is chosen when the measurement program is defined M7005 User Manual 7 83 1 6 Help Built in Help M7005 has a built in help accessed either by clicking on help on the menu bar or by placing the pointer on the area you want help with and then right click with the mouse Is there a help text for the field a help button is shown on the screen Click on it and the text is displayed Hint Texts For some buttons fields symbols there are built in hint texts For example if you put the mouse pointer over the icon displays an explanatory text for a limited time If you set the mouse pointer on th
10. decimal to be displayed e Print contains Print Preview and printer setup Work Interval Here you give the limits Min Max within the transducer shall be working during the measurement To activate the test check the box Test on Mastering interval The limits Min Max within the transducer must be during the mastering Test on activate the test The buttons Save and Return You must click Save to save made changes Return is the same thing as clicking the x at the top right If you made changes and try to exit without saving a pop up will reminder to save M7005 User Manual 44 83 3 10 The system Log The system message logs form is shown by the menu entry Show System Messages Log File Help Log now In use Log4 Systemet startad 15 03 24 09 43 53 DemoMet4 nu aktivt 15 03 24 10 54 30 Vill du verkligen avsluta programmet SS SS SSS SS SS SSS AM SS SS SSS eee 15 03 24 10 54 32 Vill du verkligen avsluta programmet 15 03 24 10 54 32 lt Figure 3 25 M7005 log The contents of the system messages are logged and displayed here System log consists of 5 files witch changed cyclically as they become full When Log5 txt becomes full the system reuse Log1 txt and so on You can open another log fil by File Open M7005 User Manual 45 83 3 11 Mastering Drift Log The image showing The mastering drift gets up by Shoe Masteri
11. e Executes under Windows 7 8 e Two versions M7005 is available in two versions a standard version and a slimmed down M7005s where the s stands for small The difference is that the small version has no Spc features 1 1 M7005 1 1 1 Notation Sequences of clicks to get to a particular images or forms are put in quotation marks and separated by For example if you want to get the image for the graphic display of XBarR chart you should go by Show XBar R Graphical If you want to achieve something by pushing two or more keys simultaneously is it described in the same way but without quotes E g Fn Alt PrtScn takes a copy of the current image to the Windows Clipboard What and how a detail to be measured is defined in the M7005 s measurement program Measuring programs can also sometimes referred to as measuring cases M7005 User Manual 6 83 Menu Current version Status panel Title panel Change language Meas Programs Utilities Show Tools Customize Print Applications Matematikf retager jz Step 15 05 01 11 48 01 Batch bl 1 2 1 3 1 4 1 5 M 5 Metem se in Bach Meas Data Status 36 Sparat OK Width 1 width 2 Total Width Button panel Figure 1 1 M7005 s Dimensions display picture Thought example Step This guide uses a consistent example of measurement consist of 3 lengths witch are measured by three transducers The example measurement program is called Step and are described in
12. size line width circle diameter mm using the up down arrows For all other objects in the picture set to the pointer to the object and then use the e ohift left mouse button to change the foreground color e ohift right mouse button to change the background color e Alt right mouse button to change the color of the texts e Alt left mouse button to change the font To change other objects such as background color you have to Select Changes enabled Close the form click on the x in the top right corner of the form Put the pointer on the object you want to change Then use Shift left mouse button to change the foreground color Shift right mouse button to change the background color Alt right mouse button to change the text color Alt left mouse button to change the font M7005 User Manual 47 83 Back to defaults The system has two sets of default values on colors and fonts classical a little community gray and a little more colorful Just click on the respective button and form is repainted Made changes takes effect immediately and is saved when the window is closed M7005 User Manual 48 83 4 Print Open Open Batch Print Preview Mek BEY Printer setup Figure 4 1 Print Under the drop down menu entry File is typically e Print e Preview e Printer setup Print Printing of graphic charts are a screenshot What comes on the printer is what is display
13. value limit 200 0 Give Part ID Never Master Name MastStep 3 O of tolerance width Hr Master interval 0 min All dim will be mastered at the same time Max Number of shwed Meas Bars 2 e Voce CE No M7005 User Manual 79 83 Dim 1 Name Width 1 Formula T9 T11 Nominal value A ZOU Target value OOTO Mode Max Meas order I9 Not shown No Sequence 0 Tolerances Upper 0002 Lower 04002 Mastering Deviation GENIS Drift Interval 8 1050197 Lee pest lime NO NER Spc TI Upper ctrl lim x 020 Lower ctrl lim x 1780408 Date Due Dim 2 Name Width 2 Formula T11 T10 Nominal value 8 800 Target value 0 000 Mode Dir Meas order I9 Not shown No Sequence 0 Tolerances lt Upper On LOO Lower 0 100 gt Mastering gt Deviation 0 000 Drift Interval 999 999 ee TeS lames No ETE Spc he Upper ctrl lim x Lower ctrl lim x 0 010 Date OGUE No mn Dim 3 Name Total Width Formula T9 T10 Nominal value 20 800 Target value 0 000 Mode Dir Meas order I9 Not shown No Sequence 0 Tolerances lt Upper 0 020 M7005 User Manual 80 83 B The Digital bits I Q H and S function In bit 11 140 I1 140 is input signals to the system What they mean is application dependent for example
14. you can give the text that appears at the top of the window Max 10 headlines No automatic change of sequence when all its Meas Are measured Normally the program automatically changes to the next sequence in turn then all current sequences dimensions are measured If you don t want it to happened you check the square here The change of sequence may then be carried out in the measuring programs plc program by enable H36 Jumps to the next sequence 7 2 2 Edit Plc Program See section 8 below 7 2 3 Spc Statistics Process Control Help Number of meas in Spc group Number of groups in Cp Cpk Pp Ppk reg Automatic display of last grp Figure 7 4 Form to define Spc data Number of Meas in Spc group Measurements following each other bundled together into one group How many values that every group is made up of is given here Group average XBar and its spread is displayed in M7005 User Manual 64 83 chart XBarR diagram Number of groups in Cp Cpk Pp Ppk reg Here you specify how many groups a Cp Pp group will contain The difference between Cp Cpk and Pp Ppk is that Cp Cpk using the average R of the groups belonging to the current Cp Cpk as deviation value while Pp Ppk uses the standard deviation for all the measurement values making up the Pp Ppk group Automatic display of last group If you choose this the Last group form is automatically displayed when the group becomes full 7 2 4 Define Measure
15. 0 01 mm the last half a second Note Instead of a measure you can choose a sensor T1 tom T80 Note The dimensions you can select is M1 to the last dimension in the measurement program If the system is in Relative mode the intervals are deviation from nominal value In Absolute mode the range is given in absolute terms An Example Suppose we want to measure the diameter of a 50 mm axle with a caliper We want to get the automatic measurement and registration when the measurement is made Suppose further that the caliper measured value comes in as T1 We indicate therefore in the form Max 50 1 Min 49 9 Position 2 0 05 and time 500 and Plc bit 2 110 If we in our measurement programs have a Plc program with a line that H2 T 110 0 1 0 3 H2 becomes true 0 1 second after the 110 comes true and that in 0 3 seconds We sets the measurement order and the registration order H2 in the measurement program Now we will get an automatic measurement and registration when the caliper value has been still for at least half a second in the range 50 1 49 9 7 3 Define dimension Define dimension MI M2 M3 M7 16 83 Figure 7 6 Form to define the measurement programs dimensions Name The name of the measure consisting of max 79 alphanumeric characters Formula The measurement formula is the formula used to calculate the measurement s value The measurement formula is calculated continuously as long as the measureme
16. 009 0 0030 0 0034 Max 001 003 004 Mn 0 4 002 0005 0000 Df 003 008 0009 ud 9000 010 0020 tT 00 210 000 Towdth 0 10 0200 amp 004 20 22 15 20 22 17 20 22 19 20 22 21 20 22 23 20 22 25 20 22 27 20 22 29 20 22 31 20 22 33 ia Figure 6 8 The repeatability test M7005 User Manual 60 83 7 Define Measurement Programs File Mastering Moreaddon EditPlc Program Spc Transd Meas triggs digita bit Help Measure Program common Data pp Program name Register order Number of dec v of dim OK value limit of tolerance width Absolue V Relative mm inch Define dimension Rewrite Meas M1 M M3 Width 1 Width 2 Total width Figure 7 1Define Measurement Program 5 5 Input form has a menu bar that contains File Mastering More add on Edit Plc program and Help For standard version Spc and Transd Meas Trigs digital bit and Meas steer The form is divided into four fields Measure Program common Data Rewrite Meas Define Dimension Current Meas Options and Save Measurement Dimension Measurer and dimension are in this document used alternating and denotes a quantity usually but not always a distance defined on a detail drawing Measurement value The measurement value is the numeric value we o
17. 05 exe Metem com port If Metem 9000 units are used The system is a M7005m system here you give the name of the com port COM1 COM4 to connect to Metem 9002 9003 M7005 User Manual 52 83 The buttons Apply Save and Return Apply checks path is ok replace the company name restart communication with the hardware and restart any external servers Save first carry out the same task as Apply and then save the given values in the parameter file The saved values will then be used until you make another change Return close the form Over all Plc program Always executed By clicking on the button Edit the Plc program the form for editing the Plc program shows up This PLC program runs independently of witch measurement program is executed If the active measurement also has a plc program will both plc programs run one after another You have to be extra careful so the tow do not interfere with each other in an inappropriate way 5 2 Measurement Program started by H25 H32 The form in Figure 5 2 below displays by Utilities Meas Prog started by H25 H32 The form also has a button je that you can lay out on the Button Panel Input the Meas Prog Names witch will be activated when associated bit goes high Darg and Drop To choose from DemoMet4 ManinPut H26 Step Rundhet1 H25 ManinPut H27 H28 H29 H30 H31 H32 Figure 5 2 Form to connect measurement programs to H25 H32 bi
18. 3 In absolute mod M2 will then be 10 03 10 03 100 601 while in relative mode M2 becomes 0 03 0 03 0 001 Which is not correct Nominal value Internal M7005 work with the deviations from the nominal values Absolute real measured M7005 User Manual 67 83 value nominal value measured deviation from nominal value Mode The measurement values are calculated continuously as long as the measurement order is high Mode define type of received value Dir the momenta value of evaluation of the formula Max the maximum value received as long as the measurement order was high Min the smallest value received as long as the measurement order was high Max Min Max Min 2 Mean Value the usual average the sum of all the measured values as long as the measurement order is high divided by the number of captured values Man Input Values is given by the form Tools Give Measurements Roundness se manual M7005 Measuring Roundness The manual can be downloaded form www M7005 metem se For programs with Man Input dimensions the following rule applies If there is a non manual measure in measurement program all the manual measurements gets the same measurement order as the non manual measurement Consists program only of manual measurement all measurements gets the same measurement order as the programs register order Not shown Is a measure marked as not shown has it no bar in Dimension Display f
19. 5 User Manual 54 83 6 Applications 6 1 Scan in dimensions For more detailed information see the manual Straightness and Scanning with M7005 The manual can be downloaded from www M7005 metem se Figure 6 1 Measurement of straightness We want to measure the straightness of the part in Figure 6 1 In the example transducer moves straight but not parallel to the part We choose Scan Meas from Jz3000x s drop down menu Applications The image in Figure 6 2 shows how a blank scan in chart looks File Show Customize Help Name Scan Meas Width 1 Figure 6 2 Scanning M7005 User Manual 55 83 We put the measurement transducer in its starting position and give the measurement order at the same time the measurement transducer start to move towards its end position When the measurement transducer reached its end position the measuring order goes low The result is shown in Figure 6 3 A line calculated by least square method is shown if the box is checked File Show Customize Help Name Scan Meas Width 1 x Close M1 Show Width 1 Meas Name All Meas Scan Meas Show lines 110 ren pore ees i i a V Tolerances cr i i i i 13 1 Wiming Lim 100 LI I LI i i i i i i Li I I I i i i i E roi i i Hn DN V Horisont hip e bbt v B b Bb Bb bb tb D b v b v v BB BB FB B PBBPIN A Vertical hip os BBReEeeeIERRPBRTPReCeBRPPReeBRIPPBBBPHRPBPPRReRRRRPR
20. Matematikf retaget jz 150723 SJn www M7005 metem se M7005 User Manual M7005 User Manual 1 83 The information in this document is subject to changes without notice and should not be construed as a commitment by Matematikf retaget jz Sverker Johansson Matematikf retaget jz assumes no responsibility for any errors that may appear in this document On no event shall Matematikf retaget jz Sverker Johansson be liable for direct or consequential damages arising from use of this document or by software or hardware described in this document M7005 User Manual 2 83 Content L GENER Dunit ee 6 1 1 MI JG 6 1 1 1 ROON eR NN 6 1 2 Thought example Ten Lave 7 1 3 Remen vvs 7 1 4 installation of M7005 cc ean 7 1 5 Absolute vs Relative NG 7 1 6 aE 2 8 Z HANDCING rinn E AA E EIC CU Fo DU OR d Qu C du Eu 9 2r SSN 9 2 2 Me TOT TTE etmmEm m 9 2 3 Change the measurement program i e asy ee esas ade aae ER eye ee EkkRRe Yee dass FeSaRSE S Vra V eH ERR Fere c VRRA Es ee kx PAMESE 10 2 4 eh osc caine eee ese ac ec re ccs sav benc UE seece sec a ED Uu I deae nu UE ELE do Neu EU EUE 11 2 5 Maid t 12 2 6 GWe u i e A 12 2 7 Starta new Statistic CU OUI T 13 2 8 Adjust Status and Button Panel sc
21. S T el Least squares ae A ERSE XM i EREX RE RR FET BERE fenum 070 PN PN RUIT Ir frequency sek I GRSSHRRSRRENERSEEERREERRERZERECASESEERICESRRESSERERE Wanted 050 a ee 4 2 z 040 Ide bede eub ede EH Ed obese cbe de ee boda Zee led Received 00300 EE EE it AE 0 2m E i i i i i i A B Max samp time 010 f EE EE ed thy oto 16666 6 min 000 EE 0 0 0 0 0 0 0 0 0 0 0 0 Transform diagr Put the least squares line as X axis OK Back to the original diagram OK Results Max 0 053 Min 0 043 Mear 0 008 Sigma 0 022 Stop scroll Calculated using the least squares fit line Figure 6 3 The result of the Scanning The estimated straightness is Max Min is 0 053 0 043 0 096 But then the transducer was not parallel to the Part The result contains a measurement error To reduce error you ask the program to calculate an average line based on the measurement values and then recalculate the measurement values from this line The average line location is calculated using the least squares method When you click the box Out the least square line X axis makes the program conversion and the results are presented here in Figure 6 4 M7005 User Manual 56 83 File Show Customize Help Name Scan Meas Width 1 X Close M1 Show Width 1 Meas Name _ All Meas Scan Meas Transformed Show lines 110 du 3 ak vai ad ndo nd e bok ds XE RE Rc a d n e d n E lt chal
22. Select Meas For Copy or Print e Preview and Printer setup e Copy to file copies the in Select Meas For Copy or Print selected values to a file Show As Graph display measurement values in a chart Page Header Here you can choose if you want the box with Name Batch and selection under the Show will be displayed or not Selection for Copy Print Here you select if the box Select Meas for Copy or Print shall be displayed or not Show options Select if the Show panel in the header should be visible Customize Colors and Fonts See section 3 13 M7005 User Manual 38 83 The Show Panel Here you select what is to be shown in the picture Meas Name Toleranves Datum Time If selected the respective values will be displayed Show Meas OnvOff You can select if a measurement values are shown in the picture or not by checking the measurements check box The check boxes are only displayed if you have selected Show Meas On Off on the Show panel Mark over 1 33 If this box is checked the values that lie outside the 1 33 will be marked with a special background color usually something on the red side The Button Stop scroll For the current measurement program the picture is updated immediately when a measurement is made registration order goes low This can be annoying if you want to look at other data than the last You can then click Stop scroll to turn off update When
23. a measurement is made registration order goes low This can be annoying if you want to look at other data than the last You can click Stop scroll to turn off the update When you want to start the automatic update again you click on the button a second time The button has after its first click changed text to Start scroll The show order You can by clicking on the table header box Date or Time choose if the measurement values are displayed in ascending or descending order Select Meas for Copy or Print If you keep the left mouse button down while you drag it up down in the first column you can select a number of values Alternative set First or Last measuring value s number direct in the Select Meas for Copy or Print panel Include Header when coping to txt File When the box is checked a header is printed on the top of file and then the selected readings If the file already contains the values they disappear and are replaced by those present When the box is not checked the selected values are added to the file If the file already contains the values they will be left untouched and the current measuring values will be added after the existing ones Remark The data copied printed is only what is selected in the Show panel Measure to be printed must also be visible i e its box for viewing must be checked The Button As Graph If you click on the button the graphic cart be displayed The special thing about startin
24. ae vadere 46 3 12 Change Color and Fonts n Irc ea Eee e EXE Co ba ee eco vac Un DI In nsa toD Ele Ne dese bu dde 47 2 PRINT 49 4 1 1 Print tO PDE TIE ee 50 5 UTILITIES Va 52 5 1 System Definitlols NN 52 5 2 Measurement Program started by H25 H32 ccsccssccsccecccsccsccscceccesccsscnccescesccnccescescceccescesscncceses 53 53 SPENN TRAN SOUCCES mee AT 54 5 4 GIVE temporary license KGy Lu 54 55 BRAN 54 6 APPEICATIONS Se 55 6 1 Scan iM damens 55 6 2 ROUNGMESS meds rement havre 58 6 3 Repeatability test MSA ireo ne an AOE EEO EE ocansveeeeeeneen se 60 7 DEFINE MEASUREMENT PROGRAMSS eren nnn nnnm nnnm nnnm annua annuus 61 7 1 DAVE fme E 61 M7005 User Manual 4 83 7 2 Measurement Program common Datlasiiscsacccsscacvcssccancecevesevescacscen seas dcasssavsdessseudcascdenscdasseasdesvesewscsesnevins 62 7 2 1 The Menu BAe sass NNN 62 7 2 2 PGE PIS PROBE SI EEE EE ENE EE dues 64 7 2 3 Spc Statistics Process CODtIOl ssi adicto rd Exin Cia ER TER EE Ob ca Pod eu d eds 64 7 2 4 Define Measurement or Transducer who can set reset PIC bit eee 65 7 3 Define diMEnsio Ns T T IE GS 66 7 4 REWEICE Meds ERN ETP G B GGRR M 70 7 5 Current Meas ODUOFNS visive rava Eod dla daa Rao EPaT dei anaa 71 SO PROGRAMAPLEPROGRAM Gasa E c dcn v e E vd ERE UE UE sv DUEP 72 8 1 Write Modity Ple Progra Misiin ede axe Ee EN Goog Ee SEN ea pu Ia Coa e Cau UR
25. astering Transducers have not stuck Now made mastering does not differ too much from last made mastering Measurement values are reasonable You define the various ranges and if the tests is to be active or not in the form Specification Transducers see section 3 9 1 9 1 Tests performed as long as the measurement order is high The condition for the test to be enabled is H34 Transducer Test On is high and Test On is the picture for Specify Transducers is checked If the application is divided into sequences only the transducers in the active sequence take part in the tests Test Transducers within its working interval The control takes place continuously as long as measurement order is high If any of the Transducers values goes outside the specified limits an error message pops up see Figure 9 1 Bitten H40 System OK sets 0 and S6 Transducer error sets 1 H40 sets 1 and S6 0 after the message is accepted The following transducers are not OK T9 out of limit T10 out of limit Figure 9 1 Error message from Transducer test Check that the Transducers are not stuck The control is active as long as the measuring order is high and the results are valid when the registration order goes low If there is a sensor that has not moved more than 0 1 mm an error message pops up Flag S6 Transducer error sets 1 When the error message is notified S6 sets 0 again Measurement values are reasonable If any m
26. ayed or not Selection for Copy Print Here you select the box Select Meas for Copy or Print shall be displayed or not Show options If the Show panel in the header should be visible or not Customize Colors and Fonts See section 3 13 M7005 User Manual 30 83 The Show panel Here you select if the date and or time of the notes will be displayed or not The Button Make Note When you click on the button the form to make logbook entries pops up See below Change display time order Click the Date or Time box change the display order from ascending to descending Change Delete popup menu If you put the cursor in the No column at the line you want to Change Delete and click the right mouse button a popup menu with the option Change Delete appears If you select Change the display form for the logbook note you want to change is loaded Choosing Delete a message box pops up in which you must confirm the deletion NOTE a deleted entry cannot be restored 3 5 1 Make Note If you click on the button Make Note in Figure 3 12 the form in Figure 3 13 is shown Help Max 98 signs A remark of som kind Note Date and Time 15 04 29 14 34 44 Now Last Meas Marked Figure 3 13 Form to give notes in the log book In this form you write the text to be saved in the event log Every logbook entry must be tied to a time date and time because it is in this way that the system connect
27. btain when we measure a special part 7 1 Save You have to Save to apply the changes M7005 User Manual 61 83 7 2 Measurement Program common Data Program name The name of the measurement program This name is also used to name xml file and data library in Windows and must not contain for Windows illegal characters Number of dimensions The number of dimensions in the measurement program Register order The input digital bit when it goes low cause the measurement values to be stored in the database Allowed values are 11 tom 140 and H1 tom H 48 H33 H48 have fixed meanings OK value limit Warning limit for unreasonable big value in 96 of tolerance with Is a value bigger than the limit a warning sign coms up and the operator can choose whether the measured value shall be kept or not Number decimals Number of decimals used in this measurement program Absolute Relative The dimensions will be shown as absolute real dimensions or relative deviation from nominal dimensions The relationships between these are Absolut value deviation from nominal value nominal value Usually you can switch between the different modes without any worries however this does not goes for dimension that has other dimensions in the measure formula Measurement programs with such dimensions is set to absolute by default An example are available in the Measure formula below mm inch Select the unit to be displayed in the charts
28. ccount whether the group average is target centered or not Suppose we have a process turning where we do not compensate for tool wear The parts will over time become slightly larger Group averages will steadily increase If we assume that the process is stable the Cp Cpk lies still on their levels while the Pp Ppk slowly but surely deteriorate M7005 User Manual 27 83 3 4 Last Group The final Group presents measurement values belong to the last group 3 4 1 Graphic Bar Chart The chart is displayed by Show Last Group Graphic or by clicking on the button Grp EFL ETE C m Page header Show Customize Help Name Step Batch bl tinGrp Grp size 6 6 X Close Show Mes Show panel v Ctrl Limit As List M1 Width 1 M2 Width 2 M3 Total Width Figure 3 10 Last group bar chart The Menu Show Page Header If the page header should be displayed or not Customize Customize Colors and Fonts See section 3 13 The Page Header The header contains the name of the program and the name of the batch It also shows how many measurements the chart displays and the size of the group The group in picture 3 10 is full Its size is six and the contains six measurements The Show Panel You can choose if M1 M2 M3 and so on should be written before each measurement name and if the numeric values control limits should be displayed M7005 User Manual 28 83 3 4 2 Last Group displayed as List The f
29. cl hah bi ese V Tolerances MENMEEMNNMENEMENEMENERNMMNEKANMNENEENMRENEEENENMENENEENEMENMNMENEENMENE Wing Lim 100 I L 4 L 1 E 4 E 4 E 4 H E 1 E 4 2 2121 2 obodon E 4 aba 4 H E 1 E 1 E 4 2 E2122 E FEE EE ES EE A TU E MO E E a E AD I UE I M E E NL E m E E e I E V Horisont hip 090 paa uu E x rici cM ca uera d c M Ita cR MELDE V Vertical hip 080 CR pee tg a tae JR ver EE ORTI oe fost OS ECC a AT prO er Jr REOS HERES ORI NER ROUEN DER EDUC DR Re ERR ne IR V Least squares PR NT KN Se ae LEA RAR ERLIEN I JENA inus SEN VEE ME VJ mer JE FER Nl GEL Sampling 070 i er SE EE frequency sek TREG ENTEN TT RACER TNT ETTE CHES ETE ERE Wanted oso a bbt dd dett Rese NE ee OS AEK 0 Max samp time 16666 6 min 0 0 0 0 0 0 0 0 0 0 0 0 Transform diagr Put the least squares line as X axis v OK BACK to the original diagram OK Results Max 0 035 Min 0 037 Mean 0 000 Sigma 0 016 I I LU I I I I i I I e e o o e eo o o e e Stop scroll As List Box to do the conversion Figure 6 4 Scanning recalculated so mean squares line is equal to the X axis We now see that the estimated straightness Max Min has become 0 035 0 037 0 071 which is closer to the truth than the previous value Note The true straightness can be slightly smaller then the straigh
30. csscssssssccsccsccsscesccsccscccscesscnscuscesccucesscuscesccsscuscesccsscescescesscuscess 13 2 9 PN NN 14 9 RESULT DISPLAY PICTURES enn 16 3 1 BI pa aee EE EE E AA N A A E 16 3 1 1 Tree different bar displays rrrrnnnrnnnrnnnrnanrnnnrnernnnnnnnrnnnrnnnrnnnrnnsnnnennnrnnsnnnsnnnsnnnsnnnsnneennsrnnsnnnennnennee 16 3 1 2 The different fields in the Status Panel essen mm meer nennen 18 3 1 3 METTE 18 3 1 4 Customize Meliore NE 19 3 1 5 Customize Colors and Fonts ruvnnunnnnnnnnnnnnnnnnnnnvnnevnnnvnnnvnnnnnnnnnunnnnvnnevnnnnnnennennnennnnnnnnnuennunnuennee 20 3 2 HUF 20 3 2 1 Eg EEE EEE EEE EN 20 3 2 2 Measurement Lave 23 3 3 ON 26 3 4 ET GUO Gu 28 M7005 User Manual 3 83 3 4 1 ENN 28 3 4 2 Last Group displayed as LIS 29 3 5 NOCD OOK GENRE CIR a P 30 3 5 1 MENE 31 3 6 BR 32 3 6 1 ERNA 32 3 6 2 BRV 34 327 ok NFK 36 3 7 1 The difference between how Cp Cpk and Pp Ppk is calculated cccccccssececeeececeeseceeeeeceeaees 36 3 7 2 EP COR PA PDK aS GN 36 3 7 3 EP OK PO PDK AS LISE Ad 38 3 8 Digital IO nd Help Flags aksess fade 40 3 8 1 The form Digital IO and Help Flags ccccscccseccsecesecseccseccseceseceeeceueceeceeeseeseeeeseeeuceaeeeeeeeeeeees 40 3 9 TheTorm Transducer Display vass 42 3 9 1 PENT NVE NNN 43 3 10 TNE LER AERIS ITI 45 3 11 Mastering Dritlog Ljs
31. d Change Meas order Click on the button the form in Figure 7 9 shows up Change internal Meas order by drag and drop Attention The Data base is not valid after change Dim Old Dim Name 1 Width 1 2 Width 2 3 Total Width Save Figure 7 9 Form to move dimensions in the measurement program As the picture says you can move a dimension by using the right mouse button and drag and drop the dimension M7005 User Manual 70 83 Copy enabled If Copy enabled in the Rewrite Meas is selected the CPY keys is active and works as the values that belong to CPY button copied over to all measurements after the current measure For example suppose that measure 4 M4 is active and its target value 10 3 If you then click the target values CPY button measure 5 6 7 target values sets 10 3 Show Meas Name Depending on desire and space you can choose if name along with its number or just measurements number shall appear Show all You can also choose if you want to see all dimensional tabs or to scroll the tabs that does not fit to appear 7 5 Current Meas Options Here you determines if the measure should have test limits and or Spc M7005 User Manual 71 83 8 Program a PLC program For more information see manual M7005 Plc programming Warning How often a Plc program executes have access to the cpu depends on e Windows Windows is not a real time operating syst
32. e 8 2 Test run M7005 User Manual i Part OK est 5unta Stop Test run Row 1 Test run Run Step Run to Cursor 73 83 8 2 1 Test run buttons Run PLC program runs continuously Step The PLC program is executed one line for each click on Step Run to Curser Select in the edit box the line you want to run to Then click on the button Run to Cursor The program stops when it come to the selected line Note If in the example you marks the line with Pip the program will stop on that line if when 110 goes high 8 3 The drop down menu 8 3 1 File Get from txt File The Plc programs can be stored in a plain text file Matematikf retager jz Sweden www metem se Pie Program List 15 006 1rP LES NL Measurement program Step Heartbeat 024 T R H437 O24 T0247 045 055 045 055 H43 1 Zero set at prog start Q1 NS1 amp NS4 Part OK R Signal 7 if I10 Pip Example Printing of Plc applications on file Print functions Print Print setup and Preview is the standard Windows features Modify font You can change the appearance of text in the two boxes Edit and Message M7005 User Manual 74 83 9 Specify Transducers Transducers tests Mastering tests In M7005 there are tests on the transducers and measurements are within specified limits Transducers are within specified range at measuring Transducers within the specified range at m
33. e Eg Eu A use ko aa aeaa 72 8 1 1 Tre Bl 73 8 2 Test c Ge 73 8 2 1 Fem 74 8 3 Thedrop down menlis esie iode dio teen a eee 74 8 3 1 B E NUM Rr A RM HT MM 74 9 SPECIFY TRANSDUCERS TRANSDUCERS TESTS MASTERING TESTS 75 9 1 Tests performed as long as the measurement order is high eere eren eene nnne 75 9 2 Tester when mastering se 76 TO GOOD TO KNOW Jure 78 10 1 Set measurement and registration order by M7005 button cccsccsccssccscceccesccscceccesccscceccesccsccecees 78 10 2 Temporary disable saving measure values in the data Dase ccssccsccssccsccecccsccscceccesccscceccesccsccecees 78 10 3 OddsandkEndssvavsv AG 78 10 3 1 ALT CTRL Z to move active form to display upper left rrrrrrrrnrnnrrrnrnnrrrnrnrrrnrnnrrrnrnnnrrnrnnnrrnrnnnenne 78 APPEND adver ne ac c f ne re La cr cod Ke i ri E D v Cu Fur Fa KU EN EGO 79 A Thought example Step aar 79 B Ine Digital bits LO Hand 5 TUBCEIOTI Lae n asa ga vu da ca ea oa Ca ea Ya va a ua da dux A EH dax Cru dva a xe dva so Cua os 81 M7005 User Manual 5 83 1 General M7005 is the successor to CE Johansson s measurement program Metem 3005 M7005 has all features that M3005 have such as e Store measured values in the data base e Statistical process control SPC e Plc function e Sending compensation data to machine tools e Scanning e Measuring roundness e Built in help texts e Measurement system analysis MSA
34. e current transducer values The calculated numerical value is called the zero difference The measuring value you get at a measurement the value given by the measurement formula with current transducer values zero difference measured master deviation If the zero difference we now get zero difference we get when we did the latest mastering drift interval we have a drift error An error message pops up Figure 9 3 and S7 Mastering error is set 1 M7005 User Manual 76 83 Following Measures has drifted to much sins last mastering M1 0 033 Continue Figure 9 3 error from mastering drift test M7005 User Manual 77 83 10 Good to know 10 1 Set measurement and registration order by M7005 button In the system there is a button to give measurement order and a button to give the registration order The buttons you can put on the button panel To add buttons in the Button Panel see section 2 8 The measurement order button CD When the gray circle turns green is the measuring order high The Button know itself which Hxx or Ixx is the measuring order The registration order button When the registration goes high the disk icon color becomes green Then when the registration order goes low the registration in the data base taking place Button knows itself what Hxx or Ixx is the registration order 10 2Temporary disable saving measure values in the data base If you click on On in the D
35. e turquoise ring Tol in Figure 1 1 the text Show tolerances appears M7005 s Home Page M7005 has its own website M7005 metem se where you can find more information on the program for example you can download manuals and articles There is also a log of errors problems that has been discovered M7005 User Manual 8 83 2 Handling Here below are a number of features that the operator can perform when the M7005 is running Remark To add a button in the Buttons Panel do it by Tools Adjust Status and Button Panel see section 2 8 below 2 1 Start Stop Start The executable program is named M7005 and have the icon EE Click the icon to start M7005 Stop M7005 stops by clicking on the icon at the top right corner If you want you can put out a Close button in the Buttons Panel 2 2 Mastering A mastering starts by the menu bar Tools Mastering or by clicking on the Mastering Button if it is placed on the Buttons Panel When you have requested mastering will sign in Figure 2 1 show up Put Master MastStep in position Figure 2 1 Mastering The operator clicks OK and after a short moment the sign in Figure 2 2 appears Mastering finished Figure 2 2 Mastering finished Measuring program divided into sequences If the measurement is divided into a number of sequences and all dimensions should not be mastered all together a sign will be shown after each sequence is mastered For more informat
36. easure is out of tolerance width X where X is given when the measurement program was defied S8 1 S8 stets 0 when the operator notifies the error message in figure 9 2 M7005 User Manual 75 83 Implausible measures values Do you want to save anyway Figure 9 2 One or more measurement values out of range 9 2 Tester when mastering Flag S7 Mastering error is set always 0 when the mastering starts Check Transducers within working interval Condition for the transducer testing will be carried out is that H34 to Test on is true and Test On is checked in the form Specify Transducers The sensors are tested if they are within the specified mastering interval If not a error message pops up and S7 Mastering error is set to 1 The range that the sensor must be within is defined in the form Specify Transducers If an operator answering No to the question of continuing mastering the mastering is interrupted and the old master values are kept and S7 is put O If he replies Yes the mastering is carried out as usual and S7 is sets 0 If the failing transducer isn t corrected the error message will pop up again Drift Conditions Drift test is always performed If you do not want to be troubled by this you must give the dimensions sufficient drift interval for example 999 999 The drift interval is define in the dimension define form see section 7 3 At the mastering the formula is calculated with th
37. ed into sequences only the transducer used in the current sequence participates in the test Check if transducer is stuck The control starts when the measurement order goes high and the results are recognized when the registration order is low If there is a sensor that has not moved more than 0 1 mm an error message pops up and flag S6 Transducer error sets 1 When the error message is acknowledged S6 sets 0 Test transducers within there working interval The control takes place continuously as long as measurement order is high If any of the transducers is outside the specified limits an error message pops up bitten H40 System OK sets 0 and S6 Transducer error sets 1 H40 sets 1 after the operator has acknowledged the error message while S6 remains high 1 until the next time the measurement order goes high The interval that the transducer has to be within is given in the form Specify Transducers 57 Mastering Error S7 sets 0 when a mastering starts Test transducers within mastering interval During the mastering the transducer values are tested if there values are within de specified mastering intervals If not an error sign pops up and S7 sets 1 The interval that the transducer has to be within is given in the form Specify Transducers Drift test If the zero difference between the current mastering and the mastering before exceed specified drift interval a warnings sign pops up S7 Mastering error s
38. ed on the monitor While for numeric printouts you have to choose what to print Preview The printout is displayed on the monitor Printer setup Here you can see the Windows default printer settings form hp business inkjet 1200 Offline 1 documents waiting hp business inkjet 1200 192 168 0 187 1 Print range Copies e Al Number of copies 1 Pages from 0 d 3 3 W Collate Selection E 2 cared Figure 4 2 Printer setup M7005 User Manual 49 83 4 1 1 Print to PDF file Click Preview Click the diskette symbol and the picture in figure 4 4 displays L E AL grr T7 18 aEES oer z TEIE LI bibl Ir 24 Page 1 of 1 Figure 4 3 Preview Select pdf file to receive the printout M7005 User Manual 50 83 Dor ThisPC LocalDisk C slask ul Search slack Organise New folder D RecycleBin Name Date modified Type gt AMD gt fa Documents an p di Intel p M7005 p Mi M7005Demo PerfLogs p n Proqram Files Program Files gt ProgramData d System Volume g L history 2013 08 07 19 49 File folder m Testo4b 01 2013 08 08 09 42 File folder Win32 2013 08 06 22 11 File folder n Win 2013 08 06 22 11 File folder Save as type PDF PDF 5 tide Folden meme Figure 4 4 Selection of pdf file for receiving the printing output Click Save and the printing output
39. em that can guarantee response time to a user program e What M7005 is doing beside execute the Plc program e How fast your computer is i e its CPU hard drive etc Warning M7005 Plc does not guarantee any minimum response times minimum turnaround times or when a specific line in a plc program will be carried out M7005 PIc is therefore not intended and shall not be used in time critical real time applications The only way to find out if my application can manage my time requirements is to test Note Dots and circles of AA46AOA are automatically deleted 8 1 Write Modify a Plc Program Write modify and test is made in the form shown in Figure 8 1 below The form will be shown by Define measurement program Edit Plc programs if it is a Plc program tied to a measurement program Itis a system wide common Plc program to be edited you can reach it via the Utilities System Definitions and then click on the button Edit the Plc program File Hj lp Edit Heartbeat Q24 T R H43 Q24 I T Q24 0 5 0 5 0 5 0 5 H43 1 li Zero set at prog start Test Syntax Save Test run Q1 NS1 amp NS4 Part OK Row F A Signal 7 if 110 Pip Message OK I Figure 8 1 The Form to edit and test run plc program M7005 User Manual 72 83 The form has two panels In the upper Edit you write in change the Plc program The panel is a regular text editor so you can cut paste insert tabbin
40. ets 1 The drift interval is defined in the form for specifying dimensions S8 Measurement values are reasonable If any measure is out of tolerance width X where X is given when the measurement program was defied 58 sets 1 S8 stets 0 when the operator notifies the error message Flags displaying the measure results S9 18 59 XBar over control limit 510 XBar under control limit S11 R out of control limit The bits sets to zero when the registration order goes high and sets when the registration order goes low The test is made when the spc group becomes full The flags always resets when the registration order goes high at system startup and change of batch 512 S13 Not used 514 S16 For measuring program divided into sequences these bits shows witch sequence is active The bits shows the sequence number binary S14 1 515 2 and 816 4 For example if 14 1 S15 0 and 16 1 is the current sequence 5 M7005 User Manual 83 83
41. g etc in the usual way In the bottom panel Message you can see any programming errors detected The syntax checking is done when you press any of the buttons Save Test Syntax or Test Run If the program has no errors OK is written 8 1 1 The Buttons Save The PLC program is stored in the measurement program Note It the plc program belongs to the executing measuring program you also have to save the measuring program in the form Define measurement programs Test syntax Control of Plc program if it is correctly written That is if it follows the rules for how a Plc program may be written Note This does not mean a check if the Plc program is logical correct Test run The edit box is closed for writing at the same time as the Test run panel with the buttons Run Step and Run to Cursor appears see Figure 8 2 below 8 2 Test By clicking the button Test Run it change the meaning to Stop Test run and at the same time Run Step and Run to Cursor appears When the test run starts stops the execution of the ordinary active Plc programs The ordinary Plc program restarts when editing the form is removed The edit form is removed in the usual way by clicking the X in the upper right corner Elle Hj lp E dit Heartbeat Q24 T R H43 Q24 T Q24 0 5 0 5 0 5 0 5 Hi Zero set at prog start H43 1 Q1 NS1 amp NS4 F A Signal 7 if 110 Pip Message OK Figur
42. g the graphical display here is that graphic chart will be removed at the same time with this list form M7005 User Manual 35 83 3 7 Cp Cpk Pp Ppk CP Cpk and Pp Ppk forms have the same look the difference is how the values are calculated The graphic image below shows Cp Cpk while the numeric displays Pp Ppk 3 7 1 The difference between how Cp Cpk and Pp Ppk is calculated The difference between Cp Cpk and Pp Ppk is the different way to calculate the deviation CP Cpk using RBar where RBar average of all groups R values while the Pp Ppk uses the standard deviation for all values in the group Pp Ppk thus takes into account whether the groups average are centered or not Suppose we have a process turning where we do not compensate for tool wear The parts will over time become slightly larger The single group averages will steadily increase But if we assume that the process is stable the group R value is stable The Cp Cpk values calculated on RBar lies still on their levels while the Pp Ppk slowly but surely deteriorate 3 7 2 Cp Cpk Pp Ppk as Graph The graphic chart is displayed by Show Cp Cpk Graphic or Show Pp Ppk Graphic or by the button CpCpk PpPpk Page header Elle Show Customize Help Name Step Batch Week 11 Meas Width 2 x Close M1 M2 M3 Width 1 Width 2 Total Width Show vV Meas Name Al Meas Show panel Date Time Show lines Ctrl limits vV Horisont hip V Vertical h
43. ged H43 sets 0 then a Plc program is loaded This feature is available in order to make initializations at plc program starts up Note All other bits 11 140 H1 H42 H44 H48 Q1 Q40 are not effected of a Plc program start H44 First part If H44 1 overrides the selected Data Out strategy and that until H44 becomes zero low As long as the H44 is high sends the uncompensated measurements values just as they are to the CNC machine M7005 controls the H44 value then the registration order goes low i e when M7005 send out the correction values Feature is designed to give the possibility to send out 10096 compensations after a tool machine stop H45 Internal use H46 H48 Not used The result flags S1 S8 S1 Over tolerance S2 Over test S3 Under test S4 Under tolerance Results flags is calculated continuously as long as the measurement order is high When the measurement order goes low the result is frozen S5 Mastering request 55 sets high when the time for mastering has expired then the H33 goes high or the operator request mastering by the Dimension Display drop down menu or mastering button 55 sets 0 then mastering is ready M7005 User Manual 82 83 56 Transducer error 56 sets 0 when the measurement order goes high The condition for the transducer test to be enabled are H34 is 1 and Test On in the form Specify Transducers is checked If the application is divid
44. gram copies only the data for the current measurement program IO servers The whole loServerLib contents is copied The Operator log Copies the contents of the library MsgLogg Number of backups Number of generations of BackupXX Data is copied to BackupXX which is located in the library specified in the Top Backup Library The library is changed rolling etch time the backup program starts Number of backups defines max number of generations When you have reached the maximum number the Backup01 is reused Now current Backup Library Displays the library to which the copying is done The library can be changed using the up down buttons Delete Old files All data in the current backup library and all it s under libraries is removed When the copying process is completed a sign confirms the end of the backup M7005 User Manual 15 83 3 Result display pictures M7005 presents the results from the measurement in a number of pictures In common for all images they are displayed by the menus drop down menu Show If the image has its icon in the Button Panel button you can show the picture by clicking at the icon How to place a button icon on the button panel is described in section 2 8 3 1 Dimension display M7005 s main picture Dimension display see Figure 3 1 shows the present measured values both as bars and numeric values Numeric value Display Tolerances Save in the data base on off Show warning limits Mea
45. gram is Step and active Batch is b1 Figure 2 5 Confirmation that current measurement program is changed 2 4 Change Active Batch Changing the batch is done by the menu bar Tools Change Batch or by the drop down menu as shown in Figure 2 4 If the button gd a is in the Buttons Panel you can also click on the All three ways will show up the image in Figure 2 6 You select the batch to be the active batch when you click on Open If you want to start a whole new batch writes its name in the Batch input field and then click Open Adjust bl Week 11 Week 12 Cancel Figure 2 6 Window to switch start a new batch M7005 User Manual 11 83 2 5 Manual Input If we have a measurement program with dimensions that have Mode set to Man Input You can get the form for input of the dimension values from the keyboard by menu bar Tools Give Measurements or by clicking on the button in the Button Panel If we have specified that the first and second measure in the measurement program Step to get there values from the keyboard instead from transducers the input form is shown in Figure 2 A click on Register saved measurement values in the database Show Input Mode Input Mode Relative nominal Meas M1 0 016 Width 1 M2 0 004 Register Ram v v Width 2 Figure 2 7 Form to give measure M1 and M2 values from the keyboard or the up down arrows To define a dimension to have t
46. heir values from the keyboard is done when you define its dimensions refer to section 6 3 You also define the up down arrows increases decrease step size 2 6 Give Part ID You can assign each made measuring a identity Part ID You do it in the form shown in Figure 2 8 Give Part identification Max 47 Signs Part 36 Register Return Figure 2 8 Form to give a measurement here no 36 an identity The form shows automatically if you have defined it when you set up the measurement program Define Measurement Programs More add on see section 6 2 Give the detail ID You can of course also get it displayed by the menu bar Tools Give Detail ID or by the button ID If it is on the Button Panel M7005 User Manual 12 83 2 7 Start a new statistic group You can start a new data group from the menu Tools Start new statistic group or by clicking New statistics group button if itis on the Button Panel To avoid mistakes the sign in Figure 2 9 shows up and the operator must confirm that the program will put the next measurement values as the first values in the new data group Figure 2 9 2 8 Adjust Status and Button Panel The outlook at the Status Bar and the Button Panel can be change to suit your preferences This is done using the form shown in Figure 2 10 and you get it from the menu bar Tools Adjust Status and Button Panel If you want to add Command Info field to the screen j
47. ibrary BackupXX which is located under the library you specified in the Top Backup Library XX is the number of the now current generation Copied files and libraries are created under BackupXX with the same structure as they have in the measuring system For more information about the file system see manual The Measuring system M7005 Files Librarys and the Database design Restore from Backup If you want to recreate the copied files libraries you have to do it by hand with the help of Windows Explorer Top Backup Library Here you can choose the library in which BackupXX is added xx 01 to number of generations When the maximum number of generations are used the backup system starts from the beginning with Backup01 Are you not satisfied with the default library you can change the library in the box Top Backup Library If you click on the button Default the top library sets to zz BackupDefaultLib where zz the library in which the measurement system M7005 exe is located What to copy Here you select what you want to back up The measuring system its outlook and Help texts The program M7005 exe file and the contents of the library SysParamLib are copied M7005 User Manual 14 83 Measuring programs All means all measurement program in the ProgramMS library are copied The Data base for All means that the entire database i e the library Data with all its under libraries are copied Otherwise the pro
48. imension Display form Ci You can temporarily turn on off the registration of the measurement values in the database If the square id red OFF the measurement values will not be saved when the register order goes low 10 3 Odds and Ends 10 3 1 ALT CTRL Z to move active form to display upper left Press ALT CTRL and Z simultaneously to move the current M7005 form to the upper left corner M7005 remember where a form were placed the last time it was displayed If it happens to be on a second monitor and that monitor is not plugged in use ALT CTRL Z to make the form visible on the screen M7005 User Manual 78 83 Appendix A Thought example Step Assume a part shown in figure below We want to measure three dimensions M1 M2 and M3 and we do so with the help of three transducers T9 T10 and T11 e Width 1 M1 Has transducer formula T9 T11 nominal value 12 2 mm and a tolerance of 0 02 mm e Width 2 M2 Has transducer formula T11 T10 nominal value 8 6 mm and a tolerance of 0 02 mm e Total width M3 Has transducer formula T9 T11 nominal value 20 8 mm and a tolerance of 0 02mm We create a measurement program named Step MI Width 1 M2 Width 2 T11 M3 Total Width Figure A1 Part measured by the measuring program Step Program name Step Number of dimensions 3 Register order I9 Number of meas in Spc group 6 Number of groups in Cp Cpk reg Impossible
49. ion see manual M7005 Measurement Program divided into Sequences M7005 User Manual 9 83 2 3 Change the measurement program Replacement of the measurement program is done by the menu bar Tools Change Measurement Program or by the drop down menu as shown in Figure 2 4 below a If the button T is in the buttons Panel you can also click on it All three ways will take up the image Figure 2 3 in which you mark the measurement program you want to be active when you click on Open Adjust DemoMet4 Rundhet1 Step Meas Program Cancel Figure 2 3 Window for selection of Measurement Program If you click on the menu bar Meas Programs a drop down list will appear See figure 2 4 The lower part contains the latest used measurement programs Meas Programs Utilities Show Tools Ci m Open my mr Open Batch gt Define Measurement Program Step DemoMet4 Rakhet M tstyrning Paketet Y Figure 2 4 the drop down menu with the latest used measurement programs M7005 User Manual 10 83 How many measurement program to be displayed is provided by the Customize Outlook Max number field see section 3 1 4 If you want to remove a program from the list pressing the Delete button on the keyboard while you click on the program you want to remove from the list Change of active measurement program is confirmed by the sign in Figure 2 5 Now active Meas Pro
50. ip Show Lines panel I Stop scroll Stop scroll 10 07 22 10 07 24 10 07 26 10 07 28 10 07 30 10 07 38 10 07 40 10 07 46 10 07 53 15 05 02 Figure 3 16 Graphic display of Cp Cpk The Menu File Open opens a measurement program Open Batch selects which batch within the measurement Print Preview and Printer setup M7005 User Manual 36 83 Show As List shows the data in a table Page Header Here you can choose if you want the box with Name Batch and dimensions shall be shown or not Customize Customize Colors and Fonts See section 3 13 The Show panel Here you select what is to be shown in the picture Meas Name Data and Time Choose if the values shall be displayed or not All Meas If All Meas is not selected only a single row of tab tabs displays regardless of how many dimensions the measurement program contains The Show lines panel If you want the various lines shall be drawn in the chart or not The Button Stop scroll For the current measurement program the picture is updated immediately when a measurement is made registration order goes low This can be annoying if you want to look at other data than the last You can then click Stop scroll to turn off update When you want start the automatic update again you click on the button a second time The button has after its first click changed text to Start scroll The Button As List Clicking on the butto
51. is saved in the selected file M7005 User Manual 51 83 o Utilities 5 1 System Definitions The form to give overall information system appears by Utilities System Definitions The forms button can be placed on the Button Panel Help Path to the Data and Program Libraries Current Path Change Path CAM 7005 C M 7005 Explorer Company Name CE Johansson Metem Com port NONE Over all Plc program Always executed E dit the Plc Program Figure 5 1 The Form to provide for system common data The path to the Data and Program libraries The folder library containing the ProgramMS and folder Data ProgramMS contains the measurement programs and the Data folder contains database of measured values If you want to change the path you can enter the full path to the new folder in the edit box or go by Windows Explorer To get the changes in use the entire measurement system has to be restarted Company Name The company name you enter here is included in the output from the system and if no special company logotype is available in the library SysParamLib the company name is printed in the top left corner of the Measurement display picture Company Logotype If there is a logotype stored as a bitmap in a file named CompanyLogo bmp The logotype will appears at the top left of the Measurement display picture CompanyLogo bmp must be in the SysParamLib folder which is a subfolder of the folder that contains M70
52. ment or Transducer who can set reset Plc bit Help 1 Meas or Transd Interval Sensitivity Plc bit Max i Position 0 050 0 010 sek 1000 11 Interval Sensitivity Plc bit Max Position Time 0 100 0 050 sek 1000 12 Interval Sensitivity Plc bit Max Position 0 000 0 000 sek 1000 Meas or Transd Interval Sensitivity Plc bit Max i Position 0 000 0 000 sek 1000 Figure 7 5 Define dimension or transducer that can set reset PIc bi Ixx bit You can specify the conditions that must be met for a measurement or transducer value to affect the desired Plc bit Ixx Suppose we want to Measure 3 shall affect the input signal 111 then we will give Interval The measurement values has to be within this values for sensitivity tests to be done We put Max 0 05 and Min 0 05 M7005 User Manual 65 83 Sensitivity If the measured value is within the range set above the value will be tested for stability That is if there is no change of position more than specified in the Position and has to be so longer than the time specified in Time the selected bit set 1 Suppose we set Position 0 01 and time 500 Plc bit 4 When the above conditions are satisfied the Ixx bit sets true 1 but as soon the conditions isn t met bit sets false 0 With values as described above then I11 will be true if M3 s measured value is within 0 05 mm of nominal value and does not have changed more than
53. ment values in a chart Page Header Here you can choose if you want the box with Name Batch and selection under the Show will be displayed or not Selection for Copy Print Here you select the box Select Meas for Copy or Print shall be displayed or not Show options Select if the Show panel in the header should be visible or not M7005 User Manual 23 83 Customize Colors and Fonts See section 3 13 Show Here you select what is to be shown in the picture Measure name Tolerances Warning limits the date and time If the respective function must be active or not Show Meas On Off You can select if a measurement values are shown in the picture or not by checking the measurements check box The check boxes are only displayed if you have select Show Meas On Off on the Show panel Notes Here you select whether notes in the log book shall be displayed ID Here you select whether the ID is displayed ID give it via the form Tools Give Part ID Spc marks Only the two first positions are used at the moment First position can have the following selections J Jumped Skipped Because x parts has to be skipped or because the part is a first part H44 is high F First the first part of the spc group L Last the last part of the spc group Second position can have the following selections Skipped or Why new group part no 1 in Group N Next The next group normal execution O Operator
54. n and you will see the measurement values present in a table The Graphic Charts Popup If you click with the left mouse button on a measurement value marking a popup window appears that contains the measuring value s serial number the date and the time of registration and the value M7005 User Manual 37 83 3 7 3 Cp Cpk Pp Ppk As List You get the Cp Cpk Pp Ppk form by Show Cp Cpk Numeric or Show Pp Ppk Numeric or by the button Page Header Show panel File Show Customize Help Stop scroll A h ene Step Meas Name Tolerances V Show Meas On Off Batch Week 11 Date Time V Mark over 1 33 M2 M3 Date Width 2 Total Width T Sg 0020 0020 LTol 0 020 0 020 Cpk Cp Cpk Cp Cpk 15 0502 100726 6159 3167 3018 3379 3 304 15 05 02 10 07 28 2 106 2 981 2 865 2816 2808 15 05 02 10 07 30 2 035 3 379 3 285 3 167 3 150 15 05 02 10 07 33 2905 2413 2346 4223 4141 15 05 02 10 07 36 1 675 1 810 1 800 2 027 2 005 Include Header when coping to txt File op AS G raph Select measurement values to be printed or copied Figure 3 17 Pp Ppk as table Most of how and what should be displayed is selectable In order to facilitate reading the lines are grouped three of three The Menu File e Open opens a measurement program e Open Batch selects batch within the measurement program e Print Prints the values selected by
55. ng Drift File Help Mer Dm 150430 w 32 15 05 02 14 46 40 15 05 02 14 47 12 15 05 02 14 47 28 15 05 02 14 48 00 Figure 3 26 The Mastering Drift The log contains the difference between latest mastering and the mastering before that and the time and date when the mastering was made The first line indicates the version of the system that is running The first column is the date and time then the measure one s drift measure tow drift and so on Copy to txt file The log can be copied to an ordinary text file Zero difference A measurements value the value its formula gives with current sensor values zero difference The zero difference is the master deviation minus the value given by the formula with the transducer values collected at the mastering point of time Assume the following example Measured deviation is 0 015 mm If the formula at mastering gives 0 217 mm it gives the zero difference 0 015 0 217 0 202 If we when we do the measure the formula gives 0 222 mm the measurement value is 0 222 0 202 0 020 If we at the next mastering gets a zero difference at 0 220 We have mastering drift equals 0 220 0 202 0 018 Either the master become smaller or the sensor is moved or both Something has happened for example the fixture measuring equipment have warmed up more than the master or M7005 User Manual 46 83 3 12 Change Color and Fonts For many of the form you change c
56. nt order is high If the field completely blank M7005 never update the measure someone else has to do it such as a General G server A Formula consists of Allowed operators I i For instants T1 2 T2 8 14 2 15 T6 2 T7 Allowed operands transducer number T1 T80 and constants Dimension measurement Mxx where xx is 1 through the measurement programs highest measurement number Mathematical functions ABS absolute for instants ABS T1 ABS T2 COS cosine for instants COS M2 SIN sine TAN tan SQRT square root Build in function S mean square sum ex S M1 M2 SQRT M1 M1 M2 M2 B biggest ex B M1 M2 M3 M4 return the biggest value of M1 M4 L lowest ex L T1 T2 M4 returns the smallest value of T1 T2 and M4 D B L ex D M1 M2 M3 M4 return the biggest difference of M1 M4 Note Measurement formulas to be mastered may not contain second order terms of other variables other than dimensions Mxx Note Measurement programs with one or more dimensions that has a formula that contain dimensions For example the formula M3 M5 T1 T7 must be in Absolute mode If not M7005 automatically switches over to Absolute mode An example of why Absolute mode is necessary Suppose we want to calculate the area of a square We give M1 measure formula T1 and nominal dimensions 10 mm We get the area M2 with the formula M2 M1 M1 with nominal value 100 Suppose further that M1 has the value 10 0
57. olors and fonts in a similar way Em Enable Color change Fonts Scale Time To change colours Headlines Mark the checkbox Enable Colour Change Go back to the Display H Vert Hors Lines Tol To change Colors Fonts of all other Objects Fig he Cursor on the Object 12 3 2 42 26 Click Changes Enabled an to change z Y z 2 Reenter the Window l Shift Left Mouse bottom gt Foreground colour EH EH E E m MEREN Shift Right Mouse Bottom gt Background Colour Shift left mouse bottom gt Foreground Colors Alt Right Mouse Bottom gt Text Colour Shift right mouse button gt Background Color a Diameter Nomal Select r Logp Alt Left mouse button gt Text Color Alt Left Mouse Bottom gt Text Font Alt Right mouse button gt Text Font gt EH OD Scroll Bar Height a ne 30 E ave n Back to defaults Back to defaults Cla 13 _ Changes Enable Lines To change Colours Forts remairng objects Border Mark the checkbox Change Enable Go back to the Display 1 v Put the Cursor on the Object and to chan Bar Bord Shift Left Mouse bottom gt Foreground colour E Shift Right Mouse Bottom gt Background Colour Alt Right Mouse Bottom gt Text Colour v Alt Left Mouse Bottom gt Text Font Axis 3 vw Back to defaults Figure 3 27 Forms to change colors and fonts If you want to make any changes we must check the Changes Enabled box To change the
58. om lower tolerance minus half tolerance width M7005 User Manual 17 83 3 1 2 The different fields in the Status Panel You can select witch functions you want display in the Status Panel see section 2 8 What you have to choose from is Batch Displays the name of the current batch Number in Batch Number of measurements stored in the current batch Gr is the number of the latest measurement saved in the group and Gr is the group size Part ID Contains the identifier see section 2 6 Give Part ID Mode If the application is in relative or absolute mode see section 1 5 Absolute Vs Relative Mode Spc Statistical Process Control Is the circle green On is the measurement saved in the database If the circle is red Off the data is not saved By clicking on the circle you can change the setting The ability to temporarily stop the storage of measurement data in the database gives a possibility to do a measurement without destroying the data base Spc For example if you want to measure the master to see if the system displays the master deviations Measuring The ring is green as long as the measurement order is high the measuring is in progress You can set the measurement order by clicking on the ring Data This field shows gt as long as registration order is high When the registration order goes low the date and time of registration are shown You click in the box to give the registration order
59. or coloring the Transducer Display picture If you do not want to drag and drop colors you can bring up the usual color setting map by placing the pointer on the object you want to recolor and then hold down the ALT KEY while clicking with the left mouse button 3 9 1 Specify Transducers Customize Print Help Work Interval Mastering Interval Test Transd hang All as 1 All as 1 All as 1 All as 1 All as 1 All as 1 All as 1 Min Max Test On Min Max Test On Test On 0 100 0 100 0 100 0 100 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 gt 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 ODER K OOO amp OOOOD 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 1000 000 OOOO 1 2 3 4 b 6 7 8 9 1 4D CO JC C CI NW QD Oo y Oo KON L1 LJ L1 L3 LJ L1 LJ LJ L3 LJ 1nnn nnn 10nn nnn 1nnn nnn 1nnn nnn Save Return Figure 3 24 Form to specify the transducers This form specifies the range within which the transducer must work while measuring and the range within which the transducer value shall be in mastering You must also specify whether the tests should be switched on or off The conditions for a transducer to be tested is that its
60. orm Everything else are not affected Target value The best measurement often the middle of the tolerance interval For SPS it is the value we try to produce Meas Order The input digital bit which when it is high causes the measure to be calculated Allowed values are 11 tom 140 and H1 tom H 48 Note the H33 H48 have fixed meanings Sequence There are times that you want to measure a part in several steps for example first in a fixture then in another fixture or measuring a number of measures with hand measuring devices In order for this to be possible you can divide the measurement program in to sequences Measurements with the same sequence number are measured at the same time The sequence of numbers begins at 1 and all the numbers up to and including the highest sequence number must be present Dimensions with sequence number 0 are always measured when its measurement order is high A measurement program not divided into sequences must have all its measurements sequences set to zero 0 When measurement order goes low the measurement program automatically jumps to the next sequence It doesn t goes for measurement programs which has checked No automatic change of sequence when all its Meas Are measured se figure 7 1 With help of the digital bits H35 H36 and H37 you can change the sequence When H35 becomes high the measurement program jumps to sequence 1 When H36 becomes high the measurement program jum
61. orm with the Last Group as a list is started by Show Last Group Numeric or click on the button Page Header Show panel Show Customize Help Name Step Chil Limits Show Meas On Off v Time Meas Name Batch bl Vi Date XBar XBar XBar 0 002 0 000 0 002 0 001 0 000 0 006 0 006 0 002 0 000 0 006 0 000 0 002 0 009 0 010 0 016 0 000 0 001 0 004 0 001 0 002 0 003 0 003 0 007 15 05 02 15 05 02 15 05 02 15 05 02 15 05 02 15 0502 10 55 56 10 55 57 10 55 58 10 55 59 10 56 00 10 56 03 Figure 3 11 Numerical display of the Last Group Close Stop scroll 0 P _As Graph The table shows the last group s average XBar and its deviation R XBar and R are calculated on current group values The Menu Show As Graph shows the measuring values as a bar chart Page Header Here you can choose if you want the box with Name Batch and the Show Panel shall be displayed or not Customize Color and Fonts See section 3 13 The Show panel Here you select what is to be shown in the picture Meas Name Ctrl Limits Datum Time If select the respective values should be displayed or not Show Meas On Off You can select if a measurement values are shown in the picture or not by checking the measurements check box The check boxes are only displayed Meas On Off on the Show panel The Button Stop scroll if you have selected Show For
62. own menu By clicking the drop down menus Texts and Print and then Give texts you can give each bit a text The texts are saved when you click Save Text in the drop down menu and you return back to normal view by clicking Show Normal Print Print copies the image to the printer M7005 User Manual 41 83 3 9 The form Transducer Display The image shows the transducer values exactly as they are received by M7005 To get it up use Show Transducer Display or by clicking on the button pl Customize Hj lp Matematikforetager jz Transduser Display 15 05 02 11 30 51 T02 TO3 704 TO TO6 TO7 T08 T09 T10 TH T12 T13 T14 T15 T16 Figure 3 21 Transducer display The drop down menus Customize has tree options e Specify Transducer e Outlook e Colors Outlook Number of Bars Number of decimals 0 001 10 mark in mm 0 05 mm Back to defaults Save Figure 3 22 Form to customize the appearance of Transducer Display form Number of decimal the number of decimals the numerical display shall show 10 mark in mm The Display Transducer screening has two markings lines which is 1096 from the top and bottom of the transducer bars You set this value in mm The middle line is always zero for transducer values M7005 User Manual 42 83 Drag and Drop Foregrond Color Backgrond Color T01 T03 Back to clasic defaults Back to colored defaults Lines Texts Lines Texts Figure 3 23 Form f
63. panel Meas Name _ All Meas Date Time Histogram Show lines panel Show lines Tolerances _ Wrning Lim V Horisont hip V Vertical hip Histogram Number z Histogram panel Stop scroll 4NESSRNEZ SSSIZSSSS 333939992999 292224 C Visible Stop scroll 2 As a List Figure 3 7 Measurements as graph Change the size ratio between the graph and histogram You change the proportion between the two charts by placing the pointer on the border between them hold the right mouse button pressed and drag The Menu File Open opens a measurement program Open Batch sets which batch within the measurement program whose data you want to view Print Preview and Printer setup Show As List shows the data in a table Page Header Here you can choose if you want the box with Name Batch and dimensions shall be shown or not Customize Customize Colors and Fonts See section 3 13 M7005 User Manual 21 83 The Show panel Here you select what to be shown in the picture All Meas If All Meas is not selected only a single row of tab tabs displays regardless of how many dimensions the measurement program contains Histogram You select here whether the histogram will be displayed or not Date Time Select if you want the date time displayed In the diagram The Show lines panel If you want the various lines shall be drawn in the chart or not Histogram panel If you want
64. ps to the next sequence When H37 becomes high the measurement program jumps to the previous sequence For more information se the manual M7005 Measurement Program divided into Sequences M7005 User Manual 68 83 Tolerances Upper and lower tolerance for the measure If the measured value is outside the tolerance it is marked in the result displaying forms with different color the results flags S1 over tolerance or 54 under tolerance is also changed Test limits As for tolerances but now the result flags S2 over the test limit and S3 under the test limit are affected If both Upper and Lower limit are 0 the limit test is disabled Scroll increment only for Mode Man input Scroll Increment 0 000 Figure 7 7 For measures that gets there values from the form Manual Input You can here define how much the value should change with each press of the up down button Mastering A measured value the result of measurement formula zero difference where zero difference the deviation from the nominal dimensions minus the result of measurement formula then the master was measured i e when mastered Contains the formula measures M2 M4 T2 do the measurement M4 not contribute to the zero difference Deviation Deviation 2 masters deviation from nominal value Drift interval If the zero difference for the last mastering minus zero difference at previous mastering is greater than the drift inte
65. ree of three The Menu File e Open opens a measurement program e Open Batch selects batch within the measurement program e Print Prints the values selected by Select Meas For Copy or Print e Preview and Printer setup e Copy to file copies the in Select Meas For Copy or Print selected values to a file Show As Graph display measurement values in a chart Page Header Here you can choose if you want the box with Name Batch and selection under the Show will be displayed or not Selection for Copy Print Here you select the box Select Meas for Copy or Print shall be displayed or not Show options Select if the Show panel in the header should be visible or not M7005 User Manual 34 83 Customize Colors and Fonts See section 3 13 The Show Panel Here you select what is to be shown in the picture Meas Name Ctrl Limits Datum Time If selected the respective values are displayed Show Meas On Off You can select if a measurement values are shown in the picture or not by checking the measurements check box The check boxes are only displayed if you have selected Show Meas On Off on the Show panel Outside control limits If this box is checked the values that lie outside the limit will be marked with a special background color usually something on the red side The Button Stop scroll For the current measurement program the picture is updated immediately when
66. regardless of how many dimensions the measurement program contains Number If number of measurements each class contains shall be displayed or not Results If the total number the number of above below tolerances average deviations Cp Cpk Pp Ppk will be shown or not Horisont hlp If the horizontal dashed help lines is displayed or not of Classes The number of classes that measured values are divided into from 12 to 400 in steps of 4 The Bar Chart A yellow square marks where the last measurement is landed The Chart PopUP Clicking with the left mouse button on a bar you will see a box that declares what class it is its class limits and number of measurement values it contains Note There can be minor differences between the number in the various classes in this histogram and in the Measurement List form The differences is caused by a rounding error for measured values located on a class boundary and it has to do with the computer s way of dealing with floating point numbers The measuring values of the tolerances is handled separately The Results Panel Here are the results of all in the batch include measurement values The differences between Cp Cpk och Pp Ppk The difference between Cp Cpk and Pp Ppk is the various way to calculate the deviation CP Cpk using RBar where RBar average of all groups R values while the Pp Ppk uses the standard deviation calculated on all the batch values Pp Ppk thus takes into a
67. ring H34 Transducer test on H34 has to be 1 If the test transducers stuck and or transducers within the specified working interval shall be carried out This goes for the mastering tests as well H35 Jump to first sequence H36 Jump to next sequence H37 Jump to previous sequence For a measurement program divided into sequences the jump preforms when each the bit goes high Note To be sure that jump will be carried out the non current bits must be set to O For example to jump to the next sequence set H36 1 and set H35 0 and H37 O H38 Click Return on the key board When H38 goes high is the same as when you press Return Enter key on your keyboard M7005 User Manual 81 83 H39 Not used H40 System OK H40 1 if M7005 is running OK The Status square is green and OK If H40 0 is the square red and ERROR H40 goes zero M7005 is starting An lo server is failing Transducers test indicates an error M7005 shut down The real time thread is stopped H41 Send Zero Data Out When H41goes high corrections 0 will be send to the CNC machine H42 Data Out disabled If H42 2 1 sending corrections to a CNC machine is disabled Note Sending Zero Data Out is not effected H43 Set to zero when a measurement programs plc program is loaded This is the only digital bit affected by the M7005 changing Plc program PLC programs are changed when the measurement program is chan
68. rst column column a popup menu which has the following options Edit After clicking on Edit you can change the measurement values in the row that is selected Save Are you satisfied with your changes and want them to be saved in the data base click on Save Delete You can delete an entire measurement whole row by using the Delete Back removes the popup menu Help This text shows up Select for copying and or printing If you keep the left mouse button down while you drag it up down in the first column you can select a number of values Alternative set First or Last measuring value s number direct in the Select Meas for Copy or Print panel Select Meas for Copy or Print AI select all values in the batch None erase previously made marks Include Header when coping to txt File When the box is checked a header is printed on the top of the file and then the selected readings If the file already contains values they disappear and are replaced by those present When the box is not checked the selected values are added to the file If the file already contains values they will be left untouched and the current measuring values will be added after the existing ones Remark The data copied printed is only what is selected in the Show panel Measure to be printed must also be visible i e its box for viewing must be checked The Button As Graph If you click on the button the chart in section 3 2
69. rval you receive the error message in figure 7 8 and S7 mastering error goes 1 Following Measures has drifted to much sins last mastering M1 0 033 Continue Figure 7 8 Error message if the mastering drift has been too large between two masterings Reply to No will cancel mastering and the old values apply S7 1 remains until the next mastering starts Responding Yes the mastering is carried out as usual and S7 goes O No Master M7005 User Manual 69 83 For dimensions that should not be mastered the master deviation is put to 0 as well as the zero difference 0 The measured value is thus the value dimensions formula gives straight off SPC You define upper respective lower control limits to group mean XBar Is group mean over the upper limit the results flag 59 sets 1 and if the group mean is below the lower control limit the result flagS10 sets 1 If the group deviation R is larger than the control limit for R the results flag S11 goes 1 7 4 Rewrite Meas The Edit Buttons XX number of the measures which you are currently working with Insert before Mxx A new empty dimension is created before Mxx Copy Mxx A Copy of the dimension xx is taken to use with Replace Delete Mxx The dimension Mxx is deleted Replace Mxx Measure xx is replaced with what we ve got when we previously did Copy Myy That is the dimension xx replaced with the dimension yy Dimention yy are not affecte
70. s Prograrbs Utilities Show Tools Customize Print Applications Matematikf retager jz Step 15 05 02 09 3 in Bach Mode Meas Dua 37 Rel 1505 02 09 32 49 Width 2 Total Width The measurement name Figure 3 1 Dimension the bars starts from the goal value 3 1 1 Tree different bar displays The bars can view the values in three different ways You choose the from the Customize drop down shown in Figure 3 2 e Outlook ll Colors and Fonts v Bars starts from Goal Value Bars starts from Zero Bars starts from Low Tolerance Half Tolerance width Figure 3 2 The drop down menu Customize M7005 User Manual 16 83 The difference between the three is the bars starting point The bars always ends in measurement value The bars starts from the target value In Figure 3 1 starts the bars from the target value witch in Step measurement program are set to zero The bars starts from zero Meas Programs Utilities Show Tools Customize Print Applications H3 Matematikforetager jz Step 15 05 02 09 33 15 Batch in Bach bl 37 Width 1 Width 2 Total Width Figure 3 3 The bars starts at zero The bars starts from lower tolerance minus half of the tolerance width Meas Programs Utilities Show Tools Customize Print Applications um Matematikf retager jz 15 05 02 09 34 24 I M7005 Metem se Batch in Bach c eas Eu Status b1 37 s os o20sse43 OK Width 1 Width 2 Total Width Figure 3 4 The bars starts fr
71. s a note with a measured value The Input Area Writes the note in ordinary continuous text max 96 characters Note Date and Time A note must have a time specification in order to be saved Now The note gets the current date and time Because there is no measuring value with that time the note is not connected to any measured value Last Meas Clicking the button gets the time and date of the last measurement made If the note is saved it will belong to the last measurement If a measurement occurs while Last measure is set the time and date will be updated automatically with the new measuring value s time and date M7005 User Manual 31 83 Marked If you have selected a measurement of any of the measurement display forms and then click on this Marked button The time and date of the selected measuring are used The note it will belong to the selected measurement The Button Save To Save the note you have to click on the Save button If no time was supplied a warning message pops up 3 6 XBar R 3 6 1 XBar R as Graph The graphical XBar R chart displays by Show XBar R Graphic or by the button Bark ene Page header File Show Customize Help Name Step Batch bl Meas Width 1 M2 M3 Width 2 Total Width Show panel Show Lines panel ee lt Stop scroll Figure 3 14 Graphic display of XBar R The top diagram shows the Group averages XBar while the lower chart displays spread R
72. s posted on a table that rotates On the table is an index mark and a sensor 12 that provides a pulse when the index mark is passed By allowing measurement order to be high between two index passages we receive readings during a lap The ring must be positioned so that T1 is working within its working range throughout the revolution but the ring s center and the table s center need not match The program is able to correct for a smaller difference Note However if the table center throws the roll will be accounted as a roundness error Shaft T2 T1 T3 B mn n Figure 6 8 Roundness of a shaft In contrast to the Ring example we here have no index mark to start and finish the measuring cycle o0 we must let the program based on the rotation speed calculate how long a lap last The program begins to take in readings when we click the run button in the graphic image and continues until the estimated time needed to rotate one revolution has past M7005 User Manual 59 83 6 3 Repeatability test MSA For more information see the Manual M7005 repeatability test MSA The manual can be downloaded from www M7005 metem se This repeatability test is primarily intended to control a automat loaded fixture and we do the measure on the same part master if available and the measurement is done at the same measurement points We also assume that the measurement error is normal distributed with mean u and the deviation o
73. sent in a table The Graphic Charts Popup If you click with the left mouse button on a measurement value marking a popup window appears that contains the measuring value s serial number the date and time of registration as well as the measuring value and any event log note M7005 User Manual 33 83 3 6 2 XBar R as a List XBar R as List starts by Show XBar R Numeric or by the button gei Page herder Show panel Name Step Show _j MeasName ChiLimits V Show Meas On Off Mae Time V Outside chiim Stop scroll ME Weg M XBa R XBa R XBar 150429 14 34 54 0018 0002 0032 15 05 02 10 51 58 0024 0002 0030 15 05 02 10 52 19 0016 0002 0017 15 05 02 105224 0012 0001 0022 15 05 02 105228 0019 0003 0015 15 05 02 10 52 36 0018 0000 0010 15 05 02 10 54 05 0003 0000 gt 0001 Select Meas for Copy ot Print bh From 0 0 Include Header when coping to txt File As Graph Select Meas for Copy or Print Figure 3 15 Xbar R as a List In this picture you can see the result of the Group averages XBar R groups spread and when the measurements were made Xbar is the sum of the values divided by the number of measurements in the group R is the difference between the largest and smallest value How many values a group contains is defined in the measurement program Most of how and what should be displayed is selectable In order to facilitate reading the lines are grouped th
74. sequences For measuring program divided into sequences you can choose if all measurements in all sequences shall be mastered simultaneously or the sequences shall be mastered one by one in raising order For more information see Manual M7005 Measurement Program divided into Sequences Add on Help Max Number of shwed Meas Bar 32 Give Part ID Never Before meas order After req order Meas prog devided in sequensis Show current Sequence in separate window w Give Sequence Captions No automatic change of sequence when all it s Meas are measured M7005 User Manual 63 83 Figure 7 3 Add on In this form has gathered selections that do not fit under any of the other headings Max number of showed Meas Bars How many dimensions bars in the Dimension Display form which can be viewed at the same time Give Part ID You can decide when the form Give Part ID will be shown The possibility s except Never is Before Measurement Order that means when the measurement order goes high After registration order The form pop up when the registration order goes low You can bring the form for giving a part Id by clicking Tools Give Part ID Show current Sequence in separate window Is this option selected in addition to the standard display the current sequence shows up in a separate form Give Sequence Caption If you click on Give Sequence Caption a form pops up in which
75. test is switched on and the Plc bit H34 Transducer test is true 1 It s just the transducers used in the measurement program that is included in the tests Is measurement program divided into sequences only the transducers belonging to the current sequence are tested When changing to the next sequence the transducers in that sequence are tested and so on If any transducer is not within its range a sign pops up telling you which transducer causes the trouble The flag S6 Transducer Error set 1 when an error occurs If the operator responds OK on the error message but he hasn t corrected the error the error message pops up again M7005 User Manual 43 83 There is also a test to check if a transducer is stuck The criterion is that they are not moved more than 0 1 mm during the measurement when measuring order is high If a transducer gets stuck a sign pops up on the monitor then the registration order goes low S6 sets 0 then operator acknowledges error message Is an error detected during the mastering flag S7 sets 1 Master Error S7 is zeroed always when mastering starts If the operator answers no to the question Continuing mastering the mastering is interrupted and mastering values remains unchanged Does he replies Yes new mastering values is calculated and stored For more information se section 8 The Menu The menu has 2 drop down entries e Outlook provides a window where you can specify the number of
76. the current measurement program the picture is updated immediately when a measurement is made registration order goes low This can be at other metrics than the last You can then click Stop scroll to annoying if you want to look turn off update When you want start the automatic update again you click on the button which now has changed its text to Start scroll M7005 User Manual 29 83 The Button As Graph Click on the button brings up the bar chart The special thing about starting the Graphical display here is that the graphic image will be removed at the same time with this image 3 5 Notebook You bring up the Notebook by Shoe Notebook or by the button Page header Show panel File Show A ustomize Help Show Name Step Batch bl kake Note Das Time X Close Notes Date Time 15 04 29 14 34 44 A remark of som kind A 150502 10 55 49 v Figure 3 12 View event log entries In this slide the logbook records are shown The notations are also displayed in the Measurement Listing It is also marked with a different color in the Measurement listing as Graph File e Open Opens the data for a measuring program e Open Batch You select the batch you want to display e Print Prints the logbook e Preview and Printer Setup e Copy to File Copy the logbook to selected file Show Page Header Here you can choose if you want the panel with Date and Time to be displ
77. the histogram to be displayed you here decide how many values the histogram must contain Number If none of the boxes All and Visible is checked enter here the number of measurement values the histogram will consist of The histogram will consist of the number of measured values you entered starting with the value at the right of the chart and the number of 1 Previous All The histogram shows all measurement values in the batch Visible The histogram consists of the measuring values as shown in the diagram The Button Stop scroll If the current measurement program the running one shown updated the picture directly when a measurement is made registration order goes low This can be annoying if you want to look at other metrics than the last You can then click Stop scroll turn off update If you want to start the automatic update again just click on the button which has now changed the text to Start scroll The Button As List Clicking on that button you will see the image Measurement list The special thing about starting the Measurement List from here is that Measurement List is removed at the same time as this image be deleted The Popup image If you click with the left mouse button on a measurement value marking a popup window appears that contains the measuring value s serial number the date and time of registration as well as its numeric value If a the measurement has a log note it also sho
78. tness is defined as the smallest distance between two parallel lines in which contains all measurement values M7005 User Manual 57 83 6 2 Roundness measurement For more information se the manual M7005 Roundness measurement The manual can be downloaded from www M7005 metem se The program will measure the radius of a rotating detail during a lap The result is presented graphically as shown in Figure 6 5 The underlying measurement values are displayed as a list see Figure 6 6 X Close Show Meas Name Al Meas V Tolerances Sampling Frequency sek Progiamed 10 00 Recared 10 70 Rotations Speed r min Progiemed 4 00 Recemed 4 28 Tolerance Upper 0 045 Lower 0 025 The Meas ceder is gren by the Meas order I2 Results ReMax 0 040 R Min 0 000 0 020 0 020 0 040 Figure 6 5 The result as a chart File Show Customize Help name Roundness Roundness M1 M tt 1 ut 006 LTol 0 025 1 0040 0 040 0 039 0 039 0 039 0038 0 037 0 036 0 035 0 034 0 033 0 032 0 030 0 029 0027 16 0 026 17 0024 18 0 022 Select Meas for Copy or Print From 1 To Figure 6 6 The result as a list M7005 User Manual Show V Meas Name v Tolerances x Close A 58 83 Two examples are used throughout this manual Two examples Ring Index Figure 6 7 Roundness measurement of a ring We measure a ring that i
79. ts Give the Meas Programs which shall be started by H25 H32 The measurement program at each bit will start when the bit goes high As the form says you just have to drag and drop a measurement program to the H bit If you want to remove a measurement program from an H bit jus clears the input area M7005 User Manual 53 83 5 3 Specify Transducers See section 3 9 1 5 4 Give temporary license key Enter the 7 digit key on the form see Figure 5 3 and click on Save M7005 will run in 14 days from the date that the license key was created without the sign License key is missing comes up Give temporary license Key Figure 5 3 Form to provide temporary license key 5 5 IBR M7005 is available in two editions with or without built in support for communicating with IBR s transducer devices io devices and foot pedal Click on Utilities IBR to show the form in figure 5 4 In the form you specify from to M7005 transducers Txx io bits Ixx IQxx who shall receive send data from to the IBR units For more information see the manual M7005 and IBR which can be downloaded from M7005 s website Show Customize Monitoring Help M7005 Specification Transduser Digital In Digital Qut Foot switch Now inuse NON Now inuse NON Now inuse NON Numb Nowinuse NON t first tt first t first v frst Lis IBR Setup EN Auto Setup Figure 5 4 Form to configure data transfer from to the IBR modules M700
80. u Meas Programs Figure 2 4 has set max to 5 Show Meas If You want the measurement number M1 M2 M3 to be shown before the measurements name Note for certain amendments to apply it may sometimes be necessary to restart M7005 M7005 User Manual 19 83 3 1 5 Customize Colors and Fonts If you click on Customize Colors and fonts see Figure 3 2 the form in Figure 3 6 shows up Lines To change colors Tolerance 2 376 2 376 2 376 Put the Cursor on the Object S quare Shift Left mouse Bottom gt Foreground color Shift Right Mouse Bottom gt Background Color Alt Right Mouse Bottom gt Text Color Alt Left Mouse Bottom gt Text Font Bar border p satser Redo last 4 v Back to defaults Lines Save Figure 3 6 Forms in order to change the dimension display forms colors and fonts Here you have the opportunity to change the fonts and colors to suit your own taste 3 2 List measures In the dimensions list displays the individual measuring values shows either as a table or in a chart 3 2 1 Graphic The chart is displayed by Show List Measures Graphic or by the button The graphical chart is shown in Figure 3 7 and consists of a graph and a histogram You can choose not to view the histogram M7005 User Manual 20 83 Page head File Show Customize Help Name Step Batch bl Meas Width 1 X Close M1 M2 M3 Width 1 Width 2 Total Width Show Show
81. ust mark a category and drag the Command to the Panel in the Dimension Display To remove an Object just drop it outside its Panel in Dimension Display Rearrange Object by drag and drop Category JE ferd Show Measures Utilities XBarR Show XBar R Numeric Re XBarR Tools x on XBarR Applications Y Bar R 3D G Status gt Last Group Numeric XBar R Graphic G LL z Last Group Graphic LE ER Cp Cpk Numeric CpCpk xf Default Cp Cpk Graphic EA Pp Ppk Numeric Save Modifications k PpPp Pp Ppk Graphic bill Histogram lt Figure 2 10 Form to customize Status Panel and or Button Panel M7005 User Manual 13 83 2 9 Backup By the menu bar Tools Backup form in Figure 2 11 is displayed Help Backup Top Backup Library D Wz3000x VerProdw32W64 Win32 D ebug B ackupD efaultL i Select Default What to copy The Meas System its outlook and Helptexts Start copy Measuring programs COAM Number of backups Now current 5 a vv The Database for All Meas prog Now current Backup Library _ Now current Meas prog BackupO1 v IO servers Delet old files The Operator log Now being copied Note During copy the system is stopped Last backup to Library D NJz3000xNVerProdw 32W B4 Win32 D ebug B ackupD efaultLib B ackup01 Figure 2 11 Form for backup Backup makes a copy of the selected files and libraries from the measurement system to the l
82. ws up M7005 User Manual 22 83 A click on the histogram shows the number of measurements in the class 3 22 Measurement List Measured values are shown in tabular form The image will be shown by Show List Measures Numeric or using the button Page head Fille Show Customize Help Name Ste Show P V Meas Name Tolerances Wining Lim Show Meas On Off Close Batch b1 Date Time Notes ID Spc Marks Stop scroll 0 012 14 34 38 0 015 0 027 143440 0 004 0 004 0 000 14 34 42 0 018 0 001 0 019 14 34 44 0 018 0 009 0 009 14 34 46 0 023 0 005 0 017 14 34 48 0 003 0 019 0 015 14 34 50 0 009 0 011 0 020 14 34 52 0 009 0 003 0 011 14 34 54 0 003 0 021 0 017 0 003 0 005 0 008 e tO W N B O Figure 3 8 Numerical display of measured values In this picture you can see the result of the measurements when measurements were made and its result Most of how and what should be displayed is selectable Measurement values that belong to the same group of statistics are separated by a thicker line and their data have the same color The Menu File Open Opens the data for a measuring program Open Batch You select the batch you want to display Print Prints the values selected by Select Meas For Copy or Print Preview and Printer Setup Copy to txt file copies the in Select Meas For Copy or Print selected values to selected file Show As Graph display measure
83. you want to start the automatic update again click on the button a second time The button has after its first click changed text to Start scroll The show order You can by clicking on the table header box Date or Time choose if the measurement values are displayed in ascending or descending order Select Meas for Copy or Print If you keep the left mouse button down while you drag it up down in the first column you can select a number of values Alternative set First or Last measuring value s number direct in the Select Meas for Copy or Print panel Include Header when copying to txt File When the box is checked a header is printed on the top of file and followed by the selected values If the file already contains values they disappear and are replaced by those present When the box is not checked the selected values are added to the file If the file already contains the values the new values are appended Remark The data copied printed is only what is selected in the Show panel Measure to be printed must also be visible i e its box for viewing must be checked The Button As Graph If you click on the button the graphic cart be displayed The special thing about starting the graphical display here is that graphic chart will be removed at the same time with this list form M7005 User Manual 39 83 3 8 Digital IO and Help Flags To bring up the image that shows the digital in outputs Ixx Qxx the help bits Hxx

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