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AT1500 User Manual

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1. 7 Be ripe Pad Coreg k en ruar hi TEET e EE EE H kon n mr rall bi pp FEL ass Bass lie F E ee ee ec e E i e APE e fel Fo m E rr Peqini mn J Ml nii Paes ers S de J e e e a la le e e I l o oal a Eaki e mm mm pn m m mmm mos P mmm mmm mu GG D mm e e a S e m m pl Tipa mlml ada dl ss wok Next Select one of the two K buttons to indicate We A Ree i r gr Fan Bar if you know the 2 bas ne j dimensions of the Ar Enter the room eshe Next DEM rt SE painting Click the Click the Next height in the text Next button to begin button after you boxes uisng Paint Coverage have selected the estimator room type _ Ces N n Fre E n FI 30 Accutinter 8000 Use External Data Source to enter and dispense a formula scanned by a Spectrophotometer Formula Book Manual Dispense Custom Formula External Data Source In put List Input List F4 Select the formula 03 30 53 PM Dj you vvant to dispense from the formulas displayed in the list EXTERIOR Dispense es e e ess DI Label ER Pm Save F7 Click Dispense to dispense the Remove Formula F9 Coverage F8 Help F11 Main Esc formula you pe SSS selected from the input list Remove Formula Adjust Save Click the Remove Click Adjust to Click Save to save Formula button adjust the colorants formula information to remove the using the fo
2. Make sure ColorPro is Turn on the computer related installed Does the ColorPro main screen open up If yes then ColorPro is installed Can you find the answer Look in ColorPro Help In the Help section of for instructions and ColorPro troubleshooting information Make sure the communication Make sure your computer is cable connects the computer properly connected to the dispenser If screen savers have been installed recently they may conflict with ColorPro Uninstall the screen savers Restart the computer 1 Exit ColorPro 2 Shut down the computer 3 Wait 30 seconds 4 Turn the computer back on If none of these suggestions vvork call Customer Support Services A message in ColorPro Make sure the Exit ColorPro says Communication communication cable is Shut down the computer to dispenser has been connected between the severed Recheck computer and the machine connections and try again Restart the computer 1 Exit ColorPro 2 Shut down the computer 3 Wait 30 seconds 4 Turn the computer back on If you still receive the message Call Customer Support Services 53 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Troubleshooting chart PROBLEM FIRST CHECK A message in ColorPro 1 Click the Maintenance button F3 says Encoder pulse 2 Click the Test tab failure Motor failed on j a F2 canister containing
3. 2 Make sure you have these items eCD ROM Quick Start Guide Roll of labels USB cable Label writer printer Power cable Power adapter 1 Plug the power adapter into the power 3 Plug the power cord connector on the bottom of the printer into the power adapter 2 Plug the other end of the power cord into a power outlet 3 Plug the USB cable into the bottom of the printer Plug the USB cable into the empty USB port on the back of the computer 1 The blue light on the front of the printer should be on if the printer is ready 2 Click the Label button on the formula tab to print labels FM Customer Support Services 1 800 462 2466 16 Accutinter 1500 The barcode scanner Part number 33322 Symbol series LS2208 must be connected to the computer and keyboard The barcode scanner is pre programmed by Fluid Management After the barcode scanner is connected it must be enabled for compatibility with ColorPro The original packaging from the vendor includes the barcode scanner the cable and a quick start guide Follow steps 1 8 to install the barcode scanner 1 1 Unpack the barcode scanner Save the packing materials 2 Make sure the barcode scanner and the cable are included 3 Turn on the computer Plug the interface cable modular cord into the port in the bottom of the scanner handle Go to the next page for instructions on enabling the barcode scanner in ColorPro Connect the scanner cable
4. A CAUTION Shake colorant before Tiling canebas Do not W canisters with Unplug from outlet before servicing e Make sure all programs are shut down before unplugging PERFORM EVERY DAY e Clean each of the nozzles with the recommended nozzle cleaner PN 29763 e Clean the nozzle cover liner Replace if necessary PN 33221 e Remove all excess colorant and debris from the nozzle and nozzle area e Complete a purge by using ColorPro see page 35 e Clean all accessible surfaces and cabinet with a mild cleaning solution PERFORM EVERY WEEK e Clean the excess colorant and debris from around canisters EVERY SIX MONTHS e Check the calibration and re calibrate as required This should be performed by a Fluid Management authorized service technician FM Customer Support Services 1 800 462 2466 44 Accutinter 1500 L RE a Haiaten S Fluid Management 1E SS AUN Of IDEX Corporation Open the nozzle cover and clean the Remove the cup holder from the nozzle nozzle closer 1 From the main screen select Maintenance F3 2 Move the arm so you can access the nozzles Clean the inside of the cup liner and sponge with water 1 After cleaning insert the sponge and fill the cup liner with water to keep the colorants moist 2 Return the cup holder to the bracket Clean each nozzle opening with a nozzle cleaner Use a circular motion to make sure eac
5. Agitate Click the Agitate button to begin the agitation cycle A window will appear that indicates the progress Wait until the blue bar reads 100 Press Abort or Esc to stop the cycle Main Click Main to return to the main screen 36 Accutinter 1500 The Test menu allovvs you to run diagnostics on the Accutinter There are three tests available If you receive a Pulse Failure message in ColorPro you can use the Pulse Test to repair the problem Available Tests d i Select Pulse Er Le Test sa Fil m Test F2 Click here to begin the pulse test Note which colorants you receive Pulse failure deccccccccce messages about because they will need updating Repeat up to three times until you get Ls Ie Ch o a prompt that says Pulse test passed Main Esc Click OK MCLIFCAO eg EN Click here to return If you do not receive N Pulse test passed to the main screen a passed message SS call Customer Support Services for assistance 37 Accutinter 1500 The Customize menu allows you to customize many of the regularly used features in ColorPro such as label printing machine shut down and the screen appearance Options Choose the Options tab to choose customized options by checking any of the boxes Enable Bar Coding is available in ColorPro Professional only You must have the correct database loaded to support barcode scanning Check the Enable Bar
6. Check the boxes under Label Print Options for the information you vvant printed on your optional label printer Customize Dasha 4 eneral om Je Label Line a Label Line2 Customize r Printlabel Fi C PromptFo i WW T Gcnerall Fonmm Ja EUs 3 1 adju G Use List At H Faint Type MR Color Source E Dj F Froduct Line SG Date Display F Container Size H Display F Ingredients r Displays r Display4 o y Cancel Esch The printer is an optional accessory Help F114 FM Customer Support Services 1 800 462 2466 40 Accutinter 1500 Select the Maintenance tab from the Customize menu Customize H zienzia Check the boxes for the actions you want to allow when filling canisters and performing maintenance functions nm Allew Fill All gt Allow Fill All m Allow Fill to Top Allows you to fill all U of the canisters at Confirm Fill te Top once and update in ColorPro gt Allow Fill to Top Allows you to fill each canister one at a time and update in ColorPro OM FZ Cancel Esc Help F11 gt Confirm Fill to Top Check the box to get a prompt that asks you for OK F2 Apply F3 confirmation that you want to Click here to move Click here to apply fill the canisters to the top to the next screen the options you have selected 41 Accutinter 1500 Click on the Reports tab In the Repo
7. Make sure the machine is turned on 2 Start ColorPro or the dispensing software you are using 3 Your monitor display shows the ColorPro logo Click on the logo to start the program om Ja Book venual Di ecnse E storm Ecrimula 4 VA Ingredient Amount Ingredient Amount KX ea wn RI J 5 pa T EN E Dispense FZ Label Fo Adjust F6 Bave FT Naw Formula FS Coverage F3 Help Fit Main Ess 1 Select the Manual Dispense tab 2 Enter the amounts you want to dispense into the text boxes See What are the basics Manually Dispensing Colorant on page 28 3 Click on the Dispense button F2 24 Accutinter 1500 Welcome to ColorPro ColorPro and ColorPro Professional put usability at your fingertips with all the features that allow you to operate your Accutinter 1500 dispenser Instantly dispense any formula in your database perform maintenance run usage reports estimate paint coverage for any room adjust formulas and calculate the formulas for lightening and darkening paint a Utilities F6 YI Dispense F2 Customize F5 Fluid Management sx About F8 Lock F12 Help F11 Dispense any formula in your Clean the lines to keep your l database and make adjustments machine running at its best hi i a Save the formula adjustments I Fill the canisters with colorant you make Save F2 Fill to Top F2 25 Acc
8. TER TE lb Introduction The Accutinter 1500 is a fully automatic sequential dispenser designed for accurate easy and repeatable dispensing The ganged nozzle allows the machine to dispense all colorants with a single stream The Accutinter 1500 is highly accurate due to the use of a microprocessor and five major elements DVX pump technology digital electronics stepper motors individual colorant nozzles and ColorPro software ColorPro dispensing software runs on an external computer making it possible to store customer formulas and machine usage reports Using Fluid Management e patented DVX technology each motor has a separate motor and pump ensuring the most reliable and accurate performance with dispenses as small as 1 384 ounce Colorants are stored in three quart canisters Colorants are automatically agitated to keep colorants in optimal condition and to prevent them from separating The exterior cabinet has a durable painted finish The Accutinter 1500 allows you to choose from a full spectrum of designer colors with easy to follow ColorPro software ColorPro allows you to select the color of your choice from an extensive database It directs you through the most important cleaning and maintenance procedures ensuring the best performance from your dispenser FM Customer Support Services 1 800 462 2466 Highlights Three point LED locator for easy can placement Highly accurate Dispense
9. After you fill the canisters you must agitate the containers using the Agitate menu 34 Accutinter 1500 The Purge menu allows you to maintain and clean the nozzle lines by preventing air and dried colorant from reaching the nozzle openings Purging helps prevent dripping and mis tints All Click All to purge all of the cartridges at once Select your choice of colorants to purge ColorPro will give you a text message indicating the last time the colorant was purged Reset Timer Click here to reset the timer for the last time you purged Purge Help Main Click here to purge after Click Help to Click Main to T mengs you ve selected the get answers to return to the main E colorant in Step one your ColorPro screen questions Paisai Bulg 11 Habs geg 35 Accutinter 1500 Agitation is automatically set to agitate the colorant thirty seconds per hour by our factory The Agitate menu allows you to manually stir the colorant in the canister so the Accutinter dispenses accurately Agitation helps to prevent the colorants from separating oe EN All Select the All button to agitate all of the colorants at once Enter time in text box Enter the amount of time you want to agitate the colorant after filling the canister NOTE The default is 30 seconds per hour Fluid Management recommends agitating for four minutes if you do a manual agitation lir I kel
10. EXCLUSIVE REMEDY TO WHICH IT IS ENTITLED AND WAIVES ALL OTHER REMEDIES STATUTORY OR OTHERWISE REPAIR OR REPLACEMENT SHALL BE BUYER S SOLE REMEDY UNDER THIS WARRANTY 71 Accutinter 1500 FM Customer Support Services 1 800 462 2466
11. Press Esc to return to the main menu 20 Accutinter 1500 Your canisters may have come from our factory filled with a small amount of colorant After you have filled the canisters and updated the software you must do an initial dispense to make sure the Accutinter 1500 is working From the main menu of ColorPro select Maintenance Then select the Purge tab Purge will dispense a small amount of colorant for your initial dispense You must repeat this process until you see the colorant fill the lines Select All Jl JBM Press Enter When Purge button is highlighted press Enter a second time or press F3 Reset Timer F5 Help F11 Main Esc Place a container underneath the s nozzle when 2995 prompted Press Enter Repeat entire sequence again until you dispense 21 Accutinter 1500 Pull the one gallon shelf out by pulling the handle Place the can under the three point LED light indicator Pull the quart shelf out by pulling the Place the five gallon can on the five handle Place the can under the three gallon shelf under the three point LED point LED light indicator light indicator FM Customer Support Services 1 800 462 2466 22 Accutinter 1500 Dispensing Follow these steps to dispense a formula from your company s database Choose the container size you vvant to use 1 For five gallon cans place the can directly on the bottom five gallon shelf 2 For on
12. e Click Save to save formula information e In the Save As Custom text boxes type in the job information e Click Save to save information me LKH Is Gian T Ma ni i neia Se Ore can N a y td Bags dei FIE 28 Accutinter 1500 Customer Information Enter information in each textbox about the formula you want to dispense Make sure you fill in each field Dispense Click the Dispense button to dispense the colorant after you enter the formula information 29 Accutinter 1500 Use Custom Formula to enter and save customer information plus dispense the formula Be em is ed Be E E E mi S Fun oie Or Os el ki FM Paint E e 4 Hir Living Room lu A ng Bro eh bh a Peach surprise L Ce l sei hk IL fs nr a if sis P Fr 1414 B ee oe d i dan Save z i Click the Save sl 3 i ges 9 button to save customized gz rr Jp Pe BS P JH fer all information New Formula Click the New Formula button to start a nevv Paint Coverage Wizard To estimate how formula much paint you need for a specific room use Paint Coverage Wizard l at snap n be ipe mb I ada da wok To use Paint Coverage VVizard click the Coverage button F9 from any menu and follow the prompts Click the Next button through each step e em Be e ed a ae u miu ed Ben E eel M 3 l SH e Tre Bon mk hu I x WC bm r i dn bh ILa nr We if is F hh
13. see a puff of smoke or sparks come from your machine Or you might hear sounds like popping cracking or hissing These conditions might mean that an internal electronic component has failed in a safe and controlled manner Or they might indicate a potential safety issue Do not take risks or attempt to diagnose the situation yourself Safety Precautions O Read this manual and all warning labels before using the machine Read and adhere to all Warning and Caution labels on the machine Keep the manual in a safe place Protect the cords and power adaptors from liquids Liquids can cause a short circuit particularly if the cord has been stressed from misuse Prepare level and clear the area where the machine will be installed To avoid risk of fire or injury unplug the power before servicing electrical components Do not dispense flammable materials O After installing complete a purge and check the plumbing of the lines Check that canisters and lines are secure and in place Plug into an approved grounded outlet only Make sure the outlet meets all national and local codes To reduce the risk of electric shock or injury use indoors only 6 Accutinter 1500 7 Accutinter 1500 WARNING WARNING USE A DEDICATED UNPLUG BEFORE DO NOT USE WITH OR 15 AMP CIRCUIT SERVICING NEAR FLAMMABLES US only Information and Instruction Labels You should become familiar with the information labels affixe
14. 4 f the test fails call Customer Support Services 3 Select the Pulse Test button Then click on the Test button ColorPro gives you a Follow the instructions for adding colorant in the Maintenance message that says the section of the manual see page 47 colorant canister needs to be filled The optional barcode 1 You must have ColorPro Professional for barcoding scanner wont work capability 2 Select the Customize menu 3 Make sure the Enable Barcoding box is checked in the Options menu see page 38 4 Click the Apply button and then click the OK button F2 If you suspect a problem Contact the printer manufacturer at 1 800 426 7827 with the label printer If you suspect a problem Contact your department manager or store manager with the colorants e FM Customer Support Services 1 800 462 2466 I Service Always observe the following precautions in e FM Direct Factory Direct Service Technicians order to reduce the risk of accident located throughout the United States Puerto Rico Do not attempt to service a product yourself unless Havvali Canada and the Bahamas instructed to do so by Fluid Management Customer Support Services Use only a service provider who is approved to repair your particular product Note Some parts can be upgraded or replaced by the customer These parts are referred to as e On site setup and training for store personnel wi SN si Replacement parts Fluid
15. 6 7827 Troubleshooting chart PROBLEM FIRST CHECK ACTION One or two colorants are Are the nozzles clogged not dispensing How do clean the nozzle openings The computer doesnt start 1Is the power cord plugged when you press the power in button The monitor screen is IS the power turned on and blank are the cables attached The keyboard isnt responding Are all the cables securely and the keyboard Are all the cables securely attached between the computer and the keyboard Does the keyboard need replacing N FM Customer Support Services 1 800 462 2466 attached between the cmputer Follow the daily nozzle cleaning instructions see page 45 Follow the daily nozzle cleaning instructions see page 45 AND Follow the Daily Nozzle Cleaning Instructions on the inside of the top cover of your machine each day Make sure the power cord is plugged into the rear of the computer and to a working electrical outlet Make sure the cable is plugged into the back of the monitor and to the back of the computer Make sure the power cord is plugged to the back of the computer and to a working electrical outlet Make sure the recommended surge protector is turned on If not firmly attach all cables If not firmly attach all cables Replace the keyboard 52 Accutinter 1500 Troubleshooting chart PROBLEM FIRST CHECK ACTION General ColorPro
16. Accutinter 23 How to dispense 25 Learning About ColorPro 44 Maintenance Care and Use ACCUTINTER 1500 49 Troubleshooting 55 Service 56 Replacement Parts Property of Fluid Management Copyright 2007 Fluid Management as an unpublished work all rights reserved This material cannot be copied or disclosed to others without the prior written permission of Fluid Management 1023 Wheeling Rd Wheeling IL 0090 5776 USA 3 Accutinter 1500 FM Customer Support Services 1 800 462 2466 important safety information 5 Safety Precautions T Safety and Operational Labels T General safety information for servicing your Accutinter Getting to Know Your Accutinter 1500 8 Technical specifications 10 Accutinter 1500 Features 11 ColorPro Features 12 Tips to help you get started Getting Started 13 Installation 15 Connecting to the computer 19 Filling the canisters for the first time Basic Operation 22 Using the shelves 23 Dispensing from ColorPro Formula Book 24 Dispensing from ColorPro Manual Dispense Welcome to ColorPro 25 Overview of ColorPro and ColorPro Professional 27 Using the Dispense menu 35 Using the Maintenance menu 38 Using the Customize menu 42 Using the Utilities menu Maintenance Care and Use 44 Care of your Accutinter 1500 45 Cleaning the nozzle closer 47 Filling the colorant canisters 69 Maintenance accessories Service 55 Service technician locations 56 Ord
17. Ai i WI ed dl ni s E F F e E L TT E Dispense 4 Click the Dispense J Ep Ee e r ap button to dispense the colorant after you enter the eet aT TJ Adjust K Click Adjust to formula information bel m 1A coe MP eo Ah nd EEN formulas Coverage Help Main e Use the paint Click the Help Click the Main 3 wizard to estimate button to get button to return to e how much paintis answers to your the main screen e needed for your ColorPro P job questions eeeeee Label Click the Label button to print labels for your paint containers 27 Accutinter 1500 Manual Dispense allovvs you to enter the amount of colorant you vvant to dispense Enter the amount in the text box first and then click Dispense LU u mi E Be Ingredient The letters shown are the colorants TN your dispenser USES Enter ee 6665090066 amount Enter the amount or use the scroll arrovvs for the colorant you vvant to dispense Dispense Click Dispense to dispense the cBecee colorant after you enter the formula information You will receive a prompt ME vvhen the dispense is complete Click Done Dispense complete Dispense F2 an Done Esc 1 Dispense s completed Ba Seene 3 New Formula Click here to make nevv formulas that are not in your database delir dh dhe als es ee M SARL sl Wi nd rT d ee S er E KILE E i Save
18. Management expressly T _ identifies parts as such and provides documentation e eh pa _ pre mir with instructions when it is appropriate for customers A f Ke Mes VW Le k Vi to replace those parts You must closely follow all eid ee 1 JU VI A ON instructions vvhen performing such replacements Del jo areas Ur Le Always make sure that the power is turned off and te eee ol I le EE E that the product is unplugged from any povver source e e K T FE before you attempt the replacement K 1 F ay L 4 Eom i F ShA d i v w wy Lg Ly i L I1 Am aah q Fluid Management Customer be e Support Services 1 800 462 2466 www fluidman com 2007 FM Direct Service Technician Locations Save time and money If something should go wrong we suggest consulting the maintenance and service section of this book It is designed Phoenix AZ Atlanta GA to solve basic problems before consulting a Sacramento CA Chicago IL service technician It also provides replacement San Jose CA Louisville KY part information for you Los Angeles CA Winston Salem N C San Diego CA Baltimore MD Yonkers N Y However should you need assistance please have your model and serial number ready Be located near your machine when you Call and have a Purchase Order number if ordering parts St Louis MO Boston MA Dallas TX Detroit MI On the right side of the machine is a black and silver Sti
19. Your customers have a vision you have a challenge and Fluid Management has the answer Fluid Management is a global leading manufacturer of mixing and tinting equipment plus specialized equipment for a variety of industries that include home improvement food chemical and cosmetics Located in Wheeling Illinois Fluid Management is a United States owned and operated company with historical roots dating back to 1927 In 1996 Fluid joined the IDEX Corporation as it prepared to address the changing business environments of the 21 century As industry leaders Fluid Management provides trend setting creative initial design through comprehensive equipment selections FM Direct Fluid Management s after sales service is one of a kind FM Direct technicians are Fluid Management employees trained to understand our products like no one else Fluid Management strives for close teamwork with our customers The combination of leading edge technology world class service and support and a company prepared for the future technological trends of an ever changing business environment makes Fluid Management the ideal partner Thank you for putting your trust in Fluid Management products We will help you with services that will help you serve your valued customers Finid Management A Lin of DEN DEN Copan O 2007 Fluid Management All rights reserved Under the copyright laws this material may not be copied in whole or in part with
20. ave tried to correct the problem yourself and still need help during the warranty period and after you can get support and information by telephone through the Fluid Management Customer Support Services Center The following services are available PROBLEM DETERMINATION Trained personnel are available to assist you with determining what kind of action is necessary to fix the problem and help you order parts ENGINEERING CHANGE Occasionally there might be changes or parts that are required for your machine after a product has been sold Fluid Management will make selected parts available to your equipment HAVE THE FOLLOWING INFORMATION AVAILABLE WHEN CALLING FLUID MANAGEMENT Customer Support Services e A description of the problem for example the dispenser is producing mis tints or the computer is frozen e What you have tried to do already e The type of machine computer and software e The serial number of the machine e The version of software third party software or external devices especially if the issue involves software you have added to the computer PLEASE BE IN FRONT OF THE MACHINE WHEN YOU CALL Purchasing upgrades additional licenses and technical support software upgrades and technical support are available for a fee through Fluid Management For information about purchasing additional licenses for ColorPro call Customer Support Services During and after the warranty period you can purchase additio
21. cker It includes the serial number and model number of your machine Please make a note of these numbers below Your Service Tampa FL Technician s Name Date of purchase Model Number Hartford CT Syracuse N Y Serial Number 55 Accutinter 1500 This section is designed to assist you in e IDENTIFYING SERVICE FUNCTIONS and e IDENTIFYING REPLACEMENT PARTS Occasionally you may experience a complication with one of our products If this should happen please call our toll free number and we can help you solve the problem or send you replacement parts TERMS Unless prior arrangements have been made parts will be shipped UPS C O D All prices are FOB Wheeling Illinois and are subject to change without notice In all correspondence or phone orders please state the model number and the serial number of the machine Orders less than 30 00 will be assessed an 8 00 handling charge There is a restocking fee of 25 on all returned goods RETURNS No parts are to be returned without prior authorization A Returned Goods Authorization RGA or Returned Materials Authorization RMA number is required All warranty repairs must be performed by FM Direct or FM authorized service personnel Any service work performed by non authorized service personnel will void the FM Original Equipment Manufacturer warranty FM Customer Support Services 1 800 462 2466 56 Accutinter 1500 If you h
22. coding box to enable the barcode scanner to work Customize Leper dina nie i uer spe E kum m Prompt for Cantalner Before Each Dispense T Clear Formulas on Leaving Dispense Tabs ter Dispensing Enable Barcoding M Enable Color Correction ke Allow Additional Colorants in Correction Allow Simulation of Spectro if Initialization Fails T Drep Down Combos During Search Show Containers on Manual Tab EDS Formula Delete E Neyer f Always Eramet ARIF an elt ec Apply P Halp Fi NOTE Call Fluid Management Customer Support Services at 1 800 462 2466 to receive your authorization code 38 Accutinter 1500 The Appearance menu allovvs you to select vvhich menus you want to view from ColorPro Customize i seleeBhati ve Tabs Active Tabs i l T use nai k Manual Dispense Change Can linage p tap e wan F Custom Formula Fi to view from the T Allow Deletes Dispense menu bar _ Require Pascua Click OK F2 eel Then click the 7 F External Data Source Change Tab Kames Apply button F3 Op Fluid Management recommends you Main Bitmap check all three boxes for the best performance of your S Accutinter 1500 OK Fz Cancel Esc o Apply iF Help Fit Apply F3 Click the Apply button to apply the tabs you have selected 39 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Select the Print tab from the Customize menu
23. d to the machine as well as the warnings cautions and notes which appear throughout this manual Read all the warning labels on the exterior and interior of the dispenser If the labels become damaged or unreadable you may purchase replacements from Fluid Management Customer Support Services See the replacement parts section for ordering information Safety Notice Information e WARNING HAZARDOUS ELECTRICAL COMPONENTS The two main notices used in this End User Guide and on the Accutinter 1500 are Warning and Caution A Warning notice tells you about a hazard that could cause serious injury to you or extensive damage to the equipment This information is featured in the beginning of the manual to emphasize safety When you see a Warning notice in this manual read it carefully before continuing with the operation of the machine Take all necessary precautions to avoid potential injury eCAUTION POTENTIAL SAFETY HAZARD A caution notice tells you about a danger that could cause injury to you or minor damage to the dispenser When you see a Caution notice in this manual read it carefully and be sure you understand it before continuing FM Customer Support Services 1 800 462 2466 Air circulation Your computer and monitor for your dispenser produce heat The computer has a fan that pulls in fresh air and forces out hot air The monitor lets hot air escape through vents Blocking the air vents can cause overheating which
24. dio 16 bit Network interface card NIC Must be capable of automatic switching between 10Base T and 100Base TX Keyboard Standard 101 key PS 2 or USB Standard two button PS 2 or USB Hinged lid Daily maintenance instructions and safety Keyboard tray i et information labeling not RT vi shown on lid interior Nozzle e Canisters not shown Closer 7 lt Quart shelf Se Se Se Se Se eee ee fe Se Se D ax ds e Less Le LE x te Ze D D I S D D I D I D ee D Front panel storage area 7 optional cover can be purchased 8 S Mounted casters YOUR ACCUTINTER 1500 HAS THESE BUILT IN FEATURES e 11384th of an ounce accuracy e Single stream dispense via ganged nozzle e Built in one gallon five gallon and quart shelves e ColorPro monitors colorant levels e Removable electronics unit for easy servicing e Twelve colorant canisters sixteen optional e Three point LED locator light e Automatic agitation helps prevent colorant separation e Powerful DVX pump technology reduces the frequency of calibration and scheduled maintenance sessions FM Customer Support Services 1 800 462 2466 10 Accutinter 1500 s e Dispense kA Mainkten FS 2 ustami EP Wiltes Fa es Fluid Management BEZ em Je ses Ze LVI DEX Ci ew mie About F8 Leek EI Hei COLORPRO HAS THESE FEATURES e Easy to use e Includes a full spectru
25. doubt about whether the product is properly grounded Do not modify the plug provided If it will not fit into the outlet have the proper outlet installed by a qualified electrician Use a grounded outlet that looks like this NOTE This product is for use on a dedicated nominal 115 Volt US only circuit that has a grounding plug Cautions Check with a qualified electrician or service person if grounding instructions are not completely understood or if in doubt as to whether product is properly grounded Do not use an adapter or extension cord with this product This unit must be plugged into a dedicated electrical line To reduce the risk of electric shock or injury use indoors only How to use this manual This End User Guide is organized into nine sections Each section provides detailed information on Accutinter 1500 series topics and provides a basic reference to help you with specific issues This End User Guide provides the information for installing your Accutinter 1500 dispensing for the first time and using ColorPro This publication also includes basic troubleshooting suggestions replacement parts Customer Support Services frequently asked questions daily and preventative maintenance procedures and warranty information Your Accutinter 1500 dispenser includes detailed illustrated labels located inside the top cover of the machine on how to clean the nozzles You can also find these i
26. drippy or to be cleaned and purge the lines see pages clumpy 47 48 The colorant should come out of the nozzle in a steady stream wi i Nj FM Customer Support Services 1 800 462 2466 50 Accutinter 1500 Troubleshooting chart PROBLEM FIRST CHECK ACTION The machine is not dispensing There is no power The printer is not printing 51 Accutinter 1500 1S the machine turned on and plugged in 1S the machine turned on and plugged in lS there power at the receptacle 1S the surge protector turned on Is the power cord firmly connected to the computer and functioning properly IS the USB cable connected at both ends Make sure the power cord is plugged in Restart the machine 1 Exit ColorPro 2 Shut down the computer 3 Wait 30 seconds 4 Turn the computer back on Perform a pulse test with ColorPro diagnostics see page 37 If the problem still persists call Customer Support Services Make sure the power cord is plugged in Replace the power cord if it is damaged Check the circuit breaker Turn on the surge protector replace if necessary Make sure the printing device is properly connected Unplug the power to the printer for 30 seconds and then replug Try to print again Restart the computer After restarting print again If you still have problems after following these suggestions contact the Dymo printer manufacturer at 1 800 42
27. e gallon cans or quarts place the can on the appropriate extended shelf 3 Use the LED indicator lights to guide the can placement T Mainten F3 Customize F5 Utilities F6 Fluid Management f A Unit of IDEX Corporation About F8 Lock F12 Help F11 Click on the Dispense button from the main screen 23 Accutinter 1500 FM Customer Support Services 1 800 462 2466 1 Make sure the machine is turned on 2 Start ColorPro or the dispensing software you are using 3 Your monitor display shows the ColorPro logo Click on the logo to start the program HI Ta L d PE E r F ki Trp di F ni Io un mt Hi WI e ri 1 Enter information into the text boxes See What are the basics Selecting Formulas on page 27 2 Click on the Dispense F2 button Dispensing Follovv these steps to dispense individual colorants from Manual Dispense Choose the container size you want to use 1 For five gallon cans place the can directly on the bottom five gallon shelf 2 For one gallon cans or quarts place the can on the appropriate extended shelf 3 Use the LED indicator lights to guide the can placement i Hi aS Mainten F3 Customize F5 Utilities F6 Fluid Management lt A Unit of IDEX Corporation About F8 Lock F12 Help F11 Click on the Dispense button from the main screen FM Customer Support Services 1 800 462 2466 1
28. elp topics 3 7 navigational tools Dispensing a Manufacturer s If you didn t find Formula what you were looking for n t sitanr t ect the Brand zo be call spe Select Container Customer Support sat Bul lie ail 0 aradenn nn Ir Services Soll SEIU ut 2 i ide or go to SAS SIU DEI your mom bc www fluidman com We CI TDuu is Wiss ta u for frequently asked hie nej si questions Zu uge bp abl Ju e su pg ms II UNL a sin he Alternate Search Kay FJ i qr tipi v lin Select LG bntalpsrteid Dis pl hierar aces see nvas Ju epi su r di Salat antainer lal 3 22 Dispense Fa New Formula F e ce E SH SE Se Fii 1 Main Es Dis panse F2 sci Cll ily vc cl e e eang the t ula pres Previous Help Main Ese Click here to Click Main to ADR UA Gran DIS pen s Pa get answers to return to the main sin i orm a All diz tents then a sin D ww alle Mt I peje your ColorPro screen ADEE GJU Lt ny Ip um questions Ja ju Ly pit ry Bana Ese E pl lisi KAN SH w ker str Jr Dispensa Fe iulu T ulale r sc cr ps BOS vill be die rant 2s ae Ju see 43 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Your Accutinter 1500 depends on clean and well maintained parts e To ensure dispensing accuracy and increase the operation of your Accutinter 1500 clean the nozzle at least once a day and follow the maintenance schedule detailed below
29. ering information and replacement parts 57 Calling for service 70 Warranty information Enhancing your Accutinter 5 Purchasing upgrades Troubleshooting 35 Purging and cleaning the lines 37 Using ColorPro Test 49 Mis tints 50 Nozzle closer 53 ColorPro 54 Printing problems 55 Locating your product s serial and model number mp FM Customer Support Services 1 800 462 2466 de 8 4 Accutinter 1500 VVARNINGS This machine dravvs 0 5 Amp at 120 10 VAC Do not modify the provided plug Improper use of grounding plug can result in risk of electric shock 5 Accutinter 1500 Grounding This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape for the electric current This product is equipped with a cord that has a grounding wire and an appropriate grounding plug The plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the grounding wire to either flat blade terminal The insulation wire with green or green and yellow stripes on the outer surface is the grounding wire Check with a qualified electrician if the grounding instructions are not completely understood or if in
30. f the left side of the Accutinter Figure 1 unless you purchased the optional computer bracket c Place the monitor firmly on top of the computer Fig 1 Plugin the povver cord and connect all the cables a Connect the mouse and keyboard USB cables to their corresponding symbols on the back of the computer Figures 2a and b Fig 2a Fig 2b b Connect the USB cable from the dispenser to the USB port on the back of the computer Figure 3 c Plug the surge protector not included into a 15 Amp dedicated electrical outlet d Plug the dispenser power cord into the recommended customer supplied surge protector After the machine is installed fill the canisters and update ColorPro See Getting Started Preparing the canisters on pages 19 21 After the canisters are filled complete an initial manual dispense for each colorant See Getting Started Preparing the canisters on page 21 For the system to operate properly leave the dispenser on at all times The label printer software for the label printer is installed on the computer by Fluid Management All you need to do is connect the printer cables to the computer and to a dedicated power outlet The original packaging from the printer vendor includes the software a quick start guide with detailed instructions and the necessary cables Follow steps 1 4 to connect the printer 1 Unpack the printer Save the packing materials
31. h opening is clean 45 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Maintenance Care and Use Daily Nozzle Cleaning Instructions Purge the colorants 1 Make sure the All button is selected on the left hand side of the screen 2 Click the Purge button F3 3 When prompted place a container under the nozzle 4 Select Dispense when prompted F2 FM Customer Support Services 1 800 462 2466 46 Accutinter 1500 Follovv these instructions to fill the colorant canisters Shake the colorant can thoroughly to Remove the canister covers one at mix the colorant as required by the a time so the colorants do not get manufacturer mixed up 3 LL Add the colorant Update ColorPro for each colorant 1 After shaking open the cans one at you add a time 1 Select Maintenance 2 Slowly add the colorant to the 2 Click the correct colorant button open the canister from the left hand side of the NOTE Do not fill to the edge of the screen canister because colorant can over flovv 47 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Amount in al Quarts V F4 Press Enter Update the canisters Repeat entire process for each 1 Enter the amount of colorant you empty canister added to the canister in the text box 2 Press Enter FM Customer Support Services 1 800 462 2466 48 Accutinter 1500 Troubleshooting chart Most of the problems lis
32. hange Color Gorrection Ut oS VS L 1 5 seeeeeeeeeeeeeers Jg nal mu a increased tr dro Sealing Method Parcam Change ER n Kr KS Inside Change Fa Transfer Total EH atait Der ES Start Over Click the Start Over button to start your calculation again Transfer Total Click here to return to the Manual Dispense screen The percentage changes you entered will adjust automatically AN One Gallon um Clout dog Orginal Formula BT Back Esc Back Click the Back button to return to the previous screen 100 Darkest The Fill menu allows you to add colorant when the canisters need refilling gt Select Agitate after you fill canisters see Stirring the colorant page 36 All Click the All D SSC EE button to fill all of the colorants at All Allows you to view the colorant once changes after you OR Select your choice enter them in the Change box of colorants to fill the canister Enter the amount of colorant you added into the text box when prompted Undo Click Undo to restore the old fill values Fill to top Colorant volumes Main Click Fill to Top to fill These are the volumes Click Main to the canister to the top the canisters hold for return to the main after you ve selected the each colorant screen colorant in step one NOTE Use Undo only if you want to recall a mis entered colorant
33. ied debris 2 Purge the colorant line 3 Repeat if necessary 49 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Troubleshooting chart PROBLEM FIRST CHECK ACTION The nozzle closer is not _ ls the nozzle closer covered Clean all dried colorant and opening or closing with dried colorant and debris debris from the nozzle closer area Make sure the nozzle arm is clean so it moves freely If the nozzle closer still does not close call Customer Support Services Colorant drips or runs after ls ColorPro prompting you 1 If yes fill the canister with dispensing to fill the canister colorant see page 47 2 Agitate for up to three minutes see page 36 3 Purge the line see page 35 Do the nozzle openings need If the canister is full clean the to be cleaned nozzle and complete a purge using ColorPro see page 35 Repeat if necessary Does the colorant have air in Complete a purge using it ColorPro Repeat if necessary A colorant canister needs Follow the Filling the to be filled colorant canisters instructions on page 47 The canister cover and lids Soak the canister covers in need to be cleaned hot water and mild detergent Wipe off the excess debris and dried colorant when the colorant has loosened Scrape the excess colorant off with a putty knife The colorant coming out Do the nozzle openings need Clean the nozzle openings of the nozzle is
34. m of designer colors available from a built in formula database e Customer friendly menus direct you through daily maintenance e Includes over seven different menus and options for dispensing diagnostics and maintenance e Optional ColorPro language packages allow you to operate in multiple languages e Built in diagnostic utilities e Mouse and keyboard operable e All dispensing functions can be accessed from a single screen e Tracks and reports usage statistics for formulas colorants and dispenses 11 Accutinter 1500 FM Customer Support Services 1 800 462 2466 These tips will help you get the most out of your machine m Load ColorPro if you are using an existing PC u Clean the nozzles daily for consistent dispense accuracy m Purge the nozzle at least once per day especially if you haven t used the machine for several hours m It is recommended that the machine stay on at all times E Shake the colorant can before filling the canisters Let the colorant sit for several minutes so the bubbles rise to the top before filling the canisters u Always keep the nozzle closer covered with the cap to prevent colorant from drying out u Keep the nozzle closer sponge moist by adding a few drops of water to the cup liner to prevent dried colorant from clogging the nozzle u Follovv the preventative maintenance procedures in this manual p Do not use solvents in your dispenser u Use the Welcome to ColorPro sec
35. material or workmanship for the unexpired portion of the limited warranty This warranty does not cover software which is covered by a separate warranty DISCLAIMER THIS WARRANTY SHALL BE APPLICABLE ONLY IF THE EQUIPMENT SHALL BE THE PROPERTY OF THE ORIGINAL PURCHASER OR USER AND SHALL HAVE BEEN PROPERLY USED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUAL OR INSTRUCTIONS PROVIDED WITH THE EQUIPMENT AND FOR THE PURPOSE FOR WHICH SOLD NORMAL WEAR AND TEAR IS NOT COVERED BY THIS WARRANTY THIS WARRANTY SHALL NOT BE APPLICABLE IF THE EQUIPMENT OR ANY PART THEREOF HAS BEEN REPAIRED OR REPLACED BY THE BUYER WITHOUT THE SELLER S PRIOR PERMISSION OR HAS BEEN SUBJECTED TO ANY ACCIDENT CASUALTY MISAPPLICATION ALTERATION ABUSE OR MISUSE FM Customer Support Services 1 800 462 2466 69 Accutinter 1500 NO OTHER WARRANTY EITHER EXPRESS OR IMPLIED INCLUDING A WARRANTY OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE HAS BEEN OR WILL BE MADE BY OR ON BEHALF OF SELLER OR BY OPERATION OF LAW WITH RESPECT TO THE EQUIPMENT AND ACCESSORIES OR THEIR INSTALLATION USE OPERATION REPLACEMENT OR REPAIR SELLER SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR ANY INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE EQUIPMENT WHETHER OR NOT SELLER WAS APPRISED OF THE POSSIBILITY OF SUCH DAMAGES IRRESPECTIVE OF ANY STATUTE THE BUYER RECOGNIZES THAT THE EXPRESS WARRANTY SET FORTH ABOVE IS THE
36. might result in a malfunction or damage Place the computer and monitor so that nothing blocks the air vents usually 51 mm 2 in of air space is sufficient General safety information Do not attempt to service a product yourself unless instructed to do so by Fluid Management Customer Support Services Use only a Fluid Management authorized Service Technician to repair your equipment Please note that some parts can be upgraded or replaced by the customer Fluid Management identifies those parts as such and provides documentation with instructions when it is appropriate for customers to replace those parts You must closely follow all instructions when performing such replacements Always make sure that the power is turned off and that the machine is unplugged before you attempt the replacement If you have any questions or concerns contact Fluid Management Customer Support Services TECHNICAL SPECIFICATIONS Height 48 122 centimeters VVidth 30 76 centimeters Depth 24 61 centimeters VVeight 330 pounas vvith colorant 150 Kilograms Maximum povver 120 Volts 10 0 5 Amps 60 Hz Frequency Maximum number of canisters 12 16 with optional add on unit Cans accommodated one gallon five gallon quart and pints OPTIONAL ACCESSORIES e Printer tray e Scanner tray e Barcode scanner e Dymo label printer e Computer keyboard e and mouse e Spectrophotometer Color matching system
37. nal services such as support and installation for Fluid Management equipment and accessories like barcode scanners label printers computers and monitors 57 Accutinter 1500 FM Customer Support Services 1 800 462 2466 ST sos TJ Nozzie block vi tubing JO 7 i Not sold separately vi FM Customer Support Services 1 800 462 2466 58 Accutinter 1500 i Not sold separately 59 Accutinter 1500 FM Customer Support Services 1 800 462 2466 DESCRIPTION FM Customer Support Services 1 800 462 2466 60 Accutinter 1500 TEM i e 32862 Bracket plate link are SSS Ce 322 Cuptiner O Not sold separately 61 Accutinter 1500 FM Customer Support Services 1 800 462 2466 DESCRIPTION 9 82881 Drip catcher bracket Arm link weldment right Arm link weldment left Screw shoulder 6MM ata FM Customer Support Services 1 800 462 2466 62 Accutinter 1500 Daf ME L Hexnut M3x05KEPS 6 81791333RH__ _Receptacleoutlet o t NSS L FHCSScrew M3x05x8 2 28444 JL Powercord notshown VU LJ 29957 USB cable 6feet notshown Pt Not sold separately 63 Accutinter 1500 FM Customer Support Services 1 800 462 2466 a a C dj kij kg PAGS KA oD rul gt ke lt I 2 H D O U LLI OQ D LLI DI el ke lt LLI E 1 __sriaistar PCB Board twelve channel nt 2 __87129350RH PCB Board dispense coordi
38. nator 3 aerem 28 Volt DC Relay OHMS Ja a sosa Ferrite bead connector large Cable hold down clamp medium 64 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Zei a Q d S TEM DESCRIPTION 82501001RH Resistor 65 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Ten Draver side mounting bracket 1o 2 sso One gallon shetit O OO Ooo o E OJ 4 m Frontshelt pane O a FoorinoosPt Screw PHOS Mx 16mm Asneeded _ Not sold separately FM Customer Support Services 1 800 462 2466 66 Accutinter 1500 ez ITEM PART NUMBER Cover twelve canister Not sold separately 67 Accutinter 1500 Not sold separately ta _ FM Customer Support Services 1 800 462 2466 68 Accutinter 1500 d 9 These items can be used to help keep your Accutinter 1500 clean and operating well Daily maintenance and cleaning are crucial to your machine s performance The main areas that need attention are the nozzles and the nozzle closer For specific instructions see the Maintenance Care and Use section on pages 45 in this manual and the daily maintenance label on your machine Nori chanar 20763 Nozzle cup liner 33221 Ue tha norrie cleaner ti cean The murri cu linr goes inahie the the interior of the mirzi and nesala tite e hr tha remove any dried ralorant norim mot It be deanei around tha rre each day and repdeced H kt becomes Clea
39. ning the narzie b cnsial damage ka peeing mistin e Meter botha 10675 Le the water botile to och seater to the nup iner s the murrizi ta midst anal con t Ei wih died colorant 70 Accutinter 1500 FM Customer Support Services 1 800 462 2466 FLUID MANAGEMENT LIMITED WARRANTY WARRANTY COVERAGE If within two years from the date of shipment any equipment covered by this warranty shall prove to be defective in material or workmanship upon examination by Fluid Management Inc SELLER SELLER will supply identical or substantially similar replacement equipment or parts or at SELLERS option will repair or allow credit for such equipment This warranty does not cover labor costs incurred by PURCHASER for repair of equipment except that the cost of labor authorized by the SELLER shall be included for repairs to the following major components for claims made during the first year following shipment or proven installation date pumps motors speed reducers power supplies transformers and circuit boards relays relay panels and bearings Labor is not covered for minor items such as fuses indicator lights or can adapters For items not listed SELLER will determine if it is a major or minor component All labor must be approved in advance by SELLER and performed by Fluid Management employees or Authorized Service Center OBTAINING WARRANTY SERVICE While your equipment is under warranty do not attempt on site repairs or parts
40. nstructions in this guide on pages 45 46 Follow these directions for the best performance of your machine The ColorPro application includes a basic help tool in the Help menu called Using ColorPro You can start the Using ColorPro program by clicking the Help icon on any screen from the ColorPro desktop If you have internet access the most current information for your Accutinter 1500 is available from the worldwide web at http www fluidman com For your safety Customer safety is important Our products are designed to be safe and effective However dispensers are electrical equipment The Accutinter line is safe fast and reliable designed to bring you many years of operation There are precautions you can take to avoid damage to the equipment or bodily injury before operating By carefully following the instructions in this document and the warning and maintenance labels on the machine you can help protect yourself from hazards and create a safer work environment Si mm FM Customer Support Services 1 800 462 2466 tee Equipment can become damaged due to misuse or neglect Some product damage is serious enough that the product should not be used again until it has been inspected and if necessary repaired by a Fluid Management authorized service technician As with any electronic device pay close attention to the dispenser when it is turned on On very rare occasions you might notice an odor or
41. ou will need to fill the canisters to capacity The colorant compartment holds twelve three quart canisters sixteen optional After the canisters are filled ColorPro must be updated with the new canister information see Getting Started Preparing the canisters on page 20 SO you can see the top of the canisters 2 Raise the top cover o the Accutinter 1500 Remove the lids from each canister one at a time and prepare to fill them with colorant Shake the colorant before pouring into the canisters Fill the Canister no more than one inch below the top of the canister UJ e Do not rest the can on top of the agitator Update ColorPro with the canister level information after you have filled all of the canisters see Preparing the canisters on page 21 19 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Next After you have filled the canisters to capacity you must update ColorPro to prime the lines Follovv these instruction Purge Agitate Test Fill menu Click the All button to update the software after you have filled all of the canisters Undo F3 BE Help 0 0 Mam Esc FM Customer Support Services 1 800 462 2466 From the main menu select Maintenance F3 then select All F2 button Press Enter or click the Fill to top button When prompted are you sure you want to fill all press Enter or click yes
42. out the written consent of Fluid Management Your rights to the software are governed by the accompanying software license agreement The Fluid Management logo is a trademark of Fluid Management registered in the U S and other countries Use of the Fluid Management logo for commercial purposes without the prior written consent of Fluid Management may constitute trademark infringement and unfair competition in violation of federal and State laws Every effort has been made to ensure that the information in this manual is accurate Fluid Management is not responsible for printing or clerical errors Fluid Management 1023 Wheeling Rd Wheeling IL 60090 800 462 2466 http www fluidman com Fluid Management the Fluid Management logo FM Direct ColorPro DVX Miller and Harbil are trademarks of Fluid Management registered in the U S and other countries Published in the United States Mention of third party products is for informational purposes only and constitutes neither an endorsement nor a recommendation Fluid Management assumes no responsibility with regard to the performance or use of these products nce you ve installed your Accutinter 1500 series dispenser vvhats next In this booklet you ll find more information to help you get the most from your new Fluid Management Accutinter 1500 Table of Contents 5 Safety 8 Getting to Know Your Accutinter 1500 12 Getting Started 13 Installing Your
43. replacement without first contacting Fluid Management at 1 800 462 2466 After the warranty expires on site servicing and parts replacement are available from an authorized service technician from Fluid Management Contact Fluid Management s After Sales Support for arrangements To expedite this process prior to calling have your model number and serial number available EXCLUSIONS AND LIMITATIONS Any maintenance repairs and replacements attributable to Abuse will be billed separately on a time and materials basis which are not covered under the agreement Abuse includes but is not limited to physical damage to the equipment excluding normal wear and tear an Act of God colorant in the wrong canister colorant related issues beads in colorant etc mis tints or fills over filling of canisters operator error lack of daily maintenance and or abuse Due to computer technology advancements Fluid Management cannot offer an extended warranty for computer and or computer related equipment such as monitors printers or other peripheral equipment The computer warranty is that of the standard manufacturer s warranty coverage and not extends above or beyond Fluid Management s Limited Warranty agreement PURCHASER MUST NOTIFY SELLER OF A WARRANTY CLAIM WITHIN THIS PERIOD NO RETURNS ARE AUTHORIZED WITHOUT A COMPLETED AUTHORIZATION FORM AND NUMBER Any repair or replacement provided hereunder shall be warranted against defects in
44. rmulas formulas from the shown in the Color input list Correction menu see Adjusting Formulas on page 32 31 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Use Color Correction to adjust the original formula label and dispense the adjusted formula Color Correction Color Calculator Current Formula E d Total ssssecesd li Total Allows you to view the colorant changes after you enter them in the Change box Current ss desse Formula Enter the formula adjustment you want to make in the textboxes for the corresponding colorant by typing in the amount or using the up down arrows Dispense Change Label Dispense Total Click here to dispense Click here to print Click here to the formula labels if you have dispense the total an optional label amount of the printer original formula FM Customer Support Services 1 800 462 2466 32 Accutinter 1500 Information area Click here to view the change from the t original formula and the formulas that have changed Select the container size you want to use or enter an amount in Percent Change to lighten or darken the formula 100 is the lightest and 75 is the darkest Select the container size you want to dispense or the percentage change 15 Lightest 33 Accutinter 1500 Adjust formulas for the container size you want to dispense into using Color Calculator Lighten or darken any formula with Percent C
45. rts menu you can run three different report types Formula Usage Colorant Usage and Machine Usage RE Utilities Select the report 27 crel BC Heft Resi rc type you want to run from the drop down Ececns Gulpul Groh i Tobular window Select the cececjessssse Hepolt lype R output method Enter the dates you vvant the From 630 9004 EN Tej amp 30 2005 E report for and select how many formulas Display Top 10 ES Formulas M Ry Produet armula Usage Change Prind r F7 SCH Ki Run Report Fa ohra Sih Mee LER MK wee ae S Machine Usage Machine usage Shows you how much colorant you have used M E e Cointre p WS dh d LEBOA sor Qa A d Halp EI Top 10 Formula Usage Run Report F5 Click here for ColorPro to run the report you selected Top 10 Formula Usage i Use to show you the top ten formulas your machine dispenses ekl 5 M s Bosom s B GB po k EN s Da M Dt pr pr Bo Bi Mi Ni Ce Bu Colorant Usage Colorant Usage Shows the amounts dispensed 42 Accutinter 1500 Using ColorPro allows you to find answers to your questions about ColorPro Fors li Buuk select Formula F4 m Formula Number k Usi Help Topics s eoeeeeeeeeeeeeeeeeeeee E Ej 2 Click here to see a Formula Na at Ti Click here to learn basic list of H
46. s any color in your database Uses patented DVX and stepper motor technology Small footprint ColorPro Handles multiple container sizes and heights Mounted swivel casters for easy moving Constructed from heavy gauge steel 8 Accutinter 1500 PRODUCT Personal computer Recommended model Lenovo model M55 PHYSICAL DESCRIPTION Maximum dimensions 3 3 4 H x 14 7 16 W x 15 5 16 D 9 5 cm x 36 7 cm x 38 9 cm Configuration Desktop flat horizontal capable of operating in a horizontal or vertical postion including the external media Serial number Unique number supplied on each unit by vendor unless the system manufacturer has supplied an externally visible identification HARDWARE AND CONFIGURATION COMPONENT MINIMUM REQUIREMENTS SOFTWARE CONFIGURATION COMPONENT MINIMUM REQUIREMENTS Case Motherboard Must include one parallel LPT port two serial COM ports four USB ports Minimum two EIDE controllers capable of supporting two drives each and one floppy drive controller Processor Celeron 2 6 GHz or higher Memory Minimum 512 MB Ram 1GB if other applications used 9 Accutinter 1500 FM Customer Support Services 1 800 462 2466 Hard drive Minimum 80 GB capacity Floppy disc drive Standard 1 44 MB CD RW I DVD Rom combo drive Minimum 24 X speed capable of capturing a CD DVD for vertical operation Video SVGA compliant minimum 640 X 480 resolution 600 x 800 1024 x 768 1280 x 1024 32 bit color Au
47. ted in this section can be prevented by daily cleaning and by purging the nozzle See the Maintenance Care and Use section in this manual for instructions Use the chart below to locate the problem and perform the recommended actions in the last column Contact Fluid Management Customer Support Services if you are unable to find a resolution PROBLEM FIRST CHECK ACTION The machine is dispensing Do the fill settings in Compare the canister mis tints ColorPro match what is contents with the fill inside the canister settings Adjust if necessary 1 Look inside the canister and compare the contents with what the fill settings in ColorPro show 2 If they do not match fill the canister and adjust the colorant level in ColorPro see page 34 dave the nozzle openings Clean the nozzles been cleaned recently 1 Clean each nozzle opening with a nozzle cleaning tool 2 Remove all excess colorant from around the nozzles see pages 45 46 3 Purge the lines with ColorPro see page 35 4 Repeat cleaning and purging if necessary ls the Accutinter dispensing Dispense one ounce of accurately each colorant into a marked measuring container see page 35 If you notice any colorants are not dispensing call Customer Support Services for assistance The colorant shoots to the Have the nozzles been 1 Clean the nozzle Remove side during a dispense cleaned recently all excess colorant and dr
48. tion of this manual for answers to your questions about ColorPro u Do not load any screen savers on the computer Added software can create conflicts with ColorPro and could cause the dispenser to operate incorrectly E Keep your ColorPro software up to date m Use the correct sized labels for your Dymo label printer optional accessory E gi FM Customer Support Services 1 800 462 2466 12 Accutinter 1500 N KS e Your Accutinter 1500 has been designed so that you can set it up quickly and begin using it right away If you have never used an Accutinter dispenser or are new to paint dispensers read this section for instructions on getting started and installing your machine If you are an experienced user you may already know enough to get started Be sure to look over the information in the Welcome to ColorPro section of this guide to find out more about the new features and capabilities in ColorPro VERIFY THESE ITEMS ARE INCLUDED WITH YOUR UNIT Nozzle pick Water bottle Sponges AT1500 User guide Disc contains database machine configuration and or fluids configuration depending on your specifications ColorPro software CD Power cable USB cable OPTIONAL ACCESSORIES not automatically included Computer monitor mouse Keyboard Computer storage mountable bracket Dymo label printer Printer tray Scanner tray Front panel storage cover 13 Accutinter 1500 FM Customer Support Ser
49. to the USB port on the back of the computer 17 Accutinter 1500 FM Customer Support Services 1 800 462 2466 After the barcode scanner is connected to the computer and keyboard it must be enabled in ColorPro Note that you must have the correct barcode enabler database already installed Follovv these steps to enable the barcode scanner Fluid Management x A Unit of IDEX Corporation About F5 _ Lock F12 Help Ftt _ 1 Select Customize 2 Type in service when prompted for the password 3 Click OK Customize oe E Nd eS ees LU Eluar Formul See ees Taku F Mee Addilaral Celaram s in Gemeen eer m Ahen Sinwlater ei Seege Finbisllzasen Palls Bebe et atex Solid Siding Ste M Show Contakveri on Manual Tak Er fomula Delete Never BR e n One Gallon After enabling the barcode scanner you 1 Check the Enable Barcoding box in can test the scanner by dispensing the Options tab 1 Open the Dispense menu 2 Click Apply then click OK 2 Select a formula 3 Click the Dispense button 4 If you receive a prompt that says Please Scan Base Can you have successfully enabled the bar code scanner FM Customer Support Services 1 800 462 2466 18 Accutinter 1500 After your machine is installed in the proper location you need to fill the canisters with colorant so you can dispense for the first time Your machine is pre calibrated and does not come shipped with colorant Y
50. ull responsibility upon acceptance of the shipment and will not entertain any claims by the consignor Verify the contents against the packing slip Note if any items are missing or damaged Call Fluid Management Customer Support Services if any items are missing Position dispenser in permanent location Choose a location for your dispenser that is capable of supporting the weight Make sure there is enough room for service personnel to have access to the rear of the machine If there is not enough room routine maintenance may be difficult to perform FM Customer Support Services 1 800 462 2466 is firmly positioned on the surface it will sit on Before dispensing colorant for the first time you must complete a manual dispense Daily cleaning and nozzle maintenance are crucial for effective machine operation Shake colorant before filling the canisters Do not use shelf surface to seal open cans Do not dispense without a container in place Do not operate the dispenser until it is in it s permanent location Do not dispense if canisters are empty Always route power cords so they will not be walked on tripped over or pinched by objects To reduce the risk of electric shock or injury use indoors only 14 Accutinter 1500 6 15 Accutinter 1500 Position the monitor computer and keyboard a Place the keyboard on the keyboard support Figure 1 b Place the computer on top o
51. utinter 1500 You can use the following four menus to help you get the most out of ColorPro Dispense Maintenance Customize and Utilities In this section you will learn the functions of each menu beginning with Dispense The main screen of ColorPro features seven selections L E E 0006 Dispense Menu vec Click the Dispense button to go to the Formula book Manual Dispense and Custom Dispense menus Utilities Click the Utilities button to update software run reports save data and test dispenser Maintenance Click the Maintenance button to add l colorant purge E E A Ur of EX Corporation lines and agitate ses Customize Click the Customize button to change the properties and options for the dispenser About menu Help menu Click the About button Click the Help to see ColorPro button to look information up answers to your ColorPro questions 26 Accutinter 1500 The Formula Book menu allows you to select dispense and adjust the formula You can also estimate paint quantities and enter new formulas d His all WW Wm E E em n wm LI Be mi Select SG eeeeeeeeeeeeeeeeee eege Formula Formula MM SH quantities Enter information fg OO ee Sky Blue The SE in the text e ee quantities needed boxes about the FM Paint to dispense your colorants you want T ot Golorize H i I formula vvill shovv to dispense Gi Se P here ae al Interior Flat E
52. vices 1 800 462 2466 Unpacking and Set up Follovv the steps on the next eleven pages to set up your Accutinter 1500 VVARNINGS Cautions Verify that your dispenser Alvvays unplug your machine from the AC povver outlet before servicing The unit must be plugged into a dedicated 15 Amp electrical line US only The surface the dispenser sits on must be strong enough to support it s weight This machine is not explosion proof and must not be used in a flammable atmosphere or with flammable materials Protect the cord and power adapters from liquids Liquids can cause gradual corrosion of the power cord and or the connector terminals on the adapter which can result in overheating Make sure these items are available before installing Accutinter 1500 unit Power cord Computer monitor mouse and keyboard optional accessories Dymo label printer and labels optional accessory Barcode scanner optional accessory Surge protector recommended not included Tools needed for installation not provided Scissors or diagonal cutters Unpack the machine a Remove the interior contents of the packaging b While unpacking the machine inspect the machine for any damage that may have occurred during shipping If any damage is found notify the carrier immediately Arrange for inspection in order to claim recovery Claims for damage must be made by the consignee YOU The carrier assumes f

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