Operator's service manual VIMEK 610
Contents
1. Operator s service manual Vimek 610 Operator s service manual Head Office Lidvagen 11 SE 922 31 Vindeln Sweden www vimek se F L T z i E i ics i j eL Lx 1 y LIT T4 T EUM a E 610 Revision Tel 46 0 933 135 15 46 0 933 710 56 I 610 e Art 911061 Operator s service manual Vimek 610 Art No 911061 Service and maintenance Maintenance 3 si gt us ss 3 cra 9 3 Tightenin amp ie l Ll u 4 Welding 4 1 Lubrication 5 1 1 Centre Hesse emos 5 1 2 Stabilisation cylinder 6 1 3 Steering cylinder 6 1 4 Transmission shaft 7 1 5 Mechanism drive rollers 7 1 6 Wheel bearings trailer section 7 1 7 u u uuu u r nispi 8 1 8 Eiee 8 1 9 Tiltabl grapple 8 1 10 Sg uu unu 9 2 Bolted jjoint 10 2 1 Wheels cab section 10 2 2 Wheel trailer section 10 2 3 Cr2. m Cab filter P r Operator s service manual Vimek 610 Art No 911061 8 Brake system AN Be aware that the brakes are out of function during this procedure AN The brakes must be adjusted if they are uneven or feel light AN The brakes must be adjusted on both sides for a more even braking effect Oris task should be done by two persons 8 1 Driving brake Check Brake effect Adjust when necessary Adjustment Adjust one side at a time Lift up the machine so that both front wheels can turn freely Loosen lock nut 1 Place the gearbox and high low range gearbox in neutral Start the engine place the drive direction selector inching lever in reverse and run the engine at high speed until the toad indicator on the display lights While the toad is lit on the display Screw in adjusting screw 2 until the wheel no longer move Loosen slightly so that the wheel turns freely Tighten lock nut 1 Repeat the above process on the other side Operator s service manual Vimek 610 Art No 911061 8 2 Parking brake Check e Brake effect If the braking effect is poor fault tracing must be carried out 8 3 Trailer brake e The trailer wheels can automatically run against the drive roller when the brakes are applied risk of clamp injury Check e Brake effect Adjust vent when necessary 8 4 Venting oil change brake system e Place the gearbox and high low
3. 4 4 i 4 4 4 4 4 4 7 9 Check radiator 7 10 Check air filter 7 11 Check cab filter 9 1 Tyre damage 9 2 Air pressure 1041 Fire extinguisher J o 11 Diesel heater 7 3 filter hub sides 29 Operator s service manual Vimek 610 Art No 911061 12 2 Maintenance schedule gt E 5 lt o Eo E 2 5 o E E c lt o Lf O O Lf O O cN e cN e Y 1 Lubrication points NN MN 2 Bolted joint 2 1 Wheels cab section 2 2 Wheels trailer section 2 3 Crane foot 2 4 Centre link 2 5 Rear section gearbox HEN 2 6 Drive shaft 2 7 K axle 2 8 Trailer lock 2 9 Wheel axle 2 10 Bogie d d d do 3 Battery 31Geeal dxi j XJ 4 Engine 30 Operator s service manual Vimek 610 Art No 911061 76 2 c c lt o c O O e 1st service 25 hrs 50 hrs 100 hrs 250 hrs 500 hrs Separate manual 6 Cils 6 2 Change engineoil x dx G4Checkhydrauicoilevel x x 6 6 Gearbox oilchange x xI 6 7 Drive axle oilchange x X 6 8 Planetary gear oilchange x x 7 Filter 7 1 Engine oil filter change X xJ 7 3 Diesel filter change x IX 8 Brakes 8 1Drivingbra
4. for the correct amount and oil specifications for the correct type of oil e Checkthe oil level again after operating the hydraulic functions 6 4 Check the hydraulic oil level Check the level in the hydraulic oil tank using the dip stick The level should be 5 10cm under the maximum tank volume The level can also be checked using the information menu on the instrument panel display This shows 10096 when the oil level is correct 17 Operator s service manual Vimek 610 Art No 911061 6 5 Gearbox oil check Check Make sure the machine is on a level surface Check the oil level in the sight glass on the front of the gearbox under the transmission motor Fill up as required see Change below 6 6 Gearbox oil change Make sure the machine is on a level surface and with the hub reducers pointing downwards Remove the protective plates from below the engine and gearbox Unscrew the oil plug under the gearbox and plugs on the hub reducers and collect the old oil Unscrew the magnetic plug Metallic filings on the magnet can indicate gearbox damage Contact your VIMEK dealer for an assessment Screw back the oil plug under the gearbox and one of the plugs to the hub reducer Turn the hub without the plug so that the drain ends up facing upwards and fill the new oil through it See Technical data and accompanying oil specifications for the correct amount and type of oil Check the oil level in the sight glass on
5. range gearbox in neutral e Start the engine place the drive direction selector inching lever in reverse and run the engine at high speed until the toad indicator on the display lights e Place a hose between the air nipple and a spill oil container e While the toad is lit on the display Open venting nipple P1 a small amount Release about 2 dl oil e Allow the engine to idle apply the brake lever open the venting nipple P2 slightly Release about 2 dl oil Nipple P1 is the parking brake and P2 is the driving brake f END RE Venting nipples 26 Operator s service manual Vimek 610 Art No 911061 9 Tyres 9 11 Damage e Checktyres visually 9 2 Air pressure Check e Cab section 200kPa 2bar e Trailer section 400kPa 4bar 200 2bar The wheel s jamming pressure should be such that the roller does not skid towards the wheel except if there is an extreme load or very slippery e g wet snow or muddy The base value is 655 mm between the inside of the highest corner of the rims If the roller slips the pressure must be increased with the adjusting screws higher pressure than necessary should be avoided as it can cause the machine to roll more heavily 27 Operator s service manual Vimek 610 Art No 911061 10 Safety equipment 10 1 Fire extinguisher Check daily e Pressure in the fire extinguisher The extinguisher s manometer must be withi
6. ane foot 11 2 4 Centre link s 11 2 5 Rear section gearbox 12 2 6 Drive shaft aaa Seres eor 12 2 7 ce 12 2 8 Trailer section 13 2 9 Locking wheel axle trailer section 13 2 10 iori s 14 3 15 3 1 15 3 2 15 3 3 Battery ChannB6 15 EMIS ING lisa 15 4 1 Follow the service instructions and intervals in the engine instruction manual 15 4 2 Adjusting the valves 15 2 DD uuu osa 16 5 1 Geb dl 16 5 2 GO ENERO 16 5 3 Windscreen washer lluid 16 6 2 ener nee nnn kau arene ear 17 6 1 Check the engine oil 17 6 2 Change the engine oil 17 6 3 Hydraulic oil check change 17 6 4 Check the hydraulic oil level 17 6 5 Gearbox oil check 18 6 6 6 7 6 8 7 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 8 8 1 8 2 8 3 8 4 9 1 9 2 9 3 10 10 1 10 2 10 3 11 11 1 12 12 1 12 2 G
7. earbox oil change 18 Drive shaft oil trailer section 19 Planetary gear housing oil 20 PILOT TET 21 Engine oll Su una 21 Filter hydraulic oil cooler 21 Filter 00 5146 21 Hydraulic oil filter check 21 Breather filter check 22 Fine filter circuit check 22 Filter fine filter circuit change 22 Diesel filter change 23 Checking and cleaning engine cooler 23 Check air filter and coarse filter air can 24 Cab Tiller 24 Brake system 25 Driving brake 25 Parking brake 26 Trailer brake 26 Venting oil change brake system 26 Dhu eT 27 Damage 27 Air pressure 27 Wheel jamming pressure 27 Safety equipment 28 Fire extinguisher 28 Sprinkler equipment 28 Safety belt 28 Diesel hea
8. ease designed for slide bearings in work machines The grease must be suitable for high pressure impact loading and must maintain its lubrication capacities in temperatures from 25 C to 50 C Use a lithium grease fortified with EP additive Take the load off the cables before lubricating Pump until grease emerges about 2 3 pumps at each lubrication nipple If it is difficult to insert the grease it can help to move the cable backwards and forwards Q Always replace sealed or broken grease nipples 1 1 Centre link e 4 lubrication points Art No 911061 Operator s service manual Vimek 610 1 2 Stabilisation cylinder e 2 2 lubrication points AA LLY gt A ze YS eg 13 Steering cylinder 2 2 lubrication points Operator s service manual Vimek 610 Art No 911061 1 4 Transmission shaft e Olubrication points 15 Mechanism drive rollers e 4lubrication points 4x moar RR ZIN h ub NC CDL LI Mp ol mua i 1 6 Wheel bearings trailer section 2 2 lubrication points Operator s service manual Vimek 610 1 77 Rotator Link e 2lubrication points note not the brake link 1 8 Grapple e Olubrication points 1 9 Tiltable grapple e 9 points as on the grapple 4 lubrication points 13 lubrication points Art No 911061 Operator s service manual Vi
9. ke x fx 82Pakngbake x x 9 Tyres 92Arpesue X Ix 9 Tyres 9 2Wheelclampingforce x 10 Battery 101Geerl x x I 12 Daily inspection 12 1 X 31 Operator s service manual Vimek 610 Art No 911061 32
10. mek 610 Art No 911061 1 10 Crane See separate manual Operator s service manual Vimek 610 Art No 911061 2 Bolted joint See section Tightening torque for the correct torque When checking the bolted joint to prevent stretching the bolts do not apply the full tightening torque 2 1 Wheels cab section Check e 4 pcs Wheel bolts 2x 2 2 Wheel trailer section Check e 6 pcs Wheel bolts 4 10 Operator s service manual Vimek 610 Art No 911061 2 3 Crane foot e pcs M20 e 1 pcs M16 2 4 Centre link 1 20 e 4 18 e 2 pcs M12 FETARE N oer i 11 Operator s service manual Vimek 610 Art No 911061 2 5 Rearsection gearbox Rear section gearbox gearbox e 8pcs M14 2 6 Drive shaft Check o 6pcs 8 CV joint pinion behind the service hatch 3pcs M10 bearing housing attachment mi A SOR 0 2 7 Kaxle Stop screw and 4pcs shear screws Operator s service manual Vimek 610 Art No 911061 2 8 Trailer section Remove the protective plate above the rear axle Check e 4pcs M20 through with lock nuts 2x e 4pcs M16 2x sx 2 9 Locking wheel axle trailer section M12 4x Operator s service manual Vimek 610 Art No 911061 2 10 Bogie Check 6 pcs M18 e Wear damage to the drive roller and wear resistant rubber 14 Operator s service manual Vimek 610 Art No 911061 3 Bat
11. n the green markings 10 2 Sprinkler equipment Sprinkler equipment is an additional option e Follow the instructions in the separate sprinkler system instruction manual 10 3 Safety belt A safety belt is an additional option Check daily e That the belt locks by pulling abruptly on it e That there is no damage to the belt 11 Diesel heater The diesel heater is an additional option 11 1 General Check daily when in use e That the parts surrounding the heater are clean and well ventilated Risk of fire Clean when necessary 28 Operator s service manual Vimek 610 Art No 911061 12 Maintenance schedule 12 1 Daily inspection Inspect the machine and crane daily in respect of safety and function Daily inspection lubrication and simple repairs can be carried out by the driver Pay particular attention to e Noticeable defects or changes to the outside of the machine e g cracks or damage in supporting parts e Leakage from the hydraulic system damage to hoses or cables e Leakage from the engine In dusty situations the air filter cab filter and cooler filter must be checked daily AN If the diesel heater is used the area around the heater exhaust system must be cleaned daily Risk of fire The service instructions for some points may be described in a different service manual 7 2 Filter oil cooler 7 4 Check hydraulic oil filter 4 4 4 4 4 4 4 4 i 75Checkbreatherfiler 4 4
12. necessary e Thatthere are no damaged broken hoses or connections Change when necessary 5 2 Coolant AN Never open the lid to the radiator when the engine is warm Risk of burns 6 If propylene glycol is used the coolant must checked changed at least once year Ready mixed glycol is recommended Follow the service and handling instructions in the engine instruction manual 5 3 Windscreen washer fluid Top up as required Mix the correct amount of windscreen washer fluid water for the outside temperature J Windscreen washer fluid container 16 Operator s service manual Vimek 610 Art No 911061 6 Oils Old oil must always be managed and disposed of in accordance with applicable regulations Pay attention to cleanliness to avoid the introduction of dirt particles into the system AN The oils in a warm engine can be very hot Risk of burns 6 1 Check the engine oil Check e Check the engine oil according to the instruction manual 6 2 Change the engine oil e Change the engine oil according to the instruction manual 6 3 Hydraulic oil check change Carry out continuous oil analysis through your oil supplier to ensure the condition of the oil Change when necessary Always fill the oil through a filter Change e Unscrew the oil plug under the hydraulic oil tank and collect the old oil e Screwthe oil plug back in Fill with new oil See Technical data
13. on the return oil filter 7 6 Fine filter circuit check An indication lamp lights on the instrument panel display when the filter is 7596 used 7 7 Filter fine filter circuit change Remove the filter cup and change the filter insert Operator s service manual Vimek 610 Art No 911061 7 8 Diesel filter change Filter change e Close the diesel filter stopcock e Empty the water separator as necessary e Loosen the filter Pay attention to cleanliness e Fit anew filter e Vent the diesel system see the section in the engine instruction manual quu 7 670 E lt i 2 E 4 VIMEK Open the bonnet to best be able to clean If necessary blow the cooler element clean using compressed air or wash with water A dirty radiator is the most common cause of engine overheating 23 Operator s service manual Vimek 610 Art No 911061 7 10 Check air filter and coarse filter air can Check hoses and hose connections If the engine is able to draw air through leaks it may result in engine damage Replace the element if the filter indicator shows a pressure drop 7 11 Cab filter The filter is placed on the cab ceiling Change or clean the filter The recirculation air filter is placed in the fan box remove the cover to change the filter Check e That the filter is clean and intact Change when necessary Recirculation filter r lt
14. ount and type of oil e Screw in the filler plug e Check that there are no leaks 20 Operator s service manual Vimek 610 Art No 911061 7 Filter Pay attention to cleanliness to avoid the introduction of dirt particles into the systems 7 1 Engine oil filter Filter change e Always replace the filter when changing the oil e Follow the instructions in the engine instruction manual 7 2 Filter hydraulic oil cooler The best way of cleaning the filter is by rinsing it with water Replace the filter when it becomes difficult to clean or is damaged If necessary blow the cooler element clean using compressed air or wash with water A dirty cooler is the most common cause of hydraulic oil overheating 7 3 Filter hub sides Check and if necessary clean the filters in the hub sides The best way of doing this is by rinsing with water Replace the filter when it becomes difficult to clean or is damaged 7 4 Hydraulic oil filter check There are 2 hydraulic oil filters A return oil filter for all the circulating oil in the system and a fine filter for the transmission circuit oil 21 Operator s service manual Vimek 610 Art No 911061 The return oil filter functionality is tested when the oil reaches normal operating temperature At full engine speed the manometer mounted on the return oil filter should not enter the red field 7 5 Breather filter check A visual check of the breather filter mounted
15. ter 28 28 Maintenance schedule 29 Daily inspection 29 Maintenance schedule 30 2 Operator s service manual Vimek 610 Art No 911061 Maintenance Safety Observe all safety provisions in the machine s instruction manual Particularly important information in this service manual is marked with the following symbols AN Risk of personal injury or damage to property D Immediately stop any work e Important information General In order for the machine to function problem free over a long lifespan the service and maintenance must be carried out according to the instructions in this service manual The machine must be regularly lubricated according to the chapter Maintenance Schedule Difficult circumstances can necessitate a shorter service interval Be observant for any wear and tear and for any situations that could lead to machine damage Hydraulic components are sensitive to contamination Observe strict cleanliness when servicing hydraulic components Clean any leaks immediately to avoid damage to the surroundings Spent oil coolant battery fluid etc must be taken to the nearest recycling deposit centre Use environmentally friendly diesel AN Always turn off the engine during all service and maintenance work on the machine Ensure that the motor cannot in an
16. tery 3 1 General AN Battery acid is very corrosive AN Never short circuit the battery poles Risk of explosion AN Use protective clothing and eye protection when working with batteries and battery acid If battery acid gets onto skin or clothes flush with water immediately AN Do not disturb the battery cable shoes when the engine is running Check e Battery fixing e That the poles and cable shoes are adequately protected e That the battery poles have not oxidised Clean when necessary Use contact grease on the poles 3 2 Charging e Stopping the main circuit breaker e Remove the cable shoe on the minus pole and then on the plus pole e Connect the charging equipment according to the battery charger s manual e Refit in the reverse order Use contact grease on the poles 3 3 Battery change e Stopping the main circuit breaker e Remove the cable shoe on the minus pole and then on the plus pole e Fit new batteries Refit in the reverse order Use contact grease on the poles 4 Engine Q For complete service and maintenance instructions see the engine s separate manual 4 1 Follow the service instructions and intervals in the engine instruction manual 4 2 Adjusting the valves For valve adjustment instructions see the workshop manual art no 911055 15 Operator s service manual Vimek 610 Art No 911061 5 Fluids 5 1 General Check daily e Thatthere are no leaks in the systems Clean when
17. the front of the gearbox Check that there are no leaks Operator s service manual Vimek 610 Art No 911061 6 7 Drive shaft oil trailer section The drive shaft on the trailer has three check points 2 on the planetary gear housing and 1 on the gear brake housing Gear Brake housing When checking and filling with oil in the shaft the protective plate must be removed Check e Loosen the level plug The oil level should be up to the level plug e Top up as required Change e Unscrew the drain plug and collect the old oil e Screw the oil plug back in Screw off the bleed valve filling Unscrew the level plug Fill with new oil up to the level plug See Technical data for the correct amount and type of oil Reassemble the plugs Check that there are no leaks 1 f a Forwards WE Operator s service manual Vimek 610 Art No 911061 6 8 Planetary gear housing oil During checking filling and changing of oil in the planetary gear it is not necessary to remove the protective plate H uH d Venting under the planetary gear housing Check e Remove the filler plug The oil level should be up to the filler plug hole e Top up as required Change e Unscrew the drain plug and collect the old oil e Screw the oil plug back in e Unscrew the filler plug e Fill with new oil up to the filler plug See Technical data and oil specifications for the correct am
18. y circumstances be accidentally turned on again Secure machine parts during maintenance risk of serious crushing injury Ensure that the crane and the machine are situated in a position where no parts of the crane or machine can move risk of serious personal injury Faults that are discovered must be resolved before continued driving if there is a risk of personal injury or damage to property P PPP If in doubt of the appropriate action for daily inspection damage or larger repairs contact your VIMEK dealer or service organisation 3 Operator s service manual Vimek 610 Art No 911061 Tightening torque Tightening torque in Nm Resistance class 8 8 10 9 37 98 14 17 89 24 33 40 128 181 c 2 c Welding Welding work on machines that are under warranty shall be carried out according to VIMEK s instructions When welding the machine or crane the following measures must be taken e Disconnect the battery s terminal e Ensure that there is functioning fire fighting equipment available e Clean sufficiently around the welding area so as to eliminate the risk of fire e Connect the earthing cable as close to the welding location as possible e Disconnect steering system qe For repair welding of the drive belt and chains see separate manual Operator s service manual Vimek 610 Art No 911061 1 Lubrication points As lubricant we recommend a gr
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