Chapter 4 - Service manual (EN)
Contents
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3. that go beyond routine operations should only be performed by qualified technicians During repairs the power cord should be safely removed from the fixed socket outlet Caution MOVING PARTS CAN CAUSE INJURY Always disconnect power by removing power cord from socket before approaching moving parts Caution do not damage outside panels of the dispenser with tools during unpacking Attention Switching off dispenser with emergency stop button will also switch off stirring Imechanism Dispensing is mainly done by software Consequently please read the software manual thoroughly to get to know all the possibilities Consult the software manual for installation instructions Attention Dispose the used cleaning liquid in de chemical container Only use cleaning liquids that were recommended by your colorant supplier Otherwise the risystem might get clogged jin the case of the easy brush option only use new and clean liquid in the liquid tank to avoid clogging Always close the canisters in order to protect the colorant from drying Always close the upper cover of the dispenser otherwise the machine will not stir p4 Upper cover Access to fill canisters Emergency stop switch Maintenance panel mechanics Maintenance panel brush container Easy brush indicator light Brush container Switchplate Maintenance panel PC access Cantable Step E via an a k p5 po Canister Cov
4. FASTs FLUID THE TINTING COMPANY Fast amp Fluid Management Manual HA450 English Chapter 4 Service manual Inhoud Safety instructions Dispenser summary Recognise your machine Potential options Potential accessories Removing amp reattaching panels Specifications Electrical scheme Board connections Boardsoftware amp safety Display codes Dispenser dimensions Most frequent repairs Packaging machine for transportation Support p2 10 13 17 19 20 24 25 29 p3 Caution Read the manual thoroughly before installation or using the dispenser It is important for your own safety and to avoid damaging the equipment F amp FM will not accept any liability if the following instructions are not observed 1 2 3 4 Do not use damaged dispensers damage might occur during transportation When in doubt always contact your servicer or supplier before proceeding Always install and connect the dispenser according to the installation instructions All local safety regulations and decrees must be observed Connect the dispenser only to a fixed socket outlet with safety ground and 230 V 50 Hz or 100 110 V 50 60 Hz according to the instructions The user should make sure that the dispenser is kept in good conditions defective components should be replaced immediately In order to avoid physical injury during normal usage all doors should be closed and all panels fixed Maintenance operations
5. Mechanics access Computer access p13 Switchplate out Make sure that when putting back the hooks 1 First up of the switchplate they are above the two 2 Then towards you switches p14 Service panels Panels that should only be removed by trained technicians Back panel to be opened with triangular Hook hole back panel key gives access to the pumps and the canisters the turning table motor and the computer L R side panels Before removing the side Door on the right Loosen locking screw panels they must be unlocked This is done see dispenser summary 16 slide up automatically when removing the back turn away Do not forget to put the locking panel Reassemble the panels in reverse screw back afterwards order p15 Other panels Although there are no vital parts behind the following panels in some cases it can be useful to remove them Lower side panels carefully unlock th snap Cantable hood first remove step connections 4x from the inside Watch out for sharp edges Removing these panels is not advisable because the chance of damaging the panel is very big Upper panels Rear 1 Unlock the panel by turning the locking plate 180 Then loosen the snap connections by pulling up the panel with some force Front 2 The cover can be removed by loosening both dampers and hinges p16 Specifications Number of canisters Canister content Pump type Pum
6. OW Ees Tes eu NMOd HONNd dN NMOd HONNd dN dau 10 MOTIANWALIHM 9 Gad Lan MOTISA 10 TIUALIAM S MOTAN SHH FONVEO 0 3H NVHO ILIHAM Y NOTA PO anta 10 VOVIGIALIAM 9 3ONVUO Fans SaHH NOILdO ianon L L ZZ0r981 SZ TIAVO z zanon ANWATIOHSSY Mons gt mo anta SEHH AldINSH3MOd NOLLdO LA 3 ANT NMOUA ZEHH ZZ0r981 92 TIVO i cli YOLVOIONNANITHSNYA D ama _ NMOWd OVAOEZ OLL OCA8r a H E Seele pa UN INdINO e LN En 6aHH LI e E Se FZ9 181 Z TIAVI ann b HOLOW IMYA ern E k b oe re zin Tik 0207981 91 719V2 aen YOLONSTAVINVI DT 9LIN EI9HH HLUV3 c ZZ8E181 pl FIGVO ven WEE 7 8E HOLONHSNES TY canon VIN 1Z8 181 SI 31gvO T YOLOINNOLLY LIOY SIN Z8 181 LL ATGVO HOLIMSAONIADYINI L Z E v S Board connections z Sa En RN 1 i E Ev ote in a WW aay V Bia iL a lili AN Fr B r a Miao 2 d i Im hi al II NEE a MAM kt Cha Gap en gen Bali p19 CPE OPEN Power in 48VDC max Output group3 Agitator motor Output group3 Agitator motor Output group3 Brush motor Output group3 Brush motor Output group3 Cantable motor Output group3 Cantable motor Output group2 Valve motor Output group2 Valve motor Output group2 Turntable motor Output group2 Turntable motor Output group2 Level indicator Output group2 Level indicator Output
7. d is reluctant to advise to replace the board However if it is necessary to do so it is possible that the dispensing software will detect a license error In this case please contact the service desk they will help you deal with this It is not necessary to load a new firmware version onto the board as the version by default is v522 or higher see Board connections 38 Be careful with the DI P switch it should be set to 0001 The fuse Is at the back side under the net 1 Used fuse entry see Dispenser summary 20 2 Spare fuse p25 replace pumps Remove the back panel see removing amp Slant the canister so all the colorant can run reattaching panels Detach the pump by from the pump into the canister loosening the 2 screws and slide the pump canister unit towards you Press the two lips to loosen the snap connection between the pump amp tube Replace the pump p26 Replace piston fig 4 33 Unscrew the tube 4 from the pump housing Loosen the screw 6 and remove the ring 5 Push the piston rod with the piston pointed down en turn screw 1 to remove piston Replace piston and glue screw 1 and 6 with Wurth 0893 243 050 Mount the suction rod in the reverse order p27 For transportation of dispenser to other location minimum requirement Clean the brush container and empty it If present empty the refill tank Slide the lower side panels upwards and put the machine on the pall
8. ering plate button to open maintenance panel mechanics Powerboard Type plate 1 see Recognise your machine Power supply unit 17 Locking screw 18 Sidepanel interlock p7 19 Back panel 20 Type plate 2 see Recognise your machine 21 Netentry fuse 22 Outlet socket inside dispenser p8 Type plate 1 on the front of the machine see dispenser summary 15 FAST s FLUID MANAGEMENT A Unit of IDEX Corporation P 0 Box 220 2170 AE Sassenheim The Netherlands Manufacturer name Address Dispenser type Serial number a ce os _ 99950 13 80 Type plate 2 on the rear side of the machine see dispenser summary 20 FAST s FLUID l MANAGEMENT A Unit of IDEX Corporation P 0 Box 220 21 T AE Sassenheim The Netherlands 1400 127 220 240 V 50 60 Hz Model HA450 24 Serial no 99950 13 800327 Manufacturer name Address Connection specifications Dispenser type Serial number Production date Weight Fuse 10AT CE amp WEEE marking v Prod date 02 2008 Mass 260 kg 1 Fuse 10AT SITES p9 Potential options Heating set gt 1 Thermostat 2 Heating element p10 Monitor keyboard arm p12 Removing amp reattaching panels Maintenance panels Panels that can be opened by the user for usage and maintenance of the machine Canister access Brush container access
9. et Place the beams back under the machine and attach the transportation bracket to the front Click back the cantable hood to avoid damage Attach the transport brace to the back side Place if you have kept them the foam parts back on and also the seal plastic with box e Without foam part 1 the canister lids may fall off and the paste may dry out Without foam part 2 the loose switchplate might damage surrounding parts p28 Telephone numbers If needed in case of any problems you can contact your supplier or the manufacturer If you call the manufacturer please have serial number and machine type ready The serial number can be found on the frame on the rear side of the machine next to the net entrysee dispenser summary 20 or on the front side of the machine see dispenser summary 15 Fast amp Fluid Management P O Box 220 2170 AE Sassenheim the Netherlands Hub van Doorneweg 31 2171 KZ Sassenheim the Netherlands T 31 0 252 240 842 service 31 0 252 240 800 general service fast fluid netherlands idexcorp com el Fax 31 0 252 240 882 service 31 0 252 240 880 general Internet For the most recent spare part list or manual see http www Fast Fluid com Ordering spare parts For ordering spare parts please consult http www idexconnect com Or contact the spare parts center Fast amp Fluid Management P O Box 220 2170 AE Sassenheim the Netherlands Hub van Do
10. fore the machine Is initialized New machines will not dispense with the frontdoor opened Powerboard software error Turntable motor cable shortage Turntable motor or sensor 5 6 sensor faillure Turntable motor or sensor 5 6 sensor faillure Reset Initialize machine Reset Initialize machine Dispenser software configuration error Sensor cable 5 faillure Powerboard software error Valve motor cable shortage Valvemotor or sensor 4 8 faillure Valvemotor or sensor 4 8 faillure Reset Initialize machine Powerboard software error Pumpmotor cable shortage Pump blocked or motor cable or sensor faillure Pump motor cable or sensor faillure Reset Initialize machine Pump was blocked in up stroke or motor cable or sensor faillure Reset Initialize machine Dispenser software configuration error Can missing Reset Initialize machine Powerboard software error New machines will not dispense with switchplate activated Powerboard software error Some machines will not agitate with top door opened p22 E81 BRUSH RESOURCE ERROR Powerboard software error E82 HEATINGWIRE RESOURCE ERR Powerboard software error E83 HEATINGWIRE BROKEN Heatingwire cable faillure E91 MAGNET RESOURCE ERROR Powerboard software error E92 ALARM RESOURCE ERROR Powerboard software error Startup code Explanation 222 OS version d08 Defaultset version 524 Application version Service F
11. nance nel brush KEEN nn an Switchplate 4 4 3 If the turning table is not allowed to turn when the upper lid is opened the parameter TABLE ALLOWOPENDOOR should be set to 0 If the value is set to 0 no new action will be started when the upper lid is open A dispense will be finished when the upper lid is opened By default it is set to 1 Opening panel During machine activity During dispensing TAOD setting HA450 audio signals ____ Signal 000 000 S O S signal during stirring S O S signal during rotation turning table 1 sec on 1 sec off et 0 1 1sec on during an hour 5 sec off etc 5 x short 2x kort long uninterrupted beep long uninterrupted beep 1x short p20 No power on agitation motor No power on brush container motor Stirring function cannot start because upper cover or mechanics panel is open Filled brush container 5 x but no sign that it has been filled only easy brush option Valve timeout beeper test during starting up initializing panel open during dispense switchplate activated during dispense Start dispense or turning table when upper lid Is open and software is configured to disallow this Parameter TAOD 0 Emergency stop switch NC switches Sensors Maintenance Lifting platform 230VAC will be switched off everything off When the conducts break or in case of any other defect the software will see
12. orneweg 31 2171 KZ Sassenheim the Netherlands Tel 31 0 252 240 805 spareparts 31 0 252 240 800 general parts netherlands fastfluid idexcorp com p29 Fast amp Fluid Management 2008 ww w Fast Fluid com
13. p capacity Min dispense Accuracy Maximum flow speed 2 5 10 oz Nozzle diameter Maximal can height Can table dimensions Cleaning system Can sensor Stirring timer Adjustable lifting platform Heating set Monitor keyboard arm Punch automatic Easy brush automatic refilling system Dimensions H x W x D Power supplies CE approved Theoretical value depending on the colorant that is used 32 Max 2 3 6 10 liter piston pump 2 5 10 ounce 1 384 fl oz 0 004 ml step 0 4 L min 1 L min 2 L min 2 and 4 5 mm 42cm low 46cm std 62cm max 44 x 31 cm standard standard standard electric option option option option 151 171 x 88 x 96 cm 110V 10 50Hz 60Hz 230V 10 50Hz 60Hz p17
14. this as if the door is open and will react to it like an unsafe situation The NC switches are set to operate as NO and to unsafe stop in NC None of the sensors have a safety function For maintenance by a technician the safety can be switched off This allows the machine to be operational without the panels See display codes service function menu To avoid damage to the machine or to an object that has gotten stuck under the lifting table or injury to bodily parts the downward movement power of the lifting platform has been limited p21 Error code 000 E01 E02 E11 E12 E13 E14 E15 E16 E17 E18 E31 E32 E33 E34 E35 E41 E42 E43 E44 E45 E46 E47 E48 E49 E50 E61 E63 E71 E72 NO ERROR MACHINE NOT_INITIALI ZED DOOR OPEN DURING DISPENSE TABLE RESOURCE ERROR TABLE OVERCURRENT TABLE TIMEOUT TABLE POSITION UNKNOWN TABLE BLOCKED BY VALVE TABLE BLOCKED BY PUMP TABLE ILLEGAL POSITION REQ TABLE HOME NOT FOUND VALVE RESOURCE ERROR VALVE OVERCURRENT VALVE TIMEOUT VALVE POSITION UNKNOWN VALVE BLOCKED BY TABLE PUMP RESOURCE ERROR PUMP_OVERCURRENT PUMP_ TIMEOUT PUMP_ POSITION UNKNOWN PUMP_NOT_HOME PUMP_HOME TOO SOON PUMP BLOCKED BY TABLE PUMP TOO MANY STEPS REQ PUMP NO CAN PRESENT PUMP VALVE NOT CLOSED CANTABLE RESOURCE ERROR SWITCHPLATE ACTIVATED AGITATION_RESOURCE_ERROR AGITATION DOOR NOT CLOSED Possible cause solution Occurs when an action is requested be
15. unction code 000 Exit service function menu 001 VAL Shows the number of valve actions 1000 the board has done 002 FDE Dumps diagnostic information over the serialport 003 DDS Disables the doorswitches Doorswitches will be enabled automaticly after 45minutes or after closing panels 004 FIL Fills the brushcontainer when needed with a timeout of 5 minutes Service function menu Press switch2 to enter the service function menu Display 39 will show 001 Press switch2 again to increase the function code on display Press switch3 to execute displayed function p23 Woo piny ysey MMM 088 OFZ EGE O LE Xe4 008 OpZ ZS2 0 Le uoud l Nyon ONULNLLSHL WEE EEN LUD9ZZ W2907 J9OAOD Jodd n JO y BISH C uone10d109 XII JO HUN V SONVIHIHLIN JHL m LNAINADVNVI CINTA 8 LSVA W9 9T WO pT I QUEL JO UPISH I gra pero WIJL H 3Ublay doe A JS ennemis SE mine more was WOOIT WOOHT D If Jajsluej D uono o1d EN Ma vaas MINSGENOO 2410265 ISIMIHLO SS INN W 02 OS AAN OL DO SINO TIV WIT T WITST J SUIYDeELU y Jo IyBIoH J WI9T 3 23e dyoeg 0 quiod su dsip WOI SIUEISIQ F WI A Sreldysyms OJ JOSUSS UBI LOI SDUEISII A WITOT WOT8 5 Hay le du531IMS OD WIEE d jqe ueo 5S5uB1sip ABN H 921 WIGS WIGE V Jyd ay ajqequed UIN Y 76 96 ry iil L8 Most frequent repairs Replacing board Replacing the board a machine malfunction is rarely caused by the power board FastFlui
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