TREADMILL SERVICE MANUAL
Contents
1. replace Restart the treadmil and see if everything is ok A NO Over E mail nbcherryO6 gmail com Version 2 1 please set on the safety key YES Please move the sensor to one right position replace one new sensor Page 19 ER 09 Approach Please check all the connect line to the Incline motor is connected right and if there is 5 swing range between the incline left and right correct the all connect line to Incline motor and loose the installed screw a little NO Replace one new MCB and start one time Self inspection as our manual ruled then please check if there is still Then do one more time Self inspection as our manual ruled and see if the E09 disappeared or not have E09 error or not replace one new incline motor and restart the self inspection as manual ruled see if E09 disappeared9 OVER E mail nbcherryO6 gmail com Version 2 1 Page 20 Approach 5 YES cut the power first then restart the treadmill again and see if there is EOC appeared again _ itis possible to meet EOC if we only use the replace the treadmill ocassionally MCB if there is 3 times EOC appeared contineously E2. m aW gt POWER Li light E mail 06 Version 2 1 Page 12 GY Error Code Solution NEW MCB didn t detect signal from the speed indicator reason 1 the speed sensor cable is long way to the magnet in the front roller 2 the speed sensor cable is broken 3 maybe the magnetic force of the roller s magnet is not strong enough 4 the control board is broken resolve way 1 we need to move the speed sensor cable near to the magnet in the roller 2 repalce one new speed sensor cable 3 replace the magnet 4 replace the control board near to the motor Just the MCB we called the volt is overload and exceed the marked volt 1 the voltage is not very stable in our customer s house and the peak voltage is too high 2 the value of roller s diameter setted wrong 3 the control board is broken 1 we need to increase one filter to stable the voltage 2 we need to reset the value of roller s diameter when our treadmill in self inspection 3 replace the control board near to the motor the motor is overload and exceed the marked amps the wrong connection bewteen the motor and conrol board 1 the motor is overload 2 there is dusty in the motor or roller 3 the roller resistance it too big 4 the MCB is broken 5 the motor is broken 1 the main motor cable is not connect well or loosed 2 motor is broken 3 MCB is
3. TREADMILL SERVICE MANUAL WWW GUYUANFITNESS COM 2010 11 12 Maintain all treadmills SECTION 1 Health Maintain 1 1 running belt tension adjust 1 2 V belt tension adjust 1 3 running board add silicon oll 1 4 V belt clean E mail nbcherryO6 gmail com Version 2 1 Page 1 GY SECTION 2 Important Safety Introduce 1 Power voltage caution 2 Earth granding caution SECTION 3 Electronic Technical Element Drawing 1 Console and controller 2 PCB Error Code and Solution E mail nbcherryO6 gmail com Version 2 1 Page 2 SECTION 4 Touble Solutions No display on meter O Meter keys not work O Incline function not work Noise SECTION 5 Complaint Form E mail nbcherryO6 gmail com Version 2 1 Page Belt tension 0 9 7 7 Ibs E mail nbcherryO6 gmail com Version 2 1 Page 4 firstly please loose 4 screws the motor then move adjusted screw as the photo by clockwise the tense will increase move it by counter clockwise the tense will reduce V belt tension 2 0 2 5 Ibs E mail nbcherryO6 gmail com Version 2 1 Page 5 GY 1 3 Running board add silicon oll 1 Frequency 2 times per month or 50 hours use time 2 Brand DOWCORNING 1000 SILICON 3 The way to add oil please refer to the belowed 5 way 4 oil position on the running board E mail nbcherryO6 gmail com Version 2 1 Page 6 GY 1 4 Clean V belt 1 Frequency 200hours per tim
4. Set the speed in highest value and check if there is E 02 error appeared 30 minutes lator please restart the treadmill once more and set the speed to highest value then check again if there is E 02 error please reset the value of roller s diameter when our treadmill in self inspection restart the treadmill and to see if the treadmill run normally replace one new MCB restart the treadmill and set the speed to highest value please check if there is 02 ERROR 5 5 Over E mail nbcherryO6 gmail com Version 2 1 Page 15 K E 03 NO please make the treadmill in unloading run and see if everything is well YES please check if there is something blocked the treadmill and affect its run motivity please add some oil to the running board Then when we run Y E S the belt as usual please check re place a if there is E 03 new MCB appear s again after replace the MCB Please run on the belt again and to see if everything is well or there is still E 03 appears No YEs when we run in the treadmill please check if there is still E03 error appears Over lt replace one new motor E mail nbcherryO6 gmail com Version 2 1 Page 16 E 03 Approach GY 04 Approach E 04 Please
5. broken 1 reduce the loading to normal and make sure the loading will not over the rule loading clear the dusty add lubricant replace the MCB replace the motor refix the main motor cable firmly and in right position 2 replace new motor 3 replace new MCB poor connection bewteen the display and controller the safety key of electronic meter has been placed off incline self inspecton failure poor connection of motor wire to controller damaged IGBT or defective circuit of power relay speed self inspection failure E mail nbcherryO6 gmail com Version 2 1 1 the connect line from the meter to the MCB is loosed 2 the connect line from the meter to the MCB is broken 3 the meter is broken 4 the MCB is broken 1 the safety key is not fixed on 2 the sensor line of the safet key is broken 3 the interface between the meter to safety key is broken 1 the signal line of the incline motor is connect wrong 2 the control line of the incline motor is connect wrong 3 the MCB is broken 4 the incline matar is hrnken 1 the MCB is broken 1 the speed sensor cable is too long away the magnet 2 the speed sensor cable is broken 3 the polarity of the magnet is not strong 4 the speed is unstable 5 could not up to the highest speed because of the seted diameter of the roller is not right 8 the speed interface is broken in the MCB refix the connect line firmly rep
6. mail nbcherryO6 gmail com Version 2 1 Page 21 E 0P Please check if there is E01 error appears when the treadmill not in the self inspection step When we solve the E01 error then make one time self inspection again and see if there is E OP error please check if the seted Diameter of the front roller is right or not YES replace the MCB reset the diameter of the front roller jJ Self inspection and see if everything is E mail nbcherryO6 gmail com Version 2 1 Page 22 GY IMPORTANT When need MCB urgently but no same model MCB in whorehouse can exchange same color MCB in different models but must follow the principle bigger power MCB can be used in small power MCB under same elements but small power can not instead E mail nbcherryO6 gmail com Version 2 1 Page 23 GY Urgently replace some small components in MCB or Motor 1 MCB and motor is big parts in the treadmill when we are using a speed machine they need to do the health maintain like car 2 Need to clean the machine and parts due to dust and fabric will caused MCB short circuit or increase the resistance and current then damage the MCB Tool a clean fabric and blower 3 Need to replace some metal parts when it rub off like carbon brush in motor roller Tool screwdriver 4 So the machine quality guarantee period is 1 year After 1 y
7. check the motor connect line M and M one is red color De other is black color are connected well the two line you ould read from Page 10 the same or not when we this two cable in short circuit or not DIFFERENT replace new MCB E mail nbcherryO6 gmail com Version 2 1 please reconnect this two line well YES replace new motor and see if there is still E 04 estart the treadmi error Over Page 17 Y E 06 E Please check the main connect line from the METER to MCB is fixed firmly or not Open the treadmill again to check if we could heard one voice da from the relay on the MCB change one new MCB E mail nbcherryO6 gmail com Version 2 1 06 Approach reconnect the main cable from METER to MCB then confirm all the plug is fixed firmly When we open and start the if the white Resistor is very hot or not treadmill after a period time please check change one new METER Restart the treadmill and check if everything is ok or still have E 06 error NO Over Page 18 Yy 12 Approach E 07 please put the safety key upon the METER s Sensor and see if the E07 has been disappeared pliers to short the sensor s pin and see ifthe E07 could be removed
8. e 2 Tool scissors or sharp knife 3 The clean way using the sharp head to rub the trash CAUTION If v belt motor roller is dirty will make noise E mail nbcherryO6 gmail com Version 2 1 Page 7 GY Section 2 Important Safety Introduce Check the voltage is correct CAUTION If the circuit turned off please check the power voltage is normal or not the fuse s current is more than 10A or not leakage protector s current is more than amb or not E mail nbcherryO6 gmail com Version 2 1 Page 8 MUST USE EARTH GRANDING SOCKET GY SECTION 3 System Work Route right hand pluse and keys MAIN CABLE INCLINE TEST 2 2 gt of o _ x Ou J M RED M BLACK SPEED TEST AC1 L 2 INCLINE MOTOR OVERLOAD usd S SWITCH Me INPUT Left hand pluse and keys E mail nbcherryO6 gmail com Version 2 1 Page 10 Gr MCB Drawing wes model 300x 4000A 4000C 440x 460x 505x RTS DOUD E Lu Fa des 027 Q8 ER pe R6 RISRIZ2 RI e 1 5 ozL J ALT 6891 u o E mail nbcherryO6 gmail com Version 2 1 11 GY MCB Indication Light amp Solution wewce 4 S SPEED TEST F 4
9. ear if user also use the treadmill regularly the sales agent can do service in charge in home or awake user to do health maintain by the mselves like clean the machine outside and inside E mail nbcherryO6 gmail com Version 2 1 Page 24 Gr 5 4 Trouble Solutions No display on meter Be sure the power is right Please check all the connection line is fixed firmly or not and PCB POWER lightis lighted or not If lighted itis the problem of Main cable meter and handbar please check this three parts if not lighted it is the problem of MCB or the connection line between Switch and MCB is not connected well 1 If new treadmill be sure the connect cable all pin is right 2 If used treadmill it maybe some PCB components broken or transformer broken let the engineer check use multimeter E mail nbcherryO6 gmail com Version 2 1 Page 25 5 not work 1 All keys not work no beep sounds please check handbar keys and meter keys will short circuit 2 Apart key not work no beep sound splease lift the meter sticker to check this keysome times is the key board not work Incline function not work 1 Incline motor not work but in MCB INCLINE DECLINE LEDlight and work its mean incline motor is broken 2 Sometime is incline keys not work E mail nbcherryO6 gmail com Version 2 1 Page 26 lt Noise 1 Noise usually come from motor v belt roller running b
10. elt incline motor incline motor holder 2 Please check these parts and analyzed SECTION 5 Complaint Form Please see attached sheet E mail nbcherryO6 gmail com Version 2 1 Page 27 WISH YOU HAVE A GOOD BUSINESS AT FUTURE THANKS GUYUANFITNESS E mail nbcherryO6 gmail com Version 2 1 28
11. lace one new connect lind replace the meter replace the MCB 1 put on the saftey key 2 replace the sensor line of the safety key 3 replace the meter 1 please check the signal line s sequence 45V signal GND 2 check the control lien UP red COM white DOWN black 3 replace new MCB 4 Replace new incline motor 1 replace the MCB replace speed sensor replace one new magnet adjust the MCB S torque reset the diameter of the roller replace the MCB Page 13 01 Sit Approach When we start the treadmill please check the motor could tun or not Please check the SPEED TEST light on the MCB flashed or not Please move the Speed testor near to the magnet on the roller NO Replace the NO MCB Pull out the speed sensor cable on the then use one long nosed pliers to make the connection in short circuit then start the treadmill and check the speed testor ligh on the pcb is lighted or not Restart the treadmill and see if the everything lt Replace the speed testor E mail nbcherryO6 gmail com Version 2 1 Page 14 the voltage is not very stable in our customer s house and the peak voltage is too high we need to increase one filter to stable the voltage firstly please restart the treadmil land see if the treadmill could
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