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Service Manual International Edition

1. a 8 THERMISTOR 5 NS CONNECTOR LIMIT 8 _ 5 TERMINAL 8 UUMPER HEATER _ IN o JBE GROUND p 527 J 2 POWER TERMINAL BLOCK CONFIGURE JUMPERS JEL Y NOTE HEATE JET PUMP CIRCULATION LIGHT MODEL 5 PUMP A A CAPA The following items are pictured above in the control box illustration e Diagnostic LEDs convey the status of three circuits high limit heater and control e Ribbon Cable Connection Terminal Control Panel seats the control panel s ribbon cable Program Jumpers control the spa functions and settings see Jumper Configuration Capacitor Jumper regulates the spa light capacitor see Jumper Configuration Connector Control Thermistor receives the control thermistor connection wire Connector High Limit Thermistor receives the high limit thermistor connection wire Flag Terminals Power Connection supply power to the spa light circulation pump jet pump and ozonator Main Power Terminal Block receives the main power line and passes source voltage on to the circuit board and heater relays Heater Ground attaches to the ground wire from the heater Bonding Terminal c
2. 2d Control Panel Assembly 98 03 3 Control Panel Assembly 2004 Current 3a Control Panel Assembly 4 Electrical Components No Fault Heater Titanium 3 Qtr 05 Current 6 No Fault Heater TriBend 97 Current 6a Circulation Pump SilentFlo 5000 50Hertz 7 Jet pump 20H 9 os en tete red ae 8 Jets and Plumbing Jet Pump Unions 9 Check 10 Jets 98 Current 11 Precision 50Hz 98 05 12 Precision Assembly 03 205 6 12 Precision Assembly 06 Current 12b Jet Watkins Jetstream Fixed 97 Current 13 Amur Waterfall Assembly 04 2 4 13 Phimbing PiftIn6S 14 Diverter Valve Assembly 4 Position LE ME 98 03 16 Diverter Valve Assembly 4 Position 04 Current 17a Diverter Valve Assembly 2 Position NE LE 98 0
3. pea Section I riae T Section I Thermistor Verification Section I High Limit Thermostat Section I PART 3 Electrical Sub Components Section I Bonding Terminal ayunaq Section I Circuit Breaker Section I Section I Grounding LUZ uha Section I Terminal Block E Section I Th miSt rS Section I PART 4 Major Electrical Components Section I Circulation PUMP Section I s Section I Jet PUMP e Section I Spa PC Section I PART 5 Jets and Plumbing Section I Alr COMPO Section I CNECK V AINES Section I on PER Section I Drain Heater Return System Section I Section I t tech manual tgrriver export toci50hz_tra doc NO NO NO A A A Q 9 O D D ND RH RRR 9 TABLE CONTENTS no mE MUT EC Section I 14 Safety Secondary Suction
4. Section III 5 Output Voltage Test Heater Section 5 Control Panel Test 1997 Model Spas ONLY Section III 5 Thermostat Test Control 1997 Model Spas ONLY Section III 6 Control Panel Test IQ 2000 control 18 Section III 7 Thermistor p VAR E RO T M ERE Section III 8 Plow Test Jot PUMP Section 9 Flow Test Circulation Pump Section 9 Appendix Jumper 2 24 Appendix 1 Thermistor Temperature versus Resistance Graph Appendix 2 INDEX ii t tech manual tgrriver export tociSOhz_tra doc SECTION 1 EXPLANATION t tech extranet tiger river service export tiger river service manual 507 support cvrpages50hz_tra doc TIGER RIVER 50 Hz Section Explanation PART 1 CONTROL PANEL CONTROL PANEL 1997 The 1997 control panel allows the spa user to regulate the light Jets and water temperature The 1997 control panel consists of the panel assembly electronic thermostat control circuit board jets button light button control thermostat dial and a 7 pin ribbon cable that connects the electronic thermostat to the control circuit board The control panel is con
5. CORROSIVE ACIDIC DO NOT INHALE OR INGEST DO NOT TEST PARTS BY BLOWING INTO THEM DESCRIPTION P N FreshWater Complete Assembly 72605 Tubing Ozone Chemical 72228 njector Black 74078 Ozone Check Valve 1044101 it Flow Restrictor 72699 it Strain Relief 71614 Fuse Ozone GDB 2 10A 2464 Ozone Intake Assembly 12220 Non lllustrated part from FreshWater Revision Order Complete Assembly RIVER 50 Hz 0891301M dwg FOR INTERNAL USE ONLY HSS TR HS OA SOL HSS E TR E HS E SOL E FRESH WARNING ACID ACCUMULATION RISK OF WARNING CHEMICAL BURNS WEAR PROTECTIVE GLOVES AOT CORROSIVE ACIDIC DO NOT INHALE OR INGEST DO NOT TEST PARTS BY BLOWING INTO THEM poge 1 of 2 TIGER RIVER 50 Hz 0338501C dwg FOR INTERNAL USE ONLY HSS TR HSS E TRE FRESHWATER 1 Adapter Male Ell 1 4 x 1 4 Tubing Kynar 1 4 7 Tubing Silicone Ozone Injector Ozone WMC Z BLACK Screw 32 x 3 8 Non lllustrated Part Used to secure two Ozone Exclosure P N 34754 pieces together 1 WU 3 INCUN e a MIN 12B 1 12 1 1 1 1 1 2 1 2 3 4 5 6 9 0 2 2 page 2 of 2 TIGER RIVER 50 Hz 0338502F dwg FOR INTERNAL USE ONLY HSS TR HSSE
6. SPINNER FACE W ESCUTCHEON 00 20 1 SPINNER BODY ER 50 HZ 2b LLLI 00 2 m 1102401D dwg FOR INTERNAL USE ONLY ADR CSPA HSS HSS E TR TR E HS HS E SOL SOL E CAL CAL E WATKINS JEISTREAM FIXED 1997 res ESCRIP TION Face Bezel Jetstream Gray CU SERIAL USED w Escutcheon Jetstream C Gray 001 Current Eyeball Insert Assy Gray Eyeball Seal Ring Wallfitting Front O Ring Wallfitting Rear Orifice OO gt O G ND Venturi Tee his Jetstream was used the following serial numbers ME 171001 CURRENT 161001 CURRENT LE 171001 4F9999 1F1001 CURRENT CPNE 1E1001 4E9999 0640601P dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E This page has been intentionally left blank AMUR WAIER FEATURE BARTOP WATERFALL 2004 e CURRENT ITEM DESCRIP TION KIT BEZEL WATERFALL C GRY 73315 KIT BODY WATERFALL 73317 KIT LED HARNESS 73400 TIGER RIVER 50 2 10273D1C dwq FOR INTERNAL USE ONLY TR TR E PLUMBING FITTINGS BARBED ADAP
7. TEMPLATE 2 of 0947102C dwg FOR INTERNAL USE ONLY 25h CAL CAL E HSS HSS E TR TR E COVER CRADLE DESCRIP Side Arm Assembly 72273 Pivot Assembly Right 72713 Pivot Assembly Left 72212 Crosslink Assembly 72572 Gos Spring 60 b 74034 Template Cardboard 54 degree A Cover Cradle l Hardware Bag 1 72574 Cover Cradle Hardware Bag 2 72714 Cover Cradle Hardware Bag 5 72715 Use only Spas with Removable Panels Cover Cradle Hardware Bag 4 72716 Cover Crodle Complete Assembly 72690 n Illustrated Part Hardware Bag 1 PN 72574 Hardware Bag 2 PN 72714 2 ole Side Hinges 11 16 base 4 1 4 20 x 3 4 Hex Bolt 2 4 Hole Rear Hinges 8 10 x 1 1 2 Flat Head Screws 8 10 x 1 Flat Head Screw 14 10 x 1 1 2 Pan Head Screws 8 10 x 1 1 2 Flat Head Screw Hardware Bag 3 PN 72715 Hardware Bag 4 PN 72716 Use on Spas with Removable Panels Only Bal uu DAE 8 10 x 2 Flat Head Screws 1 4 20 Thin Lock Nut 14 410 x 2 Pan Head Screws Ball Stud 5 16 5 16 18 Nylock Nut page 3 of 3 ER RIVER 50 Hz 0947103D dwg FOR INTERNAL USE ONLY 25 HSS TR 55 This page has been intentionally left blank COVER CRADLE EXPLODED DETAIL 1 TEMPLATE 0471012B dwq FOR
8. 2 Section I 14 SECTION II DIAGNOSIS Spa lHODBrative Section II 1 Spa Light Inoperative Section 2 Jet Pur p IpoperafiNe uu uu uuu Section II 2 Circulation Pump Inoperative Section II 3 Heater VO Section II 3 Section II 5 Section II 5 High Limit Thermal Cut Off Tripping Section II 5 Jet Pump Section II 6 Circulation Section II 7 Heater waxaaqhapasqa Section II 7 Flow Restricted Jet Pump Section II 8 Flow Restricted Circulation Pump Section II 8 SECTION III TESTS source Voltage Test io Section III 1 GFCI EE T Section III 1 Gro nd Fault PP em Section 1 Output Voltage Test Spa Light Section 4 Output Voltage Test Ozonator Section 4 Output Voltage Test Circulation Pump Section III 4 Output Voltage Test Jet Pump
9. CLARION LIGHT ASSEMBLY DESCRIP TION LED LIGHT HARNESS 102020 ADAPTER BOARD 2004 CONTROL BOXES 102020 ADAPTER BOARD 2004 TO CURRENT CONTROL BOXES LEFT AND RIGHT CLIPS 5 EACH COMPLETE ASSEMBLY TIGER RIVER 50Hz 10612018 DWG FOR INTERNAL USE ONLY 36 HSS HSS E TR TR E HS SOL SOL E MISCELLANEOUS SERVICE PARIS TOOLS 50494 50663 50554 71129 71131 70357 10069 70924 72284 50017 Spanner Wrench 3 6 Dio 71703 STAIN Page 1 of 2 TIGER RIVER 50 Hz 0243301M dwg FOR INTERNAL USE ONLY 37 TR TR E MISCELLANEOUS SERVICE PARIS SILICONE DESCRIPTION No FOAM AND INSULATION BESMPTON PART Ne Foam Spy 2e 1Cu FT 70285 Foam Spray 2 be 8 75 Cu FT 70869 Foam Pour 60 bs suot Fbergess 6572 70268 SURFACE REPAIR PART Gud Rear 70998 Tiger River Bortop Crack Repar 72619 _ TOOLS PART No Fluke Recording Meter ma Solar Distress Repor Kt 71397 SERVICE DOCUMENTS DESCRIPTION Warranty Service Claims Pack of 50 60091 service mansa Parts Price Ust Unes 60763 2 of 2 TIGER RIVER 50 Hz 0243303A dwg FOR INTERNAL USE ONLY 38 TR TR E
10. 26e GLIDERITE RETRACTABLE COVER SYSTEM ONLY THE RIGHT SIDE IS SHOWN Models LE ME NE Use 1997 Current Covers only TIGER RIVER 50 Hz D782101E dwg FOR INTERNAL USE ONLY 27 HSS TR HSS E GLIDERITE RETRACTABLE COVER SYSTEM 22 Tube 1 x 1 Corner Left w Pivat Collar amp Screw 71746 12 Sideorm Assy 1 x 1 71749 13A Tube Assy 1 x 1 Base Left 71748 Used on both sides Used on one side only Used in center only page 2 of 2 TIGER RIVER 50 Hz 07821020 dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E 27a UPRITE COVER SYSTEM ONLY THE LEFT SIDE IS SHOWN Models LE ME NE Use on 1997 Current Covers only page 1 of 2 TIGER RIVER 50 Hz 0792801C dwg FOR INTERNAL USE ONLY 28 HSS 55 TR TR E UPRITE COVER SYSTEM mw s me _ BOLT 1 4 20 x 1 3 4 HX um UPRITE SIDE ASSEMBLY LEFT FOR UPRITE MODELS AFTER SERIAL TB 3F1001 73411 UPRITE SIDE ASSEMBLY RIGHT FOR UPRITE MODELS AFTER SERIAL 37 1001 75412 NON ILLUSTRATED PART page 2 of 2 TIGER RIVER 50Hz 0792B02F dwg FOR INTERNAL USE ONLY 29 HSS HSSE TR TR E GLIDE COVER LIFTER DESCRIP TION TIGER RIVER 50 HZ 1021801B dwg FOR INTERNAL USE ONLY CALE HSSE TRE OVER
11. 707007 CURRENT 18 Pd REMOV DOOR COASTAL GREY 05 BACK SIDE NE 161001 CURRENT CASPIAN amp CHP DOOR REPLACEMENT CPN 03 CPNE CHPE 1E1001 CURRENT W73016 ACCESS DOOR CPN 05 BACK SIDE 1 1001 CURRENT W73013 DOOR COASTAL GREY CHP 05 BACK SIDE CHPE 161001 CURRENT 473629 TIGER RIVER 50 Hz 06484024 dwg FOR INTERNAL USE ONLY TR TR E 29 LIGHT LENS 1998 1999 SPAS ONLY 2000 CURRENT SPAS SPA SHELL ITEM DESCRIPTION P N 1 UCHT BEZEL GRAY 71926 WALLFITTING ASSY GRAY 1992 1888 71924 4 LIGHT LENS RETROFIT 1992 1999 GRAY 71831 5 WALLFITTING 2000 CURRENT DEVCON REPAIR KT 1 72961 5 GLOVE 1 71945 NON ILLUSTRATED PART REPAIR KIT PN 72961 IS ALSO REQUIRED FOR LICHT LENS RETROFIT NOTE A s ARE USED ON SPAS WHITE ENDURAL SHELLS B s ARE USED ON QUARTITE PLUS SHELLS TIGER RIVER 50 Hz 0801 DDIF dwq FOR INTERNAL USE ONLY TR HS9 E TR E 25 PILLOWS DESCRIP TION q 10 16 A SERIAL NO USED PART NO Kit Pillow Gray TR ALL 181001 Current 72578 Pillow Grey Rear Mounted ALL 171001 479999 71982 Note Kit Retoiner Screw Mounted measurements approximate Drowing is not t
12. jug to catch the water flowing out of the flow test tool The gallon jug should be filled by the circulation pump in 20 seconds otherwise the circulation pump is not performing properly If the circulation pump is not performing properly most likely the filter is dirty or clogged Disconnect power to the spa remove the filter from the filter compartment and clean or replace it depending on how dirty it is To verify that the filter is responsible for the restricted flow repeat the flow test after the filter has been cleaned or replaced If the circulation pump is not performing properly the circulation pump may not be receiving the proper output voltage Perform the Output Voltage Test Circulation Pump If the circulation pump is not performing properly the circulation pump may need to be primed especially if the water level was too low or if the spa was drained recently To prime the circulation pump remove the filter and standpipe Turn a garden hose on full insert the nozzle into the opening in the floor of the filter compartment and cup you hands around the hose where it feeds into the opening in the floor of the filter compartment WARNING Debris is free to enter the plumbing system when the filter is removed be sure that the spa is clean or this could cause problems Component Explanation and Diagnosis Section III 9 CED 003A TESTS DOC TIGER 50 Hz Section 10 Component Explanation and Diagnosis CED
13. A 25d Cover Cradle 25g Cover Assembly Cover Cradle Kits 26 GlideRite Retractable Cover System 27 Uprite Cover aa 28 Lift N Glide ones tie 30 Slepy Oa bru AREE PRO eee ae 31 102020 remote control 04 Current 32 Hydr op lse Sound Systems i u Dr pa Er sesuai 32a FreshWater Export Ozonator 33 FreshWaterll Export Ozonator 34 Clarion Light Assembly senesi ayes 36 Miscellaneous Service Parts for 50 Hertz Spas 37 Update 04 01 06 2 TATECHNService Instructions Section I Control Box Components 50 Hz Exploded Illustrations This page has been intentionally left blank IQ 2000 CONTROL BOX 1997 2000 S 01711 Z 0177 50000000 UMP 1 JET PUMP page 1 of 2 TIGER RIVER 50 Hz 0772401C dwg FOR INTERNAL USE ONLY TR E IQ 2000 CONIROL BOX ITEM a ISO DESCRIP TION 1090 2000 Export Control Box 97 1090 2000
14. 1 4 x 1 4 x 1 4 1 2 x 1 2 x 1 4 1 2 x 1 2 x 1 2 page 2 of 5 TIGER RIVER 50 Hz 0243401D dwg FOR INTERNAL USE ONLY PLUMBING FITTINGS 90 ELL Slip x Slip Z PARI NO 30641 30642 30643 50644 50645 51952 90 STREET ELL Spig x Slip 30649 30650 30651 30652 90 REDUCER Slip x Slip PARI NO 31401 33021 300845 SIZE 2127 2 1 1 4 1 3 4 x 1 2 Monifold 6 38087 30696 PART SIZE 1 1 2 X 1 2 1 2 Plug Spig x Slip x Slip PART NO SIZE 1 1 2 x 1 x 1 ADAPTER BARBED ELL PART NO 39438 BLEEDLINE COUPLING ASSY PART NO 72726 page 3 of 3 ER RIV 50 Hz 0243403B dwg FOR INTERNAL USE ONLY TR TR E This page has been intentionally left blank 4 POSITION DIVERIER VALVE ASSY 1998 2005 1 of 2 TIGER RIVER 50 Hz 4 POSITION DIVERTER VALVE ASSY 1998 2003 3 Kun Leer Bezen gy Bem tever Serew gt O Ring 238 34319 or Silicone Adhesive RTV s wem 7488 70825 NOTE Replace the 1998 style lever and item 3 with the 1999
15. Service International Edition July 2007 Component amp Diagnosis TIGER RIVER COMPONENT EXPLANATION AND DIAGNOSIS TABLE OF CONTENTS SECTION I EXPLANATION PART 1 Control Panel Section I CONTROL PANEL 41997 1 ua aywana qaq Section I 1997 Control Panel Illustration Section I CONTROLS d Section I Electronic Control Thermostat Section I CONTROL PANEL IQ 2000 Section I IQ 2000 Control Panel Illustration Section I CONTROL BUTTONS Section I lj HEINE Section I INDICATORS DISPLAYS Section I Control Thermostat Section I PART 2 Control Box Section I CONTROL BOX IQ 2000 wayana Section I Control Box Illustration Section I CONTROL BOX FUNCTIONS AND FEATURES Section I Actuation Time Delay Section I Time OUt y uuu aaa eames Section I Continuous Filtration Section I Default codec eren Eoo
16. 0389501M dwg FOR INTERNAL USE ONLY 2 23 FILTER COMPARTMENT ASSEMBLY TOP LOADING ITEM DESCRIPTION SERIAL NO PART NO 1 Standpipe ALL 56513 3 12 grey 2 Filter Cortridga ALL 71827 65 sq feet Standpipe ALL 36531 Ag TR 4 Wall fitting ALL 50491 Front WMC 5 O Ring red ALL 30482 Wallfitting Front Kit Rear ALL 71452 Wall fitting Weir NOTE Non Illustrated Part TIGER RIVER 50 Hz 07052011 FOR INTERNAL USE ONLY 24 TR HS SOL SQL E Section V Surface 50 Hz Exploded Illustrations SUREWOOD SLAT FOOIPRINTS P N P N P N RW P N 72037 P N 73577 73788 Glue Gun Applicator P N 735789 Adhesive Kit DP601 NS RW RED SUREWOOD COASTAL GRAY SUR NOTE Surewood slats CANNOT be used to replace Redwood slats 04 07 TIGER RIVER 50 Hz 08836016 dwg FOR INTERNAL USE ONLY TR TR E SUREWOOD USACE TABLE 2001 CURRENT QUANTITIES NUMBER OF BOARDS REQUIRED FOR REPLAC ED SUREWOOD 2036 20 COASIAL GRAY 55 4 55 VERTICAL amp HORIZONTAL ERIAL NUMBERS VERTICAL Qr 4 6 2 2 6 2 Sides 1 1001 Door 1 1001 1 1001 for Corners E 1H100 Corners 00 Fron
17. 09299018 dwg FOR INTERNAL USE ONLY HSS TR HSSE TR E CRADLE KIT TEMPLATE page 2 of 3 0929902C dwg FOR INTERNAL USE ONLY 25 HSS HSS E TR E COVER CRADLE KIT F DESCRIP TION P N Side Arm Assembly 72573 Pivot Assembly Right 72570 Pivot Assembly Left 72571 Crosslink Assembly 72572 Gas Spring 40 Ib 71095 Template Cardboard 54 degree x 3 Cover Cradle Hardware Bag 1 72574 Cover Cradle Hardware Bag 2 72575 Cover Cradle Hardware Bag 5 72576 Use only on Spas with Removable Panels Cover Cradle Hardware Bag 4 72591 n Illustra Hardware Bag 1 PN 72574 Hardware Bag 42 PN 72575 2 ole Side Hinges 11 16 base 4 1 4 20 x 3 4 Hex Bolt 2 4 Hole Reor Hinges 8 10 x 1 1 2 Flat Head Screws 8 410 x 1 Flat Head Screw 12 10 x 1 1 2 Pan Head Screws 8 10 x 1 1 2 Flat Head Screw Hardware Bag 43 PN 72576 Hardware Bag 4 PN 72591 Use on Spas with Removable Panels Only Ball Studs 1 4 8 10 x 2 Flat Head Screws Split Lock Washer 1 4 12 10 x 2 Pan Head Screws Slot Nut 1 4 Nut 1 4 page 3 of 5 0929903C dwg FOR INTERNAL USE ONLY 251 HSS TR 55 TR E COVER CRADLE 1 1 of 3 50 Hz 0947101C dwg CRADLE 1
18. HSS E TR E LAMP ASSEMBLY PRE 2001 COMPLETE ASSEMBLY PART NO 9 WHITE BULB 9 WATT BLUE BULB USE WITH HOUSING ONLY CORD ASSEMBLY DESCRIP TION PART NO DESCRIPTION PART NO TIGER RIVER 50 Hz 0243701D dwg FOR INTERNAL USE ONLY 2b LED LIGHI ASSEMBLY 2001 CURRENT ITEM DESCRIP TION SERIAL NO USED PART NO After Market Upgrade TIGER RIVER 50 Hz 0856001F dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E 2c CONIROL BOX COMPONENIS DESCRIPTION SERIAL NO USED PART NO EN Ballast 171001 489998 37354 TIGER RIVER 50 Hz 0392701C dwg FOR INTERNAL MESE 2 This page has been intentionally left blank CONTROL PANEL 1998 2003 MENE 181001 489999 as saam 250 1 1001 4 9999 Gasket Control Panel 181001 489999 37233 1A1001 4E9999 Non lllustrated part TIGER RIVER 50 Hz 0712701F dwg FOR INTERNAL USE ONLY TR TRE CONIROL PANEL 2004 Current DESCRIPTION SERIAL NUMBER TIGER RIVER 50 Hz 1022501B dwg FOR INTERNAL USE ONLY TR TR E CONTROL PANEL ASSEMBLY NOTE Run a bead of clear silicone along the inside perimeter of the Control Panel CONTROL PANEL ASSEMBLY ITEM DESCRIP TION SERIAL NUMBER 1 Bezel New Ste 171001 479999 33859 6 PWA Panel TR97 1710
19. item 2 Non lllustrated Part This 2 position diverter valve is used on spas with the following serial numbers NE 181001 489999 NE 1A1001 4 9999 LE 181001 4 9999 1 1001 4 9999 TIGER RIVER 50 Hz 18 0712001L dwq FOR INTERNAL USE ONLY HSS TR HSS E TRIE 2 POSITION DIVERTER VALVE ASSEMBLY DESCRIPTION KIT LEVER BEZEL C GRY 73360 KIT DIVERTER RETROFIT 71799 AP RING 4350 COLLAR 4308 O RING 238 4319 OR SILICONE ADHESIVE RTV NUT 4309 BODY 37704 VALVE KIT 71494 AP RING TOOL 70825 NOTE FOR 2003 AND EARLIER SPAS ONLY NON ILLUSTRATED PART 2 POSITION DIVERTER VALVE IS USED ON SPAS WITH THE FOLLOWING SERIAL NUMBERS CHPE NE CURRENT LE 1F1001 4F9999 ME 3H1001 CURRENT ER 1027801G dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E DIVERTER VALVE ASSEMBLY 1994 1997 DESCRIP TION Knob 2 Diverter TR Screw Bezel 2 Diverter TR Snap Ring Collar O Ring 238 or Silicone Adhesive RTV Nut Body Valve Kit Snap Ring Tool 70825 SERVICE NOTE When replacing a knob 9 P N 35104 1994 Model Spa Serial Numbers 141001 to 449999 the bezel 35105 must be replaced Non llustrated Port THIS DIVERTER WAS US
20. 003A TESTS DOC APPENDIX JUMPER CONFIGURATION THERMISTOR TEMP VS RESISTANCE GRAPH TIGER RIVER 50 Hz Appendix JUMPER CONFIGURATION TIGER RIVER 50 Hz 1997 CURRENT EXPAMPLE CURREN SETTINGS 1997 MODELS MODELS L 2 4 JUMPE IPED p E gt J JUMPED CAPACITOR JUMPER OPEN N 2799 07793011 dwg WARNING Improper jumper positioning may cause permanent damage to the spa Capacitor Jumper 1999 Current SIBERIAN L SUMATRAN N BENGAL M The capacitor jumper regulates the spa light capacitor on the control box main circuit board and must NOT be jumper for the spa light function properly Open DO NOT jump the Capacitor Jumper Program Jumpers P 4 1998 Current SIBERIAN L SUMATRAN N BENGAL M I Jumper 1 JP 1 Controls the spa settings Open JP 1 must NOT be jumped for the spa to function properly II Jumper 2 JP 2 Controls the spa settings Open JP 2 must NOT be jumped for the spa to function properly 3 3 Controls spa settings Closed JP 3 must jumped for the spa to function properly IV Jumper 4 JP 4 Developmental Open Never jump JP 4 V Jumper 5 JP 5 Controls the temperature de
21. 8 Disconnect the spa light hot neutral and ground wires from the flag terminals Main Power Cord 9 Disconnect power to the main power cord The power cord must be receiving voltage when performing this part of the test 10 Disconnect the main power cord hot ground and neutral wires form the main power terminal block in the control box 11 Test for continuity between the main power cord hot and ground wires If there is any continuity at all there is a ground fault and the power cord is defective 12 Test for continuity between the main power cord neutral and ground wires If there is any continuity at all there is a ground fault and the power cord is defective Control Box 13 Reconnect the main hot and neutral wires to the terminal block and connect the test meter s leads to the ground wire and the terminal block 14 Reconnect power to the spa If the GFCI trips and there is no ground fault in the power cord or GFCI device the control box is defective and must be replaced before this test can be completed If the GFCI does not trip write down how much current is leaking to ground and label this value control box The control box is defective if the amount of current it is leaking to ground is equal to or greater than 5 mA Spa Light Assembly Harness 15 Disconnect power to the spa 16 Reconnect the spa light hot and neutral wires and connect the test meter s leads to the spa light ground w
22. Export Control 98 A LL 1 LL 1 2000 A 71001 479999 81001 4B9999 SERIAL NO USED PART NO 71386 71489 Kit Stroin Relief 3231 AL Kit Strain Relief 3460 171001 4B9999 171001 4B9999 Cord 14 3 XP Jet Pump L 171001 4B9999 Plug Hole 0 875 Cord Circ Pump Replacement L 171001 4 9999 171001 4B9999 Cord Ozone Replacement Cord Light Replacement 171001 4B9999 4B9999 Transformer Light Fuseholder 4B9999 4B9999 Screw Terminal Block Screw 102000 Cover 4B9999 4B9999 Screw Mounting Bracket CBA Mounting Bracket 4B9999 4B9999 Cable Assy Panel Interface Cable Assy Panel Interface 479999 4B9999 Fuse 606 1A Export Non illustrated part 4B9999 page 2 of 2 1a ER RIVER 50 Hz 0772402C dwg FOR INTERNAL USE ONLY TR E 92920 CONTROL BOK TU 2001 Current or p 5 2 ie PES TIGER RIVER 50 HZ 1030801A dwg FOR INTERNAL USE ONLY HSSE TRE 102020 CONTROL BOX 2007 CURRENT DESCRIPTION SERIAL NO USED Strain Relief 3 8 7 2 crew Receptacle For Control Panel ALL 1C1001 Current 34481 Power Jumper 2 Pin 102020 ALL 101001 Current 39192 Screw 102020 Cover ALL 1C1001 Current Thermistor Assy Cont
23. No Fault 1500 heater unique are two distinguishing features First the spa water never comes in direct contact with the heating element because stainless steel heat exchange chambers protect the heating element from direct exposure to the spa water Second when the heater exceeds tolerable temperatures power to the heater is disconnected by the thermal cut off which may be reset when the heater cools down Jet Pump The jet pump consists of two main parts an electric motor and a wet end The electric motor turns a drive shaft which spins an impeller The wet end assembly volute and volute cover contains the impeller which is the mechanism that moves the spa water through the jet pump Water is supplied to the jet pump via the suction lines that are connected to the filter compartment and secondary safety suction fitting Water is discharged from the jet pump via the pressure lines that are connected to the jet nozzles Shroud Jet Pump Motor The jet pump motor shroud is attached to the rear of the jet pump and promotes air circulation around the motor The shroud vents warm air away from the jet pump motor and out of the equipment compartment to safeguard the unit and other components from the heat that s generated by the jet pump motor Component Explanation and Diagnosis Section I 11 CED 001A EXPLANATION DOC TIGER 50 Hz Spa Light Spas are equipped with a light to enhance nighttime use The spa light illuminates
24. breaker is closed and there is not 240 10 between the neutral and hot wire on the output side of the breaker then the breaker is defective 2 Check the GFCI test buttons and reset each breaker Perform the Ground Fault Test if the GFCI a breaker test button is tripped NOTE Every time power is disconnected from the spa even when resetting a breaker power should not be reconnected for at least 1 minute 3 Measure the voltage on the main power terminal block between the hot wire and the neutral wire There should be 240 10 V AC present at the terminal block If the terminal block is not receiving from 216 to 264 VAC between the neutral wire and the hot wire then there is a problem with the wiring somewhere stream or before terminal block Inspect for damaged wiring or components and check the terminal block main power cord etc for loose wiring Ta TEST Press the test button s GFCI should trip NOTE Every time power is disconnected from the spa even when testing a power should not be reconnected for at least 1 minute 2 Reset the GFCI device If there is a ground fault the GFCI will trip perform the Ground Fault Test is defective if the test button fails to disconnect power or if resetting the GFCI fails to restore power provided there is proper source voltage the GFCI is properly wired and if there is not a ground fault GROUND FAULT TEST NOTE Ever
25. configured The control panel may be damaged or defective Deactivate the spa lock refer to Control Buttons under Control Panel IQ 2000 in the Explanation section of this manual Check the electrical connections and program jumpers Perform the Control Panel Test Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC TIGER RIVER 50 Hz PROBLEM Jet pump inoperative continued DIAGNOSIS If the jet pump will not turn ON the jet pump may not be receiving the proper output voltage at the control box If the jet pump cannot be turned OFF from the control panel and the control panel is not defective then the control box is defective Section III Diagnosis CORRECTIVE ACTION Perform the Output Voltage Test Jet Pump Circulation PUMP INOPERATIVE The circulation pump does not turn on when the spa is The electrical connections in the control box may be bad and or the jumpers may not be properly configured Check the electrical connections and program jumpers supplied power The circulation pump may not Perform the Output Voltage be receiving the proper output Test Jet Pump voltage at the control box HEATER INOPERATIVE The jet pump may be turned Turn the jet pump off The heater cannot be operated with the control panel and or the spa water will not heat Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC on Since power cannot be supplied to
26. heater relay 3 CONTROL UNPLUGGED LED The red CONTROL UNPLUGGED LED indicates whether the Control Panel Assembly is plugged into the Control Box Assembly A lit LED indicates the control panel is not communicating with the control box usually caused by disconnected or damaged ribbon cable unlit LED indicates the control panel is properly connected to the control box Thermistor Verification The control circuitry verifies the condition of the thermistors Power to the spa light jet pump and heater will be disconnected if the control circuitry detects a high limit thermistor discrepancy Power to the heater will be disconnected if the control circuitry detects a control thermistor discrepancy There are three common discrepancies that will cause the control circuitry to disconnect power to the heater and or the spa light and jet pump 1 Ifa thermistor circuit is open thermistor unplugged 2 Ifa thermistor circuit is shorted damaged thermistor wires bare wires are touching each other 3 Ifthe spa water temperature is near or below freezing 32 F 0 C this appears to be open circuit to the control circuitry See Thermistors located in Part 3 Electrical Sub Components In addition power will be disconnected from the spa light jet pump and heater if the spa water temperature exceeds the high limit value 118 F 48 C To reset a spa after the control circuitry has disconnected power to the heat
27. necessary Listen for unusual noise originating from the pump and check wet end for excessive chemical deposits or buildup Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC TIGER 50 Hz CORRECTIVE PROBLEM DIAGNOSIS ACTION Section II 10 Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC SECTION TESTS TIGER RIVER COMPONENT EXPLANATION AND DIAGNOSIS TABLE OF CONTENTS SECTION III TESTS Source Voltage Test Section IIT 1 GFCI Test Section IIT 1 Ground Fault Test Section III 1 Output Voltage Test Spa Light Section III 4 Output Voltage Test Ozonator Section III 4 Output Voltage Test Circulation Pump Section III 4 Output Voltage Test Jet Pump Section III 5 Output Voltage Test Heater Section III 5 Control Panel Test 1997 Model Spas ONLY Section III 5 Thermostat Test Control 1997 Model Spas ONLY Section III 6 Control Panel Test IQ 2000 control panels Section 7 Thermistor Test Section III 8 Flow Test Jet Pump Section III 9 Flow Test Circulation Pump Section III 9 t tech manual tgrriver export tocii5Ohz_tra doc TIGER RIVER 50 Hz Section III Tests TESTS TIGER RIVER 50 Hz SOURCE VOLTAGE TEST 1 Verify that there is 240 10 VAC between the neutral and hot wires in sub panel If there is not 216 to 264 VAC between the neutral and hot wires on the input side of each breaker call an electrician If a
28. style Order 1 which contains both the 1999 style bezel and lever Also order the diverter retrofit kit 2 Non lllustrated Part This 4 position diverter valve is used on spas with the following serial numbers LE 181001 489999 LE 1A1001 449999 ME 181001 489999 ME 1 1001 4E9999 Page 2 o1 2 TIGER RIVER 50 Hz 07121024 FOR INTERNAL USE ONLY HSS TR HSS E TR E 4 POSITION DIVERTER VALVE ASSEMBLY CU DESCRIP TION T LEVER BEZEL C GRY T DIVERTER RETROFIT AP RING COLLAR O RING 238 R SILICONE ADHESIVE RTV VALVE RING TOOL NOTE FOR 2005 AND EARLIER SPAS NON ILLUSTRATED PART A y amp C um 4 POSITION DIVERTER VALVE IS USED ON SPAS WITH THE FOLLOWING SERIAL NUMBERS CURRENT MME 161001 2 9999 1027701G dwg FOR INTERNAL USE ONLY 1 70 HSS TR HSS E TR E This page has been intentionally left blank Zr POS UN DIVER VALVE AST 1998 2005 ITEM DESCRIPTION Lever and Bez gt O Ring 238 34319 or Silicone Adhesive RTV Snap Ring Tool 70825 NOTE Replace the 1998 style laver and bezel item 3 with the 1999 style Order item 1 which contains both the 1999 style bezel and lever Also order the diverter retrofit kit
29. the Jet pump off remove the Jet nozzle and check for an obstruction If all of the Jets feel weak probably the filter 15 dirty or clogged Turn the Jet pump off remove the filter from the filter compartment and clean or replace it depending on how dirty it is Also clean or replace the secondary suction intake screen if it is dirty or clogged To verify that the filter is responsible for the restricted flow remove the filter from the filter compartment turn the jets back on and feel the water pressure from one of the jets the water pressure should increase significantly when the dirty or clogged filter is removed WARNING Debris is free to enter the plumbing system when the filters are removed be sure that the spa is clean or this could make the problem worse If all of jets feel sporadic the jet pump may not be receiving the proper output voltage Perform the Output Voltage Test Jet Pump If all of the jets feel week or sporadic and or the pump is making an unusual noise the jet pump may be defective FLOW TEST CIRCULATION PUMP The circulation pump flow test requires the heater flow test tool 1 2 3 4 There must enough water spa to cover the filter completely Refer to the Circulation Pump Inoperative section of this manual if the circulation pump is not operating Remove the screen on the heater return assembly Insert the bottom of the flow test tool in the heater return and use
30. to the right if the water temperature is cooler than 41 5 1 Celsius Component Explanation and Diagnosis Section III 5 CED 003A TESTS DOC TIGER 50 Hz Control panel test 1997 model spas ONLY continued e Disconnect the control panel s ribbon cable and connect a spare control panel that you know works properly Repeat step 2 with the spare control panel installed then review the following If the jet pump heater or spa light switch on when the spa is powered on and cannot be turned off with the spare control panel the control box is defective If the spare control panel is fully functional and the suspect control panel is not then the suspect control panel is defective If the spare control panel responds exactly the same as the suspect control panel then the control box and or spa component s are defective Refer to the Diagnosis section of this manual for each component that is inoperative If the spare control panel is not fully functional but more operational than the suspect control panel then the suspect control panel is defective in conjunction with the control box and or spa component s Refer to the Diagnosis section of this manual for each component that is inoperative THERMOSTAT TEST CONTROL 1997 Model spas ONLY If necessary refer to the electrical schematics when performing this test This test must be performed with power supplied to the spa and all of the electrical wires must be prop
31. water determines the amount of pressure produced at the jet Safety Secondary Suction System Safety Secondary Suction Fitting The safety secondary suction fitting located on the wall of the foot well usually in front of the filter compartment prevents foreign objects from entering the plumbing line through the safety suction valve Safety Secondary Suction Filter Screen The safety secondary suction filter screen prevents minute debris from entering the plumbing line through the suction fitting Safety Secondary Suction Valve The safety secondary suction valve is a safety device that provides an alternate route for water to be drawn into the plumbing lines should the primary route through the filter compartment become obstructed Section I 14 Component Explanation and Diagnosis CED 001A EXPLANATION DOC SECTION II DIAGNOSIS TIGER RIVER COMPONENT EXPLANATION AND DIAGNOSIS TABLE OF CONTENTS SECTION II DIAGNOSIS Entire Spa Inoperative Section II 1 Spa Light Inoperative Section II 2 Jet Pump Inoperative section II 2 Circulation Pump Inoperative Section II 3 Heater Inoperative Section II 3 Ready Indicator Blinking Section II 5 GFCI Tripping Section II 5 High Limit Thermal Cut Off Tripping Section II 5 Jet Pump Leaking Section II 6 Circulation Pump Leaking Section II 7 Heater Leaking Section II 7 Flow Restricted Jet Pump Section II 8 Flow Restricted Circulat
32. 001 2003 7 4 1005 CURRENT Non lIllustrated Part TIGER RIVER 50 Hz 0244202F dwg FOR INTERNAL USE ONLY TR TR E 21 DRAIN ASSEMBLY ITEM DESCRIPTION KIT DRAIN VALVE ASSEMBLY KIT CAP DRAIN VALVE ASSEMBLY SERIAL NO USED ALL 1F1001 CHPE4F1004 ME4F1043 4 1042 ALL 1F1001 CHPE4F1004 ME4F1043 NE4F1042 TIGER RIVER 50 HZ 21a PART NO 73299 72298 09941D1F dwq FOR INTERNAL USE ONLY CAL CAL E HSS HSS E TR TR E HEATER RETURN ASSEMBLY 6 Reducer Coupling 3 4 x 1 2 B Adapter 3 4 Spig x 3 4 Barb 31417 9 3 2 31134 Vinyl Hose 3 4 N R No Replacement used in production only Part may be ramoved by service technician RIVER 50 Hz 0244501H dwg FOR INTERNAL USE ONLY 25 W FEATURE ON OFF VALVE 2004 CU THE BARTOP WATER FEATURE DESCRIP TION OFF VALVE HANDLE C GRY PART NO OFF VALVE HANDLE W GRY ZEL ON OFF VALVE C GRY ZEL ON OFF VALVE W GRY OFF VA LVE 1 5 OFF CO LLAR C GRY OFF CO LLAR W GRY T NUT ON OFF VALVE T ORING ON OFF VALVE T 10 PACK 22 1027401E dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E Section IV Filter Compartment 50 Hz Exploded
33. 01 479999 71345 Harness Assy Reg Switch T R 9 Thermostat Electronic 171001 479999 71340 O Ring T R T Stat Adapter _ Cable Assy Panel Interface 171001 479999 34931 Silicone Dow 732 CLR 3oz 171001 479999 71525 NON ILLUSTRATED PART page 2 of 2 TIGER RIVER 50 Hz 0377002C dwg FOR INTERNAL USE NLY This page has been intentionally left blank Section Electrical Components 50 Hz Exploded Illustrations FAULI QTR 2005 CURRENT DESCRIPTION SERIAL NUMBERS USED PART NO ALL 3G1001 CURRENT 35162 ALL 3G1001 CURRENT 72796 ALL 3G1001 CURRENT 73792 IF USED AS REPLACEMENT ON 1H1001 CURRENT MODELS FLOW STATUS JUMPER 72768 MUST ALSO INSTALLED ON CONNECTOR P34 SEE THERMISTOR PAGE FOR EXACT SERIAL NUMBER TRACKING INFORMATION TIGER RIVER 50 Hz 0965601H dwg FOR INTERNAL USE ONLY HSS HSSE TR TRE NO FAULT HEATER DESCRIPTION AL NUMBERS PART NO 00 209999 55162 00 269999 73792 00 209999 500601 00 269999 70 15 00 269999 34879 SCREW 10 x 1 2 PLP TRHD SMS SS 8 8 8 8 8 8100 1D9999 38416 D 8 8 D HEATER ASSY PDR LAMP SPRING 3 4 TUBING VINYL 3 4 RING HI LIMIT THER THERMISTOR ASSY ERMISTOR ASSY HI L RING CONTROL THER THERMISTOR ASSY CONT THERMISTOR ASSY CONT USE FACTORY INSTALLED HEATERS ONLY FOR EX
34. 06 5 F 41 5 C 0 4 107 5 F 42 C Temperature Minus Button lowers the set temperature on degree at a time the lowest temperature setting is 80 26 5 C Hidden Tiger Button located underneath the Tiger River Spas logo activates and deactivates the spa lock and temperature lock see Features below M SET P FEATURES Spa Lock disables the control panel none of the spa functions can be accessed To activate or deactivate the spa lock press the Hidden Tiger button and the Temperature Minus button at the same time and hold for 5 seconds Temperature Lock disables the set temperature function the set temperature cannot be changed To activate or deactivate the spa lock press the Hidden Tiger button and the Temperature Plus button at the same time and hold for 5 seconds Section I 2 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanation INDICATORS DISPLA YS Power Indicator RED lit when control panel is receiving power blinking when the high limit has tripped or if there is a high limit thermistor malfunction see Thermistors located in Part 3 Electrical Sub Components for more information Ready Indicator GREEN lit when the actual temperature of the spa water is within X2 F 1 C of the temperature setting blinking when there is a control thermistor and or control panel malfunction see Thermistor V
35. 1 Control Panel IQ 2000 Section I 2 Control Panel Test 1997 Model Spas ONLY Section III 5 Control Panel Test IQ 2000 control panels Section III 7 Control Thermostat Section I 3 Control Unplugged LED Section I 7 Controls 1997 Control Panel Section I 1 Default Settings Section I 6 Diagnostic LEDs Section I 6 Diagnostic LEDs Illustration see Control Box Illustration t tech manual tgrriver export index50hz_tra doc Diverter Valve Section I 13 Drain Valves Section 13 Drain Heater Return Fitting Section I 13 Drain Heater Return System Section I 13 Electronic Control Thermostat Section I 1 Features Section I 2 Filter Section I 14 Flag Terminals Heater Power Section I 5 Flag Terminals Power Connection Section I 5 Floor Drain Heater Return Section I 13 Flow Restricted Circulation Pump Section II 8 Flow Restricted Jet Pump Section II 8 Flow Test Circulation Pump Section III 9 Flow Test Jet Pump Section 9 GFCI Test Section 1 GFCI Tripping Section 5 Section I 9 Ground Fault Test Section 1 Grounding Lug Section I 10 Heater Ground Section I 5 Heater Inoperative Section II 3 Heater Leaking Section II 7 Heater Section I 11 Hidden Tiger Button Section I 2 High Limit Thermostat Section I 7 High Limit Thermal Cut Off Tripping Section II 5 HTR ON LED Section I 7 Indicators Displays Section I 3 2000 Control Panel Illus
36. 264 V AC to see if the spa is receiving the proper source voltage If the terminal block is not receive the proper source voltage perform the Source Voltage Test correct the failure and restart this test Measure the voltage in the control between the ozonator hot and neutral flag terminals The ozonator flag terminals should supply 240 1096 VAC 216 VAC to 264 VAC output voltage If the flag terminals did not supply 240 1090 V AC the control box is defective OUTPUT VOLTAGE TEST CIRCULATION PUMP 1 Connect power to the spa and check the main power terminal block for 240 10 VAC 216 VAC to 264 V AC to see if the spa is receiving the proper source voltage If the terminal block is not receive the proper source voltage perform the Source Voltage Test correct the failure and restart this test Measure the voltage in the control between the circulation pump hot and neutral flag terminals The circulation pump flag terminals should supply 24051095 VAC 216 VAC to 264 V AC output voltage If the flag terminals did not supply 240 10 V AC the control box is defective Section III 4 Component Explanation and Diagnosis CED 003A TESTS DOC TIGER RIVER 50 Hz Section III Tests TEST Disconnect power to the spa for 1 minute to restore the default setting jet pump off 2 Reconnect power to the spa and check the main power terminal block for 240 10 VAC 216 VAC to 264 VAC to see if
37. 3 18 Diverter Valve Assembly 2 Position 03 Current 18a Diverter Valve Assembly 19 Air Control Valve 98203 139 Lodo era we AO ns eh La chose FE esto RU 20 Air Control Valve 04 05 20a Air Control Valve 06 Current 20b Drain Assembly 01 03 05 Current 21 Drain Assembly 04 2 2 25595 Od RT 21 Heater 22 Water Feature On Off Valve 04 Current 22a Update 04 01 06 1 TATECHNService Instructions TOC VTREtoc doc Filter Compartment Filter 555 13 p Hal 23 Filter Compartment Assembly Top Loading 50HZz 24 Surface surewood M Slat 50 81 13 8 24 Surewood Usage table 01 24D Redwood 24 Redwood Slats and Doors enr Sabre ca Ea 25 258 PANG WS Nc ee 25b Accessories Vinyl Cover oue 25c Cover Cradle Kit
38. ACT SERIAL TRACKING INFORMATION THERMISTOR PAGE 269999 39525585 00 269999 54879 00 109999 58415 1001 269999 59550 gt gt gt gt gt gt gt gt gt gt L 2 0965701H dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E 6a This page has been intentionally left blank CIRCULATING PUMP ASSEMBLY SILENTFLO 5000 1997 CURRENT DESCRIPTION SERIAL NO USED PART NO Camp 34 Vote Silent 70832 Pump Silent Flo 5000 15 75589 Cordset 15 131829 Screw 10 24 x 1 2 55 30347 NON Illustrated Part TIGER RIVER 50 Hz 0561801E dwg FOR INTERNAL USE ONLY 7 HSS E TR E 50 Hz TOO v DESCRIPTION SERIAL NO USED PART NO x Motor 50 Hz Slinger Water 1 2 Shoft Screw 210 532 x 1 2 SHWH Volute 50 Htz Kit Shaft Seal Assy Impeller 3 0 HP 50 Htz Wear Ring XP 50 Cover Suction 50 Htz O Ring Drain Nipple XP Drain Fitting Screw MACH 8x32x5 8 Washer FLT 5 16 x 3 4 SS Screw 1 4 20 1 1 2 SHC SS 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 00 Curren 415 00 Curren 30413 00 28798 Screw 1 4 20 1 5 4 5 SS 001 38797 Cord 14 3 PUMP L 001 Curre
39. ALL STEP DIMENSIONS 1 32 W 21 1 4 x H 14 3 4 DESCRIP TON Complete 32 Redwood Stained Step 5946 3 Complete 32 Unstained Step 72312 Complete 32 06 Gray Stained Step 73777 32 Piano Style Tread Unstained 72308 Step Support Assy Unstained 72307 Stain Surewood 2002 72318 Stain Redwood 2002 Current 2552 Stain 05 Gray 2005 Current 15852 Non lllustrated Part When ordering the Complete Surewood Step for a 2002 Spa Model it is necessary to order the Unstained Step Assy PN 72312 and 2002 Surewood Stain PN 72318 0889401 J dwg FOR INTERNAL USE ONLY CAL HSS HSS E TR TR E 2020 remote control 2004 CURREN I DESCRIP TION SERIAL NO USED PART NO KIT ASSEMBLY 102020 remote control ALL MODELS 1F1001 CURRENT KIT BRACKET 102020 remote control ALL MODELS 1F1001 CURRENT BATTERY PLUG 102020 remote control ALL MODELS 1F1001 CURRENT SCREW 10x 1 2 STAINLESS STEEL ALL MODELS 1F1001 CURRENT NON ILLUSTRATED PARTS THE 102020 REMOTE CONTROL AND MODULE 1 NOT AVAILABLE SEPARATELY SPAS THAT REQUIRE MORE THAN ONE CONNECTION TO THE COMMUNICATION PORT OF THE 102020 CONTROL BOX WILL REQUIRE 120 COMMUNICATION HUB P N 72742 ER 50HZ 1022701Ddwg FOR INTERNAL USE ONLY 2322 HSS TR HS
40. Adj Rotary Jet Adj Rotary Jet Face TR Gray L 181001 4H9999 Adj Rotary Jet Face w Escutcheon C Gray LL 101001 Current Gasket Adj Rotary Jet Kit Rotary Jet Gray L 181001 Current Kit Directional Jet Gray L 181001 Current Wallfitting Front Adj Jet O Ring Front Wallfitting Adj Jet O Ring Adj Jet small 0643201P dwg FOR INTERNAL USE ONLY 1 1 HSS TR HS SOL HSS E TR E HS E SOLE E PRECISION JETS DESCRIPTION SERIAL NO USED NO Front Gray 36174 Mng W s LE NE 29999 Emu PRECISION REMOVAL TOOL PN 72618 IS REQUIRED TO SERMCE THE WALLFITTING TIGER RIVER 50 HZ 0655 FOR INTERNAL USE ONLY 12 HSS TR HSS E TRIE HS SOL SOL E PRECISION we To MINI JET ASSEMBLY 2005 THIRD QUARTER TO 2005 ITEM DESCRIP TION SERIAL NO USED PART NO C GRY COOL GRAY TIGER RIVER 50 HZ 0973601H dwg FOR INTERNAL USE ONLY 1 2 55 55 TR TRE SOL SOLE PRECISION JETS Mini Jet Assembly CURREN DESCRIPTION SERIAL NO USED BODY 250 Dia 106 White 00 TG 06 00 EYEBALL SEAT 00 A 1 EYEBALL 00 FACE 00 12 IT FACE ESCUTCHEON 00 SPINNER FACE 00
41. ED IN THE FOLLOWING SERIAL NUMBERS LX 171001 479999 MX 171001 479999 MX 171001 449999 0308101G dwg FOR INTERNAL USE ONLY 19 HSS TR HSS E TR E This page has been intentionally left blank CONIROL VALVE 1998 2004 DESCRIPTION PART NO 1 CAP DARK GREY QUARITE 1998 37499 SCREW SPANNER WRENCH 50554 THIS I8 A SPECIAL SPANNER TOOL REQUIRED TO REMOVE THE STOPPER THIS AIR CONTROL VALVE WAS USED WITH THE FOLLOWNG SERIAL NUMBERS LE 141001 4E9999 ME 1A1001 4E9999 NE 141001 4E9999 CPNE 1 1001 4 9999 TIGER RIVER 50 Hz 0277002C dwg FOR INTERNAL USE ONLY TR TR E 20 CONIROL VALVE 2004 2005 C CO AR vave LEVER ASSEMBLY Cony 73974 Used in the following serial numbers CHPE1F1001 361024 ME1F1001 361047 NE1F1001 361055 TIGER RIVER 50HZ 1026101 D DWG FOR INTERNAL USE ONLY HSS 5 lt TR E 20a CONTROL VALVE DESCRIP TION T AIR CONTROL LEVER CC AIR CONTROL LEVER WC AIR CONTROL VALVE AIR CONTROL PISTON 1099101C dwg FOR INTERNAL USE ONLY 20b CAL CAL E HS HS E HSS HSS E OAS SOL SOL E TR TR E This page has been intentionally left blank DRAIN ASSEMBLY 2001 2003 2004 CURRENT ITEM DESCRIPTION P N Wallfitting Rear All models 2
42. INTERNAL USE ONLY HSS TR TR E COVER CRADLE EXPLODED DETAIL 1 2 Screw x 1 1 2 Flat Head Philips mno E E Bracket Side 6 1 4 LE ME 71102 MODELS ONLY Screw 10 x 1 1 2 Pan Head Phillips 71111 Wheel Pivot AL B Bolt 1 1 4 20 x 2 Hex Head AL 71218 TIGER RIVER 50 Hz 04710220 dwg FOR INTERNAL USE ONLY HSS HSS E TR TR E 264 COVER CRADLE EXPLODED DETAIL 2 0471013B dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E COVER CRADLE EXPLODED DETAIL 2 SCREW 10 x 1 1 2 FLAT HEAD PHILLIPS SCREW 10 x 1 1 2 PAN HEAD PHILLIPS 6 BOLT 1 4 20 1 HEX HEAD AL 27 7 BAR GAS SPRING LOWER 709 1 e washer WASHER 1 4 SPLIT LOCK ALL 71114 SPRING GAS 71095 10 w aver sae A mee NON ILLUSTRATED PART page 2 of 2 TIGER RIVER 50 Hz 0471032C dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E 26c COVER CRADLE EXPLODED DETAIL 5 04710148 dwg FOR INTERNAL USE ONLY HSS TR H5S E TR E COVER EXPLODED DETAIL 5 PART NO AL 7200 i LL LL LL LL LL LL LL LL LL LL 2012 TIGER RIVER 50 Hz 0471042B dwg FOR INTERNAL USE ONLY HSS TR HSS E
43. Illustrations FILTER LIDS DESCRIPTION SERIAL NUMBERS PART NO LID JADE 98 LE NE 181001 4A1002 71917 181001 4 1009 D 98 181001 4 9999 71640 181001 4 9999 181001 01004 1 1001 4A9999 1 1001 1C1002 C1003 4C9999 C1003 CURRENT 4A1003 4A9999 4A1010 4C9999 1005 409999 001 409999 001 E100 001 00 00 810 00 00 T MME 101 CURRENT E1001 CURR D1005 CURRE G1001 CURRE DE 00 1B1001 409999 DE 03 1 1001 4F9999 LUE 00 E 1B1001 489999 LUE 01 E 1C1001 4F9999 D 00 1B1001 101016 D 02 101017 4 9999 RITE E CHPE 1H10001 CURRENT RITE E 1H10001 CURRENT RLING WHITE MARBLE 07 E 1 1001 CURRENT AN WAVE 07 E 1J1001 CURRENT RLING WHITE MARBLE 07 E CHPE 1010001 CURRENT EAN WAVE 07 E CHPE 1010001 CURRENT n mo e LVER PEARL DE 05 ND 02 LVER PEARL Fri ri pm rn rn 20 Z rn rr 5 FILTER
44. NDIX DOC 35 30 25 20 THERMISTOR RESISTANCE VS TEMPERATURE TIGER RIVER 50 Hz 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 TEMPERATURE DEGREES C INDEX Actuation Time Delay Section I 6 Air Control Valve Section I 13 Automatic Time out Section I 6 Bonding Terminal Section I 9 Bonding Terminal Illustration see Control Box Illustration Capacitor Jumper Section I 5 Appendix 1 Capacitor Jumper Illustration see Control Box Illustration Appendix 1 Check Valves Section I 13 Circuit Breaker Section I 9 Circulation Pump Section I 11 Circulation Pump Inoperative Section II 3 Circulation Pump Leaking Section II 7 Connector Control Thermistor Section I 5 Connector Control Thermistor Illustration see Control Box Illustration Connector High Limit Thermistor Section I 5 Connector High Limit Thermistor Illustration see Control Box Illustration Continuous Filtration Section I 6 Control Box IQ 2000 Section I 5 Control Box Illustration Section I 5 Control Box Functions and Features Section I 6 Control Buttons Section I 2 Control Panel 1997 Section I 1 Control Panel 1997 Illustration Section I
45. S E TR E HYDROPULSE SOUND SYSTEM STEREO POWER SUPPLY DRY DOCK 2005 CPNE DESCRIPTION P N KIT STERO POWER SUPPLY DRY DOCK page 1 of 4 TIGER RIVER 50 7 0962901 B dwg FOR INTERNAL USE ONLY TR CAL E TR E 32A HYDROPULSE MUSIC SYSTEM SPEAKER 2005 gt g 4 9 q 29 gt ITEM DESCRIPTION 1 KIT STEREO SPEAKER BEZEL 72790 KIT IR SPKR CASPIAN 72791 2 of 4 TIGER RIVER 50 HZ 0962902B dwg FOR INTERNAL USE ONLY CAL TR CAL E TRE 52 HYDROPULSE MUSIC SYSTEM SUBWOOFER ZUDO Cr NE SUBWOOFER SETTING LOCATED ON THE UNDERSIDE OF UNIT SET LEVEL TO 12 O CLOCK POSITION SET 120 HZ EQ SLIDE SWITCH TO THE LOW POSITION DESCRIPTION page 3 of 4 TIGER RIVER 50 HZ O962903B dwg FOR INTERNAL CAL TR TR 32 HYDROPULSE MUSIC SYSTEM REMOTE CONTROL AND CABLE ASSEMBLIES 2003 CPNE ITEM DESCRIPTION 72787 2 SUBWOOFER CABLE ASSEMBLY KIT SPEAKER CABLE ASSEMBLY 72878 page 4 of 4 TIGER RIVER 50 HZ 0962904C dwq FOR INTERNAL USE ONLY 32D CAL TR FRESHWATER L FRESHWATER HIGH OUTPUT OZONE SYSTEM 8 24 bour day continuom oxidation Bl Sparking clean water all the thee No cesty UV to replace WARNING WARNING NITRIC ACID ACCUMULATION RISK OF CHEMICAL BURNS WEAR PROTECTIVE GLOVES
46. TER Slip x Barbed REDUCER COUPLING Slip x Slip PART No SIZE 31218 1 2 x 1 2 31391 3 4 x 1 2 31417 3 4 x 3 4 COUPLING Slip x Slip MALE ADAPTER Mipt x Slip PART No 50660 50661 50671 50662 52881 50665 30672 30664 30665 BUSHING Spig x Slip PART No PART No SIZE 51134 31556 1 4 x 1 4 gt 51228 31486 3 4 x 3 4 300055 ADHESIVES PART No TYPE 10080 PERMALITE REDUCER BUSHING Spig x Slip PART No SIZE AIR MANIFOLD 10 PORT 50675 5 4 x 1 2 50676 1 x BBBBBBBB PART No 50677 1 72052 50678 1 3 4 31485 1 1 30679 1 1 2 50680 1 5 4 ALL BUSHINGS 50681 1 30682 t FLUSH STYLE 30683 2 30684 2 30685 2 31288 2 VINYL 3 LENGTHS HOSE FLEXIBLE IN 3 LENGTHS PART No SIZE PART No PART No SIZE PART No 70518 1 4 70315 70515 1 2 70310 70317 5 8 70314 70312 3 4 70309 70316 1 2 70511 1 70508 Page 1 of 5 FR RIVER 50 Hz 0243402D dwg FOR INTERNAL USE ONLY 4 TR TR E PLUMBING FITTINGS TEE Slip x Slip x Slip 45 ELL Slip x Slip PART 30655 30656 30657 30658 50659 32467 REDUCING TEE Slip x Slip x Slip PLUG Spig PART SIZE 30696 1 2 30697 3 4 30698 1 30699 1 1 2 Fipt TEE Barb x Borb x Barb SIZE
47. and clean or replace it if necessary Open the air control valve s Perform the Output Voltage Test Jet Pump Repair any leaks refer to the Jet Pump Leaking section of this manual Inspect the check valves and or remove any obstructions from the air or plumbing lines Listen for unusual noise originating from the jet pump check wet end for excessive chemical deposits or buildup and perform the Flow Test Jet Pump FLOW RESTRICTED CIRCULATION PUMP The circulation pump is weak or sporadic Section II 8 The filter may be dirty or clogged Circulation pump may not be properly primed Check the filters and clean or replace them if necessary Perform the Flow Test Circulation Pump Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC TIGER RIVER 50 Hz PROBLEM Flow restricted circulation pump continued DIAGNOSIS The circulation pump may not be receiving the proper voltage There may be a leak in one of plumbing lines or the circulation pump or heater may be leaking One of the plumbing lines may be obstructed The circulation pump may be defective Section III Diagnosis CORRECTIVE ACTION Perform the Output Voltage Test Circulation Pump Repair any leaks refer to the Circulation Pump Leaking or Heater Leaking sections of this manual Remove any obstructions from the plumbing lines and or heater return screen back flushed the plumbing lines if
48. ates that the heater along with any components not permanently connected or hard wired to the control box must be attached to the bonding terminal with a minimum 8 4 mm solid copper wire Components that are plugged into a control box receptacle are not considered hard wired permanently connected and therefore must be attached to the bonding terminal Also all metal structures permanently placed within five feet of the spa metal ladders metal water pipes metal enclosures of electrical equipment metal equipment etc must be attached to the bonding terminal as well If the spa is located on a reinforced concrete pad the reinforcement steel should also be bonded to the bonding terminal please refer to the Owner s Manual for more details Circuit Breaker A circuit breaker located in a sub panel is a switch that will not tolerate electrical current greater than its rating Like the GFCI see below the breaker interrupts the flow of electrical current when tripped However the difference in the operating principle between the breaker and GFCI is that the GFCI is primarily designed to protect the spa user from current leakage and the circuit breaker is implemented to protect the electrical equipment from overloads GFCI devices do nothing in over current current draw that exceeds the tolerance of the circuit situations that do not result in any current leaking to ground On the other hand there may be a flow of current in the sys
49. ature of the spa water and compares this value to the temperature setting of the control thermostat to regulate the heater The control circuitry uses the high limit thermistor to determine whether the high limit value has been exceeded If the high limit value is exceeded the high limit will trip Thermistor Cold Weather Startup If the spa water temperature is near freezing or below the high limit may trip To reset the high limit there are two things that you can do 1 Disconnect power to the spa Raise the temperature of the thermistors by warming them with a hair dryer while they are still connected to the heater Then reconnect power to the spa 2 Disconnect power to the spa disconnect the thermistors from the control box and then connect a thermistor test tool to the control box Reconnect power to the spa set the thermistor test tool so that the heater switches on and wait a couple of minutes for the heater to warm the thermistors When the water temperature is well above freezing disconnect power to the spa reconnect the thermistors to the control box and then reconnect power to the spa NOTE Every time power is disconnected from the spa power should not be reconnected for at least 1 minute If power is prematurely reconnected to the spa disconnect power wait 1 minute and then reconnect power Section I 10 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanatio
50. be properly connected to the control box main circuit board Component Explanation and Diagnosis Section I 1 CED 001A EXPLANATION DOC TIGER 50 Hz CONTROL PANEL IQ 2000 The IQ 2000 control panel allows the spa user to regulate and view the status of the spa functions Spa functions that are regulated by the control panel include the temperature control light jets spa lock and temperature lock The control panel also displays the status of the light jets set temperature spa lock temperature lock power indicator ready indicator and spa high limit The IQ 2000 control panel face consists of three interconnected items the digital display the control buttons and two indicator lights The control panel is connected to the control box via a ribbon cable If the ribbon cable is disconnected or damaged the control panel and spa functions will not work properly r DIGITAL DISPLAY 4 r LOCK DISPLAY ge 7 a 1 L JETS DISPLAY MT 225 24200 HIDDEN BUTTON 2 99 84011 dwg CONTROL BUTTONS Jets Button activates and deactivates the jet pump Light Button activates and deactivates the spa light Temperature Plus Button raises the set temperature on degree at a time the maximum temperature setting is 104 40 C higher temperatures may be reached but are indicated with a code UT1 105 H 40 5 C e UT2 106 F 41 C UT3 1
51. e test with the spare control panel installed If the same results are produced with the spare control panel the control box is defective If the spare control panels produces the correct test results the suspect control panel is defective CONTROL PANEL TEST IQ 2000 Control Panels 1 2 Verify that the control ribbon cable is properly connected to the circuit board Try to access the spa light jet pump and set temperature from the control panel and note which components buttons and or control panel LEDs do not function a The Light button should switch the spa light and its display indicator on and off b The Jets button should switch the jet pump and its display indicator on and off c The temperature setting has a range from 26 C to UTA 42 C The Temp button should lower the temperature setting one degree at a time The heater should turn off when the set point is 1 C below the actual water temperature Component Explanation and Diagnosis Section III 7 CED 003A TESTS DOC TIGER 50 Hz Control panel test IQ 2000 control 5 continued d The Temp button should raise the temperature setting one degree at a time The heater should turn on when the temperature setting 15 1 C above the actual water temperature displayed on the control panel e The Hidden Tiger button behind the Tiger River Spas logo and the Temperature Plus button should activate and deactivate the tem
52. een Section I 14 Safety Secondary Suction Fitting Section I 14 Safety Secondary Suction System Section I 14 Safety Secondary Suction Valve Section I 14 Set Temperature Display Section I 3 Source Voltage Test Section III 1 Spa Light Inoperative Section II 2 Spa Light Section I 12 Spa Lock Section I 2 Spa Lock Display Section I 3 Temperature Dial Section I 1 Temperature Lock Section I 2 Temperature Lock Display Section I 3 Temperature Minus Button Section I 2 Temperature Plus Button Section I 2 Terminal Block Section I 10 Thermistor Cold Weather Startup Section I 10 Thermistor Temperature versus Resistance Graph Appendix 2 Thermistor Test Section III 8 Thermistor Verification Section I 7 Thermistors Section I 10 Thermostat Test Control 1997 Model Spas ONLY Section III 6 UT Section I 2 t tech manual tgrriver export index50hz_tra doc Exploded Illustrations 50 Hz SPAS EXPLODED ILLUSTRATIONS TABLE OF CONTENTS Control Box Control Panel Components 102000 Control Box 50Hz 97 20 1 102020 Control Box 50Hz 01 Current 15 2 Pre T4 asia 2b LED Light Assembly 01 Current 2 Control Box Components
53. er and or spa light and jet pump you must disconnect power to the entire spa for a minimum of 1 minute correct the failure or discrepancy and then reconnect power to the spa HIGH LIMIT THERMOSTAT The high limit thermostat is part of the control box circuitry and is designed to prevent the spa water from overheating The high limit thermostat compares the water temperature in the heater to the high limit value 118 2 48 C which cannot be set or adjusted by the spa user the high limit value is exceeded the high limit will trip When the high limit trips the spa light jet pump and heater cannot be switched on until the spa water temperature cool down below the high limit value and the high limit thermostat is reset by disconnecting power to the spa for 1 minute then reconnecting power to the spa NOTE The control thermostat circuitry is located in the control panel for information about the control thermostat see Part 1 Control Panel Component Explanation and Diagnosis Section I 7 CED 001A EXPLANATION DOC TIGER 50 Hz Section I 8 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanation PART 3 ELECTRICAL SUB COMPONENTS Bonding Terminal The bonding terminal is located on the exterior of the control box and is connected to two sources of ground the ground wire on the main power line and a solid copper ground wire Safety standard dict
54. erification located in Part 2 Control Box for more information about thermistor malfunctions Jets Display visible when the jets are on Light Display visible when the light is on Set Temperature Display visible for 30 seconds after a temperature button is pressed Spa Lock Display visible for 30 seconds after a temperature button is pressed when the spa lock is activated Temperature Lock Display visible 30 seconds after a temperature button 1 pressed when the temperature lock is activated SET TEMP J CONTROL THERMOSTAT The control thermostat has been integrated into the control panel circuit board and allows the spa user to select the temperature of the spa water that the heater will maintain The control thermostat compares the water temperature in the heater to the current temperature setting to determine when the heater will be switched on If the actual water temperature is below the set temperature 2 F 1 C the control thermostat will activate the heater Conversely the control thermostat will not activate the heater if the actual water temperature is equal to or above the set temperature 2 F 1 C Voltage will only be allowed to pass on to the heater if three conditions are met 1 The water temperature in the heater must be below the control thermostat s temperature setting 2 The high limit must not be tripped 3 The control panel and thermistor
55. erly connected 1 On the electronic control thermostat test for continuity between the yellow thermistor low and orange thermistor high wires You are reading the ohmic value of the control thermistor so the value you read on your test meter should correspond with the Thermistor Temperature vs Resistance Graph Continue to step 3 if the correct ohmic value is present at the electronic thermostat Refer to the electrical schematics and continue testing between the yellow and orange wires at the 7 pin ribbon cable where it connects to the control head main circuit board If you detect the correct resistance where the 7 pin ribbon cable connects to the control head main circuit board but not at the electronic control thermostat then the 7 pin ribbon cable is defective Perform the Thermistor Test if there isn t any continuity at all or if the ohmic value does not correspond with the Thermistor Temperature vs Resistance Graph If there isn t any continuity at all or if the ohmic value does not correspond with the Thermistor Temperature vs Resistance Graph but the control thermistor is not defective perform the Thermostat Test Sub 2 located at the end of this test On the electronic control thermostat test for 12 VDC between the white common and black hot wires Continue to step 5 if the correct voltage is present at the electronic thermostat Refer to the electrical schematics and continue testing between the white and black wires at
56. ing Inlet or Outlet Loose or damaged vinyl tubing Tighten volute cover and or replace volute and or lock ring Replace the volute o ring Replace the motor housing Replace volute Reinstall or replace the vinyl tubing Replace the entire pump if servicing its components is prohibited by the warranty or if replacement components are not available HEATER LEAKING There are three places where the source of the leak may be located the heater body thermistors or the plumbing connections Heater Body Damaged heater body Thermistors Loose or damaged thermistor or heater body Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC Replace the heater Tighten the thermistor or replace the damaged component PROBLEM Heater leaking continued Plumbing Inlet or Outlet DIAGNOSIS Damaged heater body Loose or damaged vinyl tubing TIGER RIVER 50 Hz CORRECTIVE ACTION Replace the heater Reinstall or replace the vinyl tubing attached to the heater FLOW RESTRICTED JET PUMP The jet pump is weak or sporadic and or no air is mixing at the jets The filter may be dirty or clogged The air control valve s may be closed The jet pump may not be receiving the proper voltage There may be a leak in one of plumbing lines or the jet pump may be leaking One of the air or plumbing lines may be obstructed The jet pump may be defective Check the filter
57. ion Pump Section II 8 t tech manual tgrriver export tocii5Ohz_tra doc TIGER RIVER 50 Hz DIAGNOSIS TIGER RIVER 50 Hz The center column Diagnosis is arranged so that the most likely cause of the malfunction is listed first so the corrective actions should be performed in order from top to bottom until the problem is solved PROBLEM ENTIRE SPA INOPERATIVE The control panel does not activate any of the spa functions or components DIAGNOSIS The spa lock may be activated spas with the IQ 2000 control panel ONLY The electrical connections in the control box may be bad and or the jumpers may not be properly configured The spa high limit may have tripped The control box may not be receiving the proper source voltage The control panel may be damaged or defective The spa light heater and or jet pump may not be receiving the proper output voltage Section II Diagnosis CORRECTIVE ACTION Deactivate the spa lock refer to Control Buttons under Control Panel IQ 2000 in the Explanation section of this manual Check the electrical connections and program jumpers Disconnect power to the spa wait 1 minute then reconnect power to the spa Refer to High Limit Thermal Cut Off Tripping to Diagnose the cause of the problem Check the GFCI If the GFCI has tripped perform the Ground Fault Test If the GFCI has not tripped Perform the Source Voltage Test Perform the Contro
58. ire and the flag terminal where the spa light ground wire was previously attached 17 Reconnect power to the spa and switch the spa light on If the GFCI trips the spa light is defective If the GFCI does not trip write down how much current is leaking to ground and label this value spa light The spa light is defective if the amount of current it is leaking to ground is equal to or greater than 5 mA 18 Disconnect power to the spa disconnect the spa light hot and neutral wires then disconnect the test meter from the ground wire and the flag terminal Jet Pump 19 Reconnect the jet pump hot and neutral wires and connect the test meter s leads to the jet pump ground wire and the flag terminal where the jet pump ground wire was previously attached 20 Reconnect power to the spa and switch the jet pump on If the GFCI trips the jet pump is defective If the GFCI does not trip write down how much current is leaking to ground and label this value jet pump The jet pump is defective if the amount of current it is leaking to ground is equal to or greater than 5 mA 2 Disconnect power to the spa disconnect the jet pump hot and neutral wires then disconnect the test meter from the ground wire and the flag terminal Section III 2 Component Explanation and Diagnosis CED 003A TESTS DOC TIGER RIVER 50 Hz Section III Tests Ground fault test continued Circulation Pump 22 23 24 25 Reconnect the circulation p
59. istor cold weather startup see Thermistors in the Explanation section Perform the Thermistor Test JET PUMP LEAKING There are two places where the source of the leak may be located the wet end and the plumbing unions Wet End Plumbing union Inlet or Outlet Section II 6 Damaged volute and or loose or damaged volute cover Loose or damaged freeze drain plug and or o ring Damaged volute o ring Damaged shaft seal Damaged volute and or volute cover Loose or damaged compression fittings Tighten volute cover and or replace volute and or volute cover Tighten or replace the freeze drain plug and or o ring Replace the volute o ring Replace the shaft seal Replace volute and or volute cover Tighten or replace the compression fittings Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC TIGER RIVER 50 Hz PROBLEM Jet pump leaking continued DIAGNOSIS Damaged compression fitting o ring Section Diagnosis CORRECTIVE ACTION Replace the o ring Replace the entire pump if servicing its components is prohibited by the warranty or if replacement components are not available CIRCULATION PUMP LEAKING There are two places where the source of the leak may be located the wet end and the plumbing connections Wet End Damaged volute and or loose or damaged lock ring Damaged volute o ring Damaged motor housing Damaged volute Plumb
60. ive in conjunction with the control box and or spa component s Refer to the Diagnosis section of this manual for each component that is inoperative THERMISTOR TEST csi ar Verify that the program jumpers are properly configured Turn the heater off by lowering the set temperature to the minimum setting and verifying that the set temperature is at least 1 C below the actual water temperature Check the temperature of the spa water with a thermometer Disconnect the thermistor from the control circuit board Use the Thermistor Temperature vs Resistance Graph to verify that the ohmic value of the thermistor coincides with the temperature of the water If ohmic value and water temperature do not coincide with the values on the graft the thermistor is defective Section III 8 Component Explanation and Diagnosis CED 003A TESTS DOC TIGER RIVER 50 Hz Section III Tests PLOW TEST JET PUMP There must be enough water in the spa to cover the filter completely Open valve s all the way Turn the Jet pump on Refer to the Jet Pump Inoperative section of this manual if the Jet pump cannot be turned on Feel the water pressure in front of each of the Jets The water pressure should feel the same from each of If only one of Jets feels week its valve may be in the closed position or there an obstruction behind the Jet nozzle Switch the Jet to the open position or turn
61. l Panel Test Perform the Output Voltage Test for the spa light heater and jet pump Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC Section II 1 PROBLEM DIAGNOSIS TIGER RIVER 50 Hz CORRECTIVE ACTION SPA LIGHT INOPERATIVE The spa light cannot be operated with the control panel The spa lock may be activated spas with the IQ 2000 control panel ONLY The electrical connections in the control box may be bad and or jumpers may not be properly configured The light bulb may be burned out The control panel may be damaged or defective If the spa light will not turn ON the spa light may not be receiving the proper output voltage at the control box If the spa light cannot be turned OFF from the control panel and the control panel is not defective then the control box is defective Deactivate the spa lock refer to Control Buttons under Control Panel IQ 2000 in the Explanation section of this manual Check the electrical connections and program jumpers Check the light bulb and replace it if necessary Perform the Control Panel Test Perform the Output Voltage Test Spa light JET PUMP INOPERATIVE The jet pump cannot be operated with the control panel Section II 2 The spa lock may be activated spas with the IQ 2000 control panel ONLY The electrical connections in the control box may be bad and or the jumpers may not be properly
62. light OFF x Reconnect power to the spa and check the main power terminal block for 240 10 216 VAC to 264 VAO to see 1f the spa is receiving the proper source voltage If the terminal block is not receive the proper source voltage perform the Source Voltage Test correct the failure and restart this test Before you switch the spa light on measure the voltage in the control box between the spa light hot and neutral flag terminals The spa light flag terminals should not supply any output voltage If any voltage 15 supplied the control box is defective Press the Light button and measure the voltage in the control box between the spa light hot and neutral flag terminals The spa light flag terminals should supply 2404106 VAC 216 VAC to 264 VAC output voltage If the flag terminals did not supply 240 10 VAC when the voltage was measured perform the control panel test to determine whether or not the control panel is defective If the control panel is not defective then the control box is defective Measure the voltage in the light socket of the light harness if the flag terminals did supply 240 10 VAC 216 VAC to 264 VAC The light socket should also supply 240 1096 VAC output voltage If the light socket did not supply 240 10 VAC when the voltage was measured the light harness is defective OUTPUT VOLTAGE TEST OZONATOR l Connect power to the spa and check the main power terminal block for 240 10 VAC 216 VAC to
63. n PART 4 MAJOR ELECTRICAL COMPONENTS Circulation Pump The circulation pump consists of two main parts an electric motor and a wet end The electric motor spins the impeller The wet end contains the impeller which is the mechanism that moves the spa water through the Jet pump Water is supplied to the circulation pump via the suction lines that are connected to the filter compartment and secondary safety suction fitting Water is discharged from the circulation pump via the pressure lines that are connected to the drain heater return assembly Heater For the purposes of discussion the heater may be split into five basic sections the heater body the heating element the heat exchange chamber the heater inlet and the heater outlet The heating element is the device that produces heat The heater inlet supplies water to the heat exchange chamber which is where the heat generated by the heater element is transferred to the spa water The heater outlet is where the heated spa water re enters the plumbing lines The heated water reenters the bathing area of the spa through the drain heater return All spa control systems implement some form of a safeguard that disconnects power to the heater when situations arise that could cause the heating element to overheat such as restricted water flow to or through the heater No Fault 1500 Heater The No Fault 1500 Heater body houses the control and high limit thermistors but what makes the
64. n 71416 Cord 14 4 XP PUMP F1001 4 9999 71416 Pump 2 0 HP Complete 171001 Current 71838 1F1001 Current L 171001 4 9999 171001 4F9999 Pump 2 5 2 SPD Complete F1001 4 9999 E 5 1001 Current Pump 2 5 HP Complete E 161001 2H9999 F1001 4F9999 551 556 552 447 553 409 554 696 412 0 5 gt N CA 4 sp S IND IN s ps IN IN IN NI Non lllustroted Part Order Pump Complete 07224015 09 INTERNAL USE ONLY 8 5 lt TR E SOL E Section Jets amp Plumbing 50 Hz Exploded Illustrations PUMP UNIONS Ge e 2 TIGER RIVER 50 Hz 0768301 C dwg FOR INTERNAL USE ONLY CHECK VALVES LOOP ASSEMBLY 2001 CURR P N 72701 SAFETY SUCTION CHECK VALVE WATER ASSEMBLY PRE 2000 CIRCULATING PUMP USE MODIFIED WEIR KIT 71944 P N 35233 lt gt CHECK VALVE WATER WITHOUT SPRING P N 71980 CHECK hoi AIR CHECK VALVE WATER Pre 2001 P N 70289 WITH SPRING P N 71981 TIGER RIVER 50 Hz 0246201N dwg FOR INTERNAL USE ONLY TR HS TR E HS E 10 HYDROMASSAGE JETS 1998 CURRENT ADJUSTABLE JETS DESCRIPTION SERIAL NO USED PART NO Kit Wallfitting
65. n as the GFCI is reset NOTE Spa owners should test the GFCI before each use of the spa by performing the Test described in the testing section of this manual Component Explanation and Diagnosis Section I 9 CED 001A EXPLANATION DOC TIGER 50 Hz Grounding Lug The grounding lug is a terminal located on the exterior of spa components i e the heater jet pump ozonator etc that is intended to receive a ground wire that is connected to the bonding terminal However only heaters and any components not permanently connected to the main circuit board see Bonding Terminal are required to be attached to the bonding terminal Terminal Block The terminal block receives the source voltage from the main power line and delivers voltage to the control circuitry in the control box Improperly wiring or jumping the terminal block may permanently damage the control box components Thermistors A thermistor is an electronic temperature sensing device that consists of three main parts electrical wires a connector and a temperature sensing probe The thermistor s resistance or ohmic value corresponds with its temperature When the thermistor s temperature changes the ohmic value also changes The thermistor s connector plugs directly into a circuit board that is able to determine the water temperature based on the thermistor s resistance The control circuitry uses the control thermistor to determine the actual temper
66. nect the test meter from the ground wire and the flag terminal Heater 29 30 31 32 Reconnect the heater hot and neutral wires and connect the test meter s leads to the heater ground wire and the heater ground terminal on the terminal block Reconnect power to the spa raise the temperature setting to the highest setting verify that the temperature setting is at least 1 C above the actual water temperature the heater should switch on If the GFCI trips the heater is defective provided the circulation pump is not leaking more than 5 mA of current to ground If the GFCI does not trip write down how much current is leaking to ground and label this value heater The heater is defective if the value of current it is leaking to ground is equal to or greater than 5 mA Disconnect power to the spa disconnect the test meter from the heater ground wire and the heater ground terminal and reconnect the heater ground wire to the heater ground terminal in the control box Reconnect the hot neutral and ground wires of the spa light jet pump and ozonator Then reconnect all of the 8 4 mm solid copper wires that were previously attached to the bonding terminal and any other wires that you disconnected Component Explanation and Diagnosis Section III 3 CED 003A TESTS DOC TIGER 50 Hz 5 LIGHT Disconnect power to the spa for 1 minute to restore the default setting spa
67. nected to the control box via a ribbon cable If the ribbon cable is disconnected or damaged the control panel and spa functions will not work properly 2 99 07784011 dwg CONTROLS Jets Button activates and deactivates the jet pump Light Button activates and deactivates the spa light Temperature Dial raises and lower the thermostat setting maximum temperature setting is 107 5 42 the lowest temperature setting is 50 10 C ELECTRONIC CONTROL THERMOSTAT The electronic control thermostat is located behind the temperature dial and allows the spa user to select the temperature of the spa water that the heater will maintain The control thermostat compares the water temperature in the heater to the current temperature setting to determine when the heater will be switched on If the actual water temperature is below the set temperature 42 F 1 C the control thermostat will activate the heater Conversely the control thermostat will not activate the heater if the actual water temperature is equal to or above the set temperature 2 F 1 C Voltage will only be allowed to pass on to the heater if three conditions are met 1 The water temperature in the heater must be below the control thermostat s temperature setting 2 The high limit must not be tripped 3 The control panel and thermistors see Thermistors located in Part 3 Electrical Sub Components must
68. o scole ALL 1 1001 Current 71242 0667401H dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E Section Accessories 50 Hz Exploded Illustrations VINYL COVER ASSEMBLY DESCRIPTION Encasement SIBERIAN KH YBER Rust 1997 to 1999 56549 Rust 2000 to Current 58562 Ash 1997 to 1999 56565 Ash 2000 to Current 58588 Green 1997 1999 57968 Green 2000 to Current 58591 Encasement BENGAL MANORA Rust 1997 to Current 56350 Gray 1997 to Current 36566 Green 1997 Current 57970 DESCRIPTION Foam LE 2 0 LB 2000 to Current Encasement SUMATRAN TONDI LE 2 0 LB 1997 to 1999 Rust 97 55560 ME 2 0 LB 1997 to Current Rust 1998 to Current 57502 1 5 LB 1998 Current 1997 36576 1 5 1997 1998 to Current 57503 2 0 LB 2003 to Current Green 1997 58052 Coverlock Black QTY 4 Green 1998 to Current 57972 Screw Encasement CASPIAN Key Gray 2003 to Current 500277 Rust 2005 to Current 500276 2005 to Current 500285 Drain Grommet Non lllustrated Part 0246301N dwg FOR INTERNAL USE ONLY TR TR E COVER CRADLE KIT F page 1 of 5 TIGER RIVER 50 Hz
69. onnects all of the solid copper bonding wires to the main ground line Flag Terminals Heater Power supplies power to the heater Component Explanation and Diagnosis Section I 5 CED 001A EXPLANATION DOC TIGER 50 Hz CONTROL BOX FUNCTIONS AND FEATURES Actuation Time Delay This feature prevents the control panel buttons from switching components on and off more than once per second Automatic Time out If the spa light or jet pump is left on by the spa user the automatic time out feature will turn the jet pump off after 2 hours and will turn the spa light off after 6 hours Continuous filtration The circulation pump is turned on whenever power is supplied to the spa This provides continuous 24 hour filtration Default Settings Whenever power is disconnected from the spa the control box circuit board will revert to its default settings which are spa light OFF and jet pump OFF the circulation pump is always ON After power is disconnected from the spa always wait 1 minute before reconnecting power If power is prematurely reconnected to the spa disconnect power to the spa wait 1 minute then reconnect power to the spa Whenever power is supplied to the spa All of the control panel LEDs should light up momentarily this verifies that all of the indicator lights and LEDs in the digital display are operative NOTE There are no control panel LEDs on 1997 model spas e The spa light and jet pump should not activate b
70. or drain heater return also serves as the outlet where the heated water produced by the heater reenters the bathing area of the spa Drain Heater Return Fitting The drain heater return fitting prevents debris from entering the spa s draining system Drain Valves The drain valves are located beneath the equipment compartment and are connected to the bleed lines and floor drain heater return The drain valves allows the spa to be emptied with little or no bailing Component Explanation and Diagnosis Section I 13 CED 001A EXPLANATION DOC TIGER 50 Hz Filter The filter prevents debris from entering the plumbing lines cleans the spa water and is the primary inlet for water entering the plumbing system NOTE Clogged or dirty filters are the primary cause of low flow conditions Jets There are four basic parts to a jet the face the nozzle the front wall fitting and the rear wall fitting or body The face provides an aesthetic finish to the exterior of the jet but provides some functionality by retaining the nozzle in certain jets The nozzle is the outlet which constrains and directs the water propelled by the jet pump The front wall fitting seals the opening where the jet connects to the spa shell and retains the nozzle in certain jets Finally the rear wall fitting or body houses the front wall fitting and is where the air is mixed into the water before it enters the tub The amount of air mixed into the
71. perature lock when pressed at the same time and held for 5 seconds When the temperature lock is activated the temperature buttons should be disabled and the temperature lock display should be lit for 30 seconds after a temperature button is pressed f The Hidden Tiger button behind the Tiger River Spas logo and the Temperature Minus button should activate and deactivate the spa lock when pressed at the same time and held for 5 seconds When the spa lock is activated all of the control panel buttons should be disabled and the spa lock display should be lit for 30 seconds after a button is pressed Disconnect the control panel s ribbon cable and connect a spare control panel that you know works properly Repeat step 2 with the spare control panel installed then review the following If the jet pump heater or spa light switch on when the spa is powered on and cannot be turned off with the spare control panel the control box is defective If the spare control panel is fully functional and the suspect control panel is not then the suspect control panel is defective If the spare control panel responds exactly the same as the suspect control panel then the control box and or spa component s are defective Refer to the Diagnosis section of this manual for each component that is inoperative If the spare control panel is not fully functional but more operational than the suspect control panel then the suspect control panel is defect
72. rm the Control Panel Test Perform the Thermostat Test Control 1997 Model Spas ONLY Check the thermistor connections and Perform the Thermistor Test for each thermistor if necessary Perform the Output Voltage Test Heater Section II 4 Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC TIGER RIVER 50 Hz PROBLEM DIAGNOSIS Section III Diagnosis CORRECTIVE ACTION READY INDICATOR BLINKING 1997 model spas do not have a ready indictor The control thermistor may be disconnected The control may perceive the control thermistor as an open circuit if the spa water temperature is near freezing or below The control thermistor may be damaged or defective Reconnect the control thermistor Perform the procedure for thermistor cold weather startup see Thermistors located in Section I Part 3 Electrical Sub Components Perform the Thermistor Test GFCI TRIPPING The electrical connections in the control box may be bad and or the jumpers may not be properly configured There may be a leak in the equipment compartment and or excessive moisture on any of the electrical components There may be a ground fault Check the electrical connections and program jumpers Check for a leak in the equipment compartment and or excessive moisture on any of the electrical components and repair the leak and or dry the equipment compartment and electrical component
73. rmer than 10 1 and test for 0 VDC between the brown coil driver input and blue coil driver output wires If you detect any voltage the electronic control thermostat is defective Turn the temperature dial all the way up to the right and verify that the water temperature is cooler than 41 5 1 and test for 12 18 VDC between the brown coil driver input and blue coil driver output wires If you do not detect 12 18 VDC at the electronic control thermostat then the electronic control thermostat is defective It is safe to assume the electronic control thermostat is operating normally if you detect 0 VDC between the light blue and the brown wire when the temperature dial is all the way to the left and the water temperature is warmer than 10 1 Celsius e 12 18 VDC between the light blue and the brown wire when the temperature dial is all the way to the right and the water temperature is cooler than 41 5 1 Celsius Refer to the electrical schematics and continue testing between the brown and blue wires at the 7 pin ribbon cable where it connects to the control head main circuit board If you detect the correct voltage at the electronic control thermostat but not where the 7 pin ribbon cable connects to the control head main circuit board then the 7 pin ribbon cable is defective Thermostat Test Sub 2 Disconnect the control panel s ribbon cable and connect a spare control panel that you know works properly Repeat th
74. rol 1C Thermistor Assy Hi Limit Non lllustrated Part Pressure Switch Bypass Jumper PN 72768 is required for all spa models containing heater without a pressure switch ITEM 8 EN 2 of 2 TIGER RIVER 50 Hz 10308020 dwg FOR INTERNAL USE ONLY HSS E TREE 1 THERMISTOR EXTERNALLY CONNECTED DESCRIPTION SERIAL NO USED PART NO Thermistor Assy Control See Below Matrix Thermistor Assy Hi Limit See Below Matrix O Ring Control Thermistor ALL 181001 Current O Ring Hi Limit Thermistor ALL 181001 Current Non illustrated part Used in the following serial numbers P N 38415 Control Thermistor P N 38416 Hi Limit Thermistor EXPORT LE181001 LE2D1059 NE181001 201034 page 1 of 2 TIGER RIVER 50 Hz 0408201G dwg FOR INTERNAL USE ONLY HSS TR HSS E TR E THERMISTOR INTERNALLY CONNECTED 1 DESCRIP TION SERIAL USED PART NO Thermistor Assy Control See Below Matrix 9530 Thermistor Assy Hi Limit See Below Matrix 39525 O Ring Control Thermistor L M 181001 Current 34878 pe O Ring Hi Limit Thermistor M 18100 Current 34879 Non illustrated part Used in the following serial numbers P N 39530 Control Thermistor P N 39525 Hi Limit Thermistor page 2 of 2 TIGER RIVER 50 Hz 0408202E dwg FOR INTERNAL USE ONLY TR
75. s Perform the Ground Fault Test HIGH LIMIT THERMAL CUT OFF TRIPPING Immediately after the high limit or thermal cut off trips it must be determined whether it was just the heater that overheated the entire spa or neither If the spa water temperature is equal to or below the temperature setting only the heater overheated Component Explanation and Diagnosis CED 002A DIAGNOSIS DOC Flow may be restricted Perform the Flow Test Circulation Pump restricted flow is usually the result of dirty or clogged filters PROBLEM High limit tripping continued If the water temperature 15 above the maximum temperature setting 42 C the entire spa overheated If neither the heater nor the entire spa overheated DIAGNOSIS The control and or high limit thermistors may be defective The jet pump and or heater may not be able to be switched OFF due to a defective control box The high limit thermistor may be disconnected The high limit may perceive the high limit thermistor as an open circuit if the spa water temperature is near freezing or below The high limit thermistor may be damaged or defective TIGER RIVER 50 Hz CORRECTIVE ACTION Perform the Thermistor Test on each thermistor Verify that the heater and jet pump function normally refer to the Heater Inoperative and Jet Pump Inoperative sections Reconnect the high limit thermistor Perform the procedure for therm
76. s must be properly connected to the control box main circuit board Component Explanation and Diagnosis Section I 3 CED 001A EXPLANATION DOC TIGER 50 Hz Section I 4 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanation 2 CONTROL BOX CONTROL BOX IQ 2000 The brain of the control system is the control box The control box contains the primary control circuitry which receives and processes signals from the control panel and regulates the spa functions In addition the control box receives source voltage from the main power line and routes the appropriate load or output voltage to each electrical component Jet pump circulation pump ozonator spa light heater and control panel The control box assembly contains no serviceable components so the entire box must be replaced if a failure occurs
77. signation a Open Sets the control panel to display the temperature setting in Celsius b Closed Sets the control panel to display the temperature setting in Fahrenheit Jumper 6 JP 6 Developmental Open Never jump JP 6 Program Jumpers P 4 1997 SIBERIAN L SUMATRAN N BENGAL I Jumper 1 JP 1 Controls the spa settings Open JP 1 must NOT be jumped for the spa to function properly II Jumper 2 JP 2 Controls the spa settings Open JP 2 must NOT be jumped for the spa to function properly III Jumper 3 3 Controls the spa settings Closed JP 3 must be jumped for the spa to function properly Jumper 4 JP 4 Developmental Open Never jump JP 4 Component Explanation and Diagnosis Appendix 1 CED 004A APPENDIX DOC TIGER 50 Hz THERMISTOR TEMPERATURE VS RESISTANCE GRAPH TIGER RIVER 50 Hz The control thermistor graph shows what the resistance of the control or high limit thermistor should be based on the spa s water temperature To check the calibration of a control or high limit thermistor unplug it from the control box and test for K Ohms between the two terminal located on the thermistor s connector If the value of the thermistor s resistance and the spa s water temperature C do not intersect in between the two curved lines on the graph the thermistor is defective Appendix 2 Component Explanation and Diagnosis CED 004A APPE
78. t OQ Sides 00 Door 00 Back 00 Sumatran ners 00 S 2 2 T O O alam NO Sides urren Back urren Caspian Corners Current 1 1 01 O 55 O T C Ce 50 Hz 0883701E dwg FOR INTERNAL USE ONLY 24b TR TR E REDWOOD SLATS MODELS LE ME NE 1996 2000 70338 CUT IN 40 inch LENGTHS SCALE 1 1 P N 70880 CUT IN 32 inch LENGTHS SCALE 1 1 P N 70540 70559 CUT IN 32 inch LENGTHS CUT IN 32 LENGTHS SCALE 1 1 SCALE 1 1 REDWOOD SLATS MODELS LE ME NE Slat Redwood LE ME NE 181001 480888 NE 181001 4B9999 70358 Detail LE Wood Tiger River Detail LE 181001 4B9999 70880 Corner Del pope Detail 2 LE ME NE Slat Redwood LE ME NE 181001 489999 70339 Detail 43 LE ME TIGER RIVER 50 Hz 0648401D dwg FOR INTERNAL USE ONLY TR 24c EVERWOOD DOORS 1998 CURRENT CCS 2 2 7 1 1 DOOR REPLACEMENT FRONT ME 101001 CURRENT 472040 REMOVABLE ACCESS DOOR 01 BACK 11007 CURRENT
79. tem which does not exceed the circuit breaker rating so it will not trip but the GFCI will react if there is sufficient current leakage to ground GFCI A GFCI Ground Fault Circuit Interrupter is a protective device that is sensitive to small amounts of electric current flowing to ground A ground fault greater than 5 mA milliamps 1 mA will cause the GFCI to trip which disconnects power to the spa until the ground fault is corrected and the is reset The GFCI is designed to protect the spa user from electrical shocks as well as the spa s circuitry from overloads and shorts Without a GFCI device installed on a spa a significant ground fault could be fatal and would likely burn the weakest smallest link in the circuitry i e a wire circuit board trace or terminal block connection However the GFCI will not protect anyone who comes in contact with the hot and neutral wires and the GFCI offers no protection from voltage introduced from an exterior source radio hair dryer etc When the GFCI trips it normally indicates current leakage to ground caused by faulty insulation wet wiring or wet equipment connected to the circuit GFCI devices always have a test button and may be reset after they have tripped The test button trips the GFCI when pressed which disconnects power to the spa When the GFCI is reset the circuit will be completed unless a ground fault of 5 mA or more is detected then the GFCI will trip as soo
80. ter relay The heater flag terminals should not supply any output voltage If any voltage is supplied the control box is defective provided that the thermostat did not switch the heater on Turn the heater on Raise the temperature setting to the maximum setting and verify that the temperature setting is at least 1 C above the actual water temperature Measure the voltage in the control box between the heater hot and neutral flag terminals on the heater relay The heater flag terminals should supply 240 10 VAC 216 VAC to 264 V AC output voltage If the heater flag terminals do not supply 240 10 V AC refer to Heater Inoperative in the Diagnosis section of this manual If you have completed the Heater Inoperative corrective actions and the heater is still not receiving the proper output voltage then the control box is defective CONTROL PANEL TEST 1997 Model spas ONLY 1 2 Verify that the control panel s ribbon cable is properly connected to the circuit board Try to access the spa light jets and temperature setting from the control panel and note which components and or buttons do not function a The Light button should switch the spa light on and off b The Jets button should switch the jet pump on and off c The temperature dial should switch the heater off when turned all the way to the left if the water temperature is warmer than 10 1 Celsius The temperature dial should switch heater on when turned all the way
81. the entire bathing area and is located in the equipment compartment behind the light lens which is sealed to the spa shell The spa light may be activated and deactivated from the control panel The light assembly or harness consists of the light socket ballast transformer heat shield and wires that connect to the control box Section I 12 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanation PART 5 JETS AND PLUMBING Air Control Valve The air valve located on the bar top or at the jet controls the amount of air that is allowed to mix with water at the jets This allows the spa user to control the water pressure at the jets When the air valve is closed no air is mixed with water and the water pressure at the jets is minimal Opening the air valve increases the amount of air that is mixed with water and increases the water pressure Check Valves Check valves are used to regulate the direction of flow through the air pressure and suction lines Flow is permitted to travel through a check valve in only one direction Air Check valves are placed at the intake end of the jet and ozone air lines to prevent back flow from entering the equipment compartment Water check valves are placed throughout the pressure and suction lines and are primarily used in conjunction with the diverter valve to route water flow to various groups of jets Tiger River spas have addition water check val
82. the 7 pin ribbon cable where it connects to the control head main circuit board If you detect the correct voltage where the 7 pin ribbon cable connects to the control head main circuit board but not at the electronic control thermostat then the 7 pin ribbon cable is defective Perform Thermostat Test Sub 2 located at the end of this test if you do not read the correct voltage where the 7 pin ribbon cable connects to the control head main circuit board On the electronic control thermostat test for 5 VDC between the white common and red hot wires Continue to step 7 if the correct voltage is present at the electronic thermostat Section III 6 Component Explanation and Diagnosis CED 003A TESTS DOC TIGER RIVER 50 Hz Section III Tests Thermostat test Control 1997 model spa ONLY continued 6 Refer to the electrical schematics and continue testing between the white and black wires at the 7 pin ribbon cable where it connects to the control head main circuit board If you detect the correct voltage where the 7 pin ribbon cable connects to the control head main circuit board but not at the electronic control thermostat then the 7 pin ribbon cable is defective Perform Thermostat Test Sub 2 located at the end of this test if you do not read the correct voltage where the 7 pin ribbon cable connects to the control head main circuit board Turn the temperature dial all the way down to the left and verify that the water temperature 15 wa
83. the jet pump and heater simultaneously when ever the jet pump is turned on the heater will switch off The temperature lock or spa lock may be activated spas with the IQ 2000 control panel ONLY The set point may not be more than 1 C above the current water temperature Deactivate the temperature lock or spa lock refer to Control Buttons under Control Panel IQ 2000 in the Explanation section of this manual Raise the temperature setting more than 1 C above the current water temperature PROBLEM Heater Inoperative continued DIAGNOSIS The thermal cut off may have tripped The electrical connections in the control box may be bad and or the Jumpers may not be properly configured The control panel may be defective and or electronic control thermostat 1997 model spas only The thermistors may be unplugged or defective The heater may not be receiving the proper output voltage at the control box If the heater cannot be turned OFF even though the set point is more than 1 C below the current water temperature and the control thermistor is not defective then the control box is defective TIGER RIVER 50 Hz CORRECTIVE ACTION Reset the heater thermal cut off by pressing the thermal cut off reset button located on top of the heater Refer to High Limit Thermal Cut Off Tripping to diagnose the cause of the problem Check the electrical connections and program jumpers Perfo
84. the spa is receiving the proper source voltage If the terminal block is not receive the proper source voltage perform the Source Voltage Test correct the failure and restart this test Before you switch the jet pump on measure the voltage in the control box between the jet pump hot and neutral flag terminals The jet pump flag terminals should not supply any output voltage If any voltage is supplied the control box is defective Press the Jets button and measure the voltage in the control between the jet pump hot and neutral flag terminals The jet pump flag terminals should supply 240 10 VAC 216 VAC to 264 VAC output voltage If the flag terminals did not supply 240 10 V AC when the jet pump was switched on perform the control panel test to determine whether or not the control panel is defective If the control panel is not defective then the control box is defective OUTPUT VOLTAGE TEST HEATER 1 Check the main power terminal block for 240 10 VAC 216 VAC to 264 VAC to see if the spa is receiving the proper source voltage If the terminal block is not receive the proper source voltage perform the Source Voltage Test correct the failure and restart this test Turn the heater off Lower the temperature setting to the minimum setting and verify that the temperature setting is at least 1 C below the actual water temperature Measure the voltage in the control box between the heater hot and neutral flag terminals on the hea
85. tration Section I 2 Jet Pump Inoperative Section II 2 Jet Pump Leaking Section II 6 Jet Pump Section I 11 Jets Button 1997 Control Panel Section I 1 2000 Control Panel Section I 2 Jets Display Section I 3 Jets Section I 14 Jumper Configuration Appendix 1 INDEX LEDs Diagnostic Section I 6 Display see Indicators Displays Control Unplugged Section I 7 Section I 7 LIM OK Section I 6 Power On see Power Indicator Illustration see IQ 2000 Control Panel Illustration Ready see Ready Indicator Illustration see IQ 2000 Control Panel Illustration Light Button 1997 Control Panel Section I 1 IQ 2000 Control Panel Section I 2 Light Display Section I 3 LIM OK LED Section I 6 Main Power Terminal Block Section I 5 Output Voltage Test Circulation Pump Section III 4 Output Voltage Test Heater Section III 5 Output Voltage Test Jet Pump Section III 5 Output Voltage Test Ozonator Section III 4 Output Voltage Test Spa Light Section III 4 PART 1 Control Panel Section I 1 PART 2 Control Box Section I 5 PART 3 Electrical Sub Components Section I 9 PART 4 Major Electrical Components Section I 11 PART 5 Jets and Plumbing Section I 13 Power Indicator Section I 3 Program Jumpers Appendix 1 Ready Indicator Section I 3 Ready Indicator Blinking Section II 5 Ribbon Cable Connection Terminal Control Panel Section I 5 Safety Secondary Suction Filter Scr
86. ump hot and neutral wires and connect the test meter s leads to the circulation pump ground wire and the flag terminal where the circulation pump ground wire was previously attached Reconnect power to the spa and switch the circulation pump on If the GFCI trips the circulation pump is defective and must be replaced before this test can be completed If the GFCI does not trip write down how much current is leaking to ground and label this value circ pump The circulation pump is defective if the amount of current leaking to ground is equal to or greater than 5 mA Disconnect power to the spa and the test meter from the ground wire and the flag terminal Reconnect the circulation pump ground wire to the flag terminal where it was previously attached Ozonator Optional Part 26 21 28 Reconnect ozonator hot and neutral wires and connect test meter s leads to ozonator ground wire and the flag terminal where the ozonator ground wire was previously attached Reconnect power to the spa If the GFCI trips the ozonator is defective provided the circulation pump is not leaking more than 5 mA of current to ground If the GFCI does not trip write down how much current is leaking to ground and label this value ozonator The ozonator is defective if the amount of current it is leaking to ground is equal to or greater than 5 mA Disconnect power to the spa disconnect the ozonator hot and neutral wires then discon
87. ves placed at the circulation pump and jet pump outlets to prevent the pumps from drawing water through each other and the heater return assembly and jet nozzles The additional water check valves are required because the jet pump and circulation pump use the same filter and share parts of the suction lines Diverter Valve The diverter valve controls which jets are activated when the jet pump is turned on Groups of jets activated by the diverter valve are called jet systems The number of jet systems that can be activated by the diverter valve is determined by the type of spa and hence the type of diverter valve implemented in the spa Fundamentally there are only two types of diverter valves 2 position and 4 position Both types of diverter valves consist of three primary components the diverter body the diverter core and the diverter lever The diverter body is permanently attached to the plumbing lines and houses the diverter core the diverter core regulates the water flow through the diverter body and the diverter lever is used to rotate the diverter core which changes the water flow through the diverter body and activates specific jet systems refer to the Owner s Manual for specific information about jet systems Drain Heater Return System Floor Drain Heater Return The floor drain heater return is located on the floor or wall of the foot well and permits the spa water to be completely emptied with little or no bailing The flo
88. y themselves The last temperature setting selected by the spa user will be restored Diagnostic LEDs There are three diagnostic LEDs which are located on the main circuit board in the control box and provide a quick and easy way to determine the status of the spa On the 1997 IQ 2000 control box there may be a fourth diagnostic LED that is red and says FLOW please disregard this LED The FLOW LED is not used It will always be on and should not be considered when troubleshooting the spa The flow LED does NOT determine if the spa has proper flow 1 LIM OK LED The green LIM OK LED indicates the status of the high limit circuit A lit LED indicates the high limit circuit is functioning properly unlit LED indicates a problem with the high limit circuit Section I 6 Component Explanation and Diagnosis CED 001A EXPLANATION DOC TIGER RIVER 50 Hz Section Explanation 2 HTR ON LED The red HTR ON indicates the status of the heater circuit A lit LED indicates the control circuit is supplying DC voltage to the coil of the heater relay If the heater relay is not defective and the interlock relay is closed AC voltage will be supplied to the heater and the heater will be on If the interlock relay is open or if the relay or wiring is bad the HTR ON LED will be on but no AC voltage will be supplied to the heater the heater will be off unlit LED indicates that no DC voltage is being supplied to the
89. y time power is disconnected from the spa power should not be reconnected for at least 1 minute If power is prematurely reconnected to the spa disconnect power wait 1 minute and then reconnect power DANGER RISK OF ELECTRICAL SHOCK The spa s ground will be interrupted and the test meter will be placed in series with the spa s ground when performing this test 1 Shut down power to the entire spa including the GFCI device s and main power cord 2 Verify that the program jumpers and electrical connections are properly configured 3 Disconnect all of the 8 4 mm solid copper wires attached to the bonding terminal and disconnect any additional ground or bonding wires to eliminate all paths to ground but the main power source ground wire DANGER RISK OF ELECTRICAL SHOCK Disconnecting the ground wires eliminates alternate paths to ground use extreme caution when testing 4 Disconnect the heater s hot and neutral wires from the relay and disconnect the heater s ground wire from the heater ground terminal in the control box Component Explanation and Diagnosis Section III 1 CED 003A TESTS DOC TIGER 50 Hz Ground fault test continued 5 Disconnect the Jet pump hot neutral and ground wires from the flag terminals 6 Disconnect the circulation pump hot neutral and ground wires from the flag terminals 7 Disconnect the ozonator hot neutral and ground wires from the flag terminals if an ozonator 15 Installed

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