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USER GUIDE

1. in the last station setup sight the BS and then select the Reset softkey or press ENT To cancel the process and return to the BMS select the Air t softkey or press ESC Trimble TS635 Construction Total Station User Guide 61 4 Applications Layout menu To access the Layout menu press in the BMS To select a command from the Layout menu press the os L 0 to Point corresponding number key Alternatively press Y or oun 2 LD from Line to highlight the command and then press ENT g ut ayy 3 L 0 trom arc The last function used is highlighted There are four layout options e L O to Point page 62 e L O from Line page 63 e L O from Arc page 64 e XYZ page 65 L O to Point Use this method to lay out a point based on the down out and dZ location to a specified line l Press jor select to Point from the ney OU O to Point a L 0 from Line e 1 0 from Arc 2 Enter the first point P1 along the line B 7 NATE 9 Alternatively select the MSF softkey to measure a point Ifyou press without entering a PT name you TE 200 308 can enter temporary coordinates Temporary E 188 552 P 7 69 570 coordinates are not recorded in the job 3 Enter the second point P2 along the line This PT will not be recorded 4 Enter offsets to the line To enter the value 0 0000 press in a blank field Sta Distance from P1 along the line O S Distance perpendicular to th
2. Ifthe station point is slightly off center loosen the tripod mounting screw and then center the instrument on the tripod Use only direct movement to center the instrument Do not rotate it When the instrument is centered tighten the mounting screw Ifthere is major displacement of the station point repeat this procedure starting with Step 2 Centering with the laser plummet A N CAUTION Do not see the laser directly Note For high accuracy check and adjust the laser plummet before you center the instrument 1 Set up the instrument on the tripod See page 25 2 Turn on the laser plummet 26 Trimble TS635 Construction Total Station User Guide Setting up the Instrument 2 Align the laser pointer to the station point To do this turn the leveling screws until the laser pointer is over the station point While supporting the tripod head with one hand loosen the tripod leg clamps and adjust the lengths or the legs until the air bubble is the center of the circular level Tighten the tripod leg clamps Use the electronic level to level the instrument See Leveling the instrument page 28 Check that the laser pointer is over the station point Ifthe station point is off center do one of the following Ifthe station point is slightly off center loosen the tripod mounting screw and then center the instrument on the tripod Use only direct movement to center the instrument Do not rotate it When the in
3. Trimble TS635 Construction Total Station User Guide 33 3 Getting Started Parts of the instrument Figure 3 1 and Figure 3 2 show the main parts of the TS635 Construction Total Station Carrying handle Optical sight finder Telescope focusing ring Telescope Horizontal axis eyepiece indication mark Diopter ring Vertical tangent screw Reticle plate cover Battery box Battery box release knob Face 1 display and keyboard Horizontal tangent screw The label shown below 2 attached to the underside of the keyboard The laser safety label shown below is attached to the underside of the keyboard 7 ma Complies with 21 CFR 1040 10 and 1040 11 interiorenca recaeed except for deviations pursuant to Laser Notice No 50 dated June 24 2007 MADE IN JAPAN NIKON TRIMBLE CO LTD Technoport Mitsuiseimei Bldg 16 2 Minamikamata 2 chome Ota ku Tokyo 144 0035 Japan Tribrach clamp 7KO088 887 1 knob Figure 3 1 Back view of the TS635 Construction Total Station 34 Trimble TS635 Construction Total Station User Guide Getting Started 3 The laser safety label shown below is attached to the side of the telescope The laser safety label shown below is attached to the telescope Horizontal axis indication mark Objective LASER LIGHT IS EMITTED FROM THIS PART Battery box Battery box release knob Laser plummet shown here or option
4. To create a new job using the current job Press 0K to create settings press ENT or select the GK softkey ot for ao settings Hort SETE Job settings Job settings are separate from other temporary settings Job settings are established when a job is created and cannot be changed This ensures that the data in a job is correctly stored in the database and that all necessary corrections are applied when you store each record To move between fields press Y or v Alternatively to move to the next field press ENT To change the setting in the selected field press lt or 5 To confirm the job settings and create the job press in the last field Screen 1 Scale Factor T P correction Sea Level C amp R correction 0 999600 to 1 000400 ON OFF ON OFF OFF 0 132 0 200 Job Sett 15 gt Scale HEEE E T F corr OF Sea Level OFF LRR corr 8 132 Screen 2 Angle unit DEG GON MIL c lnb Sett 273 Distance unit Metre US Ft I Ft Angle ie Distance Metre Temp unit C F Temp 2 C Press unit hPa mmHg inHg Press hPa Trimble TS635 Construction Total Station User Guide 87 5 Menu Screen Screen 3 If you select US Ft or I Ft an additional settings screen appears Use this screen to specify whether to display values in Decimal Ft or Ft Inch VA zero Zenith Horizon c Job Sett 3 32 Order NEZ ENZ WA zero Order HEZ Deleting a job make sure that th
5. 1 Place the instrument on the tripod You do not have to level the instrument 2 Place a thick sheet of paper marked with an X on the ground below the instrument 3 Do the following Look through the optical plummet and then adjust the leveling screws until the image of the X is in the center of the reticle mark For the laser plummet adjust the laser pointer to the X 4 Rotate the alidade by 180 Ifthe marked image is in the same position in the center of the reticle mark no adjustment is required amp For the laser plummet if the laser pointer is on the X no adjustment is required 104 Trimble TS635 Construction Total Station User Guide Checking and Adjusting 6 5 If the image or laser pointer is not in the same position adjust the optical or laser plummet a Use the supplied hexagonal wrench to turn the adjustment screws until the image of the X is in Position P Position P is the center point of the line connecting the X and the center of the reticle mark b Repeat from Step 2 For laser plummet adjustment you must remove a cap Zero point errors of vertical scale and horizontal angle corrections Checking the calibration 1 Set up the instrument on the tripod 2 Follow the leveling procedures described in Leveling the instrument page 28 3 Flip the telescope to the Face 1 position The display and tangent screws are facing towards you 4 Sight a target that is within 45
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7. To change the download settings press 1 or select Dorn load in the Communication menu F t NIKON Fixed ane ee Communication Data Coordinate all Download Coordinate layout records only 8 Upload XYZ as i 9 To display the total number of records that will be downloaded press in the Data field As each record in the current job is output from the Connect Cable TS635 construction total station the current line Job name B BE572 1 l number is updated Sond Recardse d Once transferring is completed you can choose TE low control sonsoff 8 whether to delete the current job e To delete the current job press 4 e To return to the Basic Measurement Screen BMS without deleting the current job press or select the Abr t softkey Uploading coordinate data To upload coordinate data from a computer press 2 or TTT C Communication select eload YZ in the Communication menu 1 Download ee YA K Upload X TZ softkey See also Advanced feature Editing the data order for upload page 100 Otherwise press ENT Trimble TS635 Construction Total Station User Guide 99 5 Menu Screen To change the communication settings select the Comm softkey The serial port settings must match the settings used by the terminal software on the computer Parity None Stop bit 21 Use an RS 232C cable to connect the TS635 Connect Cable construction total station to the computer In the Job pame
8. of the horizontal plane 5 Read the vertical angle from the VA1 field in the Basic Measurement Screen BMS 6 Rotate the instrument 180 and flip the telescope to the Face 2 position The display and tangent screws are turned away from you 7 Read the vertical angle from the VA2 field 8 Add the two vertical angles together VAI VA2 No adjustment is required if the zero reference for vertical angles VA zero setting is set to Zenith and VA1 VA2 equals 360 No adjustment is required if the zero reference for vertical angles VA zero setting is set to Horizon and VA1 VA2 is either 180 or 540 An adjustment is required if VA1 VA2 is not one of the values listed above Note The difference between the vertical angle reading the relevant angle either 360 for Zenith or 180 or 540 for Horizon is called the altitude constant Trimble TS635 Construction Total Station User Guide 105 6 Checking and Adjusting Adjusting the calibration 1 Press MENU and 6 The calibration screen appears 2 Take an Fl measurement to a target on the horizon Press ENT The calibration fields for F1 are X1 Face 1 X axis tilt value Y1 Face 1 Y axis tilt value na l ae Ka VA1 Face 1 vertical angle tilt off value Hai 8 88 g HA1 Face 1 horizontal angle tilt off Sight PILET value amp Press ENT The vertical angle is shown in the VO dir Horiz setting When you have taken the measure
9. A Specifications Environmental performance Operating temperature range Storage temperature range Dimensions Main unit Carry case Weight Main unit without battery Battery Carry case Charger and AC adapter Environmental protection Watertight dust proof protection Standard components e Instrument main body e Battery pack x 2 20 C through 50 C 4 F through 122 F 25 C through 60 C 13 F through 140 F 149 mm W x 145 mm D x 306 mm H 6 6 inch W x 6 8 inch D x 13 7 inch H 435 mm W x 206 mm D x 297 mm H 18 5 inch W x 13 8 inch D x 9 1 inch H Approximately 3 5 kg 7 7 Ibs Approximately 0 1 kg 0 22 Ibs Approximately 2 4 kg 5 29 Ibs Approximately 0 4 kg 0 9 Ibs IP66 e Universal charger power cord and adaptors e Adjustment pin Allen wrench e The 78635 Construction Total Station User Guide this document e Carry case 114 Trimble TS635 Construction Total Station User Guide Specifications A External device connector This connector can be used to connect to an external power source or to communicate with an external device Before using the external device connector make sure that the external device meets the specifications below Input voltage 4 5 V DC to 5 2 V DC System RS 232C Signal level 9 V standard Maximum baud rate 38400 bps asynchronous Compatible male connector Hirose HR10A 7P 6P or HR10 7P 6P CAUTION Except when connected as
10. ENT After the measurement to P2 is completed press ENT The coordinates of the station are calculated 4 To record the station press or the REC softkey softkey If you defined the line by entering its azimuth the HD and VD between P1 and P2 are displayed Press ENT to record DSP REC If you defined the line by entering the P2 coordinates the difference of HD dHD and VD dZ between your measurement data and input coordinate data are displayed Trimble TS635 Construction Total Station User Guide 57 4 Applications 6 Enter the station name the height of instrument lt T 9045 HI and a feature code CD if required The H L station name defaults to the last recorded PT 1 7 Backsight BS defaults to the first point P1 To Paea Backsight PT d change the selected point highlight the BS field se Change and then select the Chanae softkey 8 To finish the setup and record the station press in the BS field Known Select this option to set up a station with known coordinates or azimuth l Press 2 or select K noun in the Stn Setup menu Sto Se tup 2 Enter a point name or number in the ST field Baseline Ifthe input point number or name is an Resection g existing point its coordinates are displayed zl LKZ Sets ay and the cursor moves to the HI Height of instrument field Ifthe point is new a coordinate input screen appears Enter the coordinates for
11. HD Z and none 4 To save your changes press the Sa softkey Alternatively highlight the last item for DSP3 and press ENT The DSP screens show the items you have selected Except for the none item you cannot display the same item on more than one line of the same screen The items displayed in the DSP1 DSP2 DSP3 and DSP4 screens are also used in the corresponding Layout screens LO2 LO3 LO4 and LOS You can also customize the displayed items in Layout Header characters The following header characters appear in DSP screens e Colon indicates that tilt correction is applied RR to the value HA 8 49 2Z0 11 UD 8 687 m e Hash symbol indicates that tilt correction is HL 343 748 m off PT 1 HT 1 588 m e Underscore _ under the tilt correction character indicates that Sea Level Correction or Scale factor is applied button The button is on the top row of the TS635 keypad Use it to change the keyboard mode for the current screen Changing the input mode while entering points or codes When the cursor is in a point PT or code CD field Fecord PT press to change the input mode between PT 6102 alphanumeric A and numeric 1 The input mode indicator in the status bar changes to show the current input mode Trimble TS635 Construction Total Station User Guide 41 3 Getting Started When the cursor is in a height HT field only numeric input mode is available Pressing
12. If you do you may damage or lose your eyesight WARNING The TS635 construction total station is not designed to be explosion proof Do not use the instrument in coal mines in areas contaminated with coal dust or near other flammable substances WARNING Never disassemble modify or repair the instrument yourself If you do you may receive electric shocks or burns or the instrument may catch fire You may also impair the accuracy of the instrument WARNING Use only the specified battery charger and AC adapter that is supplied with the instrument Do not use any other charger or you may cause the battery pack to catch fire or rupture WARNING Do not cover the battery charger and AC adapter while the battery pack is being recharged The charger must be able to dissipate heat adequately Coverings such as blankets or clothing can cause the charger to overheat WARNING Avoid recharging the battery pack in humid or dusty places in direct sunlight or near heat sources Do not recharge the battery pack when it is wet If you do you may receive electric shocks or burns or the battery pack may overheat or catch fire WARNING Although the battery pack has an auto reset circuit breaker you should take care not to short circuit the contacts Short circuits can cause the battery pack to catch fire or burn you 8 Trimble TS635 Construction Total Station User Guide gt D Safety WARNING Never burn or heat the battery Doing
13. P1 P2 The angle dHA is measured from the baseline 4 Enter the third point P3 to define the second line P1 P3 When you press the MSR softkey a temporary measuring screen appears Sight the target and press MSR1 or MSR2 to take a measurement After the measurement a recording point screen appears To store the measured point enter the PT HT and CD values and press ENT To use the point without recording it press ESC When you have entered three points the instrument calculates the angle and distances 5 Do one of the following To return to the Inverse menu press ENT To return to the Input BasePt screen press ESC Applications 4 Inverse 1 PT PT dHA Pa Pi Input direction Ps T oaa ip pUl Seen HA 147729 11 UG Se 2ZT 487 SD m HT HOI Distance bet Pi Pz HDZ Distance bet PI PS Trimble TS635 Construction Total Station User Guide 73 4 Applications Input Choose this option from the Cogo menu to calculate and manually input coordinates To enter the Input menu press 2 or select Iret from the Cogo menu There are three functions in this menu for recording new coordinate points Azimuth HD input To calculate a coordinate by an angle and distance input from the base point P1 press 1 or select HA HE from the Input menu Enter the base point P1 Type the point name and press ENT Enter the azimuth horizontal dist
14. Reflectorless mode Reference target 300 m 984 ft Notes The target should not receive direct sunlight Reference target refers to a white highly reflective material KGC 90 In reflectorless mode the maximum measurement range is 500 m 1 640 feet 110 Trimble TS635 Construction Total Station User Guide Distance precision Precise mode Prism mode Reflectorless mode Normal mode Prism mode Reflectorless mode Measurement intervals Specifications 3 2 ppm x D mm 10 C through 40 C 14 F through 104 F 3 3 ppm x D mm 20 C through 10 C 40 C through 50 C 4 F through 14 F 104 F through 122 F 3 2 ppm x D mm 10 C through 40 C 14 F through 104 F 3 3 ppm x D mm 20 C to 10 C 40 C through 50 C 4 F through 14 F 104 F through 122 F 10 5 ppm x D mm 10 5 ppm x D mm A Measurement intervals may vary with the measuring distance or weather conditions At the initial measurement it may take longer Precise mode Prism mode Reflectorless mode Normal mode Prism mode Reflectorless mode Prism offset correction 1 5 sec 1 8 sec 0 8 sec 1 0 sec 999 mm to 999 mm 1 mm step Trimble TS635 Construction Total Station User Guide 11 1 Specifications Angle measurement Reading system 360 400G MIL6400 DIN18723 accuracy Tilt sensor Method Compensa
15. The formats use the following codes Code Description Length PT Point number Up to 20 digits X Actual X coordinate Variable length Actual Y coordinate Variable length Z Actual Z coordinate Variable length CD Feature code Up to 16 characters Data example 20100 6606 165 1639 383 30 762 RKBSS 20104 116561 1 6800 116401 4200 00032 8080 20105 5967 677 1102 343 34 353 MANHOLE 20106 4567 889 2340 665 33 444 PT1 20107 5967 677 1102 343 34 353 20109 4657 778 2335 667 PT2 20111 4657 778 2335 667 20113 4657 778 2335 667 20115 34 353 MANHOLE 20117 33 444 Transferring coordinate data from the total station Settings To configure the transmission speed and other settings press and then select Settings lt Comm See E also Communications page 93 T 7 oe Parity Mone Stop bit 1 Data examples Nikon coordinate data format 1 100 0000 200 0000 10 0000 2 200 0000 300 0000 20 0000 3 116 9239 216 9140 11 8425 TRAIN PLATFORM 4 126 6967 206 2596 11 2539 RAMP 11 100 0045 199 9958 10 0000 13 116 9203 216 9113 11 7157 14 126 6955 206 2579 10 9908 21 100 0103 199 9958 10 0000 31 100 0013 200 0005 10 0000 41 100 0224 200 0331 9 9000 43 116 9263 216 9165 11 8016 CURB 44 126 7042 206 2871 10 8193 DITCH 45 116 9266 216 9160 11 8028 46 126 7046 206 2845 10 8213 CP POINT Trimble TS635 Construction Total Station User Guide 119 B Transferring Coordinate Data 120 Trimble TS635 Construction Total Stat
16. and RDM Cont measurement methods RDM Radial calculations are made with reference to the first point RDM Cont calculations are made with reference to the two preceding points RDM Radial RDM Cont 68 Trimble TS635 Construction Total Station User Guide RDM Radial Applications 4 Choose this option to measure between the current point and the first point measured 1 Press jor selectROM Radial inthe Programs menu 2 Sight the first point and press or MSR2 The distance from the station point to the first point appears 3 Sight the second point and press or MSR2 The distances between the first and second point are displayed SD Slope distance between two points VD Vertical distance between two points rHD Horizontal distance between two points 4 To change display screens press DSP rHA Azimuth from first point to second point rV Percentage of grade rVD rHD x 100 rGD Vertical grade rHD rVD 1 5 Press to exit Progr ams ROM Pa 1 Ol Racial PY 2 RDMCCont 2 pa 3 REH E u Cogo Sight PT amp Press MSR Press ESC to return 53 81 38 2 9 i 34 540 1 Sight PT amp Press MSR Press ESC to return RDM Cont Choose this option to measure between the current point and the immediately preceding point 1 Press 2 or select EDH font 3 from the Programs menu 2 Follow the procedure as for a radial RDM mea
17. error Curvature error A A Refraction error A A1 Horizontal At X direction A1 s P Ze Reale l K HD HD 2R 2 HD Horizontal dist before adj HD Horizontal dist after adj VD Vertical dist before adj VD Vertical dist after adj SD Slope dist VA Vertical angle g 6370 km k C amp R constant 0 132 or 0 200 92 Trimble TS635 Construction Total Station User Guide Menu Screen 5 Coordinate Press 3 or select Saar in the Settings menu The Coordinate menu appears Order NEZ ENZ Label XYZ YXZ NEZ ENZ ar pla Label Y The Order and AZ job settings cannot be changed once a job is created Communications Press 4 or select Samm in the Settings menu The Communication menu appears Ext Comm NIKON SET Port Serial Bluetooth Baud bps 1200 2400 4800 9600 19200 38400 Length 7 8 Stop bit 1 Parity EVEN ODD NONE Stop bit 1 2 See also Appendix B Transferring Coordinate Data Unit Note The Angle Distance Temp and Press job settings cannot be changed once a job is created Press 5 or select Unit in the Settings menu The Unit menu appears Angle DEG Degree Unit GON GON Angle MIL Mil6400 Distance Temp Distance Meter Pross gt US Ft F Temp C Celsius F Fahrenheit Pressure hPa mmHg inHg Trimble TS635 Construction Total Station User Guide 93 5 Menu Screen If you select US Ft or I Ft an additional settings screen it
18. lt Other Temp CAT See also Other settings page 94 en lH1shPa 1 24 19513825 Turning off the instrument 44 1 Press and ENT 2 Doone of the following Press To again turn off the instrument the Reset softkey reboot the software and re start the instrument access the Basic Measurement Screen BMS without an open job the 51 FE softkey put the instrument into power saving mode ESC cancel the power off process and return to the previous screen Sleep mode To put the instrument into sleep mode do one of the following e Inthe Press ENT gt OFF screen press the 1 eer softkey e Enable the Power Save setting See also Power saving page 94 The instrument wakes up if any of the following events occur e You press a button e The instrument receives a remote control command e You rotate the alidade e You tilt the telescope Trimble TS635 Construction Total Station User Guide Regional configuration Category Angle Distance Coordinates Power Save Communication Units Rec Others Getting Started 3 To provide easier configuration for common regional settings you can quickly configure the TS635 Construction Total Station to a pre set combination of default regional settings The Regional Configuration screen appears only after the language configuration is complete and the instrument has rebooted 1 Follow the steps in the language section on page 95 Once the instrumen
19. one page tee Sane MANHOLE DEL Edit Srch Input Press to see more detailed information about the selected record PT HH4 CD DEL Edit Trimble TS635 Construction Total Station User Guide 95 5 Menu Screen The header XYZ YXZ NEZ or ENZ depends on Coord Eke ez which is accessed by pressing MENU and then selecting Settinas Coord See also Coordinate page 93 UP MP CC SS and SO records All coordinate records contain PT CD X Y and Z fields e UP records are uploaded point coordinates e MP records are manually input point coordinates e CC records are points calculated in Cogo e SS records are sideshot records stored in the BMS e SO records are stored in layout functions Deleting coordinate records 1 Inthe XYZ screen use LY or v to highlight the YF or that you want to delete Then select the ie s a oe see eree L softkey G 2092 UE z663 MANHOLE g 2 A confirmation screen appears a To delete the selected record press or select the e softkey b To cancel the deletion of data press or select the Ho softkey Alternatively delete coordinate data by selecting the GEL softkey in the detailed display screen for the record PT 270992 CD F DEL Edit Ifthe record that you want to delete is referred by Pelete Yl any station record a confirmation message I DELETE Stn Y7 APPEAR 72 referred by ST Are YoU sure t Editing coordinate records You ca
20. or the painted or printed surfaces Doing so could result in discoloration of the surface or in peeling of printed characters Clean these parts only with a soft cloth or tissue that is lightly moistened with water or a mild detergent To clean the optical lenses lightly wipe them with a soft cloth or a lens tissue that is moistened with alcohol Adjusting and tightening When adjusting the leveling screws stay as close as possible to the center of each screws range The center is indicated by a line on the screw The reticle plate cover has been correctly mounted Do not release it or subject it to excessive force for example in an attempt to make it watertight Reticle plate cover Before attaching the battery pack make sure that the contact surfaces on the battery and TS635 construction total station are clean Securely press the cap that covers the data output external power input connector terminal The instrument is only watertight ifthe cap is attached securely or when the data output external power input connector is used The TS635 construction total station is not watertight when the data output external power input connector is used Static electricity from the human body discharged through the data output external power input connector can damage the instrument Before handling the instrument touch any other conductive material once in order to remove static electricity Be careful not to pinch your finger betw
21. 2 0 2 1 2mgon Resolution gt 0 005 0 02 0 05 mil The VA zero job setting cannot be changed once a job is created Distance These settings cannot be changed once a job is created To change the distance press 2 or select fist arice in the Settings menu Scale Numeric value between 0 999600 and 1 000400 Scale mT i T P corr ON OFF IS F corrs ST p Eq LEYE Sea Level ON OFF C amp R corr 0 132 C amp R corr OFF 0 132 0 200 90 Trimble TS635 Construction Total Station User Guide Menu Screen Temperature and pressure corrections 106 xP x 10000 0 13 5951 x 980 665 K 275_ SD SD SD EE K T SD Teo0000 Slope dist before adj Slope dist after adj Compensation coefficient Pressure hPa Temperature C Sea level corrections Horizontal dist before adj Horizontal dist after adj Instrument Z 6370 km Trimble TS635 Construction Total Station User Guide 5 91 5 Menu Screen Curvature and refraction corrections Because the surface of the earth is curved the vertical difference VD and Z at the measurement point as referenced to the horizontal plane inevitably includes some error This error is called curvature error Also because the density of the air surrounding the earth decreases with altitude light is refracted at different rates at different altitudes The error caused by this change in refraction is called refraction
22. 555 m R T gag PT amp Press MSR a Enter the second point in the vertical plane To do this repeat Step 2 Once the plane is defined the calculated Dwn and dZ values are updated as you move the telescope No distance measurement is required Dwn Horizontal distance from P1 to the target point along the baseline dZ Vertical distance from P1 to the target point HA 67 24 06 VA 87 52 14 Press ESC to return Note Press to switch between display screens See also page 83 4 Cogo Press to exit this function Choose the Cogo option to perform coordinate geometry Cogo calculations To open the Cogo menu press 5 on the Programs menu There are five items in the Cogo menu Inverse page 72 Input page 74 Area amp Perm page 76 Down Out page 77 Intersection page 78 Programs ay 1 ROMCRadials g M ROMCCont d 3 RETA e oa iE i Trimble TS635 Construction Total Station User Guide 71 4 Applications Inverse Choose this option from the Cogo menu to calculate angle and distance between two coordinates Press 4 or select L nuer se in the Cogo menu The Inverse menu appears Z Input i 1 6 rea amp Perim PT PT inverse ex amp DowntOut 5 J z 5 7 PT PT calculates the distance and the angle between pa Intersection two input points To calculate a PT PT inverse Inverse l Press 1 or select T FT in the Inverse me
23. NIKONSA terminal program set flow control to Xon Xoff Records piz The Free space field shows the number of points that Free spaces 4b can still be stored on the TS635 construction total station Press to put the TS635 construction total station in receive mode On the computer choose the Send Text File command in the terminal program to start sending data As each point is received by the instrument the value in the Records field is incremented If you press during data upload the upload is canceled and the display returns to the Communication menu Records that were received before you pressed are stored in the job During upload the system will truncate any code that is longer than 16 characters If the existing point is a UP CC or MP record and it is not referred to by any station or backsight it is automatically overwritten by the uploaded point No error message appears Advanced feature Editing the data order for upload 1 Select the Eciit softkey The Data Fields screen appears Data Fields GH TE Ie TC T 2 To move between the fields press lt or G LIK to move cursor g 3 To change the selected item in a field use the 7 and softkeys The options are PT N E Z CD or blank 4 To save your changes and return to the previous screen select the gt aue softkey For example if your original data is as follows 1 30 000 20 000 L1 and you set the data fields to PT N E CD
24. and L O from line screens The extra screen shows the HD VD and SD in the secondary unit If you select US Ft or I Ft an additional settings screen appears Use this screen to specify whether to display at disp Normal values in Decimal Ft or Ft Inch Decimal Ft The CD Input field sets the default input mode when a CD field appears In the Language field use lt to open the language screen and v to select the required language Press to confirm In the Reboot confirmation screen Francais press to restart the instrument The instrument Italiano reboots and shows the start up screen in the selected Deutsch language Then a regional setting screen appears in which you can quickly configure the instrument to a pre set combination of the default regional settings See Regional configuration page 45 The Owners Detail field allows you to enter your name or the name of your company If you enter a value in this Owner s Detail field it appears when you start the TS635 construction MESSAGES total station Data Use the Data menu to view or edit records To access it HEHU press 3 on the MENU screen 1 Job R Calibrate 2 Settings T Time gata ee i 4 Comm Viewing coordinate data s jsac Koys Coordinate data appears in a list with the newest VYF record at the bottom of the screen Use Y or v to scroll 18 J se through the records Use lt or gt to move up or down UF 2082
25. appears The uploaded data contains a duplicate PT Press any button Then check the specified point in the data The uploaded data contains a PT with a name or number that is longer than 20 digits Press any button Then check the specified line in the data The uploaded data contains a coordinate that is longer than 13 digits Press any button Then check the specified line in the data 122 Trimble TS635 Construction Total Station User Guide Error Messages C Data You have tried to change the coordinates of an SO SS or CP record You cannot change the coordinates of these records Press any button to return to the previous screen You have tried to delete a coordinate record that the current ST or BS refers to You must confirm that you want to delete this record To Press delete XYZ the EL softkey return to the previous screen without deleting XYZ or the Hier T softkey Job manager You have tried to set the current job as the control file Press any button to return to the previous screen Then select a different job There is no space available to create a job or record a point old jobs You have entered an existing job name for a new job Press any button and then change the name for the new job You are trying to create a new job when the maximum number of jobs 32 is already stored Press any button to return to the Job Manager Then select the GEL softkey to delete old jobs Trimble TS63
26. are ALL MP UP CC and RE PT e Ifmore than one point matches the search criteria the matching points are displayed in a list Use Jor Iv to highlight the required point Press to select it Detailed data for the selected record appears Select the HSF softkey to change the fields shown Press to return to the list Trimble TS635 Construction Total Station User Guide 97 5 Menu Screen e Ifno point matches the specified criteria an Coarch STS error screen appears Press any button to return d pT Hot Found to the data screen Press any key A Entering coordinates In the XYZ screen select the L neut softkey Anew input point screen appears The PT field defaults to the last recorded PT 1 but you can change the value shown Enter the PT and CD and then press to enter coordinates DEL Edit Srch Input Use the numeric keys to enter the coordinates Press or v in each field to move to the next field When you press in the CD field the point is stored as an MP record After you have recording a point the next point input screen is shown with the updated default PT You can record NE NEZ or Z only data 98 Trimble TS635 Construction Total Station User Guide Menu Screen 5 Communication Use the Communication menu to download or upload r a a p MENL data To access it press 4 or select Comm on the E Calibrat MENU screen Settings 7 Time Downloading coordinate data
27. ee ee ee 70 YPI eee ee eee ee eee ean eee eee eee BAGG bEe Se eee eo ee see os 70 6 0 re ee a ee ee ee ee ee ae ee ee ea ee 71 Recording measurement data 2 ee ee 83 4 Trimble TS635 Construction Total Station User Guide Switching between display screens p24 BH GSO RE EES SSE ESE HERR d ee Res 83 Meni SGEN cae 44 45 8oe kD EK OS ee we ed we 85 e aa a a a a re ere eee ee a ree 86 Opening an existing JOD e rearme aerae Reto EE e E E E E teas Feds 86 Ceann S HIE oDe a heen ee etandi oe eee hee ee eh E ae eee eee 9 86 DEEDE T pt kea a eae Gee e ese hehe eee Baas eek a eh ee eae se eee 88 Setting the Control JOD ses aces ashe ee sa eee a Ae On Ke ee eee ek ee RS 89 Displaying job information ao deeeeeauds end ense ee did eran 89 Settings basic job setinggi yo see GAAS OE RENE RHA Oe OS DAES OOo Ga Ss 90 C cau Gees eee ea ee ee ees eeeeegeee eee ee ee ey eee ee ee ee eee 90 IDISLANCe ooo ee6 oe tase Gee ee oS ee ae ee ae eS ae ee ee 90 COON Rk ee ek eae Aa eben ee eee ee ee ae 93 COTONE oa 4 cat aha ee one EE ee eee ATE Ge Ale 93 OMG patee cate Gapeteaneathee Gaeeeen es eee e eee eee he aun eee es 93 POWER SAVING chan 6 eee eS eee yt ees bee om were ee GE oe eee ee 94 I 94 4ehe erage es eae ee eee ea ee kok eee ae ae oe Bee ee 94 ONC SCUMIGS ss yw A ae eS ead eae Re eee beet Ee eee oe Rasen eS 94 Oe re a ee ee ee er ee ee ee ee ee ee ee ee 95 Viewing coordinate data 2 54 40 56 64d RR ESR GHEE OEEw EE Oe EES OTROS oH 95 UP
28. for all users to pay careful attention to the safety precautions and control measures specified in the standard IEC60825 1 2001 08 particularly EN60825 1 1994 A11 1996 and A2 2001 as this refers to the hazard distance that is defined in this User Guide Note The hazard distance is the distance from the laser at which beam irradiance or radiant exposure equals the maximum permissible value to which personnel may be exposed without being exposed to health risks WARNING Only qualified and trained persons should be assigned to install adjust and operate the laser equipment WARNING Precautions should be taken to ensure that persons do not look directly with or without an optical instrument into the beam WARNING Wherever practicable the laser beam path should be located well above or below eye level 10 Trimble TS635 Construction Total Station User Guide Safety Specifications for laser emission Laser pointer Wave length Output power Distance meter Wave lenght Output power Pulse width Laser plummet Wave length Output power 630 680 nm CW Po lt 1 0 mW 850 890 nm Pulse Po lt 6 4 mW lt R nS 635 nm CW Po lt 1 0 mW Conforming standards EN60825 1 Am 2 2001 IEC60825 1 Am 2 2001 FDA21CFR Part 1040 Sec 1040 10 and 1040 11 Except for deviations pursuant to Laser Notice No 50 dated June 24 2007 EU Laser pointer Class 2 Distance meter Class 1 Laser plummet Class 2 USA Labe
29. has no effect when the cursor is in a HT field key The HOT key menu is available from any observation screen To display the HOT key menu press HOT Changing the height of the target 1 Press to display the HOT menu 2 Do one of the following Press 1 Select HT 3 Dress ENT 4 Enter the target height or select the height from the HT stack Note To display the HT stack press the 3t ack softkey The HT stack stores the last 20 HT values entered Setting the current temperature and pressure 1 Press to display the HOT menu 2 Do one of the following Press 2 Select Teme Fr ess 3 Press ENT 4 Enter the ambient temperature and pressure The ppm value is updated automatically Bubble indicator The bubble indicator appears if the instrument goes out of level while the compensator is turned on It also appears directly after the start up screen To display the bubble indicator in an observation screen at any other time press J 42 Trimble TS635 Construction Total Station User Guide Getting Started 3 The TS635 Construction Total Station has a two axis level compensation To turn the leveling compensators on or off press lt or 5 When the levelling compensators are turned off the text OF F appears on the screen If the instrument is more than 3 30 out of level the text OEE appears on the screen To return to the observation screen press or ENT Laser plumme
30. order from last used to first used To enter a point from the point stack 1 Select the Stack softkey when the cursor is in the PT field The stack appears 2 Dress or v to move the cursor to the point that you want to use 3 Press ENT When you return to the point input screen the selected point name is entered in the PT field incremented by one For example if you selected the A101 point A102 appears in the PT field Entering a point from the point list 1 Select thelist softkey when thecursorisinthe Pacord PT PT field A list of existing points appears 2 Press or v to move the cursor to the point that you want to use 3 Press ENT When you return to the point input screen the selected point name is entered in the PT field Add numeric or alphabetic characters if required Entering a code The CD Code field defaults to the last code used You can select a different code in the input point screen Codenames can be numeric or alphanumeric and up to 16 characters long There are several ways to enter a code e Enter a code directly see page 50 e Enter a code from the code stack see page 50 e Enter a code from the code list see page 50 Trimble TS635 Construction Total Station User Guide 49 3 Getting Started Entering a code directly 1 To change the input mode to alphanumeric or Rocard PT numeric press MODE PT 6182 2 Use the keypad to enter the code Entering a co
31. shown in the System diagram page 14 use of the Hirose HR10A 7P 6P or HR10 7P 6P is at your own risk gt CAUTION Use only the male connectors specified above Using other connectors will damage the instrument gt The external device connector is a Hirose HR 10A 7R 6S female connector The pinouts for connecting the instrument to an external device connector are shown below Pin Signal Description 1 RxD Receive data Input 2 TxD Send data Output 3 NC No connection 4 V Power 5 GND Ground 6 NC No connection CAUTION Only use the pin connections shown above Using other connections will damage the instrument gt CAUTION The TS635 total station has different pin assignments from other Construction total stations gt To connect to an external power source supply power to Pin 4 power terminal and Pin 5 ground terminal on the instrument The instrument will use the external power source even if the internal battery packs is attached A N CAUTION Make sure that the power supplied is within the rated input range 4 5 V to 5 2 V 1 A maximum Power supplied outside this range will damage the instrument Trimble TS635 Construction Total Station User Guide 115 A Specifications To communicate with an external device connect the RS 232C signal from the external device to Pin 1 input terminal and to Pin 2 output terminal on the instrument Cap the data output external power input connector se
32. so may cause the battery to leak or rupture A leaking or ruptured battery can cause serious injury WARNING Before storing the battery pack or battery charger cover the contact points with insulation tape If you do not cover the contact points the battery pack or charger may short circuit causing fire burns or damage to the instrument WARNING The battery is not waterproof on its own Do not get the battery wet when it is removed from the instrument If water seeps into the battery it may cause a fire or burns Cautions gt D gt e D Before using the instrument read the following cautions and follow the instructions that they provide CAUTION Use of controls adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure CAUTION The tops of the tripod ferrules are very sharp When handling or carrying the tripod take care to avoid injuring yourself on the ferrules CAUTION Before carrying the tripod or the instrument in the carry case check the shoulder strap and its clasp If the strap is damaged or the clasp is not securely fastened the carry case may fall causing personal injury or instrument damage The shoulder strap is available as an optional extra CAUTION Before setting up the tripod make sure that no one s hands or feet are underneath it When the legs of the tripod are being driven into the ground they could pierce hands or fee
33. that relate to corrections T P corr Sea Level Joh Sett V3 C amp R corr and Map projection are included in the job scale DAMS i settings and are job specific To change any of these lias re T settings you must create a new job See also Job CAR corr gt A132 page 86 and Settings basic job settings page 90 Viewing and changing the measurement settings 1 Hold down or for one second 2 To move the cursor between the fields press Y or U Pri v ode s ack 3 To change the value in the selected field press or 5 Field Values Target Prism N Prism Const prism constant 999 mm through 999 mm Mode Precise Normal Track Track continuous MSR ON Track continuous MSR OFF Target field e Ifthe measurement is started with the Target z field set to Prism there is a dash in front of Hp 48 29 117 the prism constant vas BI BT 46 SD zonn e Ifthe measurement is started with the Target field set to N Prism there is a right square bracket in front of the prism constant The symbol then continuously moves from left to right over the prism constant in the display The Target setting is used by the TS635 Construction Total Station to apply better cyclic error adjustment in distance measurement The target setting efficiently eliminates multipath reflection An incorrect Target setting may result in measurements outside the precision and intervals specified for the instru
34. the Stop using this Job current control job in the job list and select the as the Control Job 8 trl softkey Then press or select the Ves Ss softkey Displaying job information To display job information highlight the job name and OL 2 ao 6 17 6 23 BBB hC AMA 2 02 20 DEL Ctrl Info The Information screen shows the number of records in the job the free space and the date when the job was JOB name HIKON123 created Free space indicates how many points can be D YP Records nad stored in the job Free space 11207 Created 2HAZ Hb 21 To return to the job list press any button Trimble TS635 Construction Total Station User Guide 89 5 Menu Screen Settings basic job settings Use the Settings menu to configure the basic job fen settings M Calibrate 2 i i Press 2 or select Set t irass on the MENU screen J oo mus 4 Cort 3 Jsec Keys Some job settings as identified in the following sections cannot be changed once a job is created If you attempt to change any of these settings while a job is open a confirmation screen appears asking you to create a new job with the new settings or to work with the new settings without recording any data See Settings page 126 Job Settings will be changed Angle To change the angles press 1 or select Arig i inthe Settings menu i v demm T Rec R ULnSrS VA zero Zenith Horizon zinaa Resolution 1 5 10 VA Zero
35. the Cut Fill value and Z coordinate are updated as the VA is changed 6 To record the point press ENT The PT field defaults to the specified PT 1000 Press and then select Sett inss F Use the Add Constant field to specify an integer The integer is added to the point number that is being laid out to generate a new number for recording the layout point The default value is 1000 For example when you stake out PT3 with an Add Constant of 1000 the default value in the SO field layout record is 1003 The display then returns to the observation screen Press Esc The display returns to the PT CD R input screen If you entered the stakeout point using a single point name the PT defaults to the last PT 1 7 Ifyou selected a point from the list the display returns to the list unless all points have been selected Press to return to the point input screen 66 Trimble TS635 Construction Total Station User Guide Rec Data OM CD field OFF Add const spit fi 37 16 297 UD B f20 m 161 98 m Hold MSR for isec to change MSE mode FEHCE MANHOLE Applications 4 Advanced feature Specifying a layout list by inputting points by range selected 2 Enter the start point Fr and the end point To The range between Fr and To must be less than 1001 points Ifexisting points are found between Fr and To a point list appears To highlight a point in the list press
36. the point Press after each field When you press in the CD field the new point is stored Ifthe specified point has a code the code appears in the CD field 3 Enter the instrument height in the HI field and then press ENT 4 Inthe Backsight screen that appears select an input method for defining the backsight point To sight the backsight by entering coordinates see the following section To sight the backsight by entering the azimuth and angle see page 59 Sighting the backsight by entering coordinates AO YB Z point A Xb Yb Zb S n point Xi Y 58 Trimble TS635 Construction Total Station User Guide Applications 4 1 To enter coordinates for the backsight point BS Backsight press 1 or select Car d from the Backsight covey Weal screen a Bngale 2 Enter the point name If the point exists in the E d job its coordinates are shown 3 Ifyou intend to take a distance measurement to the BS enter the height of target in the HT field 4 Sight the BS and then press to complete the setup HA Azimuth calculated by coordinates If measuring to a known coordinate BS press to display a QA screen The QA screen shows the dHD and dVD values which indicate the 8 819 m difference between the measured distance and the distance calculated from the known Press ENT to finish coordinates 5 To record the station press ENT 6 To finish the station setup afte
37. to wash off the battery fluid WARNING Charge and use the rechargeable Lithium ion battery only in strict accordance with the instructions Charging or using the battery in unauthorized equipment can cause an explosion or fire and can result in personal injury and or equipment damage To prevent injury or damage Do not charge or use the battery if it appears to be damaged or leaking Charge the Lithium ion battery only in a product that is specified to charge it Be sure to follow all instructions that are provided with the battery charger Discontinue charging a battery that gives off extreme heat or a burning odor Use the battery only in equipment that is specified to use it Use the battery only for its intended use and according to the instructions in the product documentation WARNING To charge the battery pack use only the battery charger and AC adapter that are supplied with the instrument Do not use any other charger or you may cause the battery pack to catch fire or rupture The enclosed battery pack cannot be used with other chargers WARNING Do not cover the battery charger and AC adapter while the battery pack is being recharged The charger must be able to dissipate heat adequately Coverings such as blankets or clothing can cause the charger to overheat WARNING Avoid recharging the battery pack in humid or dusty places in direct sunlight or near heat sources Do not recharge the battery
38. 20 Charging the battery pack 80 00264 eG SERED EERE Re eee ee 20 OWE POW bone hoe g dees eRe eee eae ee BA ae Ss eee Re Bees 22 Charome the Daey lt esearo de REE e EEE R eR eS 22 Conditioning calibrating a battery anaua aaa eee ee ee 23 Detaching the battery pack et ewe AG ooGe eae oe og eee bes 23 Attacin the battery Pakes eased raria ceed toed H n unane 24 S AA A o a a E E a ee EE EEEE EEEE E 25 Centering the instrument ers 044 ees asepa kideetan eeri Iae dee a e a 26 Centering with the optical plummet 0 00002 eee eee eee 26 Centering with the laser plummet 0 0 ee eee 26 Centering With a plumb bob ne eed 8 S54 eon ehe be de eee be beat Ree Gs 27 Leveline tHe STORE sers secrsensris teksteron ntos kere eee a bane eo 28 FOCUSING MictelesCO0c i 6524454865564 284 riep EH eee bee a He 29 Setting the measurement mode and preparing the target nananana aa 30 Measurement with a prism s 256 6a hau GEOG HEARD ES OD OSG REE ORS He 30 Measurement in reflectorless N Prism mode 0 0 0 0 0 cee eee eee 31 Viewing and changing the measurement settings 0 00000 32 eT oe Bauer a ee oe ee ee eRe Eee Ba Oe ee pee ee eee eee eS 32 DPLISt COUSIN s 26 enn eeGe ey Seen eee Seer anew bbb peheet ae gene en os 32 3 Getting aN eUs 225s che eee eH REDS EERE RHE RHE SE HS 33 Instrument keyboard and display 0 eee ee 36 strument T 5222544 9c Gao ooo be eS 587s eGR Ke ES OSE So 36 ee Ol 62 ah ated e
39. 4h REC STZ LUO LURE Intersection Choose this option from the Cogo menu to calculate coordinates using intersection functions Press 5 or select Intersect iorn in the Cogo menu The Intersection menu appears It has four functions for t Inverse calculating coordinates T F 2 Input 1 Area Perim Line R O S ai Section 78 Trimble TS635 Construction Total Station User Guide Applications 4 Calculating a bearing bearing intersection A bearing bearing intersection is the intersection point Rtersection of two lines To calculate a bearing bearing intersection 7 E a 2 Bbrng DIST L Press jor select Br na br na in the Intersection bs 2 Dist Dist menu a 4 Pt Line 2 Enter the first point name and press ENT Tout ti 7 Alternatively to measure directly to the point Sia select the NSF softkey b s I sing A aa S H Hn 3 Define the first line by azimuth 4 To define the line by two points select the Ft Cale HA b Pts softkey The Fr field defaults to the P1 point but you can change the selected point In the To field ai poa enter or measure to the second point H Derren rrr er rier re See also Advanced feature Entering angle and MSrPT distance offsets page 82 5 Do one of the following Toreturn to the previous screen press ENT The calculated value appears in the HA field To go to the next screen press ENT 6 Define the second lin
40. 5 Construction Total Station User Guide 123 C Error Messages Layout The point name style used in the Fr field is not the same as the style used in the To field For example the Fr field style is 1 and the To field style is A200 Press any button to return to the Fr To input screen Then re enter the point name using the same naming style in both fields You did not perform a station setup or BS check before entering the Layout function To Press go to the Stn Setup menu or select str Setur return to the Basic Measurement ESC Screen BMS go to the Stakeout menu or select Cont Irus A N CAUTION Selecting Gort i ruie does not resume the last ST record You should only use the Cont 1 nue option if you are sure that the previous ST coordinates and the current HA orientation are correct Otherwise records in the Stakeout function may not be correct Programs A N CAUTION Selecting Cont 1 nue does not resume the last ST record You should only use the fart 1 nue option if you are sure that the previous ST coordinates and the current HA orientation are correct Otherwise records in the Programs function may not be correct You did not perform a station setup or BS check before entering the Programs function To Press go to the Stn Setup menu orselect tr Betur return to the BMS ESC go to the Programs menu or select Cont irus 124 Trimble TS635 Construction Total Station User Guide Recording data The data stora
41. 9 Tre e TTT 110 Trimble TS635 Construction Total Station User Guide 5 WCICCCOUE Gas peso ag tease wore e eens eee yee et eheeeees te eaeeeee 110 Measurement TaN saws a6 he ee ee hee eee 6 SAREE eee ee oa eee Pe oes 110 IDIStANCe OTGCISION 24 4 4444660456 bebe eee eee Oke et ae Be ee ae eo lll Meas rement Interval ess 5 X R RRR EE aomi ba ae eke RRR E ea eee 111 Anele Measurement seere eee Gabe e EE he eee eee eee See eS 112 TiC SCNGOl 4 oe an ea eee ee ae bees es ee eke eee eee oes ee oe Se 112 TaneCOUSClew ee 4 55 oe eee 6 be A ak ee ee he ee Ee a ee ees 112 T goes a ea eke ee E ee ee eee ee ee ee oe ee ee 112 IE sae eat eee eee eee BOR et HESS eee oe ee oe eee Bea ee 112 Optical plumment Optional 1 eee 112 MACY PN G mob oe Gee doe oes a eek eee ep OR ee eee eee eee ee 113 Display ONG Keyodd 44 ba6c49 e5 ee eee eee Ae Gees Bee eee 113 Connections in the base of Instrument 0 00 e eee eee eee 113 Baer T anes eae spe eGeeaseteees econ aes Fee GSE oe a Ghee oe oe 113 Environmental performance 0c eee ee ee eee eee eee 114 WIMMCNSONS a cee eee enh ee eos whe eee ee Be ae ee eee ee ee ee ee eee x 114 Ce e a ee ee ee ee ee ees eee 114 Environmental protection 4 o0o9594 05005 49 4o4 604 HO oe 114 Standard components 4 54566 6A 004 494 Kaeo E ee ee eee eR Oe eA ee eS 114 External device COMMeCCOl ssa cake eee Ge Heed dake ee ee dah he ee ee ea be tee ee ee 115 B Transferring Coordinate Data 2 002 eee ee ee 117 Transferrin
42. C to move the bubble into the center of the electronic level keyboard panel Rotate the alidade approximately 90 Use leveling screw A to move the bubble into the center of the electronic level Repeat Step 1 through Step 5 to center the bubble in both positions Rotate the alidade 180 instrument is level If the bubble moves off center adjust Bottom edge of the electronic level For detailed instructions see the keyboard panel Adjusting the electronic level page 118 28 Trimble TS635 Construction Total Station User Guide Setting up the Instrument 2 Focusing the telescope A WARNING Never look at the sun through the telescope If you do you may damage or lose your eyesight When you sight the instrument you aim the telescope at the target bring the target image into focus and align the image with the center cross hairs of the reticle To sight the instrument 1 Adjust the diopter a Aim the telescope at a blank area such as the sky or a piece of paper b Looking through the eyepiece rotate the diopter ring until the reticle cross hairs are in sharp focus Diopter ring Telescope 2 Eliminate parallax focusing ring Aim the telescope at the target image b Rotate the focusing ring until the target image is in sharp focus on the reticle cross hairs c Move your eye vertically and laterally to check whethe
43. Construction Total Station User Guide 23 2 Setting up the Instrument 1 Ifthe instrument is turned on press to turn it off 2 Turn the battery box release knob counterclockwise open the battery box cover and then pull the battery pack out of the battery box Attaching the battery pack 1 Clear any dust or other foreign particles from the battery socket 2 Turn the battery box release knob counterclockwise and then open the battery box cover 3 Put the battery pack into the battery box Connect the battery pack at the bottom with the connecting direction faced inside 4 Close the battery box cover and then turn the knob clockwise until you hear a click sound CAUTION If the battery pack is not attached securely this could adversely affect the watertightness of the instrument 24 Trimble TS635 Construction Total Station User Guide Setting up the Instrument 2 Setting up the tripod A N CAUTION The tips of the tripod ferrules are very sharp When handling or carrying the tripod take care to avoid injuring yourself on the ferrules Note Do not carry the instrument while it is attached to a tripod 1 Open the tripod legs far enough for the instrument to be stable 2 Locate the tripod directly over the station point To check the position of the tripod look through the center hole in the tripod head Firmly press the tripod ferrules into the ground Level the top surface of the tripod head Securely fasten th
44. M Calibrate 9 Settings T Time To open the Job Manager press 1 or select Jot from a Data the MENU screen 4 Comm SE em T Ifjobs are stored on the TS635 construction total station the job list appears It shows all the stored jobs with the newest job at the top of the list See Opening an existing job page 86 If no jobs are stored the Create Job screen appears See Creating a new job page 86 Opening an existing job The job list shows all the jobs stored on the instrument Job Manager j IH TRB in descending date order STADIUM The following symbols provide extra information about NM etn jobs YOR TO Creat DEL Ctrl Info Symbol Meaning N Current job Control job Some of the job settings are different from the current job Press to move up or v to move down the job list Press to open the highlighted job When you open a job all job settings are automatically changed to match those used in the open job Creating a new job 1 Select the Cr eat softkey in the job list Job Manager HIKOHI 23 B2 06 TORTO 1 He 86 CONTROL a B2 Be BeBe 2 DEI 26 LALDT D WS 24 Creat DEL Ctrl Info 2 Enter ajob name of up to eight characters Select Create Ioh ENT Job name TECIE s 3 Do one of the following WAM 8 characters 86 Trimble TS635 Construction Total Station User Guide Menu Screen 5 To check the job settings select the Sett Create Job softkey Job name 6e526 2
45. MP CU oo and oO ea T ere peaa aa eo eH oe Seo ES eS ee a a 96 Deleting coordinate TECOICS veer gage etic aw one baeeega deeb ax eda t 96 Editing coordinate TOG ces R E T gee neepaaebe rere dee ee es 96 Searching coordinate records Peeeee bbe dane ee oo lt t4e abe e He 97 Piitering Coordinates sep erias aa aeaa ea ea n bet a an e o a e eed ban 98 COMMIMMICMION e e oa e E REL 99 Downloading coordinate data o n a naaa Sao REE ESSE ERE 99 Uploading c ordinate datas secet reei ERRER EE T a R 99 Y yeere neeaaea ea a ou oes 101 MSR button settings bao 6 64 94h 6 a oo to Se Oe ORE ESO oo 101 Oe puton INES i aa a R T ee ee ee R ee 101 CANOT Okerren ea ee eee eee a eee ee ee eee es 102 TMC 266 4eue ee eee eet Sava wee eyed hon eeen Raye eee eee ee Rene bone eae 102 Checking and Adjusting 1 2 lt lt es 103 Adjusting the electronic level 4 becetdo bees heed e SES a SESS tae ee ede 104 Checking and adjusting the circular level 0 0 00 eee ee ee 104 Checking and adjusting the optical laser plummet 2 00 00008 104 Zero point errors of vertical scale and horizontal angle corrections n sas aaaea aea 105 Checking the calibration 2 eee 105 Adjusting Lie caliDration N TR K E R oe ea eben etapa eee eer 66 hb be ease 106 Tae ist WINeMC Con aE e 4 eae R bess oe eee oe eee ee eee Sea ee eae ees 107 Checking and adjusting the laser pointer 0 0 0 00 eee eee ee ee 108 Specifications lt lt ee 10
46. R hae See ea oo eee Cees 53 Taking a distance measurement senna bee ede eo bow ae 53 Viewing and changing the measurement settings a na anaa aaa 54 4 Applications lt lt lt cs sb X 9 6 RR E HAMAR REEMA DREADS 55 HA reset and angle operations 6 4 643464 saana ane abe eee a aa a SEEDS CEH 56 Setting the horizontal angle to 0 nananana naaa ebb odds eRe Ee RoR ES 56 Entering the horizontalangle 5 60 4 ce eee eee ee ee eee eee 56 DIAOM SCs eta en ene ea eee ee eee Rae ee ee eae tae eee eee ea aes 56 Base aipae as a 6 hese haan 6 eA ee eee ee eee ee eee ee 5 EUO sea ob ee ieee bad SER EGE ehSSeE OES Bees bese een ee ped Sees 58 DSC A ieee heH en hanet eee anareinatene tenes hah he eae nee eee we 60 BDO BN aoe bee ee beet el ae ee oie be ee eee oe oo ee ee ied 60 Bo CNCCK se gape Ane neee ee eee eAceee eee ba eet eee eee as 61 Payout MEN eeaeee A tuo ete eee ee een e eee ee R Bee ete ees 62 POO POM 245364425 eo Setneueed web eae tes 4452 5a4e esta eeesa 62 LOTON R oo eee ee ee Ee eee Bees Pee 6 ee E 6 63 LOM OWL RIC so eae ue hee ee pe tease eee epee ee eee eee ban ee 64 AVE eee a eee Ae hee eee ae ee ee eae ee eat eee eee 65 POS ramMiS Mei o lt 45 46 E Sura Rese eae oe ee ee Goa ee oe ee Ge Poke Gos 67 Remote distance measurement RDM overview 2 0 ee 68 ROM Radial o 44 5 5 ratier enaar Bebe ae bet ba e ee te baa Bae 69 BOVE CON oo ah GAG e ew tac Sek oe eae OA Ee eens ee Oe ees 69 eo a ee ee ee ee ee ee ee ee ee ee E
47. S635 Construction Total Station User Guide Getting Started 3 e Enter anew point see page 47 e Press without a point name see page 47 e Specify a wildcard see page 48 e Record an instant measurement see page 48 e Enter a point from a point stack see page 49 e Enter a point from the point list see page 49 Entering an existing point When you enter a known point name or number the coordinates of that point are briefly displayed A short beep sounds before the next screen appears or the next field is selected To adjust the duration of the cores window 20T hers ae press VENU MENU then select nag o KTZ disp kak hers To leave the window open np you press nd Unit US Ft CD Input lt 123 gt ENT ENT set F XYZ disp field to ENT See also page 94 Entering a new point When you enter a new point name or number a coordinate input screen appears Enter the coordinates for the point in NE NEZ or elevation only Z format To store the point in the current job press on the last line the CD field Pressing without a point name To use a point without recording the coordinates press in a PT field without entering a point name The input coordinates are used in the calculation but they are not saved in the database The message This PT will not be recorded appears Trimble TS635 Construction Total Station User Guide 47 3 Getting Started Specifying a wildcard If you incl
48. USER GUIDE Trimble TS635 Construction Total Station gt Trimble Inside cover page USER GUIDE Trimble TS635 Construction Total Station Version 1 00 Revision A June 2009 Trimble Corporate Office Construction Division 5475 Kellenburger Road Dayton Ohio 45424 1099 USA 800 538 7800 toll free in USA 1 937 245 5600 Phone 1 937 233 9004 Fax www trimble com Legal Notices Copyright and Trademarks 2006 2009 Nikon Trimble Co Limited All rights reserved 2007 2009 Trimble Navigation Limited All rights reserved Trimble and the Globe amp Triangle logo are trademarks of Trimble Navigation Limited registered in the United States and in other countries Nikon is a registered trademark of the Nikon Corporation All other trademarks are the property of their respective owners Release Notice This is the June 2009 release Revision A of the Trimble TS635 Construction Total Station User Guide It applies to version 1 00 of the TS635 construction total station Manufacturer Nikon Trimble Co Ltd Technoport Mituiseimei Bldg 16 2 Minamikamata 2 chome Ota ku Tokyo 144 0035 Japan Product Limited Warranty Information For applicable product Limited Warranty information please refer to the Limited Warranty Card included with this Trimble product or consult your local Trimble authorized dealer Notices Class B Statement Notice to Users This equipment has been tested and fou
49. al laser plummet Circular leve Data output external power input connector input voltage 4 5 5 2 V DC The laser safety label shown below is attached here underneath Leveling screw Tribrach Figure 3 2 Front view of the T8635 Construction Total Station Trimble TS635 Construction Total Station User Guide 35 3 Getting Started Instrument keyboard and display MODE MENU D GO ABC l B il PL TUV Instrument keyboard Use the buttons on the instrument keyboard to carry out the following functions Button Function See Turns the instrument on or off page 44 Illumination button Turns the backlight on or off page 39 Provides access to the switch window if held down for one second NENU Displays the MENU screen page 91 MODE Changes the button input mode between alphanumeric and numeric if page 41 oO pressed when you are in a PT or CD field Records measured data moves on to the next screen or confirms and accepts page 89 the entered data in input mode Returns to the previous screen In numeric or alphanumeric mode deletes input Starts distance measurement using the measure mode settings for the page 53 button Displays measurement mode settings if held down for one second Starts distance measurement using the measure mode settings for the page 53 button Displays measurement mode settings if held down for one second 36 Trimble TS635 Construction Total Stati
50. ance and vertical distance Then press ENT For example to enter 123 45 45 type 123 4545 and then press ENT If you do not enter a value in the dVD field the value 0 0000 is used A recording point screen with the calculated coordinates appears The PT field defaults to the last recorded point 1 Press to store the point Traverse To calculate a new point based on two defined points and the angle horizontal and vertical distances from the line defined by those two points use the Traverse 2Pt Angle function 74 Trimble TS635 Construction Total Station User Guide HA BL OT 1 Inverse dinput 3 Area amp Perim 4 DowntOut 5 Intersection Traverse nput 51T Z 1449 AST ot IGE M To enter P1 and P2 enter point names or take measurements to targets Enter the plus minus angle horizontal distance and vertical distance from the baseline defined by P1 P2 If you do not enter a value in the dVD field the value 0 0000 is used When you press in the dVD field a new point is calculated The name in the PT field defaults to the last recorded point 1 To record the new point and return to the point input screen press ENT P1 the base point defaults to the previously recorded point value P2 defaults to the previous P1 value Applications Input Pl Input duo oa TANG 64 ho 31 HD 34 967 M LE i Tip To continuously calculate a new p
51. ate B from the Stn Stn Sok Setup menu S Te asel ine 2 Enter the BM point and press ENT The point otf s ste appears briefly The cursor then moves to the HT G r 6 BM c field 5 BS Check 3 Enter the HT and then press ENT 60 Trimble TS635 Construction Total Station User Guide 4 Sight the Bench Mark point and then press Or MSR2 The updated station coordinates are displayed You can change the HI in this screen 5 To record the updated STN press ENT When the HI setting is changed the Z coordinate is updated before the station is recorded Applications 4 REM HA 269 487 397 UD m HC mla T Sight BI point and Press MSR You must complete a station setup before you use the Remote Benchmark function BS Check Select these options to check and reset the backsight direction Note Complete a station setup before using the BS check function This function always refers to the backsight point from the last station ST record stored in the current open job l Press 6 orselectBS Check in the Stn Setup menu The HA field refers to the current HA reading and the BS field refers to the BS in the last station setup Enter station coordinates for observations without recording data 2 Do one of the following To reset the horizontal angle to the HA set Stn Setup 1 BaseLine k bd Known L 3 Base XYZ Remote BM a 5 4 07007035 BBR Ba
52. ately Traffic signs reflectors 500 meters 1640 feet Paper white veneer new 300 meters 990 feet Wall brightly painted brick 100 to 200 meters 330 to 660 feet Measurable distances may be shorter or measurement intervals may be longer if either of the following conditions apply e the angle of the laser against the target is small e the surface of the target is wet In direct sunlight the measurable distance may be shorter In this case try to throw a shadow on the target Targets with completely flat surfaces such as mirrors cannot be measured unless the beam and the target are perpendicular to each other Trimble TS635 Construction Total Station User Guide 31 2 Setting up the Instrument Make sure there are no obstacles between the instrument and the target when taking measurements When you need to take measurements across a road or a place where vehicles or other objects are frequently moving take several measurements to a target for the best result Viewing and changing the measurement settings Hold down MSR1 or MSR2 for one second e To move the cursor between the fields press or v Mode Precize Track OFF Target lv la S xS Const H mm e To change the value in the selected field press or gt The available values are Field Values Target Prism mode N Prism mode Constant prism constant 999 mm through 999 mm Mode Precise Normal Track Track continuous MSR ON Trac
53. ayout observation screens press 2 or select L SF in the lsec Keys menu in BMS L O To move the cursor use lt k 3 or v To change the ISP Tasper display item press either the softkey or the 6 softkey Hs if To save the changes press from the last line of 2U HD Ho lt DSP3 gt or select the Sawe softkey Change Trimble TS635 Construction Total Station User Guide 101 5 Menu Screen X Tip To quickly access the DSP settings screen hold down for one second Calibration Use the Calibration screen to calibrate the instrument if r required To access the Calibration screen press 6 or Job 6 ibrat select Sal 1 br at from the MENU screen d ings Time See also Adjusting the calibration page 106 Time Use the Date amp Time screen to set the current date and time 1 Job E Calibrat 9 j Tim 1 Press 7 or select T ime onthe MENU screen The jg settings Date amp Time screen appears The current date and time settings are displayed 2 Enter the date in Year Month Day format For example to change the date to August 15 2006 press 2 0 0 6 ENT Ifthe highlighted part of the field for example the year is already correct press to use the current value For example if the date is already set to August 20 2006 and you want to change the date to August 25 2006 press ENT 3 To move to the Time field press from the Date field 4 Enter the time in 24 hour format For e
54. curely when the instrument is not in use The instrument is not watertight if the cap is detached or not attached securely or when the data output external power input connector is in use The instrument can be damaged by static electricity from the human body discharged through the data output external power input connector Before handling the instrument touch any other conductive material once to remove static electricity 116 Trimble TS635 Construction Total Station User Guide APPENDIX Transferring Coordinate Data In this chapter The TS635 construction total station uses lists of coordinate data This chapter describes how to transfer data between the total station and the office computer R Transferring coordinate data to the total station m Transferring coordinate data from the total station Trimble TS635 Construction Total Station User Guide 117 B Transferring Coordinate Data Transferring coordinate data to the total station Settings To configure the transmission speed and other settings press and then select et t iras Comm See also Communications page 93 E E oe Parity Mone Stop bit 1 Record format You can transfer coordinate records to the TS635 construction total station in the Ce H a P H H C9 See a a a E C a a Loe e P L em J ee S O Z D UG i eS et 2 AO UO 118 Trimble TS635 Construction Total Station User Guide Transferring Coordinate Data B
55. d 50 Trimble TS635 Construction Total Station User Guide Getting Started 3 Once you select a letter the cursor moves to the feature code beginning with that letter If there is no code beginning with that letter the cursor moves to the next available letter Entering values in feet and inches If US Survey Feet US Ft or International Feet I Ft is selected as the distance unit you can enter and display distances HIs HTs and coordinate values in decimal feet or in feet and inches See also Unit page 93 and Other settings page 94 To enter values in feet and inches in an input screen enter the elements separated by periods in the following format lt Feet gt lt Inches gt lt Numerator gt lt Denominator gt 0 11 0 15 0 99 The default denominator is 16 If the denominator is 16 you do not have to enter it and it is not displayed on the screen For example if you enter Record PT Ig 8 amp O ENT it appears as 27 Ga S 2 feet 8 and 5 16ths inches The following examples show how to enter various values To enter Key in 65 5 3 8 J JUHUBUS ENT 65 6 65 5 01618 65 5 3 8 6 5 5 ULIS ENT 5 3 8 DUHUSBUB ENT or 0 6L 6 ENT The numerator and denominator that you enter are automatically converted to the closest value from the following list 0 1 8 1 4 3 8 1 2 5 8 3 4 7 8 1 16 3 16 5 16 7 16 9 16 11 16 13 16 15 16 If the denominator i
56. de from the code stack The code stack is a list of up to 20 recently used codes Recard PT When you reboot the TS635 Construction Total Station pT ajae the code stack is cleared To enter a code from the code stack 1 Select the Stack softkey when the cursor is in the CD field The stack appears 2 To move the cursor to the code that you want to use press 4 or v 3 Dregs ENT The selected code is copied to the CD field Entering a code from the code list l Select thelist softkey when thecursorisinthe Record PT CD field A list of existing codes appear PT 6102 2 Press Y or v to highlight the feature code that you want to use 3 Press ENT A layer has an arrow at the end of the code label If you highlight a layer in the list and then press ENT the codes and layers in that layer are displayed When you return to the input screen the selected code is entered in the CD field Advanced feature Searching for a code using the first character Items are shown in alphabetic order To find a code quickly when the code list appears use the first character search For example to see feature codes that begin with T use the keypad to enter the letter T press 1 twice After each button press the input mode field displays the selected letter For example if you press 1 appears If you quickly press 1 again T appears If you do not press the 4 button again the letter T is selecte
57. e e To repack the instrument refer to the following figure Charging the battery pack Before charging the battery pack read the following warnings cautions and notes WARNING Do not damage the rechargeable Lithium ion battery A damaged battery can cause an explosion or fire and can result in personal injury and or property damage To prevent injury or damage Do not use or charge the battery if it appears to be damaged Signs of damage include but are not limited to discoloration warping and leaking battery fluid Do not expose the battery to fire high temperature or direct sunlight Do not immerse the battery in water Do not use or store the battery inside a vehicle during hot weather Do not drop or puncture the battery Do not open the battery or short circuit its contacts 20 Trimble TS635 Construction Total Station User Guide gt gt gt amp D Setting up the Instrument 2 WARNING Avoid contact with the rechargeable Lithium ion battery if it appears to be leaking Battery fluid is corrosive and contact with it can result in personal injury and or property damage To prevent injury or damage If the battery leaks avoid contact with the battery fluid If battery fluid gets into your eyes immediately rinse your eyes with clean water and seek medical attention Do not rub your eyes If battery fluid gets onto your skin or clothing immediately use clean water
58. e appears Use this screen to specify whether to display Angle DEG values in Decimal Ft or Ft Inch L Power saving To open the Power Save menu press 4 or select Pur Sawe in the Settings menu Main unit OFF 5 min 10 min 30 min Power Save Sleep OEP 1 min 3 min 5 min nan al a Beeps mi Recording Press 7 or select Rec in the Settings menu The Rec Menu appears Rec Data ON OFF Recs CD field ON OFF Rec bata i Add const Integer between 1 and 999 999 CD field OFF Add const 1688 e Ifyou need to record coordinate data from your observations set the Rec Data field to ON e Ifyou would like to record a feature code when you record coordinate data set the CD field to ON The CD field appears in the Recording PT screen e This field sets the default point number for the observed coordinate data when you select Layout XYZ Other settings Press 8 or select ft her in the Settings menu The Others menu appears XYZ disp Fast Normal Slow ENT 2nd Unit None Meter US Ft I Ft CD Input 123 ABC Language English French German Italian Englizh Dutch Owner s Detail Up to 20 characters 94 Trimble TS635 Construction Total Station User Guide Menu Screen 5 XYZ disp defines the speed to move to the next screen after showing XYZ of the input point When the secondary unit is set to a unit an extra display screen is available in the BMS layout observation screens
59. e protection against harmful interference when the equipment is operated in a residential or commercial environment Representative in Europe Trimble GmbH Am Prime Parc 11 65479 Raunheim Germany Australia and New Zealand This product conforms with the regulatory requirements of the Australian Communications Authority ACA EMC framework thus satisfying the requirements for C Tick Marking and sale within Australia and New Zealand Taiwan Battery Recycling Requirements The product contains a removable Ni MH battery Taiwanese regulations require that waste batteries are recycled xM TIS R SL Notice to Our European Union Customers For product recycling instructions and more information please sd us go to www trimble com environment summary html Recycling in Europe To recycle Trimble WEEE call 31 497 53 2430 and ask forthe WEEE associate or mail a request for recycling instructions to Trimble Europe BV c o Menlo Worldwide Logistics Meerheide 45 5521 DZ Eersel NL For the Bluetooth unit USA FCC Part 15 Subpart C RSS 210 OET bulletin 65 supplement C satisfied CAUTION Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reaso
60. e Hbr t softkey Select the BEL softkey in Job Manager to delete old jobs continue press or select the Lik softkey You may not be able to record the whole process The input point for ST BS does not have N E coordinates Press any button to return to the PT input screen Then use a PT that has N E coordinates The input point for Benchmark does not have a Z coordinate Press any button to return to the PT input screen Then use a PT that has a Z coordinate See page 68 System error The system has detected an internal error that is related to the lower level system Press any key to turn the instrument off The system will reboot when this error is reported If you still have more points to shoot in the site turn the instrument on and repeat the open a job and station setup procedures Data stored before this error will be kept safely in the Job file If the error appears frequently please contact your dealer or Trimble Support and report the message that appears below the SSTEM ERROR line Trimble TS635 Construction Total Station User Guide 127 C Error Messages 128 Trimble TS635 Construction Total Station User Guide Inside cover page NORTH AMERICA Trimble Construction Division 5475 Kellenburger Road Dayton Ohio 45424 USA 800 538 7800 Toll Free 1 937 245 5154 Phone 1 937 233 9441 Fax EUROPE Trimble GmbH Am Prime Parc 11 65479 Raunheim GERMANY 49 6142 2100 0 Phone 49 6142 2100 550 Fax
61. e by two points or by P2 and Yea HA HA 165 264 nw g tang 0 000 o s ODE 7 To calculate the coordinates of the intersection point press in the HA field The calculated coordinates are displayed You can input a Z coordinate if necessary 8 Enter a value inthe PT field and in the CD field 9 To record the point press ENT Trimble TS635 Construction Total Station User Guide 79 4 Applications Calculating a bearing distance intersection 1 Press 2 or select Br na fist in the Intersection menu Brng Dist calculates the intersection point formed by one line and one distance radius 2 Enter a point on the line The line can be defined by two points or by a point and an azimuth 3 Enter the second point P2 as the center of the circle 4 Enter the distance from P2 To define the distance HD by two points select the Ft softkey To calculate the coordinates of the intersection point press in the HD field 5 If there are two results the first solution appears graphically relative to the P1 P2 line To display the second solution press lt or 5 6 To record the point press when the required solution appears 7 Enter a Z coordinate if necessary 8 To move to the PT and CD fields press ENT 80 Trimble TS635 Construction Total Station User Guide Intersection aa t Brng Brng 7 Eia UE L 4 DIST DIST L Pt Line Pi Input Pl es Pits P
62. e line Right side of the P1 P2 line Left side of the P1 P2 line dZ Difference in height from the line 5 Rotate the instrument until the dH is close to 0 00 00 6 Sight the target and then press or MSR2 62 Trimble TS635 Construction Total Station User Guide 7 Applications 4 When a distance measurement is taken the difference between the measured point and the 1776F 427 design point appears To record the point as an SO record press ENT Press ENT to finish Note Press to switch between display screens See also page 83 The following figure shows the terminology used to guide you to the required point L O from Line Select this option to measure distance and offset values along a specified line l Press 2 or select L 0 from Lire from the Layout menu a J pa L 0 to Point l JL 0 from Line Enter the first t for the reference line e nter the first point for the refer fost a T f fron Art Alternatively select the MSF softkey to measure a y TATE point If you press in the Record PT screen the measured point is used but not recorded in the job Enter the second point for the reference line Enter an asterisk for example A in the PT field to perform a wildcard search A list of matching points appears Highlight a point in the list and then press ENT Trimble TS635 Construction Total Station User Guide 63 4 Applications The following figure sh
63. e selected job is the one that you want to delete 1 Inthe job list highlight the job to delete Job Manager HIK HT23 be Be 21 TO He Be 18 UL a Be Be 17 HeAS2e 2 2 5 eL HA9 sS H EE LES 7 Creat DEL Ctel Info 2 Select the GEL softkey A confirmation screen Delete IOE appears Job name TOROHANA 3 Do one of the following E T Are you sure To delete the selected job press or Abert DEL g select the DEL softkey To cancel the deletion and return to the previous screen press or select the Hbr t softkey After you delete a job the job list appears Delete JOB baal Pl lsu kd a Deleting Job 88 Trimble TS635 Construction Total Station User Guide Menu Screen 5 Setting the control job A control job has the same format as a standard job You can open and modify it like any other job and you can use it to record any measured data To set the control job 1 Highlight the job that you want to use as the control job 2 Select the tr 1 softkey oat Ctel Info A confirmation screen appears 3 Do one of the following Set this Job as To set the selected job as the control job the Control Job g press or select the e softkey NG Tas To cancel the process press or select the Ho softkey If a control job is already assigned the newly Control Joh lt UFF assigned control job replaces it as the controljob Tan nane CONTROLS To clear the selected control job highlight
64. e thumb screws on the tripod legs Place the instrument on the tripod head oS oO SS w Insert the tripod mounting screw into the center hole of the base plate of the instrument 8 Tighten the tripod mounting screw Trimble TS635 Construction Total Station User Guide 25 2 Setting up the Instrument Centering the instrument When you center the instrument you align its central axis precisely over the station point To center the instrument you can use the optical plummet the laser plummet or a plumb bob The plumb bob is sold separately Centering with the optical plummet Note For high accuracy check and adjust the optical plummet before you center the instrument 1 Set up the instrument on the tripod See above 2 Look through the optical plummet and align the reticle with the station point To do this turn the leveling screws until the center mark G of the reticle is directly over the image of the station point 3 While supporting the tripod head with one hand loosen the tripod leg clamps and adjust the lengths of the legs until the air bubble is in the center of the circular level 4 Tighten the tripod leg clamps 5 Use the electronic level to level the instrument See also Leveling the instrument page 28 6 Look through the optical plummet to make sure that the image of the station point is still in the center of the reticle mark 7 Ifthe station point is off center do one of the following
65. een the telescope and trunnion of the instrument 16 Trimble TS635 Construction Total Station User Guide Introduction 1 Related information e Contact your local Trimble dealer for more information about the support agreement contracts for software and firmware and an extended warranty program for hardware e Consider a training course to help you use your total station to its fullest potential For more information go to the Trimble website at www trimble com Alternatively send an email to trimble_support trimble com Trimble TS635 Construction Total Station User Guide 17 1 Introduction 18 Trimble TS635 Construction Total Station User Guide CHAPTER Setting up the Instrument In this chapter Unpacking and repacking the instrument Charging the battery pack Setting up the tripod Centering the instrument Leveling the instrument Focusing the telescope Setting the measurement mode and preparing the target Viewing and changing the measurement settings This chapter describes how to prepare the TS635 construction total station before you use it in the field Trimble TS635 Construction Total Station User Guide 19 2 Setting up the Instrument Unpacking and repacking the instrument Note Handle the TS635 construction total station carefully to protect it from shocks and excessive vibration e To unpack the instrument grip the carry handle and then carefully remove the instrument from the carry cas
66. g coordinate data to the total station 0 0 000 00020000 118 DOUG aot hac E N the Gee aee eee hom ear abne ee en ee ee E 118 Ien bre on 4h au ee mee We Se ewe eo r ood Gee 118 IDEN Cite a ee ee ee ee ee ee ee 119 Transferring coordinate data from the total station 2 2 ee ee ee 119 DCU css Ei Bete GRRE GEEEEGE ESP ER ER SREP EE ASE E eae 119 I H 2 one a eda co sie os hae HEURES OOS HE ew R E 119 C Error Nessagdeg ses w ee R R R IR RRR ae EE we oS 121 ETT 122 COMMUMICAMONS 1 2s 444404208565 645 2 bow hae ARB Se ee E A eee 122 DO REOR EIEEE EEE ETET EEEE ye eee ee EEEE eee 123 NOD MANGGCY gecneaw a ae cheers eae wR Oe eee 8 ee Gees SG eee 123 sE tao ot Pee wee ae eee eee a eed 6 oe yee eon ee ee ie 124 e ee Rb ececeee eh eee kee eG hoe oe eee ee eee ee eee ee eee 124 ReCOIGING Odld gt a saaeeeeeieewe su ahay da teehee eee ioe eee eee eee eee 125 e ete ee y ye eee eee se ee eo ee ee ee eee eee ye ee eee ee eG 126 S110 16 i a ee ee ee ee ee ee ee eee eS ee ee 126 DION P tae e en ae Oa ha es Pee ee eRe eae hea ee ee ee ee ee ee 127 CVR E AEEA EEE EEEE EAEE ESEE E E EE E eee eae es 127 6 Trimble TS635 Construction Total Station User Guide Safety For your safety read the safety and warnings section and this manual carefully and thoroughly before using the Trimble TS635 construction total station Although these products are designed for maximum safety using them incorrectly or disregarding the instructions can ca
67. g to record a coordinate with more than 13 digits Press any button to return to the previous screen Then check the setting for the current ST coordinate There is no point that matches the criteria entered Press any button to return to the point input screen This message may appear in any function where the PT CD is input such as Station Setup or Stakeout You have changed one or more of the following job settings e VA zero or HA in the Angle screen see Angle page 90 e Scale T P Sea Lvl or C amp R in the Distance screen see Distance page 90 e Coord or Az Zero in the Coordinates screen see Coordinate page 93 e Angle Dist Temp or Press in the Unit screen see Unit page 93 To Press discard the changes to the job or the Hr softkey The current job remains settings open close the current job and save the or the GE softkey changes to the job settings Note To record a point using the new settings create a new job using the new settings 126 Trimble TS635 Construction Total Station User Guide Error Messages C Station setup The input PT or coordinate is identical to the current station in STN 2 Known or the same coordinate or point name number is found in Resection Press any button to return to the PT input screen Then use a different PT There is not enough space to record a station when you start any of the Station Setup functions To Press return to the BMS press or select th
68. ge is full Error Messages C Press any button to return to the Basic Measurement Screen BMS Then To delete unnecessary data delete jobs Press MENU and select ats MENU and select Joi The input PT you are trying to record already exists in the current job An existing coordinate record cannot be overwritten by measured data Press any button to return to the point input screen Change the setting in the PT field The input PT you are trying to record already exists in the current job as an SS SO or CP record An existing SS SO or CP record can be overwritten by measured data To return to the PT input screen record RAW data and update XYZ data record RAW data only No job is open To open the job list if there are existing jobs create a new job return to the previous screen Press or the Hier t softkey the Z softkey the RHI softkey Press or select select Job or select Create Job ESC There is no station record in the current job or a station setup or BS check has not been done since the program was rebooted To continue recording go to the Stn Setup menu return to the previous screen Press or select Cont 1 nue If there is already an ST record in the job the message 1 7 Current orientat lor appears or select gt T H ESC Trimble TS635 Construction Total Station User Guide 125 C Error Messages Searching Settings You are tryin
69. hortened Note Press to switch between display screens See also page 83 XYZ Select this option to specify the layout point by coordinates 1 Dress 4 or select Z in the Layout menu Layout gt 2 Doone of the following o Point rom Line Enter the point name that you want to Lon rom APC establish and then press ENT Specify the point by code or radius from the TS635 Construction Total Station If several points are found they are displayed in a list Press Y or v to move up and down the list Use lt to move up one page or gt to move down one page 3 Highlight a point in the list and then press ENT The delta angle and the distance to the target are IRMA shown dHA 8 88 g HD BT 541 m 4 Rotate the instrument until the dHA is close to 0 00 00 Press or MSR2 Sight the target and Press MSR dHA Difference in horizontal angle to the target point HD Distance to the target point Trimble TS635 Construction Total Station User Guide 65 4 Applications 5 Ask the rod person to adjust the target position When the target is on the intended position the displayed errors become 0 000 m 0 000 ft dHA Difference in horizontal angle to the target point R L Right Left Lateral error IN OUT In Out Longitudinal error CUT FIL Cut Fill PT HIH qHA 8 8H 276 k 8 855 m IH 4 8 978 m FIL 8 8356 ii Press ENT to record Once a measurement is taken
70. http www nikon trimble com RF exposure compliance 1 To comply with FCC IC RF exposure compliance requirements a separation distance of at least 20 cm must be maintained between the antenna of this device and all persons 2 This transmitter must not be co located or operated in conjunction with any other antenna or transmitter Contents ee ee ee ee 7 TTG and Camus cos aeoteneteee Pete Gates a eee eee So a eases H Rechargeable Lithium ion Li ion batteries 20 0 7 Wats b6eeeeeeee deh oe eee te Gee eee ee eae eek ere et 8oh Sess 8 CAOUUOUG 4 h3G oe bees a Sea deo he ee ee eee oe ee ee ee ae 9 WASGSalChyG a o 66 aha ee Pee Rea eo eee oa ee ee ew ee ee S ee 10 Specifications for laser emission 0 ee ee 11 Conforming standards 644 244 e8SGHe A ODO ee RE RR EEE A 4 Se eS 11 so a ee ee a ee re ee ee ee ee ee es ee ee ee 11 1 MOGUO sccis 6G SG o EOE EEE eae ee eee 13 GUR ee 391660 a a a ee ee ee ee ee 14 Careand Maintenances 222445460822 e he eee bee Fhe ee eee be os eee 2 Se 15 ee at ae dees Gane he Rene eee Ree ee ae ee ee ee Ge ee 15 Environmental conditions naasa aaea ee ee 15 T aot et he hee ee etm ee Foe w ges pee eee wees beg ee eee ae 16 Adjusting and tightening ath A he Re ee ee oS oe eS ae a oA 16 Related O HIE 2446 5c taedeuere ed Phe eee eae paces a es R se 17 2 Setting up the Instrument x s s e e x x x x x e ee 19 Unpacking and repacking the instrument 2 2 2 2 0 0 00 eee eee
71. i 46720 HA tang 0 000 ofS H O00 isrFT List Input P2 22 aant H39 306 JUT BBH Solution E 839 386 i 347 668 Calculating a distance distance intersection l Zi 10 Press 3 or select Gi t Dis Enter the first point name and press ENT or select the MSF softkey to measure directly to the point Enter the distance from P1 and press ENT To define the distance HD by two points select the Ft softkey Enter P2 and the distance from P2 HD To calculate the coordinates of the intersection point press in the HD field Press lt or 5 to display the second solution To record the point press when the required solution appears Enter a Z coordinate if necessary Press to move to the PT and CD fields Calculating a point line intersection l 2 Enter the first point name and press ENT or select the HF softkey to measure directly to the point Enter the azimuth or select the Ft softkey to enter another point name on the line Applications 4 t in the Intersection menu Input Pl P1 880 soutni i R aa aal iri in the Intersection menu Input Pl PI 39 MAT sce sr tang 0 000 ofS MsrPT 0 000 gt g Input Ha P1i36 HA og d ina 0 000 Of Trimble TS635 Construction Total Station User Guide 81 4 Applications 4 Enter the perpendicular point to the line or select the MSF softkey to take a measurement
72. ing documentation helps us to improve it with each revision E mail your comments to sales trimble com Trimble TS635 Construction Total Station User Guide 13 1 Introduction System diagram The system diagram shows the hardware that is used with the TS635 construction total station Tubular Me Compass re li Tubular compass attachment Battery charger AC adapter and plug adapter Solar filter Connecting cable 9 pin USB High power Personal computer eo Note You must use the TS635 total station with tribrach W30 or W30b 14 Trimble TS635 Construction Total Station User Guide Introduction 1 Care and maintenance A N CAUTION The battery pack contains a Lithium ion battery When disposing of the battery pack follow the environmental guidelines as determined by law and or local regulations The TS635 construction total station is a precision instrument that you should store use and clean in an appropriate way Storage Do not store the total station in hot or humid locations In particular you must store the battery pack in a dry location at a temperature of less than 30 C 86 F High temperature or excessive humidity can cause mold to grow on the lenses It can also cause the electronic assemblies to deteriorate and so lead to instrument failure When storing the instrument in areas subject to extremely low temperatures leave the carry case open If you do not intend to
73. inters etc certified to comply with the Class B limits may be attached to this equipment Operation with non certified personal computer and or peripherals is likely to result in interference to radio and TV reception The connection of a non shielded equipment interface cable to this equipment will invalidate the FCC Certification of this device and may cause interference levels which exceed the limits established by the FCC for this equipment You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment Canada This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus as set out in the radio interference regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de Classe B prescrites dans le r glement sur le brouillage radio lectrique dict par le Minist re des Communications du Canada 2 Trimble TS635 Construction Total Station User Guide Europe This product has been tested and found to comply with the requirements for a Class B device pursuant to European C 4 Council Directive 2004 108 EC on EMC thereby satisfying the requirements for CE Marking and sale within the European Economic Area EEA These requirements are designed to provide reasonabl
74. ion User Guide Error Messages In this chapter Cogo Communications Data Job manager Layout Programs Recording data Searching Settings Station setup System error APPENDIX The appendix describes the error messages that may appear when you use the TS635 construction total station Trimble TS635 Construction Total Station User Guide 121 C Error Messages Cogo The system was unable to calculate an area because points were not entered in the correct order Press any key to return to the Cogo menu Then enter the points in the correct order The point or coordinate that you entered is identical to the previous input point Press any key to return to the point input screen Then use a different point The input point does not have XY NE coordinates Press any key to return to the point input screen Then enter a point that has X and Y coordinates Communications If an error is detected while data is being transferred to the TS635 construction total station the total station stops the transfer and displays one of the following messages There are errors in the data that is being transferred to the total station such as an alphabetic character in a coordinate field Press any key Then check the specified line in the data CAUTION If the existing point is a UP CC or MP record and the point is not referred to by ST or BS the existing point will be overwritten by the uploaded record No error message
75. k continuous MSR OFF Target field Ifthe measurement is started with the Target field set to Prism mode there is a dash in front of the prism constant for example 18 mm If the measurement is started with the Target field set to N Prism Reflectorless mode there is square bracket in front of the prism constant for example 18 mm The displayed symbol will continuously move from left to right over the prism constant in the display Prism constant The factory default of the prism constant value of the TS635 construction total station is 30 mm Target H Prism Const gt SET mm Change the prism constant to match the constant Mode Normal value of the prism you are using Track OFF Once you have set up the instrument you can turn on the TS635 construction total station change the instrument settings and start a job See also Getting Started page 33 32 Trimble TS635 Construction Total Station User Guide Getting Started In this chapter Parts of the instrument Instrument keyboard and display Turning on the instrument Turning off the instrument Regional configuration List available jobs or data Entering data Creating or opening a job Measuring distances CHAPTER After you set up the instrument see page 19 you can start using the TS635 Construction Total Station This chapter describes the basic features of the instrument how to turn it on change the instrument settings and start a job
76. l angle 3 Dregs ENT To enter 123 45 50 key in B 0 The displayed value is rounded to the minimum angle increment Input Horizontal Angle and Press EHT Station setup To access the Stn Setup menu press in the BMS To select a command from the Stn Setup menu press the corresponding number key Alternatively press or to highlight the command and then press ENT a 3 Resection g E u Base ATS g Remote Bii Q The last function used is highlighted The station setup options are e Baseline page 57 e Known page 58 e Base XYZ page 60 e Remote BM page 60 e BS Check page 61 56 Trimble TS635 Construction Total Station User Guide Applications 4 Baseline Select this option for a two point resection along a known line 1 Press 1 or select BaseLine from the Stn Setup menu 2 Enter akn int as P1 nter a Own poin as J Fezection u Base ATS g Remote Bii Q Ifyou enter a new point name a coordinate input screen appears Sight P1 and press or to take a S measurement Press ENT 6 8 BR g T6 m 24 986 m 3 Choose how you want to define a known line To define the line by entering P2 To define the line by entering the azimuth press 2 or select Ba Anale a Ifyou selects Arale the azimuth input screen appears Enter the angle value and press ENT A measurement screen appears b Sight P2 and press or to take a measurement Press
77. ls Laser pointer Complies with 21 CFR 10 N 10 and 1040 11 except for deviations p Laser Notice No 50 dat d Je ne 24 200 WADE IN JA PAN NIKON TRIMBLE CO LTD Technoport Mitsuiseimei Bldg 16 2 Minamikamata 2 chome Ota ku Tokyo 144 0035 Japan 08 Laser plummet at dpa lg Tr LANT Contes FL iD wa Tepr EAPN TIIN LEZ a 7K088 887 1 Trimble TS635 Construction Total Station User Guide 11 Safety 12 Trimble TS635 Construction Total Station User Guide Introduction In this chapter m System diagram m Care and maintenance m Related information CHAPTER This user guide describes the unique capabilities and features available in the Trimble TS635 construction total station The TS635 construction total station is a reflectorless EDM instrument Reflectorless operation enables you to take measurements to points that are inaccessible with a prism The software for the TS635 construction total station makes it easy for you to learn to operate one model of instrument and with little additional training to apply that knowledge to other models Before using the instrument read this user guide carefully In particular pay attention to the warnings and cautions that appear in the Safety section Your comments and suggestions about the TS635 construction total station are welcome Please contact us at the address given in the front of this manual In addition your feedback about the support
78. ment it nia aim a oe target i in the N prism mode the warning message s Hi ah Tra Frigm Mode appears because of the excessive ne fallen A R E immediately after changing the target setting may take a longer time than usual 54 Trimble TS635 Construction Total Station User Guide Applications In this chapter HA reset and angle operations Station setup Layout menu Programs menu Recording measurement data Switching between display screens CHAPTER This chapter describes the menu and display screens and TS635 Construction Total Station applications Use the following keystrokes when working in the display screens and when you use the applications To switch between Press DSP See also display screens page 83 To change HT Press To record points Press Trimble TS635 Construction Total Station User Guide 55 4 Applications HA reset and angle operations To access the Angle menu press in the Basic Anale Measurement Screen BMS To select a command from HA 34 88 207 the Angle menu press the corresponding number key Alternatively press Y or vy to highlight the command z and then press ENT Input Angle Setting the horizontal angle to 0 Press 1 or select 8 Set in the Angle menu The display returns to the BMS Entering the horizontal angle l Press 2 or select T neut inthe Angle menu The MAA Input HA Input screen appears 2 Use the numeric keys to enter the horizonta
79. ment the message on the bottom line changes from DO NOT TOUCH to Turn to F2 3 Take an F2 measurement to the same target Press ENT The TS635 construction total station has horizontal and vertical axis adjustment X2 Face 2 X axis tilt value ET e op AF Y2 Face 2 Y axis tilt value U 62 180 ee ae VA2 Face 2 vertical angle tilt off value HAS 180 Be Be HA2 Face 2 horizontal angle tilt off Sight PIF value amp Fress EMT When the observation on F2 is completed four parameters are displayed 4 Doone of the following ACY Altitude const adig To return to the first observation screen ge LL Sighting axis error 8 press or select the Reda softkey To set parameters on the instrument press or select the OK softkey 5 If ACV ACH or Tilt is out of range OVER appears Press any key to return to the first observation screen ACY Altitude const adja ACH ae axis error 106 Trimble TS635 Construction Total Station User Guide Checking and Adjusting 6 The instrument constant The instrument constant is a numerical value used to automatically correct for the displacement between the mechanical and electrical centers when measuring distances The instrument constant is set at the factory However to ensure the highest operational accuracy we recommend that you check the instrument constant several times a year The following figure shows the setup to check the instrume
80. mes in the PT field Area and Perimeter Press to return to the Input PT screen where the MsrPT Calc List stack preceding point name appears Note If you search for a point when a control job is specified and the system cannot find the point in the current job the control job is also searched If the point is found in the control job it is copied to the current job as a UP record See also Setting the control job page 89 Down Out Choose this option from the Cogo menu to calculate coordinates from Down and Out Press 4 or select Doun amp Out in the Cogo menu Cogg Inverse out Z Input v 2 Brea amp Perin Te 2 Enter the base point P1 Specify the azimuth bearing To do this enter a value in the HA or P2 field P2 is a second point on the line Enter the horizontal distance along the baseline Dwn the horizontal distance perpendicular to the line Out and the vertical distance dVD Trimble TS635 Construction Total Station User Guide 77 4 Applications A negative value in the Dwn field means the opposite direction along the defined bearing line A negative value in the Out field is for the left hand side of the bearing line To calculate the coordinates of the point PM press in the dVD field You can change the Z coordinate here To record the point press in the CD field z 4567 308 88 146 The coordinates are stored as a CC record ue 4567 300 ia 27H 1
81. n edit point CD and coordinate values in coordinate records However you cannot edit the coordinate record for the current station 96 Trimble TS635 Construction Total Station User Guide Menu Screen 5 1 Doone of the following Inthe XYZ screen use gt or v to highlight the record to edit Then select the Edit softkey Inthe detailed data screen select the Edit softkey 2 Use gt or v to highlight a field Then modify the value in the selected field 3 When you have finished editing press in the CD field A confirmation screen appears 4 Do one of the following To accept the changes and return to the data view screen press or select the es softkey To go back to the edit screen press or select the Na softkey Searching coordinate records You can search for records by their type point name code or by any combination of these values In the XYZ screen select the Sr ch softkey to access the ee XYZ data search function He s S UP 2002 To search for a record by point name enter the point OF PAAS MANHOLE name in the PT field and press twice 9 ENT DEL Edit Srch Input You can use the asterisk as a wildcard For example when you enter 500 in the PT field the search matches the points named 500 500 1 500 A and 5000 To search for a record by point type move to the Type Coarch STS field and use lt or gt to change the selected point type Type The options
82. nable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Canada RSS 210 Low Power Device Operation is subject to the following two conditions 1 This device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device European Union countries Iceland Norway Liechtenstein Turkey Switzerland EN300 328v17 1 EN50360 satisfied Hereby Nikon Trimble Co Ltd declares that this instrument is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC Declaration of Conformity available at
83. nd to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and the receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules N WARNING This equipment has been certified to comply with the limits for a Class B personal computer and peripherals pursuant to Subpart B of Part 15 of FCC Rules Only peripherals computer input output devices terminals pr
84. nded to the control job If the point is found in the control job the selected point is copied to the current job as a UP record 52 Trimble TS635 Construction Total Station User Guide Getting Started 3 Measuring distances A N WARNING Never look at the sun through the telescope If you do you may damage or lose your eyesight A N WARNING Precautions should be taken to ensure that persons do not look directly with or without an optical instrument into the beam A N WARNING Laser beam path should be located well above or below eye level wherever practicable Sighting a prism reflector Sight the telescope until you see cross hairs at the center of the prism reflector aih a N A FZ Z Sighting a single prism Sighting a tiltable single prism Taking a distance measurement To take a distance measurement press MSR1 or MSR2 in the Basic Measurement Screen BMS or in any observation screen While the instrument is taking a measurement the prism constant appears in a smaller font If tracking is set to ON measurements are taken ISS continuously until you press MSR1 MSR2 or ESC Each HA i 44 2g 1 17 time a measurement is taken the distance is updated ene w T pes n To change the height of target HT temperature or HOT key pressure press HOT See also button page 42 i Temp Press Trimble TS635 Construction Total Station User Guide 53 3 Getting Started Settings
85. nt constant About 100 m To check the instrument constant either compare a correctly measured base line with the distance measured by the EDM or carry out the following procedure l 2 1 p oO eS w 9o 10 ll Set up the instrument at Point P in as flat an area as possible Set up a reflector prism at Point Q 100 m away from Point P Make sure that you take the prism constant into account Measure the distance between Point P and Point Q PQ Install a reflector prism on the tripod at Point P Set up another tripod at Point R on the line between Point P and Point Q Transfer the TS635 construction total station to the tripod at Point R Measure the distance from Point R to Point P RP and the distance from Point R to Point Q RQ Calculate the difference between the value of PQ and the value of RP RQ Move the TS635 construction total station to other points on the line between Point P and Point Q Repeat Step 5 through Step 9 several times Calculate the average of all the differences The error range is within 3 mm Jf the error is out of range contact your dealer Trimble TS635 Construction Total Station User Guide 107 6 Checking and Adjusting Checking and adjusting the laser pointer The TS635 construction total station uses a red laser beam to measure and as a laser pointer The laser pointer is coaxial with the line of sight of the telescope If the instrument is well adjusted the red lase
86. nu ie a Tn 2 SPL Angle Pa he a PY a 2 Enter the first point number or name and then press ENT Input Pl P1 346 If you press without entering a point name a coordinate input screen appears and you can enter coordinates These coordinates are not stored to the database If you want to store the point specify a new point name 3 Type the second point number name and then press ENT If necessary select the MSF softkey to shoot the point on the spot so that you can use it in the calculation The azimuth horizontal distance and vertical distance from the first point to the second point 3 Ege aq 99 are displayed idHO 34 5738 m 4 Doone of the following To return to the PT input screen press ESC To return to the Cogo menu press ENT To change the contents of the result screen press DSP Press ENT to finish Gd Grade HD VD V 100 Gd SD Slope distance PT1 to PT2 72 Trimble TS635 Construction Total Station User Guide 3Pt Angle If you choose 3Pt Angle the TS635 Construction Total Station calculates the angle between two lines defined by three points To calculate a 3Pt angle 1 Press 2 or select F t Arale from the Inverse menu P1 is the base point Two lines are to be defined by P2 and P3 both from P1 2 Enter the P1 point name Alternatively use the MSF softkey to take a measurement to the point 3 Enter the second point P2 to define the baseline
87. o turn the LCD backlight on off to turn the laser pointer on off to turn the beep sound on off to open the contrast adjustment window HA 4 88 BB HA 48 29 11 Vp 96 86 aay 69 87 46 olx 345 1235 1 588 m Switch setup window Contrast adjustment window Do the following e To turn on off each function press when the option 1 2 3 or 4 is selected or directly press the 1 2 3 or 4 key Holding down the illumination key for one second also turns on off the LCD backlight e To move the cursor up and down press 4 or v e To adjust the constrast in the contrast adjustment window press 5 or lt To close the window press ESC Trimble TS635 Construction Total Station User Guide 39 3 Getting Started Switch 1 Turning on off the LCD backlight Ci LCD backlight is on ST LCD backlight is off Switch 2 Turning on off the laser pointer Laser pointer is on Laser pointer is off The icon appears while turning on the laser pointer When the icon is on the screen the emitting power is Laser Class 2 Switch 3 Turning on off the sound id Sound is on w n Sound is off button Use the button to change the current display screen or to change display settings Switching between display screens When several display screens are available e the SF indicator appears at the top left of the s 5 E S screen X 345 678 m e Lhe screen indicator for example i 4 appears at
88. oint enter Ang HD and dVD from the previous bearing line This is a convenient way to enter Traverse points Entering coordinates To manually enter the XYZ coordinates press 3 or select L neut 2 from the Input menu The PT name defaults to the last recorded PT 1 Enter the coordinates using the numeric keys To move to the next field press or v in a field To store the point as an MP record and return to the point input screen press in the Z field The default PT is incremented to the next value You can record NE NEZ or Z only data Input x23 kared EST ie ee Sate Te 1 HAFHD Traverse Input lt YZ 4567 3868 7AA_14fi REC XYZ LD RUAD Trimble TS635 Construction Total Station User Guide 75 4 Applications Advanced feature Entering a range of points Area amp Perm Choose this option from the Cogo menu to calculate area and perimeter Press 3 or selecthrea Z Fer im in the Cogo menu To take a measurement enter the first point and press Inverse ENT or select the HSF softkey I c TU Sara i Ca Ga gt Fer ail DowntOut 7 Intersection In the upper right corner of the screen a counter Trout nt indicates how many points you have entered softkey See also Advanced feature Entering a range of points page 76 MsrPT Fr To List Stack If you enter a new point name you can enter new 188 5888 coordinates and record the point If you do not wan
89. on User Guide Getting Started 3 Button Function See Moves to the next available display screen page 40 Changes the fields that appear on the DSP1 DSP2 and DSP3 screens if held down for one second Displays the Angle menu page 60 Displays the Layout function menu page 60 In numeric mode enters 7 Displays the Station Setup menu page 60 In numeric mode enters 8 In alphanumeric mode enters A B C or 8 Displays the Programs menu page 75 In numeric mode enters 9 In alphanumeric mode enters D E E or 9 Displays the HOT menu which includes Height of Target and Temp Press page 42 settings In numeric mode enters minus In alphanumeric mode enters period minus or plus Displays the Bubble indicator page 42 In numeric mode enters 0 In alphanumeric mode enters or 0 I Status bar The status bar appears on the right of every screen It contains icons that indicate the status of various system functions HA 8 ae 09 VA 96 86 BB Status bar olx 166 888 m Laser pointer indicator The icon appears as you turn on the laser pointer When the icon appears on the screen the emitting power is laser class 2 rs Laser pointer ON If there is no icon the laser pointer is off Trimble TS635 Construction Total Station User Guide 37 3 Getting Started Input mode indicator The input mode indicator appears only when you are entering points or c
90. oordinates It shows the data input mode i Input mode is numeric Press a button on the number pad to enter the number printed on the button H Input mode is alphabetic Press a button on the number pad to enter the first letter printed beside the button Press the button repeatedly to cycle through all the letters assigned to that button For example to enter the letter O in alphabetic mode press 5 three times Battery indicator Shows each voltage level of the right and left internal batteries individually When the external battery is connected with the instrument its voltage is shown E Internal batteries a e Top left battery e Bottom right battery External battery Internal batteries External battery Battery level indication cr Ct EF BUT Battery low oo po p oO ne If the battery level is critically low a message appears BATTERT DOH Press EMT Keys Change Battery 38 Trimble TS635 Construction Total Station User Guide Getting Started 3 EDM measurement status When you are taking measurements the EDM measurement status shows the mode that is being used When you display observation data the EDM measurement status shows the mode that was used when the data was collected te Reflectorless mode If there is no icon Prism mode is being used LCD backlight laser pointer beep sound and contrast adjustment Press the illumination key to open the the 4 switch window and then press t
91. or v To go to the layout observation screen press ENT Ifyou have assigned a control job and additional points are found in the control job the Str 1 softkey appears under the list Programs menu To access the Programs menu press in the BMS To select a command from the Programs menu press the corresponding number key Alternatively press or to highlight the command and then press ENT The last function used is highlighted The Programs menu has the following options e RDM Radial page 69 e RDM Cont page 69 e REM page 70 e V Plane page 70 e Cogo page 71 Input Point Input Point Range Fr 6192 Progr amS BE DMC Racial Pa PY 2 ROMCCont pa 3 REM E 4 Cogo Trimble TS635 Construction Total Station User Guide 67 4 Applications Remote distance measurement RDM overview RDM or Remote distance measurement measures the horizontal distance vertical distance and slope distance between two points O Second sighting point re l 1 Horizontal angle 0 direction First sighting point Second sighting point First sighting point Station point rSD Slope distance between two points rVD Vertical distance between two points rHD Horizontal distance between two points rV Percentage of grade rVD rHD x 100 rGD Vertical grade rHD rVD 1 rAZ Azimuth from first point to second point Difference between RDM Radial
92. ot to begin charging The adjacent charge indicator will illuminate yellow when charging is in progress The charge indicator will change to green when charging is complete e Charger slots are completely independent so a battery may be inserted regardless of the state of the other battery slot 22 Trimble TS635 Construction Total Station User Guide Setting up the Instrument 2 e Charging may take 2 4 hours if the battery was normally discharged e Charging may take up to 5 hours with a completely drained battery which has been stored for several months without use e By design Li Ion batteries should not be charged above 40 C 45 C so a blinking charge light may mean the batteries are too hot for charging Charging will resume after the batteries cool down The charging time will be longer due to the batteries cool down when charging batteries above 40 C 45 C e Ifthe charge indicator s are blinking and the batteries feel cool it may indicate a problem with the battery or the charger If the charge light is still blinking after trying several batteries which are not warm there is a problem with the unit or the batteries themselves Conditioning calibrating a battery e Battery calibration is necessary about once every 6 months or more often if you want Calibration insures the reported battery charge remaining is accurate e Hold down the calibration button on the unit and then insert a battery while holding the calibration bu
93. ows how to determine or input a location relative to a line used for Layout Dwn Plain view Side view 5 Sight the prism or reflective sheet and press or MSR2 Dwn Horizontal distance from P1 to the measured point along the P1 P2 line Out Horizontal offset from the P1 P2 line to the measured point 15T dZ Vertical offset from the P1 P2 line to Press ENT to finish the measured point Note Press to switch between display screens See also page 83 L O from Arc Select this option to measure distance and offset values on the arc curve 1 Press 8 or select L from Aric from the Larout Layout menu L 0 to Point 7 Out 2 Enter the start of the curve point P1 and the Lee EL ieee TAA azimuth ofits tangent line HA1 bun Alternatively to enter P1 by direct measurement select the NSF softkey 3 Choose a method to define the curve Define Curve HA A 2 Rad HAZ e pag Length P2 can be any point on the tangent line that is to input Curve exit the curve t Curve K ECTE 4 Inthe radius Rad field enter a positive value for H Z i oc cccccssssesee a clockwise curve Enter a negative value for a counter clockwise curve 64 Trimble TS635 Construction Total Station User Guide Applications 4 Once you entered all factors the TS635 Construction Total Station calculates the curve If the curve length Len is too large for a circle of the given radius the curve is s
94. pack when it is wet If you do you may receive electric shocks or burns or the battery pack may overheat or catch fire WARNING Although the battery pack has an auto reset circuit breaker you should take care not to short circuit the contacts Short circuits can cause the battery pack to catch fire or burn you WARNING Never burn or heat the battery Doing so may cause the battery to leak or rupture A leaking or ruptured battery can cause serious injury WARNING Before storing the battery pack or battery charger cover the contact points with insulation tape If you do not cover the contact points the battery pack or charger may short circuit causing fire burns or damage to the instrument Trimble TS635 Construction Total Station User Guide 21 2 Setting up the Instrument WARNING The battery is not waterproof on its own Do not get the battery wet when it is removed from the instrument If water seeps into the battery it may cause a fire or burns Calibration on Calibration button light 0 Power jack Top edge of case l Charge light 1 Charge light 0 SV 4A ae Calibration on light 1 Battery slot 1 Battery slot 2 Applying power Plug in the charger to the supplied AC adapter to turn the unit on The power input must be 5V with at least 4A of current capability Each battery may take up to 2A while charging Charging the battery e Simply slide a battery into either battery sl
95. pears Depending on the 8 380 m type of existing record you can overwrite the old record l 1_ 778 m with the new data See Recording data page 125 4 888 m If you do not need to record data press and set Settings Rec to OFF Rec Data id CD field OFF The default setting is OFF Add const 1688 Switching between display screens Press to switch between display screens See the button page 40 Each time you press DSP the next screen appears When you press in the final screen the first screen appears The following line display screens are available LINE1 LINE2 LINES Trimble TS635 Construction Total Station User Guide 83 4 Applications The LINES screen is available only if the secondary distance unit is set See also Other settings page 94 The following arc display screens are available ARC1 ARC2 ARC3 TH Ta F fanat The ARC5 screen is available only if the secondary distance unit is set See also Other settings page 94 The following plane display screens are available PLN1 PLN2 PLN3 84 Trimble TS635 Construction Total Station User Guide Jse the MENU screen to access functions and 109 In this chapter z the MENU screen press the key Se D C 1sec Key Calibr sic job setti ication Trimble TS635 Construction Total Station User Guide 85 5 Menu Screen Job Use the Job option to open create delete and manage jobs HEN
96. pee eee ea bea Oe 6 he hates oe ee Oe oe ee eS 37 Trimble TS635 Construction Total Station User Guide 3 LCD backlight laser pointer beep sound and contrast adjustment 39 OP UNO oo on0e soho Gb ea eoue dee eee beeen ae chee eae ees ese 40 IMODE Dull 2342266 ee0 2 a8 E OU Oe eee eee eee ees eu ene 4 OU Key senaera eneee eee taee ee aes te oom hee eee ee ee 42 Dubble dica lOr a eecangea ee etyues goto enee et tah eae ee eee ae ee 42 Acer e ik ances Bo ee ee ees 8 Ghee oo ae eRe eee oad 43 T rninge on the instrument sssi hoo ace eee Gab 4 SSSR ER aE eee eee Re TRE RRA Ss 44 Turning ofthe Instrument 4 44 ees beh keene ene pee hbk eee EE ERG ee eR 44 DICED Olena 4645 644 tor seed OO a enews Geese e Peto sea see gee ee 44 Regional configuration au anh oa eee bbe be ee abe Gah he ghee hea nee eee oS e458 45 List avdilable Jobs or datades edness oo oe Bolt oe oO oe ee os eee 46 ta Odd ae egy yee eee eet eh peeteeee a eae ea ee eee eee eae eee es 46 Entering a point name or number 0 eee eee ee ee 46 ENOTNO COG 44292 eeaee ete ee ees Ree eee pe bees ete pe eet bate eo 49 Entering values in feet andinches 0 eee eee eee eee 51 reang Or Openins AOD isere 4246 5epetaddiee es hoe daub e5442448 465 0 51 ETIE OU serere enaa EEE RR E 52 Creatine ACCOMM ONO 2am peeing oe eee eo he ee eee eee ees ee eee eRe 52 AGI distance ae aee e a a eee een eae ee eee ee ee eee ee eee ees 53 PD PAG CNCCLOl s a 456 Me R RE TR
97. r pointer coincides with the line of sight External influences such as shock or large temperature fluctuations can displace the red laser pointer relative to the line of sight 108 Trimble TS635 Construction Total Station User Guide Specifications In this chapter Measurement range Distance precision Measurement intervals Angle measurement Tilt sensor Tangent screws Tribrach Level Display and keypad Connections in the base of instrument Battery pack Environmental performance Dimensions Weight Standard components External device connector APPENDIX This appendix details the specifications and standard components of the TS635 construction total station It also describes the connector that is used to connect the instrument to an external power source or to communicate with an external device Trimble TS635 Construction Total Station User Guide 109 A Specifications Main body Telescope Tube length 125 mm 4 91 inch Magnification 30x Effective diameter of objective 45 mm 1 77 inch EDM 50 mm 1 97 inch Image Erect Field of view 1 20 2 3 m at 100 m 2 3 ft at 100 ft Resolving power 3 0 Focussing distance 1 5 m to infinity 59 inch to infinity Measurement range Distances shorter than 1 5 m 4 92 ft cannot be measured with this EDM Measurement range with no haze visibility over 40 km 25 miles Prism mode Reflector sheet 5cmx5cm 300m 984 ft Standard prism 1P 5 000 m 16 400 ft
98. r taking a distance measurement press ENT Sighting the backsight by entering the azimuth angle Instrument height Station point Xi Yi Zi Backsight up 1 Coord Backsight screen O Firm 2 Ifthere is no point name for the BS press on E the BS field Trimble TS635 Construction Total Station User Guide 59 4 Applications Base XYZ In the HA field enter the azimuth angle to the BS point If you press without entering a value in the HA field the azimuth is automatically set to 0 00 00 Sight the BS point and press ENT es 2T D m s H Sight BS amp MSR TENT Select this option to change the instrument XYZ values Base XYZ does not store an ST record in the job so the BS Check cannot check the backsight if you enter a station using the Base XYZ option You can use this function without an open job l Press 3 orselectBaze Z from the Stn Setup Sy Sabon Rion ua BaseLine The current instrument XYZ values are shown as po S 2 J gt the default Boy e u Demote BM 2 Enter the new instrument XYZ values and then BS Check press ENT 3 Do one of the following To reset the horizontal angle enter a value in the HA field and then press ENT Ifyou do not need to reset the horizontal angle leave the HA field blank and then press ENT The Stn Setup menu appears Remote BM Select this option to determine the station elevation l Press 4 or select Rem
99. r the target image moves relative to the reticle cross hairs Ifthe target image does not move there is no parallax Ifthe target image does move rotate the telescope focusing ring and repeat Step 2c 3 Rotate the tangent screw The final turn of the tangent screw should be in a clockwise direction to align the target accurately on the center cross hairs Trimble TS635 Construction Total Station User Guide 29 2 Setting up the Instrument Setting the measurement mode and preparing the target The TS635 construction total station has two measurements modes Prism mode Fr ism and Reflectorless mode Fr i sm To change the mode at any time from any observation screen hold down MSR1 or MSR2 Set the measurement mode depending on the target you want to measure as shown here Target Target settings Indicator on status bar Prism reflector sheet Prism mode No sign Other reflective materials Reflectorless mode te In some cases you can measure to another target that is not appropriate to the set measurement mode Note The TS635 Total Station is Laser Class 1 in the measurement function and Laser Class 2 in the Laser Pointer function Do not sight the prism when the Laser Pointer is on Measurement with a prism As the TS635 construction total station is extremely sensitive multiple reflections on the prism surface can sometimes cause a significant loss in accuracy To maintain the accuracy of your measuremen
100. s 16 it is not shown on the screen Creating or opening a job To record data on the TS635 Construction Total Station you must create or open a job Note Before using the TS635 Construction Total Station for the first time check that you are using the required job settings Trimble TS635 Construction Total Station User Guide 51 3 Getting Started Creating a new job 1 Dress MENU The MENU screen appears 2 Press 1 The Job Manager appears 3 Select the Creat softkey The Create Job screen appears 4 Enter the job name rasata Job 5 To check the job settings select the Set t Job name Te ee softkey You cannot change the settings for a job once you have created the job C MAS 0 characters 6 Press in the last field of the Job Sett screen The new job is created Note You can only have a maximum of 32 jobs Creating a control job A control job or common file stores coordinate data that is used by several field jobs To create a control job in the office 1 Dress MENU The MENU screen appears 2 Dress 1 or select Jab The Job Manager appears 5 JE 3 Move the cursor to the job to use as the control job roat Ctrl Info 4 Select the Str 1 softkey Control Job OW 5 Select the e softkey Job name NIKON1I23 When you enter a point name or number the system 7 a A aR searches in the current job first If the point is not found in the current job the search is automatically exte
101. strument is centered tighten the mounting screw Ifthere is major displacement of the station point repeat this procedure starting with Step 2 Centering with a plumb bob k 2 a Set up the instrument on the tripod See page 25 Hang the plumb line on the hook of the tripod mounting screw Adjust the length of the plumb line so that the tip of the plumb bob is at the height of the station point Loosen the tripod mounting screw slightly Using both hands to support the outer side of the tribrach carefully slide the instrument about on the tripod head until the tip of the plumb bob is positioned over the exact center of the station point Note To confirm that the instrument is precisely aligned check its position from two directions at right angles to each other Trimble TS635 Construction Total Station User Guide 27 2 Setting up the Instrument Leveling the instrument When you level the instrument use th electronic level to you make the vertical axis of the instrument exactly vertical During leveling always set the instrument in the Face 1 direction See Figure 3 1 page 34 To level the instrument l 7 If the bubble in the electronic level remains centered the Move the bubble into the circle on the circular level and then turn on the power Rotate the alidade until the bottom edge of the keyboard panel is parallel to the two of the leveling screws B and C Use leveling screws B and
102. surement See also RDM Radial page 69 m POY pa 1 ROMCRadial P1 Z I HYR pa 3 REM 9 N Y Plane P 5 Cogo Trimble TS635 Construction Total Station User Guide 69 4 Applications Choose this option to measure a remote elevation Note A prism is required only at the sighting target point Arbitrary point Sighting point Vh HD tan 90 0 VD HT 1 Press 3 or select REM in the Programs menu wd x KI ron Enter the height of the target 1 RDMCRadial RDMCont 1 Ta lt u U Plane g 5 Cogo 2 3 Sight the target point and press or MSR2 4 Loosen the vertical clamp and then turn the telescope to aim at an arbitrary point The difference in elevation Vh appears 5 Press to exit V Plane Choose this option to measure distance and offset values in the vertical plane using the 2 Pt Reference Plane function Baseline l Press 4 or select F 1 ane in the Programs GSE Programs 1 RDM Radial RDMCCont TEE s 5 Cogo 2 Enter the first point in the vertical plane 70 Trimble TS635 Construction Total Station User Guide a To enter the first point by direct measurement select the MSF softkey A temporary observation screen appears b Press MSR1 or MSR2 The Record PT screen appears c Enter a value in the PT and CD fields and then press ENT Applications 4 HA 1477279 11 WA GBC 487 SD m HT 1
103. t CAUTION After mounting the instrument on the tripod securely fasten the thumb screws on the tripod legs If the thumb screws are not securely fastened the tripod may collapse causing personal injury or instrument damage CAUTION After mounting the instrument on the tripod securely fasten the clamp screw on the tripod If the clamp screw is not securely fastened the instrument may fall off the tripod causing personal injury or instrument damage CAUTION Securely fasten the tribrach clamp knob If the knob is not securely fastened the tribrach may come loose or fall off when you lift the instrument causing personal injury or instrument damage Trimble TS635 Construction Total Station User Guide 9 Safety A A CAUTION Do not stack objects on the plastic carry case or use it as a stool The plastic carry case is unstable and its surface is slippery Stacking or sitting on the plastic carry case may cause personal injury or instrument damage CAUTION The system in the instrument may stop functioning in order to avoid any errors in measurements when the instrument detects strong electromagnetic wave s If this happens turn off the instrument and remove the source of the electromagnetic wave s Then turn on the instrument to resume the work Laser safety gt D The TS635 is a Class 2 laser instrument in accordance with IEC60825 1 Am2 2001 Safety of Laser Products To counteract hazards it is essential
104. t Laser plummet on off Do one of the following e To turn the laser plummet switch on press 3 ON e To close the bubble indicator window press ESC e To turn the laser plummet switch off press OFF e To open the luminance adjustment window press Lami e To turn the laser plummet switch off and close the bubble indicator window press ESC Laser luminance adjustment Laser luminance can be set to 4 levels LASER PLUMMET AD J e To set the luminance brighter by one level press once e To set the luminance darker by one level press once To return to the bubble indicator window press or ENT The current setting of leveling compensators is indicated by header characters and after field labels such as HA VA SD and HD in observation screens For more information see Header characters page 41 Trimble TS635 Construction Total Station User Guide 43 3 Getting Started Turning on the instrument Press the button The start up screen appears It shows the model name current temperature pressure gt Trimble TS635 date and time The display automatically changes to the electronic level after two seconds Press i n l D a If you entered your name or your companys name in e al 26 EDD fies the Owner s detail field the text from this field appears RIMNBLE CONSTRUCTION on the start up screen To set Gas Owners detail field Trimble TS635 press MENU and then select ings
105. t reboots the Regional Configuration screen appears 2 Dress or v to highlight the required regional settings and then press ENT REGIONAL CONFIGURATION International 3 Ifyou do not want to change the current settings press and quit The instrument will continue to use the last settings that were configured The settings affected by the Regional Configuration screen are Setting VA zero Resolution Scale T P Corr Sea Level C amp R corr Order Label Main Unit EDM Unit Sleep Ext Comm Baud Length Parity Stop bit Angle Distance Temp Press Rec Data CD Field Add Const XYZ disp 2nd Unit CD Input Europe Zenith 5 1 000000 On Off 0 132 ENZ ENZ Off Off 5 minutes Nikon 4800 8 None 1 GON meters C mm Hg ON ON 1000 Fast None lt ABC gt International Zenith 5 1 000000 On Off 0 132 ENZ ENZ Off Off 5 minutes Nikon 4800 8 None 1 DEG meters Re mm Hg ON ON 1000 Fast None lt ABC gt United States United States Zenith 5 1 000000 On Off 0 132 NEZ NEZ Off Off 5 minutes Nikon 4800 8 None 1 DEG US ft F In Hg ON ON 1000 Fast None lt ABC gt Trimble TS635 Construction Total Station User Guide 45 3 Getting Started The default regional configuration pre set is Europe settings See also Settings basic job settings page 90 List available jobs or data The TS635 Construction Total Sta
106. t to E 268 3885 record the point press without entering a value in the PT field An XY coordinate input screen appears This PT will not be recorded Continue to enter points until you have defined all the Input PT points in the lot Then press v to calculate the area and Press Calc to Calculate g Area and Perimeter MisrPT Calc The first and last points that you enter are joined to close the area You must enter the points in the order in which they define the lot You can enter up to 99 points Press to exit from the function or press to a return to the previous screens one by one agg 918 f Perimeter 146 356 f To quickly enter a sequential range of points use the range input function To access this function select the Input PT Enter the start point name in the Fr field and the end point name in the To field You can include letters and hyphens in the point names but the last character must be numeric 76 Trimble TS635 Construction Total Station User Guide Applications 4 To start searching for matching points press inthe Rout Point Range To field The counter shows the number of matching Fr 4 148 points found l l Find Points 1 A Press ESC to abort When the search is complete you are returned to the Input PT Input PT screen 1 Select the Cs c softkey to calculate the area and ig See Press Calc to calculate g perimeter or enter point na
107. tact with it can result in personal injury and or property damage To prevent injury or damage If the battery leaks avoid contact with the battery fluid If battery fluid gets into your eyes immediately rinse your eyes with clean water and seek medical attention Do not rub your eyes If battery fluid gets onto your skin or clothing immediately use clean water to wash off the battery fluid Trimble TS635 Construction Total Station User Guide 7 Safety WARNING Charge and use the rechargeable Lithium ion battery only in strict accordance with the instructions Charging or using the battery in unauthorized equipment can cause an explosion or fire and can result in personal injury and or equipment damage To prevent injury or damage Do not charge or use the battery if it appears to be damaged or leaking Charge the Lithium ion battery only in a product that is specified to charge it Be sure to follow all instructions that are provided with the battery charger Discontinue charging a battery that gives off extreme heat or a burning odor Use the battery only in equipment that is specified to use it Use the battery only for its intended use and according to the instructions in the product documentation Warnings gt FP BP D Before using the instrument read the following warnings and follow the instructions that they provide WARNING Never look at the sun through the telescope
108. the top right To move to the next available screen press DSP For example if you are currently in the second display screen press DSP to move to the ine oop ey screen The screen indicator changes from 2 4 to 3 4 When the secondary distance unit is set an additional screen is available It shows the HD VD and SD values HD gt ATR 8973 58 See also Other settings 4 VD K 892 187157 ee also er settings page 9 ZR Z gt RaO GB 1T4 The smallest unit of display for distances measured in feet and inches is 1 16 in Smaller units are impractical in the field PT HT 1 500 m When the actual value is greater than 99999 11 15 16 the gt symbol appears If the actual distance is less than 9999 11 15 16 the gt solid triangle symbol appears This does not affect calculations The precise value is used internally in all cases 40 Trimble TS635 Construction Total Station User Guide Getting Started 3 Customizing items in the Basic Measurement Screen BMS To customize the items that are displayed on the DSP1 DSP2 and DSP3 screens 1 Hold down for one second 2 Use the arrow buttons v lt and gt to highlight EA T E T FE TE the item that you want to change HA Z WA UD U Z 3 Press the 7 or softkey to scroll through the list SB HL HD of items that can be displayed for this item Change item by Gf gt 0 Sav The items that you can choose from are HA AZ HL VA V SD VD
109. then the uploaded data is PT 1 N 30 000 E 20 000 CD L1 For more information about coordinate data see Transferring coordinate data to the total station page 118 100 Trimble TS635 Construction Total Station User Guide Menu Screen 5 Uploading coordinates without points You can upload data without points If you do not include a point in the format definition each line of data is automatically assigned the next available point number To help you to select points in the field make sure that you store an identifier in the CD field The data format cannot include duplicate items Use PT N E Z and CD once each in the data format To skip an item in your original file set the corresponding field to blank 1sec Key Use the lsec Key menu to configure the settings for the one second buttons MSR1 MsR2 and DSP To access it press S or select igec Keus inthe 3 NEN TT E Calibrat T Time button settings S Soc hoy There are two buttons e To change the settings for the button press 1 or select MSF 1 e To change the settings for the button press 2 or select HSR Z Each button has four settings Target In the Const and Track field use the numeric keys to Const enter values In the other fields use lt or 5 to change Mode the settings Track X Tip To quickly access the settings screen hold down or for one second button settings To change the display items in the BMS and in L
110. tion lists available jobs or data when you do any of the following e view or edit data Press then select iat a e open the Job Manager Press then select Jot e search for points or codes The current cursor position is shown in inverted colors it appears as white text on a black background Press to move the cursor one line up or press v to move the cursor one line down If the Page Up icon B appears there are more pages before the current page Press lt to move up one page If the Page Down icon amp appears there are more pages after the current page Press 3 to move down one page To select an item from the list move the cursor onto the item and press ENT Entering data You can enter the following into the TS635 Construction Total Station e A point name or number see page 46 e A code see page 49 Entering a point name or number You can use numeric or alphanumeric names up to 20 characters long to identify points The default name for a new point is the last point name entered with the last digit incremented For example if the last point name was A100 the default name for the next point is A101 Ifthe last character of the previous point name is alphabetic the default point name is identical to the last point name When the cursor is in a PT point field there are several ways to specify a point or to enter coordinates You can e Enter an existing point see page 47 46 Trimble T
111. tion range Tangent screws Type Tribrach Type Level Electronic level Circular level vial Optical plumment Optional Image Magnification Field of view Focussing range 112 Trimble TS635 Construction Total Station User Guide Absolute encoder Diameterial reading on HA Single reading on VA 1 5 10 0 2 mgon 1 mgon 2 mgon 0 005 mil 0 02 mil 0 05 mil 5 1 5 mgon Liquid electric detection 43 Friction clutch endless fine motion Detachable Displayed on the LCD Sensitivity 10 2 mm Erect 3x 5 0 5 m 1 6 ft to infinity Laser plummet Wave length Laser class Focussing range Laser diameter Display and keypad Display type Resolution Display illumination Keys Specifications A 635 nm Class 2 00 Approximately 2 mm Graphical LCD 128 x 64 Backlight 25 Connections in the base of instrument Communications Type Maximum baud rate External power supply input voltage Battery pack Output voltage Continuous operation time Continuous distance angle measurement RS 232C 38400 bps asynchronous 4 5 V through 5 2 V DC 3 8 V DC rechargeable 10 hours Distance angle measurement every 16 hours 30 seconds Continuous angle measurement 30 hours Note Tested at 25 C 77 F normal temperature Operation times may vary depending on the condition and deterioration of the battery Trimble TS635 Construction Total Station User Guide 113
112. to the point 5 To calculate the coordinates of the intersection point press ENT IfP1 and P2 are 3D points the Z coordinate of the perpendicular point is calculated relative to the P1 P2 slope 6 Enter PT and CD then press to record the point Advanced feature Entering angle and distance offsets To display the offset input screen select the 5 softkey In the Ang field enter a positive value to rotate the line clockwise Enter a negative value to rotate the line counter clockwise Input F p PZ 586M gaa 4567 386 88 146 Input Az Pi 3 0 00 M tang 0 000 ofS 0 000 19 In the O S field enter a positive value to specify an offset to the right Enter a negative value to specify an offset to the left 82 Trimble TS635 Construction Total Station User Guide Applications 4 Recording measurement data To record points from any observation screen press Rocard PT ENT PT defaults to the last recorded PT 1 You can enter the PT name from the point list or the point stack See Entering a point from the point list page 49 and Entering a point from the point stack page 49 To record the point press on the last field If HA or VA is moved after you take a measurement but before you press ENT the recalculated coordinates will be stored Ifthe point name that you want to record already exists S Duplicate PT in the job an error message ap
113. ts e Use a prism with thin edges Thin edges Do not use a prism with scratches a dirty surface a chipped center or thick edges eS BS Chipped center Thick edges 30 Trimble TS635 Construction Total Station User Guide Setting up the Instrument 2 e When measuring a short distance incline the prism slightly so that the EDM can ignore unnecessary reflections on the prism surface as shown below the sighting axis the sighting axis WA Not completely square to Completely square to e Hold the prism securely in place and do not move while taking measurements In Prism mode to avoid false measurements on objects other than the prism or reflector sheet targets that are less reflective than the prism or reflector sheet are not measured Even if you start a measurement measured values are not displayed To measure less reflective objects use the N Prism Reflectorless mode Measurement in reflectorless N Prism mode The TS635 Construction Total Station enables reflectorless measurements up to 300 m 984 feet The intensity of the reflection from the target determines the distance the TS635 can measure in this mode The color and condition of the target surface also affect the measurable distance even if the targeted objects are the same Some less reflective targets may not be measured The following table describes some examples of targets and approximate measuring distances Target You can measure approxim
114. tton to begin a battery calibration Only the battery which was inserted while the button was depressed will begin calibration During a battery calibration the battery will be charged discharged completely and then recharged before finishing Calibration should complete in roughly 17 hours and the charger vents should not be covered during a calibration cycle e The blue calibration indicator light s will blink slowly on 1 5 sec off 2 sec while a calibration is in progress and the charge light s may be on or off during the calibration cycle e When a calibration cycle is completed the calibration light will stop blinking remain on until the corresponding battery is removed e The bottom case temperature may continue to climb up to approximately 43 C before temperature regulation is enabled to keep the case from getting warmer As the battery voltage drops the case will cool down and the automatic temperature limiting will no longer be necessary which minimizes the time it takes to discharge a battery e Ifthe case temperature continues to get too hot internally even after temperature regulation is enabled there is a secondary failsafe which will abort the calibration completely If an abort occurs the calibration light s will blink rapidly and battery charging will be re enabled Detaching the battery pack A N CAUTION To avoid problems with the electricity supply do not touch the contacts on the battery pack Trimble TS635
115. ude an asterisk for example A100 when you enter a point or code name a list of points that match the entered text appears Use or Iv to move the cursor to the point that you want to use Then press ENT If the Page Up B icon appears you can use it to move up one page on the list You can also use lt If the Page Down amp icon appears you can use it to move down one page You can also use 5 When you select a point from the list its coordinates are displayed and a beep sounds Entering a point by recording an instant measurement 1 Press the MSF softkey Tout line Bt An observation screen appears eo Pes 2 To start a measurement press or MSR2 ai 3 To change the height of the target select the HT MsePT softkey 4 When you have finished the measurement press to go to the point recording screen 5 Enter the point or code name and then press ENT When you move the cursor to a field the current or Trout Station default value appears in inverted colors It appears as white text on a black background This is the default Replace All input mode To change the input mode to Overwrite and highlight the first character press gt To move the cursor to the end of the string press lt 48 Trimble TS635 Construction Total Station User Guide Getting Started 3 Entering a point from the point stack The point stack is a list of the last 20 point names used Baod PT in chronological
116. use personal injury or property damage You should also read the installation manual for the battery charger and the documentation for any other equipment that you use with a Trimble TS635 construction total station Note Always keep this user guide near the instrument for easy reference Warnings and Cautions A A The following conventions are used to indicate safety instructions WARNING Warnings alert you to situations that could cause death or serious injury CAUTION Cautions alert you to situations that could cause injury or property damage Always read and follow the instructions carefully Rechargeable Lithium ion Li ion batteries A WARNING Do not damage the rechargeable Lithium ion battery A damaged battery can cause an explosion or fire and can result in personal injury and or property damage To prevent injury or damage Do not use or charge the battery if it appears to be damaged Signs of damage include but are not limited to discoloration warping and leaking battery fluid Do not expose the battery to fire high temperature or direct sunlight Do not immerse the battery in water Do not use or store the battery inside a vehicle during hot weather Do not drop or puncture the battery Do not open the battery or short circuit its contacts WARNING Avoid contact with the rechargeable Lithium ion battery if it appears to be leaking Battery fluid is corrosive and con
117. use the tribach for an extended period lock down the tribach clamp knob and tighten its safety screw Store the battery pack with the battery discharged Environmental conditions Do not leave the instrument in direct sunlight or in a closed vehicle for prolonged periods Overheating the instrument may reduce its efficiency Sudden changes in temperature may cloud the lenses and drastically reduce the measurable distance or cause an electrical system failure If there has been a sudden change in temperature leave the instrument in a closed carry case in a warm location until the temperature of the instrument returns to room temperature Ifthe total station has been used in wet conditions immediately wipe off any moisture and dry the instrument completely before returning it to the carry case The TS635 construction total station contains sensitive electronic assemblies which have been well protected against dust and moisture However if dust or moisture gets into it severe damage could result The carry case is designed to be watertight but you should not leave it exposed to rain for an extended period If exposure to rain is unavoidable make sure that the carry case is placed with the Trimble nameplate facing upward Trimble TS635 Construction Total Station User Guide 15 1 Introduction Cleaning Do not use organic solvents such as ether or print thinner to clean the non metallic parts of the instrument such as the keyboard
118. xample to set the time to 4 35 PM press 4 6 ENT In 24 hour sustem 5 Doone of the following To finish setting the date and time press in the Minutes field To cancel the changes press ESC 102 Trimble TS635 Construction Total Station User Guide CHAPTER Checking and Adjusting In this chapter This chapter describes how to check the accuracy of the TS635 construction total station m Adjusting the electronic level and if necessary adjust the required settings Checking and adjusting the circular level m Zero point errors of vertical scale and horizontal angle corrections m The instrument constant m Checking and adjusting the laser pointer Trimble TS635 Construction Total Station User Guide 103 6 Checking and Adjusting Adjusting the electronic level To adjust the electronic level Zero point errors of vertical scale and horizontal angle corrections are used See page 105 Checking and adjusting the circular level Once you have checked and adjusted the electronic level check the circular level If the bubble is not in the center of the level use the adjusting pin to rotate the three adjustment screws of either circular level on the instrument main body or tribrach until the bubble is centered Checking and adjusting the optical laser plummet The optical axis of the plummet must be aligned with the vertical axis of the instrument To check and adjust the optical laser plummet

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