OPERATING INSTRUCTIONS H FRAME PRESSES
Contents
1. To prevent cable breakage never raise or lower the bolster while it holds a load Inspect the entire length of the lifting cables at least every three months Replace any cable that appears frayed worn or crushed The cables must run on the pulleys easily and the pulleys must be free to turn Careful cable maintenance will help prevent cable breakage 9 CHU LUN SING CO LTD Page E3 Instructions for H Prana Pressot Models STP 15 STP 35 2 2 Up bolster fig2 2 Use handle to move plunger to right or left 2 3 Pump fig2 3 A To inspect all connect with pump and screw release valve release oil vent cap B Inspect oil level and change drilled bolt to be oil vent cap before working x Inspect the oil at least every three months and fill hydraulic oil R32 till 90 of oil tank 2 4 Process If bolster is at highest position but object still can t touch plunger please use wheel as fig2 4 to extend plunger Extened plunger is unsuccessful at high pressure so we sharply suggest to use other strenuous plate or V Blocks to reduce distance both of plunger and object After step2 1 2 3 user can use manual type at first it will be faster and easy to work As you fell strenuous to work you can choose air pump or electric pump type to increase working efficiency x As finish working should return the plunger completely CHU LUN SING CO LTD Page E42. Dip AIRAA ao SENARAI ARA LUCE 1 995 CHU LUN SING CO LTD No 199 Gangshan N Rd Gangshan Township Kaohsiung County 820 Taiwan http Awww sunrun com tw E mail sun run msa hinet net TEL 886 7 6210505 FAX 886 7 6217575 R SUN RUN OPERATING INSTRUCTIONS H FRAME PRESSES STP15 STP 35 English E1 E4 Instructions Tor H Frame Presses 1 SAFETY PRECAUTIONS Saas and warnings could cause equipment damage and personal injury lt IMPORTANT Minimum age of the D Fail to comply with the following cautions operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the SUN RUN equipment The operator is responsible for this activity towards other persons WARNING To avoid personal injury and possible equipment damage make sure all hydraulic components withstand the maximum pressure of 700 bar 10 000psi WARNING Always wear safety glasses The operator must take precaution against injury due to failure the tool or workpiece DANGER To avoid personal injury a keep hands and feet away from cylinder and workpiece during operation WARNING Do not overload equipment Overloading cause equipment failure and possible personal injury The cylinders are designed for a max Pressure of 700 bar 10 000psi WARNING Immediately replace worn or damaged parts with genuine SUN RUN parts SUN RUN par
3. pping pallet and remove all cartons Stand the press upright Refer to the part list and follow these instructions during the assembly of hydraulic components and accessories 1 If your hydraulic presses is with pump please check any connect of pump to hydraulic presses and inspect as below Air pressure range 7 10kgf cm fig1 Electric Pump STP 35E 2HP 220V 3PH STP 60E 3HP 220V 3PH STP 100E 5HP 220V 3PH Electric Pump please check again from nameplate 2 Positioning the work bed a 2 1 Low bolster fig2 A Put a small amount of tension on the cable by cranking the winch up taking weight off the pins This frees the pins in the end of the bolster next to the winch or right side of the press Pull the loose pins out B Raise the other end of the bolster by pulling slightly on the handle until the other two pins are free C Crank the winch for either up or down movement of the work bed Reassemble the pins As put down STP 15 s low bolster user hand can t leave the winch handle and user foot can t stand under the bolster Fig2 1 If user hand leave the handle will cause bolster to fall down sharply No matter raising or lowering the bolster must assemble pin from front to back hole completely When bolster position is ready and support pins are inserted completely then turn a little the winch handle to release cable That because nervous cable maybe broken or make metal fatigue as bolster pressured
4. quipment to temperatures of 65 C 150 F or higher Protect hoses and cylinders from weld spatter sx 7 DANGER Do not handle pressurized ap hoses Escaping oil under pressure can penetrate the skin causing serious injury If oil is injected under the skin see a doctor immediately Page E1 Instructions for Models STP 15 STP 35 H Frame Presses 2 Dimensions Ti ee TT a Cc 2 STP 35 STP 35A STP 35E STP 15 STP 15A i STP 100E STP 60E Dimensions mm jet PLE ELE TU ko ton kN E AEE _5c c Jonce 1000 310 880 90 625 858 138 740 162 188 1510 168 ee 108 se ipsa 220 STP 35AH 35 335 125 A amp H 750c c min 1085 335 970 850 1130 192 865 217 2491605 222 Sia STP 35EH 1 1 8750c c min 4 2 4 100 014 4 2 4 4 7 STP 60E 601523 310 0 3000c amp min 1050 250 1350 1050 1360 266 1000 306 338 1900 670 STP 100E 001010 300 i eee eee 210 3000c c min 1 STP 35AH Air pressure7 10kgf cm2 STP 35EH 0 5HP 110 220V 1PH STP 60E 3HP 220V 3PH STP 100E 5HP 220V 3PH Cylinder Screw Ram Operting Press Model Capacity Stroke Stroke Pressure Modal Number 2 H by manual A byair E by electric Page E2 CHU LUN SING CO LTD Instructions for H Prana Presees Models STP 15 STP 35 Remove banding from the press and shi
5. ts are designed to fit properly and withstand rated loads IMPORTANT Hydraulic equipment must 7 only be serviced by a qualified hydraulic technician For repair service contact the SUN RUN Service Center in your area To protect your warranty use only SUN RUN oil 6 CHU LUN SING CO LTD A Models STP 15 STP 35 DANGER NEVER set the relief valve to a higher pressure than the maximum rated pressure of the pump Higher settings may result in equipment damage and or personal injury Do not remove relief valve WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system GA CAUTION Avoid sharp bends and kinks lt that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure A DO NOT drop heavy objects on hose A sharp impact may cause internal damage to hose wire strands Applying pressure to a damaged hose may cause it to rupture NN IMPORTANT Do not lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport CA CAUTION KEEP HYDRAULIC EQUIPMENT AWAY FROM FLAMES AND HEAT Excessive heat will soften packings and seals resulting in fluid leaks Heat also weakens hose materials and packings For optimum performance do not expose e
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