OPERATING INSTRUCTIONS H FRAME PRESSES
Contents
1. ENG AH FARE LUSARA LUCE 1 995 CHU LUN SING CO LTD No 199 Gangshan N Rd Gangshan Testing Laboratory Township Kaohsiung County 820 Taiwan 1658 http www sunrun com tw E mail sun run msa hinet net TEL 886 7 6210505 FAX 886 7 6217575 OPERATING INSTRUCTIONS H FRAME PRESSES English E1 E3 Instructions for H Frame Presses 1 SAFETY PRECAUTIONS ay and warnings could cause equipment damage and personal injury lt IMPORTANT Minimum age of the D Fail to comply with the following cautions operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the SUN RUN equipment The operator is responsible for this activity towards other persons WARNING To avoid personal injury and possible equipment damage make sure all hydraulic components withstand the maximum pressure of 700 bar 10 000psi WARNING Always wear safety glasses The operator must take precaution against injury due to failure the tool or workpiece DANGER To avoid personal injury a keep hands and feet away from cylinder and workpiece during operation WARNING Do not overload equipment Overloading cause equipment failure and possible personal injury The cylinders are designed for a max Pressure of 700 bar 10 000psi WARNING Immediately replace worn or damaged parts with genuine SUN RUN parts SUN RUN parts a2. a 1029 pa 72 138 272 er 1980 SIP RSC506 RSC 506 H moosececeesee SIP RSR5013 eee 5013 E SIP RSC10010 RSC 10010 RSR 10013 E H F Hand Pumps A 34 Air Hydraulic Pumps E 8 Electric Pumps CHU LUN SING CO LTD Page E2 Instructions for H Frame Pesan Models STP SIP series 3 OPERATING 3 1 Bolster Adjustment A winch and cable assembly support the bolster when the support pins are not in place The following rules must be observed to prevent personal injury 1 Keep hands feet etc Out from under the bolster Accidental slippage can result in personal injury 2 TO prevent slippage all bolster support pins must be in place and all cables slack before placing a work piece on the press bed or starting a pressing operation 3 To prevent cable breakage never raise or lower the bolster while it holds a load 4 When raising or lowering the bolster remove the work the work piece Insert a support pin all the way through the front and back uprights in the highest hole under the bolster that will not interfere with the new bolster position Remove your hands from the support pins after the pins are in place to avoid personal injury should the bolster fall 5 Inspect the entire length of the lifting cables at least every three months Replace any cable that appears frayed worn or crushed The cables must run on the pulleys easily and the pulleys must be free to turn Careful cable maintenance will
3. help prevent cable breakage 3 2 Assembly Remove banding from the press and shipping pallet and remove all cartons Stand the press upright Refer to the part list and follow these instructions during the assembly of hydraulic components and accessories 1 Place the pump on the bracket Thread four machine screws through the bracket into the bottom of the pump reservoir 2 Clean the threads on the threads on the hydraulic hose s and in the fittings Assemble the hose s to the pump 3 Thread the other end of the hose s into the swivel fitting s on the ram 4 Air can accumulate in the hydraulic system during initial setup or after prolonged use causing the ram to respond slowly or in an unstable manner To remove the air lay the ram on the floor Extend and retract the ram several times without putting a load on the system Air will be released through the pump reservoir 5 Positioning the work bed A Put a small amount of tension on the cable by cranking the winch up taking weight off the pins This frees the pins in the end of the bolster next to the winch or right side of the press Pull the loose pins out B Raise the other end of the bolster by pulling slightly on the handle until the other two pins are free C Crank the winch for either up or down movement of the work bed Reassemble the pins IMPORTANT The winch has a special friction brake for holding the bolster during positioning The friction brake is NOT de
4. re designed to fit properly and withstand rated loads IMPORTANT Hydraulic equipment must 4 only be serviced by a qualified hydraulic technician For repair service contact the SUN RUN Service Center in your area To protect your warranty use only SUN RUN oil 6 CHU LUN SING CO LTD A Models SIP 100 series DANGER NEVER set the relief valve to a higher pressure than the maximum rated pressure of the pump Higher settings may result in equipment damage and or personal injury Do not remove relief valve WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system CA CAUTION Avoid sharp bends and kinks lt that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Qi DO NOT drop heavy objects on hose A sharp impact may cause internal damage to hose wire strands Applying pressure to a damaged hose may cause it to rupture ial IMPORTANT Do not lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport CA CAUTION KEEP HYDRAULIC EQUIPMENT AWAY FROM FLAMES AND HEAT Excessive heat will soften packings and seals resulting in fluid leaks Heat also weakens hose materials and packings For optimum performance do not expose eq
5. signed to hold during a pressing operation nor will it hold a work load during positioning WARNING To help prevent personal injury the ram and mounting plate MUST have maximum thread engagement to prevent the threads from stripping while the press is under full load 6 CHU LUN SING CO LTD Page E3
6. uipment to temperatures of 65 C 150 F or higher Protect hoses and cylinders from weld spatter Ly DANGER Do not handle pressurized hoses Escaping oil under pressure can penetrate the skin causing serious injury If oil is injected under the skin see a doctor immediately Page E1 Instructions for H Frame Presses 2 SPECIFICATION Models SIP 100 series 2 1 If you use air or electric pump please check the detail at first Air pump Air pressure 7 10kgf cm Electric Pump Please check the data plate 2 2 Hydraulic oil Aw46 Pump Model Motor Oil cap Sera i MAS SIP 10EM 0 5HP 115V 60Hz 220V 50Hz 1PH 3000c c SIP 256EM 0 5HP 115V 60HZz 220V 50Hz 1PH 3000c c SIP 2514EM 1HP 115V 60Hz 220V 50Hz 1PH 3000c c SIP 30EM 1HP 115V 60Hz 220V 50Hz 1PH 3000c c SIP 506EM 0 5HP 115V 60Hz 220V 50Hz 1PH 3000c c SIP 5013EM 2HP 115V 60Hz 220V 50Hz 1PH 5gal SIP 100EM 2HP 115V 60Hz 220V 50Hz 3PH bgal SIP 150EM 2HP 115V 60Hz 220V 50Hz 3PH bgal SIP 200EM 3HP 115V 60Hz 220V 50Hz 3PH bgal Press Model Number BREI SIP RSC1010 mm 1010 A 1016 SIP RSR1010 RSR 1010 1010 E SIP RSC256 A 256 SIP RSC2514 Pa 2514 SIP RSC308 SIP RSR3014 a soen 3014 Model No Pump EH BAGI te R Vertical Daylight TE E 1016 H Frame Press Dimensions mm NIKI ana ars fias 302
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