SPE-3000 - CHU LUN SING CO., LTD.
Contents
1. Ei APRS Menulis CHU LUN SING CO LTD No 199 Gangshan N Rd Gangshan Dist Kaohsiung City 82059 Taiwan http www sunrun com tw E mail sun run msa hinet net TEL 886 7 6210505 FAX 886 7 6217575 R SUN RUN OPERATING INSTRUCTIONS HYDRAULIC ELECTRIC PUMP SPE 3000 English E1 E5 Instructions for Hydraulic Electric Pump 1 SAFETY PRECAUTIONS Fail to comply with the following cautions f and warnings could cause equipment damage and personal injury mu IMPORTANT Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the SUN RUN equipment The operator is responsible for this activity towards other persons WARNING To avoid personal injury and possible equipment damage make sure all hydraulic components withstand the maximum pressure of 700 bar 10 000psi A WARNING Always wear safety glasses The operator must take precaution against injury due to failure the tool or workpiece a 2 by hydraulics A cylinder when used as a load lifting device should never be used as a load holding device After the load has been raised or lowered it must always be blocked mechanically WARNING Stay clear of loads supported G WARNING USE ONLY RIGID PIECES TO HOLD LOAD Carefully select steel or wood blocks that are capable of supporting the load Never use a hydraulic c2. an the reservoir can hold 4 1 Switch Operation Figure 4 1 NOTE To avoid power losses between the electrical outlet and pump motor use the shortest possible extension cord The pump motor will function at low voltage but motor speed and oil flow will be reduced 1 Check all system fittings and connections to be sure they are tight and leak free 2 Check the fluid level and add fluid if necessary 3 Open the pump vent plug F located on the front right corner of the reservoir by turning it 1 or 2 complete turns A CAUTION The vent plug must be open whenever the pump is running Figure4 1 Check voltage enquire by 110V or 220V The pump power cord is 5 ft 1 5 meters long The pump switch is located on the side of the shroud It is a two position switch 1 SPE 3000A Pressing the top button position activates the electrical circuit and turn Down the motor on Do not release top button the pump motor will not stop position advance As release top button the motor will stop but still to hold pressure until press the button again Pressing bottom button it begin releasing pressure 2 SPE 3000B Pressing the top button position activates the electrical circuit and turn the motor on Do not release top button the pump motor will not stop Manual position advance As release top button the motor will stop and begin release releasing pressure valve The bottom button function as top button 3 SPE 3000C Pressing the t
3. e pump is constantly used in an extremely dusty environment the reservoir should be cleaned once a year 1 Drain the reservoir as described in steps 1 and 2 in Changing the oil 2 Remove the six screws securing the shroud to the reservoir Lift the shroud off the reservoir A foam cushion wraps around the motor to keep electrical wires away from the motor Use caution to avoid damaging or pulling wire connections off the terminals 3 Remove the eight screws holding the pump to the reservoir Lift the pump off the reservoir and remove the gasket 4 Throughly clean the reservoir with a suitable solvent 5 Re assemble the pump and reservoir installing a new gasket Position the shroud over the motor with the shroud handle facing the valve side of the pump Install the six mounting screws and internal external lock washers If the pump requires repair work contact a local Authorized SUN RUN G CHU LUN SING CO LTD Page 4 Instructions for Hydraulic Electric Pump Models SPE 3000 6 TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if a problem exists PROBLEM CAUSE SOLUTION Pump will not start 1 No power 2 Wrong voltage 1 Check electrical power source 2 Check voltage specifications Cylinder will not advance or retract 1 Fluid level low 2 Intake screen clogged 3 Valve in wrong position 4 Valve failure 1 Fill reservoir to proper level 2 Clean or replace intake
4. ease UP START button 4 3 Air removal When the hydraulic system is connected for the first time air will be trapped in the components To ensure smooth safe operation remove the air by running the system through several complete cycles without a load on the cylinder When cylinders advance and retract without hesitation the air is vented from the system Data plate WARNING To avoid injury and equipment damage do not continue pressurizing cylinders after they reach maximum travel or maximum operating pressure 5 MAI NTAIENANC 5 1 Checking the oil level Check reservoir hydraulic oil level every 40 hours of operation Add oil when necessary to bring the level to 1 2 1cm below the fill opening Use only SUN RUN hydraulic oil The use of other oils or fluids may damage your system and will void your SUN RUN warranty 5 2 Changing the oil level Check the reservoir after every 100 hours of operation Refill with new hydraulic oil If pump is operated in very dusty areas or at high temperatures drain and refill and refill more frequently 1 To drain the reservoir remove the vent fill plug F from the top right hand corner of the reservoir 2 Tip the pump until all old oil is drained 3 Refill with new oil through the same opening Reservoir capacity is 0 75 gal 2 8L or 2 gal 8L depending on model 4 Replace fill plug F 5 3 Cleaning the Reservoir The pump reservoir can be removed for cleaning If th
5. ns hose materials and packings For optimum performance do not expose equipment to temperatures of 65 C 150 F or higher Protect hoses and cylinders from weld spatter 4 7 DANGER Do not handle pressurized ep hoses Escaping oil under pressure can penetrate the skin causing serious injury If oil is injected under the skin see a doctor immediately Page 1 Instructions for Hydraulic Electric Pump Models SPE 3000 Distribute the load evenly across the entire W saddle surface Always use a saddle to protect the plunger WARNING Never pressurize uncoupled couplers Only use hydraulic equipment in a coupled system WARNING BE SURE SETUP IS STABLE WARNING Immediately replace worn or BEFORE LIFTING LOAD Cylinders should damaged parts with genuine SUN RUN be placed on a flat surface that can support parts SUN RUN parts are designed to fit the load Where applicable use a cylinder properly and withstand rated loads base for added stability Do not weld or IMPORTANT Hydraulic equipment must otherwise modify the cylinder to attach a a only be serviced by a qualified hydraulic base or other support technician For repair service contact the La 1 Avoid situations where loads are not directly SUN RUN Service Center in your area To centered on the cylinder plunger Off center loads produce considerable strain on cylinder and plungers In addition the load may slip or fall causing potentially dangero
6. op button position activates the electrical circuit and turn the motor on Do not release top button the pump motor will not stop position advance As release top button the motor will stop but still to hold pressure until press the button again The bottom button function as top button Releasing pressure by screw manual release valve see figure 2 G CHU LUN SING CO LTD Page 3 Instructions for Hydraulic Electric Pump Models SPE 3000 rT LAN A ANI KIK 4 2 Pump Control Valve Figure4 2 Pumps with 4 way control valves are designed to operate Figure 4 2 double acting cylinders See Figure 3 for valve positions 1 Position lever on 4 way valve to select function as follow A Flow to port A port B returns flow to the reservoir lt Be Safety valve N Neutral port A and B are blocked B Flow to port B port A returns flow to the reservoir 2 Before operating SPE 3000 please check date plate and connect correct power 3 Install coupler correctly which must connect closely 4 UP Please turn the control valve to A port then press UP START button Cylinder start to advance If you want to stop immediately or stop at stroke just release UP START button 5 HOLD Control valve still at A port position which will be hold 6 DOWN Please turn the control valve to B port then press UP START button Cylinder start to return If you want to stop immediately or stop to zero just rel
7. rarily Page 5
8. screen 3 Shift valve to the pressure position 4 Have pump repaired by a qualified hydraulic technician Cylinder advances and retracts erratically 1 Air in the system 2 External leak in system 3 Internal hydraulic leak 1 Remove air from the system by opening and closing the tool until operation is smooth 2 Tighten leak connections Replace any damaged hoses and fittings 3 Have pump repaired by a qualified hydraulic technician Pump fails to maintain pressure 1 External hydraulic leak 2 Internal hydraulic leak 1 Tighten leaky connections Replace any damaged hoses or fittings 2 Have pump repaired by a qualified hydraulic technician Low Fluid output 1 Fluid level low 2 Pump component parts are leaking 3 By pass valve malfunction 4 Fluid intake screens on piston blocks may be clogged with debris 1 Fill reservoir to the proper level 2 Test to isolate leaks 3 Have pump repaired by a qualified hydraulic technician 4 Inspect intake screens Flush all components of contamination Replace any damaged components Pump situation normally but cylinder can t go advance Coupler A problem Please re install coupler A or test it function Safety valve weep oil Coupler B problem S CHU LUN SING CO LTD Please re install coupler B or test it function Safety valve will protect cylinder to over pressure for B please don t adjust safety valve pressure arbit
9. us results protect your warranty use only SUN RUN oil SPE 3000A 1 Valve Fo z mji hA A 3way 2position built in Solenoid Valve Advance Hold Return O B Remote Release Pressure Advance Return Advance Hold amp Return Ideal for punching crimping and cutting Z SPE 3000B C 3way 2position Manual Valve nn IPA A OE Advance Hold Manual return CR D 4way 3position Manual Valve A Advance Hold Manual return HP 2 Voltage 6 fitting re PI 1 115V 7 5A P Pressure adjust switch Z Advance amp Return 2 230V 2 8A G Pressure gauge 3 Hz LL 5 50 60Hz KK AI same SPE 3000C SA M A 4 Phase LP 1 1ph 5 Reservoir ae PT No word 3000c c PU reservoir LT 6000c c Iron reservoir x User can order suitable reservoir b D LT Iron reservoir PE P Pressure Adjust Switch Model Motor Max Pressure Pressure Rating Output flow rate dBA at Weight Dimension Number psi bar L min Idle and include oil 700bar SPE 3000 0 37 0 5 10 000 700 200 14 10 000 700 85 90 250270400 SPE 3000 LT 0 37 0 5 10 000 700 200 14 10 000 700 85 00 300 350 460 G CHU LUN SING CO LTD Page 2 Manual 3 way Valve SPE 3000D G Pressure Gauge Manual 4 way Valve 3 INSTALLATION Instructions for Hydraulic Electric Pump Models SPE 3000 Step2 Install the Vent Fill plug 3 1 Install Vent Fill plug To a
10. void oil leak from Vent Fill plug so factory obstruct hole by 9 16 18UNF plug see right photo Must remove 9 16 18UNF plug and install Vent Fill plug to avoid the damage 3 2 Hydraulic Connect Use 1 1 2 wraps of teflon tape or suitable thread sealant on all threads leaving the first complete thread free of tape to ensure that the tape does not shed into the hydraulic system causing damage Trim loose end A WARNING To ensure proper operation avoid kinking or tightly bending hose If a hose becomes kinked or otherwise damaged it must be replaced Damaged hoses may rupture at high pressure causing personal injury Step 1 Remove 9 16 18UNF SPE 3000A B C Model Standard Install Figure1 Figure 1 1 Remove the shipping plunger from the 3 8 18 NPT gauge port A and F connect to 3 8 18NPT Gauge accessories male port A 2 Install a 0 10 000psi 700 bar pressure gauge into the gauge port on top of the Gauge accessories And inspect the dimension 3 Then connect one of hydraulic hose 3 8 18NPT port to IL Gauge accessories another 3 8 18NPT female port 3 3 Adding Oil Figure1 Check the oil by unscrewing and removing the vent fill plug F Add SUN RUN hydraulic oil until the oil level is 1 2 inch 1cm below the vent fill opening IMPORTANT Add oil only when all system components are fully retracted or the system will contain more oil th
11. ylinder as a shim or spacer in any lifting or pressing application and workpiece during operation WARNING Do not overload equipment Overloading cause equipment failure and possible personal injury The cylinders are designed for a max Pressure of 700 bar 10 000psi 3 CHU LUN SING CO LTD A D a DANGER To avoid personal injury a keep hands and feet away from cylinder Models SPE 3000 DANGER NEVER set the relief valve to a higher pressure than the maximum rated pressure of the pump Higher settings may result in equipment damage and or personal injury Do not remove relief valve WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system CAUTION Avoid sharp bends and kinks Cy that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure DO NOT drop heavy objects on hose A sharp impact may cause internal damage to hose wire strands Applying pressure to a damaged hose may cause it to rupture IMPORTANT Do not lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport CAUTION KEEP HYDRAULIC CA EQUIPMENT AWAY FROM FLAMES AND HEAT Excessive heat will soften packings and seals resulting in fluid leaks Heat also weake
Download Pdf Manuals
Related Search