MPC-3042 2-AXIS MOTION CONTROL CARD USER'S MANUAL
Contents
1. 5 Pin Definitions 5 1 JF1 Assignment Definitions Pin Definition PWM DA output PWM DA output ground 5 2 JF2 Assignment Definitions 24Ve 24Ve EXTG EXTG EXTG XLS XLS XORG XLTC XPCS SCSIG8PF 90 CENTRONIC JF2 1 35 p 36 3 37 4 38 5 39 6 40 7 41 8 42 9 43 10 44 11 45 12 46 13 47 14 48 15 49 16 50 17 51 18 52 19 53 20 54 21 55 22 56 23 5 24 58 25 59 26 60 27 61 28 62 29 63 30 64 31 65 32 66 33 67 34 68 EXTG EXTG 5Ve 5Ve EXTG YLS YLS YORG YLTC YPCS 10 External DC24V power input External DC24V power input Common for external power 24V and 5V Common for external power 24V and 5V Common for external power 24V and 5V SE Positive over travel LS input of X axis Negative over travel LS input of X axis EH C STEM Origin Home LS input of X axis mergers ans Latch counter trigger input of X axis Slowdown LS input of X axis Position change start signal input of X axis Emergency stop stop all axes A aaa General purpose output of X axis SE General out or compare out of X axis Start motion signal input for X axis Common for external power 24V and 5V General I p of X axis ALARM I p of X axis Servo Ready signal of X axis SIE cc Servo on of X axis Lil meme Output for resetting error counter of X axis Common for external power 24V and 45V be en CW or PULSE of X axis Z O e apuse aran 000 C2. 17 DGND digital ground EXTG INO OUTO INI 4 OUT IN2 EE QUT IN3 MB OUT3 IN4 5 10 QUT4 HES OUTS ING 13 4p OUT6 IN7 MEE OUT7 DGND 17 18 POND 24Ve 10 20 24Ve 10X2 P PIN DESCRIPTIONS 2 OUTO outputO 4 OUT outputl 6 OUT2 output2 8 OUT3 output3 10 OUT4 output4 12 OUTS output5 14 OUT6 output6 16 OUT7 output7 18 DGND digital ground EXTG 20 24Ve external input power supply 13 6 I O Interface Diagram 6 1 Input Diagram Type 1 input 24Ve External Supply 24Vi Wiring board Main card EXTG UP 9 5V N I 3 BEA For input LS LS SD ORG PCS LTC STA EMG INO IN7 Type 2 input Wiring board Main card I I I 24Ve I 5Vout 45V External TEN Supply 24Vi EXTG PD e Dex For input INP SRDY ALM 14 Type 3 input Wiring board Main card 5Vout UP EA EB EZ EA EB EZ EXTG For encoder feedback input Type 4 input For Pulse Handler Input 15 6 2 Output Diagram Typel output Main card Wiring board I 24Ve e External Supply 24Vi I I i Decio For OUTO OUT7 Type 2 output Main card Wiring board 5Ve 24Ve D External Supply 24Vi Dawe I O P I For SVON ERC Type 3 output PMOS type Main card Wi
3. MPC 2042 2 axes linear circular point to point standard function motion control card ISA bus MPC 3004 4 axes linear point to point motion control card PCI bus MPC 3024 4 axes linear circular point to point standard function motion control card PCI bus MPC 3034 4 axes linear circular point to point standard function motion control card PCI bus MPC 3028 8 axes linear circular point to point standard function motion control card PCI bus Any comment is welcome please visit our website http www automation com tw for the up to date information 2 Features 2 1 Main card 2 1 1 2 1 2 2 1 3 2 1 4 2 1 5 2 1 6 2 1 7 2 1 8 219 2 1 10 2 1 11 2 1 12 2 1 13 2 1 14 2 1 15 2 1 16 2 1 17 2 axis servo stepping motor control 2 28 bit up down counter for incremental encoder 2 28 bit up down counter for pulse handler input Pulse output rate up to 6 55MHz Pulse output options OUT DIR CW CCW linear interpolation circular interpolation Continuous interpolation Speed change on the fly Motion parameters change on the fly Position latch function Programmable acceleration deceleration time Linear and S curve acceleration curve Simultaneously start stop on multi axes Backlash compensation Software limit switches protection 8 bit PWM DA 2 2 DIN rail mounted wiring board 2 2 1 2 2 2 2 22 JS51050 dummy wiring board for JM3 pulse handler interface ADP2042DIN wiring board for JF2 motion control interface A
4. 2 3 External supply DC 24V14V 3 2 4 Output capacity 4 N MOS output 1A continuous 120V DC max Option 4 P MOS output 1A continuous gt 24V DC max Option 4 Relay output 3A continuous 250V AC max 3 2 5 Specific servo control connectors 4 D type 26p 1 per axis 3 2 6 Operation temperature 0 to 70 C 3 2 7 Operation humidity RH5 95 non condensed For JM3 pulse handler interface 3 2 8 Connection cable D type 25P cable to connect main and wiring board 3 2 9 Dimension 85 W 80 L 52 H mm For JM1 isolated digital VO 3 2 10 Connection cable 20P flat cable to connect main and wiring board 3 2 11 Dimension 85 W 103 L 43 H mm for relay PMOS type wiring board 85 W 103 L 50 H mm for SSR type wiring board 3 2 12 indicators LED power x 1 digital input x 8 digital output x8 3 2 13 output rating 3A 250Vac 30Vdc relay 1A 24Vdc PMOS 2A 240Vac SSR 4 Dimension and Layout 4 1 MPC3042 Main Card Layout UM zu an Ee e ane pons di Road dia MES MH S sanane TE ir SEE Hn Iii KULD 111mm OL 155mm EXIS 4240 e X T e e eooo cooo pn 60606606060610 RI UI 107mm 6664686866646
5. EXTG Common for external power 24V and 45V 62 YEA Encoder phase A feedback of Y axis S B 20 I XEA 63 YEA Encoder phase A feedback of X axis Encoder phase A feedback of Y axis 30 I XEB 64 YEB Encoder phase B feedback of X axis Encoder phase B feedback of Y axis 31 I XEB 65 YEB Encoder phase B feedback of X axis Encoder phase B feedback of Y axis 32 I XEZ 66 YEZ Encoder phase Z feedback of X axis Encoder phase Z feedback of Y axis 33 I XEZ 67 I YEZ Encoder phase Z feedback of X axis Encoder phase Z feedback of Y axis 34 I EXTG 68 EXTG Common for external power 24V and 45V Common for external power 424V and 45V 5 3 JM3 Assignment Definitions PIN Description 5Vout PC 1 PIN Description 1 145V from PC PG 4 4 5V from PC 2 Pulse handler A phase input 15 Pulse handler B phase input 3 Pulse handler2 A phase input 16 Pulse handler2 B phase input 4 IGND 17 GND 5 NC 18 INC 6 NC 19 INC 7 IGND 45Vout PC 20 GND 8 5V from PC EPG 131 SV from PC 9 TTLI P bit0 22 TTL I P bitl 10 TTL I P bit2 23 TTLI P bit3 11 TTL I P bit4 24 TTL I P bit5 12 TTL IP bit6 25 TTLI P bit7 13 GND 12 5 4 JMI Assignment Definitions DESCRIPTIONS T mue Dome TT INS inputs IN6 input IN7 input
6. DP9201DIN for JM1 isolated digital I O interface 3 Specifications 3 1 Main card Motion 3 1 1 Max pulse rate 6 553 500 pps 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 Digital I O 3 1 10 3 1 11 3 1 12 3 1 13 3 1 14 Special I O 3 1 15 General 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 3 1 22 3 1 23 3 1 24 Pulse output mode Single phase CLOCK DIR Dual phase CW CCW Acceleration Deceleration mode linear S curve mode Homing mode 14 types Encoder up down counter 2 28bit counter Pulse Handle up down counter 2 28 bit counter Linear interpolation Circular interpolation Motion specific input SRDY ALM LS LS SD ORG Home PCS LTC INP STA per axis EMG per card Motion specific output CMP SVON ERC FIN per axis General input 8 bit photo isolated General output 8 bit photo isolated TTL I P 8 bits D A 8 bits 0 10Vdc Card ID 16 position rotary switch Insulation resistance 100MQ min at 1000Vdc Isolation voltage 2500Vac 1Min I O connector 68pin female scsi connector External supply DC 24 4V Operation temperature 0 to 70 C Storage temperature 20 to 80 C Operation humidity 5 95 RH non condensing Dimensions 175 W x110 H mm 3 2 DIN rail wiring board For JF2 motion control interface 3 2 1 Connection cable SCSI II 68 pin cable to connect main and wiring board 3 2 2 Dimension 85 W 192 L 52 H mm 3
7. M Assignment Definitions oooccmcssssss 13 VO Interface DA A ANR M eia 14 6 1 Input Di gram e LA 6 2 Output Diagram ias L Hardware Serlngs aos 18 Fok Card ID Setting c EE LO 7 2 Polarity setting for over travel limit switch 0000000000 0000000000000000 0000 00000000000000 00000000 nenen 18 PPO OIM UN EE 19 Ordering M OTMAHON oit potoit ep a desta furiis 19 Notes on hardware installation Please follow step by step as you are installing the control cards Be sure your system is power off Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on OND Lh FW NY External power on Congratulation You have it 1 Forward Thank you for your selection of 2 axis motion control card This card adopt the ASIC chip with complex motion functions including point to point linear and circular interpolation linear and s curve acceleration deceleration and several miscellaneous functions DIl s of various functions will save you a lot of time in the motion related projects Our other motion control products MPC 2004 4 axes point to point motion control card ISA bus
8. MPC 3042 2 AXIS MOTION CONTROL CARD USER S MANUAL V1 0 BEA PEBOR A RA E JS AUTOMATION CORP S JU LT P E 100 556 HE 6F No 100 Chungshin Rd Shitsu Taipei 221 Taiwan R O C TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw Export control cards automation com tw Correction record Version Record 1 0 For driver 1 0 up CONTENTS Porward TTT 5 Features AS AA ede A id 6 Zet a a AE E E L sos O 2 2 DIN rail mounted wiring board sesssssssecssocssocesocccoocessccesocesocesoosesoeessecssocesocsssoesssesss D Specifications s ii kaka NG E ennen AG La Ag NANG E ARRES GAENE ANAN EN lee rn KA Tag Na a dee EAEI 7 Jl Main card adane ananta s daana ange anae adana nean dedagangan eaaa dandanane Re a edat ST 3 2 DIN rail wiring DOT O Dimension and A as 9 41 MPC3042 Main Card Layout 00e0ee000000000 0000 00000000000000 0000000000000000 neuve orare vasis gt 4 2 ADP2042 DIN rail wiring board 00e00000000000000000 000000000 00000000 0000000000000000 00000000 neennenanann D Pin Definitions nin 10 5 1 JF1 Assignment Definitions 000000000000000000 00000000 00000000000000 naro apro repetir eee naen nean sssssssssss LU 5 2 JF2 Assignment Definitions eoe ioo ro eoo 000000000000 00000000000000 0000000000000000 e see eres LO 5 9 JM3 Assignment Definitions 00000000000000000 00000000 00000000000000 0000 sss esse esserne essere 12 5 4 J
9. W or PULSE of X axis El CEN CCW or DIR of X axis LL ewe CCW or DIR of X axis Common for external power 24V and 45V Encoder phase A feedback of X axis PIN I O Descriptions 35 I EXTG Common for external power 24V and 5V 36 I EXTG Common for external power 24V and 5V 37 O 5Ve Output of on board DC DC converter 38 O 5Ve Output of on board DC DC converter 39 I EXTG Common for external power 24V and 5V 40 I YLS Positive over travel LS input of Y axis 41 II YLS Negative over travel LS input of Y axis 42 I YORG YHOME Origin Home LS input of Y axis 43 YLTC Latch counter trigger input of Y axis 44 I YSD Slowdown LS input of Y axis 45 I YPCS Position change start signal input of Y axis 46 I EMG Emergency stop stop all axes 47 O YFIN General purpose output of Y axis 48 O YCMP General out or compare out of Y axis 49 I YSTA Start motion signal input for Y axis 50 EXTG Common for external power 24V and 45V 51 I YINP General I p of Y axis 52 YALM ALARM I p of Y axis 53 YSRDY Servo Ready signal of Y axis 54 lO YSVON Servo on of Y axis 55 O YERC Output for resetting error counter of Y axis 56 EXTG Common for external power 24V and 45V 57 O YCW CW or PULSE of Y axis 58 O YCW CW or PULSE of Y axis 59 lO YCCW CCW or DIR of Y axis 60 O YCCW CCW or DIR of Y axis 61 I
10. ol Precision speed control Contouring control X Y table control Rotary machine control Robotic control Biotech sampling and handling Any combined control of servo and stepping motors 9 Ordering Information PRODUCT DESCRIPTIONS MPC3042 2 axis motion control card for servo step motor control include SM23404 ADP 2042DIN N NMOS output DIN rail mounted wiring board for JF2 ADP 2042DIN P PMOS output DIN rail mounted wiring board for JF2 ADP 2042DIN R Relay output DIN rail mounted wiring board for JF2 ADP 9201DIN R DIN rail mounted wiring board with 16 I O LED indicators and relay output for 8DI and 8DO for JM1 ADP 9201DIN P DIN rail mounted wiring board with 16 I O LED indicators and PMOS output for SDI and 8DO for JM1 ADP 9201DIN S DIN rail mounted wiring board with 16 I O LED indicators and SSR output for 8DI and 8DO for JM1 JS51050 DIN rail mounted dummy wiring board for JM3 FVCOI Frequency to voltage module M266868154 68 pin SCSI cable 1 5M M266868302 68 pin SCSI cable 3 0M M270325X4 D type 25p male female cable 1 8M M270325X0 D type 25p male female cable 3 0M M23207 20 pin flat cable 1 5M M23209 20 pin flat cable 3 0M SM23404 Extension kit for JM3 bracket and flat cable for 25p D type connector 19
11. ring board I p24Ve External g Supply 24Vi rare O 24Ve PMOS I XFIN OUT I o YFIN OUT I XCMP OUT YCMP OUT For FIN CMP 16 Type 3 output Relay type Main card Wiring board I 24Ve HAVE External Supply 24Vi XFIN_OUT YFIN OUT 57 XCMP OUT I d l YCMP OUT I EXTG C 2 COMx M RKk meay COM Ny For FIN CMP Type 3 output NMOS type Main card Wiring board COMx L24Ve 9 COMy O External 45Ve Supply 24Vi I l Lame o XFIN OUT YFIN OUT XCMP OUT YCMP OUT EXTG For FIN CMP Type 4 output Main card Wiring board I I CW CCW i CW CCW CW CCW I O P For motion control pulse output 17 7 Hardware Settings 7 1 Card ID Setting Since PCI cards have plug and play function the card ID is required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A4 bits ROTARY switch select from 0 to OxF for extinguishing the 16 identical card F01 2 3 4 5 E C E 6 987 7 2 Polarity setting for over travel limit switch For different applications maybe you have different considerations the polarity of over travel limit switch can be set by on card Dip switch to meet your requirement Say X Y axis polarity is positive the DIP switch set as follows BHT 18 8 Applications Precision positioning contr
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