HEP-600C USER'S MANUAL
Contents
1. SPECIFICATION MODEL HEP 600C 12 HEP 600C 24 HEP 600C 48 BOOST CHARGE VOLTAGE 14 4V 28 8V 57 6V FLOAT CHARGE VOLTAGE 13 6V 27 2V 54 4V VOLTAGE ADJ RANGE 11 5 15 1V 23 30 2 46 1 60 5V OUTPUT CRR T AD RANGE 17 5 35A 10 5 21A 5 2 10 5A CAPACITY AMP HOURS Note2 135 4004H 70 210AH 35 105AH BATTERY TYPE Open amp Sealed Lead Acid OUTPUT CURRENT 35A 21A 10 5A VOLTAGE RANGE 90 264VAC 127 373VDC FREQUENCY RANGE 47 63Hz POWER FACTOR Typ PF gt 0 98 115VAC PF gt 0 95 230VAC PF gt 0 93 277VAC at full load INPUT EFFICIENCY Typ 93 5 94 5 95 5 AC CURRENT Typ TAI 115VAC 3 3A 230VAC 2 9A 277VAC INRUSH CURRENT Typ COLD START 70A twidth 1010vs measured at 50 Ipeak at 230VAC LEAKAGE CURRENT lt 0 75mA 240VAC 16 5 20 5V 32 5 36 5V 68 73V OVER VOLTAGE jr PROTECTION Protection type Shut down o p voltage re power on to recover OVER TEMPERATURE Shut down o p voltage re power on to recover REMOTE ON OFF CONTROL Poweron Hi gt 2 5VorOpencircuit Power off Low lt 0 0 5V or Short circuit FUNCTION 5V STANDBY 5VSB 5V 0 5A tolerance 5 ripple 100mVp p max WORKING TEMP 40 70 C Refer to Derating Curve WORKING HUMIDITY 20 95 RH non condensing ENVIRONMENT STORAGE TEMP HUMIDITY 40 85 C 10 95 RH TEMP COEFFICIENT 0 05 C 0 60 C VIBRATION 10 500Hz 5G 10min 1cycle 72min each along X Y Z axes SAFETY STANDARDS UL60950 1 TUV EN60950 1 approved2. SAFETY amp WITHSTAND VOLTAGE I P O P 3KVAC I P FG 2KVAC _ O P FG 1 5KVAC EMC ISOLATION RESISTANCE P O P I P FG O P FG 100M Ohms 500VDC 25 C 70 RH Note 3 EMC EMISSION Compliance to EN55022 CISPR22 radiation class A conduction class B EN61000 3 2 3 EMC IMMUNITY Compliance to EN61000 4 2 3 4 5 6 8 11 EN55024 light industry level criteria A MTBF 73 1K hrs min MIL HDBK 217F 25 C OTHERS DIMENSION 280 144 48 5mm L W H PACKING 3 9Kg 4pcs 16 6Kg 0 9CUFT NOTE 1 All parameters NOT specially mentioned are measured at 230VAC input rated load and 25 C of ambient temperature 2 This is Mean Well s suggested range Please consult your battery manufacturer for their suggestions about maximum charging current limitation 3 The power supply is considered a component which will be installed into a final equipment The final equipment must be re confirmed that it still meets EMC directives 9 Under normal operating conditions the HEP 600C has a5 year warranty including free repairing services If failure is caused by man or natural disaster then this service is available at a cost A Warning Before connecting a battery please make sure the polarities are correct to avoid damaging the charger Assembly Procedure 1 Please make sure the charger is OFF before connecting the battery to the output terminal Choose a cable with suitable wire gauge according to the charging current to connect between the charger and the
3. Wugu Dist New Taipei City 248 Taiwan R O C http www meanwell com 1JJ8HEP 600C
4. battery Battery polarity must be connected correctly Terminal to Battery Terminal to Battery and take notice that the positive and negative polarities are not shorted 2 After applying AC to the charger check the color of the LED indicator If itis red then the battery is being charged If the LED is green then the battery is already fully charged Status under general operation At the beginning stage of operation the charger provides the largest current with 14 4Vdc of output voltage for 12V batteries to charge batteries the LED indicator will lighten in red After a period of time probably a couple of hours based on the capacity of the batteries the charging current will decrease gradually When the charging current is below 50 of the largest current the LED indicator will turn yellow After reducing to 10 of its maximum value the charger will go into float charge stage Output voltage will drop to 13 6V and the LED indicator will turn to green The relationship between charging current and charging voltage for each operation stage is shown in the curves below Start Vboost i VFLT Charge Voltage i i o l i Constant P EEEE 10 Charge Current C irent T T stage 1 stage 2 stage 3 LED Color Red Yellow Green Model HEP 600C 12 HEP 600C 24 HEP 600C 48 Vboost 14 4V 28 8V 57 6V VFLT 13 6V 27 2V 54 4V Note When charging a fully charged b
5. MEAN WELL HEP 600C USER S MANUAL O P NOOR WN X Tease Point of highest case temperature peo AC Input Terminal Pin No Assignment DC Output Terminal Pin No Assignment Pin No Assignment Pin No Assignment Pin No Assignment 1 FGO 1 RC 45 V 2 ACIL 2 RC amp GND 6 7 W 3 ACIN 3 5Vs8 Safety Guidelines 1 Keep the HEP 600C away from spark or flame to avoid danger of explosion 2 While charging batteries in series do not mix old and new batteries in the same series 3 Before charging please verify that the charging voltage and current of the HEP 600C are suitable for the prospective battery 4 Please do not stack any objects on the case of the HEP 600C Please make sure case temperature is under 75 C to maintain proper heat dissipation in order not to affect product lifetime 5 Do not try to use the HEP 600C to charge non rechargeable batteries or frozen batteries 6 This charger may possess high temperature during operation Please do not touch the case 7 1f the FG connection on the AC input terminal cannot be connected to PE protective earth then the chassis will need to be grounded or the leakage current may harm the users who touch the case 8 When connecting or disconnecting wires please ensure the charger is OFF 2 This charger is equipped with output voltage and current adjusting features that is the output voltage an
6. attery itis normal if the LED indicator is either constant green or flashing as 1 RED YELLOW LED OFF GREEN Recommended capacity of battery Applicable Battery Type Lead Acid Model Recommended Capacity of Battery HEP 600C 12 135 400Ah HEP 600C 24 70 210Ah HEP 600C 48 35 105Ah Note 1 When the capacity of battery is larger than the recommended value charging time will become longer but no harm will come to the battery 2 If there are doubts on the allowable charging current for the battery please refer to the technical data provided by the battery manufacturer or inquire the battery manufacturer Troubleshooting Any inappropriate use or unauthorized modification to the product may cause damage or shock hazard If you are not able to clear the failure condition according to the following instructions please contact us or your nearest distributor for repair service Failure State Possible Reasons Recommended Solutions Output is reverse connected Return charger for repair Make sure the ventilation No output voltage Over Temperature is not blocked and the Protection ambient temperature is not too high Has been charging Output wire is too small Choose an appropriate wire for an extended amount of time but cannot reach float stage green LED Battery is old or damaged Change to a new battery MEAN WELL ENTERPRISES CO LTD No 28 Wuquan 3rd Rd
7. d output current parameters can be adjusted by the user via internal potentiometers Io ADJ is used to adjust the current while Vo ADJ can be used to adjust the output voltage VFLT The adjustable range is as follows Model HEP 600C 12 HEP 600C 24 HEP 600C 48 Voltage Adj Range 11 5 15 1V 23 30 2V 46 1 60 5V Current Adj Range 17 5 35A 10 5 21A 5 2 10 5A A Caution vo ADJ should be adjusted while the charger is not connected to a battery The adjustment will also affect the Vboost voltage For example if the original VFLT was 13 6V Vboost 14 4V adjusting VFLT during no load to 13 2V will also adjust Vboost to 14V Before adjusting the voltage users should inquire battery manufacturer what voltage is suitable for charging to prevent over or under charging the battery Charging current and operating ambient temperature curve is shown in the figure below Load L L 40 25 10 0 15 30 50 55 60 70 Horizontal Ambient Temperature C Output wire gauge selection Select appropriate wire gauge according to charging current The minimum requirements are in the table below A Warnin g Small or inappropriate wiring will cause the wire to overheat and cause possible fire hazard AWG CROSS SECTION mm UEO ci 12 3 309 22 14 2 081 12 16 1 309 8 18 0 823 6
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