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TP03 PLC USER Manual

1. 0P10 TP03 PC PDA TP03 PC PDA port COM1 Port Female 1 TX RX 1 2 RX RX 2 3 TX GND 3 4 NC TX 4 5 GND VCC 5 6 TX GND 6 7 VCC TX 7 9 RX Shield TP03 102MC 9PIN Female SPIN Male AT S eZ 9 y AA M is 4 p j AN N VIS 6 7 8 b Carr l On Aa EB RI 2 N 7 AA be 1 2 WI p 1 Sl Le 4 5 6 7 10 i 12 13 p MONETA mE NOON IN A am AL H A E 11 eee lt 00000000000 S Introduction 1 14 Chapter 1 TP03 Introduction 7 TP03 terminal block D COM COM 0 1 2 3 4 5 6 3 TP03 l4sg A Output covo 0 1 2 3 cm 4 5 6 7
2. 2 4 5 8 cow i Fig 12 Fig 13 Fig 14 TP02 16EXD TP02 16EYR TP02 32EMR TP03 16EMR TP03 16EYR TP02 16EYT TP02 16EMR TP03 16EXD TP03 16EMT TP03 16EMT P TP03 16EYT TP03 16EYT P Power o Fig 15 Fig 16 TP02 4AD TP02 2DA TP03 4RD TP03 4RD K TP03 4TM TP03 2DA TP03 3MA TP03 8AD TP03 01SPS A Communication module Type No Exa Input Description Dimension Remark power TP03 DNET DeviceNet slaver 38x90x In developing Fig 17 TP03 PBUS 24V dc Profibus DP slaver 59 mm In developing Fig 18 ENOI TCP IP In developing Fig 19 GSM GSM In developing Fig 20 Introduction 1 8 Chapter 1 TP03 Introduction Profile referring figure ENOI Fig 19 GSM Fig 20 2 3 Programming tool Type No Description Remark TP03 PC TP03 PLC PC software Fig 21 The type no for CD is TP03 PDA TP03 PLC PDA software TP03 CD06 Fig 20 TP03 CD06 Disk Fig 20 Introduction X000 CALL PI X001 OUT YOOI FEND X002 co OUT Y002 TECO Becca Lt Co Ltd SRET TP03 PC Disk Fig 21 1 9 Chapter 1 TP03 Introduction 2 4 Accessory list Built in accessory description Type No Remark Te
3. Communication ports 2 23 Chapter 2 Basic Unit Specification Note 1 SHL terminal should be 3 class ground or the production will be interrupted to error operation because of noise Note 2 Branch of communication cable should not exceed 3 O x Connector Cable nod Note 3 R represents terminal resistor 1200 1 4W Communication ports 2 24 Chapter 2 Basic Unit Specification 4 High speed counter 4 1 General characteristic of high speed counter Input requirements A the duty circle for the input form should be 1 1 B Low voltage level should be less than 9V C The respnding frequency of the high speed counter differs from high low voltage level f Frequencty Input termal High voltage level 17 577508 265 368 20M 30M 20H 308 40H 60H Phase 15v 28 8v 10 KHz 100 KHz ROCCO IS Phase 15v 28 8v 10 KHz 50 KHz X004 X005 oid LAR Sv Unused 5 KHz 5 KHz The above requirement should be met or the responding frequency will be less or the counting data would be wrong Please refer to 4 7 Restrictions for fastest responding frequency
4. data register is forbidden Function Setting Description 7 1 Read and writing in system memory 1 All is forbidden Forbid 2 Read and writing from to Data register 3 Supervision Read and write from Forbid 1 Read and writing in system memory 2 system memory is 2 flos 1 Read and writing from to Data register forbidden 2 Supervision Read from and write to Forbid 1 Read and writing in system memory 3 from system memory is 5 2 Writing to Data register forbidden And write to 1 Read from Data register Allow 2 Supervision represents only for 1 2 and 3 represents the character among A F or the number among 0 9 any combinations are available 10 RUN STOP switch There are three modes to RUN STOP TP03 A Send RUN STOP command to TP03 through TP3 PC TP3 PDA refer to TP3 PC TP3 PDA programming method for more information B Built in RUN STOP switch When the switch is turned to RUN position TP03 will RUN while it is turned to STOP TP03 will stop Such method is to enable RUN STOP flag with rising edge C Enforcing RUN STOP through special auxiliary relays M8035 and M8037 RUN STOP COM X000 X001 PLC X001 meos
5. User s Input point Output point Rated Type dii 24vDC dda Input alt Max output dimension battery P PE current PO ype point TP03 14SR A 8 6 116x92x64mm TP03 20SR A 12 8 Fig 3 TP03 26SR A 16 10 177x92x64mm TP03 36SR A 20 16 Fig 4 TP03 20MR A 100 240 12 8 TPO3 30MR A VAC ALIS 14 2A point 116x90x83mm TP03 20HR A 12 8 Relay s COM Fig 1 TP03 30HR A 16 14 TP03 40HR A 24 16 TP03 60HR A er ET 24 177x90x83mm TP03 40HR D 24 16 Fig 2 TP03 60HR D E y N A 36 24 TP03 30MR D 16 24VDC 7mA 14 TP03 20MT A 12 8 TP03 30MT A NET 14 dd di TP03 20HT A 12 8 TP03 30HT A 16 14 TP03 40HT A 500mA 24 14 177x90x83mm TP03 60HT A 100 240 36 24 vansistor 0 3A point Fig 2 TP03 20MT A P VAC 12 8 1 2A COM TP03 30MT A P 16 14 TP03 20HT A P 12 8 116x90x83mm TP03 30HT A P iin ET 14 Fig 1 TP03 40HT A P 24 16 TP03 60HT A P 36 24 Introduction 1 3 Chapter 1 TP03 Introduction Profile referring figure Fig1 Fig 2 Nameplate description Software version Software version mel Model TPO3 60HRA VXX C TPOS model Model TPO3 60HRA VXX C ower specification Power 1 00 2 40V AC 50 60Hz Power specification L Power 100 2 40VAC 50 60Hz nd SOVAmex 50VAmax OA fe ot Input 2AVDOTMA sos mein put 2AVDOTITA
6. Item Specification Outline figure Input point 8 Output point 8 pe i Voltage DC 4V 30V ew 1 113 115 7 0 3A 1 point Current 7 1 2A 1 common terminal Output Type NPN transistor ia i Tae ZAR Responding time lt Ims 4 5 6 7 IN ns 2000 n Il Output indicator LED lit when output ON Do lt Insulation method Photo coupling insulation i 2 vi Voltage DC24V 10 20 To ms Current TmA 24VDC Impedance 3kQ Type com 11131416 ON level Above 15Vdc 4 2mA H Input 0 2 comp 5 Y OFF level Below 9 Vdc 2 5mA E Responding time 10ms s d Indicator LED lit when input ON VERTE Insulation method Photo coupling insulation PWR LED SV Power LED Green OE LED Internal power supply Current consumption Output Enable LED Green For 5VDC Max 30mA For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content Y 0 7 Input terminal y Upside Terminal COM A Common terminal d J paesi VINSE 0 7 Output terminal 1 p Downside COM C COM D Common terminal Input C NU UL EU t Y0 Note Y a 4 points share one common terminal Y TM i b The common terminals with same symbol in upside and con
7. Item Specification Outline figure Input point 8 FH TE Output point 8 IP gt Voltage AC250V DC30V poma 1 113 SV 2A 1 point Current E A 5A 1 common terminal m Type Relay Mechanicallifespan 20 000 000 times f Output In Electric lifespan 100 000 times 3A l Responding time 6ms Minimal Load I mA 5vDC Output indicator LED lit when output ON Insulation method Relay Voltage DC24V 10 20 Current 7mA 24VDC Impedance 3kQ Type 5 E ON level Above 15Vdc 4 2mA siena npu OFF level Below 9 Vdc 2 5mA Responding time 10ms Indicator LED lit when input ON Insulation method Photo coupling insulation PWR LED 5V Power LED Green OE LED Output Enable LED Green Internal power supply For SVDC Max 30mA Current consumption For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content T 0 7 Input terminal Y Terminal Upside COM A Common terminal CON block D I 0 7 Output terminal ig Downside COM C COM D Common terminal Input Note H mH o a 4 points share one common terminal o b The common terminals with same symbol in upside and p COMC downside are not connected internally E Output expansion unit 3 8 Chapter 3 Expansion unit specification 1 3 7 TP03 16EMT Specification
8. COMA 1 3 5 7 H H H E 7 o O O O Em N A o I Ay Wiring consideration Chapter 5 Wiring 3 2 Output wiring for expansion unit TP02 16EYR TP02 16EYT G EA V t e ro a fox e 2 Powe Ww a is F4 a TP02 16EMR TP02 32EMR 6 DA 1 3 e 6 1 7 214 518 cow j Na H Power O OD iy U TP03 16EYR TP03 16EYT TPO3 16EYT P Power H y Ll E COMO 1 3 4 6 kaw rallrallrallrallra d i H i 0 2 D 5 7 0 2 r ll H S 9 AN oH E A DOLO O TP03 16EMR TP03 16EMT TP03 16EMT P Wiring consideration Chapter 5 Wiring 4 Wiring consideration 4 1 Wiring consideration for Input power terminal 4 1 1 When Built in DC24V power supply share Common terminal with External
9. Voltage level VAN On Off Max 9 VDC 24VDC ov Input impedance 3 3k ohm Current 6 7 7 2mA Q24VDC ET T I Off On Ims a Response time On Off 2 5 ms Insulation Photo coupling 2 2 Digital output point A Relay output Electric specifications schematic diagram Current 2A 1 point 5A COM Load Voltage 250VAC 30VDC or less e oe Max load Mductive 100VA dd resistive 120W COM Min Load DCSV ImA a Responding Off gt On 6ms time On Off 6ms B Transistor NPN type E Transistor output YO and Y1 Electric specifications schematic diagram Current 0 3A point 1 2A COM AN 24V Voltage 30VDC bn a di Load Max load oW DS eae a Min Load 10mA io COM hd Responding Off On Sus iB L time On Off lus B Other outputs except above two and all outputs on M type Electric specifications schematic diagram Current 0 3A point 1 2A COM van Voltage 30VDC Se i A Max load 9W f C 4 Ez Min Load IOMA ca Responding Off On 15us iano time On Off 150us Digital input output Chapter 2 Basic Unit Specification C Transistor PNP ty
10. al w 3 Be vs o i N fue 2 PNP transistor ecomo DC power supply Emergency stop S Fuse for protecting circuit AII outputs for transistor type are Open Collector If YO is set to pulse output PLSY instruction please connect a resistor to maintain the output current gt 0 1A in order to ensure output normal operating All outputs for transistor type are Open Collector If Y1 is set to pulse output PWM instruction please connect a resistor to maintain the output current gt 0 1A in order to ensure output normal operating OMutually locked Output connect an external mutually locked to circuit matching with PLC internal program to provide safety protection for any exceptional condition Basic unit wiring 5 7 Chapter 5 Wiring 3 Expansion unit wiring 3 1 Input wiring for expansion unit TP02 16EXD of op TY Xv co o w fils 5 UD 15 oM 21416 8 10 12 14 16 Power ppp p IPP O I ybbbbbbb BE Power i PI 6 7 TP03 16EMR TP03 16EMT TP03 16EMT P
11. Output EEE pomo 1 2 4 gow 7 elele x TP03 20 Output FEBA 10 Fon 3 BUBBLE 3 ERA Note the OV of the high speed output load must be connected with the user s OV of main module COMO needs to be connected with the positive of the power of the load YO Y1 need to be connected with the OV of the power of the load 24VICOM 0 2 4 6 10 12 14 16 x ov com 1 3 15 7 11 13 15 17 como 1 2 4 com2 7 114912 14 N TP03 30 Output ESCE 0 E 3 L 6 10 p 13 E ADR F Note the OV of the high speed output load must be connected with the user s OV of main module COMO needs to be connected with the positive of the power of the load YO Y1 need to be connected with the OV of the power of the load COM 0 2 4 6 10 12 14 16 20 22 24 26 Ne Da 315 7 tt 19 15 17 21 29 25 Hr TP03 40 Output FEE E n lt E hd ak skal H HT A P Note the OV of the high speed output load must be connected with the user s OV of main module COMO needs to be connected with the positive of the power of the load YO Y 1 need to be connected with the OV of the power of the load EI 1 3 i 5 EE c L Ti 5 Ti AL como 1 2 4 cow 7 11 12 14 com 17 21 22 24 26 x TP03 60 Output T8 sc 0 rH 3 E 6 10 H 13 B 20 H 23 25 h HA E Note the OV of the high speed output load must be connected with the user s OV of main module COMO needs to be connected with the positive of the power of the load YO
12. 10 12 11 14 i1 16 20 22 24 26 o e e 17 21 23 25 27 e e r4 y 19 15 Lepow o a 4 s e e e TP03 e com 1 3 5 ith 40HR D A B SG como 1 2 4 com2 7 11 112 14 cou4 17 e e e Output QURE 0 comi 3 5 6 10 coms 13 15 i6 e e e e e sd 24V coM O 2 4 6 10 12 14 16 120 22 24 26 30 32 34 36 40 42 TP03 x ov cOM 1 3 5 11113115 17 21 23 25 27 31 33 35 37 41 43 60HR D A BSG kow 1 2 4 come 7 11 12 14 fooma 17 21 22 24 26 N Output ERO 0 com 3 5 6 10 covs 13 15 16 20 cows 23 25 27 N NS 0 2 4 6 10 12 14 D N ov com 1 131517 111113 15 1 TP03 30MR D como 1 2 4 come 7 11 J12 14 N Output N o feom 3 5 6 10 feoms 13 15 24v cOM 0 2 4 6 10 12 14 16 20 22 24 26 e e e e K ov com 1 3 5 T 4113 15 17 21 23 25 27 8 e e e e TP03 Es A B SG como 1 2 4 come 7 11712 14 kov 17 e e e e 40HT A Output e 5 Ei EH 3 E T0 pa Han ele e L
13. Note COMO of HT type is connected with user OV internally 24v COM 0 2 4 6 10 12 14 16 20 22 24 26 30 32 34 36 40 42 NS ov com 3 5 11 13 15 17 21 23 26 27 31 33 35 37 41 43 TP03 60HT A Output com4 17 21 22 24 26 5 116 20 coms 23 25 27 Note COMO of HT type is connected with user OV internally 24VICOM 0 2 4 6 10 112 e S ov coM 1 3 5 7 11 138 e e TP03 20 MT A P como 1 2 4 cov2 7 e o e S Output i 0 rl 3 E 6 ni ele O TP03 30 24v cow MT A P L E ES AAA Introduction 1 16 Chapter 1 TP03 Introduction como 1 2 4 cov2 7 11112 14 ES pen 0 comi 3 5 6 10 covs 13 15
14. expansion unit 3 28 Chapter 3 Expansion unit specification 2 5 8 TP03 3MA Specification Specification Item Voltage Current Vin0 COMO OV 10V or Iin0 COMO OmA 20mA or INPUT vini COMI 1V 5V linl COMI 4mA 20mA range Input impedance 30KQ Input impedance 2500 Input Hei 0000 0V 4000 10V or 0000 0mA 2000 20mA or ata range i 0000 1V 2000 5V 0000 4mA 2000 20mA Number of E 2 channels but it will occupy 4 channel registers channels Vout COM OV 10V or 1V 5V Iout COM 0mA 20mA or Output Voutt COM 10V 10V 4mA 20mA range external impendence should be more external impendence should be less than 500Q than 500Q Output Dat 0000 0V 4000 10V or 0000 0mA 2000 20mA or ata range 0000 1V 2000 5V 0000 4mA 2000 20mA Number of sii i 1 channel but it will occupy 2 channel registers channels Resolution 2 5 mV 10 pA Accuracy 1 at 25 C 1 at 0 55 C Transmission speed 1 scan time 3 Channel t MH VO CO V1 C1 M DOGO PWR LNK al V2 V2 C2 e Vin0 Vin1 Voltage output terminal output voltage signal between terminal V and C lin0 lin1 Current input terminals for Current signal between LC and short circuit V I Com0 Co C
15. power ov External power Output Encoder supply24V rn 24V ew com o 2 4 6 10 12 e OV COM 3 5 7 11 13 e e o Note External DC2V terminal can connect with the COM on the PLC while terminal must be separated When external DC24V power supply share Common terminal 0V External power Ep UM Encode supply 24V 424v 24v COM 0 2 4 6 10 12 ad 0M 3 5 7 13 e i Note All external power DC24V terminals can be connected with the COM while terminal must be separated 4 2 Wiring consideration for Input terminal Input ON OFF duration must be following the principal to ensure the correctness of signals Ton At ton Toff lt At toff Input ON duration Ton Module responding time for OFF ON ton Input OFF duration Toff Module responding time for OFOFF ON toff PLC a scan time At Ton Toff S S Above At K Above At Input device terminal toff Input terminal ON PLC Wiring consideration 5 9 Chapter 5 Wiring 4 2 1 Wiring consideration for different Input devices sensor switch DC input Example 1 DC 2 wires type proximity sensor Lade at RIVA ae I IN Pi a i pl I Proximity N i V A x i i I I Example 2 Contact output type 1 i Output i i i
16. 2 3 Installation for expansion cable and termination connector The expansion cable is used for expanding expansion modules The expansion capability differs from different PLC types Please refer to Chapter 2 for more information Only one 40cm cable TP03 340EC or TP 402EC can be used in a expansion system Others should be 4cm cable TP03 304EC or TP 042EC And the last unit should be installed with a terminal connector Example 1 l x f 20000000 p 00000000 Pom a 20000000 2002 00000000 2222 kom 9 11113 15 coma 10 12 14 16 EE Sx Installation 4 8 Example 2 zx VII 20000000 P0000000 20000000 20000000 Example 3 20000000 00000000 00 00000000 00000000 20 a 200008000 00000000 00 00000000 00000008 20 50 mm t Fal10 ia 14 is Before installing please make sure the power is off Installing step for expansion cable and terminal connector 1 Open the expansion connector cover oma 9 11 13 15 coma 10 12 14 16 J Chapter4 Dimension and installation 2 Withdraw the termination connector originally i
17. 2 25 43 PUNCHON Gr riali RO IRINA NINA an alare 2 27 4 4 Application example for I phase high speed counter 2 27 4 4 T 1 Phase l input di Alea alain teda 2 27 4 4 2 1 Phase 2 input eterne nennen nter nter 2 28 4 5 Application example for 2 phase high speed counter 2 29 4 5 12 Phase 2 1ipuiscia ie A iaia 2 29 4 5 2 Action of 2 phase input signal 2 29 4 6 Output counting result enne nennen nennen 2 30 4 7 Restrictions for fastest responding frequency 2 30 4 8 Common consideration enne 2 31 5 Interruption Input a 2 32 6 Pulse output AA eee 2 33 A EXPanSiOnsCardss oer a ii eine 2 33 8 Built in memory and memory card TP03 1ME 2 34 9 Password aimminsisnrsetsssnnssnrisnnsenvssnrsskvdsnnsekv snrssnedsnnsekvdenndeked nndekvdrnndenvdsnndekedenedavedenedekedsnedeneg 2 35 10 RUN STOP switch esent ie teet irr in ene etti eben Ee irre tsi de Praese reines 2 35 IB e X 2 36 12 Potentlometer e dic ec lt 2 37 13 Battery E M 2 38 TE IDStEOe OD oo A TE le NON AT TN LED TUN no 2 38 Contents 2 0 Chapter 2 Basic Unit Specification Chapter 2 Basic Unit Specification Function 14S short for 14 points S type as 14SR A
18. 24VDC input terminal A0 A7 C0 C7 Terminal diss block 24V OV 24VDC input terminal Voltage Current input switch PWR LNK 50 I AO Current input V AO Voltage input gt shid A4 AS A6 az I AT Current input IE ZB S7 shld C4 C5 C6 c7 V AT Voltage input aloe Power indicator Internal power PWR 24 V Power LED Green LNK Link LED Green SVDC Max current 30mA Outline figure External power 24VDC 20 Consumption current Max 50mA Accessory Installation manual Expansion cable TP03 304EC 4cm 26pin External device Shielded twisted wire External device Shielded twisted wire Principle figure 177 Voltage current supply Shielded twisted wire AV EA Voltage regulator dae us To basic unii coupling ATI Converter y Register expansion unit 3 23 Chapter 3 Expansion unit specification 2 5 3 TP03 4RD Specification Item Specification Temperature range Pt100 100 C 600 C 600 3130 Digital output 1000 6000 100 C 600 C Resolution 2 5 mV Accuracy 1 FSR 100 C 600 C Sensor type RTD a 0 00385
19. 2 1 2 Protection circuit Any device controlled by PLC is important in the system Any fault will result in all the industry automation system out of control or in risk It is recommended connecting a protection circuit to Power input 2 DAC power supply load Fuse for protection circuit 3A S Power indicator Emergent stop switch To cut off the power in emergent lsolation device of system Isolation device can be a switch as MC or relay Basic unit wiring which can prevent the system from instability when in frequently ON OFF the power TP03 PLC Body Third class ground 8 Power supply AC 100 240V AC 50 60Hz DC 24VDC 5 3 Chapter 5 Wiring 2 2 Input wiring Input signal has two methods to be wired for DC input SINK and SOURCE mode Sink current inputs share the common Source Current outputs share the common ee 3 EE EEE PE e 71 COM j X0 g i sale I ae tl e y I ey l sh T i I M I o o mE EUM Wiring A SINK mode NPN Type Input
20. Digital output 500 2000 50 C 200 C Resolution 2 5 mV Accuracy 1 FSR 50 C 200 C Sensor type RTD a 0 00385 2 or 3 wires Transmit speed 1 scan time 4 Channel Est m Bo A1 B1 n Number of channels 4 channels H4 DT H ov bo e bi e AO A3 Thermistor Pt1000 signal input A HH B0 B3 Thermistor Pt1000 signal input B E q Terminal B0 b3 Thermistor Pt1000 signal input b RWA UNK block 24V 24VDC input terminal i Do a OV 24VDC input terminal Power indicator PWR 24 V Power LED Green LNK Link LED Green E oo Internal power 5VDC Max current 50mA e A2 B2 A3 B3 24VDC 20 Consumption lt F External power e EE e Bie current Max 100 mA H oH H Installation manual Expansion Accessory cable TP03 304EC 4cm 26pin Outline figure External device Shielded twisted wire B b i AO PT1000 E BO o I LI J bo p ou a SHLD f C SERI To basic unit amp 58 N Principle figure i o p Ex O A3 P PT1000 E B3 EN le T O gt o A i j 23 Ae SHLD Shielded twisted wire 24V0 y 24V OV 0 gov regulator Voltage expansion unit Chapter 3 Expansion unit specification 2 5 5 TP03 4TM Sp
21. A shunt resistor Current limiting resistor Bod Current limiting Q NA resistor AA a shunt resistor Output Output nc There will remain current to supply for indicator The brightness ofthe lamp will be reduced if the Js in OFF condition therefore the resistance resistance is too large should be carefully determined 4 3 2 Surge voltage of inductive load When inductive load is ON OFF transited there will be a surge voltage KV Particularly relay output module has no standard surge absorber so it might be seriously affected by such surge voltage Please refer to following directions regarding surge absorbing for different circuit As for AC power supply type please apply a CR As for DC power supply type please apply a surge absorber flying wheel diode surge absorber Inductive load CYS l Inductive load CR surge absorb 4 li Flying wheel diode Applying single capacitor to absorb surge may seriously damage relay terminals Please do not apply that Load Power supply I Power supply 1 The charging current of capacitor in OFF condition is too large so the terminal might be melt While short circuit current of capacitor in ON condition the terminal also might be melt out Wiring consideration 5 12 Chapter 5 Wiring 4 3 3 Driving a light load A semiconduc
22. Fig 5 Expansion card Type No description Remark TP03 0CV Built in Standard cover Fig 6 TP03 6AV Analog potentiometer input port 6 In developing Fig 7 TP03 2TI Timer input port 2 In developing Fig 8 TP03 485RS Optional RS485 multi function communication port Fig 9 TP03 2AI 0 10V analog input port 2 10 bit In developing Fig 10 TP03 1ME Memory pack Fig 11 Profile referring figure b TP03 0CV Fig 6 TP03 6AV Fig 7 TP03 2TI Fig 8 TP03 485RS Fig 9 TP03 2AI Fig 10 TP03 1ME Fig 11 Note If you want to read the data of TP03 2AI TP03 2TI you need to use the applied instruction F89 EPSC if you want to read the data of TP03 6AV you need to use the applied instruction F85 VRRD or F86 VRSC See more details in lt TP03 Programming manual Chapter 6 Applied Instruction Interpretation Introduction 1 6 Chapter 1 TP03 Introduction Expansion module Power In out Description dimension Remark Type No Source point TP02 16EXD 16 0 16 points DC input TP02 16EYR 0 16 16 points relay output 64x 90x These TP02 16EYT 0 16 16 points transistor output modules are NA 8 points DC input amp 8 points relay all availabl TP02 16EMR 8 8 points inpu points relay all available output for both 16 points DC input amp 16 points 110x90 TP02and
23. 20M short for 20 points M type as TP03 20MR A TP03 20MT A etc 40H short for 40 points H type as TP03 40HR A TP03 40HT A TP03 40HR D etc 1 1 General specification Type Item 14S 208 26S 36S 20M 30M 20H 30H 40H 60H Basic unit outline Brick type Operation control Reciprocating scan the program in the memory Input output Scanning from Start to End End instruction then from Start to End again Program language Ladder Boolean SFC Ladder IL SFC Program capacity 4K steps 8K steps 16K steps Retention Flash retain Lithium power supply with out 5 years lifespan Digital input 8 12 16 20 12 16 12 16 24 36 Digital YO Dieto 6 8 10 16 8 14 8 i4 16 24 m Reexpand to NES Digital module Reexpand to 80 points 128 points Reexpand to 256 points X 1 1 x TPO2 4AD Expansion Analog i EE 4AD I x TP022DA amp I x TP02 2DA modus modul 1 x TP03 8AD amp 1 x TP03 2DA 63 pe amp 4 x TP03 2DA 60 input channels 10 output channels at most use 7 input 8 input channels 2 output channels at most use 1 input modules 6 Wr output channels module 2 output channels See more details in lt TP03 Max Analog I O See more Programming manual Chapter 3 2 Analogue expansion detiils in unit lt TP03 Programming manual gt Chapte
24. Communication ports 2 20 Chapter 2 Basic Unit Specification I 11H Read TP03 ID Function 11H Code Function Read TP03 ID PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01 H Slave Address 01H Slave Address 01H Function Code 11H Function Code 11H Function Code 91H Low COH Bytes 01H Exception Code 04H CRC 16 Data Format High 2CH TP03 ID 03H Low 4CH CRC 16 Low 10H High 53H CRC 16 High 4CH R k 1 Such function is available for one TP03 communicating with another one If emar there is several TP03s in the net the data in the bus must be wrong 3 2 2 Data link TP03 master can communicate with as many as 15 TP03 slaves with the application instruction DTLK Here is the briefing about this function and as for more information plese refer to Instruction Description F190 DTLK Item Specification Communication EIA RS 485 Baud rate 300bps 307200bps Slaves Max 15 slaves Connecting area D0 D157 M2000 M3023 Data length for each slave Max 64bit 8 word Cable Isolated twist cable 2 wire2 Total length 500m 76800bit s 1km 38400bit s Application instruction format FUN DTLK K K set the port range 0 1 0 built in RS485 port 1 RS485 expansion communication port 3 2 3 REMOTE I O instruction TP03 master can communicate with as many as 4
25. oe 10 12113 15 ee bog n 11 0 d 710 10 l 0 As Outline dimension 4 2 Chapter4 Dimension and installation 1 3 TP03 expansion unit and power unit TP03 16EMR A TP03 16EMT TP03 16EMT P TP03 16EYR TP03 16EYT TPO3 16EYT P TP03 16EXD TP03 2DA TP03 3MA TP03 8AD TP03 4TM TP03 4RD TP03 4RD K TP03 01SPS A TP03 16EXD TP03 16EMT TP03 16EMT P TP03 4TM TP03 2DA TP03 3MA TP03 16EYT TPO3 16EYT p_TP03 4RD TP03 4RD K TP03 8AD 3 65 TP03 01SPS gt 030 T j gt i 9 ST ES r4 C ooo t 7A F S L 2222 vo fi 9000 g 29 a 2000 SE I 2222 HA E 3 GE I 1 X E A ges MJ 285 L ne L 57 J L 823 LL 1 4 TP03 communication unit DNET PBUS Ver Outline dimension Chapter4 Dimension and installation ENOI GSM Unit mm 1 inch 25 4mm To 2 945 erance 0 3 S99 Outline dimension 4 4 Chapter4 Dimension and installation 2 Installation 2 1 Ambient environment TP03 PLC should be installed in the closed type distributor with sufficient space for dissipation refer
26. Rin 4 Rs V Power voltage Leakage current Vf voltage drop on LED Rs resistance of current limit Rin internal impedance of input module Refer to the circuit diagram of the solution Input port eliminating the effect of leakage current the Leakage current of resistance of R should comply with the following input component formulation External 5 RMSE OLE lt vmOFF biepder Rin R z R lt pui x toleranceA Rebs Knog iL leakage current Tolerance A 0 7 Vin OFF Off level for input signal Power for bleeder resistor Rin Internal resistor of input 2 V Power voltage W gt P3 x toleranceB Tolerance B 1 5 For example basic unit TP03 30MR power supply voltage 24V VinOFF 15V Rin 3 5kQ given leakage current for input component 6 5mA o That is iL 6 5mA Vin OFF 15V Rin 3 5kQ V 24V 15x3 5 x 0 7 4 75kQ 3 5x6 5 15 R 4 75kQ if standard resistor R 4 7 kQ then 2 W gt 24 4 7k x1 5 2 0 18W A resistor 4 7kO with power 1 4W should be applied as the bleeder resistor Wiring consideration 5 11 Chapter 5 Wiring 4 3 Output terminal wiring consideration 4 3 1 Surge current from Indicator load When the incandescent lamp is turned on there will be a surge current 10 20 times larger than normal value lasting some 10ms It is recommended to add a shunt resistor or a bleeding resistor to reduce that surge
27. 4244 J lt a E grrr GEC J E i 4 Nr 57 00 82 30 ui n lt lt expansion unit 3 2 Chapter 3 Expansion unit specification 1 3 Electric specification 1 3 1 TP02 16EXD Specification Item specification Outline figure Input point 16 Upside terminal block Output point 0 Input voltage DC24V 10 20 dia 3 d Input current 4 8mA 24VDC ia E 6 8 Input impedance 5 KQ Typ ON voltage current level gt 20Vdc 3 5mA OFF voltage current level 8Vdc 1 5mA Response time 10ms n LED lit when input Input indicator ON Insulation method Poel OPE TE 3 5 7 insulation ia 5VDC max current coms 2 4 6 8 50mA Frasen Downside terminal block Accessory cable TP 042EC 4cm l4pin Internal circuit Symbol content sv Terminal block 1 8 Input terminal di COM A COM B Common terminal Note a 8 inputs share one common terminal A d gt b The common terminals with same symbol in upside 1 and downside are not connected internally c The last digit of TP03 I O number should be start from O for instance X000 X007 X010 X017 Y020 Y027 and allocated in octal While the last digit of TP03 I O number should be start from 1 The last digit of TP03 I O number should be start from O for instance X000 X007 X010 X017
28. 64 ne m 117 TP03 26SR A 26 36 T b03 36SR A e fo P il i T Joooo 0000 leal n E 0000 Y L 94 4 y ga 1 25 177 20 30 TP03 20HT A P TP03 20MR A TP03 20HR A TP03 20MT A TP03 20MT A P TP03 20HT A TP03 30MR A TP03 30MR D TP03 30HR A TP03 30MT A TP03 30MT A P TP03 30HT A TP03 30HT A P 106 98 We 20000000 20000000 20000000 a 20000000 A li ge a O ON O Outline dimension 4 1 Chapter4 Dimension and installation 40 60 TP03 40HR A TP03 40HT A TP03 40HT A P TP03 40HR D TP03 60HR A TP03 60HT A TP03 60HT A P TP03 60HR D 90000000 20000000 27 dl TN 090000000 00000000 00 x 4 00000000 00000000 00 i 1 VINI D 00 8 00000000 00000000 00 C3 C 2 a 1 2 TP02 expansion unit TP02 16EXD TP02 16EYR TP02 16EYT TP02 16EMR TP02 4AD TP02 2DA T kwpow I 13151719 111131 i xs pex quo pr pe a porno ne E CA kowco 21416 8 110 12 141161 P i L I L 1 1 3 i C 113 low 61819 11 owl 14 16 i tese ete e dte ne TE ed 23457 cowl10 12113 15 c0x
29. g m S E Output 250VAC 2A DC30V 2A PIE specification Output 250VAC 2N DC30V 2A Justia porer ate AUX Output 24VDC 500mAmex Auxiliary pover oit AUX Output 24VDC 500mAmax C TECO Electric amp Machinery Co Ltd TECO Electric amp Machinery Co Ltd Introduction 1 4 Chapter 1 TP03 Introduction Series number Bar Code description 21 Y WW A BCD XXX 28 01020304 Hardware version 01 99 Software version 01 99 Manufacture s n 000 999 Product code 000 999 Producing plant code 0 Producing Week 01 53 Producing year 0 9 Fixed code 21 Product profile and components introduction Power supply terminals RS485 port Run stop switch 2 groups of potentiometer PC PDA communication port Expansion port Battery Memory pack port Input terminal block 10 Running indicator 11 Input and output indicator 12 Expansion connector 13 Product label 14 Series number 15 DIN rail groove 16 retractable installation hole 17 Output terminal block VONDAN Introduction 1 5 Chapter 1 TP03 Introduction 2 2 Expansion module list Peripheral equipment Type No i Description Remark OP07 N A 2 line LCD timer and counter setting device Fig 5 OP08 24Vdc 2 line LCD timer and counter setting device Fig 5 Profile referring figure OP07 OP08
30. I IN Q j com y PE A A OS y P Example 4 PNP open collector type e 1 r A A ee 4 jt lE i P I i Constant E current l Input IN circuit i MA iov COMI P Example 5 NPN current output type Lu Lam ate 1 p EL s det i T IN e e Constant Output lo x FI current b l fp s circuit l PEW AA i gt 10V COM a 1 JONT S i T com r e e qx i Constant I current pr l circuit A Output IN i Power supply je s ov Among the above example 1 2 3 4 5 the driving current of external output transistor must be larger than that of internal transistor of input module 6 7mA As for example 1 please pay attention to leakage current as OFF if that is larger than OFF current the OFF action will not be operated As for example 7 the component of voltage output type can not be used in TP03 DC input Wiring consideration 5 10 Chapter 5 Wiring 4 2 2 Leakage current of Input component AS for the following example when there is leakage current as signal OFF and larger than the module OFF current the module can not OFF or Onise margin will not work as module is OFF LED limit switch Reference 7 Input port Formulation for leakage current _V Vf
31. Ifthe present value is bigger than set value YOOOON and if M8251 not Y002 OFF When Y003 ON counting direction is Up or the direction is Down X011 When X012 ON and X006 ON C254 starts to count X000 A REI ees phase and X001 B phase sz When X011 ON reset C254 And X002 also can do that If the present value is bigger than set value Y004 ON Otherwise Y004 will be OFF Y005 ON Down counting Y005 OFF Up counting When A phase is ON and B phase is change OFF to ON the counting direction will be UP Otherwise when B is change ON to OFF direction will be down The state ON OFF of M8251 M8255 can indicate the counting direction of C251 C255 DO D1 C254 M8254 306 4 5 2 Action of 2 phase input signal 2phase encoder can produce A phase and B phase with 90 phase difference to A phase Such high speed counter can automatically up count or down count The following indicates operation of 2 phase counter A phase p E A phase 2 1 1 1 p 1 hase Bp B phase Time Time Forward up counting Reverser down counting High speed counter 2 29 Chapter 2 Basic Unit Specification 4 6 Output counting result The output should be enabled immediately as long as the present value reaches the set value of high speed counter so the special application instructions should be used A Comparison set reset instruction for high speed counter g
32. Note See the left figure Please set M8035 to 1 and D8035 to 0 Then the switch for X000 and X001 can control the TP03 RUN or STOP Please set M8035 to 1 to enable external RUN STOP mode To set D8035 Set one of the input points X000 X007 as the RUN signal When D8035 is set to 0 that represents X000 to 1 that represents X001 In this example it is X000 a b The pulse of the RUN signal from X000 or others can control TP03 to RUN Which pulse of STOP signal from X001 or others can control TP03 to STOP When both switches are turned ON STOP has the priority Whatever mode is set to control the TP03 RUN STOP M8036 will be set to 1 M8037 will be reset to 0 as TP03 is controlled to RUN while M8036 will be reset to 0 M8037 will be set to 1 as TP03 is controlled to STOP When RUN STOP flag is set to ON simultaneously TP03 will operate STOP and reset M8036 OFF Password Run stop switch Chapter 2 Basic Unit Specification 11 RTC Type 20M 30M 20H 30H 40H 60H Item Built in Second D8013 Minute D8014 Hour D8015 Day D8016 Month D8017 Year D8018 Register N A Week D8019 With 30s offset 1 F160 TCMP timing data compare Special application 2 FI61TZCP timing area data compare nei ri 3 F162 TADD timing data add detenci n N A 4 F163 TSUB timing data subtract Description 5 F166 TRD read timing data 6 F167 TWR write timing data
33. ON when battery voltage is too low Clock device M Device No Function Operation 8011 10ms period oscillator 5ms ON 5ms OFF 8012 100ms period oscillator 50ms ON 50ms OFF 8013 1s period oscillator 0 5s ON 0 5s OFF 8014 Imin period oscillator 30s ON 30s OFF 8015 Clock stop and set Stop timing and reset the clock 8016 Stop displaying clock time Stop displaying clock time 8017 30s offset 30 s offset for internal time 8018 RTC detection Check whether RTC is enabled 8019 RTC error Clock is set out of the range Operation flags M Device No Function Operation 8020 Zero On when the result of add or subtract is 0 8021 Borrow On when the result of subtract is smaller than the minimum negative number of the system 8022 Carry ON when the result of add should be carry 8023 8024 BMOV direction F15 0 forward l reverse 8026 RAMP mode F67 0 reset 1 keep 8027 PR mode F77 0 8bytes 1 16bytes 8029 Instruction execution ends ON when the instruction as DSW F72 is finished Special relay 8 1 Chapter 8 Special Relay PC status D Device No Function Operation 8001 TP03 type 8002 Version 10 represents 1 0 version 8004 Error code 8005 Warning code RTC D Device No Function Operation 8010 Present scan time 1ms unit 8011 Min scan time 8012 Max scan time 8013 Second 0 59 8014 Minute 0 59 8015 Hour 8016 Day 80
34. Output EET Electric lifespan 150 000 times 3A Responding time Below 10ms 7 Minimum load 1 mA 5vDC H sd el E a 14 16 natales LED lit when output LO 2 415 7 cow 10 12 13 15o g ON Insulation method Relay Voltage DC24V 10 20 Downside terminal block Current 4 8mA 24VDC impedance 5 KQ Typ ON level Above 20Vdc 3 5mA input OFF level Below 8Vdc 1 5mA Responding time 10ms Indicator LED lit when input ON Photo li Insulation method n ie Sis insulation Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA Accessory Expansion cable TP 042EC 4cm 14pin Internal circuit Symbol Content zy i 1 16 Input terminal v Terminal Upside COM A Common terminal block COMA I 1 16 Output terminal YAN Downside y DI COM B COM E Common terminal Input Note di i 1 a 4 points share one common terminal E al b The common terminals with same symbol in upside and Ag LE COME downside are not connected internally Output expansion unit 3 7 Chapter 3 Expansion unit specification 1 3 6 TP03 16EMR Specification
35. TP02 32EMR 16 16 relay output x 76mm TP03 0 10V 0 20mA analog input 4 Fig 12 TURA 24V de sui Channel 64x90x Fig 13 lo E ls Fig 15 TP02 2DA 0 2 0 10V 10V 0 20mA 4 20mA 76 mm Fig 15 analog output 2 channel poda Power source for Expansion TP03 01SPS A 40V N A P Fig 16 AC modules TP03 4RD 4 0 PT100 temperature input 4 channel Fig 16 TP03 4RD K 4 0 PT1000 temperature input 4 channel Fig 16 TP03 4TM 4 0 J K temperature input 4 channel Fig 16 TP03 2DA 0 2 A i Fig 16 24V analog output 2 channel DC 0 10V 0 20mA analog input 2 Channel ee 271 10V 4 10V 0 20mA4 20mA gle analog output 1 channel TP03 8AD 8 0 0 10V 0 20mA analog input 8 57 x 90x Fig 16 Channel 83 mm TP03 16EMR NA 8 8 8 points DC input 8 points relay output module TP03 16EMT NA 8 8 8 points DC input 8 points NPN transistor output module TPO3 16EMT P NA 8 8 8 points DC input 8 points PNP transistor output module A 8 points DC input 8 points relay d TP03 16EXD NA 16 0 P output module TP03 16EYR N A 0 16 16 points relay output module TP03 16EYT NA 0 16 16 points NPN transistor output module TP03 16EYT P NA 0 16 16 points PNP transistor output module Introduction 1 7 Chapter 1 TP03 Introduction Profile referring figure coma 3 coms 2 141618 coma coma AN 1 s s v 11 13 15 co 2 4 6 8110 12 14 16
36. a 4 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally expansion unit Chapter 3 Expansion unit specification 1 3 10 TP03 16EYT Specification Item Specification Outline figure Input point 0 SSS T coma 1 3 4 6 Output point 16 HII 0 2 come 5 7 Voltage DC 4V 30V 0 3A 1 point i 5 Current om amp 1 2A 1 common terminal m5 Output Type NPN transistor i our 00 Responding time lt Ims 2000 Output indicator LED lit when output ON A to Insulation method Photo coupling insulation zi 1 a F x PWR LED 5V Power LED Green ala bowl s 7 OE LED Output Enable LED Green Internal power supply Current consumption For 5VDC Max 30mA For 24VDC Max 45mA Downside Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content E Ye Y 0 7 Output terminal Terminal Upside vit Ty Miei COM A COM B Common terminal TS i oc I 0 7 Output t inal Downside E COM C COM D Common terminal i Note Output a 4 points share one common terminal b The common terminals with same symb
37. however 21 8 2 5 Bytes number in PLC PC OK should be 2 1 3 D 03 H means 3 x 8 24 coil states Address for Input coil and output coil address is octal allocated X000 X007 X010 X017 X020 X027 in PC gt PLC Start Address is 0013 H 23 Oct in PLC PC OK the output state should be the 24 coil state from X023 that is 21 coils states X024 X025 X027 X030 X031 X036 X037 X040 X041 X046 X047 plus three 0s The response data should be three bytes 8 bits are a byte that is X23 X32 X33 X42 X43 X47 It is the same for reading Y In the Byte X23 X32 X23 is Low significant bit and X32 is High significant bit The byte is arranged from High bit to Low bit that is X32 X23 When the responding data for X032 X023 is CD H 1100 1101 B the state for X32 X023 is ON ON OFF OFF ON ON OFF ON Note The maximal coil number of M H type is 2000 the maximal coil number of S type is 960 Communication ports 2 15 Chapter 2 Basic Unit Specification B 05H write a single coil Function 05H Code This function code is used to write a single output to either ON or OFF in Function i a remote device PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 05H Function Code 05H Function Code 85H E ti Coil High 01H Coil High 01H a 2
38. it should be avoid the common ground In order to prevent to get an electric shock please be sure to use terminals sets cover 1 2 Before Trial run When TP03 installing and wiring finished check the following points before Power ON e Is the TP02 expansion module wired in the end Is the product type right Is the TP03 installed on vertical surface of control panel Check installation condition Whether each module is fixed securely Whether there is sufficient space for dissipation e Whether the wiring is correct Power input output lines e Whether the screw in the terminal block is loosing e Whether the cable AWG is proper e Are power lines twisted Check power lines input output e Whether input output lines run parallel or close to high lines and communication lines voltage high current lines e Are output lines equipped with protection fuses e Are shielded twisted pair cables used for communication lines els number of expansion cables number of expansion modules used appropriate e Are more than two 40CM strand cables used els a termination connector installed on the last expansion Check expansion cables and termination connector module Trial run 6 1 Chapter6 Trial Run 4 Check the grounding line e Whether Class 3 grounding is correctly grounded Check the voltage of pow
39. 0 1 0 20 30 and SR TP02 4AD Set the number of Modules UE D8257 Nau 0 0 1 0 7 0 connect with TP03 input expansion units vi b f ch i modules D8258 le eee RR 0 0 2 0 mixed by i TP03 and D8259 Set the number of channels 0 0 2 0 8 0 TP02 modules TP03 output expansion units AD software filter 0 no software filter D8260 y refer to next page for more 1 3 filter mode 1 3 AD Channel D8261 1 4 Operation mode for AD module to set 4 HEX codes Hxxxx in Register WT D8262 D8261 D8276 AD Channel 0 AD mode is disabled 5 8 1 0 10V voltage input mode 0 4000 a 2 0 20mA current input mode 0 2000 AD Channel D8274 3 4 20mA current input mode or 1 5V voltage input mode 0 2000 H0000 4 53 56 4 PT100 D8275 5 PT 1000 AD Channel ni 57 60 Reserved AD D8276 Channel 61 64 D8277 Operation mode for DA module to set 4 HEX codes Hxxxx in Register DA Channel D8277 D8279 1 4 2p ET DA Channel D8278 0 DA mode is disabled 0 1 0 10V voltage input mode 0 4000 5 8 2 0 20mA current input mode 0 2000 DA Channel poene 3 4 20mA current input mode 1 5V voltage input mode 0 2000 9 10 1 D8256 D8257 set value exceeds the M8257 number error for AD modules 0 range 1 D8258 D8259 set value exceeds the M8258 Channel error for DA modules 0 range For example AD mode D8261 H0123 AD CH1 3 4 20mA Current input mode or 1 5V Voltage input mode 0 2000 AD CH2 2 0 20mA Current input mode 0 2000
40. 08 text 16 V 7 o 193 DTLK2 Data Link 16 7 O 224 LD S1 S2 16 32 5 9 O 225 LD S1 gt S2 16 32 5 9 O 226 LD S1 S2 16 32 5 9 O 228 LD S1 S2 16 32 5 9 O 229 LD S1 lt S2 16 32 5 9 O 230 LD S1 gt 82 16 32 5 9 O 232 AND S1 S2 16 32 5 9 O 233 AND S1 gt S2 16 32 5 9 O Inline 234 AND S1 lt S2 16 32 5 9 O comparison 236 AND S1 A S2 16 32 5 9 O 237 AND S1 x S2 16 32 5 9 O 238 AND S1 82 16 32 5 9 O 240 OR S1 S2 16 32 5 9 O 241 OR S1 gt S2 16 32 5 9 O 242 OR S1 lt S2 16 32 5 9 O 244 OR S1 S2 16 32 5 9 O 245 OR S1 lt S2 16 32 5 9 O 246 OR S1 82 16 32 5 9 O 7 7 Chapter 8 Special Relay Chapter S Special flisa 8 1 PES INT atic ali il did ad ase ch hut io ei ie a 8 1 Clock device Miola iaia 8 1 Operation flags Missili 8 1 PESAS Dt AA A NA 8 2 RE DS 8 2 PE operation Mode Mi A lai 8 3 PC mode D ec pne o ha 8 3 Step ladder flags Msn 8 3 Stepladder Bags Dy aes hers eeu ale ei 8 3 Interruption disable Mum sit RE EE OnE EERE RE 8 4 UP DOWN counting set device MD x oo teet e ee deinen 8 4 Devices Masse lele 8 6 Forde Das 8 6 Communication and link M Luse sro dao bo 8 6 For RS485 polt tto tt ease 8 6 For expansion communication port cnn nono nnnnnnnn nano ncnn cnn 8 7 Fot RMIO m H A 8 7 Communication and link D Laa 8 8 For RS485 PU dee ase det t es 8 8
41. 1 2 4 eomz 7 111 112 14 N Output neg o cow 3 5 6 10 eow 1s 15 24v com 0 2 4 6 110 12 e e p ov Jcom 1 3 15 17 11 13 e e TP03 20HT A Output Note COMO of HT type is connected with user OV internally 24V COM O 2 4 6 10 12 14 116 N ov COM 315 71194115 115147 TP03 30HT A Output 1 como 1 2 4 come 7 1112 14 PX o com 3 5 e 10 cows 13 15 nm Note COMO of HT type is connected with user OV internally 24v com 0 2 4 6 10 12 14 16 20 22 24 26 e e e e e EN ov com 1 3 5 7 11 13 15 17 21 23 25 27 e e e e e 40HR A A B SG J omo 1 2 4 come 7 11 12 14 ow 17 e e e e Output jo OVA O cow 3 5 6 10 coms 13 15 116 e e e e e 24v com 0 2 4 6 J10 12 14 16 20 22 24 26 30 32 34 36 40 42 ov cow 1 3 5 7 11 13 115 117 21 23 25 27 31 133 35 37 41 143 60HR A A BSG cow 1 2 4 Jeomef 7 11 12 14 Fovs17 21 22 24 26 NO Output PR TS o om 3 15 6 10 Fow 13 15 16 20 cows 23 25 27
42. 3 1 LED indicator status And do troubleshooting according to M H type PWR RUN BAT ERR Description OFF OFF OFF OFF Power is OFF gt Troubleshooting procedure 2 BLI Self diagnosis detects ON DE OFF ON MO Wat program does Troubleshooting procedure 1 ON not operate and all I O does not work ON a OFF OFF Stop mode gt Troubleshooting procedure 3 Input state error ON ON OFF OFF RUN mode Troubleshooting procedure 4 Output state error Troubleshooting procedure 5 A warn for the program is ON ON OFF BLI logically error Both Check the logic of user program NK program and I O still in troubleshooting procedure 1 working ON ON ON ON Other gt Troubleshooting procedure 1 S type PWR RUN Description OFF OFF Power is OFF Troubleshooting procedure 2 Self diagnosis detects error that program does 7 ON Shine slowly 6 4s ubt operate and all DO Troubleshooting procedure 1 does not work ON Shine quickly 1 6s Stop mode Troubleshooting procedure 3 gt Input state error ON ON RUN mode Troubleshooting procedure 4 Output state error Troubleshooting procedure 5 ON ON Other gt Troubleshooting procedure I 3 2 Presumption of troubleshooting procedu
43. 3MA Special ei ehe Ires uias 3 29 3 How many expansion unit can be connected to base unit 3 31 See 3 31 3 2 Power consumption s s erede oci o A siget 3 31 3 2 1 5V power provide by base unit 3 31 3 2 2 SV power consumed by expansion unit 3 31 3 2 3 24V internal power provide by base unit 3 31 Contents Chapter 3 Expansion unit specification 3 9 Pot example d ac e epe a ur ada e ei aeq oes aa 3 32 3 4 Power module TP03 01SPS A 3 32 Contents 3 0 Chapter 3 Expansion unit specification Chapter 3 Expansion unit specification 1 Digital expansion unit 1 1 General specification TP03 TP03 Type TP02 TP02 TP02 TP02 TP02 TP03 TP03 TP03 TP03 TP03 16EMT 16EYT Item 16EXD 16EYR 16EYT 16EMR 32EMR 16EMR 16EMT 16EYR 16EYT 16EXD Expansion unit outline Brick type Input point 16 0 0 8 16 8 8 8 0 0 0 16 Output point 0 16 16 8 16 8 8 8 16 16 16 0 Terminal block Unremovable 110x Dimension WxHxD 64 x 90 x 76mm 90 x 76 57 x 90 x 83 mm mm Operation temperature 0 55 C 32 131F Storage temperature 25 70 C Relative humidity Level RH1 30 95 non condense Pollution degree 2 IEC 60664 Installation class II Enclosure IP20 Anti erosive No
44. 7 F169 HOUR set the timer Tolerance N A 45seconds month 25 C Leap year N A Auto offset Flash memory NA D8013 D8019 data will be kept by lithium battery when retentive power fails Set the time for RTC through the special coils and registers Special coil Content n Special Description Content register D8013 Second 0 59 D8014 Minute 0 59 M8015 Clock Stop and set ON timing stops and it can D8015 Hour be reset M8016 Stop time displaying ON Read display time is D8016 Day unavailable M8017 30s offset ON enable 30s offset D8017 Month M8018 Clock detection ON Clock is enabled D8018 Year 2000 2099 M8019 Clock error ON Clock error D8019 Week RTC Run stop switch 2 36 Chapter 2 Basic Unit Specification 12 Potentiometer TP03 has built in standard analog potentiometer with corresponding data 0 1023 saved in hereinafter DATA register Such potentiometer could be set as the indirect set value for analog timer which is called analog potentiometer timer X000 Transfer the analog value of potentiometer F85 VRRD KO DO VRO to 0 1023 in decimal and then move it to DO 0 1023 integral for potentiometer saved in data register As for the above example the input value can be multified with the application instruction F22 M8000 F22 MUL DO K2 DI
45. AD CH3 1 0 10V Voltage input mode 0 4000 expansion unit 3 17 Chapter 3 Expansion unit specification AD CH4 0 AD mode is disabled For example DA mode D8278 H3210 DA CH5 0 DA mode is disabled DA CH6 1 0 10V Voltage output mode 0 4000 DA CH7 2 0 20m ACurrent output mode 0 2000 DA CH8 3 4 20mA Current output mode or 1 5V Voltage output mode 0 2000 Software filter for analog input expansion unit Mode 1 refresh data in each scan time Sampling the latest 5 AD data then eliminate the max and min data finally get the average of the remained 3 data Mode 2 refresh data in every 5 scan times Sampling the 5 consecutive data from mode 1 then get the average of the 5 data Mode 3 refresh data in every 25 scan times Sampling the 5 consecutive data from mode 2 then get the average of the max and min data Data refreshing time LS d amp deco cesi 1 2 ces a For example sampling data 7161 sampling data 120 sampling data 154 sampling data 160 sampling data 190 sampling datag 169 sampling data 110 sampling datas 121 sampling datayg 150 sampling data 97198 sampling data 199 Mode 1 D Refreshed data 161 154 160 3 158 filter 1 2 3 4 5 Eliminate max 190 and min 120 2 Refreshed data 154 160 169 3 161 Filter 2 3 4 5 6 Eliminate max 190 and min 120 3 Refreshed data 154 160 169 3 16
46. AD channel 19 data 8455 AD channel 20 data 8456 AD channel 21 data 8457 AD channel 22 data 8458 AD channel 23 data 8459 AD channel 24 data 8460 AD channel 25 data 8461 AD channel 26 data 8462 AD channel 27 data 8463 AD channel 28 data 8464 AD channel 29 data 8465 AD channel 30 data Special relay Chapter 8 Special Relay 8466 AD channel 31 data 8467 AD channel 32 data 8468 AD channel 33 data 8469 AD channel 34 data 8470 AD channel 35 data 8471 AD channel 36 data 8472 AD channel 37 data 8473 AD channel 38 data 8474 AD channel 39 data 8475 AD channel 40 data 8476 AD channel 41 data 8477 AD channel 42 data 8478 AD channel 43 data 8479 AD channel 44 data 8480 AD channel 45 data 8481 AD channel 46 data 8482 AD channel 47 data 8483 AD channel 48 data 8484 AD channel 49 data 8485 AD channel 50 data 8486 AD channel 51 data 8487 AD channel 52 data 8488 AD channel 53 data 8489 AD channel 54 data 8490 AD channel 55 data 8491 AD channel 56 data 8492 AD channel 57 data 8493 AD channel 58 data 8494 AD channel 59 data 8495 AD channel 60 data 8496 AD backup channel 8497 AD backup channel 8498 AD backup channel 8499 AD
47. Comm 24v o s B a D COMA COMA 0 1 2 3 4 5 6 7 10 11 12 13 TP03 Output COMB 0 1 2 3 COMC TE lela 20SR A Comm 24v Ov se B A D COM COM 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 TP03 f 26SR A Output COMO 0 1 2 3 4 5 6 7 COM 10 11 Comm 24v Ov se B A n com com 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 20 21 22 23 TP03 Output COM 0 1 2 3 4 5 6 7 COM 10 11 12 13 14 15 16 17 36SR A J Comm 24v 0v sa B A 24v com 0 2 4 6 10 t2 e e TP03 D ov com 1 315 7 11 13 e e 20MR A coMo 1 2 4 cow2 7 e e e N Output pp o com 3 5 6 e e e 24vjcom 0 2 4 6 10 12 14 16 TP03 P N ov com 1 3 5 7 11 13 15 17 30MR A como 1 2 4 come 7 11712 114 gt Output PENN o comi 3 5 6 10 cows 13 15 2av com 0 2 4 6 10 t2 o p N En com 1 3 56 2 MAA L TP03 20HR A O A TB ISG coMo 1 2 4 comz2 7 e o e b utput RON TG o fom 3s 5 s o o Lele 24v com 0 2 1416 110112 14 16 TP03 D ov coM 315 7 111 13 15 17 30HR A O A B SG como 1 2 4 come 7 11 12 14 N utput pee 0 comi 3 5 6 10 coms 13 1 24v com o 2 4 6 10 12 e e p K ov Jcom 1 3 5 7 11 13 e e TP03 20MT A como 1 2 4 come 7 e e o h Output DON 0 cou 3 5 6 e e e e TP03 24v cow 0 2 4 6 110 12 114 16 30MT A D x ov com 1 8 5 7 Ta 133145 Dur Introduction Chapter 1 TP03 Introduction como
48. Ex Md hene st 8 8 For expansion communication port eterne eterne eterne eren nnns 8 9 FO RMIO etum Ini 8 9 Communication and link M IT enne 8 10 DITE Ku lalla a orte bete eee Orte RE eka eens 8 10 Communication and link DIL nana 8 11 IPSUM qom 8 11 High speed and position Mizar ent ei etn tet ute dedi usd 8 12 Expansion M ice deer eive eu ases iac dt ib bugie ed sae kaia 8 12 Expansion GHOST SAN 8 13 High speed a d positon Dass ease 8 13 PWNIoUiT UD NNN 8 13 OPQT OS M iero see dade t ta err id dia data i iot e etr ide x Pee donde t e 8 14 POTIS il f see alah LR Na 8 15 AD DA Massalia ass peak Ads 8 16 ADP DnS 8 16 Special relay 8 0 Chapter 8 Special Relay Chapter special relay PC status M Device No Function Operation 8000 RUN monitor RUN input NO contact 8001 RUN monitor 861 ___ JJ NC contact 8000 TUIL 8002 Initial pulse 8001 TL MFT NO contact 8003 Initial pulse so fL JL NC contact 8003 U U 8004 Error occurrence ON when one or more flags of M8061 M8064 M8067 are ON 8005 Warning occurrence ON when one or more flags of M8060 M8063 M8069 are ON 8006 Battery low voltage ON when battery voltage is too low OFF when a new battery is installed 8007 Latch for battery low voltage
49. PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 06H Function Code 06H Function Code 86H 40H High 40H Register High 40H Exception Code 03H 01H L 01H address L 01H L 02H Format Data Data de CRC 16 00H High 00H Input High 00H High 61H 03H Low 03H Data Low 03H Low 8DH Low 8DH CRC 16 i CRC 16 High CBH High CBH Remark Communication ports 2 17 Chapter 2 Basic Unit Specification F 10H Write multiple registers Function 10H Code i This function code is used to write a block of consecutive registers 1 to 125 registers Function in remote device PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 10H Function Code 10H Function Code 90H Start High 40H Start High 40H Exception Code 03H Address Low 01H Address Low 01H Low OCH Data CRC 16 Format ban Register High 00H Register High 00H High 01H number Low 02H number Low 02H Bytes count 04H Low 05H CRC 16 Input Data High C8H Low XX CRC 16 High XX Start character is the first register address 2 Byte count equals quantity of register x2 each register contains two bytes Remark 3 The data length is equal to Bytes As in the above example Bytes 4 that is in
50. PWM YO time base 0 1ms 1 0 1ms 8159 PWM Y time base TN Note S type has no function about PWM M type only can be set to 0 H type can be set to 0 1 2 Special relay 8 13 Chapter 8 Special Relay OP07 08 M 8280 Key FI 8281 Key F2 8282 Key F3 8283 Key F4 8284 Key F5 8285 Key F6 8286 Key F7 8287 Key F8 8288 Key F9 8289 Key F10 8290 Key F11 8291 Key F12 8292 Up 8293 Down 8294 Left 8295 Right 8296 Key TMR 8297 Key CNT 8298 Key ENT 8299 Key MODI 8300 Key MOD2 8301 Key ESC 8302 Reserved 8303 Reserved Special relay Chapter 8 Special Relay OP07 08 D 8280 First line content defaulted 8281 Second line content defaulted 8282 First line content user defined 8283 First line content user defined 8284 OP07 08 display mode setting 8285 OP07 08 present display mode 8286 OP07 08 display number range 8287 Error code 8288 8289 Present number for timer mode 8290 Present number for Counter mode 8291 Present number for user model 8292 Present number for user mode2 8293 Present number for user mode3 8294 Present number for user mode4 8295 First line content for F192 mode 8296 Second line content for F
51. Specification Outline figure Input point 0 Upside terminal block Output point 16 ell NT A Voltage DC4v DC27V Tall ed Current 0 3A 1point 1A 1 common 2 4 5 7 com Type Transistor NPN Output Response time Below Ims Output ari LED lit when output ON indicator Insulation 2 Photo coupling insulation method Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA Expansion cable 1 3 COMC 6 8 2 4 5 7 comp J i TP 042EC 4cm 14pi EE en opu Downside terminal block Internal circuit Symbol content 4 Terminal YO 1 8 Output terminal M block INA i C A C D Common terminal TN i Note a 4 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally expansion unit 3 5 Chapter 3 Expansion unit specification 1 3 4 TP02 16EMR Specification Item Specification Outline figure Input point 8 Upside terminal block Output point 8 e Voltage AC250V DC30V ZR Current 2A 1 Point 5A 1 common cw 21416138 type Relay Mechanical 20 000 000 times p lifespan 0 Output Electric lifespan 150 000 times 3A Responding time Below 10ms Min load 1 mA 5vDC Output indicator LED
52. TP03 is set as master it can control other 15 TP03s Each PLC can receive max 64 bits 8 words x15 data Remote I O TP03 is set as master it can control as much as 4 other TP03s Each slaver has MAX input 36 points output 24 points Compliant with Modbus Modbus protocol has embeded in TP03 Its easy to comminucation with inverter or HMI Built in RTC PWM RUN STOP switch two VR potentiometers flash memory and the product is available for expansion modules A D D A module and etc Built in high speed 100K pulse output which can control servo controller High speed counter With max speed 100K single phase the counter has the function of two single phase high speed and interruption input which enable precisely controlling the pulse input signal from encoder TP03 series products have the same height 90mm TPO3 is very easy to operate for those who have used Mitsubishi FX series Profibus DP DeviceNet EtherNet TCP IP communication module is optional Easy to maintain and installation as terminal block is pluggable only 40 60 points type Din rail installation PDA edits software programming language instruction list IL TP02 expansion modules are available for TP03 The three programming languages LD Ladder Diagram IL Instruction List and SFC Introduction 1 1 Chapter 1 TP03 Introduction Sequential Function Chart are all available for TP03 Thesystem program can be updated directly by the controller 1
53. Y1 need to be connected with the OV of the power of the load Note The amp terminal in the above table will be represented by FG in the following chapter Introduction Chapter 2 Basic Unit Specification Chapter 2 Basic Unit Spec cationi nile is 2 UEUAGHON ERU 2 1 T General specification x xg RHENO bi Lasi 2 1 1 2 AC type Power supply specification cnn ronncnncnnrnnnnnnnnno 2 4 1 3 DC type Power supply specification cnn nonncncnnnannrnnnnno 2 4 1 4 General features for basic unit esses 2 5 1 5 Environment specification tenete tnnt ener nennen enne 2 6 2 Digital input output sasis e cete E RE ee EE IHRER eR RERO ES 2 7 A O No 2 7 2 2 Digital Output OM tee ee e t tse dd 2 7 3 Communication PoS yoa 2 e D EG EE eb AAA illegal 2 10 3 1 Communication ports position i 2 10 3 2 Three communication ports description i 2 13 3 2 1 Modbus slave communication 2 13 32 2 Data linked ias 2 21 3 2 3 REMOTE N O instruction carr nn nro ncnrnnrrnnrnnnnn 2 21 3 2 4 RS MBUS instruction non non ncnnnnn ron nrn non rnn ranas 2 22 SoS A tee tede ee ei 2 23 4 Highspeed counter an rar eS Re I RSNMERSE 2 25 4 1 General characteristic of high speed counter 2 25 4 2 Number for Built in high speed counter
54. backup channel Special relay 8 18
55. card M 8061 PC check hardware 8061 Error code 0000 No error 6101 RAM error 6102 ROM error 6103 Basic unit I O bus error 6104 User program error 6105 watchdog time detecting over time 6106 RAM address error 8063 8063 Communication error 6301 DTLK error 6302 RMIO error 8064 Parameter error 8064 Error code 0000 No error 6401 program and parameter is not corresponding 6402 register capacity set error 6409 other error 8065 Syntax error 8065 Error code 0000 no error 6501 instruction address error 6504 pointer repeated 6505 device address is beyond range 6506 using undefined instruction 6507 Pointer error 6508 Interruption pointer error 6509 other 8066 8066 Program error Error code 0000 no error 6603 MPS continuously used for more than 8 times 6604 MPS MRD MPP relation error 6605 STL continuously used for more than 10 times 6606 no known label 6607 Main program has I and SRET 6609 CALL has more than 16 levels nest 6610 6611 6612 6613 6614 for next are not corresponding with JCS and without JCR with STL and without RET with MC and without MCR with SMCS and without SMCR 6615 with I and without IRET 6616 MC MCR I SRET between 6617 for next has more than 16 levels nest 6618 no end 6621 other error Troubleshooting 6 6 Chapter6 Trial Run 8067 Operation erro
56. expand 8 channels AD input amp 2 channels DA output m TP03 H Type 40 60 points Built in EEPROM 16 000 Steps Built in RTC RS485 communication Retentive data and RTC data with lithium battery Removable terminal block Can expand to 256 points with adding an external power supply Can expand 60 channels AD input amp 10 channels DA output B TP03 SR Type 14 20 26 36 points Function Built in EEPROM 4 000 Steps RS485 communication Can expand to 80 points Can expand 8 channels AD input amp 2 channels DA output 2 5 Chapter 2 Basic Unit Specification 1 5 Environment specification Transport 0 to 3 000m 0 to 9 840 feet When mounted on a DIN rail 10 to 57Hz amplitude 0 075mm 57 to 150Hz acceleration 9 8m sec 1G Lloyd s 2 hours per axis on each of 7 i three mutually perpendicular axis Vibration Resistance When mounted on a panel surface 2 to 25Hz amplitude 1 6mm 25 to 100Hz acceleration 39 2m sec 4G Lloyd s 90 minutes per axis on each of three mutually perpendicular axis Shock Resistance 147 m sec 15G 11ms duration 3 shocks per axis on three mutually et AA Grounding 100 ohm or less Function 2 6 Chapter 2 Basic Unit Specification 2 Digital input output 2 1 Digital input Electric specifications schematic diagram Input type DC sink or source Off On Min 15 VDC
57. figure of Input A D analog expansion module Voltage input OV 10V 15K AD module The cable for analog input should be standard isolated twisted cable routed away power line and other line which will interrupt others It is recommended that the cable should be less that 3m in length 2 Connect the common terminal to system ground Then properly ground the system Both voltage signal and current signal are available for analog units However the signal should be less than 15V or 30mA with the switch properly set or the analog unit will be damaged Wiring figure of Output D A analog expansion module a BER risi NN SSN Inverter CHI V V DA module ES 1 The cable for analog input should be standard isolated twisted cable routed away power line and other line which will interrupt others It is recommended that the cable should be less that 3m in length 2 The improper wiring will lead to error operation or damage the unit Short circuit the voltage output will irrevocably destroy the unit You can set voltage output or current output for the unit Keep the wire from the shield as short as possible 30mm or less Connect SHLD terminal with shield net Connect Flame ground FG and SHLD teminal with wire of apx 1 25mm 9 Use this module dedicated constant voltage supply or 24VDC power supply of basic module for the 24VDC input power suppl
58. for installation dimension and use M4 screws to fix the units Basic unit TP03 2000 0 TP03 3000 Wiring duct E ra a JJ 2000 A 7 _ i V Bs Je2222200 m 80 d 4 Wiring duct Basic unit TP03 4000 0 TP03 60nn Wiring duct i M4 X 15 i screw Ta 4 g Le E A ES Dicono G A 7 iZ COl 4 f 00000000 0000000 00 O B DD ON oa 00000000 0000000 00 2 ON El A 0 20000000 00000000 00 P 00000000 00000000 00 p Z E N E l p Denon es I 1 e c3 ES A i te I G 94 4 di m Wiring Duct Expansion unit Wiring duct Wiring Duct _ E 7 S 22 E 2 C a w i g D E E o N N ra t i Y Wiring duct Wiring duct Installation 4 6 Chapter4 Dimension and installation Wire duct T qa T T Viel N i comajcowa 1131517319 41101131151 E ede 2a 6 8 10112 14116 E e pum ON A E N a A e I PA Y y 26 Wire duct The following figure indicates dimension for installation holes when expansion cable 4cm is used And the fixing sc
59. for next loop 3 O 09 NEXT End a for next loop 1 l O 10 CMP Compare 16 320 V 7 13 O 11 ZCP Zone compare 16 32 V 9 17 O 12 MOV Move 16 32 V 5 9 o 13 SMOV Shift move 16 V 11 o 14 CML Compliment 16 32 V 5 9 Move and 15 BMOV Block move 16 IV 7 O compare 16 FMOV Fill move 16 32 V 7 13 o 17 XCH Exchange 16 32 V 5 9 BCD binary coded 18 BCD 16 32 V 5 9 o decimal 19 BIN BIN binary 16 32 V 5 9 o 20 ADD Addition 16 32 Y 7 13 o 21 SUB Subtraction 16 32 V 7 13 o 22 MUL Multiplication 16 32 V 7 13 o 23 DIV Division 16 32 V 7 13 o Arithmetic and 24 INC Increment 16 32 V 3 5 o logic operations 25 DEC Decrement 16 32 V 3 5 26 WAND Word and 16 32 V 7 13 o 27 WOR Word or 16 32 V 7 13 o 28 WXOR Word exclusive or 16 3201 V 7 13 O 29 NEG Negation 16 32 V 3 5 o Rotation and 30 ROR Rotation right 16 32 V 5 9 o shift 31 ROL Rotation left 16 32 V 5 9 o 32 RCR Rotation right with carry 16 32 V 5 9 O 33 RCR Rotation left with carry 16 32 V 5 9 O 34 SFTR Bit shift right 16 N 9 o 35 SFTL Bit shift left 16 V 9 o 36 WSFR Word shift right 16 V 9 o 7 4 Chapter 7 Instruction list Application instruction 16 32 P Step Type Instruction type Bit No Mnemoni
60. noise immunity of TP03 power module is 1000Vp p when the noise is larger than that please add isolated transformer at power side to absorb high frequency noise 100KHZ 2MHZ Solving noise problem 5 14 Chapter 5 Wiring Isolation transformer TP03 AC Power source gt e ee 4 4 AC Power input O The closer the isolation transformer located to PLC input the better AC power wire should be twisted wire The capacity of isolation transformer should be more than 120 consumption capacity of PLC or the voltage at primary side of transformer would larger than rated one that will undermine safety Isolation transformer TP03 Bc ee de Twisted Wire AC Power input ae XS AC Power source Terminal block Please add a voltage tap to secondary side of transformer if the capacity of transformer is larger The power supply for PLC should be a single one when noise is very serious And several transformers are recommended O 4 110V S oa 100V primary lt gt 90v side CA Ko O sile gt 0V MCCB lt 6 gt So alg For TP03 power supply terminals AC Power supply gu alg For Load 5 2 Solving thunder stroke problem When the factory installing PLC is far away from other buildings the installation of PLC must take thunder stroke problem into consideration Thunder stroke may induce surge voltage up to 4000KV A surge protector must be installed to reduce the high voltag
61. output 2 4 cov 70 1 10 b pe D 3 5 6 100 0 48 139 15 For PNP transistor output 4 5 g JJ nn p e J J 1 uL I Fovc 1 4 co v2 7 H1 12 14 o o a gt o o o o L TN e gt So She e Over load capacity for output terminal Each output terminal has the overload capacity of 2 times of rated current 5Min and the common terminal has 1 5 times of rated current 2Min If that exceeds limited range the terminals will be fault or even the internal circuit will be dangerously burned Wiring example for Relay output type Basic unit wiring 5 6 Chapter 5 Wiring OO ll E T Indicator neon lamp DAC power supply S Incandescent lamp resistance load Diode for absorbing surge to extend the terminals lifespan Emergency stop use external switch Fuse connect the fuse at output common terminal with the capacity of 5 10A in order to protect output circuit Surge absorber to reduce the noise from AC load DC power supply Mutually locked Output to connect an external mutually locked circuit matching with PLC internal program to provide safety protection for any exceptional condition O Wiring example for Transistor output type NPN transistor N
62. segment decoder 16 v 5 O 74 SEGL Seven segment with latch 16 7 O 75 ARWS Arrow switch 16 9 e 7 5 Chapter 7 Instruction list Application instruction 16 32 P Step Type Instruction type Bit No Mnemonic function 16bit 32bit M 76 ASC ASCII code 16 11 O 77 PR Print to a display 16 5 80 RS RS communications 16 11 o 81 PRUN Octal code bit sending 16 32 V 5 9 o 82 ASIC HEX ASCII 16 V 7 o 83 HEX ASCII HEX 16 4 7 o 84 CCD Check code 16 V 7 o External serial i 85 VRRD Volume read 16 v 5 O devices 86 DRSC Volume scale 16 N 5 o 87 MBUS MODBUS 16 11 O 88 PID PID control loop 16 9 O Read scale from 89 EPSC i 16 V 9 o Expansion card Floating points 110 ECMP Float compare 32 v 13 O and 111 EZCP Float zone compare 32 X 17 O trigonometry Ha Saray Moving of floating point um NEED i number 118 EBCD Float to scientific 32 A 9 o 119 EBIN Scientific to float 32 M 9 e 120 EADD Float add 32 V 13 o 121 ESUB Float subtract 32 v 13 o 122 EMUL Float multiplication 32 v 13 O 123 EDIV Float division 32 v 13 o Exponent arithmetic 124 EXP 32 V 9 o computation Natural ith 125 LOGE GNU AE 32 v 9 o computation Common logarithm 126 LOGIO 32 N
63. sending data 8323 Number of RS485 Data Expansion communication port received 8324 Start character Expansion communication port RS instruction 02Hex 8325 End character Expansion communication port RS instruction 03Hex 8329 Communication watchdog time Expansion communication port RS and MBUS For RMIO Device No Function Operation 8373 RMIO slave setting state 8374 RMIO slave setting 8376 RMIO slave 8377 RMIO slave number setting 8379 RMIO retry times 8380 RMIO monitor time 8331 Current scan time 8332 Max scan time 8333 Error counting number master 8334 Error counting number slave 1 8335 Error counting number slave 2 8336 Error counting number slave 3 8337 Error counting number slave 4 8338 Error code master 8339 Error code slave 1 8340 Error code slave 2 8341 Error code slave 3 8342 Error code slave 4 8343 Off line output control If RMIO off line stop outputting the data or not Special relay Chapter 8 Special Relay Communication and link M II DTLK Device No Function Operation 8400 Data sending error master 8401 Data sending error slave 1 8402 Data sending error slave 2 8403 Data sending error slave 3 8404 Data sending error slave 4 8405 Data sending error slave 5 8406 Data sending error slave 6 8407 Data sending error slave 7 8408 Data sending error slave 8 8409 Data s
64. terminal e n buo y sD 0V 24VDC input terminal Power indicator LED 5V power LED Green Outline figure Internal power 5VDC Max current 50mA External power 24VDC 10 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP 042EC 4cm 14pin Principle figure External device lt gt Photo coupling To basic unit A D Converter Voltage regulator Y Register expansion unit Chapter 3 Expansion unit specification 2 5 2 TP03 8AD Specification Specification Item Voltage Current OV 10V or IV 5V 0mA 20mA or 4mA 20mA Analog input range Input impedance 30KQ Input impedance 2509 0000 0V 4000 10V or 0000 0mA 2000 20mA Jor Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 1 at 20 C 1 at 20 C Transmit speed 1 scan time 8 Channel Number of channels 8 channels Analog input terminal Common terminal for AO A7 ZI AO A1 A2 A3 cal al Please connect Shielded terminal to FG on the House And all shielded terminals are internally connected CO C1 C2 C
65. to following figure in order to keep the PLC in good condition 9 o Del SS Y 7 UL TP02 installation site should avoid following occasions 9 device Exposed to volatile gas detergent ammonia gas or electrolyte gas and radiation part of the radio aid as well as large load switches 2 2 Installation of basic unit and expansion unit U J c c RR ITA T FG n hh INN INN DU 4 x J _ Ke Installation cep n co le MIRARI X Dusty salty iron powders place corrosive flammable or ignescent gas Ambient temperature exceeding 0 55 C Relative humidity exceeding 5 90 RH Please keep the PLC far away from High voltage line high voltage equipment power line Exposed to heavy vibration possible shock direct sunlight poor ventilation and near heating JV ES 2m SS M gt gg i E X 4 5 Chapter4 Dimension and installation 2 2 1 Directly installation Please use M4 x15mm or bigger screws to fix the PLC in the distributors When the expansion cable 4cm is used please refer to 6 1
66. word High byte High word Low byte 4336H C255 Low byte of present value Low word High byte Low word Low byte 4337H C255 High byte of present value High word High byte High word Low byte Set 6760H C200 Low byte of set value Low word High byte Low word Low byte value 6761H C200 High byte of set value High word High byte High word Low byte 67CEH C255 Low byte of set value Low word High byte Low word Low byte 67CFH C255 High byte of set value High word High byte High word Low byte A 01H read coil Function Code 01H This function code is used to read from 1 to 2000 consecutive status of coils in a Function remote device PC 2 PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 01H Function Code 01H Function Code 81H Start High 00H Bytes 03H Exception Code 01H ar Output stat Address Low 13H CPI state CDH Low 80H x32 x23 Format CRC 16 Data Data Output state High 00H 6BH High 55H Coil x42 x33 number Output state Low 15H 05H x47 x43 Low OEH Low 40 CRC 16 CRC 16 High 90H High 12 Byte count equals quantity of coils 8 if the remainder is different of 0 add one Remark It is recommended to set the start address equal multiple of 8 for that can improve the program efficiency In PC gt PLC coils number is 0015 H 21 D
67. 00000 00200042 00 00000000 00000000 00 Expansion Uint lt gt The wiring for output input signal of both basic and expansion units are susceptible to interrupting by noise Thusly the distance should be more than 50mm as above figure lt gt The basic unit can expand more than two expansion units Expansion cable should connect the right side of front unit with left side of next unit All in all the right expansion groove is for the next expansion unit or termination connector if there is no expansion unit any more lt gt The standard expansion cable with the expansion unit is 40mm And the longer cable 400mm is optional Precaution The small conductor should not be allowed dropping into PLC when tightening the screw and wiring Wiring 5 1 Chapter 5 Wiring 2 Basic unit wiring 2 1 Wiring power supply and specification 2 1 1 Input wiring at power supply terminal TP03 PLC is classified into DC and AC type Please pay attention to following items For AC type AC power range 100V AC 240V AC Connect the power supply with L N terminal on PLC The PLC will be damaged if you connect the AC power to 24V terminal or input terminals The power supply for both basic unit and expansion unit should be ON OFF simultaneously The ground wiring for basic unit should not be less than 1 6mm PLC would not be affected if the power fail lasted less than 10ms The longer power fail or lower voltage wi
68. 02MC D SUB MINI DIN pin definition and internal connection D SUB 9pin Female MINI DIN 8pin Male TP03 PG PC PDA port OP07 08 definition pin pin definition N C 1 TX 2 2 RX RX 3 7 TX N C 4 6 GND GND 5 3 GND N C 9 8 GND Vec 6 pi 5 Vcc TX 7 1 RX RX 8 4 TX OP07 08 TP03 302MC __ Shield 8PIN Male T Un EG Introduction 1 12 Chapter 1 TP03 Introduction 5 TP 302PC cable specification D SUB 9 pin Female MINI DIN 8pin Male d ef p p TP03 mm c i Pc IE i D3 m il PC PDA port 1 8m TP 302PC D SUB MINI DIN pin definition and internal connection D SUB 9pin Female MINI DIN 8pin Male TP03 PG PC PDA port definition pin pin definition RX 2 4 TX TX 3 1 RX GND 5 3 GND 6 GND 8 GND 5 Vec 7 TX 2 RX ui TP 302PC OPIN Female SEL 4KA97X249W22 8PIN Male C A i Bm s BH B 1 i i Br Introduction 1 13 Chapter 1 TP03 Introduction 6 TP03 PC PDA port connect with HMI by RS 422 Take OP10 HMI as an example
69. 1 Filter 3 4 5 6 7 Eliminate max 190 and min 110 Refreshed data 121 150 198 3 156 Filter 7 8 9 10 11 Eliminate max 199 and min 110 Mode 2 Get the average of the 5 data from mode 1 O G G 5 Mode 3 Get the average of the max and min data among 5 consecutive data from mode 2 This mode can efficiently filter the ripple noise max min 2 Max and min is inside 1 2 3 4 expansion unit 3 18 Chapter 3 Expansion unit specification 2 2 General Specification for analog expansion unit Item Analog expansion unit Storage temperature 25 70 C Ambient 0 55 C temperature Humidity range 5 909 6HR Non condense Installation Install directly or DIN rail Ground Less than100 ohm Insulation system Photo coupling isolation Insulation 10M Q or above 500V DC between output terminal and secondary circuit impedance Withstand voltage 500V AC Imin between output terminal and secondary circuit for insulation Indicator LED 5VPower indicator LED Green 2 3 Dimension 2 3 1 TP02 analog expansion unit k f EA eu 90 00 Do a 5 y EL oum expansion unit Chapter 3 Expansion unit specification 2 4 Wiring for analog expansion module Wiring
70. 17 Month 8018 Year 2000 2099 8019 Week Special relay 8 2 Chapter 8 Special Relay PC operation mode M Device No Function Operation 8033 Register hold in stop mode Saving mode for Register 0 STOP RUN TP03 saves according to requirement 1 STOP RUN TPOS saves all data 8034 Output prohibit 1 output 0 0 output Y 8035 Enforced operation mode When M8035 on the No of X input which D8035 specified can be used for RUN control 8036 Enforced Run instruction When M8036 on the PLC will switch into RUN 8037 Enforced Stop instruction When M8037 on the PLC will switch into STOP 8039 Constant scan mode 1 ENABLE 0 DISABLE This register will not be initiated in Power ON PC mode D Device No Function Operation 8039 Constant scan time Default 0 unit ms Step ladder flags M Device No Function Operation 8040 STL transfer disable M8040 ON STL transfer is disabled 8041 STL transfer start When M8041 ON STL state transfer is enabled in automatic operation 8046 STL state ON When M8047 is ON and any one of S0 S899 is on M8064 will be ON 8047 Enable STL monitor As long as M8047 is ON D8040 D8047 are enabled 8048 Annunciator ON If M8049 ON and any one of S900 S999 is on M8048 will be 8049 Enable Annunciat
71. 192 mode 8297 Data format set 1 8298 Data format set 2 8299 Data format set 3 8300 Data format set 4 Special relay 8 15 Chapter 8 Special Relay AD DA M 8257 8258 Total quantity of AD modules is wrong Total quantity of DA module channel is wrong AD DA D 8256 number of modules TP02 4AD 8257 number of modules TP03 AD 8258 Number of channels TP02 DA modules 8259 Number of channels TP03 DA modules As for the basic unit 20 30 points SR type only one group either D8256 amp D8258 or D8257 amp D8259 is available for setting 8260 AD filter mode 0 no software filter 1 3 software filter mode 1 3 8261 AD1 4 channel mode set 8262 AD5 8 channel mode set 8263 AD9 12 channel mode set 8264 AD13 16 channel mode set 8265 AD17 20 channel mode set 8266 AD21 24 channel mode set 8267 8268 AD25 28 channel mode set AD29 32 channel mode set 8269 AD33 36 channel mode set 8270 AD37 40 channel mode set 8271 AD41 44 channel mode set 8272 AD45 48 channel mode set 8273 AD49 52 channel mode set 8274 AD53 56 channel mode set 8275 AD57 60 channel mode set 8276 Reserved 8277 DA 1 4 channel mode set 8278 DA5 8 channel mode set 8279 DA9 10 channel mode set 83
72. 2 looH Format Address Address sia Data Low ACH Data Low ACH CRC 16 Low C2H Coil High FFH Coil High FFH High 94H Value Low 00H Value Low 00H Low 4FH Low 4FH CRC 16 CRC 16 37 High 77H High 77H A value of OxFF00 requests the coil to be ON Remark A value of 0x0000 requests the coil to be OFF C 0FH Write multiple coils Function OFH Code End This function code is used to force each coil in a sequence of coils from 1 to 1968 unction to either ON or OFF in a remote device PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 11H Slave Address 01H Slave Address 01H Function Code OFH Function Code OFH Function Code 8FH i Exception Start High 00H Check High 00H 01H Data Code Address Code Low 13H Low 13H Low 84H Format CRC 16 Data Coil High 00H m 00H High 35H ata number Low 0AH Low 0AH Bytes 02H Low 26H CRC 16 Input Data High 99H Low XX CRC 16 Highl XX 1 Byte count equals quantity of coils 8 if the remainder is different of 0 add one 2 The data length is equal to Bytes As in the above example Bytes 2 that is input Remark data length is 2 bytes 3 XX represents that the data differs with different input data 4 It is recommended to set the start address equal multiple of 8 It can improve the program efficiency Communica
73. 2 or 3 wires Transmit speed 1 scan time 4 Channel Fer m 80 A1 B1 nu Number of channels 4 channels HAT ov bo e b1 e A0 A3 Thermistor Pt100 signal input A B0 B3 Thermistor Pt100 signal input B F q Terminal Block B0 b3 Thermistor Pt100 signal input b US oc 24V 24VDC input terminal Dp cg OV 24VDC input terminal Power indicator PWR 24 V Power LED Green LNK Link LED Green lr wr 7 Internal power SVDC Max current 50mA e A2 B2 A3 B3 24VDC 20 Consumption lt F External power e b2 e b3 o current Max 100 mA LI H Installation manual Expansion Accessory cable TP03 304EC 4cm 26pin Outline figure External device Shielded twisted wire PC PT E BO T T ii J bo y y Lo HLD Photo d AD coupling To basic unit Converter N N N Principle y J J figure External device Shielded twisted wire lof A LAS PT100 i EN B3 A A D ie X y SHLD Shielded twisted wire A VE gv Voltage Y ov 5 ov regulator expansion unit Chapter 3 Expansion unit specification 2 5 4 TP03 4RD K Specification Item Specification Temperature range Pt1000 50 C 200 C 8030 1758
74. 3 0 1bit 1 2bit 0 0 1 0 300 1 0 0 1 38400 0 0 1 1 600 1 0 1 0 57600 Baud 0 1 0 0 1200 1 0 1 1 76800 B7 B6 B5 B4 0 1 0 1 2400 1 1 0 0 128000 rate Kbps 0 1 1 0 4800 1 1 0 1 153600 0 1 1 1 9600 1 1 1 0 307200 1 0 0 0 19200 Start character B8 0 NO 1 enabled default STX 02H End character B9 0 NO 1 enabled default ETX 03H Control bits B10 B11 B12 0 0 0 control mode without hardware control reserved ModBus mode B13 0 RTU mode 1 ASCII mode 0 B14 Reserved 0 B15 Reserved Note 1 B0 B7 for setting communication format and baud rate which are available for all the Functions B8 B9 is just for RS instruction B10 B12 B14 B15 are reserved B13 is just for MBUS instruction Only RTU mode is available for ModBus slave Note 2 SHL terminal should be 3 class ground or the production will be interrupted to error operation because of noise Note 3 COM terminal is not connected internally with FG terminal Note 4 The isolated twisted cable should be 0 5mm with 30mm unshielded end for connecting to terminal block Communication ports 2 12 Chapter 2 Basic Unit Specification the Net finished finished 3 2 Three communication ports description 3 2 1 Modbus slave communication PC PDA communication port built in RS485 expansion cards optional and RS485 communication port built i
75. 4 2 Number for Built in high speed counter The number is as following TPO3M H type Iphase I input counting Iphase 2 inputs counting 2phases 2 inputs counting C235 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C247 C248 C249 C251 C252 C253 C254 X000 U D U D U D U U U A A A X001 U D R R D D D B B B X002 U D U D U D R R R R X003 U D R R U B X004 U D UD S D R X005 U D R S RS R S U Up counting R Reset A A Phase ID Down counting S Set B B Phase C250 C255 are reserved The reset of C252 if M8170 is off C252 will be reset by X002 if M8170 is on C252 will be reset by X005 TPO3SR type Iphase I input counting Iphase 2 inputs counting 2phases 2 inputs counting C235 C236 C237 C238 C241 C242 C246 C247 C251 C252 C253 X000 U D U D U U A A X001 U D R D D B B X002 U D U D R R A X003 U D R B U Up counting R Reset A A Phase D Down counting B B Phase Reading the table High speed counter C239 C240 C243 C244 C245 C248 C249 C250 C254 C255 are reserved 2 25 Chapter 2 Basic Unit Specification Iphase 1 input counting X000 input corresponding to C235 U D which has no interruption reset and set function Or corresponding to C241 U D which can be interruption reset by X001 and has no interruption
76. 49 counters could accept the max frequency SKHz The C251 C254 counters could accept the max frequency 50KHz E When the system is preoccupied by a lot of other functions such as frequent y communication longer program longer scan time many interruptions pulse output compare instruction for high speed counter it is suggest that the max average frequency of high speed counter should be decreased properly High speed counter 2 30 Chapter 2 Basic Unit Specification 4 8 Common consideration The enabling terminal for high speed counters should be always ON Example M8000 RUND C235 is responding to X000 so X000 ze should not be set as the enabling terminal X000 The terminal should be always ON Itis recommended to use contact without mechanical delay for high speed counter enabling device The vibration of the analog switch would result in high speed counting error Thusly the analog switch can not be used as an enable device for high speed counter The enabling relay for high speed counter can not be shared with other instructions For instance input interruption pointer and F56 SPD speed detect Even the present value equal set value of high speed counter the output will not be ON until it received counting pulse The ON and OFF the enabling input for the high speed counter can control such counter RUN or STOP which should be programmed in the main program If it is in the SFC Sub rount
77. 51 4TM module 1 data Save the temperature of module 1 8352 4TM module 2 data Save the temperature of module 2 8353 4TM module 3 data Save the temperature of module 3 8354 4TM module 4 data Save the temperature of module 4 8355 4TM module 5 data Save the temperature of module 5 8356 4TM module 6 data Save the temperature of module 6 8357 4TM module 7 data Special relay Save the temperature of module 7 Chapter 8 Special Relay 8358 4TM module 8 data Save the temperature of module 8 8381 DA channel ldata 8382 DA channel 2data 8383 DA channel 3data 8384 DA channel 4data 8385 DA channel 5data 8386 DA channel 6 data 8387 DA channel 7 data 8388 DA channel 8 data 8389 DA channel 9 data 8390 DA channel 10 data 8436 AD channel 1 data 8437 AD channel 2 data 8438 AD channel 3 data 8439 AD channel 4 data 8440 AD channel 5 data 8441 AD channel 6 data 8442 AD channel 7 data 8443 AD channel 8 data 8444 AD channel 9 data 8445 AD channel 10 data 8446 AD channel 11 data 8447 AD channel 12 data 8448 AD channel 13 data 8449 AD channel 14 data 8450 AD channel 15 data 8451 AD channel 16 data 8452 AD channel 17 data 8453 AD channel 18 data 8454
78. 8255 UP DOWN counting set for C255 Special relay 8 5 Chapter 8 Special Relay Devices M Device No Function Operation 8060 Expansion card error 8061 PLC hardware check PLC hardware error 8063 Communication error 8064 Parameter check 8065 Syntax check 8066 Program check 8067 Operation check 8068 retain 8069 Expansion unit check Error detection D Device No Function Operation 8060 Error code Refer to chapter 6 3 5 1 8061 Error code 8063 Error code 8064 Error code 8065 Error code 8066 Error code 8067 Error code 8068 Error code 8069 Error code Communication and link M I For RS485 port Device No Function Operation 8121 RS485 communication port send data is ready RS MBUS 8122 RS485 communication port sending flag RS MBUS 8123 RS485 communication port receiving data end RS MBUS flag 8124 RS485 communication port MBUS instruction MBUS error 8129 RS485 communication port communication over RS MBUS time Special relay 8 6 Chapter 8 Special Relay For expansion communication port Device No Function Operation 8320 ASCII self adapting symbol If you want to communicate with ASCILyou must set M8320 If M8320 is off you can not use ASCI
79. 9 o computation 127 ESQR Float square root 32 v 9 Binary floating point 128 ENEG numbers NEG 32 N 5 computation 129 INT Float integer 16 32 V 5 9 o 130 SIN Sine 32 V 9 o 131 COS cosine 32 V 9 o 132 TAN Tangent 32 9 O 133 ASIN Arc sine 32 N 9 O 134 ACOS Arc cosine 32 v 9 o 135 ATAN Arc tangent 32 N 9 O 7 6 Chapter 7 Instruction list Application instruction 16 32 P Step Type Instruction type Bit No Mnemonic function 16bit 32bit M 136 RAD Degree RAD 32 IV 9 o 137 GRE RAD Degree 32 v 9 o Data operation 147 SWAP Float to Scientific 16 32 V 3 3 O 156 ZRN Zero return 16 32 9 17 O Position 157 PLSV Pulse V 16 32 7 13 O 158 DRVI Drive to increment 16 32 9 17 O 159 DRVA Drive to absolute 16 32 9 17 O 160 TCMP Time compare 16 v 11 161 TZCP Time zone compare 16 N 9 m2 Real time clock 162 TADD Time add 16 IV 7 control 163 TSUB Time subtract 16 N 7 166 TRD Read RTC data 16 V 3 167 TWR Set RTC data 16 V 3 170 GRY Decimal to Gray Code 16 32 V 5 9 O Gray code 171 GBIN Gray Code to Decimal 16 32 N 5 9 188 CRC Cyclical Redundancy 16 lal 3 u Check R 190 DTLK Data Link 16 3 O 191 RMIO Remote I O 16 3 O 192 TEXT OP07
80. Built in Potentiometer N A 2 points built in and 6 points expansible TP03 6AV optional Function 2 2 Chapter 2 Basic Unit Specification vun Dee 14S 20S 26S 36S 20M 30M 20H 30H 40H 60H Single phase 4 Single phase 4 points points 10KHz Signal phase 4points High speed counter 10KHz 2 points 5 100KHz 2points SKHz Hish KHz a d Two phases 2 points 10KHz Two phases 2 points 50 KHz input 6points l correspondin X0 X i a 5 l 4points corresponding tolg to 6points corresponding to Interrupt input 100 130 Minimum pulse I00 I50 100 150 Minimum pulse width 50us Minimum width Sus pulse width 50us Pulse Pulse outpur NA 2 points YO Yl with acceleration deceleration ee PWM output N A 2 points YO Y1 Frequency N A IKHz max 100K Hz max PC PDA RS232 for upload download program to from TP03 Built in 1 communication Built in 1 communication port Comm RS485 port for Data Link Remote NA for Data Link Remote I O or Communication I O or Computer Link max E Computer Link max 307 2k unicati on port 307 2k bps bps l l RS485 communication card is available for the Expansion card N A port has Modbus communication protocol max 307 2k bps Self diagnosis Input output inspection system processing time out inspection illegal instruction inspection program language syntax inspect
81. C252 M8252 2phase UP counting C242 M8242 UP counting 2input L C233 M8253 UP C243 M8243 UP PIT 1254 M8254 C244 M8244 C245 M8245 4 4 Application example for 1 phase high speed counter 4 4 1 1 Phase 1 input X010 M8235 B C235 0 High speed counter UP DOWN counting RST C235 Reset K 5 counting If X011 is enabled C235 will be reset RST When X012 is ON C235 will count input X000 X010 OFF up counting X010 ON Down 2 27 Chapter 2 Basic Unit Specification X010 UP DOWN UP X011 RESET X012 SET xo J LLU UU Counting input LI UU UU uU du 4 4 1 1 Current y a 0 I 0 C235 output TTT ooo X010 controls C235 up down counting When the present value changes from 6 to 5 the output of C235 will be ON While as the present value changes from 5 to 6 the output of C235 will be OFF The output action has not relation to present value The value 2 147 483 647 will change to 2 147 483 648 as up counting is operated also the value 2 147 483 648will change to 2 147 483 647 as down counting is operated When X011 is enabled the instruction RST will be operated namely the current value will be cleared to 0 and output will be OFF As for the retentive high speed counter the presen
82. I function Available since H M V2 3 SR V1 8 8321 Expansion communication port send data is RS MBUS ready 8322 Expansion communication port sending flag RS MBUS 8323 Expansion communication port receiving data RS MBUS end flag 8324 Expansion communication port MBUS MBUS instruction error 8329 Expansion communication port communication RS MBUS over time For RMIO Device No Function Operation 8335 RMIO data in transmission 8336 RMIO data transmission error master 8337 RMIO data transmission error slave 1 8338 RMIO data transmission error slave 2 8339 RMIO data transmission error slave 3 8340 RMIO data transmission error slave 4 8341 Expansion communication port is under RMIO 8342 RS 485 communication port is under RMIO Special relay Chapter 8 Special Relay Communication and link D I For RS485 port Device No Function Operation 8120 Communication format Build in RS485 communication port default value 89Hex 8121 Address Read only default 01 8122 Remaining data number of RS485 sending data 8123 Number of RS485 Data received 8124 Start character RS485 communication port RS instruction 02Hex 8125 End character RS485 communication port RS instruction 03Hex 8129 Communication watchdog time RS485 communication port RS and MBUS instruction For GSM module Device No Function Operation 0x0000 waiting 0x0001 s
83. JNSWPDA TP03 305MC grey same outline and color as TP03 302MC but different in length and internal wiring Introduction 1 10 Chapter 1 TP03 Introduction 3 System configuration Expansion cable TP 042EC 4cm P 402EC 40cm erminal connector TP 200EC Basic module P03 40 60 TP02 expansion module ITP02 16EXD TP02 16EYR ITP02 16EYT TP02 16EMR TP02 4AD TP02 2DA P02 32EMR IEXpansion cable TP03 expansion module TP03 expansion module module 44440444 22000000 i 00000000 00000000 00 00000000 00000000 00 00000000 00000000 00 2777 20000000 20000000 a 20000000 20000000 erminal connector TP 200EC P03 16EMR TPO3 16EYR P03 16EXD TP03 16EMT P03 16EMT P TP03 16EYT P03 16EYT P PC PDA cable OP07 08 cable TP03 302PC TP03 302MC TP03 305MC T Ns N sr Jet del OP07 08 Et PDA adapter JNSWPDA TE amp HBO BOGEN EB BEES ES CO S Introduction Chapter 1 TP03 Introduction 4 OP07 08 TP03 cable TP 302MC specification D SUB 9 pin Female MINI DIN 8pin Male 0P07 08 I Tei po PC PDA port 1 8m TP 3
84. MBUS Application Instruction F80 RS S m D n K F87 MBUS S m D n K S sending address m data length 0 255 D receiving address n receiving data length 0 255 K port selection range 0 1 0 RS485port 1 RS485 expansion communication port RS instruction needs no communication protocol Data communication is available for other communication unit including PC barcode reader and printer MBUS instruction is for modbus master with RTU mode or ASCII mode Communication ports 2 22 Chapter 2 Basic Unit Specification 3 3 Wiring methods A Wiring for PC PDA communication port CH I mn HL 35 PC PDA cable 4 RW 00000000 20000000 i TP 302PC 24 00000000 00000000 22 P d 00000000 00090000 00 J 00000000 00000000 00 a Lo TP03 Note User can mode the adapter that tranfers signal RS422 from 9 pin D type connector to RS 485 on A B terminal Please refer to section 5 of Chapter 1 for more information about the TP 302PC Pins and its definition B Wiring for built in RS485 port or RS485 expansion card a Linking with controller RS485 RS232 converter E Or Other brands of PLC and equipment
85. Model type description Main Module Type No description TP03 20 HT AP Transistor type P PNP transistor No P blank NPN transistor Power supply A AC 100V 240V D DC 20 4V 28 8V Output R Relay T transistor Function M Standard H Advanced S Simple Point 14 14 point 20 20 point 26 26 point 30 30 point 36 36 point 40 40 point 60 60 point Product Series Expansion module Type No description TP03 16 E MT P Transistor type P PNP transistor No P blank NPN transistor Input Output type D 24VDC Input Module type is X only R Relay Outpu T transistor Module type M 24VDC input point and output point share half X all points are 24VDC input Y all points are for output E Expansion module Point 16 16 point 32 32 point Product series TP03 01SPS A Power expansion module Introduction 1 2 Chapter 1 TP03 Introduction Analog expansion module Type No description TP03 8 AD Analog module type AD analog input RD PT 100 temperature input RD K PT 1000 temperature input TM J K temperature input DA analog output MA analog input and output Channel 2 2channels 4 4 channels 8 8 channels 3 Output 1 channel Input 2 channel MA available Product series 2 Product type 2 1 Basic module list
86. NC03 Interruption return FNC 06 FEND End REE FNC 03 Interruption return IRET END Please refer to Application Instruction F04 for programming information Interruption Input 2 32 Chapter 2 Basic Unit Specification 6 Pulse output Basic specification Type Item 20MT P 30MT P 20HT P 30HT P 40HT P 60HT P Pulse output 2 Points YO Y1 with acceleration deceleration without interpolation PWM output 2 Points YO Y Frequency 1KHz max 100K Hz max Voltage range 12 24VDC Current range 10 mA 300mA Output type HT type NPN Transistor HT P type PNP Transistor Application instruction refer to Instruction Description 1 F57 PLSY Pulse output Y 2 F58 PWM Pulse Width Modulation 3 F59 PLSR Pulse output with acceleration deceleration 4 Position instruction F156 F159 Remark HT type The COM teminal for Y000 Y001 is internally connected with the terminal OV for output 24VDC HT P type the OV of the high speed output load must be connected with the user s OV of main module COMO needs to be connected with the positive of the power of the load YO Y1 need to be connected with the OV of the power of the load Note Such function should be done by above application instructions and only transistor output type is av
87. O Transfer the data data in D2 x 2 to D10 D11 The multiplication instruction can expand the register data so the setting range will be widen Max value should be below 32 767 In this example D11 is automatically used by F22 MUL do not use is at any other places F86VRSC can read the value 0 10 for analog potentiometer with correspondent scale There are 2 built in analog potentiometers If you prefer more there is an optional card with 6 analog potentiometers Potentiometer 2 37 13 Battery Electric specification Description Chapter 2 Basic Unit Specification Part number BT CR2450 CB 01 Voltage 3V Capacity 600mA HR Lifespan 5 Year 1 Foruse Do not charge the battery do not short circuit the batter use the battery only for the specified equipment insert the battery in right polarity Consideration position do not heat the batter do not dispose of the batter in fire 2 For transport and storage The handling of the packaged batteries must be adequate to avoid mechanical damage Storage areas should be cool dry ventilated and protected from the rain and direct sunbeam Run without battery M8030 ON When EPROM and EEPROM is only for saving program which has not retention requirement and RTC function TP03 can Run at without battery mode Although TP03 is set to Run without battery mode and the battery is no
88. OP SWitch nre het dele e ere eet 2 35 UM guo EE 2 36 12 Potentiometer or E e EDS ria eee dete ee PERLE 2 37 ERA EE 2 38 TA Instruction aa aS 2 38 Chapter 3 Expansion unit specification ii 3 1 1 Digital expansion uniti estre ec 3 1 LT General Speci ati Ones furore C tia Ar 3 1 1 2 Outline dimension uie iter eere rete terat e es ro er ta Pe 3 2 1 2 1 TP02 digital expansion unit carini 3 2 1 2 2 TP03 digital expansion unit ert eth re Peters 3 2 1 3 Electric specification iei etre e t ten eerte 3 3 1 3 1 TP02 T6EXD Specifications 3 3 1 3 2 TP02 16EYR Specification eese nennen 3 4 1 3 3TP02 TOE Y T specification 5i tit rte ee Dite Cr gene t s 3 5 1 3 4 TP02 16EMR Specification eene 3 6 1 3 5 TP02 32EMR Specification iii 3 7 1 3 6 TP03 16EMR Specification t ira 3 8 1 3 7 TP03 16EMT Specification i 3 9 1 3 8 TP03 16EMT P Specification ener 3 10 1 3 9 TP03 16EYR Specification i 3 11 1 3 10 TP03 16EYT Specification nennen 3 12 1 3 11 TPO3 16EYT P Specification eee eececeeececeeeesetaeeeeneeeaees 3 13 1 3 12 TP03 16EXD Specification siii iiss nenns naas aieia hinan ania 3 14 2 Analogue expansion Unit eein its 3 15 2 1 Introduction trate ee ee eh 3 15 221 T Briefs ara Pr e Erin 3 15 2 1 2 Data register and channel of analog expansion modu
89. PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address O1H Slave Address 01H Function Function Code 6CH Function Code 6CH ECH Code Exception Sub High FFH Sub High FFH 04H Format Code function function Data Low 02H Data Low 02H CRC 16 Low 6DH High 00H High 52H High 03H Data Data Low 00H Low 55H Low 00H Low FDH CRC 16 CRC 16 gt High 17H High 48H Sub function Read program running or stopping status If return data 5255H Remark program running ASCII code RU if return data 5354H program stopping ASCII code ST d Sub function FF03 Set RTC value Function Sub function FF03 Code Function Set RTC value PC 2 PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01 H Slave Address 01H Slave Address 01H Function Code 6CH Function Code 6CH Function Code ECH Exception Sub High FFH Sub High FFH 04H Data i Code function function Low 03H Low 03H Low 6CH CRC 16 High Sec Low C4H High C6H Data CRC 16 7 Low Min High FAH Fore Data High Hou Data Low day High Mon Data Low Yea High Wee Data Low 00 Low XX CRC 16 High XX 1 Data length is 8 bytes BCD code second minute hour day month year week Remark 00 2 XX represents that the data differs with different input data
90. POSADA hoe e test e feta e en es ah tn E NY 8 2 RIC niae eee eee Na 8 2 PE oper tion mode M rentes teet Sead einaste 8 3 PE mode Dy a i esie qt et arde A da OE 8 3 Step ladder flags M Jison eee d eique dei O E E 8 3 Step ladder flags D rte te err ee tee e erigi ce bin 8 3 Interruption disable M ret ed lr ail 8 4 UP DOWN counting set device M enne nente retnennennes 8 4 Devices Ma NE 8 6 Error detection Da arsen 8 6 Communication and link M I eene enne nnne enne nnne 8 6 Communication and link D T enne entren 8 8 Communication and link M IT i 8 10 Communication and link D IT enne nnne entere 8 11 High speed and position M de deter ad ERR p re drei 8 12 Expansion Mus uice Fete i e e e Fi EC ne EE Freie EC erit 8 12 Expansion function D ete teer er ii 8 13 High speed and position D avansere ata tre a re ree spend 8 13 PWM ontpit Dhen ettet terere at eget evene repete eere repete been 8 13 OP07 08 M iss ase et e ete eo ret ete e t t nabs be teretes 8 14 OPO07 08 D c ai irre cte e Pe CP eO RUP RU edens 8 15 AD DAX M a iste ttt date ep eh e E ss 8 16 AD DA D e rerien terc apres tee rice re eei Hn t RR ce neste e ce 8 16 Chapter 1 TP03 Introduction Chapter LTE Idse 1 1 Model type description kaprede 1 2 2 Prod NPR Ne 1 3 2 1 Basic module ist ira elia alia alert 1 3 2 2 Expansion module lista clelia 1 6 2 2 P
91. Run STOP Start external Run M8037 enforced to On Release Enforce Y Troubleshooting procedure 1 N 7 Finish recovery Troubleshooting procedure 1 3 5 4 Troubleshooting procedure 4 This procedure is designed for input signal error which can not be detected by CPU self diagnose Error example e None of input and output terminals on basic unit and expansion unit can set ON Certain input can not be set ON OFF Sometimes a given input signal can affect other input signals on same basic unit or expansion unit Resolution Check the power supply of TP03 and the wiring If that is OK please go on 2 As for the input signal the ON level should be above 15V while OFF level should be below 9V If not please modify it If that is OK please go on 3 Cutall the power supply for devices connected to input terminal as switch and proximity switch 4 Add an external 24vDC power supply to input terminal and common terminals The input indicator should be ON The input indicator should be OFF as the power is cut Check the input indicator on basic unit and expansion unit 6 Supervise ON OFF state of input relays with PC or PDA linked 7 Ifthe above state is normal that is OK that is to say the responding indicator will be on as it is supplied with 24VDC while off as the 24VDC is cut Otherwise please change the basic unit or expansion unit 8 The input po
92. TECQ TP03 PLC USER Manual TP03 Programmable Logic Control 4KA72X123 Version 1 6 2011 4 29 0086 0510 8522 7555 Contents Chapter 1 TPOS Introduction n itte In e Re pr RR enero aee pretiis 1 1 1 Model type description eee tee eite dette dere edes eee 1 2 2 Product type s see pere ied emm tere I E n er E qe T Er YR greg 1 3 2 A Basic mod le listri sonini tete treten eee ex ep Dosen eee PEE Te ede EUN ENT 1 3 2 2 Expansion module list iii rte epit en ide eo ea Evene 1 6 2 3 Programming toolis 5o ee ee te etre detener 1 9 ZA O b i e M be i eU ERE I ER Mr rg 1 10 3 System confgurationi u x25 tito ae trt OIEA RE 1 11 4 OP07 08 TP03 cable TP03 302MC specification esee 1 12 S TP03 302PC cable specification freti remet enne et eis 1 13 6 TP03 PC PDA port connect with HMI by RS 422 sss 1 14 T TPOS terminal block er tette lat 1 15 Chapter 2 Basic Unit Specification sessi nennen nennen 2 1 TFUNcHonitat arto i EN 2 1 1 1 General specification entere edet rae ini 2 1 1 2 AC type Power supply specification e 2 4 1 3 DC type Power supply specification sese 2 4 1 4 General features for basic unit ie 2 5 1 5 Environment specification ie 2 6 2 Digital input output S 2 1 2 1 Digital inputr rsuie nin Velia edere ee e eed ie re etie 2 7 2 2 Digit l output pots 33 rae IRR ee een re edis 2 7 3 Comimunic
93. TO T511 512 Points 0E00H 0EFFH C0 C255 256 Points OFOOH OFFFH M8000 M8255 256 Points 1000H 10FFH M8256 M8511 256 Points 1100H 1CFFH 81024 84095 3072 Points 1D00H 34FFH M1536 M7679 6144 Points 3500H 3FFFH Reserved Note TP03 input and output coil address is allocated in octal X000 X007 Y010 Y017 X110 X117 Y370 Y077 Other coil address is allocated in decimal M0 M7 M8 M9 M10 M1534 M1535 C0 C7 C8 C9 C10 C255 Register address mapping Register address Content Bytes number Remarks 2 4000H 41FFH TO T511 Present value 1024 Bytes 03H 06H 10H 4200H 42C7H CO C199 Present value 400 Bytes Read Write 42C8H 4337H C200 C255 Present value 224 Bytes 1 Reserved 4338H 6477H D0 D8511 Present value 17024 Bytes 6478H 6497H Z0 VO Z15 V15 Present value 64 Bytes 6498H 6697H TO T511 Set value 1024 Bytes 03H Read 6698H 676FH C0 C199 Set value 400 Bytes Reserved 6760H 67CFH C200 C255 Set value 224 Bytes 1 67D0H 6FFFH Reserved 1 High speed counter address mapping Communication ports 2 14 Chapter 2 Basic Unit Specification C200 C255 32 bit High speed counter Register address Register value Word High byte Low byte Present 42C8H C200 Low byte of present value Low word High byte Low word Low byte value 42C9H C200 High byte of present value High
94. TP03 slaves with the application instruction RMIO Here is the briefing about this function and as for more information please refer to Instruction Description F191 Item Description communication EIA RS485 standard Baud rate 9600bps 614400bps Slave Max 4 slaves Remote I O Slave 1 Input 36 points M4200 M4235 for master output 24 points M4600 M4623 Communication ports 2 21 Chapter 2 Basic Unit Specification Slave 2 Input 36 points M4240 M4275 output 24 points M4624 M4647 Slave 3 Input 36 points M4280 M4315 output 24 points M4648 M4671 Slave 4 Input 36 points M4320 M4355 output 24 points M4672 M4695 Isolated twist cable 2 wire2 Cabl iin Total length 500m 76800bit s Ikm 38400bit s Note Remote I O slave should be TP03 basic unit rather expansion unit or other Application instruction F191 RMIO K K port selection range 0 1 0 built in RS485 port 1 RS485 expansion communication port Function description When TP03 is set to such mode the input and output of master can be expanded Max slave number is 4 in this configuration The I O of slave is just the expansive input and output for master and the program in slaver will not be operated 3 2 4 RS MBUS instruction Here is the briefing about this function and as for more information plese refer to Instruction Description F80 RS and F87
95. Y020 Y 027 and allocated in octal and allocated in decimal Consequently when TP02 expansion module is expanded for TP03 basic unit the number of I O should be allocated according to such item expansion unit 3 3 Chapter 3 Expansion unit specification 1 3 2 TP02 16EYR Specification Item Specification Outline figure Input point 0 Upside terminal block Output point 16 pL Voltage AC250V DC30V ean a i 2A 1 214 570 Current point 5A 1common Type Relay Mechanical lifespan 20 000 000 times Output i Electric lifespan 150 000 times 3A Response time Below 10ms Min load 1 mA 5vDC ini LED LIT when output Indicator 1 3 come 6 8 ON Insulation Relay 21415 eS Internal power supply Consumption current For 5VDC max 50mA For 24VDC max 80mA Expansion cable Downside terminal block Accessory TP 042EC 4cm 14pin Internal circuit symbol content Terminal a 1 1 8 Output terminal J block i A COM A lt COM D Common terminal l Yo Note y COM C a 4 points share one common terminal XE b The common terminals with same symbol in upside and downside are not connected internally expansion unit 3 4 Chapter 3 Expansion unit specification 1 3 3 TP02 16EYT specification Item
96. ailable If relay output type is set such function the output will be error for the longer responding time 1 kHz The lifespan of the relay would be shortened extremely When YO is set for pulse output X2 can not be set for high speed counter While When Y1 is set for pulse output X3 can not be set for high speed counter While As for the M type the output should be wrong when the output frequency exceeds specified one 7 Expansion card Only one expansion card is available for each basic unit TP OCV built in standard type should be installed when TP03 has no expansion card to avoid dust accumulating and undermine connector function Plug and unplug the card when power is OFF As for more information please refer to peripheral manual Pulse output Expansion card Chapter 2 Basic Unit Specification 8 Built in memory and memory card TP03 1ME Built in memory Type Saving content Saving place 1 User program 20 30 type 0 8K 40 60type 0 16K Built in flash Memory for S type 0 4K memory power fail have no impact on program 2 System specification the data 1 Input relay X output relay Y general auxiliary relay M D general state S 3 2 Timer contact and timing coil Built in RAM 5 3 General counter contact counting coil and reset coil data will be lost as 4 General data register for present value power fails A 5 Register for present value of ti
97. ati n ports ruin Nesa tee ect tb ole iti 2 10 3 1 Communication ports position eee rennennennes 2 10 3 2 Three communication ports description essere 2 13 3 2 1 Modbus slave communication ii 2 13 3 22 D t d 2 21 3 2 3 REMOTE I O instruction ii 2 21 3 2 4 RS MBUS instruction linia aia 2 22 3 3 Witing methods srei alito ditelo t e Ri Or a iii ii 2 23 4 High Speed COUnter xoi Lose EA o GE 2 25 4 1 General characteristic of high speed counter sse 2 25 4 2 Number for Built in high speed counter sse 2 25 4 3 FUNCOM d ete epp eme att paro 2 27 4 4 Application example for I phase high speed counter n 2 27 4 4 T L Phase T input eee ee iaia iaia 2 27 44241 Phase2 Input pakkene ide 2 28 4 5 Application example for 2 phase high speed counter in 2 29 4 5 1 2 Phase 2 inputs eiecti te Hee tre tee i eder geht eet 2 29 4 5 2 Action of 2 phase input signal sess 2 29 4 6 O tput counting result 3 0 re meto e is 2 30 4 7 Restrictions for fastest responding frequency sse 2 30 4 8 Common Considera nc rias 2 31 5 Interruption Input inci diia 2 32 6 Pulse output 2 artene Syr SANS 2 33 7 Expansion card is e Ee Bretton edo age gaa 2 33 8 Built in memory and memory card TP03 1ME sse 2 34 0 Pas SWOF ta ter e PROP PDC Peppe 2 35 IO RUN ST
98. be installed after TP03 expansion unit including I O module AD and DA module 2 Then the last unit should be plugged with terminal connector TP 200EC 3 the figure is only the logic connect In fact some of power module will be added into due to different application refer to 3 2 1 2 Data register and channel of analog expansion module System will read data in the channel and write them in the data address expansion unit Analog expansion module for input Analog expansion module for output System will the read data from System will the read data from Channel individual channels to corresponding corresponding address to individual address channels Data address Data address Channel 1 D8436 D8381 Channel 2 D8437 D8382 Channel 3 D8438 D8383 Channel 1 D8444 D8389 Channel 2 D8445 D8390 Channel 59 D8494 Channel 60 D8495 Channel 61 D8496 Reserved Channel 62 D8497 Reserved Channel 63 D8498 Reserved Channel 64 D8499 Reserved Chapter 3 Expansion unit specification 2 1 3 Setting the system memory Please set the system memory in advance before try run the connected units Setting TP02 TP03 EXTEND MODULE System memory EXTEND Default Remarks 20 30 point 40 60 MODULE gy a ONLY nd S type poin Set the number of Modules D8256 OTT 0 2 0
99. bis fedet 3 32 3 4 Power module TP03 01SPS A iii 3 32 Chapter4 Dimension and installation ii 4 1 1 Outline dimension o e eot etes 4 1 AAA CORO dote 4 1 1 2 TP02 expansion Unit s ete HD e pe pP p ete prex 4 2 1 3 TPO3 expansion unit and power unit ii 4 3 1 4 TP03 communication Unit i 4 3 ZION I S 4 5 2 Ambient environment eio tort te d A DO UR o e OU D re pese rit touts 4 5 2 2 Installation of basic unit and expansion Unit esee 4 5 2 2 Directly installation eni 1 ent tt De erret eder 4 6 2 2 2 DIN Rail installation ais niie e eer eee bep UT 4 8 2 3 Installation for expansion cable and termination connector eeeeeeee 4 8 II Ch pter 5 A 5 1 WIENS pio Sirena netos SR AE 5 1 2 Basic UNE WILD is EA 5 2 2 1 Wiring power supply and specification cece csecseceseseeeceeceeeeseeseeneeeseeas 5 2 2 1 1 Input wiring at power supply terminal eee 5 2 2 12 Protection CITCult pui Dette reati ER ela sin 5 3 2 2 Input wiring 25 5 o I entere rer re depre pe Rs 5 4 2 3 Q tp t WDO sno e RIA iii 5 5 3 Expansion nit WINING eco te tte a C eser rn repr E E pese Pato diet 5 7 3 1 Input wiring for expansion Unit nennen teens 5 7 3 2 Output wiring for expansion unit nennen rennen 5 8 4 Wiring consideration etse top etre nr edi da 5 9 4 1 Wiring con
100. bit device permanently ON i SET YMS M 2 T C 2 special D 3 YM 1 S special RST Resets a bit device permanently OFF Ht RST VMS i D amp V amp Z amp special D 3 SMCS Master control set TF Is l SMCR Master control reset S R l JCS Jump control set TCS JCR Jump control reset ICR 1 Note The step for LD LDI AND ANDI OR ORI with operand M1536 M7679 or S1024 4095 is 2 The step for OUT with operand M1536 M7679 or S is 2 The step for SET RST with operand M1536 M7679 M8000 80511 and S is 2 72 Chapter 7 Instruction list 2 Step instruction STL RET Mnemonic Function Circuit Step STL Step ladder 00 C 1 RET Step ladder return RET 1 7 3 Chapter 7 Instruction list 3 Application instruction list Application instruction 16 32 P Step Type Instruction type Bit No Mnemonic function 16bit 32bit M 00 CJ Conditional jump 16 v 3 o 01 CALL Call subroutine 16 V 3 o 02 SRET Subroutine return 16 1 o 03 IRET Interrupt return 1 O 04 El Enable interrupt 1 a O Program flow f 05 DI Disable interrupt 1 O 06 FEND First end 1 o 07 WDT Waterdog timer 1 y 1 o 08 FOR Start of a
101. c function 16bit 32bit M 37 WSFL Word shift left 16 V 9 o 38 SFWR Shift register write 16 N 7 m 39 SFRD Shift register read 16 IV 7 mE O 40 ZRST Zone reset 16 v 5 O 41 DECO Decode 16 V 7 o 42 ENCO Encode 16 N 7 o 43 SUM Sum of active bits 16 32 V 5 9 Check specified but 44 BON 16 320 V 7 13 o Data operation status 45 MEAN Mean 16 320 V 7 13 o 46 ANS Timed annunciator set 16 7 o 47 ANR Amnuciator reset 16 V 1 O 48 SQR Square root 16 32 V 5 9 o 49 FLT Float point 16 3201 V 5 9 o 50 REF Refresh 16 v 5 O 52 MTR Input matrix 16 9 O 53 HSCS High speed counter set 32 13 O 54 HSCR High speed counter reset 32 13 O High pre ds HSZ High speed counter zone 42 ly processing compare 56 SPD Speed detect 16 7 o 57 PLSY Pulse Y output 16 32 7 13 O 58 PWM Pulse width modulation 16 7 59 PLSR Ramp pulse output 16 32 9 17 O 60 IST Initial state 16 7 O 61 SER Search 16 32 9 17 O 62 ABSD Absolute drum 16 32 9 17 o Handy 63 INCD Incremental drum 16 9 o instruction 64 TTMR Teaching timer 16 5 o Handy 65 STMR Special timer definable 16 7 O instruction 66 ALT Alternate state 16 v 3 o 67 RAMP Ramp variable value 16 9 O 68 ROTC Rotary table control 16 9 O 69 SORT Sort data 16 11 o External I O 70 TKY Ten key input 16 32 7 13 device 71 HKY Hexadecimal input 16 32 9 17 O 72 DSW Digital switch 16 9 73 SEGD Seven
102. can be read throuth system memory D8121 It is also recommended that sticking a label with the set data on the house of the product Communication ports 2 10 Chapter 2 Basic Unit Specification Function description for 3 communication port Program up down load lt 1 gt PC PDA port lt 2 gt RS485 expansion card Description Upload or download the user program to from TP03 or update system program Modbus slave Only RTU Available for PC PDA monitoring the TP03 All the three ports are available for such function refer to 3 3 1 Data Link The two ports can not be enabled simulataneously for such function It must be used together with application instruction F190 or F193 refer to 3 3 2 and instruction description F190 and F193 Remote IO The two ports can not be enabled simulataneously for such function It must be used together with application instruction F191 refer to 3 3 3 and instruction description F191 RS instruction The two ports can be enabled simulataneously for such function and communication protocol is unnecessary It must be used together with application instruction F80 refer to 3 3 4 and instruction description F80 MBUS instrucditon ASCII or RTU Special registers for setting communication format and Baud Rate D8120 The two ports can be enabled simulataneously for such function and communication protocol Modbus is necessary It must b
103. can time 2 Channel Number of channels 2 channels VO V1 Voltage output terminal output voltage signal between terminal V and C 10 11 Current output terminal output current sn DE signal between terminal I and C EEE MED CO C1 Common ground for V0 V2 I0 I2 l dee dedos nme T cali V0 Voltage output terminal output voltage J block Vit signal 10V 10V between V and C is terminal VO V1 and V0 V1 can not be i used at same time C2 C3 Common ground for VO V1 24V 24VDCPower input terminal HE ov 24VDCPower input terminal Hu n e Power indicator PWR 24 V Power LED Green HL T tul LNK Link LED Green internal power 5VDC Max current 30mA Outline figure External power 24VDC 10 Consumption current Max 100 mA Installation manual Expansion cable TP 304EC 4cm 26pin ATI Converter Accessory Voltage outpi vor 30K External device Shielded t M imd sik No KW i 30K RIA LA ds e 0K Principle External dey RIM 30K ANA figure E C1 Voltage current supply 24V Voltage OV regulator 177
104. cocos ani 6 5 3 5 Troubleshooting procedure aive lia 6 6 3 5 1 Troubleshooting procedure Tur ia 6 6 3 5 2 Troubleshooting procedure 2 6 7 3 5 3 Troubleshooting procedure 3 va lessi iii 6 8 3 5 4 Troubleshooting procedure 4 i 6 8 3 5 5 Troubleshooting procedure 5 6 9 Trial run 6 0 Chapter6 Trial Run Chapter 6 Trial Run Trial run 1 1 Safety In the use of PLC system sometimes the wrong operations due to the following reasons PLC input output device and power devices power power off at different times Deviation of response time caused by instantaneous power failure Anomalies of PLC the external power supply and other equipments To prevent this abnormal or accident caused by malfunction of the system please take the following safety measures Set interlock external circuit In the control of the motor such as opposite movement forward reverse please Set interlock external circuit Set of emergency stop external circuit To cut off the power of output devices please set of emergency stop external circuit The PLC should be powered on later than other equipments After the input output devices power equipment starting start the PLC First shut off the power of PLC and then make the input output devices shut off Should be firmly grounded Because inverter switch produces high voltage if PLC is near the inverter
105. downside are not connected internally EM Output expansion unit 3 9 Chapter 3 Expansion unit specification 1 3 8 TP03 16EMT PSpecification Item Specification Outline figure Input point 8 Output point 8 ie d E t Voltage DC 4V 30V coma 1 3 5 7 0 3A 1 point Current d C 1 2A 1 common terminal Output Type PNP transistor Ca Responding ti m 722 N esponding time lt Ims e QE l n 2000 n Il Output indicator LED lit when output ON Do lt Insulation method Photo coupling insulation i 2 vi Voltage DC24V 10 20 To ms Current TmA 24VDC Impedance 3kQ Type com 11131416 ON level Above 15Vdc 4 2mA H Input 0 2 comp 5 Y OFF level Below 9 Vdc 2 5mA E Responding time 10ms s d Indicator LED lit when input ON VERTE Insulation method Photo coupling insulation PWR LED SV Power LED Green OE LED Internal power supply Current consumption Output Enable LED Green For 5VDC Max 30mA For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content Y 0 7 Input terminal Y i Upside Terminal COM A Common terminal L J paesi Viper 0 7 O
106. dules It provide power of 5v and 24v internal to the expansion modules on right side The specification Item specification 5v 250mA 24V internal 250mA 24V external 400mA expansion unit 3 32 Chapter4 Dimension and installation Chapter4 Dimension and installation i 4 1 A ote oisi PRIN Eis 4 1 dsl Basit In MP TTE id 4 1 12 TPOZ Expansion UA aeelansc baa EE E 4 2 1 3 TP03 expansion unit and power unit 4 3 1 4 TPO3 communication INE 3 oes esset oi 4 3 2 Inistalldtighi elba ope etes t oae nope do bat nata t p 4 5 2 1 Ambient environment se 4 5 2 2 Installation of basic unit and expansion unit 4 5 2 2 1 Directly Stall PALIN srl 4 6 2 2 2 DIN Rail1nstallatioti iie nd aras d ratto tata Aves syng 4 8 2 3 Installation for expansion cable and termination connector 4 8 Contents 4 0 Chapter4 Dimension and installation Chapter4 Dimension and installation Outline dimension 1 1 Basic unit ODOOOOO0O TP03 14SR A 14 20 TP03 20SR A ET ote n UD ooo NETZ A E sal S 0000 LI HE E ori T I 80 I 5 la 16
107. e 148 20S 26S 36s 20M 30M 20H 30H 40H 60H 24Vdc terminal for 250mA with short circuit 300 mA with short circuit DN rt ern external using protection protection protection Power supply voltage 85 264 VAC When the supplied power increases to 75 85VAC or above TP03 will RUN which Operation decreasing to 70VAC or less TP03 will stops The power failure lasting within 10ms will not affect TP03 normal operation Consumption power 30VA 50VA 1 3 DC type Power supply specification ln cm 30MR 40H 60H Item 24VDC terminal No Power supply voltage 24V DC When the supplied power increases to 19 2VDC or above TP03 will RUN while Operation decreasing to 19VDC or less TP03 will stop The power failure lasting within 10ms will not affect TP03 normal operation Consumption power 30W Function 24 Chapter 2 Basic Unit Specification 1 4 General features for basic unit Summary M TP03 M type 20 30 points Built in Flash memory 8 000 Steps Retentive data with lithium battery Can expand to 128 points Can expand 8 channels AD input amp 2 channels DA output M TP03 H Type 20 30 points Built in EEPROM 8 000 Steps Built in RTC RS485 communication Retentive data and RTC data with lithium battery Removable terminal block Can expand to 256 points with adding an external power supply Can
108. e ERROR indicator If the ERROR indicator does not blink that means the program is right And the program can be trial run then It is available for user to enforce terminal ON or OFF with PC PDA to inspect wiring Run and supervision PC PDA can supervise the set value and present value from Timer Counter Data register and enforce the output ON OFF PLC input output responding time Responding time for PLC from sending input signal to input terminal to output signal Responding time Delay for input port Scan time for operating user program Delay for output port Delay time for general input terminal 2 5ms can not be adjusted Delay time for Interruption or high speed signal 10us can not be adjusted Scan time for operating user program Please refer to D8010 Delay time for output Delay time for general Relay type about 6ms terminal output terminal Transistor type about 150us Delay time for pulse About 5 us only for transistor type output terminal of H type Troubleshooting 6 5 Chapter6 Trial Run 3 5 Troubleshooting procedure 3 5 1 Troubleshooting procedure 1 M register D register No Function No Error code description Continue to operate 8060 Expansioncard 8060 error Error code 200x Expansion card not adapt to x card install in fact 1 TP03 6AV 2 TP03 485RS 3 TP03 232RS 4 TP03 2AI 5 TP03 2TI 6 TP03 10P 6006 no communication
109. e COM2 and Y12 Y15 share COMG See the following figure for transistor output type 5 In TP03 20HT A TP03 30HT A TP03 40HT A TP03 60HT A HT type YO Y1 share COMO COMO is connected with user OV internally Remember not to connect USER 24V with the COMO Other COM in the PLC internal and USER OV is not connected 6 In TP03 20HT A P TP03 30HT A P TP03 40HT A P Basic unit wiring 5 5 Chapter 5 Wiring l Load I YO ANN I T ERE x LU y DE i l I 1 COM T Trigger i I ev 1 TP03 H type PNP transistor output TP03 60HT A P HT P type YO Y1 share COMO The COMO connected to USER OV internally When YO Y1 connect to external load OV of the load needs to connect to USER OV Other COMs are not required 7 In TP03 20HT A P TP03 30HT A P TP03 40HT A P TP03 60HT A P HT P type COM needs to connect with the positive of the is not external power supply Y needs to connect with the negative of the external power supply 8 In HT HT P type Except YO Y1 output point the other output points are the same with MT MT P type For relay output e o C o lo lo lo o lo 100 E ds e oO O comB 2 4 do 7 1f 12 ANN 0 f com 3 5 6 10 pon 137 113 For NPN transistor
110. e V1 7 8160 F17 XCH SWAP 8161 8 octal processing mode F76 80 82 83 84 87 188 8167 F71 HKY HEX data processing 8168 F13 SMOV DE HEX processing D100 D511 data preserve mode OFF data preserve in RAM 8169 ON data preserve in FLASH Available since V1 8 The reset of C252 If M8170 is off C252 will be reset by 8170 X002 If M8170 is on C252 will be reset by X005 Special relay 8 12 Chapter 8 Special Relay Expansion function D 8110 The total number of input include host input When M8110 ON the total number of input decide by D8110 8111 The total number of output include host output When M8110 ON the total number of output decide by D8111 8112 Input filter time ms When M8112 ON the input filter time decide by D8112 High speed and position D 8130 Reserved 8131 Reserved 8132 Reserved 8134 Reserved 8136 Accumulated value for output pulse of Y000 and Y001 8137 D8136 low word D8137 high word 8140 Accumulated value for output pulse of Y000 8141 D8140 low word D8141 high word 8142 Accumulated value for output pulse of Y001 8143 D8142 low word D8143 high word 8145 Bias speed for F158 F159 8146 Maximum speed for F158 F159 8147 D8146 low word D8147 high word 8148 Acceleration deceleration time for F158 F159 PWM output D 8158
111. e and protect PLC It is recommended to install a surge protector according to the equipment installed and power capacity Please refer to following diagram for the installation of and outdoor 1 7K AV surge protector MCCB breaker Transformer TP03 TA So drop voltage AC250V input X t gt ge input e 2 FG X Surge protector 2 Special Class 3 groung lt 102 Solving noise problem l other devices Class 3 ground 5 15 Chapter 5 Wiring The special type 3 ground resistance less than 100hm must be installed separately with PLC ground Applying underground pipeline may isolate the voltage induced from the air Under thunderbolt the voltage induced from the air may be exceeding 24 VDC The pipeline should be buried underground in depth at least 60 cm p EK EEK ALO SS M RR 60cm or 120cm depth under ground Applying relay to input output signal wire may isolate induced voltage and protect the PLC from damage 5 3 Anti Noise for Expansion Cable If an elector magnetic switch is operating ON OFF action near the PLC or expansion cable it is possible to generate messy noise or high voltage and cause undesired effect to the PLC Please install surge protector beside the elector magnetic switch The system expansion cable must not be placed into the same wiring duct with any other input output signal or power line 5 4 Anti Noise for I O Wiring Please apply ins
112. e the output should be start from Y20 D8381 and so on With respect to expansion for 60 point basic unit the input number for the first digital analogue expansion unit should be start from X50 D8436 and so on While the output should be start from Y30 D8381 and so on With respect to expansion for 14 point basic unit the input number for the first digital analogue expansion unit should be start from X10 D8436 and so on While the output should be start from Y 10 D8381 and so on With respect to expansion for 26 point basic unit the input number for the first digital analogue expansion unit should be start from X20 D8436 and so on While the output should be start from Y20 D8381 and so on With respect to expansion for 36 point basic unit the input number for the first digital analogue expansion unit should be start from X30 D8436 and so on While the output should be start from Y20 D8381 and so on in the table below Digital input output Chapter 2 Basic Unit Specification TP03 40H TP03 2DA TP02 16EXD TP02 4AD TP02 I6EMR Input Output Input Output Register for analogue Product type 3 points points number number X0 X07 Y0 Y7 TP03 40H 24 16 X0 X17 Y10 Y17 X20 X27 D8381 D8382 TP03 2DA 0 2 Output channel 1 channel 2 X30 X37 TP02 16EXD 16 0 X40 X47 D8436 D8437 D8438 D8439 TP02 4AD 4 0 Input chann
113. e used together with application instruction F87 refer to 3 3 5 and instruction description F87 Remarks Communication ports Built in Optional Built in forH type having such function available for more than one port using simultaneously O having such function only one port is available for such function at one time Chapter 2 Basic Unit Specification Communication setting for PC PDA port D8321 Item Bit Description Data length B0 1 8 bit Parity bit B2 B1 0 0 no parity 0 1 odd check 1 1 even check Stop bit B3 0 1bit 1 2bits Baud rate 0 1 1 1 9 6 1 0 0 1 38 4 B7 B6 B5 B4 Kbps 1 0 0 0 19 2 1 0 1 0 57 6 Note 1 PC PDA communication port supports Modbus RTU with a fixed Data length 8bit Note 2 The modified data for D8321will take effect at the next scan time after communicaton finished Note 3 However if D8321 is not set inside the scope the defaulted communication format for PC PDA will be take effect Baud Rate 19 2kbps 8 bit data length 2bit for stop bit and without parity bit Communication format setting for RS485 D8120 port and Expansion card D8320 D8120 amp D8320 Item S Bit Description Data Length B0 0 7 bit 1 8 bit Parity bit B2 B1 0 0 no parity 0 1 odd parity check 1 1 even parity Stop bit B
114. ecification Specification Item J type K type Temperature range 100 C 700 C 100 C 1200 C Digital output 1000 7000 1000 12000 Resolution 2 5 mV Accuracy 1 FSR Sensor type Thermocouple J type K type Transmit speed 1 scan time 4 Channel Number of channels 4 channels TC0 Thermistor J K type signal TC3 input terminal Terminal TCO Thermistor LK type signal block TC3 input terminal 24V 24VDCPower input terminal 0V 24VDCPower input terminal Power indicator PWR 24 V Power LED Green LNK Link LED Green internal power 5VDC Max current 50mA External power 24VDC 20 Consumption current Max 150 mA Accessory Installation manual Expansion cable TP03 304EC 4cm 26pin ITC1 24V TCO la P I lo e T PWR LNK e fo re os ros e e e E amm 100 E n 0 cc t cs A G Outline figure External device Shielded twisted wire TCO External device os LK Principle TCO A DI Converter Shielded twisted wire penet pm TC3 figure lt gt gt lt Photo To basic unit coupling y Externa
115. el 1 channel 4 TP02 16EMR 8 8 X50 X57 Y20 Y27 Note When the basic unit expanded with both the expansion unit TP3 and TP02 TP02 must be routed after TP3 Digital input output 2 9 Chapter 2 Basic Unit Specification 3 Communication ports 3 1 Communication ports position Note 1 Note 2 Note 3 Note 4 Note 5 aly TP03 has three communication ports and see the left figure Se lt 1 gt PC PDA communication port lt 3 gt AR N 8 7 6 N 5 4 8 E Ir 2 RS485 Expansion card 3 RS485 communication port ES i ET kesve 0 2 4 10 12 14 16 H HN ov eov 3 7 it 13 15 17 7 lt a 20002000 i COLCOCAA _ 14 ST JEJE F ID MIN L RS485 port only H type available The baud rate for PC PDA port is 9 6k 57 6kbps The baud rate for expansion cards and RS485 port is 9 6k 307 2kbps The default baud rate for the three ports is same 19 2kbps Communication modes are setting through system memory D8120 D8320 and D8321 It is recommended that sticking a label with the set data on the house of the product Address number is set by PC PDA software it
116. end message controlled by TP03 0x0003 sending message controlled by GSM module 8310 Sending flag 0x0000 sending successfully controlled by GSM module 0x0004 sending failed controlled by GSM module 8311 Register address of Register address of sending message number sending message number 8312 length of length of sending message number max 16 words sending message number 8313 Register address of Register address of sending message details sending message details 8314 length of length of sending message details max 40 words sending message details 8315 Receiving flag Vibia vu 0x0001 receive massage control by GSM module Register address of 8316 Receiving message Register address of sending message number number Length of 8317 Receiving message length of sending message number max 16 words number Register address of 8318 o Register address of sending message details Receiving message details length of 8319 uh length of sending message details max 40 words Receiving message details Special relay 8 8 Chapter 8 Special Relay For expansion communication port Device No Function Operation 8320 Communication format Expansion communication port RS485 RS232 89Hex 8321 Address PC PDA communication port 89HEx 8322 Remaining data number of Expansion communication port
117. ending error slave 9 8410 Data sending error slave 10 8411 Data sending error slave 11 8412 Data sending error slave 1 2 8413 Data sending error slave 13 8414 Data sending error slave 14 8415 Data sending error slave 15 8416 Data sending 8417 Expansion communication port is set as DTLK 8418 RS485 port is set as DTLK Special relay 8 10 Chapter 8 Special Relay Communication and link D II DTLK 8173 Set state of master Data Link 8174 Set state of slave Data Link 8175 Set state of refresh range Data Link 8176 set Master address Data Link 8177 set Slaver address Data Link 8178 set Refresh range Data Link 8179 Retry times Data Link 8180 Monitor time Data Link 8401 Current scan time 8402 Max scan time 8403 Error counting number master 8404 Error counting number slavel 8405 Error counting number slave2 8406 Error counting number slave3 8407 Error counting number slave4 8408 Error counting number slave5 8409 Error counting number slave6 8410 Error counting number slave7 8411 Error counting number slave8 8412 Error counting number slave9 8413 Error counting number slave10 8414 Error counting number slave11 8415 Error counting number slave12 8416 Error counting number slave13 8417 Error counting number slave14 8418 Error counting number slave15 8419 Error c
118. equivalent circuit Wiring circuit ETT SV External power a d E ov lt lt g E wr gt fa FERGE gt STAR i ES Es TR KP x0 LAMA E IS o fur NL MM d suli zav com o 2 4 6 10 ENN Ba ov com 1 3 8 7 11 33 Ti E presti ces B SOURCE mode PNP Type Input equivalent circuit Wiring circuit x _ External power BN i _ i mm f wr lt S r aM w gt r N T H ah iN 3 i saper ee Peek zT TES We rc ee ee EMEN Insulation circuit PLC internal circuit photo coupling insulted with Input module 5 4 Basic unit wiring Chapter 5 Wiring 2 3 Output wiring E nm LED DE y E COM 2 Relay output AAA y le de x COM I Load TP03 H type NPN transistor output YO Y1 1 PLC Output has two types relay and transistor Please refer to chapter 2 for electric specification related to it 2 Operation indicator When the output is ON the corresponding indicator will be lit 3 Insulation circuit For transistor output PLC internal circuit is photo coupling insulated For relay output PLC internal circuit is relay insulated 4 Please pay attention to common terminal s wiring for output Take TP03 30MT A as an example YO Y1 share COMO Y2 Y5 share COMI Y6 Y11 shar
119. er 5 supply e Whether the grounding is not connected together with high voltage board e Whether the power source is correct AC or DC e Whether the polarity of power is correct AC L N DC e whether source voltage is within rated voltage AC 85 250V DC 21 6 26 4V Check the operation condition of the pause output circuit e Whether there is proper safety external protection circuit for PLC y 7 END 1 3 Trial run step i Write program y Run PDA06 PC06 to design program on PDA PC including Setting system memory D8321 Design program Save the designed program 2 Link PDA PC with PLC i 3 Supply power All initialize Whether the POWER indicator is ON Whether the RUN indicator is lit Please switch the RUN STOP to STOP Whether the BAT indicator is ON Not ON is right Whether the ERR indicator is ON Not ON is right If either BAT or ERR indicator is on please refer to troubleshooting y 5 Check the wiring to I O With PDA PC to initialize TP03 and write program to it Y 6 Trial run Check the input wiring with input indicator or the monitoring device Check the output port wiring by forcing set reset of the output relay with auxiliary device i Check whether the Run indicator is ON 7 Modify the pr
120. er 36points C220 C234 32bitl LLP P phase 1 input 6points C235 C238 C241 C242 32bitl phase 2 input 2points C246 C247 32bit2 phase 2 input 3points C251 C253 32bit 1 phase 2 input 4points C246 C249 32bit 2 phase 2 input 4points C251 C254 Refer to Instruction Manual chapter 2 2 7 2 8 Data register General register D0 D511 512points General register D0000 D7999 8000points File register D2000 D3299 1300 points Special register D8000 D851 1 512points N Supplementary register W0 W 9999 Available since H M V2 3 X4 A Index register Nest pointer 32points V000 V0015 Z000 Z0015 Mark pointer points NO N7 Spoints P0 P127 128 input interruption pointer 100 130 4points timer interruption pointer 16 I8 3points counter interruption pointer 1010 1060 6points Mark NO N7 8points pointer P0 P255 256 points input interruption pointer I00 I50 6points timer interruption pointer I6 8 3points counter interruption pointer 1010 1060 6points decimal K 16 Bit 32 768 32 768 32 Bit 2 147 483 648 2 147 483 648 Constant Hex H 16 Bit 0 FFFFH 32 Bit 0 FFFFFFFFH Real number E 1 0x 2 to 1 0x 27 0 and 1 0x27 to 1 0x 213 Built in Second D8013 Minute D8014 RTC N A Hour D8015 Day D8016 Month D8017 Year D8018 Week D8019 And with 30s offset Run stop Switch
121. erosive gas Altitude Operation 0 to 2 000m 0 to 6 565 feet Transport 0 to 3 000m 0 to 9 840 feet Vibration Resistance Mounted on a DIN rail 10 to 57Hz amplitude 0 075mm 57 to 150Hz acceleration 9 8m sec 1G 2 hours per axis on each of three mutually perpendicular axis Mounted on a panel surface 2 to 25Hz amplitude 1 6mm 25 to 100Hz acceleration 39 2m sec 4G Lloyd s 90 minutes per axis on each of three mutually perpendicular axis Shock Resistance 147 m sec2 15G 11 m sec duration 3 shocks per axis on three mutually perpendicular axis IEC61131 Noise immunity 1 000Vpp lus 930 to 100 Hz Dielectric withstand 1 500VAC gt 1mins between all terminals to ground for AC power supply Dielectric withstand 500VAC gt 1mins between all terminals to ground for DC power supply Insulation resistance 500V DC gt 10M ohm between all terminals to ground Grounding 100 ohm or less expansion unit 3 1 Chapter 3 Expansion unit specification 1 2 Outline dimension 1 2 1 TP02 digital expansion unit 64 16 b C kw 113151719 1113 15 Ly be pe he ud eL nt lg 2 4 6 8 10 12 14 16 1 3 cm 61819 11e 14 16 21457 cow 10112 13 15 cow Y Kk L 1 _ 1 2 2 TP03 digital expansion unit CH d EE m 7777 90 00
122. expansion unit Chapter 3 Expansion unit specification 1 3 12 TP03 16EXD Specification Item Specification Outline figure Input point 16 Output point 0 Lowl o 2 4 IG M Voltage DC24V 10 20 Shoal a 5 7 Current 7mA 24VDC Impedance 3kQ Type Wh G aar um ON level Above 15Vdc 4 2mA HY pu 2200 OFF level Below 9 Vdc 2 5mA on 9990 i Responding time 10ms MW Indicator LED lit when input ON 2 2 2 2 Insulation method Photo coupling insulation PWR LED 5V Power LED Green Internal power supply Current consumption For 5VDC Max 30mA For 24VDC Max 45mA L I 4 6 y COMB ae NI Downside Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content l 0 7 Input terminal y Terminal Upside COM A C ssi i ommon termina block SONA f T 0 7 Input terminal HAH Downside COM B Common terminal Input Note a 8 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally expansion unit 3 14 Chapter 3 Expansion unit specification 2 Analo
123. gue expansion unit 2 1 Introduction 2 1 1 Brief Analog expansion unit for input TP02 4AD TP03 4AD T0P3 8AD TP03 4RD TP03 4TM etc Analog expansion unit for output TP02 2DA TP03 2DA etc Analog expansion unit for both input and output TP03 3MA etc Note TP03 8AD TP03 2DA TP03 3MA only can be used for TP03 M H type which version over V1 5 or for TP03 SR type which version over V1 2 TP03 4RD TP03 4RD K only can be used for TP03 M H type which version over V1 7 or for TP03 SR type which version over V1 3 TP03 4TM only can be used for TP03 M H type which version over V1 8 or for TP03 SR type which version over V1 5 System configuration of analog expansion unit TP03 20 30 points basic unit 20MR T 20HR T 30MR T 30HR T and SR type unit can expanse 2 TP02 4AD s and 1 TP02 2DA or 1 TP03 8AD and 1 TP03 2DA That is the basic unit can expand to as much as 8 channels of analog input and 2 channels of output TP03 40 60 points basic unit 40HR HT 60HR HT can expand 1 TP02 4AD 1 TP02 2DA 7 TP03 analog input expansion units if installed with 7 TP03 8ADs the system will have 56 input channels while if installed with TP03 4RD the system will have 28 input channels and 4 analog output expansion units if installed with 4 TP03 2DAs the system will have 8 output channels That is to say the system can expanse so much to 60 channels of analog input and 10 channels of output Note O One expansio
124. hile off as the output is OFF Otherwise please change the basic unit or expansion unit 6 Ifnone of the said item is wrong but there is still error with input signal please check the noise source or whether there has conductive thing inside PLC 7 If there still be a problem after above check please contact with after sale service department for support Troubleshooting 6 9 Chapter 7 Instruction list Chapter 7 Instruction List Max su dad nier iud A den RIC 7 1 1 Basic sequential instruction NS 7 1 2 Step Instruction STL RET tatc ete ari 7 3 3 Application Instructions lalla 7 4 7 0 Chapter 7 Instruction list Chapter 7 Instruction List 1 Basic sequential instruction RR Function Circuit Step Initial logical operation contact AYMSIC type NO normally open LDI Initial logical operation contact type STO R 1 NC normally closed AND Serial connection of NO normally RIMSTO S 1 open contacts ANI Serial connection of NC normally XYMSIG C 1 closed contacts OR Parallel connection of NO normally mm E i open contacts Parallel connection of normally E ORI XYMSTC 1 closed contacts LDP Initial logical operation Rising edge di O pulse Initial logical operation Falling XYNSIG LDF i I C 2 trailing edge pulse Serial connection of Risi
125. ic unit a AIDI SS Converter Shielded twisted wire e 24V iN I PAN H Voltage ov 0V regulator 777 Register expansion unit 3 30 Chapter 3 Expansion unit specification 3 How many expansion unit can be connected to base unit The maximal number of expansion unit than can be connected to base unit is related to the specification about base unit and the power consumed by expansion unit Next four will be think about 1 The maximal points about digital I O defined by base unit refer to 3 1 2 The maximal points about analog I O defined by base unit refer to 3 1 3 The maximal power consumption about 5V internal refer to 3 2 1 3 2 2 4 The maximal number of output that are on at the same time refer to 3 2 3 3 2 4 3 1 Specification Base unit mper Ed da i d Channels of AD Channels of DA expansion unit S type 80 8 2 20 30 M type 128 8 2 20 30 H type 256 8 2 40 60 H type 256 60 10 3 2 Power consumption 3 2 1 5V power provide by base unit Base unit 5V output mA S Type 160 20 30 Relay type 410 20 30 Transistor type 340 40 60 Relay type 410 40 60 Transistor type 280 3 2 2 5V power consumed by expansion unit Expansion unit 5V current mA max TP03 16EXD 20 TP03 16EMR 30 TP03 16EYR 40 TP03 16EMT 30 TP03 16EYT 40 TP03 8AD 30 TP03 2DA 30 Table 3 2 2 3 2 3 24V internal power provide by base u
126. in or interruption program Counter will not RUN or STOP till the SFC or Sub Routin is operated High speed counter 2 31 Chapter 2 Basic Unit Specification 5 Interruption Input The input X000 X005 can be set to do interruption Basic specification Da Type 148 20s 26s 368 20M 30M 20H 30H 40H 60H Input X000 X003 X000 X005 Pulse width 50us min Sus min Interruption definition Ix0x L 0 Falling edge interruption 1 Rising edge interruption 0 5 X000 X005 INT Interruption pointer Forbid Pulse Rising edge interruption Falling edge interruption Interruption Snap X000 1001 1000 M8050 M8170 X001 1101 1100 M8051 M8171 X002 1201 1200 M8052 M8172 X003 1301 1300 M8053 M8173 X004 1401 1400 M8054 M8174 X005 1501 1500 M8055 M8175 The pointer number can not be used repeatedly As for the same input the corresponding rising edge interruption and falling edge interruption can not be used in a same program M8050 M8055 ON to ban corresponding input interruption When X000 X005 generates a pulse the corresponding relay will be set immediately Basic program for interruption Enable interruption n l Pointer X000 rising edge Pointer C 5 1001 1100 X000 falling edge F 04 El Main Interruption C gt program CD cy Interruption CO F
127. int will not act as expected when the electronic switch has large leakage current 9 Ifnone ofthe said item is wrong but there is still error with input signal please check the noise source or whether there has conductive thing inside PLC 10 If there still be a problem after above check please contact with after sale service department pr Troubleshooting 6 8 Chapter6 Trial Run for support 3 5 5 Troubleshooting procedure 5 This procedure is designed for output signal error which can not be detected by CPU self diagnose Error example None of output terminals on a certain basic unit or expansion unit can set ON Normally the fuse for output is melted Certain output can not be set ON OFF Sometimes an output signal can affect other output signals on same basic unit or expansion unit Resolution 1 Check the power supply of TP03 and the wiring If that is OK please go on 2 Connect PC PDA Supervise the ON OFF state of data memory relay output type related to error 3 Check eWhen output is ON the indicator should be lit and voltage between output will be below 1 2V eWhen output is OFF the indicator should be OFF and voltage between outputs will be equal to power supply voltage 4 Check the output indicator on basic unit and expansion unit 5 Ifthe above state is normal that is OK that is to say the responding indicator will be lit as output is ON w
128. intenance and Inspection ii 6 3 2 1 Periodical inspection iaia tia Ri eli a La Lai 6 3 ZA L General items alal i 6 3 PA 22 Basie Uni rt petet Ci oo nn 6 3 2 1 3 Expansion unitsiansa kaka etie e petet 6 3 S Tro bleshooting cicci aee tabat fre e ter beo tree teen epos 6 4 Sal LED indicator status rete nene Deme mee 6 4 3 2 Presumption of troubleshooting procedure ee eeeeseesecseceeeeseeseeeeeeseeas 6 4 3 3 Preparation for troubleshooting i 6 4 3 4 Check the following again iii 6 5 3 5 Troubleshooting procedure ener enne 6 6 3 5 1 Troubleshooting procedure 1 conc cnncnnos 6 6 3 5 2 Troubleshooting procedure 2 sess 6 7 3 5 3 Troubleshooting procedure 3 eceseesecseceeeeseeseceseeseseeseeneseaeeaes 6 8 3 5 4 Troubleshooting procedure 4 en 6 8 3 5 5 Troubleshooting procedure 5 en 6 9 Chapter 7 Instruction List inviati Gee err te Pd eta Pee er deri tes 7 1 l Basic sequential instructioni ai luo aa 7 1 2 Step Instructions TL RET 00 dessben eussuebelbeseieassaeeeveeseas 7 3 3 Application instruction USt ericeti ettet eer tornei ey IE ae ep enit 7 4 IH Chapter 8 Special Relay ta A fttt ee re 8 1 PG status M 8 1 Clock device Miss teer rte erre i e eee ea 8 1 Operation Tags MY xis miin teet A A PIED 8 1
129. ion and password set Supervise Troubleshoot Display processing time byte bit character or device set Terminal block Fixed unremovable Removable Din 116 x 92x 64 177 x 92 x 64 116 x 90x 83 mm 177 x 90 x 83 mm mm mm X1 When basci unit s power supply for the expand module not enough please add an external power supply X2 Only for transistor output type When YO is set to count the output pulse X2 can not be set as high speed counter When Y 1 is set to count the output pulse X3 can not be set as high speed counter As for M type if the frequency exceeds specified one the output states are maybe not right X3 The basic units of 20 30 points can through setting special registers D8256 amp D8258 or D8257 amp choose the analog modules either TP02 serie s or TP03 series for expanding While basic units of 40 60 points can set through D8256 D8259 to expand TP02 series and TP03 series analog modules which are both available for them at one time X4 In case of RUN STOP or power failure all the data of Supplementary register W are unsure All the register W are used for general use S5 T256 T511 these 256 points are special timers When PLC is onfhey are used for general use In case of RUN STOP or power failure they are used for accumulated use the output contacts and data will keep Function 2 3 Chapter 2 Basic Unit Specification 1 2 AC type Power supply specification ha Typ
130. l device Shielded twisted wire MK v 24V 24V EE P m i i Voltage X ov i i ov regulator 77 Register expansion uni t Chapter 3 Expansion unit specification 2 5 6 TP02 2DA Specification Specification Item Voltage Current OV 10V or 1V 5V external impendence OmA 20mA or 4mA 20Ma Principle Analog output range should be less than 5000 figure 5000 0000 0V 4000 10V or 0000 0mA 2000 20mA or Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 5 or less at 25 C 1 or less 0 55 C Transmit speed 1 scan time 2 Channel Number of channels 2 channels VI V2 Voltage output terminal input voltage signal between VC FT 24V V1 Cl V2 C2 CI C2 Common ground VI V2 Voltage output terminal output voltage P i signal 10V 10V between V and C terminal V1 V2 and V1 V2 can not e Power PN be used at same time a C3 C4 Common ground block i 11 22 output terminals for Current signal between LC A Please connect Shielded terminal to FG Gale eal SHLD on the House And all shielded terminals e SHLD SHLD are internally connected Sa m 24V 24VDC Power input terminal Gune House 0V 24VDC Power input te
131. le 3 16 2 1 3 Setting the system memory sss eene 3 17 2 2 General Specification for analog expansion unit eese 3 19 2S DIMENSION i i iate teo ler t EI FIRE ip beth ste RU eto RH eee be idees 3 19 2 3 1 TPO2 analog expansion unit ii 3 19 2 3 2 TP03 analog expansion unit nennen 3 19 2 4 Wiring for analog expansion module essere 3 20 2 5 El cttic SpectfiCatioh oe oe ella ir 3 22 2 3 1 TPO2 4AD Specifications pi cnr tartaro 3 22 23 2 TP03 S AD Specification eoe ee e ee e ne mie 3 23 2 3 3 TPO3 A4RD SpecificatiOn e eee tet eet eret li 3 24 2 5 4 TP03 4RD K Specification sss e 3 25 25 5 TPO3 4TM SpecifiCatiol intererat erret 3 26 2 5 6 TP02 2DA Specification iere iter ierit Een ee 3 27 2 5 7 TP03 2DA Specification rire eee 3 28 2 5 8 TP03 3MA Specification rire 3 29 3 How many expansion unit can be connected to base Unit eeeeeeeteeeeeeeeees 3 31 S T Specificati n t e beds E Dr tee e D e e Rr ee t berto Leds se 3 31 3 2 Power consumption riu e aaa 3 31 3 2 1 5V power provide by base unit i 3 31 3 2 2 SV power consumed by expansion unit i 3 31 3 2 3 24V internal power provide by base unit eee ee eee ee teeeeeeeeees 3 31 3 3 For example tette Hn i ete Ur eee rr de
132. lit when output ON Insulation method Relay 1 3 com 6 8 Voltage DC24V 10 20 Current 4 8mA 24VDC V za a 5 aa a Impedance 5 KQ Typ a id nel block t Above 20Vdc 3 5mA Mies da d ON level min Input Below 8Vdc 1 5mA OFF level max Responding time 10ms Indicator LED lit when input ON Insulation method Photo coupling insulation Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA accessory Expansion cable TP 042EC 4cm 14pin Internal circuit Symbol Content Input 1 8 Input terminal T Avid Upside Common Terminal COM A Bist terminal TOMA i 1 8 Output terminal 3 Th Downside Common COM B COM C terminal Note E a 4 points share one common terminal i i b The common terminals with same symbol in upside and E COMC downside are not connected internally a Output expansion unit 3 6 Chapter 3 Expansion unit specification 1 3 5 TP02 32EMR Specification Item Specification Outline figure Input point 16 Upside terminal block Output point 16 Voltage AC250V DC30V f conc 1 3 5 7 9 11 13 15 gt 2A 1 coma coma 2 4 6 8 10 121416 Current i point SA Icommon Type Relay Mechanical 20 000 000 times lifespan
133. ll stop the PLC and cut all the output And the PLC will recover operation as long as the power becomes normal There are many retentive registers and relay for keeping the data during power fail And the user should pay attention to that when in programming AC type coMo 1 2 4 com2 7 11112 114 coma 17 0 com 3 5 6 10 coma 13 15 16 e The max current for 24V terminal is 0 5A External power can not connect with this terminal Driving current for each input should be 6 7mA For 16 inputs the total current is about 0 1A Thusly the current for external load should be less than 0 3A The terminal 24V provides the driving current for transistor outputs YO Y1 in TP03 H type The terminal COMO connects with 0V while others do not connects with 0V Basic unit wiring 5 2 Chapter 5 Wiring For DC type Please connect the DC power to 24V and 24V terminal Voltage range is 20 4VDC 26 4VDC When the voltage decreases to less than 17 5 VDC PLC will stop and all outputs off O p p gavjoom 0 2 4 ov com 1 3 5 7 1 DC type ON Supply power for system ZZZ e I A B SG coMo 1 2 4 com2 7 11112 14 cov4 17 NS o com 3 5 6 10 ov 13 15 16
134. mer 5 6 Register for present value of general counter Rz 1 Retentive auxiliary relay M retentive state S 2 Contact and coil of accumulating timer T E 3 Contact counting coil and reset coil of retentive counter and high speed counter Built in RAM 3 4 Retentive register D for present value data will be saved 5 5 Register for present value of accumulating and 1ms timer by lithium battery T as power fails 6 Register for present value of retentive counter and high speed counter 7 Special register M8000 M8511 D8000 D8511 Memory card TP03 1ME Type Saving content Saving place Memory for 1 User program 20 30 type 0 8K 40 60type 0 16K Built in flash program 2 System specification memory 5 Special register M8000 M8511 D8000 D8511 Note A The program in built in memory will be performed as memory card TP03 1ME is not used B The memory card TP03 1ME is pluggable as power is off C When power is ON the program will be automatically transmitted from memory card TP03 1ME to built in memory D Software TP03 PC or TP03 PDA can read the data in built in memory or memory card TP03 1ME Built in memory and memory card TP03 1ME Chapter 2 Basic Unit Specification 9 Password Password set through TP3 PC or TP3 PDA can prevent the program from illegal upload or download The password has 3 levels of protection with a letter 1 2 or 3 in the head
135. mmon terminal COMO COMO needs to connect to the positive of power supply of the load YO Y 1 need to connect to the negative of power supply of the load Wiring consideration 5 13 Chapter 5 Wiring 5 Solving noise problem The wiring between PLC and external device will result in external noise affecting PLC system Here is the noise immunity resolution for different application Grounding PLC should be separately grounded Particularly it should not be grounded together with other heavy load including inverter or motor TP03 Other machine Apply Class 3 ground for TP03 The grounding wire should be 2mm or more and less than 5 meters in length m ond Motor heavy load 1 p Y Biel less than 5m N If the system can not be grounded separately just connect the terminal of TP03 to the distributing box as shown in figure The connecting wire should be as short as possible If the distributing box has been grounded it is not necessary to connect the grounding terminal of TP03 to the distributing box If TP03 is installed on the door side of distributing box please wire the grounding as shown in following figure Apply grounding wire with diameter exceeding 2mm and length within 50cm TP03 TP03 grounded to door The door is grounded to the control box 5 1 Power source noise The
136. n The high speed counter operates differently if the input is not same Refer to the former table for fore information about the operation The Set and Reset of the high speed counter having nothing to do with PLC scan time is controlled by interruption pointer Such counter 32bit up counting down counting HEX can be classified into three types according to different switching of the up and down counting controlled by M8235 M8245 ON OFF different inputs Item Iphase 1 input Iphase 2 inputs 2phases 2 inputs counting counting counting Counting direction C235 C245 Automatically A phase is ON and at the up down counting direction is controlled by the same time B phase is OFF ON up counting B phase is ON OFF down counting Supervision counting direction Supervise M8246 M8255 to show counting direction In terms of all kinds of high speed counter the reset and set is controlled by interruption pointer Information on M8xxx controlling counting Information on M8xxx supervising counting direction direction Type Counter M8xxx relay Type Counter M8xxx relay C235 M8235 C246 M8246 C236 M8236 plane C247 M8247 ON indicatin BN vus ON operating 2input C248 M8248 B di i A DOWN counting C249 M8249 DN iphase C239 M8239 DN linput ES nu y d Ml OFF indicating C241 M8241 OFF operating
137. n only on H type all the three port can set up Modbus slave communication net simultaneously or respectively 3 2 1 1 Format for Modbus slave communication Note 5 It is necessary to add terminal resistor 1200 1 4W when several PLCs are connected in Note6 The modified data for D8320 will take effect at the next scan time after communicaton Note 7 The modified setting for D8120 will take effect at the next scan time after communicaton Note8 When using two communication port can t set baud rate at 307 2k at the same time Note9 When using DLINK RMIO can t set 7 bit mode of the Data Length When TP03 receives command from PC TP03 will perform according to the command and then feedback to PC If there is an error in command content TP03 will feedback an exception response to PC Command format and response format CRC range E Slave Function Address Code PS Se Response format for exception RC range gt Slave Function Exception Address Code Code a Description Slave Address Function Code Data CRC 16 Exception check Code 00H broadcast to 01H read coil Data CRC range See the all slaves range includes respective 01H No 1 slave A 05H write a single coil differs for Slave function OFH No 15 slave B OFH write several coils various Address hereafter 10H No 16 slave C 03H read register functions Function da D 06H
138. n the Input terminal voltage terminal block Whether it is within DC19 2 26 4V specified range For relay output type Measure voltage of output terminal on Less than AC 250V Output terminal voltage the terminal block Whether it is within specified range Less than DC 30V For transistor output type Less than DC 30V Err indicator on basic utt Eyeballing ERR indicator OFF Basic unit is fixed or not No loose Screws on terminal block are loose or No loose not ss condi Ho withdrawable terminal is loose or No bosk Expansion cables termination connector gt Installed are all installed proper or not The expansion card is loose or not No loose 2 1 3 Expansion units Inspection item Check up Criterion Input terminal voltage Measure voltage of input terminal on the terminal block Whether it is within specified range Output terminal voltage Measure voltage of output terminal on the terminal block Whether it is within specified range Please refer to specification of each unit Installation condition are all installed proper or not Expansion unit is fixed or not No loose Screws on terminal block are loose or No loose not Expansion cables termination connector Installed Maintenance and inspection Chapter6 Trial Run 3 Troubleshooting Please check the indicators on basic units as error occurs different conditions
139. n unit with both input and output will occupy two expansion units one is for input and the other is for output O The total channels of each analog expansion units are different for special function of particular units For instance TP02 4AD has 4 channels please refer to respective specification for information about channels O TP03expansion analog unit should be connected next to TP03 Then TP02 expansion analog unit should be connect next to TP03 expansion analog unit The corresponding channels are numbered from TP3 expansion analog unit and then TP02 expansion analog unit O TP03 3MA will occupy 4 AD input channels the first two are the input on TP03 3MA the other two are null TP03 3MA will occupy 2 DA output channels the first one is the output on TP03 3MA the other one is null B Example 1 Basic unit60MR TP03 8AD TP03 3AM TP03 8AD TP03 4AD TP02 4AD DL GI Peel AD Channel Channel 1 8 Channel 9 10 Channel 13 20 Channel 21 24 Channel 25 28 Channel 11 12 are null expansion unit 3 15 Chapter 3 Expansion unit specification B Example 2 Max basic system configuration Max configuration includes several common I O expansion units max 256 points TP02 4AD 1 TP03 8AD 7 TP02 2DA 1 TP03 2DA 4 XtAk4H 60HR TP03 8AD 7 TP03 2DA 4 TP02 32EMR 6 TP02 4AD TP02 2DA Go Elo yes Note 1 Among all the expansion units for TP03 basic unit the TP02 expansion should
140. ng edge XYMSTE ANDP idus T C 2 pulse Serial connection of Falling trailin XYMSTE ANDF E E l O 2 edge pulse Parallel connection of Rising edge E ORP XYMSTC 2 pulse f 4 a ORF Parallel connection of Falling trailing m 2 edge pulse Y S 1 f 1 A 1 X001 X002 Y001 erial connection of multiple contact ANE circuits Pr i P Il 1 f 1 E 1 X001 X002 Y001 arallel connection of multiple contact ORB ers os 7 1 Chapter 7 Instruction list MPS Stores the current result of the internal O 1 PLC operations p MRD MRD Reads the vate dk result of the internal 5 I PLC operations d MPP Pops recalls and removes the l currently stored result 1 INV Inverse sui A e 3 Denotes the start of a master control MC EN ii NET NT oc Denotes the end of a master control X001 2 MCR block MCR N NOP No operation l END Program End 1 2 PLS Rising edge pulse TE PLS YM 2 PLF Falling trailing edge pulse ua PLF YM P Pointer I Interruption pointer OUT Y amp M 1 OUTI Drivine ti i d gra 2 OUT T riving timer or counter coils T VMST T3 OUT C C 3 5 OUT S 2 YM 1 S special SET Sets a
141. ng set for C211 8212 UP DOWN counting set for C212 8213 UP DOWN counting set for C213 8214 UP DOWN counting set for C214 8215 UP DOWN counting set for C215 8216 UP DOWN counting set for C216 8217 UP DOWN counting set for C217 8218 UP DOWN counting set for C218 8219 UP DOWN counting set for C219 8220 UP DOWN counting set for C220 8221 UP DOWN counting set for C221 8222 UP DOWN counting set for C222 8223 UP DOWN counting set for C223 8224 UP DOWN counting set for C224 8225 UP DOWN counting set for C225 8226 UP DOWN counting set for C226 Special relay 8 4 Chapter 8 Special Relay 8227 UP DOWN counting set for C227 8228 UP DOWN counting set for C228 8229 UP DOWN counting set for C229 8230 UP DOWN counting set for C230 8231 UP DOWN counting set for C231 8232 UP DOWN counting set for C232 8233 UP DOWN counting set for C233 8234 UP DOWN counting set for C234 8241 UP DOWN counting set for C241 8242 UP DOWN counting set for C242 8243 UP DOWN counting set for C243 8244 UP DOWN counting set for C244 8245 UP DOWN counting set for C245 8246 UP DOWN counting set for C246 8247 UP DOWN counting set for C247 8248 UP DOWN counting set for C248 8249 UP DOWN counting set for C249 8250 UP DOWN counting set for C250 8251 UP DOWN counting monitor for C251 8252 UP DOWN counting set for C252 8253 UP DOWN counting monitor for C253 8254 UP DOWN counting set for C254
142. nit All base unit provide 200mA 24V internal power Every relay output needs 5mA current of 24v internal when it s on Every transistor output of expansion unit needs SmA current of 24v internal when it s on All transistor output of base unit don t need 24V internal expansion unit 3 31 Chapter 3 Expansion unit specification 3 3 For example There is application which needs one TP03 60HT A and four TP03 16EMR and one TP03 8AD There are thirty relay output at same time We will calculate the consumption of power to detect if it s suitable for TP03 The first step calculate 5v current refer to Table 3 2 2 unit 5V current mA TP03 16EMR 30 TP03 16EMR 30 TP03 16EMR 30 TP03 16EMR 30 TP03 8AD 30 Total 150 The second step calculate 24v current Number of on at the same Current of 24v internal output time mA Relay output 30 150 Transistor output of expansion unit 0 0 Total 150 The third step accomplish the table 3 2 3 If there are OK all then can judge the TP03s are suitable for the application TP03 60HT A 4 TP03 16EMR TP03 8AD Item Digital I O points AD DA points 5V current mA 24v current specification 256 60 10 280 200 The AM 124 8 0 150 150 application judge OK OK OK OK table 3 2 3 3 4 Power module TP03 01SPS A TP03 01SPS A is an expansion power module It must be connect between expansion mo
143. nstalled the basic module at right side 3 Plug the expansion connector to the male connector on the module 4 Then plug the other end connector to the male connector at left side of another module 5 And the termination connector should be installed in the last expansion module 6 Close the cover NOTE 1 Remove the expansion cable or termination connector from the expansion socket NOTE 2 Be ware of the IN OUT feature of expansion socket They must be connected in correct order Installation Chapter 5 Wiring Chapter S Wing ele NE 5 1 PENN NS 5 1 2 Basic nit VIDE je aisi pedana 5 2 2 1 Wiring power supply and specification i 5 2 2 1 1 Input wiring at power supply terminal eese 5 2 212 Proteb fofi C HEC Lasse 5 3 2 2 Ihput WATS O ttes ha bem bomi nd 5 4 2 3 OPNA 5 5 3 Expansion Unit WIDE ses desees reduce ex arenaene AE 5 7 3 1 Input wiring for expansion Unit ua ecce eie eee retta th eue eStore seas enint 5 7 3 2 Output wiring for expansion UNIit i 5 8 4 Wiring consideratioD cs nat Pi oet arte dec Li 5 9 4 1 Wiring consideration for Input power terminal 5 9 4 1 1 When Built in DC24V power supply share Common terminal with External DONBE coco aded E tq besser c E UE MEE 5 9 4 2 Wiring consideration for Input terminal eee 5 9 4 2 1 Wiring consideration for differen
144. ode master 8420 Error code slave 1 8421 Error code slave2 8422 Error code slave3 8423 Error code slave4 8424 Error code slave5 8425 Error code slave6 8426 Error code slave7 8427 Error code slave8 8428 Error code slave9 8429 Error code slave10 8430 Error code slave11 8431 Error code slave12 8432 Error code slave13 8433 Error code slave14 8434 Error code slave15 Special relay Chapter 8 Special Relay High speed and position M 8130 Reserved 8131 Reserved 8132 Reserved 8133 Reserved 8134 Reserved 8135 Reserved 8136 Reserved 8137 Reserved 8138 Reserved 8139 Reserved 8140 FNC156 ZRN CLR signal output enable 8141 Reserved 8142 Reserved 8143 Y 000 pulse output finished Available since V1 6 8144 Y001 pulse output finished Available since V1 6 8145 Y 000 pulse output stops 8146 Y 001 pulse output stops 8147 Y 000 pulse output monitoring busy read 8148 Y001 pulse output monitoring busy read 8149 Y000 Y 001 pulse output at same time Expansion M 8110 EX IO function enable OFF function as former ON the number of EX IO decide by D8110 input D8111 output Available since V1 7 8112 Input filter function enable OFF no filter function ON the filter time decide by D8112 ms Available sinc
145. ogram Trial run Modify the program online if it is not proper Chapter6 Trial Run oo Save the program Save the program in PC other device can store it Record type of PLC program capacity facility name and date Printout the program 9 End Trial run 6 3 Chapter6 Trial Run 2 Maintenance and Inspection 2 1 Periodical inspection Please refer to following tables to periodically inspect TP03 in order to keep it in best operation condition 2 1 1 General items Inspection item Check up Criterion Remark Ambient temperature Refer to installation precaution 0 55 C Ambient humidity ambient temperature should be the 5 90 RH Non condense Gas onme inside the distributor No corrosive gas Vibration immunity Shock immunity No No 2 1 2 Basic unit Inspection item Check up Criterion Power supply voltage Measure the input voltage of power supply on the terminal block Whether it is within specified range AC type AC100 230V DC type DC21 6 26 4V Actual voltage of Measure voltage of DC24V terminalon DC21 6 28 8V DC24V terminal on the terminal block Whether it is within Voltage could be 30VDC as AC type specified range PLC has no load RUN STOP Switch Whether it is in right position In RUN position Measure voltage of input terminal o
146. ol in upside and downside are not connected internally expansion unit Chapter 3 Expansion unit specification 1 3 11 TP03 16EYT P Specification Item Specification Outline figure Input point 0 MMM Coma 1 3 4 6 Output point 16 HII 0 2 come 5 7 Voltage DC 4V 30V 0 3A 1 point EN Current Me amp 1 2A 1 common terminal m5 a 0000 E Output pe PNP transistor o dai Y Responding time lt Ims 2000 LED lit when output ON Output indicator Insulation method Photo coupling insulation zi 1 F x PWR LED 5V Power LED Green cale OE LED Output Enable LED Green Downside Internal power supply Current consumption For 5VDC Max 30mA For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content a ad gt m r m COM 0 7 Output terminal fr Terminal Upside a l yy a liest COM A COM B Common terminal i El 7 i oc I 0 7 Output terminal l 5 YO Downside COM C COM D Common terminal Hee inni Note Output a 4 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally
147. ommon ground for Vin0 Vinlor ml Tinl Iinl i Vout or Voltage output terminal output voltage Terminal Vout signal 10V 10V between Vout Elec and Cout terminal Vout and Vout can not be used at same time Tout Current output terminal output current singal 0 20mA between Iout and Com Com Common ground for Vout Vout lout 24V 24VCD input terminal 0V 24VCD input terminal Power indicator PWR 24 V Power LED Green LNK Link LED Green internal power supply 5VDC Max current 30mA Outline figure External power supply 24VDC 20 Consumption current Max 85 mA Accessory Installation manual Expansion cable TP03 304EC 4cm 26pin expansion unit 3 29 Chapter 3 Expansion unit specification Input circuit External device Shielded twisted wire vo I0 gt M To basic unit 77 CO coupling y A DI External device Shielded twisted wire conven VI Il IL Cl Voltage current supply Register Shielded twisted wire T EN Voltage ov OV regulator 777 Output circuit Principle figure V2 PIANA NJI VVV External device Shielded twisted S V2 ere aia a cj bon To bas
148. or M8049 ON D8049 is enabled Step ladder flags D Device No Function Operation 8040 Address for ON State 8041 8042 8043 8044 8045 8046 8047 8048 8049 The minimum address for ON State among S900 S999 Special relay 8 3 Chapter 8 Special Relay Interruption disable M Device No Function 8050 Input interruption disable I00x 8051 Input interruption disable I10x 8052 Input interruption disable I20x 8053 Input interruption disable I30x 8054 Input interruption disable I40x 8055 Input interruption disable I50x 8056 Timing interruption disable I6xx 8057 Timing interruption disable I7xx 8058 Timing interruption disable I8xx 8059 Counting interruption disable 1010 1060 Operation ON forbid interrupt Initial to ON when stop to run interruption disable UP DOWN counting set device M Device No Function Operation 8200 UP DOWN counting set for C200 8201 UP DOWN counting set for C201 8202 UP DOWN counting set for C202 8203 UP DOWN counting set for C203 8204 UP DOWN counting set for C204 8205 UP DOWN counting set for C205 8206 UP DOWN counting set for C206 8207 UP DOWN counting set for C207 8208 UP DOWN counting set for C208 8209 UP DOWN counting set for C209 8210 UP DOWN counting set for C210 8211 UP DOWN counti
149. pe E Transistor output YO and Y1 Electric specifications schematic diagram Current 0 3A point 1 2A COM E M Voltage 30VDC Trigger circuit 4 Max load 9W To di T J T Min Load 10mA YY E Responding Off On 5us COM time On Off lus i ov M Other outputs except above two and all outputs on M type Electric specifications schematic diagram Current 0 AULAS CONO gt gt fees COM Voltage 30VDC i p i Max load 9W Y BE Min Load 10mA y va Responding Off On 15us lola i SR time On Off 150us Number Arrangement for input output For instance If the user plans the following system the number arrangement for I O is suggested With respect to expansion for 20 point basic unit the input number for the first digital analogue expansion unit should be start from X20 D8436 and so on While the output should be start from Y 10 D8381 and so on With respect to expansion for 30 point basic unit the input number for the first digital analogue expansion unit should be start from X20 D8436 and so on While the output should be start from Y20 D8381 and so on With respect to expansion for 40 point basic unit the input number for the first digital analogue expansion unit should be start from X30 D8436 and so on Whil
150. put data length is 4 bytes 4 XX represents that the data differs with different input data G 08H Diagnose The function code 08 provides a series of tests for checking the communication system between a client Master device and a server Slave or for checking various internal error conditions within a Server Sub function 00 Return Query Data Function Sub function 0000 Code Function Return Query Data PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 08H Function Code 08H Function Code 88H Sub function High 00H Sub function High 00H Exception Code 02H L 00H L 00H High C7H Format Data ae Data N CRC 16 High ASH High ASH Low CIH Data Data Low 37H Low 37H Low DAH Low DAH CRC 16 7 CRC 16 High 8DH High 8DH Remark Data is a random word Communication ports 2 18 Chapter 2 Basic Unit Specification H 6CH PLC control 6CH RUN STOP program Write ID and Read RUN STOP state a Sub function FF00 Control TP03 user program running stopping Function Sub function FF00 Code Function Control TP03 user program running
151. r 3 2 Analogue expansion unit 36 gt ANB ORB ect 0 62us step a E Basic instruction LD AND OR__ e LD AND OR ect 0 9us step ect 0 36 8 o 0 45us step Application A i 126 138 144 instruction AE Digital VO relay X000 X377 256 points Y000 Y377 256 points d E General auxiliary relay General auxiliary relay M0 M7679 7680 B Auxiliary relay M0 M1535 1536 points points a Special auxiliary relay M8000 M8511 512points Function 2 1 Chapter 2 Basic Unit Specification ii Dre 14S 208 268 368 20M 30M 20H 30H 40H 60H Step relay SO S1023 1024 points S0 84095 4096 points 100 points 100ms 44 512 points 100ms 200 points TO T39 T196 T199 points TO T199 10ms 46 10ms 46 points T200 T245 Ims with accumulating points T200 T245 Ims function 4 points T246 T249 100 ms with Timer with accumulating function accumulating function 6 4 points T246 T249 100 points T250 T255 1ms 256 ms with accumulating points T256 T511 7X5 function 6 Refer to Instruction Manual chapter 2 2 6 points T250 T255 Analog potentiometer timer 2 points AA 256 points 16 bit 100 points CO C99 16bit with Lina ting function with accumulating function 100points 10points C90 C99 32bit C100 C199 32bit with accumulating function 35points C200 C234 32bit 1 phase with accumulating function I input 1 1points C235 245 Count
152. r 8067 6705 6706 6730 Error code 6732 6733 6734 6735 6736 6740 6742 6743 6744 6745 6746 6747 6750 6751 6752 address error parameter error sampling time out of range Ts 0 PID input filter out of range PID proportional gain out of range Kp PID integral time const out of range TI PID Derivative gain out of range KD PID Derivative time const out of range PID sampling time lt scan cycle Overflow of variational value about measuring in PID Overflow of deviated value in PID Overflow of computation in PID Overflow of differential grain leads to overflow of differential value in PID Overflow of differential computation values in PID Overflow of PID computation results SV PVnf lt 150 or unstable Large Overshoot of the Set Value Large integration system is fluctuations during Autotuning Set Process Error step 8068 preserve Preserve application instruction error step number 8069 I O bus error 8069 6903 expansion I O error 6904 expansion A D error 6905 expansion A D unit is power off or 4 channels are all idle load 3 5 2 Troubleshooting procedure 2 Check the voltage of power terminal on basic unit AC85V 250V Y N Change basic unit Check external wiring or change the power supply Troubleshooting Chapter6 Trial Run 3 5 3 Troubleshooting procedure 3 Set external
153. re Such troubleshooting procedure is to resolve abrupt error and recovery method after the error module was superseded by a good one The following conditions are not included a Temporary error caused by noise interference not successive b Problem caused by faulty program User application 3 3 Preparation for troubleshooting a Backup the program memory and system memory The auxiliary device could not save current program or save the wrong content sometimes Please save the latest program and system memory to PC Please also save the necessary data to PC as in ROM operation mode Auxiliary device Prepare PC PDA and etc o eo c Spare units Troubleshooting Chapter6 Trial Run Prepare necessary replacement for faulty units System memory setting recorder and I O relay assignment lists Please prepare system memory setting recorder and I O relay assignment lists ropt th 3 4 Check the following again Power indicator The red indicator for POWER will be on as the main unit expansion unit is supplied with power If it is off on main unit maybe it is caused by the heavy load of built in DC24V on TPO3 Please unload it and prepare with external power supply DC 24V Preparation Please check the wiring for input output and power If AC220V is supplied to input output terminals the TP03 body will be damaged After send the user program programmed by PC PDA to TP03 check th
154. rew should be M4 41 3 94 h 75 80 88 92 3 28 5 m O UAHA 00000000 00000000 00 A n e 00000000 00000000 00 Ll al 2 4224242442404 04020400000 00 i 00000000 00000000 00 5 E Icd ep ADAE NEM A H H NG LA E a E a E SL 15 88 92 LJ 5l i E Ti ami rot i gt iI le ales i i ba AA NOS wii Ty oo 20000000 T on 20000000 a LI m 20200022 7 20000000 x l I Ld H N EY gt Q 5 10 Sw EY SET Y Installation 4 7 Chapter4 Dimension and installation 2 2 2 DIN Rail installation Please user Din rail with width 35mm and mounting clamp for installing PLC installing uninstalling p Firstly place the groove at the back of modules Pull out the retractable mounting feet Then right on the upper edge of Din rail Then push rotate the mould at the bottom to outside The the module down to lock up position module will be uninstalled easily Retractable Mounting clamp 3 HL 4 A A Wii 4 e Wd 00000000 H 24 20000000 D 00000000 e E 00000000 e
155. rminal Power indicator LED 5V power LED Green Internal power supply 5VDC Max current 50mA External power 24VDC 10 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP 042EC 4cm 14pin c3 Voltage outpi vaa 30K External device Shielded twisted w xi 30K I 7 Y Es d I i 625 30K a pendium MNT ESSE a Photo To basic unit P cl coupling S SHLD TES Current output E de ADI ker ter TET a ax Onverter rinciple External device Shielded twisted wire een 1 In v2 AUR figure i ii p 625 30K 277 ca Voltage current supply SHD EN Register Shielded twisted wire 24V 28M Voltage 1 ov OV regulator expansion unit 3 27 Chapter 3 Expansion unit specification 2 5 7 TP03 2DA Specification Specification Item Voltage Current V0 C0 V1 C1 OV 10V or 1V 5V I0 CO OmA 20mA or V0 C2 C1 C3 10V 10V DEE Analog output range external impendence should be more than external impendence should be 5000 less than 5000 0000 0V 4000 10V or 0000 0mA 2000 20mA or Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 1 at 20 C 1 at 20 C Transmit speed 1 s
156. rminal connector Fig 22 TP 200EC Install TP 200EC into the Battery for 5years connector in the last RS 485 built in H type only expansion module in Basic module Builtin Standard cover for Expansion card TP03 0CV order to form a I O loop if no expansion Installation manual module must install into the TP03 host TP02 expansion Built in 4cm cable for expansion module Fig 23 TP 042EC 14 pins Only for TPO2 module Option 40cm cable for expansion module Fig 23 TP 402EC expansion module Built in 4cm cable for expansion module Fig 24 TP03 304EC T CARIOR 40cm cable for expansion module Fig 26 pins Only for TP03 module Option 24 TP03 340EC expansion module 1 8M cable black Fig 25 TP03 302PC Include TP03 PC Built in TP03 PDA PC06 i 2 Compact Dik ne cee PDF files of instruction manual amp operation manual Option PDA adapter Fig 26 JNSWPDA OPO07 OPOS Built in 1 8M cable grey Fig 25 TP03 302MC Option 5M cable grey Fig 25 TP03 305MC Only for OP08 Profile referring figure Ai la T Fig 22 Fig 23 Fig 24 TP 200EC TP 042EC 4cm TP 402EC 40cm TP03 304EC 4cm TP03 340EC 40cm Fig 25 TP03 302PC black TP03 302MC grey Fig 26 both items are different in outline color and internal wiring PDA Adapter
157. rosrammme LOO Leg s A ende eee 1 9 24 ACCESSORY list iie te t nai asi alunna pe A 1 10 J S SET contre UEatEOD culla i 1 11 4 0P07 08 TP03 cable TP 302MC specification 1 12 5 TP 302PC cable specifications ds 1 13 6 TP03 PC PDA port connect with HMI by RS 422 sese 1 14 7 TP03 terminal block Introduction 1 0 Chapter 1 TP03 Introduction Chapter 1 TP03 Introduction TP03 is the latest generation of PLC developed by TECO The high speed and high quality programmable logic controller has following features 9 o 9 High speed of executive time Basic instructions 0 31us step ANDB 0 45us step LD Large memory capacity Program memory capacity 4 8 16k steps The product has integrated basic and application instructions such as operation instructions ADD SUB MUL DIV etc trigonometry instructions as SIN COS TAN matrix input and other instructions as matrix input 7 seg output and PID Flexible expansion ability Basic units 14 20 26 30 36 40 60 point types max can expand to 256 digital points 60 10 12 bits analog input output 3 communication ports and with 3 functions please refer to Chapter 3 communication port for detailed information are available for Basic unit Using any one of them can establish a network PC PDA port is also for download upload the program to from TP03 Computer link ONE computer can control as many as 255 TPO3s Data link When a
158. set function Or corresponding to C244 U D which can be interruption reset by X001 and interruption set by X004 And the rest may be deduced by analogy phase 2 inputs counting X000 input corresponding to C246 U D Up counting C246 Down counting defaults to X001 has no interruption reset and set function Or corresponding to C249 U D Up counting C249 Down counting defaults to X001 interruption Reset to X002 and Set to X005 And the rest may be deduced by analogy 2 phases 2 inputs counting X000 input corresponding to C251 A B A phase counting C246 B phase counting defaults to X001 has no interruption reset and set function corresponding to C254 A B A phase counting C254 B phase counting defaults to X001 interruption Reset to X002 and Set to X005 And the rest may be deduced by analogy Note With regard to high speed counting the number of the counter should be input X000 X005 which can not be repeatedly used As for NON high speed counting the input X000 X005 as other input could be the general input relay in sequential program Furthermore the soft device of high speed counting if not executing high speed counting can also be define as 32 bit data register to saving digit If X000 is used in C235 it can not be used in C241 C244 C246 C247 C249 C251 C252 C254 and interruption pointerIO0n High speed counter 2 26 Chapter 2 Basic Unit Specification 4 3 Functio
159. sideration for Input power terminal sese 5 9 4 1 1 When Built in DC24V power supply share Common terminal with External power ERR RED NS MTS 5 9 4 2 Wiring consideration for Input terminali cece ceeceeeeeeeseeeeeeeeaeeeeeeeeeaees 5 9 4 2 1 Wiring consideration for different Input devices sensor switch 5 10 4 2 2 Leakage current of Input component eee eeeeeeeteeeeeeeeeaeeeeeeees 5 11 4 3 Output terminal wiring consideration e 5 12 4 3 1 Surge current from Indicator load sse 5 12 4 3 2 Surge voltage of inductive 10ad sse 5 12 4 33 Driving a light load 5 ete ia 5 13 4 3 4 VitespancOk relay niiret terree RII ea totes 5 13 4 3 5 Wiring consideration for TP03 HT type PLC esee 5 13 4 3 6 Wiring consideration for TP03 HT P type PLC sse 5 13 SD SOLVING nolse problemi 2 p etn Perd teen hates 5 14 SA Power source NOISE eerte e dee ttes ie teeth 5 14 5 2 Solving thunder stroke problem i 5 15 5 3 Anti Noise for Expansion Cable essere 5 16 5 4 Anti Noise for I O Wiring eee iii 5 16 Chapter Trial Ru iei eie e eee eoe EG 6 1 V T rab pna oit ione Ania ie ario minen Ge 6 1 DDS ALLY a aeree re 6 1 L2 Before Trial r n is iess ertet er eee re ro ap eto lia pere 6 1 1 3 Triabr m Step aene attire dee tee Pepe 6 2 2 Ma
160. stopping PC gt PLC PLC3PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 6CH Function Code 6CH Function Code ECH High FFH High FFH Exception Code 04H Sub function Sub function E ow 00H ow 00H CRC 16 Low 6DH T NG High 53H Pata High 53H High 03H Data Data Low 54H Low 54H Low 9CH Low 9CH CRC 16 CRC 16 High D8H High D8H 1 If Data 5255H run program ASCII code RU Remark 2 If Data 5354H stop program ASCII code ST b Sub function FF01 Write TP03 ID Function Sub function FF01 Code Function Write TP03 ID PC gt PLC PLC gt PC OK PLC gt PC ERROR 01 Slave Address d Slave Address 01H Slave Address 01H Function Function Code 6CH Function Code 6CH ECH Code High FFH High FFH Fee 04H i i Format Sub function P Sub function E Code Data Low 01H Data Low 01H Low 6CH CRC 16 High 00H High 00H High C6H Data Data Low 37H Low 37H Low B3H Low B3H CRC 16 CRC 16 High 51H High 51H R k 1 To write new ID number to TP03 Data is new ID number 1 to approx 255 emar And the high byte must be set to 0 Communication ports 2 19 Chapter 2 Basic Unit Specification c Sub function FF02 Read TP03 running stopping status Function Sub function FF02 Code Function Read TP03 running stopping status
161. t gt X000 F3D Ks C241 v000 HSCS Compa sca Counter When reaching the comparison value the ee ee AR interruption will be on Y000 ON Please select transistor output type As for relay F54D kio c241 Y000 i HSCR output type the PLC has a mechanical delay about 10ms B lt lt Zone comparison instruction for high speed counter gt gt X000 EE Zone comparison instruction of high speed usz S BO C K10 C241 present value Y000 ON Comparison Comparison Counter wel aes Namba Ou K10 lt C241 present value lt K20 Y 001 ON C241 present value gt K20 Y 002 ON Regarding to general application instruction F10 CMP and FNC11 ZCP there will be a delay because of PLC scan time In order to avoid that delay in high speed counting the above instructions F53 F54 and F55 have nothing to do with scan time and the output will operate immediately 4 7 Restrictions for fastest responding frequency Regarding to hardware the input X000 X005 has the competence to accept 100 kHz signal However with respect to software please take the following items into consideration A When C235 C238 C241 C242 C244 C245 are set as up counting counter its max frequency could be 100K Hz B When C235 C238 C241 C242 C244 C245 are set as up down counting counters or as down counting ones its max frequency could be SKHz C The C239 C240 C243 C246 C2
162. t Input devices sensor switch AREA I M suu oat ER S GIANO 5 10 4 2 2 Leakage current of Input component ee 5 11 4 3 Output terminal wiring consideration 5 12 4 3 1 Surge current from Indicator load 5 12 4 3 2 Surge voltage of inductive load 5 12 433 Driving alight load nella 5 13 JA Lifespan oe 5 13 4 3 5 Wiring consideration for TP03 HT type PLC 5 13 4 3 6 Wiring consideration for TP03 HT P type PLC 5 13 5 Solving NOISE Problem iss tiii stt xen atatum segale vag taste 5 14 SL Power Oued 5 14 5 2 Solving thunder stroke problem sse 5 15 5 3 Anti Noise for Expansion Cable i 5 16 5 4 Anti Noise for I O Wiring SAA 5 16 Contents 5 0 Chapter 5 Wiring Chapter 5 Wiring Wiring Please use the input and output signal wire with O or Y Ends see figure below The torsion torque should be 5 8kg cm 4 3 6 9 in Ibs 6mm Max 5mm Max D J D i qe i Smm Min amm Min Blank terminal should not be wired Input and Output wire should not share same duct with power line as well as use one several strand cable for connecting both input output signal and power When PLCs are aligned in rows Host 00000000 00000000 00 00000000 00000000 00 E 000
163. t installed or has no power the BAT LED will not be OFF Run without battery Example for clearing program in memory backup area parameter range is default as initial value M8002 PROT M500 M3071 Auxiliary relay nitial pulse L T F40 ZRST 500 S899 state Lr F40 i ZRST T246 T249 Timer Zeer C100 C199 Counter ZRST C220 C255 Counter Fee D200 D7999 Data register Note Generally with respect to special data register D8120 communication format D8121 address set and D8129 time out all these registers are backup devices needing battery If you require such function at Run without battery mode please reset all these registers firstly Then move the certain value to these register in the program 14 Instruction Please refer to chapter 7 for instruction set or refer to Instruction description manual for more information on instructions Battery Instruction Chapter 3 Expansion unit specification Chapter 3 Expansion unit specification enne 3 1 1 Digital expansion DE aca ares O Pr piede ce denies 3 1 1 T General Speer teat Oth 4 seated tr he ol ei o En saa 3 1 1 2 Outline O Gulch 3 2 1 2 1 TP02 digital expansion Unit essen 3 2 1 2 2 TP03 digital expansion unit essere 3 2 15 Electric specifications isa orale A a 3 3 1 3 1 TP02 16EXD Specifica
164. t value and output state ON OFF will be kept as power fails 0 MHT JUR DOWN counting When X012 is ON and input X004 is also ON C244 C244 starts to count X000 pulse In the example the set value RST Cena DO D1 can be data in index register D1 DO When X001 is ON C244 will be set at once However such reset action also can be accomplished by sequential instruction RST as above figure M8235 M8245 ON OFF can control C235 C245 counting direction 4 4 2 1 Phase 2 input X011 RST C246 m X012is ON C246 will operate up counting when Input 46 X000 is OFF ON while Down counting when X001 is OFF3ON X011 E X012 X012 is ON C249 will start to operate up counting for K1234 X001 down counting for X000 when X005 is ON When X002 is ON C249 will be reset at once Sequential instruction RST also can do the same as left figure High speed counter 2 28 Chapter 2 Basic Unit Specification C246 C249 counting direction can be supervised by M8235 M8245 4 5 Application example for 2 phase high speed counter 4 5 1 2 Phase 2 inputs The present value and output operation of 32 bit counter is same with former 1phase linput high speed counting X011 RST C251 When X012 ON C251 starts to count X000 A phase and X0 E ur X001 B phase When X011 ON RST instruction reset mo C251
165. tion Luang 3 3 1 3 2 TPO2 16EYR Specification eren 3 4 1 3 3 TPO2 TOE Y T specification e cerno de rane 3 5 1 3 4 TP02 16EMR Specification csi lierna 3 6 1 3 5 TP02 32BE MR Species 3 7 1 3 6 TP03 16EMR Specification eese nie cono ieziniene 3 8 1 3 7 TP03 16EMT Specification eese eee eite nennen netu 3 9 1 3 8 TP03 16EMT_ PSpecificationi sleale ass 3 10 1 3 9 DPOS TOEYX ROSpeelfIe dHOftos iere eoo ete ini 3 11 1 3 10 TP03 16EYT Specification e ide erret aes 3 12 1 3 11 TP03 16EYT PS peca ON Gasa e RR n 3 13 1 3 12 TPO3 16E XD Specification sirios rindas 3 14 2 Analogue expansion Mitac 3 15 2 1 Introduction 3 15 2 LBP A UTE 3 15 2 1 2 Data register and channel of analog expansion module 3 16 2 1 3 Setting the system Memory avs 3 17 2 2 General Specification for analog expansion unit 3 19 2 3 TOMS OI A o s a e fe ete 3 19 2 3 1 TP02 analog expansion unit iius nare pter teeth ir 3 19 2 3 2 TP03 analog expansion uniti ssaa et o heces aun 3 19 2 4 Wiring for analog expansion module sse 3 20 2 5 Electric Specification ee 3 22 2 5 1 TP02 4AD SpOeCITEGAUEQIE dass 3 22 2 5 2 TP03 BAD Speclilicanoiti siae 3 23 2 5 3 TPO3 ARD Specification ie idee reet ee a 3 24 2 5 4 TP03 4RD K Speeds 3 25 2 5 5 TP03 4TM Specification Lio iiis anali ade 3 26 2 5 6 TP02 2DA Speafiedion sva 3 27 2 5 7 TPOS 2DA Specification ii 3 28 2 5 8 TP03
166. tion ports 2 16 Chapter 2 Basic Unit Specification D 03H read register Function 03H Code bali This function code is used to read the contents of from 1 to 125 consecutive blocks of unction holding registers in a remote device PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 03H Function Code 03H Function Code 83H Start High 40H Bytes 06H Exception Code 02H Format m DIA ui 6BH Responding Data CRC 16 EOM CIH Register High 00H Low XX High 34H CRC 16 number Low 03H High XX Low 63H CRC 16 High 47H Start character is the first register address 2 Byte count equals quantity of register x2 Data length is byte count For each register each word contains a high byte and a low byte 3 The data length is equal to Bytes As in the above example Bytes 6 that is input Remark data length is 6 bytes 4 Itis recommended to set the start address equal multiple of 8 It can improve the program efficiency 5 XX represents that the data differs with different input data E 06H Write a single register Function 06H Code Function This function code is used to write a single holding register in a remote device PC gt PLC PLC gt PC OK PLC gt
167. tor relay can be applied as an interface to drive a light loaded machine Semiconductor relay Photo coupling Semiconductor relay SSR lt lt el y Connecting 4 WV FEN f device AC Fa v v 4 3 4 Lifespan of relay The lifespan of output relay varies with different loads Electrical end Max DC load breaking capacity E AAA 250V DC Resistive load Operation DC voltage Vdc 5 1 2 5 10 20 DC current A Switching current A Note 1 The data in the figure are rated ones The ambient temperature will affect the lifespan of relay Note 2 Mechanical lifespan of the relay will be over 200 million times Note 3 Generally the lifespan of relay could be over 100 000 times as the current is within 2A 4 3 5 Wiring consideration for TP03 HT type PLC When using TP03 HT type PLC TP03 20HT A TP03 30H T A TP03 40H T A TP03 60HT A the output terminal YO and Y1 share one common terminal COMO the COMO and USER OV are connected internally in TP03 PLC Be sure not to connect USER 24V and COMO the other COM and USER OV are not connected internally in TP03 PLC 4 3 6 Wiring consideration for TP03 HT P type PLC When using TP03 HT P type PLC TP03 20HT A P TP03 30HT A P TP03 40HT A P TP03 60HT A P the output terminal YO and Y1 share one co
168. ulated twisted pair to be input signal line to prevent noise interference Shielding wire of insulated twisted pair should be connected to the FG terminal of TP03 and then to the ground Please refer to Precautions for connecting output terminals for information Surge Absorber is not included in the output circuit of relay output module Please apply additional surge absorber in operation Power lines should be arranged away from input output signal line and communication wire to prevent noise interference In case the signal connection distance of input output wire is longer input wires should be wired separately to the output wires to prevent noise interference Never wire the signal lines of PLC to the same wiring duct of any other power line TP03 Inverter E TP03 Inverter EH EE J I 1 p JE X A i at iy Al IE Cor 7 I Li Solving noise problem 5 16 Chapter6 Trial Run Chapter 6 Trial Rif vvs 6 1 almeno 6 1 EER RR OE 6 1 12 Before malanni 6 1 E ee 6 2 2 Maintenance and Inspection oe e 6 3 2 1 Periodical inspectiof uei redet ees pedcs ad 6 3 21 1 Greens vante NE 6 3 TBA Se 6 3 2 1 3 Expansion Umts A teddies 6 3 DL TOUBIESHOOUING ciale 6 4 3 1 LED indicator Status eiii teet i b i pH ipe lead 6 4 3 2 Presumption of troubleshooting procedure sss 6 4 3 3 Preparation for troubleshooting 6 4 3 4 Check the following again
169. utput terminal 1 p Downside COM C COM D Common terminal Input E Note Tal SOM l Y RHC 4 a 4 points share one common terminal Bu i b The common terminals with same symbol in upside and P YO downside are not connected internally A SIR Output expansion unit 3 10 Chapter 3 Expansion unit specification 1 3 9 TP03 16EYR Specification Item Specification Outline figure Input point 0 a Output point 16 i FI i J Voltage AC250V DC30V fe 2A 1 point EZ i 5A 1 common terminal 2 20 7 Type Relay lan 3 4 7 e Output Mechanicallifespan 20 000 000 times 2227 Electric lifespan 100 000 times 3A Responding time 6ms on a i a F Minimal Load 1 mA 5vDC aaa Output indicator LED lit when output ON n Insulation method Relay Tena PWR LED 5V Power LED Green OE LED Output Enable LED Green Internal power supply Current consumption For 5VDC Max 40mA For 24VDC Max 85mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content a 4 0 7 Output terminal Terminal Upside o gt COM A COM B Common terminal 1 block COMC 0 7 Output terminal C Downside ER COM C COM D Common terminal Note Output
170. write a single register Code and OFFH No 255 slave E 10H write several registers Data F 08H diagnose Exception G Code 6CH TP03 control H 11H read TP03 ID Note Responding time Time out at computer side covers the duration for transmitting max 256 bytes which are varies with different baud rate pulsing waiting time in PLC scan time Communication ports 2 13 Chapter 2 Basic Unit Specification Exception Code Under communication linking the controller responses the Exception Code and send Function Code adding 80H the highest bit is set to i to main system if there is error happened O1 legal function d function code is The function code is illegal for slaves for slaves 02 illegal data address The address is illegal for slaves Illegal data value Illegal data 04 Slave device failure An unrecoverable error occurred while the server or slave was attempting to perform the requested action 05 Acknowledge Reserved 06 Slave device busy Reni 07 Run mode or password mode The function is error in run or password mode 3 2 1 2 Function Codes description Coil Address Mapping Register address Content Points Remark 0000H 00FFH X0 X377 256 Points These are available 0100H 01FFH Y0 Y377 256 Points for 01H 05H and 0200H 07FFH M0 M1535 1536 Points OFH read write 0800H 0BFFH S0 S1023 1024 Points 0C00H 0DFFH
171. y expansion unit 3 20 Chapter 3 Expansion unit specification External device IK Q 1 4W Terminal block i i Q C 77 Q External device impedence AREA ei i WA bo E dii Q C impedence G9 SHLD External device lt 4 E gt i External device lt z RS Isolated amplifier HV expansion unit 3 21 Chapter 3 Expansion unit specification 2 5 Electric Specification 2 5 1 TP02 4AD Specification Specification Item Voltage Current OV 10V or 1V 5V OmA 20mA or 4mA 20mA Analog input range i Input impedance 30KQ Input impedance 2500 0000 0V 4000 10V or 0000 0mA 2000 20mA Jor Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 5 or less at 25 C 1 or less at 0 55 C Transmit speed 1scan time 4 Channel Number of channels 4 channels VIVA Voltage input terminals for E das ve es ee Voltage signal between V C T QUK ee Current input terminals for I1 14 Current signal between LC and short circuit V I Mod Terminal C1 C4 V or I Common terminal block Please connect Shielded Hae terminal to FG on the House a SHLD And all shielded terminals are internally connected e v3 c3 v4 ct 24V 24VDC input

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