DS07-User Manual -EN-2 1/51 - Hi-VAWT
Contents
1. WARNING e Although the DS 700 VAWT System is designed to be installed on the roof alternatively but Hi VAWT does not recommend to do so unless you are 100 percent sure that the structure of the building is capable of doing so e Please consult your local structural engineer and carefully evaluate such implementation before taking any further actions e It is users responsibility to make sure that the structure of the building is able to sustain the force of operating DS 700 Wind Turbine System on the roof Hi VAWT is not responsible for any potential damage or dangerous factors caused by insufficiency of structural design of the building e Please closely follow your local government s regulations regarding related issues if you are going to install DS 700 on the roof e If you are going to install the DS 700 on the ground level please consult your local civil engineer and carefully evaluate the nature of the soil and design of the foundation accordingly 31 51 DS07 User Manual EN 2 4 DS 700 Assembly and Installation Before starting the assembly and installation of the DS 700 Wind Turbine System please well prepare all required tools to complete the assembly and installation 4 1 Tools Required for Assembly and Installation As the DS 700 is factory pre assembled only a few tools required for finishing entire assembly and installation We are strongly recommend having a crane with suitable capac2. EK Flange 023 feed through 165 Mast 550 Bottom Plate t Base Plate 032 Feedthrough 22 51 DS07 User Manual EN 2 This portion shows the dimension of the mounting flange which should be welded on top of the mast for connection with the DS 700 VAWT System Flange Inner Dia 2165 2mm Flange Outer Dia 2280mm 8 22mmxP1 25 Tapped bolt holes on PCD 240 mm 45 each Flange thickness 18mm Mast Dimension Mast Outer Dia top 2165mm Mast Outer Dia bottom 258mm Thickness 5 mm Standard Length of the Mast 6000mm Mounting flange welded on the top of the Mast Foundation Plate welded under the bottom of the Mast with 4 support ribs t 12mm Drill a 18 5mm diameter hole at 30mm above the bottom of the mast This hole is reserved for wiring cable exit If an underground conduit is applied in the concrete foundation then ignore this exit Foundation Plate Dimension 650mm x 650mm Thickness 18mm 4 x 228mm bolt holes with 550mm x 550mm spacing 4 x 12mm in thickness of support ribs Figure 3 2 shows an optional design of the mounting mast You may use hinge type mechanism at one side of the foundation plate to make an easy way to access the DS 700 by lowering down or lifting up the mast 23 51 DS07 User Manual EN 2 Figure 3 2 Optional Mast Design 24 51 3 3 DS07 User Manual EN 2 Foundation Guide for DS 700
3. e Perform the installation of the DS 700 VAWT System ina calm and windless day e Perform all required assembly for the DS 700 VAWT System at ground level 3 2 Mast Preparation As mentioned before shipping charge of the mast made by Hi VAWT will be costly If you prefer making your own mast for DS 700 VAWT System rather than purchasing from Hi VAWT we will show you here how the mast can be made by your local supplier In the Figure 3 1 the Mast Specification was originally designed and tested on the DS 700 VAWT System It has been approved and applied as the standard 05 700 VAWT System It is important to follow the diameters shown in Figure 3 1 for Mounting Flange and Mast of the DS 700 VAWT System A caution e Please carefully check the structure of the building if you are going to install DS 700 VAWT System on the roof Make sure 20 51 DS07 User Manual EN 2 the structure is strong enough to endure DS 700 VAWT System in terms of total weight impact from gusty wind or earthquake etc Hi VAWT Technology Corporation suggests the length of the mast is 2 meters for the roof installation and 6 meters for the ground e Carefully check the surrounding area when determines the length of the mast Avoid any existing objects that affect the performance of wind energy or cause hazards The following Figure 3 1 shows the diagram for making the mast 21 51 DS07 User Manual EN 2 Figure 3 1 Dimension for Mast
4. Before constructing the foundation for the DS 700 VAWT System read these instructions carefully These instructions are only intended to be a guide for concrete foundations on solid soils or suitable roof infrastructure Please contact your local civil or structure engineer for more information 25 51 DS07 User Manual EN 2 3 3 1 Ground Foundation Based on Hi VAWT s standard 6m mast design to accommodate 52 5 m s extreme wind condition Wind Class on top Sand silty sand clayey sand silty gravel and clayey gravel IBC Soil Class 4 the foundation should be prepared as 1 362 cubic meter in dimension 850mm x 850mm x 1200mm depth dug into the soil Please follow the diagram shown in the Figure 3 3 Make a template of the mast bottom This template will be temporarily used for holding four Anchor Bolts vertically and electrical conduit if applied in the precise position while pouring concrete into the foundation hole later e Follow the Figure 3 4 diagram and make anchoring templates with steel plate These templates will be used to hold four anchors bolts vertically and electrical conduit if applied on the precise position while pouring concrete into the foundation hole later Figure 3 3 Ground Foundation Construction Reference 26 51 DS07 User Manual EN 2 Ait EON e c J 2 O a RC L Dimension Chart Lpx 850 mm L 1400 mm D 800 mm
5. Concrete T 400 mm List of Material Required 1 362 Cubic meter of concrete 3000 psi or better 2 4 M24 Anchor Bolts One end is bent into a hook shape 4 M24 Nuts 27 51 DS07 User Manual EN 2 4 galvanized washers Electrical conduit 100 mm diameter pipe or similar maybe needed for underground wiring if applied 400mm height from the bottom should be expanded to L 1400mm x W 1400mm e Insert 4 threaded M24 Anchor Bolts with holding templates and secure them on the position Make sure there have at least 100mm of thread above the concrete level e Fix the conduit through the center of the template and push the other end of the conduit to the side of the foundation if applied e Pouring concrete by using a vibrating poker to remove air voids from the pour It is very important to make sure the all eight rods are hooked under the rebar Once the concrete is all poured make sure that the template has no air voids directly underneath More importantly make sure the template is leveled out e Next clear excess concrete from above the template and use a Suitable cover to prevent the foundation from rain Wait until the concrete has set completely before removing the template It will take one to four weeks Figure 3 4 AnchoringTemplates 28 51 DS07 User Manual EN 2 850 Screw thread M24x3 Just remember a solid w
6. TURBINE DURING OPERATION 12 51 DS07 User Manual EN 2 2 Introduction The DS 700 is a hybrid Vertical Axis Wind Turbine VAWT system which combines drag based design and lift based design It incorporates an S type of Savonius rotor and three airfoil blades of egg beater shape Darrieus to maximize the output performance The following Figure 2 1 shows a general view and major components of the DS 700 VAWT System Figure 2 1 General View of the DS 700 VAWT System Description A Upper Darrieus Blades Connector B S Type Savonius 13 51 DS07 User Manual EN 2 3 Darrieus blades with built in airfoil 3 Phase Direct Drive Weather Sealed Mechanically Integrated Permanent Magnet Generator Lower Darrieus Blades Connector Damper 3 Phase R S T Generator Wires 000 OO 2 1 DS 700 Specification The following table shows the technical specification of the DS 700 Wind Turbine Table 2 1 DS 700 Technical Specification General Dimension Rotor Diameter 1 930 mm Height 1 547 mm Weight 52 Kgs Blades Number of Blade 3 Blade Material Anodized Aluminum Operation Mode Cut In Wind Speed lt 3 m s Cut Out Wind Speed 15 m s Survival Wind Speed 60 m s 3 seconds gust Safety Mechanism Over Speed Braking Yes Setup by Power Controller Manual Brake 3 phase short circuit Switch Generator Type AC
7. of MIO x 30mm Hex Head Bolts Lock Nuts and 1 set of M8 x 30mm Hex Head Bolt Lock Nut inserted for Lower Blade Connector Now use Wrench to securely lock blade on upper blade connector and lower blade connector Repeat this step for the second blade and the third blade and lower section as well The alignment of both upper blade connector and lower blade connector has been factory pre lined up 34 51 DS07 User Manual EN 2 caution Each blade has a mark of UP on one side please connect the UP end with the upper blade connector Do not connect UP end with lower blade connector If you are not able to see the UP mark on the blade you may find three M10 holes and on M8 hole on both blade and connecting plate just matching up each hole so you won t assemble the blade with wrong direction WARNING For safety concern please short circuit the RST Generator Wiring Cables temporarily to stop the rotor from rotation Figure 4 3 DS 700 Assembly Procedures 2 35 51 DS07 User Manual EN 2 Inserting the main shaft Bus ek Ll into mast connector damper Note Spot face for Set Scre and Lifting up the DS700 with a proper tool crane Make sure that all three blades have been securely locked on both upper blade connector and lower blade connector Next step is to assemble the DS 700 VAWT System with the Mast Connector Dumper Please use pro
8. the Surge Wire under one of the washers 38 51 DS07 User Manual EN 2 Figure 4 6 DS 700 Installation Procedures 2 39 51 DS07 User Manual EN 2 Lifting Device crane Use proper lifting device Crane to lift up the DS 700 above the mast flange C3 NOTE There are 3 proper size of wires should be pre installed inside the Mast Securely connect the RST Generator Wires with these 3 pre installed wires Figure 4 7 DS 700 Installation Procedures 3 40 51 DS07 User Manual EN 2 Connect the RST wires with three proper sizes of wires pre installed inside the mast 7 NOTE Please refer to the Chapter 5 Wiring section for detail 41 51 DS07 User Manual EN 2 Figure 4 8 DS 700 Installation Procedures 4 Securely lock 8 Hex Head Bolts on the Mast Flange Vertically insert the DS 700 into the Mast and then securely lock Mast Connector Damper with the Mast Flange by 4 Hexagon Head Bolts After the completion of this step you have finish the DS 700 Wind Turbine System and ready for further wiring procedures 42 51 DSO7 User Manual EN 2 5 Wiring 5 1 General Information Please refer to all local and national codes or special regulations to be followed before installation All works on the electrical system like installation maintenance and repair should be carried out by qualified technicians and make sure that they read all technic
9. this manual are subject to change without notice 7 51 DS07 User Manual EN 2 1 Safety Precautions The DS 700 is designed with user safety in mind However there are inherent dangers involved with any structural mechanical and electrical equipment the surrounding environment as well Safety must be the primary concern as you plan the location assembly installation and operation of the DS 700 VAWT At all times be aware of electrical mechanical and rotor blade hazards This Owner s Manual contains important instructions guidelines and safety notes that should be followed during the installation and maintenance of the Hi VAWT s DS 700 VAWT Please read thoroughly and follow the instructions in this USER S MANUAL before assembling and installing the DS 700 VAWT Please refer to the following symbols which are used throughout this manual to indicate potentially dangerous situations important safety instructions or important notes for you to know This WARNING symbol indicates WARNING possible dangerous condition Please use extreme caution when 8 51 DS07 User Manual EN 2 processing the procedure This CAUTION symbol identifies CAUTION improper operation that could result in critical safety issue or damage to the system controller or related devices The NOTE symbol describes an important procedure or issue for to know to properly and safely operating the device 1
10. 1 Mechanical Hazards Rotating blades present the most serious mechanical hazard The DS 700 s rotor blades are made of very strong anodized aluminum Some edge of the blades are sharp please do not touch those sharp blades Even though with the built in airfoil the edges of those blades are not as sharp they still will cause serious injury when they start rotating even at low speed WARNING e NEVER TOUCH THE RUNNING ROTOR e NEVER TRY TO STOP THE RUNNING ROTOR BY HAND e DO NOT INSTALL THE DS 700 VAWT SYSTEM WHERE ANYONE CAN APPROACH THE PATH OF THE BLADES e AVOID ANY OBJECTS TOUCHING THE RUNNING ROTOR 1 2 Electrical Hazards 9 51 1 3 DS07 User Manual EN 2 The DS 700 VAWT System is equipped with sophisticated generator and designed to provide protection from electrical dangers Heat in wiring systems is often a result of too much current flowing through and undersized wire or through a bad connection It is important to follow the suggested wire sizing chart to ensure a safe electrical system The battery if applied should never be short circuited as it will result a danger of setting the battery and cable on fire In order to avoid the threat and protect the cabling fuses should be installed in the lines connecting to the battery WARNING e WIRING CABLE WITH INSUFFICIENTLY DIMENTION CROSS SECTION CAN CAUSE ELECTRICAL FIRE e NEVER SHORT CIRCUIT THE BATTERY IF APPLIED Assembly The DS 700 V
11. AWT System is designed in All Most Ready to Use format and shipped with factory pre assembled packing The only assembly work required is Darrieus blades assembly This user s manual will guide you through the assembly procedures with detailed illustrations G NOTE e Please carefully read the assembly instructions in this manual before proceeding e t is important to have a suitable working environment for performing the assembly tasks 10 51 1 4 DS07 User Manual EN 2 e Refer to the suggested list of tools required for the assembly and have all of them ready before proceeding WARNING e PLEASE ALWAYS KEEP SAFETY IN MIND WHILE PERFORMING THE ASSEMBLY PROCEDURES e AWAYS WEAR SAFE HELMET AND GLOVES Installation A fall from the height at which a wind turbine is ordinarily mounted will often result in death or serious injury Therefore whenever practicably carry out as much work as possible on the wind turbine at ground level If it is necessary to work on the installation at such height then use an appropriate access system such as a mast that is designed to carry the load of a person a man rated winch or rope access system a hydraulic lift or other safe working platform Wear appropriate safety equipment and make the general working area as tidy and safe as possible Work during the daylight on windless days Above all else think carefully about what you need to do and plan your work carefully have al
12. DS07 User Manual EN 2 05 700 Vertical Axis User Manual gt I Hi VAWT Technology Corporation Version 2 www hi vawt com tw 1 51 DS07 User Manual EN 2 Table of Contents WARNING 5 DISCLAIMER ee E 6 1 Safety Precautions 8 L1 Mechanical H zards dt aini naaien stamet 9 1 2 Electrical Hazards iet eta 9 BE coire 10 l 4 Installation mese 11 0 5 Operai Oasis aa ah a a M M er 12 2 Ag oe UC etd 6 1 Iu RS 13 2 1 95 200 Specification 14 2 2 DS 700 Standard Packing a n 15 2 3 05 700 Wind Power System Controllers 17 2 4 DS 700 18 3 Preparation of Assembly and Installation 19 3 1 Selecting LOCA OM curan cece tran usu iter di mm 19 3 2 tguiierigsspee Gn 20 3 3 Foundation Guide for DS 700 m sresresvenvssvenvanvenvanvenvnnennennennennennennennennenneneneensenser 25 331 Ground Foundation ues nitent 26 3 3 2 Root Foundation 29 4 05 700 Assembly and Installation creen tenen 32 4 1 Tools Required for Assembly and Installation 32 4 2 05 700 VAWT Assembly nenvenenrenvenvnnenvenennonennensonennensnnensenennenvenennenvene
13. Direct Drive Weather Sealed 3 Phase Synchronism PMG 14 51 2 2 DS07 User Manual EN 2 Rated Output 700 W 12 m s Foundation Mounting Min Height above ground 3 meters Roof Mounting Min Height above roof 2 meters Bedplate Mounting Used where deep excavation cannot be applied Warranty Limited Warranty 1 year on components DS 700 Standard Packing Please check all components you receive from the shipment with the packing list that comes with the purchase invoice or the enclosed parts list in the shipment Ensure that you receive all standard components or parts for the DS 700 accordingly If any missing parts from the original packing please contact Hi VAWT Technology Corporation for replacement Table 2 2 shows the standard packing of DS 700 VAWT System Please also refer to Figure 2 2 for part locations Detail assembly instructions will be discussed in the Chapter 4 Assembly and Installation Table 2 2 DS 700 Components Labels Description Quantity Included 15 51 DS07 User Manual EN 2 Anodized Aluminum Blade Assembly Needed Pre assembled Components 1 Set Upper Blades Connecting Plate S Type Savonius Vertical Axis 700W PM Generator Lower Blades Connecting Plate R S T Generator Wiring Cables Mast Connector with Damper Wind Turbine Surge Wire Connected between Damper and Flange of the Mas
14. LE INSTALL OPERATE AND MAINTAIN THE DS 700 VAWT SYSTEM WITHOUT THE NECESSARY SKILLS EXPERIENCE TOOLS AND SAFETY EQUIPMENT DISASSEMBLING THE PARTS FROM ORIGIONAL IS RESTRICTED ALL PRE ASSEMBLED PARTS ARE FACTORY ADJUSTED BALANCED AND TESTED HI VAWT TECHNOLOGY CORPORATION ASSUMES NO WARRANTIES AND LIABILITIES OF DOING SO HI VAWT TECHNOLOGY CORPORATION Hi VAWT ASSUMES NO DIRECT OR CONSEQUENTIAL LIABILITY IF FAULTY OR DANGEROUS ASSEMBLING INSTALLATION OR MAINTENANCE PRACTICES ARE PERFORMED PLEASE CONTACT HI VAWT TECHNOLOGY CORPOATION IF CONSULTATION OR ASSISTANCE IS REQUIRED 5 51 DS07 User Manual EN 2 HI VAWT RECOMMENDS THE DS 700 VAWT SYSTEM SHOULD BE SITED ACCORDINGLY IN AN EXCLUSION ZONE WITH CONTROLLING PUBLIC ACCESS APPROPRIATE WARNING SIGNS SHOULD BE PLACED ON THE OPERATING SITE THE DS 700 SHOULD NOT BE INSTALLED NEAR UNPROTECTED POWER LINES TREES OR ANY OBJECTS THAT WOULD POSSIBLY CAUSE THE HAZARDS OF THE OPERATION Hi VAWT Technology Corporation No 168 Jhu lin 1 Rd Lin kou District 244 New Taipei City Taiwan Tel 886 2 8601 4373 Fax 886 2 8601 1263 E Mail sales hi vawt com tw Website www hi vawt com tw DISCLAIMER Although Hi VAWT recommends reading the entire manual thoroughly prior to assembly and installation to ensure proper performance and safety this manual is intended as a guide only It should not be considered as a replacement of professional services or as a 6 51 DS07 Use
15. al information and instructions contained in related manuals The wiring diagram should be planned ahead and make sure all required wiring components are well prepared accordingly A caution Carefully plan all required electrical components and install electrical components first before any electrical connection Make sure that batteries if applied should be disconnected all installation works are completed All electrical power cables should be physically protected Run the wires inside the mast of conduit for maximum protection 5 2 DS 700 Wire Size The cross section of the wire to be used depends on its length resistance and rated current All electrical systems lose energy from the resistance of the wire used Larger wire size has smaller losses but can be considerably more costly 43 51 DS07 User Manual EN 2 Closely look at the site that the DS 700 VAWT System is to be installed and measure the following distances Distance between DS 700 VAWT and the location of DS 700 Controller Distance between the solar panel and the DS 700 Controller Distance between the photodiode and Controller the DS 700 Distance between the DS 700 Controller and the Battery It is recommended that the length between 05 700 Controller and Battery is no longer than 5 meters Please follow the reference table below for wire sizing Table 5 1 Wire Sizing Reference Distance Between Gene
16. allation Before going through the DS 700 VAWT System installation procedures please double check parts included in the package Prepare all required tools and equipments accordingly and have them ready on hands More importantly all safety issues have been well thought and followed Selecting Location The DS 700 Wind Turbine is designed with flexibility to fulfill user s applications It can be installed along the street sea shore on the mountain in the city urban area or just right on top of the roof of the building The major key factor of affecting the performance of DS 700 Wind Turbine for all proposed applications is the location of optimizing wind energy 7 NOTE We assume that the proposed site of installing the DS 700 VAWT System has been well evaluated by users themselves for optimizing the wind energy environment before any installing procedures performed WARNING e DO NOT install the DS 700 VAWT System at a site where anyone can easily approach the rotating blades e DO NOT install the DS 700 VAWT System at a site surrounded by obstructions For example Trees power lines etc e DO NOT install the DS 700 VAWT System at a site with improper structure to hold the DS 700 System 19 51 DS07 User Manual EN 2 A caution e Always follow your local regulations codes about restrictions applied to such system installation e Always have your DS 700 grounded to avoid the lightning Strike
17. ctive products repair or replacement The limited warranty does not apply to any product or part thereof damaged by the following conditions Any alteration to the product either internally or externally or disassembly of the product Not been used in accordance with the User s Manual supplied with the product e Installed and used in an unsuitable environment Operation or installation contrary to instructions pertaining to the product 49 51 DS07 User Manual EN 2 Damaged during shipping mishandled neglected improperly installed Repair or service provided ay an unauthorized repair facility Lightning strikes without proper grounding Hi VAWT does not warrant or guarantee the workmanship performed by any person or firm installing its products HI VAWT MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUAL OR OTHER DOCUMENTATION PROVIDED BY IT IN CONNECTION WITH THE PRODUCT ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK WARNING Limitations on Use Please Note the Hi VAWT s DS 700 VAWT System is not intended for use as the power source of life support systems or other medical equipment or device
18. ghtning static or over voltage properly grounding the DS 700 Wind Turbine System is very important Grounding procedures must be followed along with any local electrical codes The design of the grounding system depends on the local conditions like the site of the installation type of soil or a grounding bus already existing If you are in doubt contact your local electrician for more information WARNING SEVERE TURBINE DAMAGE CAN RESULT FROM IMPROPER GROUNDING FAILURE TO PROPERLY GROUND WILL VOID THE WARRANTY 5 5 Fusing To protect the battery against short circuit fuse must be installed in the positive line between the Controller and Battery The recommended fuse type is 30amp DC Slow Blow fuse for 48V system or appropriate automatic circuit breaker The fuse must be placed as close to the battery as possible however not in the same compartment Unsealed lead acid batteries have vent holes releasing hydrogen which forms detonating gas with the ambient air A spark when blowing the fuse or releasing an automatic circuit breaker can detonate the explosive mixture 47 51 DS07 User Manual EN 2 5 6 Stop Switch A Stop Switch must be used with the DS 700 Wind Turbine System This Stop Switch is installed between the DS 700 Wind Turbine and the Controller to provide a convenient method for remotely and manually shutting down the DS 700 turbine This Stop Switch disconnects the Controller then short circuit
19. ith perfect leveled foundation is one of the key factors to achieve the success of the installation 3 3 2 Roof Foundation Installation of the DS 700 VAWT System on the roof may be much easier than it is on the ground But special thought of the building structure has to be carefully taken into account before the installation We strongly suggest that the location on top roof surface should be above the concrete beam Any surface other than concrete the users should contact their own 29 51 DS07 User Manual EN 2 architect or structure engineer for advice and take their own responsibility for any possible dangers The concrete roof should be thick enough to allow 100mm drilling down from the surface Please follow the template explained in Section 3 3 1 and use this template as a guide and drill four 25 holes 100mm deep down to the surface Insert and secure four threaded rod to each hole use 4mm plywood to make a square holding template with inner dimension Tl x T2 x T3 pour the concrete into this square template then put the first template on top of the square template to hold four rods temporarily before the concrete set completely and keep the surface leveled Figure 3 5 Foundation for Roof Installation Reference Rod and Electrical Conduit if applied Holding Template Dimension Chart 1 30 mm 30 51 DS07 User Manual EN 2 650 mm 650 mm 60 mm 100 mm
20. ity to haul up the mounting mast to desired location and also lift up the DS 700 to the mounting flange Please refer to Figure 4 1 for your tool preparation Figure 4 1 Required Tools for Assembly and Installation 32 51 DSO7 User Manual EN 2 x 05 700 Assembly and Installation Tools Energy EN M5 M6 and M8 Hex Allen Wrenches Lifting Crane or Crane Truck NE A caution We strongly recommend you to prepare all suggested tools before proceeding the assembly and installation Please always keep safety in mind while working on the assembly and installation Preparing any extra equipments or safety devices accordingly if instructed by your local authority 4 2 05 700 VAWT Assembly 33 51 DS07 User Manual EN 2 There are only a couple of steps to assemble the DS 700 Please follow the Figure 4 2 4 3 and 4 4 DS 700 Assembly Procedures to complete the assembly Figure 4 2 05 700 Assembly Procedures 1 3 sets of M10 x 30 mm Hex Head Bolts Nuts 1 sets of M8 x 30 mm Hex Head Bolts Nuts Upper Blade Connector Connect UP with the Upper Blade Connector 3 sets of M10 x 30 mm Hex Head Bolts Nuts 1 sets of M8 x 30 mm Hex Head Bolts Nuts Lower Blade Connector Insert 3 MIO x 30mm Hex Head Bolts Lock Nuts and 1 M8 x 30mm Hex Head Bolt Lock Nut for each one of the blades on the upper blade connector Do not lock these four bolts yet until another 3 sets
21. l the tools and equipment ready before your start A caution e Installation procedures should be performed as much as possible at ground level e Use safety harnesses safe helmets gloves etc e Make sure that all batteries if applied are disconnected from the system throughout the installation process 11 51 DS07 User Manual EN 2 The DS 700 generator should be short circuited to prevent unintended wind turbine rotating during the shipment Please install the extension cable on the ground level and keep it short circuited throughout the installation process Please keep the rotor straight up or lie on the support stands at all time during the installation process to prevent the blades twisted or lost balance Please perform the installation at a calm and windless day 1 5 Operation Please check the support structures blades and electrical system on regular basis Even though the rotor blades are very strong however if they come in contact with a solid object they can be damaged or even broken When perform routine inspections or at anytime you must approach the path of the blades please disconnect the power leads from the batteries and short circuit the wind turbine output leads use the Stop Switch after installation or tie the output leads together to stop the rotor blades from rotating The DS 700 is designed to be shut down through the use of stop switch brake switch NEVER APPROACH THE
22. nneneenenneneenenne 33 4 3 DS 700 Install ttion 37 SE 43 5 1 General Information ue utis ee esteem cri 43 DS07 User Manual EN 2 5 2 DS Z00 Wire SIZE cincinnati 43 53 3 DS 700 Wiring dienten tutus totum aee entro annn annn 44 54 E EoD cU ATE 47 5j FOSING ae ave S 47 Warranty c 48 Table of Figures Figure 2 1 General View of the 05 700 VAWT System 13 Figure 2 2 DS 700 Standard Packing Contents eee eere nn 17 Figure 2 3 System Controllers araraxnarnneunannnnannnvunannunannevnnavnunnnnerannnnannnenr 18 Figure 3 1 Dimension for MaSt rnrnunnnnnnunnnnunnnnnnunnnnunnnnnnunnnnnnnnnunnnnunnnnnnnr 22 Figure 3 2 Optional Mast Design rnrnnnnrnunnnnunnnnnnunnnnunnnnnnunnnnnnnnnunnnnunnnnnnnr 24 Figure 3 3 Ground Foundation Construction Reference 26 Figure 3 4 AnchoringTemplates rnannnnnnunnnnunnnnnnunnnnunnnnnnunnnnnnnnnunnnnunnnnnnnr 28 Figure 3 5 Foundation for Roof Installation Reference 30 Figure 4 1 Required Tools for Assembly and Installation 32 Figure 4 2 DS 700 Assembly Procedures 1 eese eene nn 34 Figure 4 3 05 700 Assembly Procedures 2 35 Figure 4 4 05 700 Assembly Procedu
23. per lifting device such as crane to lift the DS 700 up to the height that enough to put the Mast Connector Damper under the main shaft of the DS 700 then insert the main shaft into the Mast Connector Damper There are two indents on the lower main shaft and should be lined up with two lock screw holes on the Mast Connector Damper WARNING indents on the lower main shaft must be lined up with lock screw holes on the Mast Connector Damper and securely locked Fail to do so will cause the generator cables broken during break applied 36 51 DS07 User Manual EN 2 Figure 4 4 DS 700 Assembly Procedures 3 Socket Countersunk Head Cap Screws MBx1 6mm Pan Set Screws 10 10 e with Loctite Sealant Use the M10 x 10mm Hexagon Socket Screw to lock the upper hole and MIO x 20mm Hexagon Socket Head Bolt and Nut to secure lower section with the surge wire 4 3 DS 700 Installation WARNING Double check with assembly procedures and make sure all screws are securely locked Any loosen screw will cause serious vibration and parts damaged If you are going to install the DS 700 VAWT System at certain height please have proper safety devices ready for proceeding installation 37 51 DS07 User Manual EN 2 Figure 4 5 DS 700 Installation Procedures I ue Insert 8 Hex Hea Its with Spring In Figure 4 5 please insert 4 Hex Head Screws with Spring Washers and connect
24. r Manual EN 2 definitive text for assembling and installing the DS 700 VAWT systems Hi VAWT makes no warranties by either expressed or implied that the information contained in the manual is accurate or complete Hi VAWT Technology Corporation makes no warranties of fitness for a particular purpose and or site Hi VAWT will not be responsible for any direct or consequential damages or an incidental expense All instructions figures and diagrams are believed to be accurate at the time of printing The success and safety in working with tools depend greatly on individual accuracy skill and caution For this reason Hi VAWT is not able to guarantee the result of any contained procedure in the manual nor can they assume responsibility for any damage to property or injury to persons resulting from procedures contained in this manual Persons who engage in the procedures take their own responsibility and risk Actual power resources and selected site conditions will highly affect the energy production which will vary with wind turbine maintenance surrounding environment therefore Hi VAWT makes no representation or warranties regarding energy production Wind generators like other sources of electrical power Must be installed following the guidelines established by local and national regulations Please consult a local electrical contractor for details and regulations The information and all specifications contained within
25. rator and Controller 0 10m 10 20m 20 30m 30 50m AWG Gauge 10 10 10 gt 50m is not suggested 5 3 DS 700 Wiring Diagram The DS 700 VAWT System is designed in collaboration with MAX 1000 Wind Charge Controller and MAX 1000 Wind Energy MPPT Charger The wiring diagram will be illustrated in Figure 5 WARNING 44 51 DS07 User Manual EN 2 Hi VAWT Technology Co Ltd makes no warranty that DS 700 Wind Turbine System will work with power management devices other than MAX 1000 in terms of performance and functionality Figure 5 1 Wiring Diagram for Wind Energy MPPT Charger MAX 1000 MAX 1000 Wiring MAX 1000 Wind MPPT CHARGER TO USER POWER o 48V BATTERY BANK 45 51 DS07 User Manual EN 2 Table 5 2 DS 700 Wiring Size Reference MAX 1000 Description Wire Size Wind Energy MPPTCharger MAX 1000 Deep Cycle Battery Bank AWG 10 48V 100Ah minimum Power Wires between AWG 10 charger and battery bank Within 5 Meters Power Wires between AWG 10 Charger and wind turbine Grounding Wire AWG 10 Power Wires between AWG 10 charger and user power CP NOTE e Please refer to the MAX 1000 Wind Charge Controller Wind Energy MPPT Charger User s Manual for further information 46 51 DS07 User Manual EN 2 5 4 Grounding In order to protect the DS 700 Wind Turbine System against damage by li
26. res 3 37 Figure 4 5 DS 700 Installation Procedures I eee 38 3 51 DS07 User Manual EN 2 Figure 4 6 DS 700 Installation Procedures 2 39 Figure 4 7 DS 700 Installation Procedures 3 eere nere 40 Figure 4 8 DS 700 Installation Procedures 4 nrunnrnunnnnnnunnnnnnnnnunnnnunnnnnnnr 42 Figure 5 1 Wiring Diagram for Wind Energy MPPT Charger MAX 1000 45 Table Index Table 2 1 05 700 Technical Specification eese esee eene 14 Table 2 2 DS 700 Components rarnurnnaunannneunannnnannnvnnavnunannvrnnavnunnnnurnnnnnnnn 15 Table 5 1 Wire Sizing Reference nununnunnnnnnunnnnunnnnnnunnnnunnnnununnnnnnnnnunnnnnnnen 44 Table 5 2 DS 700 Wiring Size Reference MAX 1000 46 4 51 DS07 User Manual EN 2 WARNING THIS USER MANUAL PROVIDES INSTRUCTIONS AND GUIDELINES FOR ASSISTANCE WITH ASSEMBLY AND INSTALLATION OF THE HI VAWT S DS 700 VERTICAL AXIS WIND TURBINE ALTHOUGH THE DS 700 VAWT HAS BEEN DESIGNED AS EASY AS POSSIBLE FOR THE INSTALLATION IT STILL REQUIRES SPECIALIZED SKILLS TOOLS AND EXPERIENCE AS WELL FOR THE PURPOSES OF ASSEMBLING INSTALLING OPERATING AND MAINTAINING THE DS 700 VAWT WE ASSUME THAT PERSONNEL WHO INVOLVED IN THE WHOLE PROCESSES HAS THE SKILLS TOOLS REQUIRED TO DO SO NO ONE SHOULD ATTEMPT TO ASSEMB
27. s and Hi VAWT makes no representation or warranty in connection with any use of the product for such purposes 50 51 DS07 User Manual EN 2 Hi VAWT Technology Corporation www hi vawt com tw No 168 Jhulin 1st Road Linkou District New Taipei City 24443 Taiwan 51 51
28. s the turbine causing the turbine to stop spinning A Triple Pole Double Throw TPDT or 3PDT should be used for a 3 phase wind turbine generator equipped with the DS 700 6 Warranty The Hi VAWT Technology Corporation Hi VAWT provides one 1 year limited warranty Warranty Period for products it manufactures and covers defects in materials workmanship and quality Defeats in the DS 700 VAWT System The warranty is valid from the date of invoice to the original user The limited warranty is also transferable and applied to subsequent owners only within the Warranty Period Hi VAWT will repair or replace the defective products for free under the following conditions The user has notified Hi VAWT of the Defeat within the Warranty Period 48 51 DS07 User Manual EN 2 Hi VAWT verifies the existence of a Defeat that is covered within the limited warranty by its inspection troubleshooting and any possible mean to identify Hi VAWT has the option to use new or reconditioned parts in performing repair or replacement Hi VAWT also reserves the right to use parts or improved design in the repair or replacement If you purchase the product from our dealer in your area contact the dealer for repair or replacement or you may contact us directly at the following numbers Tel 886 2 8601 4373 Fax 886 2 8601 1263 Email Address sales hi vawt com tw Please provide the proof of purchase dated invoice for defe
29. t Bolt Sets MIO x 30mm Button Hex Head Bolts and Nuts Set M8 x 30mm Button Hex Head Bolts and Nuts M20 x 60mm Hex Head Bolts Washers 7 1 Set Screw M10 x 10mm 7 2 Socket Countersunk Head Cap Screw M8 x 16mm 8 1 MIO x 20mm Hexagon Socket Head Bolt and Nut Set 16 51 DS07 User Manual EN 2 Figure 2 2 DS 700 Standard Packing Contents Darrieus blades Pre Assembled 99 Bolts screws nuts and washers 2 3 DS 700 Wind Power System Controllers The standard wind energy MPPT charger is MAX 1000 for DS 700 VAWT off grid application The descriptions and specifications of MAX 1000 Controllers are detailed in user s manual respectively Figure 2 3 shows the standard DS 700 Wind Power System Controllers 17 51 DS07 User Manual EN 2 Figure 2 3 System Controllers 2 4 DS 700 Optional Parts This DS 700 VAWT System is designed with simplicity in mind so there are just a few parts needed which all included in the standard package Concerning the shipping cost and different applications applied by customers the required mounting mast to setup the DS 700 Wind Turbine is not included in the standard package It would be an optional part based on customer s choice The detail description of the mounting mast will be explored in Chapter 3 18 51 3 3 1 DS07 User Manual EN 2 Preparation of Assembly and Inst
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