Home

User Manual Milli-Q Direct 8/16 System

1. One possible reason for a decrease in Milli Q Water flow rate 1s a clogged POD Pak The POD Pak should be replaced when it appears to be clogged For Millipak and BioPak final filters make sure the POD Pak is not air locked Dispense water and open the vent to see if there is any trapped air Close the vent after this The POD Pak needs replacement when the following Alert message is displayed e Alert message REPLACE POD PAK Follow the instructions delivered with the POD Pak The POD Pak installation has to be registered Follow the steps below to register the installation of the POD Pak B1 jui 2669 16 47 Ready Select Menu Press 6 Sanitize Clean Suitability Tests Language Manager Menu Select Maintenance Press 6 Clean Strainer Install Progard Install new RO Install UU 234 am Lamp Install UW 18 om Lamp Install Q Fak Continued on next page 8 Replacing a POD Pak Continued Registering continued In this example the replacement POD Pak is a Millipak Press gt 82 Scroll down to Install POD Pak MAIHTEHAHCE Clean Strainer Install Progard Install new RO Install UW 234 om Lamp Install UW 1S om Lamp Install G Pak IMSTALL POD FAF gt Se IMSTALL POD PAE Select the POD Pak that you with to install Press to continue or to exit IMSTALL POD FAF BiaPak EOS Pak Other Pod Pak A Other Pod Pak E
2. Ho Filter IMSTALL POD PRE Follow the instructions delivered with the new POC Pak and press w Continued on next page Replacing a POD Pak Continued Registering continued Action Diagram N Press Y FOC Pak installation is registered Hext maintenance in 182 days Press to exit Press 3 times on amp G1 jui 2009 16 49 Ready Flow Rate The volumetric dispensing flow rate should be calibrated when a POD Pak has Calibration been replaced Refer to the procedure in the Installation chapter _ 83 TOC Curve Check When A TOC Curve Check should be done when the Q Pak pack is replaced or when TOC values are fluctuating to ensure that the TOC values displayed are valid NOTE The TOC Curve Check can be started manually following the replacement and flushing of the Q Pak pack The System automatically performs a TOC Curve Check once per day So if the TOC Curve Check is not started manually following the consumables replacement it will be done automatically within the next 24 hours or sooner Procedure Select Menu Press gt Select TOC Curve Check Press gt _ 84 Follow the steps below to perform a TOC Curve Check Print Menu View Operation Consumables Status Call Millipore Service Tracking Information TOC CURWE CHECE Press w to start TOC curve check operation Press to exit Continued on next page TOC Curve Check Continued Procedure cont
3. Language Manager Menu Clean Strainer Install Progard Install new RO Install UU 234 am Lamp Install UW 18 om Lamp Install Q Pak Install G Pak Install ASH UIL lamp Continued on next page Installing a POD Pak Continued Registering conor 5 p IHSTALL POD FAF Select the POD Pak that you wish to install Press to continue or to exit In this example you choose Millipak BioPak Press 6 EDS Pak Other Pod Pak A Other Pod Pak B Ho Filter IMSTALL POD FAF Follow the instructions delivered with the new POD Pak and press we INSTALL FOOD FAK Press Y POD Fak installation is registered Hext maintenance in 132 days Press to exit l Press 3 times on 4 BS juil 2005 13 52 Ready _35 Registering UV Lamp timers Introduction Procedure The UV Lamp timers need to be reset for the UV 185 nm Lamp and the UV 254 nm Lamp Place the System in STANDBY Mode Select Menu Press gt Select Maintenance Press gt Select Install UV 185 nm Lamp Press 6 36 The timer used for each UV Lamp must be reset when the System is installed If this is not done then the message indicating that a Lamp replacement 1s needed is shown too early Before doing this make sure that the date and time have been checked for This procedure shows how to reset the timer used for the UV 185 nm Lamp Bz jui
4. Replacing a POD Pak Sanitising the RO Cartridge s 8G Cleaning the RO Cartridge s 8 275 Maintenance Schedule Consumables Maintenance needed Progard Cartridge Prompted to by an LCD message Q Pak Pack POD Pak Replacement Prompted to by an LCD message or as necessary Item Maintenance needed When UV 254 nm Prompted to by an Repl UV 185 nm UV 185nmLamp SPER BIER LCD message NOTE It is recommended to have a Millipore Service Representative change the UV Lamps in the system The replacement of this lamp involves removing the cover of the system The instructions for replacing these lamps are not included in this User Manual The instructions are included with the replacement lamp UV Lamps Cleaning panitsoton Maintenance needed Inlet Strainer Cleaning Prompted to by an LCD message or as necessary RO Cl cleaning When prompted to by an LCD Cartridge s sath pH Cleaning System Sanitisation Contact Millipore for more details Calibrating the How rale Maintenance needed Flow rate Recalibration New Consumable Sensor or change to Feed water See Calibrating the flow rate for more information TOC Curve Cheek Maintenance needed TOC Update TOC Curve New Q Pak Pack installed or Indicator Check when prompted to by an LCD message mae ge ee Replacing the Progard Cartridge and Vent Filter When The Progard Cartridge and Tank Vent Filter should be replaced when
5. It is important to use this equipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the Milli Q Direct System This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and carefully This ATTENTION symbol is used to refer to instructions in this manual that need to be done carefully Symbol A This UV RADIATION sticker is used to refer to a a position on the Milli Q System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside of it that could be hazardous This ELECTRICAL GROUND sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical ground connection is made This ELECTRICAL DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical danger could exist Do not remove the covers of the Milli Q Direct System at any time Electrical and mechanical components inside the Milli Q Direct System could pose a hazard A qualified Millipore Service Representative should perform any work that needs to be done while the Milli Q Direct System is opened Table of Contents Prod ct INTO IIALION ssescaicieel cccesescsesseasienceeascectesaclsacesasaseaseusieaceesscecsseal sacesasassaseanieacseasessasseeieacs 8 OD CVI Wa auto thaea agate cast ech eae oe tea
6. Lamp D Q Pak Pack POD Pak The Progard Cartridge protects the RO Cartridge in order to increase its lifetime It prevents mineral scaling damage due to particulate and chlorine oxidation of the RO Cartridge s The UV 254 nm Lamp is optional It emits light at 254 nm Itis used to kill bacteria The dual wavelength UV 185 nm Lamp emits light at 185 nm and at 254 nm It kills bacteria and reduces the level of organic molecules in the water The Q Pak Pack removes trace levels of ions and organic molecules The POD Pak is the final water purification device It is attached to the Point of Delivery outlet The POD Pak provides additional quality and insurance that trace contaminants related to specific applications are removed just before ultrapure water is delivered _15 Specifications and requirements Milli Q Water The water delivered from a POD Unit has the following characteristics quality ae Oe ee d o lt 0 001 pg uL TEE With BioPak Final Filter With Millipak or BioPak Final Filter NOTE These specifications are valid if feed water within specification and 1f correct maintenance is performed on the system Some specifications may not be achieved at start up Weight The various weights are found in the table below Weight kg kg Weight kg Electrical The electrical specifications and data are found in the table below 100 230 VAC 10 50 60 Hz 10 Main Fuse e 2 5 A
7. e phone number and e email address of a Millipore Representative NOTE This information is entered by a Millipore Service Representative Continued on next page 59 Description of Ready Menu Continued Service Tracking Diagram 1 Diagram 2 Water uality Print Menu Repair View Operation Service Contract Consumables Status Contract Expires Call Millipore Hest Service Hest Calibration InFormation Hest Qualification Item Description Installation View information that was inputted into the System Repair at time of servicing Service Contract View information related to upcoming service Contract Expires NOIE Next Service a SE Next Calibration This information is entered by a Millipore Next Qualification Representative Information Diagram 1 Diagram 2 Water Quality Print Menu Wersion View Operation System Formation Consumables Status Call Millipore Service Tracking Flow Schematic View information that explains the purpose of the major components Version View Software versions System Information View e System Type e Catalogue Number e Serial Number e Installation Date and e Manufacturing Date Continued on next page 60 Description of Ready Menu Continued TOC Curve Check Water Guality Press w to start TOC View Operation curve check operation Consumables Status Press to exit Call Millipore Service Tracking Informatio
8. occurs because the Reservoir is empty during most of the installation e This alarm goes away when the Reservoir is partially full e To cancel the text display of this alarm message follow the instructions on the LCD e This alarm occurs because the Progard Cartridge is not installed e This alarm goes away when the Progard Cartridge is detected by the Milli Q System e To cancel the text display of this alarm message follow the instructions on the LCD e This alarm occurs because the Q Pak Pack is not installed e This alarm goes away when the Q Pak Pack is detected by the System e To cancel the text display of this alarm message follow the instructions on the LCD e This alarm occurs because the Q Pak Pack is not fully rinsed out or there is air in the tubing near the resistivity sensor e This alarm goes away when a few litres of water are dispensed from the POD Unit e To cancel the text display of this alarm message follow the instructions on the LCD e This alarm occurs because there is air in the tubings and in the new Progard cartridge e When the air is gone and replaced with water this alarm does not occur anymore during installation e To cancel the text display of this alarm message follow the instructions on the LCD Continued on next page 20 Alarms generated during installation Continued MILLI Q TOC e This alarm occurs because the TOC indicator algorithm needs data after the gt SP Q Pak pack i
9. one of the following Alert messages is displayed e Alert message REPLACE PROGARD CARTRIDGE AND TANK VENT FILTER IN XX DAYS e Alert message REPLACE PROGARD CARTRIDGE AND TANK VENT FILTER N The Progard Cartridge must be flushed after it is installed Attention Continued on next page _74 Replacing the Progard Cartridge and Vent Filter Continued Removing Follow the steps below to remove the used Progard Cartridge Place the System into STANDBY Mode 15 jui 2009 16 23 Ready Push the POD Plunger down once to depressurise the 15 jui 2009 16 23 System After water stops being Ready dispensed push down the POD Plunger again Open the System right door Remove the used Progard Cartridge In a few moments the System indicates that the Progard Cartridge is removed CARTRIDGE OUT Continued on next page 75 Replacing the Progard Cartridge and Vent Filter Continued Placing Follow the steps below to install a new Progard Cartridge Remove the covers on the 2 ports of the Progard Cartridge Wet the O rings with water Install the Progard Cartridge until it is fully seated Close the right door When a new Progard Cartridge INSTALL PROGARD is installed the LCD looks like A new Progard has been this installed Catalogue H PROGABETS Lot H FEDW2 T7324 Press to start Progard Flush cleaning IMS TALL PROGARD Progard Flush procedure in progress Remaining Time 54 Mins Press
10. the Inlet Strainer 9 Open the feed water supply valve Go to READY Mode Continued on next page _9 Cleaning the Inlet Strainer Continued Registering Follow the steps below to register the cleaning of the Inlet Strainer 15 juil 2689 16 23 Ready Select Menu Press gt SanitiseClean Language Manaoer Menu 2 Select Maintenance Press 6 Install Progard Install new FO Install UW 234 om Lanp Install UW 155 nr Lamp Install G Pak Install POD Pak Select Clean Strainer Press 6 pe Dict Snowe Press gt See Maintenance Chapter in the User Manual For more information Press w after cleaning or to exit Continued on next page 92 Cleaning the Inlet Strainer Continued Procedure continued Press uy as The strainer cleaning date is registered Hext maintenance in 365 days Press to exit 7 Press 3 times on 4 ai juil Z605 16 55 Ready Go to READY Mode 93 Calibrating the Flow rate When The flow rate should be calibrated when e anew consumable is installed such as POD Pak or Q Pak Pack e a sensor or major component is changed e volumetric dispensing is not accurate Procedure Follow the procedure shown in the Installation Chapter _94 Alarms Overview Introduction The purpose of this chapter is to explain the Alarm messages shown on a System Specifically this chapter explains how e an Alarm
11. to cancel When the Progard Cartridge flush has finished the Water System goes to READY Mode 76 Replacing the Q Pak Pack When messages is displayed The Q Pak Pack should be replaced when one of the following Alarm or Alert e Alarm message MILLI Q RES lt SP REPLACE Q PAK e Alert message REPLACE Q PAK PACK Removing Remove the used Q Pak Pack by following the steps below Place the system into STANDBY Mode Push the POD Plunger down once to depressurise the System After water stops being 16 juil 26005 5 25 Ready dispensed push down the POD Plunger again Open the System left door Lift up the Pack Locking Handle Continued on next page mane RE Replacing the Q Pak Pack Continued Removing conan Remove the used Q Pak Pack The System will indicate that the Q Pak Pack is removed in a few moments Placing Follow the steps below to install a new Q Pak Pack Diagram Remove the covers on the 2 ports of the Q Pak Pack Look inside the ports Make sure the rubber O rings are firmly in place Wet the O rings with water Push the top of the Q Pak Pack into the ports on the System Push on the bottom of the Q Pak Pack Continued on next page 78 Replacing the Q Pak Pack Continued Placing onune Push the Pack Locking Handle down Close the left door When a new Q Pak Pack is installed the screen looks like A new G PAK has
12. 18 2 MQ cm is temperature compensated TC at 25 C and the TOC value is 4 ppb In this example there are no Milli Q water quality measurements to display The water quality is only displayed when it 1S actually measured during a water delivery or recirculation HG Rest Mracm TC TOC ppb The LEDs are described below Green LED System 1s operating within specifications Yellow LED An Alert is present Red LED An Alarm is present NOTE If an Alarm and an Alert are present at the same time then only the red LED is lit The red and yellow LEDs are never lit at the same time Continued on next page a ee Cabinet Continued Port and cables The port and cable connections are explained below Power Entry connection ne 100 240 V Accessories connection gt mer eae Level Sensor Connection erener faassen Ethernet connection maximum 5 VDC Bee Reservoir Information Millipore recommends using a Reservoir having the following catalogue number Catalogue Numbers TANKPE030 TANKPE060 100 Litre TANKPE100 14 Consumables Flow diagram Progard Cartridge UV 254 nm Lamp UV 185 nm Lamp Q Pak Pack POD Pak The water flow through a System is shown here in a flow diagram The various consumables are described below a w gt m S d N Progard Cartridge B UV 254 nm Lamp Optional UV 185 nm
13. MILLIPORE User Manual Milli Q Direct 8 16 System M MILLIPORE About this User Manual Purpose Terminology Document This User Manual is intended for use with a Milli Q Direct Water Purification System This User Manual is a guide for use during the installation normal operation and maintenance of a Milli Q Direct Water Purification System It is highly recommended to completely read this manual and to fully comprehend its contents before attempting installation normal operation or maintenance of the Water Purification System If this User Manual is not the correct one for your Water Purification System then please contact Millipore The term Milli Q Direct Water Purification System is replaced by the terms Milli Q system or System for the remainder of this User Manual unless otherwise noted Rev 0 01 2010 About Millipore Telephone Internet Site Address Manufacturing Site See the business card s on the inside cover of the User Manual binder www millipore com bioscience Millipore SAS 67120 Molsheim FRANCE Legal Information Notice Warranty The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no eve
14. RAIMER Continued on next page Registering Examine Inlet Strainer message timer Continued Procedure continued 5 See Maintenance Chapter in the User Manual For more information Press w after cleaning or to exit Press SR ag The strainer cleaning date is registered Hext maintenance in 363 days Fress to exit 7 Press 3 times on A jui 2009 13 57 Ready _4 Calibrating the Flow rate Introduction Procedure The Milli Q Water flow rate should be calibrated when the System is installed A 1 Litre graduated cylinder is needed Follow the steps below to perform a Flow Calibration Select Menu Press gt Enter the Manager Menu See the Software Chapter to learn how to enter the Manager Menu Select Setup Press gt Select Flow Calibration Press gt _42 BS juil 2669 14521 Ready STAHDEY MEHU Sanitize Clean Suitability Tests Language Manager Menu MANAGER MEHU Change ID and Password Date and Time Set Points Units User Parameters History Install Date Buzzer MG Recirc Made POD Flaw Stop Temp Comp Mode UU 234 nmn Activation FLO CALIBRATIOH Place a 1 6L oraduated cylinder under the POD outlet Press w to start calibration press to cancel Continued on next page Calibrating the Flow rate Continued Procedure onune Place a 1 L Graduated Cylinder under the POD Unit P
15. Z005 15537 Ready STAHDEY MEHU Sanitize Clean Suitability Tests Language Manager Menu Clean Strainer Install Progard Install new FO Install UW 234 om Lamp Install G Pak Install POD Pak IMSTALL UW 155 LAMP Continued on next page Registering UV Lamp timers Continued Procedure continued This procedure should be perFormed by a Millipore trained service engineer Press to continue or to exit IMSTALL UW 155 LAMP The Millipore trained service engineer confirms the UW 1855 nm Lamp installation by pressing w Press to exit Press T UW 185 nm Lamp installation is registered Hext maintenance in T36 days Press to exit Press 3 times on amp G2 jui Z609 12 57 Ready Reset UV After resetting the timer for the UV 185 nm Lamp timer reset the UV Lamp 254nm Lamp timer for the UV 254 nm Lamp timer vi Registering PERFORM RO CL2 CLEANING message timer Introduction Procedure e Select Menu e Press gt e Select Maintenance e Press gt e Select Reset RO CL2 Cleaning e Press gt sAN e The timer used to perform RO C12 cleaning must be reset when the Water System is installed e If this is not done then the message indicating that the message PERFORM RO CL2 CLEANING is shown too early This is only done once at installation In the future this timer is reset automatically after an RO Cl2 cleaning is performed This pro
16. aanehe annem E ie ttm ala saat ad 46 Standby M OG Ss cerseccsate stoxetaapenielclict E E calcein de cena et ee dataaeatet 47 General ANTOPMAUON aksess a ai aa 47 Descripuon Ons land by MENU sce nerse a E 48 Monaco rN hes 110 ea T T T E cern een ee rere 51 B Tore a 016 2 a eeearetnenmene tte a a AE E A E EEA EEAO AEE 51 REAGOI eee ne enter ne ote arte or er er cee a are eo er cine rere oe een 56 General TAG OLA VAL OI soest i E A G 56 Descripiiomor Ready MENU neiaie n E A A E A 57 Using the Milli Q Direct System eessecsssssseceeccccsssscccccccsssssccceccosssssecececcossssssececcsssssseceeesssssse 62 ONEVIEW enna r EN E E E EE E E E 62 Dipen ne wae iee E 63 Viewing water galliy oera icccccsa tla e EEE AE EE EEE E T a 65 yewo Ope amp 2 16 010 sanan E topes nn are ern eee a eRe eae 66 ViewineC Onsuima DIG StAtUs napeed ines eye a a a yecateulh 68 CNDS MIEDO par er Dea ne ots E chi ate asia Pa vac lo eee aos 69 IVY yy TAO BIT VA ON sada tip a atte acer is edi etd eae ae dt ada ns ee edt cane 70 IVP AMTIC OT ANIC sesona a aaa aa aaa 72 OV SIV 1 SW serrie E EEE E 12 Maintenance S CAC AUIS aena E E E E E 73 Replacing the Progard Cartridge and Vent Filter cccccccccsssssssssessseseeeeeeeeeeeees 74 Replacing tne O Pak Pack zeroi E AA A E ee aes 77 IG lac nrar OD a Eose Seals eve aces Sheed eee ee ee 81 TOG Curve CHECK sosise nenen e ora A bata dic a aa orei a A T A 84 Sanin He The RO Carnie Janne E EN 86 Cleamine the RO Carridge s asoroi
17. age 9 Cleaning the RO Cartridge s Continued Cleaning roninai 5 e Select Menu e Press gt Sanitise Clean Suitability Tests Language Manager Menu e Select Sanitise Clean e Press gt RO pH Cleaning RO Cleaning System Cleaning a e Select RO pH Cleaning See Maintenance Chapter in e Press the User Manual For more information Press w to start cleaning or to exit RO pH CLEAHIHG e Press WV RO pH cleaning procedure in progress e The RO pH cleaning will last Remaining Time XX min 142 minutes Press to cancel When the pH Cleaning is finished the Water System automatically returns to READY Mode MG Rest 185 2 Mrcm TE TOC 4 ppb 90 Cleaning the Inlet Strainer Purpose e The purpose of the Inlet Strainer is to prevent a large particle from entering the System e If the Inlet Strainer becomes clogged then feed water does not flow freely to the System e Cleaning the Inlet Strainer removes any trapped debris When The Inlet Strainer should be cleaned when the following Alert message is displayed e Alert message EXAMINE INLET STRAINER The Inlet Strainer should also be cleaned whenever you suspect it is clogged Procedure Follow the steps below to clean the Inlet Strainer Apply 3 to 4 turns of new white tape to the threads of the feed water pipe Screw the Inlet Strainer back onto the feed water pipe 8 Attach the tubing to the other end of
18. anitise Clean Suitability Tests Language Manager Henu e Select Maintenance Install Pretreatment e Press 6 Clean Strainer Install Progard Install UW 234 om Lamp Install UU 185 am Lamp Install Fak e Select Install new RO e Press gt Lt a I _ m Ea Ga a Ga GA ip AJ 7 Continued on next page 30 Rinsing the RO Cartridges Continued Procedure continued 5 This procedure should be performed by a Millipore trained service engineer Press to continue or to exit IMSTALL MEL RO The Millipore trained service engineer confirms RO cartridoe installation by pressing w A 15 minute RO Flush Followed by a 223 minute FO rinse will start Press to exit Press V RO Flush in progress Remaining Time 12 min After 15 minutes the LCD looks like this RO Rinse in progress Remaining Time 225 min When the 225 minute RO rinse is finished the Milli Q System returns to READY Mode The Reservoir is now being filled Oh Rinsing the Q Pak Pack N There has to be enough water in the Reservoir in order to rinse the Q Pak Pack Have enough water Millipore Reservoir 100 Tank Level gt 40 Tank Level 100 Litre gt 30 Tank Level If there is not enough water in the Reservoir the TANK EMPTY Alarm is shown Additionally air can enter the tubings and can temporarily affect other sensors Procedure Follow the steps bel
19. authorized and if given should not be relied upon In the event of a breach of the foregoing warranty Millipore s sole obligation shall be to repair or replace at its option the applicable product or part thereof provided the customer notifies Millipore promptly of any such breach If after exercising reasonable efforts Millipore is unable to repair or replace the product or part then Millipore shall refund to the customer all monies paid for such applicable product or part MILLIPORE SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS Continued on next page Legal Information Continued Trademarks Copyright Millipore Elix Q Pak Progard Milli Q BioPak EDS Pak Q POD and Millipak are registered trademarks of Millipore Corporation The M Mark and VOC Pak are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers 2009 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS Safety Information Statement Symbols Your Milli Q Direct System should be installed and operated according to the instructions in this manual In particular the hydraulic and electrical specifications should be followed and met
20. been this installed Catalogue H QPAK ETEX A Lot H FEDH2TS25 Press 7 Rinsing The Q Pak pack when newly installed needs to be rinsed This ensures optimal water quality Locate the clear tubing and the barbed fitting from the System accessories bag Screw the barbed fitting onto the POD Unit NOTE Do not use any white tape on the threads of the barbed fitting An O ring is located inside the POD Unit Push one end of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink Continued on next page _79 Replacing the Q Pak Pack Continued Rinsing continued The System must be in READY Mode Push the plunger down on the POD Unit Dispense water for about 10 minutes This flushes out any trapped air in most of the System This also rinses off the Perm Ci 6 8 poe cm TC purification media located in NG Rest 12 2 Mace TC the Q Pak Pack Leave the System in READY Mode when finished Manual TOC A TOC Curve Check should be performed when the Q Pak Pack has been Curve Check replaced Refer to the TOC Curve Check section for more information Flow Rate The volumetric dispensing flow rate should be calibrated when the Q Pak Pack Calibration has been replaced Refer to the procedure in the Installation chapter 80 Replacing a POD Pak Basing on flow rate Basing on LCD message Placing and flushing Registering
21. cedure shows how to reset the timer used for the message PERFORM RO CL2 CLEANING STAHDEY MEHU Sanitize Clean Suitability Tests Language Manager Menu Install UU 234 am Lamp Install UW 185 om Lamp Install G Pak Install POD Pak Install ASM ULU lamp Fress w to confirm the reset of the PERFORM kO CL2 CLEAHIHG Alert Press to exit Continued on next page Registering PERFORM RO CL2 CLEANING message timer Continued Procedure conunusd Press V Reset of the PERFORM RO CL2 CLEANING is registered Hext RO CLZ CLEAMIMG in 4 days Press to exit Press 3 times on G2 jui 2009 14 27 Ready _ 39 Registering EXAMINE INLET STRAINER message timer Introduction Water System is installed e If this is not done then the message indicating that the message EXAMINE INLET STRAINER is shown too early Procedure Start in STANDBY Mode e Select Menu e Press 6 e Select Maintenance e Press 6 e Select Clean Strainer e Press 6 _40 e The timer used for cleaning the Inlet Strainer must be reset when the This procedure shows how to reset the timer used for the message EXAMINE INLET STRAINER BS juil 2669 14 37 Ready STAHDEY MEHU Sanitize Clean Suitability Tests Language Manager Menu Install Pretreatment Install Progard Install new RO Install UU 234 am Lamp Install UL 185 om Lamp Install O Pak CLEAH ST
22. check operation Press to exit Press Ca The system is now in TOC curve check processing Task Completion as min Press to cancel and exit After approximately 10 minutes the System returns to READY Mode MG Rest 185 2 Mracm TE TOC 4 ppb _44 Overview Introduction Contents Software The purpose of this chapter is to explain the various software used in the System This chapter contains the following topics Software Map a 46 Standby Mode Manager Menu 51 Ready Mode _45 Software Map paso 9 ge7 suogdo Juud juug USH OAM Wd aeg pug OPIH OY Wd ajed yels KOSIH WSEAS Uld AJB WINS AoH dOHO awy SAY aung JOL enays nejd sues ywoayen YSE Jauqns ainpayas dwe Way Sssaippy d UEAIP YW wu Sel AN ON 807 _UONEANOy WU PSZ AN UOREIqIED Mold JLN ZOL oL H apo dwog dwa 10 S M0 4 00d ucena Jatu jazzng vay 2 wey Wey iON _ ajeg Ieu Wn HUEL FD SN 1 INPOld ONN wagi wares p j aunssaq edy isd veg FE g Yed OQd 42410 WY Wed OOd 240 ed Sa3 yedolg YEIN JOL Np C H Say NPA it May YUE L S y JONpold X3 puc ajeawwag uues z772 OY uoipslay OY pucg pasy deL Aauanbas4 Jaus jue wyeeyai4 ek Og Py ysivedsyasaninpog jssuedepjuele ueus youas4 YsFug asauiys pal Ayqeyns dus 158 L AUqeyng sey NUD sieve yy PuOwssed SSyd piowssed pue ubo pier t wasn u607 alay osna auy d E yep G A EFDA A LLLE IFI yj JosIna
23. ck Time UU 2S nmn Activation Description Install Date Change the installation date Change the setting for the Buzzer MQ Recirc Mode Change the amount of time that the System automatically recirculates every hour in READY Mode NOTE If set to 60 minutes the daily TOC Curve Check will not be performed POD Flow Stop Change the amount of time that the POD Unit dispenses continuously before it automatically stops Mode Flow Calibration Used for performing a flow calibration UV 254 nm Activation Used to activate or deactivate the UV 254 nm Lamp UV 185 nm Activation Used to activate or deactivate the UV 185 nm Lamp ASM UV Lamp Schedule e Used to change the times when the ASM Automatic Sanitisation Module turns on e See the ASM User Manual for more information e Contact Millipore for more information automatically performed each day Continued on next page _ 54 Description Continued User The User Parameters are seen when a History Report is printed out Parameters Diagram 1 Diagram 2 Change ID and Password Date and Time Departrent Harme Change the item History Summary Diagram 1 Diagram 2 Date and Time Print System History Print RO History Print Milli History User Parameters Print Options Lab closed ae 2 History Summary Used to see the day by day history of the Water System Print System History ues ne en See the section P
24. conductivity is below the set point e Contact Millipore e Check the Ethernet Cable plugged into the System and the computer e Restart the System e Contact your network administrator e Restart the System e Invalid TOC measurement e Perform a TOC Curve Check e Contact Millipore e Due to low resistivity at the inlet of the UV Lamp the TOC measurement can not be performed properly anymore e Please replace the Q Pak Pack to ensure valid TOC indications Ordering Information Consumables Accessories and Systems Milli Q Direct System Milli Q Direct 16 Consumables Item ordered time only for multiple EDS Pak uses ASM Automatic Sanitisation Module UV Lamp Accessories for Reservoir Note Regularly scheduled preventive maintenance calibration will help you obtain the best performance from your Millipore water purification system throughout its entire lifetime Please contact your Millipore representative to find the best options for your system including our maintenance programs 113
25. d by e performing the maintenance action 1 e replace consumable or e using the Keypad This cancels the display of the Major Alert message for 24 hours Example Before cancelling the Major Alert message is REPLACE POD PAK Main Display Main Display SYSTEM ALERTS A Major Alert message can be cancelled using the Keypad This is done in the same way that a Minor Alert message is cancelled The display of the Major Alert is cancelled for 24 hours It appears again after 24 hours unless the maintenance action 1s performed REPLACE POD PAK sx PF Continued on next page 107 Alert information Continued Major Alert The Alert message has been cancelled but the cause of the message 1s still Main Display Main Display SYSTEM ALERTS after cancelling active Major Alert The Alert message has been cancelled when the POD Pak has been replaced consumable replaced Main Display SYSTE ALERTS Ho Alerts 108 Summary of Alert messages Alert messages LCD message What it means CALIBRATION VISIT e The System has determined that a OVERDUE XX DAYS Calibration Visit is overdue e Contact Millipore CHECK ASM UV LAMP e The ASM UV Lamp is not turning on e Contact Millipore CHECK UV 185 NM LAMP e The UV 185 nm Lamp is not turning on e Contact Millipore CHECK UV 254 NM LAMP e The UV 254 nm Lamp is not turning on e Contact Millipore EXAMINE INLET STRAINER e The System has determined tha
26. douwratiabaepeg auy Bumow Ag J8Y3 BY BSOOYD nusi Jabeuey ay Jayu VONEWIOjU Wass UoISJa DEWEYIS MO VOWEIWIEND aN UOVEIGYeD WIN SOMES xa N saidxg pejwg peyro saruag meday uonejesu Hg aguas usa Jaauibug sovues seeds Uaiyenjddy 46 Guiueal gt waysts sbeabuer Hn he oo SNYETS SOpQEWNSUOD Buiuesjg OY 570 Faq gars dwe wu sgl An voRe ody ree uues Hd OY veg asiqNes ules pues OA Aa Buea 719 OY EFAN A ETA 4 piebold Jajji On JUBWIES es i 5uweajg 219 OW Jasey e Ja oa Dod AN MSY HES gre re yed 903 42d 00d 52u syay warsks HEd O E7Su ebb ik due s8 AN Neu i e a Oy mau JESU WIEND queu Ollie pueboig 1515 Jaus Uesg JUALUIES S14 EISUy_ AMEND JAE OVI dp XXX BAR HUEL AWEND Jaen aea Wad Standby Mode General information Purpose STANDBY mode is used primarily for e maintenance actions and e going to the Manager Menu Display 28 juin 2889 B24 Ready READY Mode from STANDBY Mode 36 juin 2609 09 24 Menu H Rest 185 2 Mracm TC TOC 4 ppb 47 Description of Standby Menu The Maintenance Menu is described below Diagram 1 Sanitise Clean Suitability Tests Language Manager Menu Item Install Pretreatment Clean Strainer Install Progard Install new RO Install UV 254 Lamp Install UV 185 Lamp Install Q Pak Install POD Pak Install ASM UV Reset RO CL2 Cleaning Diagram 2 MAIN TEMAWCE Clean Strain
27. er Install Progard Install new RO Install UM 234 am Lamp Install UWE 18 nam Lamp Install G Pak MAIN TENANCE Install new RO Install UW 234 om Lamp Install UU 185 am Lamp Install Fak Install POD Pak Install ASM UU lamp Description Used to reset Alert message REPLACE EXTERNAL PRE TREATMENT Used to reset Alert message EXAMINE INLET STRAINER Used to see general information about the Progard Cartridge exchange Used to start a flush and rinse of a new RO Cartridge Used to reset Alert message REPLACE 254 NM LAMP Used to reset Alert message REPLACE 185 NM LAMP Used to see general information about the Q Pak pack exchange Used to reset Alert message REPLACE POD PAK Used to reset Alert message REPLACE ASM UV LAMP Used to reset Alert message PERFORM RO CL2 CLEANING at installation Continued on next page 48 Description of Standby Menu Continued Sanitise clean Maintenance RO pH Cleaning Suitability Tests RO Cleaning Language System Cleaning Manager Menu ay a RO CL2 Cleaning Used to sanitise the RO Cartridge s RO pH Cleaning Used to clean the RO Cartridge s System Cleaning Contact Millipore for more information Suitability Tests STAHDEY MEHU SUITABILITY TESTS Maintenance Sanitise Clean Temp Suitability Test Language 4 Manager Menu Res Suitability Test Ste Temp Suitability Test Contact Millipore for more information Co
28. eration Depressurisation Tap Feed Pressure 2 8 Bar Tap Feed Ci 426 prcn TC RO Purp Pressure 3 8 Bar RO Feed Ci 666 prcn TC YSTEM OPERATIONS RO Purp On UW 254 nm Lamps On ASM UWS On Mi Operation Recirculation Dist Pumps On UU 185 nm Lampe On Continued on next page Viewing Operation Continued System Alerts An example Alert is shown here This is an Alert that 1s currently Replace UM 185 nm being displayed on the bottom of the Main Display in READY Mode or in STANDBY Mode When the timer for the UV 185 nm SYSTEM ALERTS Lamp is reset then this Alert is no longer shown on the SYSTEM ALERTS LCD E SYSTEM ALARMS An example Alarm is shown here SYSTEM ALARMS This is an Alarm that is currently Flow Auto Stop displayed on the Main Display unless you override the display for one hour System Alarms When the cause of this Alarm is fixed then this Alarm is no longer shown on the SYSTEM ALARMS LCD System Measures Various measurements related to the System are shown here RO Water Production Time ob Hours Milli G Water Production Time 224 Hours RO Pump 13 6 U DC 1 1 A Dist Fump Peo WoC yan Viewing Consumable Status Introduction Consumables Status allows you to see information related to the various consumables Procedure Follow the steps below to view Consumables Status Select Menu Press gt Select Consumables Status Press 6 Select the cons
29. ermined that the Q Pak Pack should be replaced e Replace the Q Pak Pack e The System has determined that the Q Pak Pack should be replaced in XX days where XX is 15 1 e Replace the Q Pak Pack e The System has determined that the Progard Cartridge and the Vent Filter should be replaced e Replace the Progard Cartridge and the Vent Filter e The System has determined that the Progard Cartridge and the Vent Filter should be replaced in XX days where XX 1s 15 1 e Replace the Progard Cartridge and the Vent Filter e The System has determined that the UV 185 nm Lamp should be replaced e Contact Millipore e The System has determined that the UV 185 nm Lamp should be replaced in XX days where XX is Borak e Contact Millipore e The Water System has determined that the UV 254 nm Lamp should be replaced e Contact Millipore e The Water System has determined that the UV 254 nm Lamp should be replaced in XX days where XX is seen e Contact Millipore e The RO Rejection is below the set point e Contact Millipore e The System has determined that a Service Visit is overdue e Contact Millipore Continued on next page Summary of Alert messages Continued Alert messages continued TAP FEED CONDUCTIVITY gt continued SP THE NETWORK CABLE IS UNPLUGGED THIS IP ADDRESS IS ALREADY USED BY ANOTHER SYSTEM TOC lt 1 PPB TOC FEEDWATER lt 15 3 MQ cm 112 e The Tap Water
30. iew Operation gt for information on how to access this LCD Mili Gl T gt Max Viewing an Follow the steps below to view an Alarm message Alarm Message Step Action Diagram The Alarm message is shown superimposed on the Main See Alarms Chapter in the User Manual For more information Press w to cancel the display oF this alarm For one hour or press to exit Continued on next page 97 Alarm Information Continued Cancelling an The display of an Alarm message can be cancelled by Alarm message o fixing the cause of the Alarm or e using the Keypad This cancels the display of the Alarm message for 1 hour Alarm before In this example the Alarm message is MILLI Q T gt MAX cancelling Main Display Main Display SYSTEM ALARMS Mili G T gt Max Cancelling an Alarm message procedure The Alarm message is shown Superimposed on the Main Display See Alarms Chapter in the User Manual For more information Press w to cancel the display oF this alarm For one hour or press to exit The display of the Alarm is cancelled for one hour It appears after one hour unless the cause of the Alarm is fixed Press wv Continued on next page _ 98 Alarm Information Continued Alarm after Main Display cancelling the text display SYSTEM ALARMS Mili G T gt Max MG Rest 185 2 Mracm TC Used ee Alarm fixed Now suppose a Millipore Service Representative fixes the cause of
31. inued Press eA ISo Wr The system is now in TOC curve check processing Task Completion as min Press to cancel and exit After approximately 10 minutes the System returns to READY Mode RS Sanitising the RO Cartridge s When RO cartridge sanitisation is required to prevent bacteria development in the cartridge To maintain optimum RO performance perform sanitisation when the following alert message 1s displayed e Alert message PERFORM RO CL2 CLEANING A Wear Eye Safety Glasses and Laboratory Gloves and other appropriate safety equipment when sanitising the RO Cartridge s Safety Opening the Follow the steps below to open the Sanitisation Port Sanitisation none e Go to STANDBY Mode e Allow the Water System to 16 jui 2009 09 03 depressurise for a few seconds Ready Remove the cap 2 Use the Sanitisation Port Removal Tool and loosen the cap Closing the Reverse the steps above Sanitisation Port NOTE Do not use the Sanitisation Port Removal Tool to tighten the cap Continued on next page _ 86 Sanitising the RO Cartridge s Continued Sanitising Follow the steps below to sanitise the RO Cartridge s Sanitisation Port Put the cap back on and hand tighten it Go to STANDBY Mode e Select Menu als Maintenance e Press gt Sanitise Clean Suitability Tests Language Manager Menu Continued on next page _ 87 Sanitising the RO Cartridge s Cont
32. inued Sanitising feontnuee 5 e Select Sanitise Clean e Press gt RIO pH Cleaning RO Cleaning System Cleaning a e Select RO CL2 Cleaning See Maintenance Chapter in e Press gt the User Manual For more InFormation Press e to start cleaning or to exit RO CL2 CLEAHIHG RO CLS cleaning procedure in progress e The RO CL2 cleaning mode Remaining Time XX min will last 19 minutes Press to cancel e Press wv When the cleaning is finished the Water System automatically goes into READY Mode Continued on next page _ 88 Cleaning the RO Cartridge s When Cleaning the RO cartridge may be required when feed water contains excess of some chemicals Perform cleaning if required after recommendation from your Millipore Service Representative A Wear Eye Safety Glasses and Laboratory Gloves and other appropriate safety equipment when cleaning the RO Cartridge s Safety Cleaning Follow the steps below to clean the RO Cartridge s Step Action Diagram Open the sanitisation port as described in the previous section Place a cleaning agent pouch ROClean A or ROClean B into the Sanitisation Port Put the cap back on and hand tighten it NOTE The chemical in the pouch will dissolve during the pH Cleaning sequence Remove the empty pouch the next time the Santisation Port cap is removed Go to STANDBY Mode 16 juil 2689 S 03 Ready Continued on next p
33. message is displayed e to read an Alarm message e to cancel an Alarm and e a list of Alarm messages 1s shown Contents This chapter contains the following topics Alarm Information 96 Summary of Alarm messages 100 O5 lt Alarm Information Definition An Alarm message is a way of informing you that immediate attention is required for the System N It is not recommended to use the System when an Alarm message is shown Contact Millipore if an Alarm message is shown and the problem can not be Alarm shown pecolved what to do Types The following table summarizes the different types of Alarm messages Alarm stop Some Alarms automatically stop the System from dispensing water An example of this is the Alarm message PROGARD CARTRIDGE OUT The text display of this type of Alarm can be cancelled for one hour by using the Keypad Some Alarms do not automatically stop the System from dispensing water An example of this is the Alarm message MILLI Q T lt MIN The text display of this type of Alarm can be cancelled for one hour by using the Keypad Main Display The Alarm message is shown superimposed on the Main Display The red LED is lit steadily when an Alarm message is shown In this example the Alarm Message MILLI Q T gt MAX is shown Continued on next page 96 Alarm Information Continued System Alarms When an Alarm is shown it is listed under the System Alarms LCD See the section lt V
34. mp Fast Acting 5 mm x 20 mm 250 V safety voltage e The fuse should be serviced by a qualified Millipore Service Representative 145 VA Power Cord Length Electrical Ground Earth Grounded Power Cord use e The System is powered on and off by removing the power cord from the wall outlet e The power cord should be plugged into a wall outlet that is accessible Continued on next page vios Specifications and requirements Continued Dimensions 7 14mm 7 p lt _ m H im A rey ee a ee N 500mm A mm With POD Unit down Materials of Please contact Millipore for a list of the Materials of Construction construction Continued on next page siTe Specifications and requirements Continued Feed water The Feed water requirements are listed here Environmental The Environmental requirements are listed here 1 The System is intended for indoor use only Pollution Degree 2 Relative humidity during storage Maximum relative humidity 80 for and operation temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C Noise Level The noise level is lt 50 dB at a distance of 1 metre Consumables The minimum consumables required for installation are listed here Note that these items are not shipped with the System and must be ordered separately e Progard Cartridge e Q Pak Pack and e POD Pak Reservoir The Reservoir must be located relati
35. n TOC Curve Check The TOC Curve Check is used to determine data that is used for the TOC Indicator A manual TOC Curve Check can be initiated here Otherwise the TOC Curve Check is automatically done once per day By ee Using the Milli Q Direct System Overview Introduction The purpose of this chapter is to explain e various ways that water can be dispensed from the System and e how to view information operating parameters and other things about the System Contents This chapter contains the following topics Viewing water quality ay oe Dispensing water Using the POD Plunger To dispense water press down on the POD Unit plunger while in READY Mode Water flow Low Flow push slightly Medium Flow push slightly L H High Flow push down and hold release when done H Continuous high flow push down and release push down again to stop Continued on next page 63 Dispensing water Continued Volumetric Follow the steps below to volumetrically dispense from the POD Unit dispensing Make sure the System is in READY Mode e Select Volume e Press gt Volume 1 48 L Fress and to adjust Press w to delwer water Press to exit e Adjust the volume of water to the required value using A Volume 1 06 L P Rest 18 2 Mexcm TC and 2 Temp 24 9 C TOC 4 ppb e Press wv Press to stop and exit When the volumetric dispensing is finished the System recircula
36. ng with an empty tank without a Progard Cartridge or a Q Pak Pack installed there are alarm messages displayed These alarms are e TANK EMPTY e Q PAK PACK OUT and e PROGARD CARTRIDGE OUT When an Alarm message is displayed follow the instructions on the screen to cancel the text display of the Alarm e When the Alarm messages are cancelled check that the displayed date is correct e If necessary go to the Manager Menu Software and correct the date and time See the Software Map in the beginning of the Software Chapter for more information e Do not install a Progard Cartridge or a Q Pak Pack until the displayed date is correct 25 Installing the Progard Cartridge Procedure Follow the steps below to install a new Progard Cartridge Start in STANDBY Mode OS jui 2009 12 16 NOTE The PROGARD CARTRIDGE Ready OUT Alarm message is not shown at this time By following the instructions earlier in this manual the alarm was cancelled e Open the right door of the System Cabinet e Remove the 2 protective caps located on the ports inside e Remove the covers on the 2 ports of the Progard Cartridge e Wet the O rings with water e Install the Progard Cartridge until it is fully seated e Close the right door One minute later the Main LCD shows that a new Progard A new Progard has been Installed Catalogue MH PReGeeaTS Lot H FEDW2 7324 Press to start Progard Flush cleaning Cartridge i
37. nsioia san nn E EEA 89 Ck mne TS TS STIE an EEO E E EATON E 9 Calibre Me POW Tate wiser gen a trea a attain techs aor haat a ease 94 PRT ANUS sa a a a a a a S 95 OVEIVIEW sicceiadeteswssiiacttsalseinsd a a aa e a AA 95 ATA Oa O i T ea ese als aera 96 SumnIy Ol Alarm Messa OCS esi e A E Redes 100 Aleris anea a 103 OEN W a E E TE A ET 103 AICINA O es eeraa E E a A AEO EnA 104 Suiminary Ol Alen Messa Ges a a R aeeiataenn ies esua nue deeiaaneneees 109 OFGENING TNIONINALION sssusa rnas naer LEEA NAE EE Ea AEREA E ERa 113 Consumables Accessories and Systems cccccccccccccsssssssesseseeeeececeeeeeeeeeeeeeaaaseeeeseseeees 113 Product Information Overview Purpose This chapter contains topics related to the System Some of the more important topics in this chapter are e installation requirements e consumable information and e dimensions of various components of the System Contents This chapter contains the following topics Cabinet S 9 Reservoir Consumables Specifications and requirements Cabinet Overview MA MILLIPORE B PODPak Connections for tubings power cord level sensor and other cables D Q Pak Pack location Continued on next page Cabinet Continued Main Display The Main Display is used to navigate the System software function Details of the Main Display BReAvy 16 juil 20091013 LEDs The use of the Right Keypad button is shown below Itis used to move to
38. nt shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual We manufacture and sell water purification systems designed to produce pure or ultrapure water with specific characteristics uS cm T TOC CFU ml Eu ml when it leaves the water purification system provided that the System is fed with water quality within specifications and properly maintained as required by the supplier We do not warrant these systems for any specific applications It is up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requirements and to bear responsibility resulting from the usage of the water Millipore Corporation Millipore warrants its products will meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED THERE IS NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty provided herein and the data specifications and descriptions of Millipore products appearing in Millipore s published catalogues and product Literature may not be altered except by express written agreement signed by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not
39. ntinued on next page _ 49 Description of Standby Menu Continued Language Diagram 1 Diagram 2 Maintenance Sanitise Clean Suitability Tests LANGUAGE Manager Menu Portuguese Change the displayed language Manager Menu See the next section for information about the Manager Menu _50 Manager Menu Description How to enter e See the Software Map at the beginning of this chapter The map shows how to enter the Manager Menu e To enter the Manager Menu it 1s necessary to input a Login and a Password e The Software Map indicates how to input a Login and a Password Change ID and Password Diagram 1 Diagram 2 Date and Time Set Points abcderFohijk lmnop Units qrstuyuxyz612393 Setup BTS9 _ i User Parameters History Change ID amp Password e Change the Login and Password used to enter the Manager Menu e Use 4 characters for the Login and the Password Date and Time Diagram 1 Diagram 2 Change ID and Password Sep ZBB Press and to adjust Press and to navigate Press w to confirm and exit Adjust your local date and time Continued on next page ae Description Continued Set Points Diagram 1 Diagram 2 Change ID and Password Hili Product Res Date and Time Strainer Frequency Mili Product TOC Tap Feed Cond RO Rejection RO CL Cleaning Permeate Cond Tank Refill Pretreatment Change set point for controlling
40. om the remote Q POD Unit if installed Continued on next page aS lt Description of Ready Menu Continued View Operation Diagram 1 Diagram 2 Water Guality Print Menu System Alerts System Alarms Consumables Status System Measures Call Millipore Service Tracking Information System Operation View operating parameters e operating mode e status of pumps and e status of UV Lamps See the Alert Chapter for more information System Alarms View a list of active Alarm messages D Saike Alam chaper or more imation System Measures View e accumulated production time e pumps electrical data and e UV Lamps electrical data Continued on next page SS Description of Ready Menu Continued Consumables Status Water Guality Print Menu Progard View Operation UU 224 am Lamp ASM UL Lamp Call Millipore UU 185 nm Lamp Service Tracking H Pak Information FORD Pak Pretreatment View information about various consumable items Information e installation date UV 254 nm Lamp anne Sa e lifetime remaining ASM UV Lamp e volume processed e catalogue number and UV 185 nm Lamp e serial number Q Pak NOTE POD Pak Not all of this information is shown for each type of consumable item Call Millipore Diagram 1 Diagram 2 Water Guality Print Menu Service Engineer View Operation Tech Service Consumables Status Other Service Tracking e name
41. ow to rinse the Q Pak Pack e Locate the clear tubing and the barbed fitting from the System Accessories Bag e Screw the barbed fitting onto the POD Unit e Push one end of the clear tubing onto the end of the barbed fitting e Place the other end of the clear tubing into a sink NOTE Do not use any white tape on the threads of the barbed fitting An O ring located inside the POD Dispenser ensures water tightness Place the System into READY Mode Push the POD Plunger all the way down and then release it In a few minutes water should come out of the POD Unit MG Rest 16 2 Merce TC TOC 4 ppb Continued on next page 3302 Rinsing the Q Pak Pack Continued Procedure continued Dispense water for at least 10 minutes Push the POD Plunger all the way down and then release it to stop dispensing water Leave the System in READY Mode 23 Installing a POD Pak Overview Placing and flushing Registering Select Menu Press gt Select Maintenance Press gt Scroll down to Install POD Pak Select it 34 The installation of a POD Pak involves 2 steps These are e placing and flushing the POD Pak onto the POD Unit and e registering the installation of a specific POD Pak Follow the instructions delivered with the POD Pak Follow the steps below to register the installation of the POD Pak BS juil 2669 15536 Ready Sanitise Clean Suitability Tests
42. ress v or press 1 on the H POC keypad iF you Press wa have installed one to start water delivery AFter the water dispensing is complete measure the collected volume x Press Y The system is now delivering water Task Completion as Water dispenses automatically from the POD Unit Volume 388 mL 1 Use and keys to Wait until it stops dispensing cee ioe eee water collected Wolume Press r to confirm and exit Measure the amount of water in ml that was dispensed Volume 2 TA mL Use and keys to Suppose 870 ml was collected acktor tha wsuuerens Input this using the Keypad collected volume Press s to confirm and exit 10 Perform the flow calibration again to improve accuracy Install Date Buzzer Press way H Recirc Mode FOC Flow Stop 4 Temp Corp Mode UU S34 nmn Activation 11 Press 3 times on OZ jui 2009 14 27 Menu 43 Performing a TOC Curve Check Introduction The indication of TOC values is performed with information supplied with a TOC Curve Check In order to update this information perform a TOC Curve Check by following the steps below Procedure Follow the steps below to perform a TOC Curve Check MG Rest 185 2 Mracm TC TOC 4 ppb Select Menu Print Menu Press gt l View Operation Consumables Status Call Millipore Service Tracking Information Select TOC Curve Check Press gt Press w to start TOC curve
43. rinting for more information Print Milli Q History Print Options 55 Ready Mode General information Purpose In READY Mode water can be dispensed from the POD Unit The System should be left in READY Mode most of the time Display STANDBY Mode from READY Mode 7 36 juin 2889 10 12 Menu Perm CF B B rcm TC MG Rest 15 2 race TC TOC 4 ppb READY Mode water quality values In this example e The permeate water filling the tank has a conductivity of 6 uS cm e The product water dispensed from the POD Ml Rest 15 2 Mraceh TC TOC 4 ppb a resistivity of 18 2 MQ cm is temperature compensated TC at 25 C and the TOC value is 4ppb In this example the System is not dispensing or recirculating water Mil Rest Mracm TC TOE ppb _ 56 Description of Ready Menu Water Quality Diagram 1 Diagram 2 Print Menu Tank Level 56 6 View Operation Mili amp Water Quality Consumables Status Call Millipore Service Tracking Information Permeate Water Quality View the quality of the water filling the Reservoir Tank Level View the level of water in the Reservoir MQ Prod Quality View the quality of water obtained from the POD Unit Print Menu Water Guality View Operation Consumables Status Call Millipore Service Tracking InFormation a MQ Instant Quality Print the parameters related to the quality of water delivered fr
44. rvoir MILLI Q INTER R gt MAX e The Intermediate resistivity is out MILLI Q INTER R lt MIN of measurement range e Contact Millipore MILLI Q INTER T lt MIN e The Intermediate temperature is MILLI Q INTER T gt MAX out of measurement range MILLI Q RES lt SP REPLACE e The Milli Q Water resistivity is Q PAK below the set point e Dispense water to eliminate any trapped air in the System e If the issue persists replace the Q Pak Pack MILLI Q RES gt MAX e The Milli Q Water resistivity is out of measurement range e Contact Millipore e The Milli Q Water temperature is out of oe range e Contact Millipore e Contact Millipore e The Permeate conductivity is out of measurement range e Contact Millipore e The Feed water conductivity is out Contact Milipore e Contact Millipore of measurement range 102 Alerts Overview Introduction The purpose of this chapter is to explain the Alert messages shown on a System Specifically this chapter explains how e an Alert message is displayed e to read an Alert message e to cancel an Alert and e a list of Alert messages 1s shown Contents This chapter contains the following topics Summary of Alert messages 103 Alert information Purpose An Alert message corresponds to a maintenance request Most of the Alert messages are related to the replacement of a consumable Types The following table summarizes the different types of Alert message
45. s Type Minor Alert A minor alert message indicates that a maintenance action 1s needed within a number of days Major Alert A major Alert message corresponds to an immediate maintenance request Examples An example of a minor alert message would be REPLACE POD PAK IN 15 DAYS An example of a major alert message would be REPLACE POD PAK Main Display An Alert message is shown on the bottom of the Main Display In this example the Alert message REPLACE POD PAK scrolls across the bottom of the LCD MG Rest 18 2 Mrace TC TOC 4 ppb The yellow LED 1s lit steadily when an Alert message is shown However if an Alert and an Alarm are both present then only the red LED 1s lit When an Alert is shown it is listed under the System Alerts LCD To access the System Alerts LCD see the Section View Operation SYSTEM ALERTS Continued on next page 104 Alert information Continued Viewing an Follow the steps below to view an Alert message Alert Message Alert messages appear on the bottom line of the screen when the system is in READY mode or in STANDBY mode Press P as many times as required to reach the bottom line Press to access detailed information about the alert Press P to view full information about the alert 1f needed 105 MG Rest 185 2 races TC TOC 4 ppb The POO Pak installed on Point oF Distribution should be replaced Please make sure to replace it on time For optimal
46. s fully rinsed out e To cancel the text display of this alarm message follow the instructions on the LCD OP Assembling the POD Unit Separating Separate the POD Arm and the Point Of Delivery by cutting and POD Armand removing the tape that holds them together Point Of y Delivery Placing the Place the POD and POD Arm onto the POD Mast as shown below POD Arm Tubing cables and power cord Summary RO Reject Water tubing Goes to a drain Feed water supply tubing to Milli Q Direct system he a a aa aateel Reservoir See the next section Reservoir See the next section B O C Oo D l 2 3 4 C Continued on next page aIia Tubing cables and power cord Continued Feed water e Install the Inlet Strainer as shown here tubing to pipe e Connect one end of the feed water tubing to the Inlet Strainer 3 73 Reservoir The tubings from the Water System Ports 3 and 4 are connected to the connections Reservoir as shown here NOTE The valve where the tubing from Port 3 is connected must be opened Powering the e Open the feed water source system e Plug the power cord into the Water System e Plug the power cord into a source of electrical power e The Main LCD shows a series of start up screens Continued on next page _24 Tubing cables and power cord Continued Alarm messages Cancel Alarms Check the date Because the System is starti
47. s installed Continued on next page page SOG Installing the Progard Cartridge Continued Procedure comune Press Progard Flush procedure in progress Remaining Time 54 Mins Press to cancel When the Progard Cartridge flush has finished the Water System goes to READY Mode IT Installing the Q Pak Pack Procedure Follow the steps below to install a new Q Pak Pack e Open the left door of the System e Remove the 2 protective caps located on the ports inside e Remove the covers on the 2 ports of the Q Pak Pack e Make sure the rubber O rings are firmly in place e Wet the O rings with water Push the top of the Q Pak Pack into the ports on the Continued on next page _28 Installing the Q Pak Pack Continued Procedure continued Push the bottom of the Q Pak Pack inwards Push the pack locking handle down Close the left door One minute later the Main LCD shows that a new Q Pak A new G PAK has been e gt Installed Pack IS installed Catalogue Hs QPAKBETEX Lot H F6DH2 T7325 Press BS juil Z065 13 51 Ready 29 Rinsing the RO Cartridges Rinse the RO Cartridges Procedure The RO Cartridges must be flushed and rinsed when the Milli Q System is installed Failure to do this results in poor water quality Follow the steps below to flush and rinse the RO Cartridge s BS juil Z665 13 51 Ready e Select Menu e Press gt S
48. se Ra ee oma eee eee 8 CADIICL yyatstasteaset rset ea oid tiene ee es 9 FRG SIV OL pisai aiaee estas Scissor E a OOE E 14 Consumable Serai eames tre ne Ure ann Arne reer eam ne nr ne eat an Tn rere ptr ere er nee eet as Ta ere reat 15 Specifications ANG LEQUITCINGINUS ecustea ay Aaturnte hice as aedniebieus Aadecuseha didn 16 PUTS UA AUIOMN E E E E T O E E E E E E E O E E TE 19 ONOI IOW oseese aa a a at aa 19 Alarms generated during installation a lt iidsoesesieniiccssau race ide dude oieveueed ds nidecasennceuiesedseievaeet ds 20 Assemmolime Te POD UN ocea A a abst adadde ordeals 22 Tubitie cables and power CO1rd nc3 eee ee ae 23 Installing the Proc ard C arti Oe es state passers aa a 26 Hstalino he J te all akc Ve eaten ee nn eee rE erie ate ao E a a eo enter Pea 28 Rinsing the ROC ard es cited S S saad a tna vl 30 Rams ive the OP ak Pac ke conan R E R 32 salie SPOD Pakena A mapeueriwiaeeeenciats 34 Resistens UV Lamp mers sinrcisatiioior ina aE EE a a 36 Registering PERFORM RO CL2 CLEANING message timet cceceeeeeeeeeeeeeeeees 38 Registering EXAMINE INLET STRAINER message timer ececccecceeeeeeeeeeeeeeeees 40 Calibrauiie the FOW Gave iseia enee E E E dese aceon seis 42 Perrone a TOC CUNE C Me CK eanna csaieheneteteaenseissadadaoaved ncseiebeoete teaeeeuusaaeiaeavebacts 44 NOT EWAN Casser ao eaa aaa aa aa ae a Aesan EOE 45 OVN a da sat steer dae dg sas dS sat sassde tay sels ode ioe 45 OED ANS M IP ea a aaah ena tt b
49. syster performance See Alerts Chapter in the User Manual For more information make sure to replace it on time For optimal syster perFormance See Alerts Chapter in the User Manual For more information Fress w to cancel the text display oF this alert or press to exit MG Rest 185 2 Mracm TC TOC 4 ppb EF REPLACE POD PAK wwx Fh Continued on next page Alert information Continued Cancelling a A Minor alert message can be cancelled by Minor Alert e performing the maintenance action 1 e replace consumable nee e using the Keypad see below or proceanie e a Major Alert message is shown This eliminates the Minor Alert message Example Before cancelling the Minor Alert message is REPLACE POD PAK IN 15 DAYS Main Display LEDs Main Display SYSTEM ALERTS MG Rest 13 2 Meach TC TOC 4 ppb performance See Alerts Chapter in the User Manual The display of the Minor Alert Press y is cancelled Continued on next page page The POO Pak installed on Point oF Distribution should be replaced in 13 days Please make sure to replace it on time For optimal syster 106 Alert information Continued Minor Alert after cancelling Minor Alert consumable replaced Cancelling a Major Alert message procedure The Alert message has been cancelled but the cause of the message is still Main Display Main Display SYSTEM ALERTS active A Major Alert message can be cancelle
50. t it is time to clean the Inlet Strainer e Clean the Inlet Strainer and reset the message LOW RO PUMP PRESSURE e The Water System has determined that the RO Pump Pressure is below specification e Contact Millipore NEXT CALIBRATION VISIT e The System is prompting you that a IN XX DAYS Calibration Visit should be scheduled e Contact Millipore NEXT QUALIFICATION e The System is prompting you that a VISIT IN XX DAYS Qualification Visit should be scheduled e Contact Millipore NEXT SERVICE VISIT IN XX e The System is prompting you that a DAYS Service Visit should be scheduled e Contact Millipore SERVER e Restart the System PERFORM RO CL2 e The Water System has determined that CLEANING it is time to perform a RO Cl2 cleaning e Start a RO C12 cleaning The timer is reset automatically Continued on next page 109 Summary of Alert messages Continued Alert messages continued PERFORM TOC CURVE CHECK QUALIFICATION VISIT OVERDUE XX DAYS REPLACE ASM UV LAMP REPLACE ASM UV LAMP IN XX DAYS REPLACE EXTERNAL PRETREATMENT REPLACE EXTERNAL PRETREATMENT IN XX DAYS REPLACE POD PAK REPLACE POD PAK IN XX DAYS 110 LCD message What it means e The System has determined that a TOC Curve Check should be performed e Perform a TOC Curve Check or wait until one is done automatically e If this message persists after 24 hours of its appearance then contact Millipore e The S
51. tes water for 3 minutes The System stops recirculating water HG Rest race TC TOE ppb 64 Viewing water quality Procedure Follow the steps below to view the water quality Make sure the System is in READY Mode e Select Menu e Press 6 Print Menu View Operation Consumables Status Call Millipore Service Tracking Information Select Water Quality Press 6 Tank Level SEL Milli G Water Quality SS e Select the Water Quality to be viewed Tap Feed C 426 pS cm TC RO Feed C 68 pS cm TC FO Feed T 26 7 C e Press 6 A FRO Pressure 5 0 Bar Fermneate Ci 6 6 prc TE FO Rejections 99 lt The term TC means that the resistivity value is temperature compensated 65 Viewing Operation Introduction VIEW OPERATION allows you to see the status of major components Under the View Operation menu the following items can be selected e System Operation e System Alerts e System Alarms and e System Measures System Follow the steps below to go to the System Operation menu Operation Select Menu Press gt Select View Operation Press 6 Select System Operation Press gt To see more press P 66 READY MEHL Water Quality Print Menu Consumables Status Call Millipore Service Tracking Information VIEW OPERATION System Alerts System Alarms System Measures STEM OPERATIONS RO Op
52. the frequency of the message REPLACE EXTERNAL PRE TREATMENT Strainer Frequency Change set points for controlling the frequency of the message EXAMINE INLET STRAINER TAP FEED CONDUCTIVITY gt SP RO REJECTION lt SP RO CL2 Cleaning Change set point for controlling the frequency of the message PERFORM RO CL2 CLEANING Permeate Cond Change set point controlling the message PERMEATE C gt SP Tank Refill Change set point controlling the tank level where the Milli Q System starts to refill the tank MILLI Q RES lt SP REPLACE Q PAK MILLI Q TOC gt SP Miallipak Change set point controlling the message REPLACE POD PAK IN XX DAYS where 1 lt XX lt 15 Continued on next page 52 Description Continued Units Diagram 1 Diagram 2 Change ID and Password Date and Time Milli G Product Set Points Tank Volume Setup User Parameters History e Choices are bar psi and KPa Milli Q Product e Change the displayed units of Milli Q Product Water quality e Choices are MQ cm or uS cm Tank Volume e Change the displayed units of Tank Volume e Choices are full Litres or US Gallons Continued on next page A ie Description Continued Setup Change ID and Password Flow Calibration Date and Time Buzzer JU 24 oe Activation H Recirc Mode WW 1855 namn Activation POD Flow Stop ASM UU Lamp Schedule Temp Comp Mode Hetwork Settings Flow Calibration TOC Curve Che
53. the next screen Right In this example the system is changed from STANDBY Mode to READY Mode BS juil HHS 12 16 Menu MG Rest Mracm TC Tol ppb Continued on next page 10 Cabinet Continued 4 Left Up Down The use of the Left Keypad button is shown below It is used to move to the former screen Diagram 1 Action Diagram 2 Automatic Recirculation 3 Install Date minh Buzzer Press and to adjust Press w to validate Press POD Flow Stop ie to exit Temp Comp Mode T Flow Calibration UU 24 om Activation The use of the Up Keypad button is shown below It is used to scroll up in a menu H Rest 185 2 Mracm TC MG Rest 185 2 Mracem TC TOC 4 ppt TOC 4 ppb The use of the Down Keypad button is shown below It is used to scroll down in a menu Continued on next page Ie Cabinet Continued A Validate READY Mode water quality values LEDs The use of the Validate Keypad button is shown below Itis used to confirm a parameter modification Milli Q Product Resistivity RO CL2 Cleaning Setpoint 16 5 Maca TC Permeate Cond Press t and to adjust Tank FeFill Bo Validate Press Milli Q Product TOC Millipak BioPak The READY Mode screen display is explained below In this example e the water filling the tank has a permeate conductivity of 6 uS cm e the water dispensed from the POD Unit has a resistivity of
54. the Alarm Main Display LEDs Main Display Ho Alarms H Rest 15 2 Mace TC dd _ 99 Summary of Alarm messages Alarm stop a ES FLOW AUTO STOP e This alarm stops the Milli Q portion of the system e A safety feature of the Milli Q Direct system has automatically stopped dispensing water after 40 minutes to avoid risks of overflow e Push the POD Unit Plunger all the way down and release e This resets the dispenser timer and makes the POD Unit available for dispensing INCORRECT PROGARD e This alarm stops the RO portion of CARTRIDGE the system e The System does not recognize the type of Progard Cartridge being installed e Contact Millipore INCORRECT Q PAK PACK e This alarm stops the Milli Q portion of the system e The System does not recognize the type of Q Pak Pack being installed e Contact Millipore LOW FEED WATER PRESSURE e This alarm stops the RO portion of the system e Check Feed water pressure and rectify e Go to STANDBY Mode and go to READY Mode to release any trapped air in the Water System e Contact Millipore if the problem persists PERMEATE C gt SP e This alarm stops the RO portion of the system e The Permeate conductivity is above the set point e Contact Millipore POD LOCKED e This alarm stops the Milli Q portion of the system e The POD Unit was left in the open position e Push the Plunger all the way down and release Continued on next page 100 Summar
55. u wish to view Two examples are shown below Press gt s TO Follow the steps below to see information about the System READY MEHO Water Quality Print Menu View Operation Consumables Status Call Millipore Service Tracking IMFORMATIOM Flow Schematic System Formation Boot Loader U 1 02 Systemi wT EFLD 41 6 Measure w1 e Power Supply v1 4 POD wie Tag Reader 1 wi Continued on next page Viewing Information Continued Version The various firmware versions for the System are shown here This LCD shows the version used for various components inside the System Tag Feader 1 wl System The Catalogue Number Serial Number and other information are shown here Information The Serial Number is something you should reference when you contact Millipore This LCD shows information such as the Serial Number and the Catalogue Mili Direct amp GEE Cat H ZROQOOSOA l Serial H FEDH27227E MFG Date 1 April 2006 NOTE Inst Date 1 June ZABE The Inst Date Installation Date needs to be entered by a Millipore Service Representative The date is not automatically generated by the System ie Maintenance Overview Introduction The purpose of this chapter is to explain the common maintenance needed for a System Contents This chapter contains the following topics Maintenance Schedule Replacing the Progard Cartridge and Vent Filter Replacing the Q Pak Pack
56. umable that you would like to see information about Example The Progard Cartridge status 1s shown here Choose other consumables to see their status 68 HO Rest 185 2 Mracm TC TOC 4 ppb READY MEHO Water Quality Print Menu Wiew Operation Call Millipore Service Tracking Information COMSUMABLES STATUS Progard UU 2234 am Lamp ASM UL Lamp UU 185 nm Lamp ti Pak FOR Pak Hane Progard Cat H PR amp GaaaTS Lot H FEDH2T324 Installed 24 Oct ZAAG Replace Int 15 days Wolme 10606 L Calling Millipore Introduction Call Millipore allows you to see contact information A Millipore Representative can enter this information into the System Procedure Follow the steps below to view information under Call Millipore Select Menu READY MEHU Water Quality Press 6 Print Menu View Operation Consumables Status Ser Vice Tracking InFormation Select Call Millipore Press 6 Service Engineer Tech Service Other Select the type of Millipore Representative you wish to Mamet John SMITH contact ann Press 6 61 58 3555 Email Joha Smith Miliporecorn 69 Viewing Information Introduction Procedure INFORMATION allows you to view e flow schematic information e version information and e serial number and other information Select Menu Press gt Select Information Press 6 Select the type of information yo
57. ve to the Water System location e 0 lt y lt 2 metres where y vertical distance and e lt x lt 3 metres where x horizontal distance 18 Overview Purpose Contents Summary list Installation This chapter explains how to install the System This chapter contains the following topics Alarms generated during installation 20 Registering UV Lamp timers Registering PERFORM RO CL2 CLEANING message 38 timer Registering EXAMINE INLET STRAINER message 40 timer Calibrating the Flow rate Performing a TOC Curve Check The steps shown below outline the sequence and major actions of a System installation Please refer to this list throughout the installation 6 Install and flush the Progard Cartridge _ 8 Fillthe Reservoir S O 9 Flushand rinse the Q Pak Pack _ i O 19 Alarms generated during installation Overview TANK EMPTY message PROGARD CARTRIDGE OUT message Q PAK PACK OUT message MILLI Q RES lt SP REPLACE Q PAK message LOW FEED WATER PRESSURE message e During the installation of a Milli Q System certain Alarm messages are generated e This occurs because o the Reservoir is empty o there is air in the tubings and in the Progard Cartridge o the Progard Cartridge is not installed and o the Q Pak Pack is not installed e These alarms are explained here For more information about Alarm messages see the chapter titled Alarms e This alarm
58. y of Alarm messages Suite Alarm stop messes Guile PROGARD CARTRIDGE OUT e This alarm stops the RO portion of the system e The Progard Cartridge 1s not installed correctly or it has been removed e Verify that the Progard Cartridge is installed correctly e Contact Millipore if the problem continues Q PAK PACK OUT e This alarm stops the Milli Q portion of the system e The Q Pak Pack is not installed correctly or it has been removed e Verify that the Q Pak Pack is installed correctly e Contact Millipore if the problem continues TANK EMPTY e This alarm stops the Milli Q portion of the system e The System has detected an empty Reservoir e Refill the Reservoir e Verify that the Reservoir level sensor is plugged into the System Cabinet WATER DETECTED e This alarm stops the whole system to prevent risks of flood e A Water Sensor an accessory connected to the System has detected water on the surface where it is located This may be caused by a leak e Clean up the spilled water e Make sure the source of the leak is fixed e Place the system in Standby Mode then Ready mode Ce sujet continue page suivante 101 Summary of Alarm messages Continued Alarm CLEANING CANCELLED e A cleaning mode was cancelled a and was not fully completed e Go to STANDBY Mode and then go to READY Mode e The Milli Q System will go into a 15 minute FLUSH Mode The system will then automatically fill the Rese
59. ystem has determined that a Qualification Visit is overdue e Contact Millipore e The Water System has determined that the ASM UV Lamp should be replaced e Contact Millipore e The Water System has determined that the ASM UV Lamp on the Reservoir should be replaced in XX days where XX is 15 1 e Contact Millipore e The Water System has determined that the external pretreatment optional should be replaced e Consult the documentation supplied with the external pretreatment for more information e The Water System has determined that the external pretreatment optional should be replaced in XX days where XX is 15 1 e Consult the documentation supplied with the external pretreatment for more information e The System has determined that the POD PAK needs replacement e Replace the POD Pak and reset the timer e The System has determined that the POD PAK should be replaced in XX days where XX is 15 1 e Replace the POD Pak and reset the timer Continued on next page Summary of Alert messages Continued Alert messages continued REPLACE Q PAK PACK REPLACE Q PAK PACK IN XX DAYS REPLACE PROGARD AND TANK VENT FILTER REPLACE PROGARD AND TANK VENT FILTER IN XX DAYS REPLACE UV 185 NM LAMP REPLACE UV 185 NM LAMP IN XX DAYS REPLACE UV 254 NM LAMP REPLACE UV 254 NM LAMP IN XX DAYS RO REJECTION lt SP SERVICE VISIT OVERDUE XX DAYS 111 e The System has det

User Manual Milli-Q Direct 8/16 System

Contents

Download Pdf Manuals

Related Search

Related Contents