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Customer Support Services SERVICE MANUAL

1. ITEM No PARTS DESCRIPTION QTY 34 Slider track 2 35 Bushing tube connection 36 Shaft fixing 1 37 Washer flat OD21xID11x2 0T 3 38 Screw dome M8x30mm 39 Screw dome M4x6mm 18 40 Assy frame H L 1 41 Coating frame H L 1 42 Bushing fix frame base 2 43 Pin lock front 1 44 Screw dome M8x45mm 6 45 Sleeve shaft 2 46 Wheel incline 2 47 Assy frame H 1 48 Coating frame H 1 49 Sleeve frame H 2 50 Cap frame H 2 51 Sleeve fixing frame base 2 52 Motor incline 230V 1 52a Assy motor incline 230V 1 52b Nut motor incline 1 52c Cap motor incline 1 53 Cable signal extension key 200mm 2 54 Screw hex special 2 55 Nut hex nylon M10x9 5 1 56 Assy EXT key 2 57 Screw socket M10x50mm 1 58 Inlet AC 1 59 Breaker circuit 230V 1 60 Switch power 1 61 Screw socket M8x30mm 2 Explode drawing amp part list 050905 28 Section 5 HS Consumer Treadmill EXPLODED DRAWING 28 T803 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 62 Screw socket M8x40mm 2 63 Nut hex M8x6 5 1 64 Screw flange M8x20mm 4 65 Weldment bracket motor 1 66 Motor drive 230V 1 67 Screw socket M8x20mm 2 68 Sensor speed w cable 1 69 Screw dome M5x10mm 6 70 Washer spring OD9 2xID5 1x1 3T 2 71 Controller 1
2. 8 Section 4 gt 2 o HS Consumer Treadmill ELECTRONIC OVERVIEW MOTOR CONTROLLER PCB Continued J4 is elevation motor UP LINE BLACK connect tab 5 is elevation motor DOWN LINE RED connect tab 6 is COM LINE WHITE to he elevation motor connect 7 is AC INPUT 1 connect ab 8 is Earth line 9 is AC INPUT 2 connect connect tab EE EEN WEE EE DEES SS EE EE Pee i i ee EE 534 Er Bez iz b unc p ET WEE EE Section 4 9 HS Consumer Treadmill ELECTRONIC OVERVIEW T801 BLOCK DIAGRAM CRADE 32n amH Inclina Rotor BOTOR DOC 10 Section 4 HS Consumer Treadmill ELECTRONIC OVERVIEW T802 BLOCK DIAGRAM WS IDN Section 4 HS Consumer Treadmill ELECTRONIC OVERVIEW T803 BLOCK DIAGRAM Speed Sencar H S BPD IERZ 12 4 ELECTRONIC OVERVIEW T801 WIRING DIAGRAM CE VERSION HS Consumer Treadmill TEES ASSY 3NITONI HOLIAAS base LINDYID LOH LNG D3N LNG LOH LA SOLON ANITONI td NISHOMOTII A ONIGNNOYS B 90r0S0 q Ino e1 32 1081 13 Section 4 HS Consumer Treadmill ELECTRONIC OVERVIEW PART LIST CE VERSION T801 Wire CE Layout D 050406 Item PART NO Color Length QTY Remar
3. b eet ad a a aa NEE 8 REAR ROLLER nde ice e rye d ati innate muy A eneen 9 DECK CUSHION I 10 INGLINE MOTOR TEE 12 MOTOR GONTROLLER he A a a eden 14 MAIN FRAME MOVING 15 SECTION IV ELECTRONIC OVERVIEW AND WIRING DIAGRAMS usuEeea Bl 2 RE ET 4 T803 CONSOLE A E HET 6 MOTOR CONTROLLER POB pea bad kata ra ba brune fa Ta ek Ae ENEE ee 8 E804 BEOCK DIAGRAM ebe ELM 10 T802 BLOCK DIAGRAM sere eve eoe eh ieee a am de 11 1803 BLOCK DIAGRAM Mi eot ite ie deberet dE A x hadi tart tiie i 12 T801 WIRING DIAGRAM AND PART LIST CE VERSION 13 T802 WIRING DIAGRAM AND PART LIST CE 15 T802 WIRING DIAGRAM AND PART LIST CE VERSIONJ 17 HS Consumer Treadmill TABLE OF CONTENTS Continued SECTION V PARTS IDENTIFICATION T8O1ELAVEXPLODED DRAWING Ee rd AL ee EEN de 2 TSO1TLA PART EE 7 T802LA EXPLODED 11 T802EA PART LIST ease geed Hee tete eae eene 16 T803LA EXPLODED DRAWING III HI eene 21 T803LA PART LIST samiske paa qi cap h aaa 26 SECTION VI MISCELLANEOUS INFORMATION PREVENTIVE MAINTENANCE vei en nak AS ene 2 UNPACKAGING INSTRUCTIONS nn nein 3 T802 T803 INSTALLATION 58 4 T801 INSTALLAT
4. Explode drawing amp part list 050905 T803 Rev B Section 5 24 HS Consumer Treadmill EXPLODED DRAWING T803 T803 Rev B Update 2005 09 05 Explode drawing amp part list 050905 26 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 T803 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 1 Coating frame base 1 2 Screw dome M8x55mm 2 3 Bushing wheel 2 4 Wheel moving 4 5 Washer star OD 15xID8 4x0 8T 7 6 Washer flat OD17xID9x1 6T 16 7 Nut hex nylon M8x7 8 10 8 Cover fix wheel front L 1 9 Cover fix wheel front R 1 10 Screw dome M4x10mm 12 11 Foot 2 12 Cable signal frame main 1920mm 1 13 Bushing snap 2 14 Mount tie cable 1 15 Coating frame main 1 16 Cushion deck 6 17 Bracket stopper side landing 2 18 Screw dome M5x15mm 32 19 Coating stopper H frame 2 20 Pin lock rear 1 21 Spring pin lock 1 22 Bracket pin lock 1 23 Screw dome M4x8mm 13 24 Cable pin lock 1 25 Foot frame main 2 26 Lever release 1 27 Haft release 1 28 Sleeve pin lock 1 29 Screw dome M8x70mm 1 30 Bushing wheel rear 2 31 Screw dome M8x50mm 1 32 Rubber 1 33 Coating incline 1 Explode drawing amp part list 050905 26 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 T803 Rev B Update 2005 09 05
5. 12 Use numeric buttons to input warm up time 13 Press ENTER to confirm 14 Use numeric buttons to input warm up speed 15 Press ENTER to confirm 16 Press START to begin workout CALCULATE YOUR TARGET HEART RATE The most common method for calculating your target heart rate is to find your maximum heart rate first The standard formula for maximum heart rate 220 minus your age Section 2 17 HS Consumer Treadmill OPERATING T803 CONSOLE Continued You DO NOT want to work out at your maximum heart rate Instead you work out in your target heart rate zone Your target heart rate zone is a percentage of your maximum heart rate The American Heart Association recommends working out at a target heart rate zone of between 60 75 of your maximum heart rate If you are just beginning exercise program exercise near or below the lower limit of your target zone TARGET HEART RATE Lower limit of target zone maximum heart rate x 0 60 Upper limit of target zone maximum heart rate x 0 75 Age Target Zone 60 75 For example User age 30 22 120 150 25 117 146 Max HR maximum heart rate 220 30 190 30 114 142 60 of max HR 190 60 114 35 111 138 75 of max HR 190 x 75 142 40 108 135 If you look at the chart to the right you will note for age 30 your 60 75 heart 45 105 131 rate values are 114 and 142 50 102 127 55 99 123 If you have not been exercising on a regular basi
6. Clear lubrication message Total mileages Clear Lubrication message FAST STOP DIAGNOSTIC MODE Press STOP to Initial state All LEDs off All LEDs on Calibration mode Run calibration FAST SLOW Elevation up SUE Elevation up execution FAST SLOW Elevation amp motor Elevation up then motor run test FAST Em SLOW Motor test Motor run FAST SLOW Input voltage check Input voltage display FAST SLOW Last error Clear last error Section 2 HS Consumer Treadmill OPERATING CONSOLE T803 SET UP AND DIAGNOSTIC MODE 20 Section 1 HS Consumer Treadmill SECTION lil HOW TO SERVICE AND REPAIR GUIDE Section 3 HS Consumer Treadmill How To Replace The Running Belt and Deck Tools Required Allen key set Phillips screwdriver tape measure rubber hammer and open end wrench set All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION 1 Atthe power switch turn off the unit and then unplug the power cord at the wall outlet 2 Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover 3 Loosen the motor belt tensioning screws 2 Fold the treadmill loosen the four mounting screws 4 securing the motor to the bottom of the frame NOTE to remove front roller easily release motor belt via loosen motor belt tensioning screws 2 and the four mounting screws 4 4 Remove the end caps by removing end ca
7. Motor Cover Front Screw 2 Rear Roller Screw 6 Motor Cover 5 Motor Cover 7 Side Screw 2 End Cap Top R Deck Guard 2 Deck Guard Screw 4 End Cap Bottom R End Cap Screw 2 HS Consumer Treadmill How To Replace The Deck Cushion Tools Required Allen key set Phillips screwdriver and rubber hammer All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION 1 At the power switch turn off the unit then unplug the power cord at the wall outlet 2 move the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover 3 Fold the treadmill Remove the end caps by removing end cap screws 6 from each end cap 4 Remove the deck guards 2 by removing deck guard screws 4 5 Remove the gas shocks by removing gas shock nuts 4 screws 2 flat washers 4 and sleeves 4 from each other For T803 first remove the gas shocks and then the back cover screws 18 lift off the back cover CAUTION for safetv reasons remove gas shocks to avoid injurv when lifting off the deck Without the weight of the deck gas shocks will spring up and create safetv concern 6 Unfold the treadmill Remove the rear roller tensioning screws 2 flat washers 4 and gas shock sleeves 4 10 Motor Cover Front Screw 2 Motor Cover S Motor Cover Side Screw 2 End Cap Top L End Cap 7 Rear R
8. T802 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 34 Slider track 35 Bushing tube connection 2 36 Shaft fixing 1 37 Washer flat OD21xID11x2 0T 38 Screw dome M8x30mm 39 Screw dome M4x6mm 18 40 Assy frame H L 1 41 Coating frame H L 1 42 Bushing fix frame base 2 43 Pin lock front 1 44 Screw dome M8x45mm 6 45 Sleeve shaft 2 46 Wheel incline 2 47 Assy frame H 1 48 Coating frame 1 49 Sleeve frame 2 50 Cap frame H 2 51 Sleeve fixing frame base 2 52 Motor incline 230V 1 52a Assy motor incline 230V 1 52b Nut motor incline 1 52c Cap motor incline 1 53 Cable signal upright 1230mm 1 54 Screw hex special 2 55 Nut hex nylon M10x9 5 1 56 Cable signal extension key 200mm 1 57 Screw socket M10x50mm 1 58 Inlet AC 1 59 Breaker circuit 230V 1 60 Switch power 1 61 Screw socket M8x30mm 2 Explode drawing amp part list 050905 18 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 62 Screw socket M8x40mm 2 63 Nut hex M8x6 5 1 64 Screw flange M8x20mm 4 65 Weldment bracket motor 1 66 Motor drive 230V 1 67 Screw socket M8x20mm 2 68 Sensor speed w cable 1 69 Screw do
9. 12 Turn power on Check to see if treadmill is at 12 incline If not be able to process via console try to connect incline motor wires directly to AC lines The power will make incline go to 12 Caution For safety reasons put blocks between the frame to hold up the main frame At the power switch turn off the unit and unplug the power cord at the wall outlet Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover Disconnect all cable connectors from the incline motor Please refer to WIRING DIAGRAM Section IV page 9 Remove the incline motor long screw 1 flat washer 1 and nut 1 Remove the incline motor short screws 2 Remove incline motor Check new incline motor Adjust the nut location so that the distance D between hole to hole on the incline motor is 248mm NOTE Make sure D 248mm 9 7638 inch Install new incline motor in reverse order NOTE Treadmill must be in the elevated position to assemble new incline motor Proceed to the following page for calibration the incline motor Motor Cover gt Motor Cover Side Screw 2 Incline Motor Nut Measure Tool SN Incline Motor HS Consumer Treadmill How To Replace The Incline Motor Tools Required Phillips screwdriver Sharp nose pliers and open end wrench set All fasteners are metric Make sure that you have metric tools When incline motor needs calibr
10. HS Consumer Treadmill ELECTRONIC OVERVIEW T803 Continued x J7 is a 14pin connector used for VOICE BOARD 135791113 CHE s fw Section 4 7 HS Consumer Treadmill ELECTRONIC OVERVIEW MOTOR CONTROLLER PCB Functional Description The Motor Controller PCBs are designed to act as an interface between the Drive motor Display Console and the Incline Motor The desired belt speed and elevation is sent down to the motor controller and incline motor via the users selected input into the console The motor is driven by a fixed frequency variable duty cycle signal If an error condition is detected the main power relay receives its bus voltage from the console through the emergency pull switch This relay can be energized by having the emergency pull switch in its proper place Opening of the relay does not remove power to the console or the logic on the motor control board but will interrupt power to the incline and drive motors Connectors and Pin Functions J1 is a 6pin connector used to connect to the console J2 is a 4pin connector used for incline sensor connection J3 is a 4pin connector used for speed sensor connection G ND Sensor Output
11. handle btm R 1 103 Bar handle 2 103a Coating tube bar handle 1 103b Grip foam bar handle 1 103c Cap handlebar end 1 104 Screw dome M8 15mm 8 105 Coating upright L 1 106 Coating upright R 1 107 Rack book 1 108 Key safety 1 109 Foot front frame frame 2 110 Washer star OD8 5xID4 3x0 45T 6 111 Screw countersunk M5x8mm 4 112 Jacket cable frame base 1 113 Screw dome M8x30mm 2 114 Screw dome M5x10mm 2 115 Washer star OD15xID8 4x0 8T 14 116 Washer flat OD21xlD11x2 0T 2 117 Sleeve screw Cu 4 Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T801 Rev D Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 118 Choke 1 119 Screw Phillips M3x6mm 4 120 Washer spring OD5xID3 3x0 8T 4 121 Filter 1 Explode drawing amp part list 050905 10 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 gt e Ce o Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 Explode dr gt e Ce o EXPLODED DRAWING T802 HS Consumer Tr
12. periodically reads the keypad input port to check for user inputs updates and refreshes the status LEDs data display and communicates with the Motor Control module Geff ote 410 Bl or for J1 is a 6pin connector used Safety key 4 Section 1 Section IV HS Consumer Treadmill ELECTRONIC OVERVIEW T802 Continued m Section 4 5 HS Consumer Treadmill ELECTRONIC OVERVIEW T803 CONSOLE Functional Description The T803 console is designed to act as an intelligent display and keypad interface It is intended to work in conjunction with the Motor Control module to form the nucleus of the I O and control system The console board periodically reads the keypad input port to check for user inputs updates and refreshes the LEDs status data display and communicates with the Motor Control module J1 is a 6pin connector used for connection with MCB Safety key Ground CE p M 86 send 1 LIN Shey 00 005 E 2 peque ptf INT Shey 00000 feo NEN Em 3 S p SIG V Section 4 Section IV
13. 72 Motor cover 1 73 Deck 1 74 Screw dome M6x25mm 8 75 Washer flat OD12 5xID6 6x1 6T 9 76 Guard deck 2 77 Belt running 1 78 Belt drive 1 79 Roller front 1 80 Washer curve OD17xID8 5x1 5T 1 81 Roller rear 1 82 Landing side 2 83 Tape foam 1 side adhesive 4 84 Cap frame main rear top L 1 85 Cap frame main rear btm L 1 86 Cap frame main rear top R 1 87 Cap frame main rear btm R 1 88 Screw socket M8x65mm 2 89 Screw dome M6x10mm 2 90 Screw dome M4x20mm 6 91 Gas shock 2 Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 T803 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 92 Sleeve gas shock 4 93 Console 1 94 Cover base console 1 95 Coating bracket console 1 96 Bar horizontal 1 96a Bar horizontal 1 96b Grip foam bar horizontal 1 97 Cover back front 1 98 Screw dome M8x20mm 4 99 Cover bar handle top L 1 100 Cover bar handle btm L 1 101 Cover bar handle top R 1 102 Cover bar handle btm R 1 103 Key tacking 4 104 Washer star OD8 5xID4 3x0 45T 6 105 Screw Phillips M2 3x6mm 8 106 Coating upright L 1 107 Coating upright R 1 108 Screw dome M8x15mm 8 109 Bar handle 2 109a Coating tube bar handle 1 109b Grip foam bar handle 1 110 Cover back rear 1 111 Cover fixing bar handle 2 112
14. B with E 4 ASSEMBLE THE HANDLE BAR Insert the two handle bars 5 into console base and two handle bar fix covers 12 in place secure and tighten the screws 9 and star washers 7 Screw the handle bars 5 to console base with the screws 8 and the star washers 7 Section 6 7 TOOLS REQUIRED FOR ASSEMBLEV 6mm Allen Key provided T801 PARTS DESCRIPTION 1 CONSOLE Qty 1 2 CONSOLE BASE Qty 1 3 LEFT UPRIGHT POST Qty 1 4 RIGHT UPRIGHT POST Qty 1 0 ov 1 8 4 HEAD Qty 2 9 SE HEAD Qty 6 10 BOOK RACK Qty 1 11 HANDLE BAR Qty 2 12 HANDLE BAR FIXING COVER Qty 2 O0 OG BB U OG OG IMPORTANT DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT 10 Section 6 IMPORTANT DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT Only one tool is required to assemble the treadmill This tool is provided along with the bolt pack Keep the tool to tension the running belt in the future 1 ASSEMBLE THE UPRIGHT POSTS Connect the cable A with B before you assemble the upright posts to the base frame Secure upright posts 3 amp 4 with six screws 9 and six washers 5 2 ASSEMBLE THE CONSOLE BASE Pull the cable B th
15. L ER Front Roller Extrusion 2 CZ ANA P d f End Cap l Bottom R End Screw 6 Screw 2 Section 1 HS Consumer Treadmill How To Replace The Rear Roller Tools Required Allen key set Phillips screwdriver rubber hammer and open end wrench set All fasteners are metric M ake sure that you have metric tools REMOVAL AND INSTALLATION 1 At the power switch turn off the unit then unplug the power cord at the wall outlet Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover NOTE In order to lift rear roller out extrusions need to be moved out of the way Motor cover has to be removed to get enough space for sliding the extrusions forward Fold the treadmill Remove the end caps by removing end cap screws 6 from each end cap Remove the deck guards 2 by removing deck guard screws 4 Unfold the treadmill Remove the rear roller tensioning screws 2 flat washers 2 and star washers 2 Slide the extrusions 2 towards the front roller If necessary clear the rear roller guards 2 then lift the rear roller out from the running belt Install new rear roller in reverse order of removal Make sure to adjust the running belt tension Refer back to belt adjustment in this section Star Washer 2 Flat Washer 2 ih 1 Rear tl ensioning Screw gt ibn p Ze Section 3
16. Rack book 1 113 Screw dome M8x50mm 6 114 Cable signal console 440mm 1 115 Cable signal upright 1230mm 1 116 Key safety 1 117 Foot front frame frame 2 118 Screw countersunk M5x8mm 4 Explode drawing amp part list 050905 Section 5 30 HS Consumer Treadmill EXPLODED DRAWING 30 T803 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 119 Jacket cable frame base 1 120 Screw dome M5x10mm 2 121 Screw dome M8x30mm 2 122 Screw dome M8x55mm 2 123 Washer star OD15xID8 4x0 8T 16 124 Washer flat OD21xID11x2 0T 2 125 Sleeve screw Cu 4 126 Choke 1 127 Screw Phillips M3x6mm 4 128 Washer spring OD5xID3 3x0 8T 4 129 Filter 1 Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 SECTION VI MISCELLANEOUS INFORMATION 32 Section 5 HS Consumer Treadmill PREVENTIVE MAITENANCE TIPS Preventive Maintenance Schedule ITEM WEEKLY MONTHLY QUARTERLY BI ANNUAL ANNUAL DISPLAY CONSOLE ASSEMBLEY Hardware pem dece ispect jJ Overlay pe em m Hardware ILL y Handebar 1 Side Hand Rails IT spet Hardware ILL Ipec Motor Cover Clan 1 1 1 y 1 1 inspet o PC inspect 2 Section 5 HS Consumer Treadmill UNPACKGING INSTRUCTIONS CAUTION For your own safety be sur
17. T802 T803 PARTS DESCRIPTION 1 CONSOLE Qty 1 2 CONSOLE BASE Qty 1 3 LEFT UPRIGHT POST Qty 1 4 RIGHT UPRIGHT POST Qty 1 5 HANDLE BAR Qty 2 6 ae HEAD Qty 6 9 HEAD Qty 2 Qty 2 11 HEAD Qty 2 12 BOOK RACK Qty 1 13 HANDLE BAR FIXING COVER Qty 2 09 09 3 Section 6 99 2 OG 0 IMPORTANT DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT Only one tool is required to assemble the treadmill This tool is provided along with the bolt pack Keep the tool to tension the running belt in the future 1 ASSEMBLE THE UPRIGHT POSTS Connect the cable A with B before you assemble the upright posts to the base frame Secure upright posts 3 amp 4 with six screws 6 and six washers 7 2 ASSEMBLE THE CONSOLE BASE Pull the cable B through the console base 2 carefully Then secure the console base 2 to the upright posts 3 amp 4 with four star washers 7 and four screws 8 Be careful not to pinch or damage the cable 3 ASSEMBLE THE CONSOLE Do not pull on the cable E F and G Set the console 1 on the console base by aligning the two pins Once you have the console 1 in place secure and tighten two screws 11 and two flat washers 10 Connect the cable C with F cable D with G and cable
18. and STOP buttons will function If START is pressed within three minutes during the pause mode treadmill will bring the running belt movement back to the speed at which the treadmill was paused Workout values will resume counting and continue where it was left off If STOP is pressed during the pause mode program will end After three minutes if no button is pressed treadmill will automatically end the workout program END OF WORKOUT STATS When you have completed your workout the display windows will report your workout stats for one minute After the running belt has come to a complete stop the displays will show total time total distance total calories and average speed Then the display will go to idle mode ready for the next user workout setup If you wish to skip the workout stats report simply press the STOP button which will skip display to the idle mode UNIT CONVERSION To change from metric to English or English to metric you must be in the idle mode Follow the steps below to make the unit conversion 1 Simultaneously press both the STOP and SPEED buttons Section 2 3 HS Consumer Treadmill OPERATING T801 CONSOLE Continued 2 The message center will display UNIT 3 Simply press START to confirm VIEW PROGRAM During workout setup this button will select program During workout this button will change PULSE to CALORIES or CALORIES to PULSE SCAN HOLD This button will allow user to view
19. another 50 while the elevation will go to 0 To use the heart rate control programs user must wear wireless transmitter chest strap Signals from contact heart rate sensor will be off in heart rate control programs To determine your best target heart rate please refer to the section on calculate your target heart rate 1 Turn power on Check safety key secured to treadmill and clip secured to user clothing 2 Press 6 to select HRC Speed Grade program or press 7 to select HRC Speed program or press 8 to select HRC Elevation program Display will show program selected Press ENTER to confirm Use numeric buttons to input your age Press ENTER to confirm Use numeric buttons to input workout time 9 Press ENTER to confirm 10 Use numeric buttons to input target heart rate 11 Press ENTER to confirm Cor h o Ets 12 Use numeric buttons to input warm up time 5 13 Press ENTER to confirm 14 Use numeric buttons to input warm up speed 2 15 Press ENTER to confirm 16 Press START to begin workout CALCULATE YOUR TARGET HEART RATE The most common method for calculating your target heart rate is to find your maximum heart rate first The standard formula for maximum heart rate 220 minus your age Section 2 11 HS Consumer Treadmill OPERATING T802 CONSOLE Continued You DO NOT want to work out at your maximum heart rate Instead you should work out in your target heart rate zone Your target heart rate zone is a perc
20. center LED It should be more than 200 the elevation is min Check the error message Error 51 Error 52 Error 53 or no message Check the elevation motor runs or not when you test it Warning Do not step on the treadmill it is very dangerous If no error message Please send the value that is displayed of right side LED during self test to Healthstream R amp D center You have to do calibration again if you want to use the elevation function Diagnostic mode It should be more than 200 when elevation in max and it should be less than 50 when the elevation is min Check the error message Error 51 Error 52 Error 53 or no message Check the elevation motor runs or not when you test it Warning Do not step on the treadmill it is very dangerous If no error message Please send the value that is displayed of center LED during self test to Healthstream R amp D center You have to do calibration again if you want to use the elevation function Diagnostic mode when elevation in max and it should be less than 50 when the elevation is min Check the error message Error 51 Error 52 Error 53 or no message Check the elevation motor runs or not when you test it Warning Do not step on the treadmill it is very dangerous If no error message Please send the value that is displayed of center LCD module during self test to Healthstream R amp D center You ha
21. down will activate and maintain the running mat at 1Km H SPEED PROGRAMS Once the power is turned on and the safety key is secured in place you may press the numeric button 0 or 1 to choose one of the two pre set speed programs SPEED INTERVAL or AEROBIC Message center will prompt user to set up workout duration and intensity level based on max speed value Once you have made your selection press START key to activate the treadmill During workout treadmill will automatically adjust speed according to pre set program settings User may still be able to adjust speed if the preset is not appropriate The entire remaining program will scale up or down accordingly During workout user may adjust elevation level at will To end workout simply press the red STOP button During workout time counts down from target workout time Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 0 for SPEED INTERVAL program or press 1 for AEROBIC program Display will show program selected Press ENTER to confirm Use numeric buttons to input workout duration Press ENTER to confirm BON Section 2 15 HS Consumer Treadmill OPERATING T803 CONSOLE Continued 8 Use numeric buttons to input intensity level based on maximum speed 9 Press ENTER to confirm 10 Press START to begin workout ELEVATION PROGRAMS Once the power is turned on and the safety key is secured in place you may press the numeric bu
22. maximum elevation Default value will flash You may change or confirm value 9 Press ENTER to confirm 10 Press START to begin workout 10 Section I HS Consumer Treadmill OPERATING T802 CONSOLE Continued HEART RATE CONTROL PROGRAMS User has the option to customize their heart rate control programs based on their target heart rate value Once the power is turned on and the safety key is secured in place you may press the numeric button 6 to select HRC Speed Elevation program or number 7 to select HRC Speed program or numeric button 8 to select HRC Elevation program Message center will prompt user to set up workout step by step Once you have made your selection press START button to activate treadmill User also has the option to set up their warm up speed and warm up time During warm up target heart rate training function will not be in operation After the warm up session treadmill will automatically adjust by elevation or speed depending on which program is chosen to bring the user to the target heart rate During workout user may still be able to adjust speed or elevation During workout time counts down from total time which is defined to be time of workout plus warm up and cool down At the end of the workout time treadmill will automatically go into cool down mode Cool down is pre set for 4 minutes In the first two minutes speed and elevation will be reduced by 50 The last two minutes speed will be reduced by
23. o Section 4 HS Consumer Treadmill ELECTRONIC OVERVIEW T801 CONSOLE Function Description The T801 console is designed to act as an intelligent display and keypad interface It is intended to work in conjunction with the Motor Control module to form the nucleus of the I O and control system The console board periodically reads the keypad input port to check for user inputs updates and refreshes the status LEDs data display and communicates with the Motor Control module elm gt 5 d OD w Connectors and Pin Functions Connector Location i Functional Description J3 is a 6pin connector Safety key used for connection with pom Ground MCB Alelele l Ground Vcc Receive Send 1 INT Skev 2 GND 1 SIG INPUT pulse 2 VCC 5V 3 EXT UP 4 EXT DOWN 2 Section 1 HS Consumer Treadmill ELECTRONIC OVERVIEW T801 CONSOLE Continued 3 4 EXT _ SLOW Section 4 3 HS Consumer Treadmill ELECTRONIC OVERVIEW T802 CONSOLE Functional Description The T802 console is designed to act as an intelligent display and keypad interface It is intended to work in conjunction with the Motor Control module to form the nucleus of the I O and control system The console board
24. power Push Stop Slow together Push Stop Slow together and Push Stop Slow together and and you are in setup mode you are in setup mode Push you are in setup mode Push Push Stop Fast together in Stop Fast together in setup Stop Fast together in setup setup mode and you are in mode and you are in mode and you are in Diagnostic mode Diagnostic mode Diagnostic mode Using fast slow key to select L Using fast slow key to select Using fast slow key to select Er clear last error and push CLEAR clear last error and LAST ERROR clear last Start to clear the error push Start to clear the error error and push Start to clear the error Select tESt Self test mode in Then you are in stop mode 5 disgnostic and push Start to You have to execute diagnostic Select SELF TEST READY Check test the treadmill Then mode again Self test mode in disgnostic 51 indie elevation goes up to max and and push Start to test the sensor or Select TEST Self test mode in l motor go down to min please check treadmill Then elevation goes Elevat dee disgnostic and push Start to i E rds right side i up to max and go down to min 52 ton Err SLET 9 test the treadmill Then p 52 Err 53 please check the center LCD happen It should be more than 200 elevation goes up to max and PF module 53 during self when elevation in max and it go down to min please check test or calibration should be less than 50 when the
25. sensor cable by removing speed sensor screws 2 washers 2 and star washer 1 Set the Motor belt tensionning speed sensor cable aside to be remounted Star Washer on the new motor d Motor belt 4 Disconnect all connectors from the motor m S tensionning Please refer to WIRING DIAGRAM Flat Washer Section IV page 9 a Motor Belt tensioning Tensioning Nut 1 5 Fold the treadmill Remove the motor belt Screws 2 tensioning screws 2 Remove the four motor mounting screws Screw 2 NOTE two people are needed in this process One has to hold the motor in Speed Sensor case it drops on the floor Washer 2 6 Unfold the treadmill Move the motor mounting plate towards the rear roller to relieve belt tension Remove the drive motor belt off the end of the pulley T Liftout the motor 8 Remove the motor mounting screws 2 and discard the motor Set the motor bracket aside to be remounted on the new motor 10 Install new drive motor in reverse order and make sure to properly adjust the motor drive belt 85 95 Ibs See section 3 page 3 and running belt See How To Replace The Running Belt and Deck Bolt 2 Section 3 7 HS Consumer Treadmill How To Replace The Front Roller Tools Required Allen key set Phillips screwdriver and open end wrench set All fasteners are metric Make sure that ou have metric tools REMOVAL AND INSTAL
26. 0 Cable signal EXT kev 380mm 1 111 Cover fixing bar handle 2 112 Rack book 1 113 Screw dome M8x50mm 6 114 Cable signal console 440mm 1 115 Key safety 1 116 Foot front frame frame 2 117 Screw countersunk M5x8mm 4 118 Jacket cable frame base 1 Explode drawing amp part list 050905 20 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 20 T802 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 119 Screw dome M5x10mm 1 120 Screw dome M8x30mm 121 Screw dome M8x55mm 2 122 Washer star OD15xID8 4x0 8T 16 123 Washer flat OD21xID11x2 0T 2 124 Sleeve screw Cu 1 125 Choke 1 126 Screw Phillips M3x6mm 1 127 Washer spring OD5xID3 3x0 8T 2 128 Filter 1 Explode drawing amp part list 050905 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 Update 2005 09 05 Explode drawing amp part list 050905 T803 Rev B Section 5 22 HS Consumer Treadmill EXPLODED DRAWING T803 T803 Rev B Update 2005 09 05 Explode drawing amp part list 050905 22 Section 5 HS Consumer Treadmill EXPLODED DRAWING T803 Update 2005 09 05 T803 Rev B Explode drawing amp part list 050905 Section 5 24 EXPLODED DRAWING T803 HS Consumer Treadmill Update 2005 09 05
27. D DRAWING T801 T801 Rev Update 2005 09 05 Explode drawing amp part list 050905 HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev B Update 2005 09 05 Explode drawing amp part list 050905 gt gt o on HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev B Update 2005 09 05 Explode drawing amp part list 050905 Section 5 gt e Ce o HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev Update 2005 09 05 ITEM No PARTS DESCRIPTION QTV 1 Coating frame base 1 2 Screw dome M8x55mm 2 3 Bushing wheel 2 4 Wheel moving 4 5 Washer star OD 15xID8 4x0 8T 7 6 Washer flat OD17 ID9 1 6t 16 7 Nut hex nylon M8 7 8H 10 8 Cover fix wheel front L 1 9 Cover fix wheel front R 1 10 Screw dome M4x10mm 12 11 Foot 2 12 Cable signal frame main 1920mm 1 13 Bushing snap 2 14 Mount tie cable 1 15 Coating frame main 1 16 Cushion deck 6 17 Bracket stopper side landing 2 18 Screw dome M5x15mm 14 19 Coating stopper H frame 2 20 Pin lock rear 1 21 Spring pin lock 1 22 Bracket pin lock 1 23 Screw dome M4x8mm 9 24 Cable pin lock 1 25 Foot frame main 2 26 Lever release 1 27 Haft release 1 28 Sleeve pin lock 1 29 Screw
28. G T802 CONSOLE DISPLAY VALUES Display Resolution Range Increment PULSE XXX 40 240 1 ELEVATION XX X 0 0 12 0 1 DISTANCE Miles XX X 00 1 99 0 0 1 DISTANCE Km XX X 00 1 99 0 0 1 SPEED Miles H XX X 00 6 10 0 0 1 SPEED Km H XX X 01 0 16 0 0 1 TIME XX XX 00 01 99 00 00 01 CALORIES XXX 1 999 1 Service required indicator Pulse indicator Message center Extra large LED display Speed adjustment buttons Elevation adjustment buttons QUICK START or START PAUSE or STOP RECORD ENTER to confirm selection or input PRESET PROGRAMS during workout selection VIEW selects viewing display during workout 0 9 NUMBERS during workout setup DIRECT SPEED CONTROL during workout Section 2 7 HS Consumer Treadmill OPERATING T802 CONSOLE Continued SPEED ADJUSTMENTS There are three ways to adjust speed during workout SPEED and SPEED will adjust speed by increment of 0 1Km H Or you may hold these buttons to ramp up or down If the speed adjustment increment is large it is easier to use the numeric buttons which function as direct speed control buttons during the workout Another way to adjust speed is to press the extension keys on the handle bar cover Extension keys SPEED and SPEED will also adjust speed by increments of 0 1Km H Example to change from 3 Km H to 8 Km H just press the number 8 button once Also we could
29. ION INSTRUCTION 8 LIFE Ee e Gaddaar a bane nat geet 12 HS Consumer Treadmill SECTION TROUBLESHOOTING GUIDE Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE 1 MCB Display messages Error Name Description T801 T802 T803 1 Speed Speed sensor is Turn off and on the power Turn off and on the power Turn off and on the power sensor broken Push Stop Slow together Push Stop Slow together Push Stop Slow together Main power and you are in setup mode and you are in setup mode and you are in setup mode relay is broken in th i Push Stop Fast together Push Stop Fast together Push Stop Fast together in the motor troller in setup mode and vou are in setup mode and vou are in setup mode and vou are controller in Diagnostic mode in Diagnostic mode in Diagnostic mode Motor is broken EN Using fast slow key to Using fast slow key to Using fast slow key to or motor wire is ee select L Er clear last select CLEAR clear last select LAST ERROR a d error and push Start to error and push Start to clear last error and push connected clear the error clear the error Start to clear the error PWM circuit is m Select SP t Speed test in Then you are in stop mode Select PWM CHECK roken disgnostic and push Startto You have to execute READY Speed test in test the treadmill diagnostic mode again disgnostic and push Start to test the treadmi
30. LATION 1 At the power switch turn off the unit then unplug the power cord at the wall outlet 2 Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover 3 Loosen the rear roller tensioning bolts to slacken the running belt 4 Loosen the motor belt tensioning screws 2 Fold the treadmill loosen the four motor mounting screws NOTE To remove front roller easily release motor belt via loosen motor belt tensioning screws 2 and the four mounting screws 5 Remove the end caps by removing end cap screws 6 from each end cap 6 Unfold the treadmill Slide each extrusion back 7 Move the motor mounting plate towards the rear roller to relieve belt tension Remove the curve washers 1 front roller screw 1 and screw 1 from the front roller mounting brackets and main frame 8 Lift out the front roller from the running belt and remove the motor drive belt 9 Install new front roller in reverse order and make sure to properly adjust the motor drive belt 85 95 Ibs See section 3 page 3 and running belt See How To Replace The Running Belt and Deck Motor Cover Motor Cover Side Screw 2 ill I III re 7 Gael La A 4 TR i Running Bell Tensigreng Screws Motor Belt Tensioning i g Motor Belt Mounting Screw 4 Curve Washer 1 Front Roller Front Roller Screw 1 Q End Cap Drive Belt Top
31. LE Continued SPEED ADJUSTMENTS There are three ways to adjust speed during workout SPEED and SPEED will adjust speed by increments of 0 1Km H Or you may hold these buttons to ramp up or down If the speed adjustment increment is large it is easier to use the numeric buttons which function as direct speed control during workout Another way to adjust speed is to press the extension keys on the handle bar cover Extension kev SPEED and SPEED will also adjust speed by increments of 0 1Km H Example to change from 3 Km H to 8 Km H just press the number 8 button once Also we could press and hold the SPEED button or extension key SPEED until the speed display shows 8 Km H ELEVATION ADJUSTMENTS For safety reasons elevation is designed to be manually adjusted only At no time will treadmill automatically adjust elevation except during one of the following four program workout ELEVATION HRC BY ELEVATION FITNESS TEST Elevation may be adjusted even while the running belt is not moving However during the program setup mode elevation will not be adjustable There are two ways to adjust elevation during workout GRADE and GRADE on the console extension key GRADE and GRADE on the handle bar cover The buttons will adjust elevation by increments of 1 PULSE FUNCTION This treadmill features wireless heart rate monitoring the most advanced technology to date for accurate read out of your heart beat To use the wireles
32. No PARTS DESCRIPTION QTY 62 Screw socket M8x40mm 2 63 Nut hex M8x6 5 1 64 Screw flange M8x20mm 4 65 Weldment bracket motor 1 66 Motor drive 230V 1 67 Screw socket M8x20mm 2 68 Sensor speed w cable 1 69 Screw dome M5x10mm 6 70 Washer spring OD9 2xID5 1x1 3T 2 71 Controller 1 72 Motor cover 1 73 Deck 1 74 Screw dome M6x25mm 8 75 Washer flat OD12 5xID6 6x1 6T 9 76 Guard deck 2 77 Belt running 1 78 Belt drive 1 79 Roller front 1 80 Washer curve OD 17xID8 5x1 5T 1 81 Roller rear 1 82 Landing side 2 83 Tape foam 1 side adhesive 4 84 Cap frame main rear top L 1 85 Cap frame main rear btm L 1 86 Cap frame main rear top R 1 87 Cap frame main rear btm R 1 88 Screw socket M8x65mm 2 89 Screw dome M6x10mm 2 90 Screw dome M4x20mm 6 91 Gas shock 2 Explode drawing amp part list 050905 Section 5 gt o o HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 92 Sleeve gas shock 4 93 Console 1 94 Cover base console 1 95 Coating bracket console 1 96 Bar horizontal 1 96a Bar horizontal 1 96b Grip foam bar horizontal 1 97 Cable signal upright post 1230mm 1 98 Screw dome M8x20mm 4 99 Cover bar handle top L 1 100 Cover bar handle btm L 1 101 Cover bar handle top R 1 102 Cover bar
33. ROUBLESHOOTING PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM TIME RECEIVED TIME COMPLETED TECHNICIAN NAME Healthstream Taiwan Inc CUSTOMER SUPPORT SERVICES Address 16 3 Zichiang 1st Road Jhongli Taoyuan 32063 Taiwan R O C Phone 886 3 433 6269 FAX 886 3 733 6259 12 Section 5 HS Consumer Treadmill NOTES Section 6 13
34. TREADMILL SERVICE MANUAL T801 T802 T803 Customer Support Services SERVICE MANUAL HS Consumer Treadmill INTRODUCTION HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES This service manual is applicable to Treadmill T801 T802 T803 Note Information represents typical configuration and may differ slightly from actual equipment The Service Manual provides recommendations of safe and efficient approaches to various situations This manual is separated into six sections INTRODUCTION TABLE OF CONTENTS Section O TROUBLESHOOTING GUIDE Section II O OPERATING CONSOLE Section II O How To SERVICE AND REPAIR GUIDE Section IV O ELECTRONIC OVERVIEW O WIRING BLOCK DIAGRAM O WIRING DIAGRAM AND PART LIST Section V O PARTS IDENTIFICATION Section VI O MISCELLANEOUS INFORMATION Refer to TABLE OF CONTENTS for section topics When an operation problem occurs refer to troubleshooting guide and diagnostic mode to isolate cause When applicable guides are listed by problem symptom followed with suggestions of probable cause s Once source of problem is identified consult How To guides for recommended repair procedures How To sub sections are organized by replacement part or assembly name For convenience sub section lists recommended Tools Required to complete specific function Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equi
35. alled and leveled the belt must be checked for confirm proper tracking First plug the power cord into an appropriate outlet and turn the treadmill power ON 2 Press the QUICK START button then increase speed to 8 0kph by pressing the SPEED button 3 If the running belt has moved to the RIGHT turn the RIGHT tension bolt 1 4 turn CLOCKWISE and the left tension bolt 1 4 turn counterclockwise to start the running belt tracking back to the center of the rear roller If the running belt has moved to the LEFT turn the left tension bolt 1 4 tum CLOCKWISE and the right tension bolt 1 4 turn counterclockwise to start the running belt tracking back to the center of the rear roller 4 Repeat this adjustment until the running belt appears centered The belt should be equal distance B on both sides of the rear roller 5 Allow the unit to operate for several minutes to see if the belt remains centered NOTE During the adjustment above DO NOT exceed one full turn of the adjusting screws in either direction 4 Section 1 HS Consumer Treadmill How To Adjust Running Belt Tension Tools Required Allen key set All fasteners are metric Make sure that you have metric tools 1 Locate the two belt tensioning bolts on each side of the rear roller mounting bracket The tensioning bolts are accessible from the holes provided in the rear roller guards 2 Enter the manual program and adjust the belt alignment by ru
36. arget based on calories Message center will prompt user to set up workout target value Once you have made your selection press START key to activate the treadmill During workout user may adjust speed and or elevation at will To end workout simply press the red stop button to stop the treadmill During workout target training value will be displayed on the dot matrix display window Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 9 to select fitness test program Display will show program selected Press ENTER to confirm Use numeric buttons to input training target value Press ENTER to confirm Press START to begin workout ON P oa NM 16 Section 1 HS Consumer Treadmill OPERATING T803 CONSOLE Continued HEART RATE CONTROL PROGRAMS User has the option to customize their heart rate control programs based on their target heart rate value Once the power is on and the safety key is secured in place you may press the numeric button 7 to select HRC program adjust by speed or numeric button 8 to select HRC program adjust by elevation Message center will prompt user to set up workout step by step Once you have made your selection press START button to activate the treadmill User also has the option to set up their warm up speed and warm up time During warm up mode target heart rate training function will not be in operation After the warm up mode treadmill wil
37. ation 1 When controller changed When incline motor is changed When both controller and incline motor are changed If controller CPU is changed CALIBRATION 1 To calibrate make sure the treadmill is not running running belt not moving Turn power on Wait a few seconds Press the STOP and SPEED buttons at the same time then the buttons STOP and SPEED then the SPEED button The treadmill is in calibration mode Press the START button The treadmill will run calibration for the incline motor NOTE If error 5 appears it means the controller remembers a different value so we need to bypass the controller to calibrate the incline motor In that case we have to disconnect the incline sensor cable to bypass the old memory Please refer to WIRING DIAGRAM Section IV page 9 Then calibration can be done properly Just run through a few functions to make sure everything is in good condition T801 Console START SPEED SLOW FAST STOP T802 Console B e START STO SPEED SLOW FAST f f T803 Console START SPEED SLOW FAST Section 3 13 HS Consumer Treadmill How To Replace The Motor Controller Tools Required Phillips Screwdriver All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION Motor Cover Front Screw 2 AW 1 At the power switch turn off the unit then unplug the power cord at t
38. cable and switch Open the plastic and check Next check the signal cable between motor and console Change the console Check safety key cable and switch Open the plastic and check Next check the signal cable between motor and console Change the console Check safety key cable and switch Open the plastic and check Next check the signal cable between motor and console Change the console Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE Display messages Error Name Description T801 T802 T803 4 Power Power circuit Check when it happens Check when it happens Check when it happens circuit broken or During workout Speed During workout Speed During workout Speed trip motor locked 8Km H to 14Km H 8Km H to 14Km H 8Km H to 14Km H or broken Or when they start the Or when they start the Or when they start the Do not use treadmill Start treadmill Start treadmill Start treadmill call service Fatal Turn off and on the power Turn off and on the power Turn off and on the power error Push Stop Slow together Push Stop Slow together Push Stop Slow together It typically and you are in setup mode and you are in setup mode and you are in setup mode happens M Push Stop Fast together in Push Stop Fast together in Push Stop Fast together in urin 9 setup mode and vou are in setup mode and vou are in setu
39. calories and pulse display values interchangeably SCAN User may also view calories or pulse only COOL DOWN Whenever you are ready to stop your workout even if you are in the middle of a program be sure to use the COOL DOWN program When the cool down button is pressed it will automatically interrupt the current workout and go directly into cool down routine which is programmed for four minutes The first two minutes will reduce speed and elevation by 50 of your last display values The last two minutes will reduce speed by another 50 and the elevation will reduce to 0 PRESET PROGRAMS QUICK START Once the power is turned on and the safety key is secured in place simply press the QUICK START button Treadmill will activate at 1 0 Km H after 3 seconds You may increase or decrease speed and elevation at any time during your workout To end workout simply press the STOP button to stop During manual quick start workout time will count up During other program workouts time will count down 1 Turn power 2 Check safety key secured to treadmill and clip secured to user clothing 3 Press START to begin workout NOTE Once the power is on and the safety tether key is secured in place simply press the green start button and a three second count down will activate and maintain the running mat at 1Km H SPEED PROGRAMS Once the power is turned on and the safety key is secured in place you may press the program button to ch
40. dome M8x70mm 1 30 Bushing wheel rear 2 31 Screw dome head M8 50mm 1 32 Rubber 1 33 Coating incline 1 Explode drawing amp part list 050905 Section 5 gt o HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 34 Slider track 2 35 Bushing tube connection 36 Shaft fixing 1 37 Washer flat OD21xID11x2 0 T 3 38 Screw dome M8x30mm 39 Screw dome M4x6mm 18 40 Assy frame H L 1 41 Coating frame H L 1 42 Bushing fix frame base 2 43 Pin lock front 1 44 Screw dome M8x45mm 6 45 Sleeve shaft 2 46 Wheel incline 2 47 Assy frame H 1 48 Coating frame 1 49 Sleeve frame 2 50 Cap frame H 2 51 Sleeve fixing frame base 2 52 Motor incline 230V 1 52a Assy motor incline 230V 1 52b Nut motor incline 1 52c Cap motor incline 1 53 Screw dome M8 50mm 6 54 Screw hex special 2 55 Nut hex nylon M10x9 5 1 56 Cable Signal console 440mm 1 57 Screw socket M10x50mm 1 58 Inlet AC 1 59 Breaker circuit 230V 1 60 Switch power 1 61 Screw socket M8x30mm 2 Explode drawing amp part list 050905 8 Section 5 HS Consumer Treadmill EXPLODED DRAWING T801 Rev Update 2005 09 05 ITEM
41. e four NG 75 mounting screws 4 Unfold the treadmill Move the motor mounting plate in the slotted holes towards Motor Belt Mounting Screw 4 the rear roller to relieve belt tension Remove the motor drive belt from the end of the motor drive pulley 5 Loosen the rear roller tensioning bolts 6 Remove the curve washers 1 front roller screw 1 and screw 1 from the front roller mounting brackets and main frame Front Roller e Stew Washer 1 7 Lift the front roller out of its frame mount slip off the motor drive belt from the pulley Front Roller and discard the belt Drive Belt J Front Roller ta Screw 1 8 Install new motor drive belt in reverse order S 7 Tension the belt to 85 95 Ibs See section 3 page 3 9 Re tension the running belt and reset its tracking Refer back to running belt tension and tracking procedure in this section 6 Section 1 HS Consumer Treadmill How To Replace The Drive Motor Tools Required Allen key set Phillips screwdriver and open end wrench set All fasteners are metric Make sure that ou have metric tools Motor Cover REMOVAL AND INSTALLATION _ lt Front Screw 2 1 Atthe power switch turn off the unit then Voton SONST unplug the power cord at the wall outlet 2 Remove the motor cover front screws 2 side screws 2 of the motor Motor Cover cover lift off the motor cover Side Screw 2 3 Remove the speed
42. e message center will display Km to Mi or Mi to Km 3 Simply press START to confirm Once you have begun workout the speed unit will have changed the measurement unit accordingly PRESET PROGRAMS QUICK START Once the power is turned on and the safety key is secured in place simply press the quick start button Treadmill will activate at 1 0 Km H after 3 seconds You may increase or decrease speed or elevation at any time during your workout To end workout simply press the STOP button During workout time will count up 1 Turn power on 2 Check if safety key secured to treadmill and clip secured to user clothing 3 Press START to begin workout NOTE Once the power is on and the safety tether key is secured in place simply press the green START button and a three second count down will activate and maintain the running mat at 1Km H CUSTOM PROGRAMS At the end of any workout except heart rate control programs and the fitness test you have the option to save your workout routine to any one of the four locations marked as USER PROGRAM At the end of the workout the message center will flash SAVE While it is still flashing press REC and one of the four buttons from 0 to 3 When REC is pressed will show up on the display and your button number will show up Once REC 0 3 display changed into PROG 0 3 it means that the program is saved To recall the program press button USER PROGRAM 0 3 ENTER to confirm a
43. e to fold up the deck before removing the treadmill from the carton 1 2 Remove the computer console box and uprights set carefully Remove all the packaging materials Find and read the assembly instructions before assembling the treadmill Assemble the treadmill according to assembly instructions Fold up and move out the treadmill from carton packaging Section 6 3 HS Consumer Treadmill INSALLATION INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS DO NOT position the rear of the treadmill within 6 feet 2 meter of the nearest obstruction The sides of the treadmill should maintain a minimum clearance of 8 inches 20 cm from the nearest treadmill or other obstruction DO NOT locate the treadmill outdoors near swimming pools or in areas of high humidity gt DO verify the contents of the delivery carton against the accompanying parts listing prior to setting the cartons and shipping material aside If any part is missing contact Customer Support Services at the number listed on the back page of this assembly instruction booklet Save the shipping cartons in case of return gt DO read the entire Operation Manual prior to attempting to operate this machine as this is essential for proper use The Manual explains how to properly use the treadmill and helps you design an aerobic workout tailored to your personal fitness needs or requirements 4 Section 5 TOOLS REQUIRED FOR ASSEMBLEY 6mm Allen Key provided
44. eadmill Update 2005 09 05 T802 Rev B Explode drawing amp part list 050905 Section 5 14 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 Explode drawing amp part list 050905 16 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 1 Coating frame base 1 2 Screw dome M8x55mm 2 3 Bushing wheel 2 4 Wheel moving 4 5 Washer star OD 15xID8 4x0 8T 7 6 Washer flat OD17xID9x1 6T 16 7 Nut hex nvlon M8x7 8 10 8 Cover fix wheel front L 1 9 Cover fix wheel front R 1 10 Screw dome M4x10mm 12 11 Foot 2 12 Cable signal frame main 1920mm 1 13 Bushing snap 2 14 Mount tie cable 1 15 Coating frame main 1 16 Cushion deck 6 17 Bracket stopper side landing 2 18 Screw dome M5x15mm 14 19 Coating stopper H frame 2 20 Pin lock rear 1 21 Spring pin lock 1 22 Bracket pin lock 1 23 Screw dome M4x8mm 9 24 Cable pin lock 1 25 Foot frame main 2 26 Lever release 1 27 Haft release 1 28 Sleeve pin lock 1 29 Screw dome M8x70mm 1 30 Bushing wheel rear 2 31 Screw dome M8x50mm 1 32 Rubber 1 33 Coating incline 1 Explode drawing amp part list 050905 16 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802
45. entage of your maximum heart rate The American Heart Association recommends working out at a target heart rate zone of between 60 75 of your maximum heart rate If you are just beginning an exercise program exercise near or below the lower limit of your target zone TARGET HEART RATE Lower limit of target zone maximum heart rate x 0 60 Upper limit of target zone maximum heart rate x 0 75 Age Target Zone 60 75 For example User age 30 EN 120 150 25 117 146 Max HR maximum heart rate 220 30 190 30 114 142 60 of max 190 x 60 114 35 111 138 75 of max HR 190 x 75 142 40 108 135 If you look up the chart to the right you will note for age 30 your 60 75 heart rate 45 105 131 value is between 114 and 142 50 102 127 55 99 123 If you have not been exercising on a regular basis it is recommended that you start 60 96 120 slower It may be advised that you use 114 to begin as your target heart rate If you 65 93 116 find it too difficult to maintain go to a lower target heart rate As you become stronger 79 90 113 you may want to increase your target heart rate FITNESS TEST PROGRAM Fitness test is motivational program designed to determine user s physical fitness level During workout user will not be able to adjust speed or elevation The program will increase workout intensity level And based on the actual heart rate picked up from the transmitter and the age user
46. he wall Motor Cover outlet 2 Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover Motor Cover Side Screw 2 3 Disconnect all electrical connectors from the motor controller board Please refer to WIRING DIAGRAM Section IV page 9 4 Remove the power switch AC inlet and circuit breaker by removing the power AC inlet screws 2 5 Remove the controller screws 4 and lift out the motor controller from the frame 6 Install new motor controller in reverse order 7 Make sure to calibrate incline motor Refer back to incline motor calibration in this section 14 Section 1 HS Consumer Treadmill How To Replace The Moving Wheel Tools Required Allen key set and open end wrench set All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION Moving Wheel Sleeve 2 5 2 1 At the power switch turn off the unit Lock Pin then unplug the power cord at the wall 2208 Release outlet haft 2 Fold the treadmill Flat Star Moving Nut 2 Washer 2 a 3 Remove the screws 2 flat Lock pin Release Wheel 2 Westen sleeve lever washers 3 star washers 2 and nuts 2 4 Remove the moving wheel 5 Install new moving wheel in reverse order Section 3 15 HS Consumer Treadmill SECTION IV ELECTRONIC OVERVIEW AND WIRING BLOCK DIAGRAM gt 6
47. iagnostic mode Diagnostic mode When user Using fast slow key to select Using fast slow key to select Using fast slow key to select kicks the L Er clear last error and CLEAR clear last error and LAST ERROR clear last treadmill belt push Start to clear the error push Start to clear the error error and push Start to clear faster Push Stop key and you are the error Push Stop key d Now you are ready to test the intentionally in Stop mode and you are in Stop mode treadmill Frequency is Now you are ready to test the Now you are ready to test the Start the treadmill and check very low treadmill treadmill the Error message again It usually Start the treadmill and check Start the treadmill and check Error 1 Error 2 Error 4 Error happens the Error message again the Error message again 40 Error 41 during Error 1 Error 2 Error 4 Error Error 1 Error 2 Error 4 Error workout 14K Check the motor runs or not 40 Error 41 40 Error 41 m h to when you test it 16Km H Check the motor runs or not Check the motor runs or not Warning Do not step on the when you test when you test treadmill it is very Warning Do not step on the dangerous Warning Do not step on the treadmill it is very treadmill it is very dangerous dangerous 3 Safety Check safety Ifit happens frequently If it happens frequently If it happens frequently key key Check safety key
48. ill display total time total distance total calories and average speed twice Then 14 Section 1 HS Consumer Treadmill OPERATING T803 CONSOLE Continued the display will go to idle mode ready for the next user workout setup If you wish to skip the workout stats report simply press the STOP button which will skip display to the idle mode UNIT CONVERSION To change from metric to English or English to metric you must be in the idle mode where the dot matrix window displays a flashing heart Follow the steps below to make the unit conversion 1 Simultaneously press both the STOP and SPEED buttons 2 The message center will display Km to Mi or Mi to Km 3 Simply press START to confirm Notice that the LED light next to the distance display window on the upper right corner will have changed the measurement unit accordingly PRESET PROGRAMS QUICK START Once the power is turned on and the safety key is secured in place simply press the green quick start button Treadmill will activate at 1 0 Km H You may increase or decrease speed or elevation at any time during your workout To end workout simply press the red STOP button During workout time will count up 1 Turn power on 2 Check safety key secured to treadmill and clip secured to user clothing 3 Press START to begin workout NOTE Once the power is on and the safety tether key is secured in place simply press the green START button and a three second count
49. input the treadmill computer will be able to assess user s physical fit level To use the fitness test program user must wear the wireless transmitter chest strap If treadmill does not pick up the transmitter heart rate signal this program will not function Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 9 to select fitness test program Display will show program selected Press ENTER to confirm Use numeric buttons to input your age Press ENTER to confirm Press START to begin workout OND gr Ro GANGER 12 Section 1 HS Consumer Treadmill OPERATING T803 CONSOLE Continued DISPLAY VALUES Display Resolution Range Increment PULSE XXX 40 240 1 ELEVATION XX X 0 0 15 0 1 DISTANCE Miles XX X 00 1 99 0 0 1 DISTANCE Km XX X 00 1 99 0 0 1 SPEED Miles H XX X 00 5 11 0 0 1 SPEED Km H XX X 01 0 18 0 0 1 TIME XX XX 00 01 99 00 00 01 CALORIES XXX 1 999 1 Service required indicator LED dot matrix Pulse indicator e display window LCM with backlight Elevation adjustment message center buttons Speed adjustment QUICK START 3 PE buttons or START I PAUSE or STOP ENTER to confirm selection or input PRESET PROGRAMS during workout selection 0 9 NUMBERS during workout DIRECT SPEED CONTROL during workout Section 2 13 HS Consumer Treadmill OPERATING T802 CONSO
50. k 1 WI221100 BLACK 100mm 3 2 W1233080 YELLOW GREEN 80mm 3 3 WI222120 WHITE 120mm 3 4 56764 BLACK 1920mm 1 5 56766 BLACK 1230mm 1 6 56690 BLACK 440mm 1 7 W1336120 120mm 3 14 Section 4 Al uon5 s INVYH 3ISvE ASSY 3NITONI HOLIMS 4IMOd LAIN Ov LINDY 3 3NI1 lis ES LZ L oe SINT HOLON ANITONI HITTOHLNOO a H l INESHSMOTA lt sowie AW1dS10 dHS L YOLOW LNior N39 ANOTTT3 A 09345 Y AJA NOISN31LX3 8 m l L LNIOP Sd Ge d ATOH SNIGNNOYD ELECTRONIC OVERVIEW 7802 WIRING DIAGRAM CE VERSION HS Consumer Treadmill 90r0S0 G INo e 39 2081 15 4 HS Consumer Treadmill ELECTRONIC OVERVIEW PART LIST CE VERSION T802 Wire CE Layout D 050406 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 W1233080 YELLOW GREEN 80mm 3 3 WI222120 WHITE 120mm 3 4 56764 BLACK 1920mm 1 5 56766 BLACK 1230mm 1 6 56690 BLACK 440mm 1 7 W1336120 120mm 3 8 56787 BLACK 270mm 2 9 56812 BLACK 200mm 1 10 56813 BLACK 380mm 1 16 Section 4 ASSY 3NITONI HOLIMS YIMOd Ad ANA 131NI 2v Li
51. l automatically adjust by elevation or speed depending on which program is chosen to reach and maintain the user s target heart rate During workout mode users may still be able to adjust speed or elevation During workout time counts down from total time which is defined to be time of warm up plus workout and cool down At the end of the workout time treadmill will automatically go into cool down mode Cool down mode is pre set up for 4 minutes In the first two minutes speed and elevation will be reduced by 50 The last two minutes speed and elevation will be reduced by another 50 To end workout simply press the red STOP button to stop the treadmill To use the heart rate control programs users must wear wireless transmitter chest strap Signals from contact heart rate sensor will not be used to maintain your target heart rate To determine your best target heart rate please refer to the section on calculate your target heart rate 1 Turn power on Check safety key secured to treadmill and clip secured to user clothing 2 Press 7 to select HRC program adjust by speed changes or press 8 to select HRC program adjust by elevation changes Display will show program selected Press ENTER to confirm Use numeric buttons to input your age Press ENTER to confirm Use numeric buttons to input workout time 9 Press ENTER to confirm 10 Use numeric buttons to input target heart rate 11 Press ENTER to confirm e
52. ll Check if motor is running Select PWM Speed test in disgnostic and push Check if motor is running Ifitrun Check the value Start to test the treadmill of upper right LED Ifitrun Check the value Check if motor is running of center LCD module if it does not run Check motor wire connection If Check the value if it does not run Check brush contact first and then of center LED motor wire connection change the motor controller brush contact first and then if it does not run Check change the motor controller Warning Do not step on motor wire connection the treadmill it is very brush contact first and then Warning Do not step on dangerous change the motor controller the treadmill it is very dangerous Warning Do not step on the treadmill it is very dangerous i Section 1 HS Consumer Treadmill Display messages Error Name Description T801 T802 T803 2 Over When Turn off and on the power Turn off and on the power Turn off and on the power speed treadmill Push Stop Slow together Push Stop Slow together Push Stop Slow together runs faster and you are in setup mode and you are in setup mode and you are in setup mode than target speed Push Stop Fast together in Push Stop Fast together in Push Stop Fast together in Check setup mode and you are in setup mode and you are in setup mode and you are in power circuit Diagnostic mode D
53. me M5x10mm 6 70 Washer spring OD9 2xID5 1x1 3T 2 71 Controller 1 72 Motor cover 1 73 Deck 1 74 Screw dome M6x25mm 8 75 Washer flat OD12 5xID6 6x1 6T 9 76 Guard deck 2 77 Belt running 1 78 Belt drive 1 79 Roller front 1 80 Washer curve OD 17xID8 5x1 5T 1 81 Roller rear 1 82 Landing side 2 83 Tape foam 1 side adhesive 4 84 Cap frame main rear top L 1 85 Cap frame main rear btm L 1 86 Cap frame main rear top R 1 87 Cap frame main rear btm R 1 88 Screw socket M8x65mm 2 89 Screw dome M6x10mm 2 90 Screw dome M4x20mm 6 91 Gas shock 2 Explode drawing amp part list 050905 18 Section 5 HS Consumer Treadmill EXPLODED DRAWING T802 T802 Rev B Update 2005 09 05 ITEM No PARTS DESCRIPTION QTY 92 Sleeve gas shock 4 93 Console 1 94 Cover base console 1 95 Coating bracket console 1 96 Bar horizontal 1 96a Bar horizontal 1 96b Grip foam bar horizontal 1 97 Assy 2 98 Screw dome M8x20mm 4 99 Cover bar handle top L 1 100 Cover bar handle btm L 1 101 Cover bar handle top R 1 102 Cover bar handle btm R 1 103 Key tacking 4 104 Washer star OD8 5xID4 3x0 45T 6 105 Screw Phillips M2 3x6mm 8 106 Coating upright L 1 107 Coating upright R 1 108 Screw dome M8x15mm 8 109 Bar handle 2 109 Coating tube bar handle 1 109b Grip foam bar handle 1 11
54. nd press START to activate program Treadmill has no default recorded in the custom programs You must save your program first before you may recall Turn power on Check safety key secured to treadmill and clip secured to user clothing Press numeric buttons 0 to 3 to select custom program Display will show program selected Press ENTER to confirm Press START to begin workout OY OW d mom Section 2 9 HS Consumer Treadmill OPERATING T802 CONSOLE Continued SPEED PROGRAMS Once the power is turned on and the safety key is secured in place you may press the numeric button 4 to choose the pre set speed program Message center will prompt user to set up workout duration and intensity level based on max speed value Once you have made your selection press START key to activate the treadmill During workout treadmill will automatically adjust speed according to pre set program setting User may still be able to adjust speed if the preset is not appropriate The entire remaining program will scale up or down accordingly During workout user may adjust elevation level at will To end workout simply press the STOP button to stop the treadmill During workout time counts down from target workout time Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 4 for SPEED program Display will show SPD for speed program Press ENTER to confirm oa FwoN gt Use numeric buttons to input
55. nning unit for five minutes at 8 0 kph DO NOT run on the BELT 3 Speed up to 16kph and check if the belt centers the treadmill 4 Using the SPEED button to slow down to 1kph With the running belt speed at 2 mph 3 2 kph begin walking on the treadmill Tightly grasp the handlebars and attempt to stall the running belt If the running belt slips continue step until it s not slippy 5 Stop the treadmill and alternately turn the running belt tensioning bolts A 1 4 turn clockwise to tension See How To Adjust Running Belt Tracking on previous page Repeat Step 3 and Step 4 until slipping is eliminated DO NOT EXCEED ONE FULL TURN Section 3 5 HS Consumer Treadmill How To Replace The Motor Drive Belt Tools Required Allen key set Phillips screwdriver and open end wrench set All fasteners are metric Make sure that ou have metric tools Motor Cover REMOVAL AND INSTALLATION Front Screw 2 1 At the power switch turn off the unit and unplug the power cord at the wall outlet 2 Remove the motor cover front screws 2 side screws 2 of the motor cover lift off the motor cover 3 Loosen the motor belt tensioning screws 2 Fold the treadmill loosen the four mounting screws 4 securing the motor to the bottom of the frame NOTE To remove front roller easily Motor Belt Tensioning release motor belt via loosen motor belt Screws 2 d tensioning screws 2 and th
56. no a a kd ann H LZ 1 9 5 N qvo N 1 3NIT induiN hndinoN indjnoq 3Wvu4d H FEN NI LOH NI Dona LOH LNO 3AvYd NIVIA u r 4 NAN tno m 2 CE T g i 2 8 N p GE YOLOW Y31108LNOI j N td 146 a218 AWHO LNIOf SNNONI AIM be SNIOQNnOHO B ELECTRONIC OVERVIEW T803 WIRING DIAGRAM CE VERSION HS Consumer Treadmill 90 7050 1no e1 dO 08L HS Consumer Treadmill ELECTRONIC OVERVIEW PART LIST CE VERSION T803 Wire CE Layout D 050406 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 W1233080 YELLOW GREEN 80mm 3 3 WI222120 WHITE 120mm 3 4 56764 BLACK 1920mm 1 5 56766 BLACK 1230mm 1 6 56690 BLACK 440mm 1 7 W1336120 120mm 3 8 56787 BLACK 270mm 2 9 56812 BLACK 200mm 2 18 Section 4 HS Consumer Treadmill SECTION V PARTS IDENTIFICATION gt 5 o Section 5 HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev Update 2005 09 05 Explod HS Consumer Treadmill EXPLODED DRAWING T801 T801 Rev Update 2005 09 05 Explode drawing 4 part list 050905 gt 9 Ce eb o ea Section 5 IQ HS Consumer Treadmill EXPLODE
57. oller TOP R Star Washer 2 Flat Washer 2 Rear Roller Tensioning SMS 2 i G Extrusion 2 Deck Guard 2 Deck Guard Screw 4 End Cap Bottom L ES Bottom R End T dd End Cap Screw 6 Screw 2 Gas Shock 2 Se lt Sees Shock Nut 4 Gas Shock Screw 2 7 Flat Washer 4 Gas Shock Sleeve 4 Section 1 HS Consumer Treadmill How To Replace The Deck Cushion Continued Tools Required Allen key set Phillips screwdriver and rubber hammer All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION 7 Slide each extrusion back 8 Remove the deck screws 8 and flat washers 8 then lift the deck out of the running belt 9 Remove deck cushions 6 from the frame 10 Install new deck cushions in reverse order 11 Re tension and center the running belt as described in the beginning of this section Back Cover Rear 2 gt Back Cover Screw 4 Z Back Cover Screw 18 hl E is y LN NM L Shock 2 NS p bw 3 A gt Flat Washer 4 Gas Shock Nut 4 as Shock Sleeve 4 Deck Cushion 6 Deck Screw 8 Flat Washer 8 Section 3 11 HS Consumer Treadmill How To Replace The Incline Motor Tools Required Phillips screwdriver Sharp nose pliers and open end wrench set All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION 10 11
58. oose the pre set speed program P1 press START key to activate the treadmill Where user may customize the default value or the previous input value will flash indicating that you may either confirm the value flashing or change the value Once you have your data input press START to activate the treadmill Turn power on Check safety key secured to treadmill and clip secured to user clothing Press the PROGRAM button once P1 speed program will be displayed Press ENTER to confirm Use SPEED or SPEED button to input workout time Press ENTER to confirm Use SPEED or SPEED button to input intensitv level based on maximum speed Press START to begin workout o M om FON 4 Section 1 HS Consumer Treadmill OPERATING T801 CONSOLE Continued ELEVATION PROGRAMS Once the power is turned on and the safety key is secured in place you may press the program button twice to choose the pre set elevation program P2 Where user may customize the default value or the previous input value will flash indicating that you may either confirm the value flashing or change the value Once you have your data input press START to activate the treadmill Turn power on Check safety key secured to treadmill and clip secured to user clothing Press the program button twice P2 elevation program will be displayed Press ENTER to confirm Use SPEED or SPEED button to input workout time Press ENTER to confirm Use SPEED or SPEED button to inp
59. or a Push Stop Fast together in Push Stop Fast together in Push Stop Fast together in usin i il setup mode and you setup mode you setup mode and you are in readmill Diagnostic mode Diagnostic mode Diagnostic mode Power Using fast slow key to Using fast slow key to Using fast slow key to circuit could select L Er clear last error select CLEAR clear last select AST ERROR e broken and push Start to clear the error and push Start to clear clear last error and push Same as error Push Stop key and the error Start to clear the error Error 40 but you are in Stop mode Nr Now you are ready to test Now you are ready to test it happens e Now you are ready to test the treadmill the treadmill at the the treadmill beginning of Start the treadmill and check Start the treadmill and check workout D Start the treadmill and check the Error message again the Error message again uring Start the Error message again Error 1 Error 2 Error 4 Error 40 Error 41 Check the motor runs or not when you test it Warning Do not step on the treadmill it is very dangerous Error 1 Error 2 Error 4 Error 40 Error 41 Check the motor runs or not when you test it Warning Do not step on the treadmill it is very dangerous Error 1 Error 2 Error 4 Error 40 Error 41 Check the motor runs or not when y
60. ou test it Warning Do not step on the treadmill it is very dangerous Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE 2 Console Error Name Description 6 Memory EEPROM of console error EEPROM problem or circuit problem Frequency is very low 7 Version Console CPU doesn t match controller CPU 10 Communication Console doesn t send message to MCB Section 1 HS Consumer Treadmill OPERATING CONSOLE SECTION II OPERATING CONSOLE Section 2 HS Consumer Treadmill OPERATING T801 CONSOLE DISPLAY VALUES Display Resolution Range Increment PULSE XXX 40 240 1 ELEVATION XX X 0 0 12 0 1 DISTANCE Miles XX X 00 1 99 0 0 1 DISTANCE Km XX X 00 1 99 0 0 1 SPEED Miles H XX X 00 6 10 0 0 1 SPEED Km H XX X 01 0 16 0 0 1 TIME XX XX 00 01 99 00 00 01 CALORIES XXX 1 999 1 FUNCTION KEYS Service required indicator LED display windows Pulse indicator Elevation adjustment buttons Speed adjustment buttons QUICK START START or ENTER PROGRAM select button VIEW selects pulse or calories display COOL DOWN or STOP SCAN HOLD display pulse or calories HOLD or display both interchangeably SCAN 2 Section 1 HS Consumer Treadmill OPERATING T801 CONSOLE Continued SPEED ADJUSTMENTS Speed and Speed will adjust speed by increments of 0 1Km H during workou
61. p mode and vou are in workout 8Km Diagnostic mode Diagnostic mode Diagnostic mode 14Km H Using fast slow key to select Using fast slow key to select Using fast slow key to select L Er clear last error and CLEAR clear last error and LAST ERROR clear last push Start to clear the error push Start to clear the error error and push Start to clear the error Push Stop key and you are Now you are ready to test the in Stop mode treadmill Push Stop key and you are in Stop mode Now you are ready to test the Start the treadmill and check treadmill the Error message again Now you are ready to test the treadmill Start the treadmill and check Error 1 Error 2 Error 4 Error the Error message again 40 Error 41 Start the treadmill and check the Error message again Error 1 Error 2 Error 4 Error Check the motor runs or not 40 Error 41 when you test it Error 1 Error 2 Error 4 Error 40 Error 41 Check the motor runs or not Warning Do not step on the when you test it treadmill it is very Check the motor runs or not dangerous when you test it Warning Do not step on the treadmill it is very Warning Do not step on the dangerous treadmill it is very dangerous 4 Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE Continued Display messages Error Name Description T801 T802 T803 Turn off and on the power Turn off and on the power Turn off and on the
62. p screws 6 and end cap screws 2 from each end cap 5 Remove the deck guards 2 by removing deck guard screws 4 and set aside to be remounted on the new deck 6 Remove the gas shocks by removing gas shock nuts 4 screws 2 flat washers 4 and sleeves 4 from each other For T803 first remove the gas shocks then remove the back cover screws 18 and screws 4 of the back cover lift off the back cover CAUTION for safety reasons remove gas shocks to avoid injury when lifting off the deck Without the weight of deck gas shocks will spring up and create safety concern Motor Cover Front Screw 2 Motor Cover Motor Belt Tensioning ae SE Motor Belt Mounting Screw 4 Star Washer 2 Flat Washer 2 Rear Roller 4 fi Tensioning Screw gt e Deck Guard Deck Guard Screw 4 Bottom R End Cap Screw 6 Screw 2 Section 1 HS Consumer Treadmill How To Replace The Running Belt and Deck Continued Tools Required Allen key set Phillips screwdriver tape measure rubber hammer and open end wrench set All fasteners are metric Make sure that you have metric tools REMOVAL AND INSTALLATION Continued Gas Shock 2 7 Unfold the treadmill Remove the rear roller tensioning screws 2 flat washers 2 and star washers 2 Slide oes Shock Nut 4 each extrusion back Gas Shock Screw 2 Flat Washer 4 Gas Shock Sleeve 4 8 Remove the
63. pment A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts To order contact HS Customer Support Services Via FAX 24 hrs day 7days week Via telephone Monday to Friday from 8 30 AM to 5 30 PM GMT 8 Via post At address cited To speed HS response to your needs please provide the following information 1 Model number 2 Serial number 3 Symptom of problem 4 Part name and number to order if known Before installing parts review How To and follow step by step procedures recommended to install parts safely and efficiently If you have questions or comments please telephone FAX or write us We are Healthstream Taiwan Inc CUSTOMER SUPPORT SERVICES 16 3 Zichiang 1st Road Jhongli Taoyuan 32063 Taiwan R O C Section 2 2 HS Consumer Treadmill TABLE OF CONTENTS SECTION I TROUBLESHOOTING GUIDE PAGE MGB EE 2 CONSOLE TEE 8 SECTION II OPERATING CONSOLE 1801 GONSOLE mE 2 T802 CONSOLE is sitt M 7 ESOS CONSOLE TEEN 13 SETUP AND DIAGNOSTIC 19 SECTION III HOW TO REPLACE RUNNING BELT AND DECK 2 ADJUST RUNNING BELT TRACKING nr 4 ADJUST RUNNING BELT tazzi 5 MOTOR DRIVE BELE ineo a pe A 6 DRIVE 2 ENNEN ee EEN as qupa ENEE ZEA a kuy NEEN ees 7
64. press and hold the SPEED button or extension key SPEED until the speed display shows 8 Km H ELEVATION ADJUSTMENTS For safety reasons elevation is designed to be manually adjusted only At no time will treadmill automatically adjust elevation except during one of the following four programs elevation program HRC by elevation HRC by elevation and speed fitness test Elevation may be adjusted even while the running belt is not moving However during the program setup mode elevation will not be adjustable There are two ways to adjust elevation during workout GRADE and GRADE on the console extension keys GRADE and GRADE on the handle bar cover The buttons will adjust elevation by increments of 1 PULSE FUNCTION This treadmill features wireless heart rate monitoring the most advanced technology to date for accurate read out of your heart beat To use the wireless pulse monitoring system you must wear the heart rate transmitter chest strap so that the contact surface is next to your skin directly under your heart to pick up the pulse signals from your heart Please note that some fibers used in clothes e g polyester polyamide create static electricity which may prevent reliable heart rate measurement Also note that mobile phone television and other electrical appliances form an electro magnetic field around them which may also cause problems in heart rate measurement PAUSE FUNCTION When STOP button is pres
65. rear roller Back Cover Rear 7 SR PE 2 Cover Screw 4 SG Back Cover Screw 18 9 Remove the curve washers 1 front roller screw 1 and screw 1 from the front roller mounting brackets and main frame then lift the front roller out from SK Sy the running belt If necessary remove EN Back Cove URL the motor drive belt CRT m lt Flat Washer 4 l Gas Shock Nut 4 Gas Shock Screw 2 gt Shock 2 as Shock Sleeve 4 10 Remove the deck screws 8 and flat washer 8 then lift out the deck Front Roller Screw 1 Washer 1 11 Remove the running belt and discard Drive Belt Front Roller 12 Install new running belt and deck in reverse order Make sure to reinstall deck guards on the new deck Retension the motor drive belt to 85 95 Ibs Do not overtighten belt NOTE when adjusting motor belt tension the four mounting screws should be loosen and then adjust motor belt tensioning screws 2 to make sure the motor drive belt to 85 95lbs Deck Screw 8 Flat Washer 8 13 Proceed to the following page for proper belt stretching and belt tracking adjustment 14 Install the deck and running belt in reverse order Section 3 3 HS Consumer Treadmill How To Adjust Running Belt Tracking Tools Required Allen key set All fasteners are metric Make sure that you have metric tools 1 After the treadmill has been inst
66. rew the console base 2 carefully Then insert the two handle bar 11 into the console base with four star washers 5 and four screws 6 Secure the console base 2 to the upright posts 3 amp 4 with four star washers 5 and four screws 6 Be careful not to pinch or damage the cable 3 ASSEMBLE THE CONSOLE Set the console 1 on the console base Once you have the console 1 in place secure and tighten two screws 8 and two flat washers 7 Connect the cable C with B 10 Section 5 HS Consumer Treadmill COMMUNICATING BY FAX If you would like to submit a part order or if you need help troubleshooting a problem we have included for your convenience a FAX form on the following page Simply make a copy or copies of the FAX sheet and fill in the necessary information You may FAX us at any time 24 hours a day to either of the numbers shown A HS service representative will process your order or respond to your problem as quickly as possible Section 6 IMPORTANT DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT _ PARTS ORDER IF BOTH PLEASE INDICATE SALE PRODUCT TROUBLESHOOTING WARRANTY CUSTOMER NO DATE METHOD OF SHIPMENT 1 DAY 2 GROUND PARTS ORDER FORM ITEM NO PART NUMBER DESCRIPTION QUANTITY 1 2 3 4 5 6 PRODUCT T
67. rt rate is to find your maximum heart rate first The standard formula for maximum heart rate 220 minus your age You DO NOT want to work out at your maximum heart rate Instead you should work out in your target heart rate zone Your target heart rate zone is a percentage of your maximum heart rate The American Heart Association recommends working out at a target heart rate zone of between 60 75 of your maximum heart rate If you are just beginning an exercise program exercise near or below the lower limit of your target zone TARGET HEART RATE Lower limit of target zone maximum heart rate x 0 60 Upper limit of target zone maximum heart rate x 0 75 Age Target Zone 60 75 For example User age 30 20 120 150 25 117 146 Max HR maximum heart rate 220 30 190 30 114 142 60 of max HR 190 x 60 114 35 111 138 75 of max HR 190 x 75 142 40 108 135 If you look up the chart to the right you will note for age 30 your 60 75 heart rate 45 105 131 value is between 114 and 142 50 102 127 55 99 123 If you have not been exercising on a regular basis it is recommended that you start 60 96 120 slower It may be advised that you use 114 to begin as your target heart rate If you 65 93 116 find it too difficult to maintain go to a lower target heart rate As you become stronger 70 90 113 you may want to increase your target heart rate 6 Section 1 HS Consumer Treadmill OPERATIN
68. s it is recommended that you start 60 96 120 slower It may be advised that you use 114 to begin as your target heart rate If 65 93 116 you find it too difficult to maintain go to a lower target heart rate As you become 70 90 113 stronger you may want to increase your target heart rate FITNESS TEST PROGRAM Fitness test is a motivational program designed to determine user s physical fitness level During workout user will not be able to adjust speed or elevation The program will increase workout intensity level And based on the actual heart rate picked up from the transmitter and the age user input the treadmill computer will be able to assess user s physical fit level To use the fitness test program user must wear the wireless transmitter chest strap If treadmill does not pick up the transmitter heart rate signal this program will not function Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 9 to select fitness test program Display will show program selected Press ENTER to confirm Use numeric buttons to input your age Press ENTER to confirm Press START to begin workout o Jo mF 18 Section 1 19 HS Consumer Treadmill OPERATING CONSOLE T801 T802 SET UP AND DIAGNOSTIC MODE SETUP AND DIAGNOSTIC MODE T801 T802 T803 CONSOLE Initial state SLOW STOP Remark FAST SPEED SLOW SPEED SETUP MODE Press STOP to initial state KM ML toggle
69. s pulse monitoring system you must wear the heart rate transmitter chest strap so that the contact surface is next to your skin directly under your heart to pick up the pulse signals from your heart There is a heart rate transmitter strap included with this treadmill Please note that some fibers used in clothes e g polyester polyamide create static electricity which may prevent reliable heart rate measurement Also note that mobile phone television and other electrical appliances form an electro magnetic field around them which may also cause problems in heart rate measurement PAUSE FUNCTION When STOP button is pressed during workout program is suspended Message center will flash WORKOUT PAUSED After the running belt has come to a complete stop dot matrix display window will count down from 3 00 During pause mode only START and STOP buttons will function If START is pressed within three minutes during the pause mode treadmill will bring the running belt movement back to the speed at which the treadmill was paused Workout values will resume counting and continue where it was left off If STOP is pressed during the pause mode program will end After three minutes if no button is pressed treadmill will automatically end the workout program END OF WORKOUT STATS When you have completed your workout the display will report your workout stats After the running belt has come to a complete stop the message center w
70. sed during workout program is suspended Message center will flash PAUSE After the running belt has come to a complete stop dot matrix display window will count down from 3 00 During pause mode only START and STOP buttons will function If START is pressed within three minutes during the pause mode treadmill will bring the running belt movement back to the speed at which the treadmill was paused Workout values will resume counting and continue where it was left off If STOP is pressed during the pause mode program will end After three minutes if no button is pressed treadmill will automatically end the workout program END OF WORKOUT STATS When you have completed your workout or if you have ended your workout message center will display twice the 8 Section 1 HS Consumer Treadmill OPERATING T802 CONSOLE Continued following stats total time total distance total calories average speed and average pulse Then the display will go to idle mode and ready for the next user workout setup If you wish to skip the workout stats report simply press the STOP button which will skip display to the idle mode Idle mode will display PICK PROG OR PRESS START UNIT CONVERSION To change from metric to English or English to metric you must be in the idle mode where the display shows PICK PROG OR PRESS START Follow the steps below to make the unit conversion 1 Simultaneously press both the STOP and SPEED buttons 2 Th
71. t Or you may hold these buttons to ramp up or down ELEVATION ADJUSTMENTS For safety reasons elevation is designed to be manually adjusted only At no time will treadmill automatically adjust elevation except during one of the following three programs workout P2 elevation program H SE HRC by speed and elevation and H E HEC by elevation Elevation may be adjusted even while the running belt is not moving However during the program setup mode elevation will not be adjustable PULSE FUNCTION This treadmill features wireless heart rate monitoring the most advanced technology to date for accurate read out of your heart beat To use the wireless pulse monitoring system you must wear the heart rate transmitter chest strap so that the contact surface is next to your skin directly under your heart to pick up the pulse signals from your heart There is a heart rate transmitter strap included with this treadmill Please note that some fibers used in clothes e g polyester polyamide create static electricity which may prevent reliable heart rate measurement Also note that mobile phone television and other electrical appliances form an electro magnetic field around them which may also cause problems in heart rate measurement PAUSE FUNCTION When STOP button is pressed during workout program is suspended After the running belt has come to a complete stop display will count down from 03 00 During pause mode only START
72. the treadmill Treadmill will automatically adjust by elevation speed or both depending on which program is chosen to reach and maintain the user s target heart rate During workout user may still be able to adjust speed or elevation Time will count down from total time which is defined to be total time of workout and cool down At the end of workout treadmill will automatically go into cool down mode Default time is set for 4 minutes the first two minutes speed and elevation will be reduced by 50 The last two minutes speed will be reduced by another 50 and elevation will go to 0 Section 2 5 HS Consumer Treadmill OPERATING T801 CONSOLE Continued To work out in the heart rate control programs user must wear wireless transmitter chest strap To determine your best target heart rate please refer to the next section Turn power on 2 Check safety key secured to treadmill and clip secured to user clothing Press PROGRAM button to select H SE HRC by speed and elevation adjustments H S HRC by speed adjustment only or H E HRC by elevation adjustment only Press ENTER to confirm Use SPEED or SPEED button to input your age Press ENTER to confirm Use SPEED or SPEED button to input workout time Press ENTER to confirm Use SPEED or SPEED button to input target heart rate Press START to begin workout eo AN Oa P CALCULATE YOUR TARGET HEART RATE The most common method for calculating your target hea
73. ttons 2 or 3 to choose one of the two pre set elevation programs WEIGHT LOSS or HILL CLIMB Message center will prompt user to set up workout duration and intensity level based on max elevation value Once you have made your selection press START to activate the treadmill During workout treadmill will automatically adjust elevation according to pre set program setting User may still be able to adjust elevation if the preset is not appropriate The entire remaining program will scale up or down accordingly During workout user may adjust speed level at will end workout simply press the red stop button During workout time counts down from target workout time Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 2 for WEIGHT LOSS program or press 3 for HILL CLIMB program Display will show program selected Press ENTER to confirm Use numeric buttons to input workout duration Press ENTER to confirm Use numeric buttons to input intensity level based on maximum elevation Press ENTER to confirm 0 Press START to begin workout gt D ODN DOA E ON gt TARGET TRAINING PROGRAMS Users have the option to customize workout based on setting training targets for time distance or calories Once the power is turned on and the safety key is secured in place you may press the numeric button 4 to set training target based on time 5 to set training target based on distance or 6 to set training t
74. ut intensity level based on maximum elevation Press START to begin workout ES OT BON cx TARGET TRAINING PROGRAMS User has the option to customize workout based on setting training targets for time and distance Once the power is on and the safety key is secured in place you may press the program button to choose one of the target programs P3 and P4 set training targets based on time and distance accordingly Where user may customize the default value or the previous input value will flash indicating that you may either confirm the value flashing or change the value Once you have your data input press START to activate the treadmill 1 Turn power on 2 Check if safety key secured to treadmill and clip secured to user clothing Press the PROGRAM button three times for P3 Target time or press the PROGRAM button four times for P4 Target distance Press ENTER to confirm Use SPEED or SPEED button to input target time or distance Press START to begin workout HEART RATE CONTROL PROGRAMS User has the option to customize their heart rate control programs based on their target heart rate value Once the power is turned on and the safety key is secured in place you may press the PROGRAM button to select H SE H S or H E program Where user may customize the default value or the previous input value will flash indicating that you may either confirm or change the value flashing Once you have your data input press START to activate
75. ve to do calibration again if you want to use the elevation function Diagnostic mode Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE Error Name Description Display messages T801 T802 T803 Fold frame Fold frame in power on state Angle sensor is worked OFF OFF TURN OFF POWER 11 Communicatio n doesn t send message to console 22 23 Over voltage Under voltage Main AC voltage input is too high Main AC voltage input is too low L P LPWR LOW POWER Section 1 HS Consumer Treadmill TROUBLESHOOTING GUIDE Continued Display messages Error Name Description 1801 1802 1803 40 Treadmill Check when it happens Check when it happens Check when it happens acceleration accelerates During workout Speed During workout Speed During workout Speed too fast than 8Km H to 14Km H 8Km H to 14Km H 8Km H to 14Km H 41 normal Over ATA Or when thev start the Or when they start the Or when they start the appens acceleration treadmill Start treadmill Start treadmill Start when the speed is Turn off and on the power Turn off and on the power Turn off and on the power less than 8 Push Stop Slow together Push Stop Slow together Push Stop Slow together m H and you in setup mode and you in setup mode you are in setup mode Fatal err
76. workout duration Default value will flash You may change or confirm value Press ENTER to confirm N 8 Use numeric buttons to input intensity level based on maximum speed Default value will flash You may change or confirm value 9 Press ENTER to confirm 10 Press START to begin workout ELEVATION PROGRAMS Once the power is turned on and the safety key is secured in place you may press the numeric button 5 to choose the pre set elevation program Message center will prompt user to set up workout duration and intensity level based on max elevation value Once you have made your selection press START key to activate the treadmill During workout treadmill will automatically adjust elevation according to pre set program setting User may still be able to adjust elevation if the preset is not appropriate The entire remaining program will scale up or down accordingly During workout user may adjust speed level at will To end workout simply press the STOP button During workout time counts down from target workout time Turn power on Check safety key secured to treadmill and clip secured to user clothing Press 5 for elevation program Display will show GRD for grade elevation program Press ENTER to confirm D Qu Pe ir Use numeric buttons to input workout duration Default value will flash You may change or confirm value Press ENTER to confirm N 8 Use numeric buttons to input intensity level based on

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